Académique Documents
Professionnel Documents
Culture Documents
Volume 11
Construction Management
Chapter 4
– Quality Assurance and
Quality Control
APPENDIX 4A
Content
This document provides the general guideline to the preparation and submission of
documents pertaining to the Contractor's Project Quality Plan (PQP). This document also
includes the process flow for the submission and review of the Contractor's PQP.
All documents is prepared and issued in accordance with the approved procedures, format,
and coding structure (where applicable) as outlined in this document and the Document &
Drawing Submission Guideline.
The Contractor and Consultant are required to implement and maintain a full record of all
documents transmitted.
All document intended for submission to the Project Team is accordingly documented as
per procedure.
3.1.1 The document is prepared in white plain paper of A4 size and 70 to 80 gm paper type. The
document is to be properly bound.
a. Name of Contractor
b. Title of Project with the Contract no.
c. Title of quality document
d. The document reference no. , issue no. and revision no. and the associated dates.
e. Restriction/distribution of quality document
f. Name and signatures of each person responsible for the document for the preparation,
review and approval.
3.1.3 The title block is maintained on each page of the Contractor's PQP. The title block includes
the following:
a. Name of Company
b. Title of Document (eg. Project Quality Plan)
c. Section title of Document
d. Document reference no.
e. Revision no.
f. Issue no.
g. Date of document.
h. Page no.
3.1.4.1 The PQP is divided into relevant sections but not limited to the following;
a. Distribution List
b. Project Description
c. Project Organization
d. Contractor’s Site Organization
e. Project Administration
f. Forms and Checklist
The section on the distribution list should indicate and include the key personnel of the
contractor for the project and may include the contractor's consultants in the case of a
"Design and Build " type of contract.
a. Project brief
b. Scope of work that includes the Contractor's responsibilities and the Sub Contractor's
responsibilities, and the Contractor's Consultants responsibilities (where applicable).
c. Project particulars that include the date of commencement and date of completion.
d. Programme/Schedule
e. Contract Documents and Drawings that include the list of contract drawings.
The section on the project organization includes the particulars of the contact person,
office address, telephone and fax no. of the following:
a. DID
b. Project Manager
c. Architect
a. 4 Civil and Structural Consultant
d. Mechanical and Electrical Consultant
e. Quantity Surveyor Consultant
f. Nominated Sub-Contractors (where applicable)
g. Sub Contractors
h. Key Material Suppliers
a. Site organization chart for the project. The organization chart includes the staff/
personnel by appointment and name. Contact (handphone) number of Contractor’s
personnel are included in the organization chart (as a minimum to include from the
Construction manager and Project manager to the Foreman and Supervisor level).
Please refer to the sample in the Attachment 1.
b. Responsibilities is outlined for all the identified staff/ personnel in the organization
chart.
c. Quality procedures on Quality Records for survey drawings, inspection and approval
for concreting, rectification of defective works, tests on materials, manufacturer's
certificates, etc.
The section on the Forms and Checklist includes the list of identified forms and checklist to
be used for the project under the major disciplines but not limited to the following:
a. Civil Works
b. Structural Works
c. Architectural Works
d. Electrical Works
e. Mechanical Works
f. Building Control System
g. Landscape Works
4.1 The overall Contractor's PQP submission implementation flow is illustrated in the process
flowchart in Attachment 2.
4.2.1 The PQP Document Guidelines is issued to the Contractor and also distributed to the
related Consultants.
4.2.2 The Contractor shall prepare the PQP for submission and review based upon the PQP
Document Guidelines.
4.2.3 The Contractor submits the completed documents for review. The submission and review
process flow is as shown in Attachment 2.
4.2.4 Should the documents be rejected then the Contractor is required to correct and revise the
documents in accordance to the review comments and resubmit for review.
4.2.5 Upon approval, the Contractor is required to implement the Contractor's PQP in the project.
Attachment 2 - Contractor's Project Quality Plan Review and Approval Process Flowchart
(NAME OF COMPANY)
(TITLE OF DOCUMENT)
(TITLE OF PROJECT)
CONTENTS
1. DISTRIBUTION LIST
2. PROJECT DESCRIPTION
3. PROJECT ORGANIZATION
4. SITE ORGANIZATION
DISTRIBUTION
The Project Quality Plan (PQP) should be distributed to the key officers in the project. As the
project quality plan, the key decisions are live and there must be a system of updating the plans.
In most projects, the KEY or MASTER COPY is kept by the Project Team who transmits the new
information to the holders of the other copies.
Contracts manager,
Project engineers,
Project Brief
3. External works
Scope of Works
The company is responsible for the construction of the secondary school buildings -
administration offices and staff rooms, classrooms, laboratories, extra curricular activities
rooms, auditorium and canteen - and external works.
Project particulars
Date of commencement:
Date of completion:
Programme
The Contractor is required to identify the drawing list or refer to the location of the current
drawings.
PROJECT ORGANIZATION
DID:
Address:
Contact person:
Tel:
Fax:
Project Team:
Address:
Contact person:
Tel:
Fax:
Architect
Address:
Contact person:
Tel:
Fax:
C&S Engineer
Address:
Contact person:
Tel:
Fax:
M&E Engineer
Address:
Contact person:
Tel:
Fax:
Quantity surveyor
Address:
Contact person:
Tel:
Fax:
Electrical Subcontractor
Address:
Contact person:
Tel:
Fax:
Sub-contractors
Carpenter
Address:
Contact person:
Tel:
Fax:
Concretor
Address:
Contact person:
Tel:
Fax:
Others
Cement
Address:
Contact person:
Tel:
Fax:
Sand
Address:
Contact person:
Tel:
Fax:
Steel bars
Address:
Contact person:
Tel:
Fax:
Roofing Sheets
Others
Site Organization
The site organization should reflect the company's organization at the site with the
responsibilities of each staff clearly stated. The organization chart should be attached and
includes the staff by appointment and by name.
Responsibilities
The responsibilities outlined in this section should include all the staff indicated in the
organization chart.
All correspondence is to be registered by the site clerk and signed by the project manager of his
assigned staff.
All drawings are to be registered with the site clerk and the master copies are to be kept at the
head office.
Method Statements
Contractor defines the structure and organization of the associated work method statement
documents.
Quality Records
The following are classified as quality records for the project and should be kept and maintained as
in Quality Procedure
1. Survey drawings
2. Records of inspection and approval
3. Rrecords of rectification of defective work
4. Records of tests on batches of material
5. Manufacturer's certificates
6. Others
Quality Audits
The internal quality audits on the project will be carried out periodically as in the approved internal
audit schedule. The procedures for conducting internal quality audits will be observed.
Contractor to list:
NO Approve
YES
Chapter 4
– Quality Assurance and
Quality Control
APPENDIX 4B
TABLE OF CONTENTS
1. GENERAL OVERVIEW
3. DOCUMENT FORMAT
4. IMPLEMENTATION REQUIREMENTS
5. LIST OF ATTACHMENTS
1. GENERAL OVERVIEW
This document provides the general guidelines for the preparation and submission of
documents pertaining to the Inspection and Test Plan (ITP) inclusive of the Request for
Inspections (RFI), and sample Inspection Forms. This document also includes the
process flow for the submission and review of the ITP and the document process flow for
the RFI and the Inspection Forms.
All documents are prepared and issued in accordance with the approved procedures,
format, and coding structure (where applicable) as outlined in the Document & Drawing
Submission Guidelines.
The Contractor and Consultant are required to implement and maintain a full record of all
documents transmitted.
All document intended for submission to the Project Team must be sent through the
Project Clerk.
3. DOCUMENT FORMAT
3.1.1 The document is prepared in white plain paper of A4 size and 70 to 80 gm paper type.
The document is to be properly bound.
a. Name of Contractor
b. Title of project with the Contract no.
c. Title of quality document
d. The document reference no., issue no. and revision no. and the associated dates.
e. Restriction/distribution of quality document
f. Name and signatures of each person responsible for the document for the
preparation, review and approval.
3.1.3.1 The ITP is divided into sections of main trades but not limited to the following;
a. Civil Works
b. Structural Works
c. Architectural Works
d. Mechanical Works
e. Electrical Works
f. Building Control System
g. Landscape Works
h. Final Inspection and Testing
i. Certificate of Practical Completion
j. Handover
3.1.3.2 The title block is maintained on each page of the ITP. The title block includes the
following:
a. Name of Company
b. Title of Document (ie. Inspection and Test Plan)
c. Section title of Document
d. Document reference no.
e. Revision no.
f. Issue no.
g. Date of document.
h. Page no.
a. Description of Work
b. Reference to Specifications
c. Frequency of Inspection
d. Point of Inspection/ Test
e. Responsibility (Contractor's Personnel)
f. Acceptance Criteria and Test Forms
g. Verifying Documents
h. Action by
1. NSC/ Sub Contractor
2. Contractor
3. Consultant
4. Project Team/ DID
3.1.3.4 For the Design & Build type contract, the detailed topics of the following design control
should be included for all main trades and systems into the ITP. The design control
requirements are as listed below but not be limited to the following:
The detailed topics of the main trades to be included into the ITP for conventional Build
type contract and Design & Build type contract are as listed below but not be limited to
the following:
a. Civil Works
1. Approval of Specialist Sub contractors
2. Material and Technical data Submission
3. Calculations Submission
4. Shop drawings
5. Method Statements Submission
6. Bricks
i. Receiving Inspection
ii. Installation Inspection
7. Box Culverts
i. Receiving Inspection
ii. Installation Inspection
8. Cement Lined MS Pipes
i. Receiving Inspection
ii. Installation Inspection
iii. Mirror Test
iv. Pressure Test
9. Backfill Material
i. Grading Test
10. VCP Pipes
i. Receiving Inspection
ii. Installation Inspection
iii. Mirror Test
iv. Pressure Test
11. Pavement
i. Field Density Test
ii. Sand Placement test
iii. Crusher-run Sieve Analysis
iv. Grading & Binder Content of Mix
v. Marshall Test
vi. Cores Test
vii. In-process installation inspection
12. Earthwork
i. CBR Test
3.1.3.4 (cont’d)
b. Structural Works
1. Approval of Specialist Sub contractors
2. Material and Technical data Submission
3. Calculations Submission
4. Shop drawings
5. Method Statements Submission
6. Ready Mixed Concrete
i. Slump Test
ii. Concrete Cube Test
7. Steel Bars
i. Receiving Inspection
ii. Bend Test
iii. Tensile Test
8. BRC Mesh
i. Tensile Test
ii. Weld Strength Test
9. Form & Reinforcement
i. Pre-concreting Inspection
10. Reinforced Concrete
i. Pre-concreting Inspection
ii. Floor hardener Inspection
c. Architectural Works
1. Approval of Specialist Sub contractors
2. Material and Technical data Submission
3. Manufacturing Drawings
4. Shop drawings
5. Method Statements Submission
6. Sample submission
7. Mock-up inspections
8. Material/Equipment delivery inspections
9. Bricks
i. Receiving Inspection
ii. Installation Inspection
10. Door Frame
i. Receiving Inspection
2. Installation Inspection
11. Window Frame
i. Receiving Inspection
ii. Installation Inspection
12. Ironmongery & Fittings
i. Receiving Inspection
ii. Installation Inspection
13. Light Weight Blocks
i. Receiving Inspection
ii. Installation Inspection
14. Tiles
i. Receiving Inspection
ii. Installation Inspection
15. Waterproofing System
i. Receiving Inspection
ii. Installation Inspection
ii. Ponding test
d. Mechanical Works
1. Approval of Specialist Sub contractors
2. Material and Technical data Submission
3. Calculations Submission
4. Manufacturing Drawings
5. Shop drawings
6. Combined services drawings
7. Method Statements Submission
8. Sample submission
9. Mock-up inspections
10. Equipment delivery inspections
11. Air conditioning
i. Internal chilled water piping
Welding Inspection
Pressure test
Pump test
Chilled water balancing
ii. Ducting
Installation Inspection
Pressure Test
Air balancing
iii. AHU/FCU
Installation Inspection
Equipment test
iv. Control System
Equipment test
Fire alarm interface
BCS interface
3.1.3.4 (cont’d)
v. Overall System
Chilled water balancing and measurement
Air balancing and measurement
Temperature measurement
Noise measurement
3.1.3.4 (cont’d)
e. Electrical Works
3.1.3.4 (cont’d)
3.1.3.4 (cont’d)
f. Landscape Works
i. Approval of Specialist Sub contractors
ii. Material and Technical data Submission
iii. Shop drawings
iv. Method Statements Submission
v. Nursery Visit/ Inspection
vi. Planting Media preparation Inspection
vii. Mock-up inspection
viii. Setting out inspection
ix. Planting Works Inspection
x. Turfing Works Inspection
xi. Pre-maintenance inspection prior to CF/CCC
xii. Maintenance Works Inspection
j. Handover
i. Civil Works
ii. Structural Works
iii. Architectural Works
iv. Mechanical Works
v. Electrical Works
3.2.1 The format of the RFI forms should have a title block. The title block includes the
following:
a. Name of Company
b. Title of Document (eg. Inspection and Test Plan)
c. Document reference no.
d. Revision no.
e. Page no.
3.2.2 Other information required to be indicated into the request for work inspection forms are
as follows:
3.2.3 As a general rule, only one (1) set of RFI forms may be used for a particular test for each
discipline.
3.3.1 The document is prepared in white plain paper of A4 size and 70 to 80 gm paper type.
3.3.2 The format of the Inspection forms/ records should have a title block. The title block
includes the following:
a. Name of Company
b. Title of Document (eg. Inspection Form)
c. Document reference no.
d. Date of document.
e. Page no.
3.3.3 Other information required to be indicated into the request for work inspection forms are
as follows: (Refer to the sample of the Inspection Form in Attachment 4)
4. IMPLEMENTATION REQUIREMENTS
4.1 The overall ITP implementation flow is illustrated in the process flowchart in the
Attachment E and is indicated as Stages 1 to 3.
a. Stage 1 - ITP, RFI Form and Sample Inspection Form Submission Review
b. Stage 2 - RFI
c. Stage 3 - Inspection Records
4.2.1 The ITP Document Guidelines is issued to the Contractor and also distributed to the
related Consultants.
4.2.2 The Contractor shall prepare the ITP, RFI Form and sample Inspection Records for
submission and review based upon the ITP Document Guidelines.
4.2.3 The Contractor submits the completed documents/forms for review. The submission and
review process flow is as shown in Attachment 5.
4.2.4 Should the documents/forms be rejected then the Contractor is required to correct and
revise the documents/forms in accordance to the review comments and resubmit for
review.
4.2.5 Upon approval, the Contractor is required to implement the ITP with the approved
formats of the RFI forms and the Inspection Records.
4.3.1 For the identified stages of the inspections and tests in the ITP, the Contractor is
required to submit the properly completed RFI forms as in the process flowchart in
Attachment 5.
4.3.2 The Project Team (or Lead Consultant, where applicable according to the type of
contract) checks the completeness of the submitted RFI forms. If the RFI forms are in
order, the Project Team shall sign both the original and the copy of the RFI forms for the
acknowledgment of the inspection date and return the copy of the acknowledgment
signed RFI form to the Contractor. If the submission of the RFI is incomplete, the RFI is
rejected and returned to the Contractor.
4.3.3 Should the Project Team reject and return the RFI, the Contractor is required to resubmit
a revised, corrected and complete RFI form.
4.3.4 Should the RFI be acceptable then the Contractor begins the preparation of the works for
inspection.
4.4.1 The inspection is to be carried out in the presence of the Project Team and the
Contractors with the accepted RFI forms and the correct Inspection forms.
4.4.2 Upon completion of the inspection and the associated testing, the Project Team complete
the original inspection forms and marked their comments, if any, and indicate the
inspection status of pass or fail onto the inspection form and to be verified by the SO
Representative.
4.4.3 The SO Representative includes comments, if any into the inspection form.
4.4.4 The Project Team sign and affix the overall status of the inspection, ie. Pass or Fail onto
the inspection form. The Project Team allows the witness of the inspection that includes
Client to sign the inspection form.
4.4.5 The Contractor collects the completed inspection forms immediately from the Project
Team and makes duplicate copies for submission to the SO Representative and DID for
their retention.
4.4.6 If the inspection receives a Fail status, the Contractor is required to make good and
correct the faults and non-compliance of the works/system and generate a new RFI
forms and Inspection forms for the re-inspection with the indication of the previous
reference no. of the RFI and the Inspection forms together with the new reference no.
4.4.7 It is to be noted that a Non Compliance Report (NCR) may be issued by the Consultants
or Project Team or SO Representative for the following:
a. Routine checks and inspection where defective and non-compliant items are found.
5. LIST OF ATTACHMENT
Distribution
Controlled copy
Uncontrolled copy
Description Reference Frequency Point of Responsi- Acceptance Verifying NSC/Sub- Contractor Consultant Project
Of Work To Of Inspection/ Bility Criteria Documents Contractor Team/
Specification Inspection Test and Test Client/
Forms ERA
SAMPLE
HT Specification
Switchgear Section
16415
Factory Specification Prior to Factory Manufacturer Approved Test Prepare Prepare Approver Witness
Acceptance Section delivery & Contractor Shop Records
Testing 16415 Drawings
Item 3.1.3 and Test
Form 001,
Test Form
002, etc
Installation Specification Upon Site Specialist Approved Test Prepare Prepare Approver Witness
Inspection Section completion Tester & Shop Records
16415 of Contractor Drawings
Item 3.1.4 installation and Test
Form 101,
Test Form
102, etc
Visual Specification Upon Site Specialist Approved Test Prepare Prepare Approver Witness
Inspection Section completion Tester & Shop Records
16420 of Contractor Drawings
Item 3.1.4 Installation and Test
Form 101,
Test Form
102, etc
Insulation Specification Upon Site Specialist 1000V and Test Prepare Prepare Approver Witness
Test Section completion Tester & Test Form Certificates
16420 of Contractor 200
Item 3.1.4 Installation
Pressure Specification Upon Site Specialist 24,000V Test Prepare Prepare Approver Witness
test/Power Section completion Tester & for 1 min Certificates
Frequency 16415 of Contractor and Test
Withstand Item 3.1.4 Installation Form 200
Voltage
Test
CT Tests Specification Upon Site Specialist Shop Test Prepare Prepare Approver Witness
Section completion Tester & drawings Certificates
16415 of Contractor and Test
Item 3.1.4 Installation Form 300,
etc
VT Tests Specification Upon Site Specialist Shop Test Prepare Prepare Approver Witness
Section completion Tester & drawings Certificates
16415 of Contractor and Test
Item 3.1.4 Installation Form 300,
etc
Primary Specification Upon Site Specialist Test Form Test Prepare Prepare Approver Witness
Injection Section completion Tester & 400, etc Certificates
Test 16420 of Contractor
Item 3.1.4 Installation
Description Reference Frequency Point of Responsi- Acceptance Verifying NSC/Sub- Contractor Consultant Project
Of Work To Of Inspection/ Bility Criteria Documents Contractor Team/
Specification Inspection Test and Test Client/
Forms ERA
Primary Specification Upon Site Specialist Test Form Test Prepare Prepare Approver Witness
Injection Section completion Tester & 400, etc Certificates
Test 16420 of Contractor
Item 3.1.4 Installation
Secondary Specification Upon Site Specialist Test Form Test Prepare Prepare Approver Witness
Injection Section completion Tester & 500, etc Certificates
test 16420 Item of Contractor
3.1.4 Installation
Functional Specification Upon Site Specialist Test Form Test Prepare Prepare Approver Witness
Test Section completion Tester & 600, etc Records
16415 of Contractor
Item 3.1.4 Installation
Mechanical Specification Upon Site Specialist Test Form Test Prepare Prepare Approver Witness
Operation Section completion Tester & 700, etc Records
test 16415 of Contractor
Item 3.1.4 Installation
Calibration Specification Upon Site Specialist Test Form Test Prepare Prepare Approver Witness
and Section completion Tester & 800, etc Records
Setting of 16415 of Contractor
Protection Item 3.1.4 Installation
Devices
DID Time
Details of Work:
Discipline/Trade:
Inspection requested by
NSC (If applicable) Sub-Contractor (if applicable) Contractor
DID Time
INSPECTION FORM
Inspection Form
A PILING
8 Pile Condition
i Check the end plate of pile
ii Check if any crack line on pile
iii Check if the pile is straight
iv Check if markings are at 300mm interval
INSPECTION FORM
Comments:
INSPECTION FORM
Inspection Form
Reference no. of
Previous inspection Forms
Reference no. of
Associated Request
For Inspection Forms
A PILING
1 Records / Attachment
Location
1.1 Attached shop drawing
2 General
2.1 Clearing of debris
2.2 Setting out / alignment
2.3 Painting and labeling
2.4 Fire slopping
INSPECTION FORM
3 Specific Inspection
3.1 Inspect material and finish
3.2 Inspect size of cable tray
3.3 Inspect erection / installation in accordance to
method statement
3.4 Inspect erection / installation in accordance to
shop drawing
3.5 Inspect material and finish of accessories (tie-
rods, hangers, etc)
3.6 Inspect earth links
Comments:
Stage 1 – Inspection and Test Plan, Request for Work Inspection and
Sample Inspection Form Submission, Review Process Flow Chart
NO Approve
YES
Chapter 4
– Quality Assurance and
Quality Control
APPENDIX 4C
Sample of
Non Compliance Report
Company Date
Location
Contractor /
Subcontractor
Activity
Non Compliances :
OFFICIAL COPY :
Registered by Name Signature
QA/QC Dept NCR Ref. Date
Issued to Name Signature
Contractor Company Date
Chapter 4
– Quality Assurance and
Quality Control
APPENDIX 4D
(NAME OF COMPANY)
(TITLE OF DOCUMENT)
(TITLE OF PROJECT)
CONTENTS
1.1 PURPOSE
1.2 REFERENCES
1.3 SCOPE OF WORKS
1.3.1 Pre-Construction Activities
1.3.2 Site clearing and earthworks activities including testing
1.4 PROCEDURES
1.4.1 Mobilization of Plant
1.4.2 Survey Works
1.4.3 Temporary Access
1.4.4 Pre-Earthworks Drainage
1.5 SITE CLEARING AND EARTHWORKS ACTIVITIES
1.5.1 Site Clearing
1. Clearing
2. Grubbing
3. Stripping topsoil
1.5.2 Earthworks
1.5.3 Earthwork Bulk Cut and Fill Procedures
1.6 ENVIRONMENTAL IMPACT AND CONTROL MEASURE
1.6.1 General
1.6.2 Erosion and Sedimentation Control
1.7 QUALITY OF WORKS
1.7.1 Inspection
1.7.2 Testing
1.8 COMPLETION OF EARTHWORKS FOR BUILDING AND ROADWORKS
1.9 List of Attachment
1.1 PURPOSE
The procedure outlines the process of site clearing, survey works, temporary works,
earthwork and environmental control measure at the beginning stage of earthworks.
The method statement give guidelines to site personnel in the performance of the
earthworks activity. The method also serves to inform the client that the contractor has
studied the requirement and is capable of undertaking scope of works.
1.2 REFERENCES
a. BS1377 : Part 1 to Part 9:1990 – Method of test for soil for Civil Engineering
Purposes
b. BS 6031 – Code Practice for Earthworks
c. Approved Environmental Management Compliance Plan
The scope of earthworks activities shall follow the following works stages:-
1.4 PROCEDURES
Prior to the start of earthwork the appropriate plant will be mobilized to the site.
Examples of initial plant being used.
a. Bulldozer
b. Backhoe
c. Excavator
d. Tipper trucks / lorries and equipment
e. Breakers if required
The list of plant and equipment shall be added as the site clearance and earthwork
progress increase. The numbers of plant will depend on the actual amount of work to be
done at each stages of earthworks activities.
Survey Information: Survey Control point shall be given by the consultant or S.O. in
order to establish the control survey information on site.
The access road shall be maintained to facilitate vehicular movement during the
construction period. Access road shall be make good on completion of the project.
Several temporary earth drain or catch drain will be constructed to drain surface run-off
during the construction stage. These drains are aligned and directed to the existing
drainage or water body. Sand bags, silt fence or rock fence will be used to filter surface
runoff within the working area before being discharge to existing drainage.
All temporary perimeter earth drains shall be maintained regularly especially during
monsoon season.
The silt trap is located at strategic areas to cater the overflow water prior to channel out
to the existing drainage.
In addition to this, earth bund, sandbag or gabion will be constructed where and when
necessary to control the surface run-off from the working area and also to prevent
flooding. The bund also shall direct all silt detritus to the existing earth drain and silt
fence.
The site clearing consist of clearing, grubbing and stripping topsoil in the areas
designated in the construction drawing and/or directed by the S.O.
a. Clearing
Clearing shall consist of cutting and taking down, removal and disposal of everything
above ground level. The clearing also include objects overhanging the areas such as
tree, branches, except such trees, vegetation, structures or parts of structures, and
other things specified or as directed by S.O.
b. Grubbing
Grubbing consist of removal the surface vegetation, bases of stumps, roots, the
underground parts of structures or other obstructions to a depth at least 0.50 meter
below the ground level.
c. Stripping topsoil
Stripping topsoil consist of the removal of topsoil to an average of at least 100mm
below ground level and all the suitable earth shall be transported within the site for
the turfing works.
1.5.2 Earthworks
Construction Methodology
Major bulk earthwork activities will be started as per following priority areas:-
Pre-Construction activities – Preparation of Earthworks for the Logistic Road, site office
and temporary works (Hoarding, silt trap and earth drain)
activities.
The earthworks cut and fill works generally shall be applied as follows.
All cuttings for stockpiling or embankment fill shall be monitored closely by experienced
supervisors and surveyors to avoid over excavation horizontally or vertically. The
excavation work comprises:
a. Excavation either horizontal or vertical shall be performed only when the area to be
excavated has been set out and marked by competent Surveyor.
b. Steel bars of 600mm long shall be utilized for the surveyor for marking purposes.
c. The steel bars shall be offset 2-3m away from the excavation area and shall be
located along the perimeter of the excavation.
d. All the relevant information such depth of excavation, chainage, offset etc. shall be
noted on a masking tape and shall be wrapped around the steel bars.
e. For the depth of the excavation, the surveyors shall indicate a level about at least
300mm to 500mm above the actual excavation level to avoid over-excavation.
f. Supervisors shall monitor closely on all final excavation to the required excavation
level with the assistance of Surveyors.
Only suitable excavated material shall be used as fill material. Suitable fill material shall
be testing for suitability before any backfilling can proceed. Compaction shall be done of
each layer of 300mm and shall be tested and witnessed by the Project Team.
Only fill material shall be placed in layers not exceeding 300mm loose depth and
thoroughly compacted by mechanical rolling machine.
1.6.1 General
During the construction stage, environmental polluting activities that may have adverse
impacts on the environment are site clearance, land reclamation and construction
activity.
Silt screen / fence will be provided at the perimeter boundary to prevent overflow of
siltation.
The completed working platform shall not be left uncompacted or bare and exposed to
erosion at any time.
The following mitigation measures are undertaken as when necessary to control and
minimize soil erosion during earthwork phase and other construction activities:-
a. Protect disturbed areas against runoff from the site by intercepting the area with
diversion channels and diverted runoff around the works.
b. Retain sediment on the site by providing silt fences (membrane silt fences or sand
beg or rock fence).
d. Inspect control measures once every fortnight and particularly after heavy rainfall.
All drainage channels and silt fences will be monitored and maintained-desilt regularly.
The discharged water quality standard from the Project Site shall meet the specified limit.
1.7.1 Inspection
In general the earthworks do not allow excess pore water pressure during construction.
The backfilling placed in layers and subject to suitable compaction, together with the
high quality fill material will result in good quality earthwork.
The works shall follow the approved ITP for Earthworks. During the works, the checklist
for earthwork shall be provided together with the request for inspection for verification.
Please refer to earthworks checklist and inspection request form.
1.7.2 Testing
Samples of fill material shall be tested for suitability by means of laboratory testing
before any backfilling can proceed. Field Density Test shall monitor compaction of each
layer of 300mm.
Only fill material shall be placed in layers not exceeding 300mm loose depth and
thoroughly compacted by mechanical rolling machine to a specific dry density as
specified in the technical specification.
All testing shall be witnessed and the results shall be endorsed and approved by the
Project Team.
Trimming of formation shall be to the required line and level as per instruction and
approval of Project Team. Level are adjusted according to the site condition and
satisfaction of Project Team. As Built drawing shall be produced upon completion of this
project.
LOCATION:
NATURE OF INSPECTION:
ATTACHMENT
REQUESTED BY RECEIVED BY
……………………………………………………………. ………………………………………………………..
Contractor Consultant / S.O.’s Representative
Name: Name:
Designation: Designation:
Date: Date:
EARTHWORKS CHECKLIST
Drawing No:
Location:
Yes No
1 Setting Out
3 Excavation
4 Backfilling
5 Compaction
8 Final Level
10 Plotting of As-Built
COMMENTS:
…………………………………………………….. ………………………………………………………
Contractor Project Team
Name: Name:
Position: Position:
Date: Date:
Field density After soil BS1377 Sand Test for TR W2 AI Lab Report
Tests compactio replacement each
n/ method 300mm
each lift 95% of layer
M.D.D. (final
300mm)
90% of
M.D.D.
where a %
of
settlement is
not critical
Tabulated
results
Legend:
HP - Holding Point M - Monitor I - Inspection S - Surveillance
TR - test Required WI - Witness 10% AI - Approved Upon Inspection W2 - Witness 100%
CHAPTER 5
PROJECT MONITORING
INSPECTION AND SUPERVISION
Chapter 5 PROJECT MONITORING – INSPECTION & SUPERVISION
Table of Contents
5.1 INTRODUCTION
This chapter deals mainly with overall procedures and elements of control in the
implementation of quality control from the commencement of construction works until
the issuance of the certificate of practical completion.
5.2 SCOPE
All specific requirements of a particular project are addressed in the Project Quality Plan
(PQP). Refer to Chapter 4 on Contractor’s PQP document guideline.
5.3 PROCEDURES
The quality procedures and controls ascertain that the works comply with the design and
specifications, and conform to the required standards of work and materials quality.
The Contractor and its subcontractors and suppliers are responsible to comply with the
quality procedures and quality controls set out in the Contractor’s quality assurance
documents. The Consultants and the Project Team monitor such compliance by the
Contractor to the approved quality assurance documents.
The Inspection and Test Plan (ITP) or other relevant document submitted by the
Contractor (following the guidelines provided by Project Team) forms the basis for
inspection and testing during construction.
Inspection forms on site are developed by Contractor from the approved ITP (following
the guidelines provided by the Project Team) or other pertinent document based on the
specification required in the construction contract.
The quality control (where applicable) required during construction stage includes:
a. The inspection of temporary works and test plan shall be proposed by the Contractor
and reviewed for acceptance by the Consultant/Project Team. The review and
approval cycle is shown in Appendix 5A.
b. Inspection forms used cover the Contractor’s ITP.
c. The pro-forma of the inspection forms includes parties from Consultant/ Project
Team and Contractor. A sample is included in Appendix 5B.
d. Request for Inspection (RFI) by Contractor is activated with the submission of RFI
forms in advance, to inform the Consultant/Project Team before the inspection is
carried out on site. The RFI process flow is shown in Appendix 5C.
e. During inspection, appropriate reference is made to specification or the approved
inspection and test plan. Site photographs are taken when the need arises.
f. Any works that are found to be non compliant against the specification or other
specific requirements, will be issued a Non Compliance Report (NCR) or commented
inspection form showing disapproval and action required to rectify. Guidelines and
process flow chart on the control of non conforming works/products/services process
is included in Appendix 5D Attachment 1 & 2 respectively. Sample of the construction
non compliance report is as per Appendix 5D Attachment 3.
g. All inspection forms shall be properly signed off by relevant parties and kept by
Consultant with a copy to be retained by Project Team in identifiable file for purpose
of traceability.
See Chapter 4: Quality Assurance and Quality Control Procedure for guidelines on ITP.
For design and build contract, the Contractor informs the Consultants when the relevant
works are ready for inspection. The works are jointly inspected with the Project Team.
Chapter 5
– Project Monitoring
Inspection and Supervision
APPENDIX 5A
APPENDIX 5A REVIEW & APPROVAL CYCLE – INSPECTION & TEST PLAN (ITP)
REQUEST FOR WORKS INSPECTION (RFI) FORMS & MATERIALS
SAMPLES INSPECTION FORMS
NO
Approve
YES
Chapter 5
– Project Monitoring
Inspection and Supervision
APPENDIX 5B
KERAJAAN MALAYSIA
JABATAN PENGAIRAN DAN SALIRAN
MALAYSIA
BUKU HARIAN
TAPAK BINA
UNTUK
NOMBOR KONTRAK:
NAMA PROJEK:
BILANGAN:
2. Ukur Interim
3. Pengukuran Akhir
i. Blok Judul
ii. Skala
iii. Jarak keratan
iv. Butiran keratan
v. TBM.
vi. Aras sediada
vii. Aras rekabentuk
viii. Aras akhir
ix. Data pembukuan
x. Fail Lukisan Auto Cad
Jurutera Projek
…………………………..
…………………………..
……………………………
Kontrak No : ……………………………………….
Nama Kontraktor : ……………………………………...
: ……………………………………...
Tuan,
i. Kerja-kerja berikut sedia untuk diperiksa pada ……………hari …………… mulai jam ………pagi /
petang
……………………………………………………………………………………………………………………………………………..
……………………………………………………………………………………………………………………………………………..
ii. Kerja-kerja berikut akan dibuat pada …………………….hari …………… mulai jam ………pagi /
petang
Butir-Butir Kerja :
…………………………………………………………………………………………………………………………………………….
…………………………………………………………………………………………………………………………………………….
………………………………………………………
Tandatangan Kontraktor / Wakil Tapak
Nama : …………………………………………..
Kegunaan Jabatan:
……………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………….
Jurutera Projek
………………………………
………………………………
………………………………
Kontrak No : ……………………………………
………………………………………………………………………………………
Nama Kontraktor:………………………………………….........
Tuan,
Keputusan Permohonan :
LULUS
T.Tangan :
Nama/Cop :
(JP/J)
6. Memacak cerucuk-cerucuk
7. Pengorekan tapak
- Operating platform
- Operating platform
18. Jayaguna
Kegunaan Jabatan
1. Kerja sementara :
……………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………
Nota :
* Potong yang tidak berkenaan x Ada / Tiada
Catatan
3. Jentera
a) Bilangan Ya Tidak …….………………
4. Kerja pengorekan
ikut spesifikasi Ya Tidak …….……………..
6. Tanah impot
mematuhi Ya Tidak ……………………
7. Kerja pemadatan
ikut spesifikasi di Ya Tidak ……………………
mana perlu)
9. Langkah ke-
selamatan telah Ya Tidak .….………………
di ambil
Ulasan : ____________________________________________________________________
: ____________________________________________________________________
……………………………………………………………. ……………………………………………………………
(Juruteknik) (Jurutera)
: _____________________________________________
A) AYAKAN / PENGGREDAN
Jumlah
(READY MIXED)
……………………………………………………… ………………………………………………………..
(Nama) (Nama)
………………………………………………………. ………………………………………………………..
(Jawatan) (Jawatan)
PROJEK TARIKH
LOKASI CUACA
S/No Cerucuk
Panjang
: ________________________________________________
: ________________________________________________
Elemen / Tanda Panjang Penutup Jenis saiz Bilangan Panjang Jarak Catatan
Bahagian Bar Tindihan Konkrit Tetulang antara
C/C
(mm) (mm) (Y/R) (mm) No. (mm) (mm)
-------------------------------------------- -------------------------------------------------
Nama : Nama :
Jawatan : Jawatan :
(Pemborong) : (Jabatan) :
Ulasan : ________________________________________
: ________________________________________
: ________________________________________
: ___________________________________________________
Lokasi struktur /
Bahagian struktur : ___________________________________________________
Tarikh :__________________
Nama : __________________________________
Jawatan : __________________________________
Tarikh : __________________________________
……………………………………………………….. ……………………………………………………………
(Nama) (Nama)
……………………………………………………….. ……………………………………………………………
(Jawatan) (Jawatan)
:___________________________________________________
Lokasi :____________________________________________________
:_____________________________
(Jawatan)
:_____________________________
(Jawatan)
Tarikh Ujian
Tanda Kiub Tarikh dibuat perlu dijlankan Saiz Kiub Catatan
7 Hari 28 Hari
A1
A2
A3
A4
A5
A6
Diuji Oleh:
Nama: ______________________________
Jawatan: ____________________________
Disahkan Oleh:
Nama: __________________________
Jawatan: ________________________
Ulasan: ______________________________________________________________________
: ______________________________________________________________________
DISAHKAN OLEH:
NAMA : _____________________________________
JAWATAN : _____________________________________
: ________________________________________________
: ______________________ : ______________________
(Jawatan) (Jawatan)
: ______________________ : ______________________
(Kontraktor) (Jabatan)
Ulasan : _______________________________________________________________________
_______________________________________________________________________
DISAHKAN OLEH :
NAMA : ________________________________________
JAWATAN : ________________________________________
TARIKH : ________________________________________
: _____________________________________________
2.
3.
4.
5.
6.
: ___________________________________
(Jawatan)
Ulasan: __________________________________________________________________________
__________________________________________________________________________
DISAHKAN OLEH:
NAMA :_____________________________________________________
JAWATAN :_____________________________________________________
TARIKH :_____________________________________________________
Bahagian Satu :
:______________________________
(Jawatan)
Tarikh Umur
Tanda Tarikh Ujian Tarikh pada Berat Ketumpat- Beban Kekuatan Catatan
Kiub dituang perlu di uji tarikh Kiub an Mampat Mampat
dijalankan di uji (kg) (kg / m2) (kN) (N / mm2)
(hari)
: ____________________________________________________
: ____________________________________________________
Tarikh :……………………………
……………………………………………………………. ………………………………………………………………..
(Tandatangan Pemborong/Wakil) (Tandatangan Pegawai Penguasa/ wakil)
Cop Nama/ Jawatan Cop Nama / Jawatan
…………………………………………………………
(Tandatangan Pegawai Penguasa Wakil)
Cop Nama / Jawatan
: _________________________________________
Bahagian Struktutr /
Bahagian Binaan : _________________________________________
Disahkan semua kecacatan permukaan konkrit telah dibaiki dengan sempurna dan berkeadaan baik.
Pemeriksaan telah dibuat dan disahkan kecacatan telah dibaiki dengan sempurna.
Nama : __________________________________
Jawatan : __________________________________
Tarikh : __________________________________
2) Garisan : ___________________________________________________
3) Rantaian : ___________________________________________________
4) Pemeriksaan : ___________________________________________________
PEMERIKSAAN I PEMERIKSAAN II
Bil.
Perkara X Catatan X Catatan
1. ‘Honeycomb’
2. Keretakan
3. Cat
4. ‘Greasing’
5. Perangkap Sampah
6. ‘M.S Grill’
7. ‘Trash screen’
8. Penutup Papak
(Precast)
9. ‘Handrail’
10 ‘M.S. Ladder’
Ulasan : _______________________________________________________
: _______________________________________________________
Tandatangan : _____________________
Nama : _____________________
Jawatan : _____________________
Tarikh : _____________________
Isipadu A =
Isipadu B =
___________
Kuantiti Penggalian (meter padu)
___________
Isipadu A =
Isipadu B =
____________
Kuantiti Penambakan
Meter padu ____________
9) Cerucuk
: ____________________________________________________
Disahkan oleh:………………………………………..…
(T.tangan/cop) ( PT/J)
1. Kerja sementara:
Ulasan:
……………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………
Nota:
* Potong yang tidak berkenaan x Ada / Tiada
Catatan
1. Semak Jajaran Betul Salah ……………………………..
Ulasan :…………………………………………………………………………………………………….
:…………………………………………………………………………………………………….
:…………………………………………………………………………………………………….
…………………………………………………… …………………………………………………………
(Tandatangan) (Tandatangan)
…………………………………………………… ………………………………………………….……..
( Nama / Jawatan JT) (Nama / Jawatan J/PTK/JTK)
Date:
ROOM NAME:
FLOOR LEVEL:
GRIDLINE:
Contractor: Consultant:
Inspected by: Inspected by:
Title: Title:
Date: Date:
Consultant:
Date:
ROOM NAME:
FLOOR LEVEL:
GRIDLINE:
Contractor: Consultant:
Inspected by: Inspected by:
Title: Title:
Date: Date:
Consultant:
Date:
ROOM NAME:
FLOOR LEVEL:
GRIDLINE:
Contractor: Consultant:
Inspected by: Inspected by:
Title: Title:
Date: Date:
Consultant:
Date:
ROOM NAME:
FLOOR LEVEL:
GRIDLINE:
Contractor: Consultant:
Inspected by: Inspected by:
Title: Title:
Date: Date:
Consultant:
Chapter 5
– Project Monitoring
Inspection and Supervision
APPENDIX 5C
NO
Approve
YES
Chapter 5
– Project Monitoring
Inspection and Supervision
APPENDIX 5D
Guidelines on Control of
Non Conforming
Products / Works / Services
DID operates a system for identifying, recording, and tracking Non Conformances to ensure non
conforming works/products/services are controlled. The process is illustrated in the flow chart as
shown in Appendix 5D, Attachment 2. The following procedure applies:
Project Team shall chair a meeting to discuss non-conformances in the presence of representatives
from Contractor, Consultants and other related party. The NCR shall be replied and closed out by
the Contractor within the agreed time frame. The meeting shall address at least the following
issues:
When a Corrective Action is approved, Project Team shall monitor and ensure the relevant
Corrective Action is done and completed within the time frame. If the NCR is not replied within the
time frame stated, Project Team shall extend the letter with a copy of NCR to the top management
of the company concerned, failing which the condition of contract will take precedence.
Start
Project Team
Identification of Non Conformance Consultant’s Representative
Project Team
Preliminary NCR is Drafted Consultant’s Representative
Project Team
Issue Preliminary NCR to Contractor Consultant’s Representative
Review
The Draft NCR Goes NO with NCR Project Team
To Project team for Originator
Confirmation
YES
Contractor
NCR to be Replied & Submitted within Note:
the Agreed Time Frame Condition of
Contract
with take
Precedence
NO
Review and Evaluate Project Team
Corrective/Preventive Actions Consultant’s Representative
YES
YES
Chapter 5
– Project Monitoring
Inspection and Supervision
APPENDIX 5E
Consultant : Date :
Conformance
Item DESCRIPTION Comments
S AC O
1.0 Management System
Conformance
Item DESCRIPTION Comments
S AC O
2.2 Construction Material Sample Approval
Conformance
Item DESCRIPTION Comments
S AC O
2.4 In Progress Inspection
Conformance
Item DESCRIPTION Comments
S AC O
2.6 Monitoring Contractor’s Non-Conformance
(NCR)