Mellor

the motor gear people

AC & DC
Motors &
Geared Motors
t: +44 (0) 1254 53854
www.mellorelectrics.co.uk
 At Mellor Electrics we are constantly striving to Synchronous Unit
new projects advance and improve in all areas of our field.

We have recently invested in the latest technology

with a fully automatic Koepfer CNC gear cutting
machine. The model 160 hobbing machine
• Reversible Synchronous Motor

• 1,000 RPM up to 1,800gm/cm

• This high powered new addition will

combines current technological developments and complement our existing range of
an innovative design along with many generations synchronous motors.
of gear cutting experience. With eight axis of CNC
control the latest generation 160 gear hobbing
machine opens new possibilities for true high speed
machining of precision gears.

Another major investment is our cutting edge CNC

milling machine. The model XYZ 710 allows us to
ensure our gearboxes have the pin centers machined
with precision to overcome the tolerance issues with
standard castings. By giving us this precision it allows
the gears to be precisely located within the gearbox
to ensure that the noise level is kept to a minimum
when the gearmotor is running. We are now
equipped to offer the highest quality and lowest
noise levels of gearmotors for our customers. 63.85

In addition, here’s a sample of products currently

being tested for launch this year…

63.85
Brushless Unit
Low Cost and Compact Brushless DC Motor with
fully integrated electronics 4 x Mounting Holes
Ø74.0mm PCD

• 3 wire option for clockwise / counter

clockwise rotation 2.7 2.5

• 6 wire option offering speed control, braking

and reversibility
Ø64.7

Ø25.0
Ø6.0
Ø12.0

Ø12.0

(various)

(various)
Ø35.8

2 x M3 HOLES
IN BODY
Ø13.0

Ø4.0
18.5
68.05

4.55
40

Ø10.2
3
 contents
Mellor
the motor gear people

Profile 4

AC Motors 5

DC Motors 6

T2 AC Geared Motor 7

T3 AC, T3 Synchronous, T11 AC Geared Motors 8

T3 DC, T3 Brushless DC, T11 DC Geared Motors 9

T4 AC, T4 DC Geared Motors 10

T5 DC Geared Motors 11

T6 AC, T6 Synchronous Geared Motors 12

T6 DC, T6 Brushless DC Geared Motors 13

T7 AC Geared Motors 14

T10 DC Geared Motors 15

T12 Synchronous Geared Motors 16

T14 AC Geared Motors 17

Tables 1 18

Tables 2 19

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 About Us The Products
profile As one of the world’s leading motor/gearbox

manufacturers, Mellor Electrics deals with

companies as far afield as North America,

The Mellor Electrics range comprises of the SC9

Asynchronous Shaded Pole & SY synchronous

AC, FRS Brushed Permanent Magnet and BD

Australia and Japan. It is vital our product Brushless DC motors that can be fitted to our

remains reliable, consistent and accurate range of gearboxes. Our products are suitable

throughout its working life. To achieve this for a vast array of applications and have so far

goal we keep the majority of our processes been used in vending machines, pellet burning

in-house, thereby maintaining total control of stoves, pumps, catering equipment, animated

all aspects of production. Our CNC turning displays, scientific equipment and other

and hobbing machines offer levels of accuracy applications too numerous to mention.

which, when combined with our CAD facilities

All our motor gearbox units are lubricated
and computerised testing equipment, allow us
for life and many features such as shaft
to offer unrivalled quality and service.
length and diameter can be modified to suit

Originally founded in 1964, Mellor Electrics each application. Our in-house design and

has constantly grown and evolved to meet the engineering facilities allow us to tailor our

needs of the customer. Extensive investment product to your needs and we are happy
in human resources and modern machinery to discuss any special requirements with

has enabled us to offer flexibility in all areas of the customer.

our business. We operate from a custom built,

2600 square metre factory which affords us

the space we need to offer stock holding and

kanban facilities to our customers.

With approval to BS EN ISO9001:2008

and as a UL recognised manufacturer,

we pride ourselves on our ability to meet

customer requirements

and exceed expectations.

4 t: +44 (0)1254 53854

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SC9 AC Series Motors

AC
At the heart of the Mellor Electrics AC
range is the SC9 single phase asynchronous
shaded pole motor, the motive power for
our AC motor/gearboxes. Also available as
a motor only unit, this dependable and
consistent performer offers long life, low
cost and quiet running.

• Available in six stator heights

13mm - 50mm

• Lubricated for life

• Sintered or ball-race bearings

• 6mm diameter precision ground steel

shaft (stainless steel available)

• Voltage range 24v to 415v AC

- Insulation to class B as standard, B
61.2
Class F & Class H available

• Impedance, re-setting or non

re-setting thermal protection

• 6.35mm male tab, flying lead 82.6

72.0
terminations, or bespoke 60.7

harnesses available
Ø6.00

A 28.6
47.6

SY Synchronous AC Unit
• Reversible AC motor to suit many
applications.

• Excellent torque characterisitcs

• Instantaneous start/stop

• Reliable starting and direcrional stability

• Virtually silent running for noise sensitive

environments.

• High quality engineering ensures a quiet

and long running life.

57.9

79.4

66.4

12.7
Ø58.5

Ø6.35

5
36.8

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DC FRS DC Series Motors
The FRS series of DC permanent magnet
field motors are available in three can
sizes, 3, 5 & 7 series, 12 or 24 volts and
a variety of speeds. These efficient, high
quality motors are suitable for continuous
operation and can be supplied on their own
or fitted with a wide range of gear boxes.

• Carbon brushes

• Hardened steel shaft Ø42.2

Ø29.0 Ø36.0

Ø25.0 27.7
• Lubricated for life sintered bearings Ø16.0

(FLUX RING)
Ø44.8
• Life up to 3000 hrs - depending on usage

• Terminated to solder tabs, connection 2 x M4 Holes 2 x M3 Holes 2 x M2.6 Holes

Ø14.9
PCB or flying leads Ø5.0
Ø13.0

Ø3.175

• Fitted with internal suppression to meet Ø10.0

18.2

13.2
Ø2.3

EMC directives FLUX

Knurl
RING

4.4

10
4.7

16.0
32.0
83.0

75.0
59.0

57.0

2.8
59.0

37.8
8.0
FRSW Series

5.0
VENT HOLES

Designed as a cost-effective replacement

0.5 34.5 REF. 0.5 29.0 REF. 0.5 22.6 REF.

7 Series 5 Series 3 Series

for bulky AC vending whipper motors, the
FRSW series is available with a wide range
of stainless steel shafts. Speeds of 10,000,
12,500, 14,000 and 17,000rpm are
standard, as are connector PCBs or flying
leads and an adaptor that allows direct
connection to currently available
whipper chambers.

BD Brushless DC Motor
57.0
Brushless technology gives extended life 20 65.3 21.0
25.0
2.0
and quiet operation compared to traditional
brushed DC motors. The motor can be
speed controlled with the EM-106 drive
board to give input speeds ranging from
Ø6.0

0 - 2,500rpm.

4 x M4 MOUNTING
HOLES (Ø38.88 P.C.D.)

EM-106 Drive Board

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EB - T2 AC Series

EB
B

24.3

Geared Motor Units

A compact and versatile unit, the EBT2
is available in a variety of configurations

89.5
and can be supplied with sintered bronze
or ball race output bearings. As a lower
cost option we also offer this unit with a
16.5 4

moulded plastic gear-train and a plastic A

output shaft design to mate with a variety

of vending canister systems.
49.2
• Available with an AC SC9 motor

• Output Torque: Up to 4Nm depending on

speed and motor size

• Speed Range: 20 to 325rpm

2 HOLES IN GEARBOX BODY

REAR MOUNTS TAPPED M5
IF REQUIRED

60.4
(A)

1.6
(B)

85.7

89.5
63.5
9.5

61.2

6 holes in pillars tapped M5/M4

6 TOOTH SPLINE
Ø15.0
130

A
14.3

16.0

Lower Cost Option B

t: +44 (0)1254 53854

7
www.mellorelectrics.co.uk
FB/FBSY/FBHT FB / FBSY / FBD / FBBD T3
Series Geared Motor Units
The heavyweight of our range, the FBT3
is a low speed, high torque unit designed
with pellet fired appliances and fresh brew
vending systems in mind, although it is
equally suited for many other applications.
High quality engineering ensures a quiet
and long running life. Available with SC9
AC, Synchronous AC, DC and Brushless
DC versions to suit a wide range of
applications. Output shaft length and
diameter to suit individual
customer requirements. 69.85

60.3
39.0

FB - T3 AC Series

60.5
• Available in 5 motor sizes

119.0
(19mm - 50mm)
84.1
• Output Torque: Up to 35Nm, depending

49.2
on speed and motor size A

• Speed Range: 0.8 - 50rpm 6 Mounting Holes

FBSY - T3 AC
Synchronous Series
39.0

• Output Torque: Up to 15Nm depending

on speed

• Speed range: 0.5 - 5.5rpm

131.0

76.0

HT / HTD T11 Series High Torque Units

The FB T3 can be fitted with an additional external gearbox. This
produces a unit that can give extremely slow rpm and very high torque.

• Available in AC (HT) and DC (HTD) versions

• Output Torque: Up to 50Nm depending on speed and motor size

• Speed Range: 0.35 - 22rpm AC / 1.5 - 22rpm DC

8 t: +44 (0)1254 53854

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FBD - T3 DC Series

fbd/fbbd
• Available with a 5 or 7 series
FRS-DC motor

• Output Torque: Up to 35Nm depending

on speed and motor size

• Speed range: 3.5 - 50rpm

39.0

121.0

90.0

FBBD - T3 DC Brushless Series

• Output Torque: Up to 35Nm depending on speed

• Output Speed range: 0 - 50rpm

• Optional integrated electronic drive card

39.0 130.0

97.0
82.0

31.25 30.3 42.0 31.25 30.3

B
111.0

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www.mellorelectrics.co.uk
cb/cbd CB/CBD T4 Series
Geared Motor Units
Used extensively in chemical pumping
and dosing applications, the CBT4 has a
compact design which makes it ideal for
mounting inside small enclosures.

• Available with an AC SC9 motor in 5

stator stack sizes

• Available with a 5 series DC motor (see

FRSDC section for details)

• Output Torque: Up to 4Nm depending on

speed and motor size

• Speed Range: 30 to 325rpm

69.85 B B
(A)

= =

13.5 A
1.58

25.4
19.81

134.0
29.1
31.75

80.0

16.26 10.0
50.8
9.53

8 holes in pillars tapped M5 13.5 A 16.26 10.0

CBD - T4 DC Series

88.0
84.0

16.26 10.0

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GBD - T5 DC Series

gbd
75.2

Geared Motor Units 57.0

4.0 14.5 2.5

This versatile plastic bodied motor gearbox

is slim-line and lightweight. Designed with
the product engineer in mind, this unit is

72.0
ideal for applications where space is at a
premium but quality cannot
be compromised.

• Available with a 3 or 5 series DC motor

(see FRS DC section for details)
63.5

52.5
• Output Torque: Up to 2Nm depending on
speed and motor size

5.2
• Speed Range: 50 to 325rpm

68.25

43.75
44.5
4 holes Ø3.5mm

3.8

70
60
79.0

67.5

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11
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ub/ubsy UB/UBSY/UBD/UBBD T6
Series Geared Motor Units
Our most versatile offering, the UBT6
series is available with four different
lid options to suit a wide range of
mountings. Used extensively in pumps,
vending machines and animated displays,
this unit is the perfect solution for any
application that requires a quiet, robust
and reliable gearbox. Available with SC9
AC, Synchronous AC, DC and Brushless DC
versions. Output shaft length and diameter
to suit individual customer requirements.

UB - T6 AC Series
• Available with an AC SC9 motor in 6
stator stack sizes

• Output Torque: Up to 8Nm depending on

speed and motor size
52.4
• Speed Range: 2.4 - 290rpm 63.5

1.6
B

27
30.15

(B)

92.0
95.0

65.1
43.65

(A)

A 6 through holes Ø3.5mm 6 holes in pillars tapped M5/M4

UBSY - T6 AC Synchronous Series

A reversible AC motor to suit many applications. Virtually
silent running motor to suit noise sensitive environments.
High quality engineering ensures a long running life.

• 230v 50Hz AC

• Output Torque: Up to 8Nm depending on speed

• Speed range: 0.4 - 25rpm

67.0
117.5

Adaptor Plate

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UBD - T6 DC Series

ubd/ubbd
• Available with a 5 or 7 series DC motor
(see FRSDC section for details)

• Output Torque: Up to 8Nm depending on

96.0
speed and motor size

• Speed range: 4 - 425rpm

82.0

101.0
84.0

UBBD - T6 DC
Brushless Series
• 12 - 36v DC

• Output Torque: Up to 8Nm

depending on speed

• Output Speed range: 0.8 - 250rpm

• Optional integrated electronic drive card

89.0
106.0

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jb JB - T7 AC Series
Geared Motor Units
This geared motor unit was specifically
designed for use with canister dispensing
systems. The output is a 14.7mm diameter
B 25.4

12.7

Ø14.7
18 tooth spline which will mesh with all

86.0
the popular makes of ingredient canisters.
The final drive gear is an integral moulding
with the output spline which rotates on a
ground steel shaft thus negating the need
A 21.0 3.6
for bearings and providing long life and
quiet, reliable operation. The speeds offered
are limited to 80 and 140rpm, this enables 61.2

us to produce the unit at a very

competitive price.

1.6
• Available with an AC SC9 motor in 5
stator stack sizes

72.25
39.7
• Output Torque: Up to 1Nm depending on
speed and motor size
39.7

60.3
4 Mounting Holes Tapped M4

B 25.4

12.7

Ø14.7
A
125.0

21.0 3.6

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MB - T10 DC Series 45.0

mbd
34.9
Geared Motor Units = =

Featuring moulded plastic gears and

14.3
28.6
housing, the MBT10 series unit provides

=
78.0 (3 SERIES)

=
a low cost alternative to standard metal

82.0 (5 SERIES)

73.0
42.9
motor gearboxes. The system has been

33.1
designed on a modular basis to provide
maximum versatility - two motors for
different torques, choice of gears for three
ratios and three different hex plug-in
output shafts which can be front or 80.0 (5 Series)

rear mounted. 61.0 (3 Series)

23.0

• Available with a 3 or 5 series DC motor

(see FRS DC section for details)

• Output Torque: Up to 1Nm depending on

speed and motor size

• Speed Range: 80, 120, 140 or 160rpm

Ø36.0

Ø28.0

18 TOOTH 18 TOOTH
6 TOOTH SPLINE SPLINE SPLINE
(LONG) (SHORT)
Ø14.8 Ø14.8 Ø14.8
12.7

12.7

5.5
12.7

Ø11.1 (typ)
0.81 (typ)

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ibsy IBSY - T12 AC Synchronous
Geared Motor series
Designed originally for the OEM pump
market where a long life, quiet running and
an efficient motor was required, this unit
62
42

can also be used in a variety of

other applications.

31.5

95.5
• 230V Ac Syncronous motor

• Reversible

• Low running costs

4 Mounting positions tapped M5

• Quiet operation

• Speed range 50-100rpm 5.5 25.05

• Output torque: Up to 8Nm

Ø58.5

65.5
36.5

71.5

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KB - T14 AC Series

kb
Geared Motor Units 73.1

58.5
This geared motor was originally designed
to complement our range between the

26.0
FBT3 and UBT6. Designed with a slimline

12.0
gearbox but with high torque capability
40.0
allowing this unit to be used in many

40.0
49.0

108.3
applications where space is limited but
a high torque is required. Typical
applications include pellet stoves,
vending and actuation.

• Available with an AC SC9 motor in 6

stator stack sizes
19.25
• Output Torque: Up to 20Nm depending
on motor size

• Hollow output wheel for

interchangeable shafts

• Speed Range: 5rpm

82.3
A

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17
www.mellorelectrics.co.uk
tables 1 SC9 SERIES MOTORS
Cat no.

SC9 50
A B

41 13 0.45
Weight Rating
(kg)
CONT.
Starting Torque
Torque kg/cm
74 83
Input
watts
15
INT. 90 140 30
SC9 75 47 19 0.624 CONT. 106 125 19
INT. 140 245 38
SC9 100 54 26 0.794 CONT. 136 168 24
INT. 260 340 48
SC9 125 60 32 0.964 CONT. 170 208 30
INT. 323 400 60
SC9 150 66 38 1.14 CONT. 205 240 35
INT. 390 475 70
SC9 200 79 51 1.39 CONT. 250 290 60
INT. 470 560 120

EB T2 SERIES MOTORS CB T4 SERIES MOTORS

Cat no. A B
EBS/EBL50 T2 13 62
EBS/EBL75 T2 19 68
EBS/EBL100 T2 26 74
EBS/EBL125 T2 32 81
EBS/EBL150 T2 38 87
Cat no. A B
CBS/CBL50 T4 13 70
CBS/CBL75 T4 19 76
CBS/CBL100 T4 26 83
CBS/CBL125 T4 32 89
CBS/CBL150 T4 38 95

UB T6 SERIES MOTORS EB T2, CB T4 & UB T6

SERIES LIDS
Cat no. A B
Lid A B
UBS/UBL50 T6 13 65
NARROW 39.7 31.75
UBS/UBL75 T6 19 71
WIDE 41.3 31.75
UBS/UBL100 T6 26 78
42mm 42.0 31.5
UBS/UBL125 T6 32 84
UBS/UBL150 T6 38 90
UBS/UBL200 T6 51 103

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FB T3 SERIES MOTORS
Cat no. A B
FBS/FBL75 T3 19 84
FBS/FBL100 T3 26 91
FBS/FBL125 T3 32 97
FBS/FBL150 T3 38 103
FBS/FBL200 T3 51 116
tables 2
JB T7 SERIES MOTORS
Cat no. A B
JBL50 T7 13 64
JBL75 T7 19 70
JBL100 T7 26 77
JBL125 T7 32 83
JBL150 T7 38 89

HT T11 SERIES MOTORS KB T14 SERIES MOTORS

Cat no. A B
HTS75 T11 19 84
HTS100 T11 26 91
HTS125 T11 32 97
HTS150 T11 38 103
HTS200 T11 51 116
Cat no. A B
KBL50 T14 13 60
KBL75 T14 19 66
KBL100 T14 26 73
KBL125 T14 32 79
KBL150 T14 38 85
KBL200 T14 51 98

FRS/FRSW DC MOTORS
Cat no. A B C(Ø) D(Ø) E(Ø) F Screw Holes
FRS-380 37.8 59 27.7 10 2.3 16 M2.6
FRS-545 50 72 35.8 13 3.175 25 M3
FRS-555 57 75 36 13 3.175 25 M3
FRS-700 59 83 44.8 14.9 5 29 M4

Stack Size (mm)

Cat no. 13 19 26 32 38 51
CBS/CBL T4 70 76 83 89 95
EBS/EBL T2 62 68 74 81 87 100
FBS/FBL T3 78 84 91 97 103 116
HTS T11 78 84 91 97 103 116
JBL T7 64 70 77 83 89
KBL T14 60 66 73 79 85 98
UBS/UBL T6 65 71 78 84 90 103

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19
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Mellor Electrics Ltd
Sett End Road
Shadsworth Business Park
Blackburn, Lancashire
BB1 2NW

t: +44 (0) 1254 53854

f: +44 (0) 1254 678625
e: sales@mellorelectrics.co.uk
www.mellorelectrics.co.uk

European agents:

www.oemautomazione.it
t: + 39 02 45 05 171

www.oem-motor.se
t: 075-242 44 00  
e: info@motor.oem.se

www.oem.fi
t: +358 207 499 499  
e: info@oem.fi

www.oem-motor.se
t: +46 75-242 44 00  
e: info@motor.oem.se

www.oem.co.uk
t: +44 (0) 116 284 9900  
e: information@uk.oem.se

www.oemautomatic.com.pl
t: +48 022 863 27 22  
e: info@pl.oem.se

www.abbeychart.co.uk
t: +44 (0)1367 711900  
e: sales@abbeychart.co.uk

www.rswww.com
t: 0845 850 9900  
e: general@rs-components.com

www.ermec.com
t: (+34)902.450.160  
e: bcn@ermec.com

www.salina.fr
t: +33 1 43 57 65 29  
e: commercial@salina.fr

www.dynetics.de
t: +49 2157 128990  
e: info@dynetics.eu

www.dynetics.nl
t: +31 499371007  
e: info@dynetics.eu