PT PEMBANGKITAN JAWA BALI SERVICES

SIAP INTEGRATED MANAGEMENT SYSTEM

MEAN INSPECTION UNIT 2
PLTU PACITAN 2017
Description HIP TURBINE
Equipment HIP TURBINE SEAL STRIP
INSPECTION SHEET Document Number
Issued
Task No. : WT108847 Revision : 00 Section : Mechanic
WO No. : SE20170114 Page : Date :

FOTO

No Item Pengecekan Hasil Tindak Lanjut Keterangan

1 PEMBERSIHAN

2 NDT CHECK LABYRINTH

3 DATA KETINGGIAN TEETH LABYRINTH &

PERBAIKAN

4 CEK SPRING

5 DATA CLEARANCE

10

Note :

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool

PT PJB UBJOM PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
MEAN INSPECTION UNIT 2
PLTU PACITAN 2017
Description HIP TURBINE
Equipment HIP TURBINE SEAL STRIP
MEASUREMENT SHEET Document Number 0
Issued
Task No. : WT108847 Revision : 00 Section : Mechanic
WO No. : SE20170114 Page : Date :0

INSTALATION RECORD FOR HIP GLAND HOUSING

Ref. Document No :(WN)D300N-B00073AZM

Design Value General assembly in power plant

A A δ1 δ2
1#
HP rear gland
2#
1# 0,15~0,3
Gland Between HIP
2# 0,15~0,4
1# 0,15~0,5
IP rear gland
2#

Note :
1 The shim thicness δ1, δ2 shall be adjusted according to clearance A after adjusting the gland clearance B
2 The serial number of gland is arranged from HP side to LP side, i.e. No 1, No 2

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool

PT PJB UBJOM PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
MEAN INSPECTION UNIT 2
PLTU PACITAN 2017
Description HIP TURBINE
Equipment HIP TURBINE SEAL STRIP
MEASUREMENT SHEET Document Number 0
Issued
Task No. : WT108847 Revision : 00 Section : Mechanic
WO No. : SE20170114 Page : Date :0

HIP SHAFT GLAND, DIAPHRAGM GLAND, AMONG HIP GLAND CLEARANCE RECORDS

Ref. Document No :(WN)D300N-B00073AZM

Note :

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool

PT PJB UBJOM PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
MEAN INSPECTION UNIT 2
PLTU PACITAN 2017
Description HIP TURBINE
Equipment HIP TURBINE SEAL STRIP
MEASUREMENT SHEET Document Number 0
Issued
Task No. : WT108847 Revision : 00 Section : Mechanic
WO No. : SE20170114 Page : Date :0

HIP SHAFT GLAND, DIAPHRAGM GLAND, AMONG HIP GLAND CLEARANCE RECORDS

Ref. Document No :(WN)D300N-B00073AZM

Note :
1 B value shall be ensured within the tolerance range by means of fitting the shim for gland housing during general
assembly
2 Record when the centrifugal stop bolt guide pilot is at the level
3 C value shall be greather than or equal to 3, but the C value of IP 1st stage diaphragm shall be greather than or
equal to 2,4

RECOMMENDATION ACCEPTED / REWORK / REPLACE

(by Quality Control)

Measuring Tool

PT PJB UBJOM PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
MEAN INSPECTION UNIT 2
PLTU PACITAN 2017
Description HIP TURBINE
Equipment HIP TURBINE SEAL STRIP
MEASUREMENT SHEET Document Number 0
Issued
Task No. : WT108847 Revision : 00 Section : Mechanic
WO No. : SE20170114 Page : Date :0

HIP SHAFT GLAND, DIAPHRAGM GLAND, AMONG HIP GLAND CLEARANCE RECORDS
Ref. Document No :(WN)D300N-B00073AZM
Design value Installing in power plant
Gland or A A B C
diaphragm
number Left / B Upper Lower Left Right Left Right Left Right
Upper / right
lower (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
1# 0.7 1.09 0.5 0.55 8 8 2.7 2.7
HP rear gland 0,65~1,03 0,4~0,68 8±0,3
2# 0.7 1.75 0.5 0.55 8.01 8.01 2.7 2.7
2# 0.77 1.65 0.6 0.65 6.01 6.01 2.8 2.8
3# 6,5±0,9 0.9 1.6 0.65 0.65 6 6 2.5 2.5
4# 0.95 1.5 0.5 0.55 6.58 6.58 2.5 2.5
HP diaphragm 5# 0.65 1.55 0.55 0.6 7.98 7.98 2.8 2.8
0,65~1,03 0,4~0,68
gland 6# 1.1 1.63 0.5 0.6 8 8 2.5 2.5
7# 8±0,9 0.7 1.47 0.5 0.55 8.02 8.02 2.5 2.5
8# 0.7 1.42 0.7 0.7 7.98 7.98 2.7 2.7
9# 1.1 1.28 0.65 0.7 8 8 3 3
10# interference 0,1~0,15 6±1,2 1 1 1 1 6.1 6.1 2.8 2.8
11# 0.6 0.64 0.5 0.55 6.5 6.5 2.85 2.85
IP diaphragm 12# 0.78 0.66 0.75 0.55 6.8 6.8 2.7 2.7
gland 13# 0,65~1,03 0,4~0,68 6,5±1,2 0.67 1.5 0.7 0.5 6.9 6.9 2.5 2.5
14# 0.6 0.98 0.75 0.5 6.9 6.9 2.8 2.8
15# 1.05 0.98 0.6 0.65 6.9 6.9 3 3
Gland between 1# 0.68 1.33 0.55 0.5 6.58 6.85 3 3
0,65~1,03 0,4~0,68 6,5±0,3
HIP 2# 0.8 1.1 0.5 0.5 6.49 6.49 3 3
1# 0.9 0.7 0.45 0.7 5.58 5.58 2.8 2.8
IP rear gland 0,65~1,03 0,4~0,68 5,5±0,3
2# 0.7 0.8 0.45 0.7 5.58 5.58 2.8 2.8

Note :

ACCEPTED / REWORK / REPLACE

RECOMMENDATION
(by Quality Control)

Measuring Tool

PT PJB UBJOM PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
MEAN INSPECTION UNIT 2
PLTU PACITAN 2017
Description HIP TURBINE
Equipment HIP TURBINE SEAL STRIP
TEST SHEET Document Number 0
Issued
Task No. : WT108847 Revision : 00 Section : Mechanic
WO No. : SE20170114 Page : Date :0

VISIBLE DYE PENETRANT TESTING RECORD

Name of Part LABYRINTH Customer PLTU Rembang

Material Quantity
Thermometer
Product Family Surface Temp. Control / Serial
No.
Maker Lot No.

Penetrant √ Magnaflux OTHER Penetrant Time 15 - 20 Min

Remover Magnaflux √ THINNER Developing Time 15 - 20 Min

Developer √ Magnaflux OTHER

Penetrant Application Methode √ Aerosol Cans Brushing Dipping

Developer Application Methode √ Aerosol Cans

Test Area Procedure No. ASME SEC V art. 6

Place of Test PLTU Rembang Acceptance Std. ASME SEC V art. 6

Time of Test Inspection Date

Rest Result

Foto Foto

Note :

PT PJB UBJOM PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
MEAN INSPECTION UNIT 2
PLTU PACITAN 2017
Description HIP TURBINE
Equipment HIP TURBINE SEAL STRIP
DOCUMENTATION SHEET Document Number 0
Issued
Task No. : WT108847 Revision : 00 Section : Mechanic
WO No. : SE20170114 Page : Date :0

BEFORE AFTER

Foto diambil satu engle Foto diambil satu engle

Nama Gambar Nama Gambar

BEFORE AFTER

Foto diambil satu engle Foto diambil satu engle

Nama Gambar Nama Gambar

Note :
Tool Camera
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
MEAN INSPECTION UNIT 2
PLTU PACITAN 2017
Description HIP TURBINE
Equipment HIP TURBINE SEAL STRIP
MEASUREMENT SHEET Document Number 0
Issued
Task No. : WT108847 Revision : 00 Section : Mechanic
WO No. : SE20170114 Page : Date :0

HIP SHAFT GLAND, DIAPHRAGM GLAND, AMONG HIP GLAND CLEARANCE RECORDS
Ref. Document No :(WN)D300N-B00073AZM
Design value Installing in power plant
Gland or A A B C
diaphragm
number Left / B Upper Lower Left Right Left Right Left Right
Upper / right
lower (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
1# 0.7 1.09 0.5 0.55 8 8 2.7 2.7
HP rear gland 0,65~1,03 0,4~0,68 8±0,3
2# 0.7 1.75 0.5 0.55 8.01 8.01 2.7 2.7
Gland between 1# 0.68 1.33 0.55 0.5 6.58 6.85 3 3
0,65~1,03 0,4~0,68 6,5±0,3
HIP 2# 0.8 1.1 0.5 0.5 6.49 6.49 3 3
1# 0.9 0.7 0.45 0.7 5.58 5.58 2.8 2.8
IP rear gland 0,65~1,03 0,4~0,68 5,5±0,3
2# 0.7 0.8 0.45 0.7 5.58 5.58 2.8 2.8

Note :

ACCEPTED / REWORK / REPLACE

RECOMMENDATION (by Quality Control)

Measuring Tool
PT PJB UBJOM PT. PJB SERVICES
Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date
 PT PEMBANGKITAN JAWA BALI SERVICES
SIAP INTEGRATED MANAGEMENT SYSTEM
MEAN INSPECTION UNIT 2
PLTU PACITAN 2017
Description HIP TURBINE
Equipment HIP TURBINE SEAL STRIP
MEASUREMENT SHEET Document Number 0
Issued
Task No. : WT108847 Revision : 00 Section : Mechanic
WO No. : SE20170114 Page : Date :0

HIP SHAFT GLAND, DIAPHRAGM GLAND, AMONG HIP GLAND CLEARANCE RECORDS
Ref. Document No :(WN)D300N-B00073AZM
Design value Installing in power plant
Gland or A A B C
diaphragm
number Left / B Upper Lower Left Right Left Right Left Right
Upper / right
lower (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
2# 0.77 1.65 0.6 0.65 6.01 6.01 2.8 2.8
3# 6,5±0,9 0.9 1.66 0.65 0.65 6 6 2.5 2.5
4# 0.95 1.5 0.5 0.55 6.58 6.58 2.5 2.5
HP diaphragm 5# 0.65 1.55 0.55 0.6 7.98 7.98 2.8 2.8
0,65~1,03 0,4~0,68
gland 6# 1.1 1.63 0.5 0.6 8 8 2.5 2.5
7# 8±0,9 0.7 1.47 0.5 0.55 8.02 8.02 2.5 2.5
8# 0.7 1.42 0.7 0.7 7.98 7.98 2.7 2.7
9# 1.1 1.28 0.65 0.7 8 8 3 3
10# interference 0,1~0,15 6±1,2 6.1 6.1 2.8 2.8
11# 0.6 0.64 0.5 0.55 6.5 6.5 2.85 2.85
IP diaphragm 12# 0.78 0.66 0.75 0.55 6.8 6.8 2.7 2.7
gland 13# 0,65~1,03 0,4~0,68 6,5±1,2 0.67 1.5 0.7 0.5 6.9 6.9 2.5 2.5
14# 0.6 0.98 0.75 0.5 6.9 6.9 2.8 2.8
15# 1.05 0.98 0.6 0.65 6.9 6.9 3 3

Note :

ACCEPTED / REWORK / REPLACE

RECOMMENDATION (by Quality Control)

Measuring Tool

PT PJB UBJOM PT. PJB SERVICES

Description
Reviewed & Approved by Checked by Inspected by

Signature

Name
Position
Approval Date