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5 AUTHORS, INCLUDING:
Received 14 July 2004; received in revised form 30 July 2004; accepted 2 August 2004
Available online 25 September 2004
Abstract
This paper discusses the kinetic simulation of TiCl4––coinitiated living carbocationic isobutylene (IB) polymeriza-
tions governed by dormant-active equilibria, using a mechanistic model. Two kinetic models were constructed from
the same underlying mechanism: one using a commercial simulation software package (Predici), and the other using
the method of moments. Parameter estimation from experimental batch reactor data with Predici yielded a rate con-
stant of propagation kp = 4.64 · 108 ± 2.75 · 108 L/mol s, with no constraints imposed. This agrees with kp data meas-
ured with diffusion clock and competition methods, but disagrees with kinetically obtained kp values. Estimation of rate
constants with Predici and the GREG parameter estimation software packages revealed that it was difficult to estimate
the complete set of kinetic parameters, due to correlated effects of the parameters on model predictions. Estimability
analysis confirmed that some of the strongly correlating parameters could not be estimated simultaneously using the
available experimental data. Using kp = 6 · 108 ± 2.75 · 108 L/mol s measured by Mayr, and using starting estimates
of other rate constants defined by experimentally observed correlations, yielded the set of rate constants required for
the simulations. Both kinetic models yielded good agreement with experimental data, with the exception of Mw values
that slightly diverged from the theoretically predicted MwMn = constant relationship. This may indicate the occur-
rence of a minor side reaction. However, the kp/k1 = 17.5 L/mol average run length calculated from measured and sim-
ulated MWD data agrees well with earlier literature values.
2004 Published by Elsevier Ltd.
Keywords: Living carbocationic polymerization; Isobutylene; Modeling; Kinetics; Mechanism; Run length
*
Corresponding author. Tel.: +1 330 972 6203; fax: +1 330 972 5290.
E-mail address: jpuskas@uakron.edu (J.E. Puskas).
Nomenclature
Pn Pn I + LA
by adding monomer. It has been shown that the dimeric nature of the proposed intermediates, I * LA and
gegenion must form by a two-step process [11,24,31]. Pn * LA. Several investigators have suggested the exist-
Halogenated titanium compounds are known to form ence of various intermediates and suggested pathways
neutral dimers in a variety of crystal structures and for their formation. For example, the formation of
also under cryogenic conditions, but with a very lim- polarized (stretched or activated, more-covalent-than-
ited stability range [32,33]. The existence of neutral ionic) dipole intermediates in the reaction of TMPCl
dimeric Ti2Cl8 under dilute polymerization conditions or PIB-Cl with TiCl4 (Winstein spectrum) was sug-
([TiCl4]0 102–101 mol/L) has never been demon- gested by various researchers [17,45]. Plesch suggested
strated experimentally. In Scheme 1, the dimer forma- the formation of a monomer-solvated carbocation
tion follows a two-step course as suggested earlier intermediate [43] and in this case high monomer con-
[11,24,31]. In the first step, the initiator/Lewis acid or centration would result in first-order propagation with
polymer/Lewis acid intermediate dissociate forming the intermediate. Sigwalt argued that this suggestion
monomeric counteranions, which in turn can react with was not convincing since low kp values were also ob-
additional Lewis acid to form dimeric counteranions. served at low monomer concentrations [46,47], and in
The species with dimeric counteranion can propagate turn he suggested a two-step propagation with the
with monomer, or can also release Lewis acid and trans- formation of solvated carbocationic intermediates
form back to an initiator/Lewis acid or polymer/Lewis [48]. With this, the apparent second-order rate con-
acid intermediate by an equilibrium reaction involving stant obtained in kinetic experiments would be
k2 and k2. The polymer/Lewis acid intermediate, kp,app = KSM * kp where KSM is the constant for the
Pn * LA, formed from both Paths A and B can undergo equilibrium between solvated carbocation and mono-
equilibrium reactions to produce dormant chains, Pn, mer-complexed solvated carbocation, this latter pro-
and free Lewis acid. pagating by unimolecular rearrangement. Scheme 1
The mechanism in Scheme 1 accounts for a number proposes the formation of polymerization-active carbo-
of important experimental observations: the depend- cations via intermediates involving the initiator and/or
ence of polymerization rate on Lewis acid can be either the dormant polymer chain and the Lewis acid. It
first or second order, or in between, depending on the may be reasonable to assume that these intermediates
actual Lewis acid concentration and other experimental are polarized species. Following the formation of
conditions [17–26]; the true propagation rate constant Pþ þ
n == LA or Pn == LA2 propagation could proceed
kp, can be as high as 109 L/mol s as determined by dif- via a collision of these species with monomer as shown
fusion clock methods [30,34–36] while the kinetically- in Scheme 1, or via a two-step reaction as suggested by
determined rate constant (a combination of K0K1kp Sigwalt: first by monomer solvation, followed by prop-
and K0K2kp in Scheme 1) can be as low as 104 L/mol s. agation via rearrangement. In this latter case the kp in
Table 1 lists the high and low values of kp obtained by Scheme 1 would also represent a composite rate con-
various research groups using different experimental stant involving the monomer solvation equilibrium
techniques. The inconsistency in reported kp values constant and the true rate constant of propagation
has been discussed by Plesch [41,43] and still remains (KSM * kp). Scheme 1 and Sigwalts model show similar-
unresolved [44]. While the mechanistic model shown ities in terms of reasoning that the discrepancy between
in Scheme 1 provides a plausible solution to this appar- kinetically obtained rate constants and those measured
ent discrepancy, as yet there has been no direct experi- by the diffusion clock method could be due to various
mental confirmation of the existence and the chemical pre-equilibria.
Table 1
kp values in carbocationic IB polymerizations obtained by various methods
kp (L/mol s) Initiating system Solvent T/C Reference
3
6 · 10 AlBr3/TiCl4 Heptane 14 [37]
7.9 · 105 Light/VCl4 In bulk 20 [38]
1.2 · 104 Et2AlCl/Cl2 CH3Cl 48 [39]
9.1 · 103 Ionizing radiation CH2Cl2 78 [40,41]
1.5 · 108 Ionizing radiation In bulk 78 [42]
6 · 108 R-Cl/TiCl4 CH2Cl2 78 [30]a
7 · 108 IB n-mer/TiCl4 Hexanes/CH3Cl 80 [34]a
4.7 · 108 TMP-Cl/TiCl4 Hexanes/CH3Cl 80 to 40 [35]a
1.7 · 109 TMP-Cl/BCl3 Hexanes/CH3Cl 80 to 40 [36]a
a
Diffusion clock/competition experiments.
J.E. Puskas et al. / European Polymer Journal 41 (2005) 1–14 5
Table 3
Material balance equations for the comprehensive model
Low molecular weight species:
d½I
¼ k 0 ½I½LA þ k 0 ½I LA (a)
dt
d½I LA
¼ k 0 ½I½LA k 2 ½LA½I LA ðk 0 þ k 1 Þ½I LA þ k 1 ½Iþ LA þ k 2 ½Iþ LA
2 (b)
dt
þ
d½I LA
¼ k 1 ½I LA ðk 1 þ k p ½MÞ½Iþ LA (c)
dt
d½Iþ LA 2
¼ k 2 ½I LA½LA ðk 2 þ k p ½MÞ½Iþ LA 2 (d)
dt
d½M X 1 X1
¼ k p ½Mð½Iþ LA þ ½Pþ LA þ ½Iþ LA
i¼3 i 2þ ½Pþ LA
i¼3 i 2 Þ (e)
dt
d½LA X 1 X 1
¼ k 0 ð½I LA þ ½P LAÞ k 0 ½LAð½I þ
i¼3 i
P Þ k 2 ½LAð½I LA
i¼3 i
dt P1 P1 þ (f)
þ i¼3 ½Pi LAÞ þ k 2 ð½I þ LA2 þ i¼3 ½Pi LA2 Þ
Table 4
Zeroth, first and second moments of polymer species
Intermediate complexes Polymer chains with monomeric counterions
P P
Zeroth moment uc0 ¼ ½I LA þ 1 i¼3 ½Pi LA um0 ¼ ½Iþ LA þ 1 þ
i¼3 ½Pi LA
P P1
First moment uc1 ¼ 2½I LA þ 1 i¼3 i½Pi LA um1 ¼ 2½I LA þ i¼3 i½Pi LA
þ þ
P 2 P 2 þ
Second moment uc2 ¼ 22 ½I LA þ 1 i¼3 i ½Pi LA um2 ¼ 22 ½Iþ LA þ 1 i¼3 i ½Pi LA
Path A (TMPCl); Kim and Faust [55]: k1 = 5.0 · 107 s1
½I0 (TMPCl) and k1 = 3.4 · 107 s1 (PIB-36mer). Using
ln ¼ K 0 k 1 ½LA0 t ð6Þ kp = 6 · 108 L/mol s we get K0K1 = 5.7 · 109 L/mol and
½I
K0K2 = 8.7 · 108 L2/mol2, which confirms that both
½M0 equilibria are dramatically shifted toward the dormant
ln ¼ k p K 0 K 1 ½I0 ½LA0 t ð7Þ polymer chains Pn-Cl. From K0k1 = 0.22 L/mol s and
½M
K0K1 = 5.7 · 109 L/mol we get k1 = 3.9 · 107 s1. This
Employing Eqs. (6) and (7), K0k1 = 0.22 L/mol s and agrees very well with published capping rate coefficients,
K0K1kp = 3.4 L2/mol2 s were calculated from previously thus we assumed this value for k2 and determined
published experimental initiator and monomer con- K0k2 = (k0/k0) Æ k2 = 3.38 L2/mol2 s.
sumption data in Path A [15]. As a result, the following correlations have been
established:
Path B C1 : k 1 K 0 ¼ k 1 ðk 0 =k 0 Þ ¼ 0:22 L=mol s ð10Þ
½M0
ln ¼ K 0 K 2 k p ½I0 ½LA20 t ð8Þ
½M C2 : k 2 K 0 ¼ k 2 ðk 0 =k 0 Þ ¼ 3:38 L2 =mol2 s ð11Þ
In Path B, that is, under conditions normally used in liv- The correlation between the parameters will influence
ing IB polymerizations, initiation is nearly instantaneous the estimability of individual parameters.
and initiator consumption cannot be followed experi-
mentally. After a very fast initiation period, [Pn] = [I]0. 2.4. PREDICI parameter estimation
In classical living polymerization this simplification is
routinely used in formulating rate equations for mono- For the PREDICI parameter estimation, the reaction
mer consumption. Also, in case of instantaneous ini- scheme in Table 2 was used. Table 6 lists initial rate con-
tiation the monomer consumed during initiation is stant values and sets of estimated parameters. The initial
neglected. In contrast, in Path A, initiation and propa- values for k0, k0, k1 and k2 were established from the
gation was found to proceed simultaneously, so these correlations given in (10) and (11) by trial and error, fit-
simplifications cannot be considered. In Path B, experi- ting experimental data [54]. The parameter estimation
mental data have revealed a fractional order of 1.76 in routine in PREDICI is based on the damped Gauss–
TiCl4 [15], which is in good agreement with the range Newton method [56,57] and has the ability to converge
of 1.7–2.2 reported by other researchers [11,16,19,24]. well even with bad starting values. Seven experimental
½M0 data sets were used in the simulation [15]. First, all
ln ¼ k 00p ½I0 ½LA1:76 ð9Þ parameters were estimated simultaneously. The simula-
½M
tion did converge with kp = 6 * 108 L/mol s as a starting
Here k 00p is the experimentally measured apparent rate estimate without any constraints imposed, although with
constant. This indicates that in reality, both Paths A high error within the 90% confidence intervals; the data
and B proceed simultaneously, with Path B dominating. are listed as Set 1 in Table 6. It is interesting to note that
Using Eq. (9), constant k 00p ¼ 52 L3/mol3 s was obtained kp converged to a value of 4.64 * 108 ± 2.75 * 108 L/mol s.
from experimental monomer consumption data [15]. In contrast, the simulation was unable to converge with
With the interpretation in Eq. (8), K0K2kp = 52 L3/ kp = 104 L/mol s as a starting estimate. This further sup-
mol3 s. Eqs. (6)–(8) were derived with several assump- ports the high kp values obtained in diffusion clock and
tions and should be viewed as simplified rate expres- competition experiments [30,35,36]. The values for k1
sions, but they provide means to establish initial and k2 converged to 1.77 and 2.75 * 107 s1, close to
estimates for the simulations. the initial values. However, k0, k0, k1 and k2 carried very
Selected rate constants in IB polymerizations have large errors and did not satisfy the correlations estab-
been measured or derived independently. For instance, lished in (10) and (11). Next we fixed kp = 6 * 108 L/mol s
‘‘diffusion clock’’ and competition experiments methods and k1 = k2 = 3.9 * 107 s1, and estimated k0, k1 and
yielded kp 108 L/mol s [30,35,36]. As discussed earlier, k2. Set 2 shows that the error is still high. In the next step
this high value is contradicting earlier data, presented we enforced the correlations defined in Eqs. (10) and (11)
in Table 1, with the exception of kp obtained from irra- using interpreter functions in Predici [57]. Set 3 shows
diation-initiated IB polymerization. Industrial experi- that k0 and k0 still carry very high error. As was deter-
ence supports the close to diffusion-limited high value mined from the estimability analysis, these parameters
[53], therefore we accepted this value. Later it will be were correlated and hence could not be estimated simul-
shown that parameter estimation also supports a high taneously. Therefore in Set 4, we fixed the value of k0 to
kp value. Published capping rate constants, although de- 3.9 * 107 s1. Set 4 shows the estimated k0 with low error
rived from differing interpretations, were in the range of within the 90% confidence interval. The parameters in
3–5 · 107 s1 (Puskas and Peng [26]: k1 = 3.9 · 107 s1 Set 4 were used for the simulations with Predici. It should
8 J.E. Puskas et al. / European Polymer Journal 41 (2005) 1–14
Table 6
Initial parameter values and parameter estimates used in simulations
Parameter Initial values Set 1 ± CIa (estimating all) Set 2 ± CI (estimating k0, k1, k2)
1(a): Estimates without constraints
k0 (L/mol s) 1.56 * 108 2.75 * 108 ± 2.79 * 108 7.96 * 107 ± 3.97 * 107
1
k0 (s ) 3.90 * 107 1.13 * 108 ± 7.62 * 108 3.90 * 107
k1 (s1) 5.50 * 102 1.20 * 102 ± 1.23 * 102 1.72 * 102 ± 1.23 * 102
k1 (s1) 3.90 * 107 1.71 * 107 ± 1.77 * 107 3.90 * 107
k2 (L/mol s) 8.45 * 101 5.88 ± 3.93 3.50 ± 1.47
k2 (s1) 3.90 * 107 5.90 * 107 ± 2.75 * 107 3.90 * 107
kp (L/mol s) 6.00 * 108 4.64 * 108 ± 2.75 * 108 6.00 * 108
tal data with either low or high kp data as long as kp/k1 0.03
was kept constant at 16.5 L/mol. We do not intend to
argue that agreement between experimental and simu-
0.02
lated data alone can prove any proposed mechanisms.
Kinetic simulation can only disprove a proposed mecha-
nism if it shows serious discrepancy between experimen- 0.01
tal and simulated plots. In our particular case, if we
accept independently measured capping constants in 0.00
the range of 107 s1, good agreement can only be found 0 200 400 600 800
for high propagation rate constant (kp 108 L/mol s). time (s)
2.0 600
Predici Predici
500
1.5
400
[M], mol/L
DPn, DPw
1.0 300
200
0.5
100
0.0 0
0 2000 4000 6000 8000 0.0 0.2 0.4 0.6 0.8
time (s) Conversion
Fig. 4. Comparison of experimental and simulated monomer Fig. 6. Experimental and simulated molecular weight vs
consumption plots for Path B: [TMPCl]0 = 0.004 mol/L, [IB]0 = conversion plots for Path B: Experimental: Mn (s), Mw (m),
2 mol/L, [DtBP]0 = 0.007 mol/L. Hx/MeCl=60/40 v/v; Experi- [TMPCl]0 = 0.004 mol/L, [TiCl4]0 = 0.064 mol/L, [IB]0 = 2 mol/
mental: [TiCl4] = 0.064 mol/L (m), [TiCl4] = 0.04 mol/L (s); L, [DtBP]0 = 0.007 mol/L. Hx/MeCl=60/40 v/v; Temperature:
Temperature: 80 C; Simulation parameters: Set 4 (Table 1). 80 C; Simulation parameters: Set 4 (Table 1).
300
monomer units incorporating in one active ionization
period, from MWD data using Eq. (12)
200 DPw l0
¼1þ ð12Þ
DPn ðDPn Þ
100
where l0 ¼ ðk p =k 1 Þ½M0 . Eq. (13) shows the form for
intermediate conversion.
0
0.0 0.2 0.4 0.6 0.8
Conversion l ¼ 1 þ l0 1 1 þ ½M ð13Þ
2 ½M0
Fig. 5. Experimental and simulated molecular weight vs
conversion plots for Path B: Experimental: Mn (s), Mw (m), Subsequently Müller et al. [60] introduced another
[TMPCl]0 = 0.004 mol/L, [TiCl4]0 = 0.04 mol/L, [IB]0 = 2 mol/L, method:
[DtBP]0 = 0.007 mol/L, Hx/MeCl=60/40 v/v; Temperature:
80 C; Simulation parameters: Set 4 (Table 1).
DPw 1 2
¼1þ 1 ð14Þ
DPn b X
where X = conversion and b = k1/kp[I]0.
When TMP-Cl and PIB 36-mer were used as initiators, it Storey recently showed that average run length num-
was found that kp 3 * ki [23], but simulations con- bers could also be obtained from ‘‘rapid monomer con-
ducted using a ki value of 1–2 * 108 L/mol s did not show sumption’’ (RCM) data [28]. We now will show that l0
any noticeable difference when compared to simulations can also be obtained from Path A in IB polymerization.
with kp = ki. When slow irreversible termination was At the end of the reaction in Path A, when the initiator
introduced, a better fit was obtained for Mw in certain is consumed, polydispersity of 1.84 was obtained exper-
experiments [54], but in others led to discrepancies in imentally and simulation yielded a polydispersity of 1.88
the monomer consumption and Mn data. Introducing (Fig. 3). The conditions in Path A experiments, when
chain transfer caused a simultaneous reduction in both initiator and monomer consumption is simultaneous,
J.E. Puskas et al. / European Polymer Journal 41 (2005) 1–14 11
can be considered as the first ‘‘run’’ of a living polymer- that can polymerize, Eqs. (A.1) and (A.2) may be added
ization; initiation is complete only at the end of the reac- together to get:
tion. Using DPw/DPn = 1.88 and the DPn value of 40 at
full initiator conversion, l0 ¼ 35 was obtained from Eq. d½I d½I LA dð½I þ ½I LAÞ
þ ¼
(13). Using l0 ¼ ðk p =k 1 Þ½M0 [8], kp/k1 = 17.5 L/mol is dt dt dt
calculated. This is in excellent agreement with that pub- ¼ k 1 ½I LA þ k 1 ½Iþ LA ðA:3Þ
lished by Kaszas and Puskas [17] (kp/k1 = 16.5 L/mol)
[I] + [I * LA] = [I]u, where [I]u is the concentration of
and Schlaad et al. [23] (kp/k1 = 16.4 L/mol). Thus l0
unreacted initiator, thus Eq. (A.4) defines the rate of
can be obtained experimentally under Path A condi-
initiator consumption and polymer formation:
tions, where initiation will compete with propagation.
Under these conditions Mn and Mw will remain approx- d½Iu d½Pn
¼ ðA:4Þ
imately constant, with the polydispersity for the most dt dt
probable distribution of MWD = 2. The MWD will start If the reactions involving k0 and k0 are very fast,
to narrow only after initiation is complete. then we will have an initial rapid equilibration, after
which:
3. Conclusions k0
½I LA ¼ ½I½LA ðA:5Þ
k 0
In conclusion, we can state that the reaction mecha-
nism proposed in Scheme 1 reconciles seemingly contra- so that Eq. (A.3) becomes:
dictory experimental findings (e.g., shifting TiCl4 order d½Iu
and discrepancy in rate constant values obtained with ¼ k 1 K 0 ½I½LA þ k 1 ½Iþ LA ðA:6Þ
dt
diffusion clock methods and kinetic measurements)
Now, if [I+LA] is small due to the fast propagation
and can be used to simulate experimental results with
reaction of the ionized species, and [LA] [LA]0, we
rate constants that satisfy the correlations imposed by
have:
the mechanism and/or independently measured rate con-
stants. This by no means can be considered as proof of d½Iu
¼ k 1 K 0 ½I½LA0 ðA:7Þ
the proposed mechanism. The existence and chemical dt
nature of the proposed intermediates must be proven Expanding (A.7) with 1/[I]u on both sides and substitut-
independently. However, in the absence of another ing (A.5) gives:
model that satisfies all the contradictory requirements
this model does not seem to be unreasonable. In addi- 1 d½Iu k 1 K 0 ½I½LA0 k 1 K 0 ½LA0
¼ ¼ ðA:8Þ
tion, large-scale production data (confidential) demon- ð½Iu Þ dt ð½I þ ½I LAÞ ð1 þ K 0 ½LA0 Þ
strates that the rate constant of propagation must be Assuming K0[I]0 1 (A.8) can be simplified to give
very high. (A.9):
1 d½Iu
Acknowledgment ¼ k 1 K 0 ½I½LA0 ðA:9Þ
ð½Iu Þ dt
Financial support of Bayer Inc., Canada and Integrating (A.9) between the limits of [I]u,0 = [I]0 and
NSERC Canada is gratefully acknowledged. [I]u,t = [I]t + [I * LA]t
Z ½Iu;t Z t
d½Iu
¼ k 1 K 0 ½LA0 dt ðA:10Þ
½Iu;0 ½Iu t¼0
Appendix A. Path A
we get the simplified rate Eq. (A.10)
Initiator consumption rate. From material balances
on the initiator and the intermediates, we have: ½I0
ln ¼ k 1 K 0 ½LA0 t ðA:11Þ
½Iu;t
d½I
¼ k 0 ½I½LA þ k 0 ½I LA ðA:1Þ This is equivalent to Eq. (6) in the text.
dt
Propagation rate. For Path A, the rate of propaga-
d½I LA tion is described by Eq. (A.12):
¼ k 0 ½I½LA k 0 ½I LA k 1 ½I LA
dt
d½M
þ k 1 ½Iþ LA ðA:2Þ Rp ¼ ¼ kp½Mð½Iþ LA þ ½Pþ
n LA Þ ðA:12Þ
dt
To obtain the net rate of consumption of both of these The consumption rate of the active propagating species
initiator-derived species together to form ionized species is given in Eq. (A.13):
12 J.E. Puskas et al. / European Polymer Journal 41 (2005) 1–14
The combined change in initiator and polymer concen- With K0[I]0 1, [LA] [LA]0.
trations with time can be written as follows: Substituting (A.25) and (A.26)into Eq. (A.20) gives
the general form of the differential polymerization rate
dð½I þ ½Pn Þ equation:
¼ k 0 ½I½LA þ k 0 ½I LA
dt
k 0 ½Pn ½LA þ k 0 ½Pn LA ðA:14Þ d½M ½I0 ½LA0
Rp ¼ ¼ k p K 1 K 0 ½M ðA:27Þ
dt 1 þ K 0 ½LA0
Since the reactivities of the initiator and the growing
Assuming K0[LA]0 1 again, we can simplify and inte-
chains are about equal, the sums of the concentrations
grate the rate equation to get (A.28):
of the active cationic species and also the dormant spe-
cies are constant and the quasi-steady state assumption ½M0
ln ¼ k p K 0 K 1 ½I0 ½LA0 t ðA:28Þ
(QSSA) can be applied: ½M
dð½Iþ LA þ ½Pþ
n LA Þ (A.28) is equivalent to Eq. (7) in the text.
ffi0 ðA:15Þ
dt
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