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Journal of Engineering Research and Studies E-ISSN0976-7916

Research Article
STUDIES ON GENERATION OF POWER ALCOHOL AS A
NON-CONVENTIONAL ENERGY SOURCE FROM
AQUATIC MACROPHYTES- A CRITICAL REVIEW
A. D. Bhetalu 1*, Dr. S. S. Patil 2, Dr. N. W. Ingole 3

Address for Correspondence


1
Assistant Professor, Department of Chemistry, IBSS College of Engineering, Amravati, Maharashtra, India
2
Director, Student Welfare, Sant Gadge Baba Amravati University, Amravati, Maharashtra, India
3
Principal, IBSS College of Engineering, Amravati, Maharashtra, India
ABSTRACT
This paper presents a critical review of need for utilization of biomass, social, economical and environmental point of views
and impacts of utilization of biomass in Indian context. Due to the huge population in India, the consumption of fuel is also
massive which is creating a lasting impact on our National economy. However, there are certain possibilities which could
well present the opportunities of creating National Energy security through the proper use of what is known as noxious
weed. However, the large scale production still needs to be scaled down to cost effectiveness.
KEYWORDS: Water Hyacinth, Eradication, Biomass, Unconventional Energy, Power Alcohol
1.0 INTRODUCTION: derived transportation fuels to help address energy
India is the fifth largest primary energy consumer and cost, energy security and global warming concerns
fourth largest petroleum consumer in the world. associated with liquid fossil fuels.
Growing population and rapid socio-economic Biofuels are going to play an extremely important
development has spurred an increase in energy role in meeting India’s energy needs. The country's
consumption across all major sectors of the Indian energy demand is expected to grow at an annual rate
economy. Given limited domestic energy resources, of 4.8 per cent over the next couple of decades. Most
most energy requirements are met through imports. of the energy requirements are currently satisfied by
Provisional estimates indicate that India meets more fossil fuels – coal, petroleum-based products and
than 76 percent of its petroleum demand through natural gas. Domestic production of crude oil can
imports. Import expenditures on petroleum products only fulfill 25-30 per cent of national consumption.
in fiscal 2009/10 is over $83 billion, up four times the (Report of the Working Group, Tenth Plan, Planning
value in fiscal 2003/04. Consequently, Indian Commission, Government of India.)
petroleum consumption has also gone up from 84 Ethanol, currently produced in India by the
million tons in Indian Fiscal Year (IFY) 1997/98 to fermentation of sugarcane molasses, is an excellent
134 million tons in IFY 2008/09 and is grown over biofuel and can be blended with petrol. Likewise,
136 million tons in IFY 2009/10. (Annual report, biodiesel which can be manufactured by the
GoI, 2009-10) transesterification of vegetable oil can be blended
Global depletion of energy supply due to the with diesel to reduce the consumption of diesel from
continuing over-utilization is being a major problem petroleum. Ethanol and biodiesel are gaining
of the present and future world community. It is acceptance worldwide as good substitutes for oil in
estimated that the fossil fuels will be running out by the transportation sector.
the next few decades (Bentley, 2002; Cavallo, 2002), (UNCTAD/DITC/TED/2005/1.)
therefore, attention has currently been dedicated to 2.0 MACROPHYTES AS UNCONVENTIOANL
the conversion of biomass into fuel ethanol. ENERGY SOURCE:
Tremendous progress has been made technologically Bioethanol is being considered as a potential liquid
in the last few years in the area of biofuel production, fuel due to the limited amount of natural resources.
fuelled by ever increasing price and shortage of fossil Cellulose biomass is also being investigated as a
fuel. There are also concerns about global climate potential substrate for bioethanol production.
change and severe food shortage. Biomass is the least (Masami, Usui and Urano, 2008). The water hyacinth
expensive and most globally available resource. (Eichhornia crassipes) is a native plant of Brazil but
Therefore, priority should be shifted towards utilizing has been naturalized in many tropical /temperate
biomass, leaving aside food for human consumption. countries. It is regarded as a nuisance because of its
New methodologies of fermentation and hydrolysis remarkable growth rate. Although the water hyacinth
of biomass have become available, along with is considered by many as an invasive pest, it could be
development of transgenic varieties amenable for useful as a source of biomass, because it is abundant
biofuel production. Now is the time to look for new and easy to cultivate. Previous studies have addressed
material sources of biofuels, which are naturally the potential use of water hyacinth as biomass
amenable to processing during extraction of biofuel, (Abraham and Kurup, 1996; Nigam, 2002; Rahman
thus reducing costs drastically and substituting fossil et al., 1986) or as a way to improve water quality
fuels in all aspects. Biofuels are drawing increasing because of its capacity to absorb heavy metals and
attention worldwide as substitutes for petroleum- organic compounds (Simeon et al., 1985, 1987;

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Journal of Engineering Research and Studies E-ISSN0976-7916

Ingole and Bhole, 2002). These studies indicate that and motors, biogas to generate electricity) as the
water hyacinth is a promising plant for ethanol plants are low in lignin content and have rapid
production. growth rate. This could be of potential interest in
2.1 Utilization of Aquatic Weeds for south-east Asian countries where this species tends to
Unconventional Energy: occur so frequently. Besides they do not compete
Water hyacinth is low in lignin content (10%) and with food crops for land diversification. They tend to
contains high amounts of cellulose (20%) and grow well in water bodies even with low nutrient
hemicellulose (33%) (Bolenz et al. 1990, Poddar et regime and can be easily mechanically harvested.
al. 1991, Gressel 2008). A typical biomass from land There are so many alternative uses of these plant
plants can have 30-50% cellulose, 20-40% species and time has come to look at the plant from a
hemicellulose and 15-30% lignins. In plants, lignin different viewpoint and utilize their potential as much
(composed of phenylpropanoid groups) acts as a as possible. This tends to generate ample
polymer around the hemicellulose microfibrils, employment particularly in developing world. And
binding the cellulose molecules together and the growth rate is so tremendous that there will be no
protecting them against chemical degradation. Lignin dearth of biomass in the long run. Further, they do
cannot be converted into sugars. Thus, it is not not compete with arable crops in term of land
practical in biofuel production. Their degradation is a resources and needs little to any care to grow them.
high energy process. Water hyacinth has low lignin, 3.0 PROBLEMS POSED BY NOXIUS WEEDS.:
which means the cellulose and hemicellulose are Water hyacinth (Eichhornia Crassipes) is a fast
more easily converted to fermentable sugar thus growing perennial aquatic plant widely distributed
resulting in enormous amount of utilizable biomass throughout the world (Malik, 2007). This tropical
for the biofuel industry Masami et al. (2008) plant can cause infestations over large areas of water
suggested a new method of extracting ethanol by resources and consequently lead to series of
saccharification with diluted sulfuric acid, and problems. These include reduction of biodiversity,
hastening the process by using yeast. blockage of rivers and drainage system, depletion of
Further, water hyacinth grows at a very rapid pace dissolved oxygen, alteration on water chemistry, and
and contains very high nitrogen content. The mixture involvement in environmental pollution.
of cow dung and water hyacinth slurry has proven to Problems posed by Water hyacinth have been
produce more biogas than when used alone (El- extensively reviewed by Gopal and Sharma (1981)
Shinnawi et al. 1989). The left-over slurry or sludge and Jayanth (1987). They are summarized as follows:
can be transported as liquid fertilizer. They can 1. It impedes the flow of water in irrigation
practically grow in any habitat and requires little to systems. 40-95% reduction has been
no maintenance, but they prefer to grow in warm reported.
climate. Further, they can be used to purify water 2. Prevents the free movement of boats and
bodies containing high amounts of heavy metal other navigation vessels.
contamination. The biomass can be used to produce 3. It interferes with hydroelectric power
biogas and the byproducts can be used as organic generation.
manure or for producing bioethanol by further 4. It reduces the volume of available
decomposition of fermentable saccharides. In freshwater by increasing losses through
addition, aquatic plants do not compete with land evapotraspiration.
resources used in arable food crop cultivation and 5. It impairs the quality of water. The plant
thus are an incentive factor when it comes to biofuel cover imparts obnoxious smell, colour and
production. For the past few years, there have been suspended particulate matter to water,
reports of genetic engineering of microorganisms, making it unfit for human consumption.
which can increase ethanol production from 6. Dense growth of water hyacinth causes
hemicellulose by fermenting it into oligosaccharides serious disruptions to other aquatic life like
(Dien et al. 2003; Mishima et al. 2008). Mishima et pliytop.lankton and fish. According to Gopal
al. (2008) also found that bioethanol generating and Sharma (1981), in West Bengal about
capacity of water hyacinth can be compared to that 45 million kg of fish were annually lost due
obtained from agricultural waste, thus is a potential to water hyacinth in early 1950s.
new crop for biofuel production and an employment 7. It provides suitable habitat or food or both
generating industry. (Anjanabha Bhattacharya. et al. for niolluscan and insect vectors of diseases
2010). like schistosomiasis and malaria. It gives
Water hyacinth has long been seen as an invasive shelter to adults and also prevents mosquito
species all over the globe and considerable amount of larvae and adults from being preyed upon by
resources have been spent for their control. However, their natural predators like insects, frogs,
they have certain qualities which can be utilized to fishes etc.
produce biofuels (both bioethanol to power vehicles

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Journal of Engineering Research and Studies E-ISSN0976-7916

8. The rate of organic production by water the advantage of chemical control is that the
hyacinth is so high that it leads to silting and chemicals can reach the weeds otherwise inaccessible
gradual drying up of water bodies. to mechanical or other methods of control. Unlike the
On one hand, attempts have been geared towards the mechanical control, chemical control sinks the weed
use of biological, chemical and mechanical growth to the bottom avoiding thus loss of plant
approaches for preventing the spread of, or nutrients from the water bodies.
eradication of, water hyacinth. On the other hand, 3.3 Biological Control:
much attention has been focused on the potentials A small number of natural enemies is one of the main
and constrains of using water hyacinth for a variety reasons for the abundance and aggressive nature of
of applications (Gunnarsson and Petersen, 2007). the weeds. Introduction of a suitable bio-agent can
A large percentage of the inland fresh water areas in restore a desirable balance in the aquatic ecosystem
India are rendered useless for the cultivation of fish by reducing weed growth without polluting the water.
on account of large infestation of weeds. Profuse Bio-control is relatively permanent in its effect since
growth of the aquatic vegetation in the water bodies the aquatic flora (the host) and the bio-agent tend to
cause imbalance in the nutrient and oxygen content, remain in a cyclic equilibrium.
limits living space for fish, upsets the physico- Certain weeds can be controlled by selected varieties
chemical equilibrium of the water, restricts plankton of herbivorous fishes such as grass carp, common
production, promotes accumulation of deposits carp, silver carp, Tilapia and silver dollar fish.
leading to silting, increase the turbidity of waters, Aquatic birds, mammals and some species of snails
provides shelter to predators and obstructs fishing are also effective in bio-control. Certain insects like
operations. The common methods adopted for control flea, beetle are specific feeders of the alligator weed
and eradication of aquatic weeds are manual, (The Indian Ocean fishery commission, 1977)
mechanical, chemical and biological 4.0 EXTRACTION OF ETHANOL FROM
3.1 Physical Control: WATER HYACINTH:
Physical removal of weeds is the oldest and the most Photosynthetic processes in plants produce simple
common method used all over the world. However, and complex sugars, which can be decomposed by
the equipments used for this purpose have undergone fermentation in the presence of microorganisms such
considerable improvements. Physical control of as Escherichia coli, Klebsiella oxytoca,
aquatic weeds is free from residue of pollution Saccharomyces cerevisiae, and Zymomonas mobilis
problems. However, repeated removal of massive (Dien et al. 2003) to produce bioethanol. It is highly
quantities of vegetation from a water body removes soluble in water and is hygroscopic, thus requiring an
large quantities of nutrients from it. This may reduce energy-intensive distillation process to separate it
food production in the primary as well as secondary from the mixture during the extraction process.
tropic levels. Physical weeding is a non-selective 6CO2 + 6H2O + solar energy →
process so that the chances of establishment of a C6H12O6+6O2 (Photosynthesis) Glucose/simple sugar
specific weed are remote. Mowing, crushing, raking, C6H12O6 →
burning and mechanical chaining, dredging and 2C2H5OH + 2CO2 + energy Glucose (Bio)- ethanol
netting are some of the well known physical methods. Ethanol can be produced from many different raw
Recently in some advanced countries, underwater materials, which are grouped according to the type of
weed cutters and ditch-bank movers have replaced carbohydrates they contain, i.e., sugar, starch or
older methods. In India where labour is cheap, cellulose. Sugar for ethanol production (sucrose,
manual methods are often employed to remove glucose or fructose) may be derived from any of the
weeds. In small water bodies, traditional methods of three classes of raw materials. Industrial processes
hand picking, uprooting of emergent and marginal for the production of ethanol by fermentation of
weeds and cutting them with scythes are considered molasses, beet, cane or grain sugars are well
suitable. established. Since sugars are already available in a
3.2 Chemical Control: degradable form and yeast cells can metabolize
Chemicals can provide an efficient means of reducing sugars directly, these substrates require the least
or eliminating the growth of undesirable aquatic costly preparation. The other carbohydrates must be
weeds. A single herbicide that controls the weeds and hydrolyzed to sugars before they can be metabolized.
at the same time is absolutely safe to all the water So, although starchy or cellulosic materials are
uses is yet to be developed. The main considerations cheaper than sugar-containing raw materials, the
in the use of herbicides in fishery waters are that they requirement of converting the starch or cellulosic
should be (i) effective in killing weeds at reasonably materials to fermentable sugars is a disadvantage of
low rates of application, (ii) cheap and easily these substrates. (Caylak and Sukan1996)
available, (iii) non-toxic to human and stock animals The free sugars present in many crops can be
and (iv) should not pollute the treated water or have transformed into ethanol by fermentation with the
any adverse effect on the water and soil. However, help of yeasts. This is a well established route of

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Journal of Engineering Research and Studies E-ISSN0976-7916

bioconversion. Starchy materials like potato, cassava, indicates that Asia has the maximum irrigated area
corn maize, barley, sweet sorghum etc., can also be followed by Europe and Africa. The Asian continent
transformed into ethanol through acid or acid – has 33.6% of area under irrigation of which Pakistan
enzyme action, or a two-step enzymatic action of has 80.2% followed by South Korean Rep. (64.9%),
alpha amylase and amyloglucosidase which is the Japan (62.8%), China (51.5%), Iraq (44.3%), Iran
most common practice. (Anjanabha Bhattacharya. et (40%), and India (28.2%).
al., 2010) Aquatic weeds are those unabated plants which grow
Agricultural residues having low sugar or starch and complete their life cycle in water and cause harm
contents are principally composed of three organic to aquatic environment directly and to related eco-
constituents; cellulose, hemicellulose and 30 to 45 environment relatively. Water is one of most
per cent lignin. The cellulose and hemicellulose important natural resource and in fact basis of all life
components can be converted into sugars by either forms on this planet. Therefore, appropriate
acid or enzymatic hydrolysis. The enzymes, such as management of water from source to its utilization is
exoglucanase, endoglucanase, glucosidase and necessary to sustain the normal function of life. It is
xylanases, derived principally from fungi, hydrolyse one important part of natural resource management.
cellulose and hemicellulose to principally glucose The presence of excessive aquatic vegetation
and xylose sugars. Some other bacteria (Clostridium influences the management of water in natural
thermocellum) are able to convert cellulose directly waterways, manmade canals and reservoirs which
into ethanol. (Kundu ) amounts to millions of kilometres/ square kilometers
Sunita Mukhopadhyay and Narayan Chandra of such water bodies around the world. The area
Chatterjee trialed four different methods of under small tanks and ponds is equally important due
enzymatic hydrolysis and fermentation for optimizing to the establishment of many small irrigation schemes
the yield of ethanol. and watershed management projects all over the
Two common yeasts viz. Saccharomyces cerevisiae world. For example, India has 1.9 m ha under water
and Pachysolen tannophilus were used for in reservoirs and 1.2 m ha under irrigation canals.
fermentation. Significant concentration of ethanol The area under village ponds and tanks is nearly 2.2
was obtained through Preferementation Hydrolysis – m ha. (International Commission on Irrigation and
Simultaneous Saccharification and Fermentation Drainage 2002)
(PH-SSF) process, over the other three processes viz. 4.2 Tentative Cost Analysis:
Separate Hydrolysis And Fermentation (SHF), Both conventional ethanol and cellulosic ethanol are
Simultaneous Saccharification and Fermentation biofuels, but conventional ethanol is produced using
(SSF) and Single Batch Bioconversion (SBB) food crops such as corn, wheat, sugarcane and
soybeans, and processed either through dry or wet
milling. Cellulosic ethanol is a biofuel produced from
agricultural wastes such as corn stover, sugarcane
bagasse and also from wood, grasses, or the non-
edible parts of plants. It is a type of biofuel produced
from lignocelluloses, a structural material that
comprises much of the mass of plants.
Cellulosic ethanol overcomes some of the problems
presented by the first generation ethanol feedstock
such as corn, maize etc. that Ethanol production
carries the risk that food cropping will turn into more
lucrative fuel-cropping. The only disadvantage of
cellulosic ethanol lies in the difficulty with which it is
presently extracted; the feedstock sugars in cellulose
and hemicelluloses are bound in complex
(Courtsy:J. Lindstedt, 2003) carbohydrates called polysaccharides, and separating
4.1 Potential of Water Hyacinth for Ethanol these complex structures into simple sugars is not
Production: easy. This leads to longer process time, and low yield
Of the world's total geographical land area of 13045 per unit of feedstock, making cellulosic ethanol
mha, 1450.8 mha of arable land area is under somewhat less economical to produce than
permanent crops, sustaining a population of 6 billion conventional ethanol currently (http://www.unctad.
people. The world’s total irrigated area was 249.5 m org/en/docs/ditcted200710_en.pdf)
ha in 1997 (FAO 2000) which is 17.2%of total arable As per the Department of Energy, USA, Future
land. It is this land which provides sustained and Projections for Cellulosic Ethanol Costs:
assured productivity of crops and employs high input
returns. The continentwise spread of irrigated area

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All costs in $/ Gallon. save upto Rs.830 Crores of Foreign


Cost component 2001 2005 2012 2020 exchange.(Publication 116, Information Bulletin,
Feedstock 0.8 0.8 0.5 0.35 Andhra Pradesh Pollution Control Board)
Enzyme 3.2 0.4 0.3 0.1 4.4 Gasoline (Motor Spirit) and Its Substitute –
Conversion 1.7 1.2 0.8 0.6 Ethanol:
Total cost/gallon 5.7 24 1.6 1.05 4.4.1. Problems with Gasoline:
Total cost/gallon 9.3 3.9 2.6 1.7 There are several problems in using gasoline or
equivalent of
gasoline motor spirit or petrol which are derived from crude
*3.79 liter = 1 gallon; 1.63 gallons of ethanol is the oil. Petroleum reserves are finite. Emissions from
equivalent of 1 gallon of gasoline, in terms of engines using gasoline or motor spirit such as
calorific value / energy density Nitrogen Oxides, Sulphur Dioxide, Carbon Dioxide
* (Courtesy: BioZio estmates) and particulate matter cause pollution. Gasoline has
India is the second largest producer and biggest knocking tendency which limits the compression
consumer of sugar with production of about 18 ratio of the gas engine. TEL is an additive that
million tons per annum. The Indian sugar industry is improves the anti-knocking rating of the fuel
the second largest agro-industry in the world, which dramatically. The harmful effect of the lead led to
has a turnover of INR 500 billion per annum. It is banning of its use.
estimated that in the year 2010, sugar production in Benzene or cyclic compounds also increase the
India will increase further to a record level of 26.5 octane rating. Benzene is, however a known
million tons. Alongwith increase in Sugar production, carcinogenic material. Alternatively, MTBE and
increased quantities of Molasses will be available, ETBE are used as additives to improve anti-knocking
and production of Ethanol for use as Bio fuel is most tendency and to reduce other vehicular emissions.
promising value added processing for it. As per The oxygenated fuels burn more completely and so
industry estimates production of Ethanol has reached reduce carbon monoxide emission upto 20%.
2.4 billion litres in the year ending in September 4.4.2. Ethanol as an Automotive Fuel:
2010. As per reliable estimates at 5 % blending level, The advantages of using ethanol and methanol as
there will be demand of 375 Million litres/ year, automotive fuels are that they are oxygenates
while at 10 % level this demand will be 750 Million containing 35% oxygen and are renewable. They
litres /year. In case of blending 10 % ethanol with reduce vehicular emission of Hydrocarbons and
Diesel, this alone will generate demand of 3.7 to 3.8 Carbon Monoxide and eliminate emission of lead,
billion litres / year. Thus, there is potential for large benzene, butadiene etc. While the calorific value of
demand of Ethanol as automobile fuel. As per modest ethanol is lower than that of gasoline by 40% it
estimates of Petroleum Ministry in India, 5 % makes up a part by increased efficiency. Blends
blending of ethanol will save minimum INR 40 below 10% of ethanol do not present problems.
million (US $ 8 million in foreign exchange). This However, blends above 20% pose certain difficulties
benefit can further be enhanced by increasing the such as:
percentage to 10 % level. Also by permitting such (i) Higher aldehyde emissions,
blending with Diesel there will be much more (ii) Corrosiveness, affecting metallic parts
savings and also reduction in air pollution in the (iii) Higher latent heat of vaporisation causing
country. startability problem,
Ethanol production- past and present (iv) Higher evaporation losses due to higher vapour
Parameter India(2006) India (2010) pressure and
Fuel ethanol output(t) 525000 (v) Requiring large fuel tank due to lower calorific
Fuel ethanol demand(t) 1300000
value.
Total ethanol 1600000 2375000
Total sugar area (mha) 4.4 5.0
As there is a theoretical decrease in the energy
Mandatory blending 5% in 9 10% country content of gasoline blended with oxygenates, a
states wide decrease in mileage, km/ltr of fuel consumed is
Production cost Rs./Liter 19.80 25.0 expected. But in urban use a significant increase in
(Courtesy: Project of Extension Bureau Mott MacDonald India
fuel efficiency has been reported. The higher latent
and Gujarat Agro Industries Corporation Ltd)
heat of vaporisation of ethanol than gasoline is
4.3 Present Global and Indian Scenario of Ethanol
expected to cause startability problem. But blend up
Production and Utilization:
to 25% ethanol in gasoline poses no problem. Ethanol
According to Ministry of Petroleum and Natural Gas
is corrosive in nature, absorbs moisture readily and
(MPNG), 5% ethanol blend in petrol on all India
can affect metallic parts (ferrous/non-ferrous).
basis would require about 375 million litres of
However with the 10% ethanol blend no
ethanol per annum, which would go up manifold in
compatibility problems have been found.
the coming years as the blending percentage goes up
The net CO2 emission of burning a biofuel like
to 10% and higher. Thus the ethanol can replace 375
ethanol is zero since the CO2 emitted on combustion
million litres of petrol per annum, which in turn can

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is equal to that absorbed from the atmosphere by fermented to alcohol. An enzyme is required to break
photosynthesis during the growth of the plant it down into simple sugars. The simple sugars can
(sugarcane) used to manufacture ethanol. This is then be fermented to alcohol. While brewers learned
illustrated by the following equations: long ago how to use natural enzymes to achieve this
6CO2 + 6H2O → C6H12O6 (plant sugar) + 6O2 conversion, only in the last several decades has
(photosynthesis) modern industrial enzyme technology developed
C6H12O6 + 3H2O → 3C2H5OH (ethanol) + 3O2 methods to make inexpensive enzymes to allow
(hydrolysis and fermentation) economic production of fuel ethanol. Those technical
3C2H5OH + 9O2 → 6CO2 + 9H2O developments have made possible the new fuel
(combustion of ethanol) ethanol industry in the United States based on corn.
4.4.3. Ethanol-Gasoline Blends: The availability of starch is an order of magnitude
The value addition of ethyl alcohol as an octane larger than that of monomeric sugars but is also
improver has been greatly enhanced because of constrained because starch is a food for humans and
improved fuel quality requirements. Ethanol vehicles many farm animals.
have received high marks in performance, drivability, Cellulose. Cellulose is the most common form of
and reliability tests. Power, acceleration, payload and biomass and is also a biopolymer of glucose. It is
cruise speed are all-comparable with those for structured to be difficult to break down and thus
equivalent gasoline-fueled vehicles. Most serves as a defense mechanism for plants, because
conventional vehicles on the road today can use E10 only some animals can digest cellulose.
(a 10% ethanol- 90% gasoline blend also known as Hemicellulose. Hemicellulose is the fourth sugar
gasohol) without any special modifications. The use biopolymer. However, unlike the other sugars, it is a
of ethanol blending reduces the harmful emissions highly branched chain of five- and six-carbon sugars.
like Carbon Monoxide and Hydrocarbons. It is the second most common form of biomass. Like
Brazil uses pure ethanol in about 20 per cent of their cellulose, only some animals have the capability to
vehicles and a 22 to 26 per cent ethanol-petrol blend digest it.
in the rest of their vehicles. The United States and 5.1 Use of Enzymatic Fermentation of Cellulose
Australia use a 10 per cent ethanol blend. With a for Ethanol Manufacture:
normal production rate of 1,900 million litres a year, Lignocellulosic materials such as straw and wood,
India is the world’s fourth largest producer of ethanol which are often available as wastes, are much
after Brazil, the United States and China. Beginning cheaper than grain. Converting them to ethanol,
1 January 2003, the Government of India mandated however, requires complex and costly processes. The
the use of a 5 per cent ethanol blend in petrol sold in development of exciting, new technologies has made
nine sugarcane producing states. The Government it possible for lignocellulosic materials to become
will expand the 5 per cent ethanol mandate to the rest economic as ethanol feedstocks.
of country in a phased manner. Lignocellulosic materials contain two types of
5.0 METHODOLOGY ADOPTED FOR polysaccharides, cellulose and hemicellulose, bound
ETHANOL PRODUCTION: together by a third component, lignin. From the point
The potential benefits of fuel ethanol have long been of view of ethanol fermentation, they are hard to
understood; however, it is the development of new work with for two reasons. First, the lignin protects
biotechnologies that are beginning to make this the cellulose and hemicellulose from attack by
option a technically and economically viable option enzymes. Second, when enzymes do manage to reach
in large parts of the world. There are four biomass the cellulose and hemicellulose, they are hindered by
feedstocks, each which requires a somewhat different the crystalline structure of these molecules.
technology. Ethanol is produced in India from sugar molasses for
Monomeric sugars. Traditional fermentation can blending with petrol. Beginning January, 2003, the
directly convert simple sugars such as those from Government of India mandated the use of 5 percent
sugar cane and sugar beets into alcohol. This is the ethanol blend in petrol through its ambitious Ethanol
primary method that has been used to produce Blending Program (EBP). Since Indian sugarcane
alcohol for human consumption for thousands of production is cyclical, ethanol and alcohol production
years. However, the availability of these feedstocks is in India depends on the availability of sugar molasses
limited because they are also used for food. Today (a byproduct of domestic sugar production).
most of the fuel ethanol from simple sugars is made Currently, the government does not allow use of
from sugarcane in Brazil, where the combination of imported ethanol for the EBP program, as the focus is
land, labor, and climate provides favorable economic on developing domestic production capacities. While
conditions. making efforts to increase supply, and ensuring that
Starch. Starch is a biopolymer of glucose, a the move does not constrain production of sugar or
monomeric sugar. It is the primary component of ethanol for industrial use, efforts to produce ethanol
corn and other grains. Starch cannot be directly from other sources are at the experimental stage.

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Currently, India produces conventional bio-ethanol engines since early eighties. Indian Institute of
from sugar molasses and production of advanced bio- Petroleum (IIP) is actively pursuing the utilization of
ethanol is still in the research and development phase. non-edible oils for the production of bio-diesel,
India has 330 distilleries which produce 4 billion additives for lubricating oils, saturated and
liters of rectified spirit (alcohol) per year. Of the total unsaturated alcohols and fatty acids and many other
distilleries, about 115 distilleries have the capacity to value added products. Indian Institute of Chemical
distill 1.8 billion liters of conventional ethanol per Technology extracted oil from Jatropha curcas. A
year sufficient to meet the 5 percent blending catalyst-free process (Indian patent filed, US Patent
mandate.(http://www.mnre.gov.in/annualreport/2009 being filed) that is insensitive to moisture or high
-0EN/Chapter%206/ chapter%206_1. html) FFA content has been developed at IICT, and an oil
Strong growth in the consumption of ethanol across of any FFA content can be converted to the alkyl
the chemical and potable liquor industry is expected ester. Besides, preliminary studies on the utilization
to raise total ethanol consumption close to 2 billion of non-edible oils such as Neem, Mahua, and Linseed
liters in 2010/11, up 140 million liters over the etc. as fuel are being carried out at IIT, Delhi and IIT,
previous year .The growth in consumption across Madras. IOC R&D is also doing some work on the
these sectors would severely constrain its supplies for transesterification of vegetable oils. IOC (R&D) has
EBP. Consequently, the availability of ethanol in already set up a biodiesel production facility of 60
2010/11 for blending with petrol is roughly estimated kg/day at Faridabad. Mahindra & Mahindra Ltd has a
at 200 million liters, against the target of pilot plant utilizing Karanj for biodiesel production
800[industry estimate] million liters set by the and has carried out successful trials on tractors using
Ethanol Manufacturers in India. Ethanol consumption this fuel.
in 2009/10 was drawn down to 50 million liters from Likewise examples need to be set for the other
100 million liters in 2008/09, mostly due to a short possible sources of ethanol production which involve
supply of molasses and higher demand for ethanol lesser investments.
from competing industries. According to trade 6.0 CONCLUDING REMARKS:
sources, higher market prices for ethanol were From the above studies the following concluding
attractive for the suppliers to divert there supplies remarks appear to be justified that as a noxious weed,
from EBP. water hyacinth has to be utilized as a mass for
5.2 Utility and Efficiency Of Ethanol: production of energy in form of biogas, ethanol etc.
There are about 20 large capacity biodiesel plants instead of eradication. The byproducts obtained
(10,000 to 100,000 tons per year) in India that during production of biogas or ethanol could be
produce biodiesel from edible oil waste (unusable oil easily digested and produces a good fibrous fertilizer
fractions), animal fat and non-edible oils. with high NPK content and which alternatively
Commercial production of biodiesel from jatropha increases the aeration capacity of soil and ultimately
and non-edible oilseeds is small, with estimates yield of crop. A low cost project could be set up in
varying from 140 to 300 million liters per year. The rural areas so that it provides job potential to local
biodiesel produced is sold to the unorganized sector people and energy source with least cost. This could
(irrigation pumps, agricultural usage, diesel enhance the social and economical growth of the
generators etc) and to experimental projects carried region thereby reducing the spread of a noxious weed
out by automobiles and transport companies. like water hyacinth.
In April, 2010, General Motors (GM) and U.S. ACKNOWLEDGEMENT:
Department of Energy (DOE) entered into a five year The authors are thankful to Dr.V.S.Sapkal, Head, and
partnership with the Central Salt and Marine Dept.of Chemical Technology for providing us
Research Institute (CSMRI), Bhavnagar, Gujarat to facilities to work in SGB Amravati University camps
explore the potential (through research and and Dr.Bhosale, Librarian, SGB Amravati
development) of jatropha plantations as a source of University, for permitting us to refer the library for
alternative fuel and sustainable energy crops for collecting research papers. The help rendered by
biodiesel production in India. The collaboration plans Dr.N.N.Gedam, Asst.Professor, Department of
to set up a jatropha plantation near the GM Chemistry, IBSS College of Engineering, for
manufacturing facility in Gujarat and provide support carrying out laboratory tests is highly acknowledged.
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