Gauge Repeatability and Reproducibility Data Collection Sheet

Appraiser / Part
Average
Trial # 1 2 3 4 5 6 7 8 9 10

A 1 0.29 -0.56 1.34 0.47 -0.80 0.02 0.59 -0.31 2.26 -1.36

2 0.41 -0.68 1.17 0.50 -0.92 -0.11 0.75 -0.20 1.99 -1.25

3 0.64 -0.58 1.27 0.64 -0.84 -0.21 0.66 -0.17 2.01 -1.31

Average 0.447 -0.607 1.260 0.537 -0.853 -0.100 0.667 -0.227 2.087 -1.307 Xa = 0.1903

Range 0.350 0.120 0.170 0.170 0.120 0.230 0.160 0.140 0.270 0.110 Ra = 0.1840

B 1 0.08 -0.47 1.19 0.01 -0.56 -0.20 0.47 -0.63 1.80 -1.68

2 0.25 -1.22 0.94 1.03 -1.20 0.22 0.55 0.08 2.12 -1.62

3 0.07 -0.68 1.34 0.20 -1.28 0.06 0.83 -0.34 2.19 -1.50

Average 0.133 -0.790 1.157 0.413 -1.013 0.027 0.617 -0.297 2.037 -1.600 Xb = 0.0683

Range 0.180 0.750 0.400 1.020 0.720 0.420 0.360 0.710 0.390 0.180 Rb = 0.5130

C 1 0.04 -1.38 0.88 0.14 -1.46 -0.29 0.02 -0.46 1.77 -1.49

2 -0.11 -1.13 1.09 0.20 -1.07 -0.67 0.01 -0.56 1.45 -1.77

3 -0.15 -0.96 0.67 0.11 -1.45 -0.49 0.21 -0.49 1.87 -2.16

Average -0.073 -1.157 0.880 0.150 -1.327 -0.483 0.080 -0.503 1.697 -1.807 Xc = -0.2543

Range 0.190 0.420 0.420 0.090 0.390 0.380 0.200 0.100 0.420 0.670 Rc = 0.3280

X = 0.0014
Part Average 0.169 -0.851 1.099 0.367 -1.064 -0.186 0.454 -0.342 1.940 -1.571

RP = 3.511

({Ra = } + {Rb = } + { Rc = }) / { # OF APPRAISER = }= R = 0.3417

X DIFF = { Max X - Min X } X DIFF 0.4447

UCL R = R x D4 0.8815 2.58

D4 =
* D4 = 3.27 for 2 trials and 2.58 for 3 trials . UCLR represents the limit of individual R's. Circle those that are
beyond this limit. Identify cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R and the limiting value from the remaining observations.
 Gauge Repeatability and Reproducibility Report
Part NO & Name : Gauge Name : Date :

Characteristics : Gauge No : Peroformed by:

Specifications : Gauge Type :

From the Data Sheet R= 0.3417 X DIFF = 0.4447 Rp = 3.511

Measurement Unit Analysis % Total Variation (TV)

Repeatability - Equipement Variation (EV)

EV = R x K1 % EV = 100 [EV / TV ]

= 0.3417 x 0.5908 Trials K1 =100 0.20186 1.14613

= 0.20186 2 0.8862 = 17.61%

3 0.5908

Reproducibility - Appraiser Variation (AV)

% AV = 100 ( AV / TV )
AV = ( X DIFF
x K2 )2 - (EV2 / (nr))
2

0.4447 0.5231 0.2019 10 3 = 100 0.2297 1.1461

= 0.22967

Appraisers 2 3 = 20.04%

n = parts r = trials K2 0.7071 0.5231

Repeatability & Reproducibility (GRR)

GRR = EV2 + AV2 % GRR = 100 (GRR / TV )

Parts K3 = 100 0.3058 1.1461

= 0.2019 2 + 0.2297 2 2 0.7071 = 26.68%

= 0.30577 3 0.5231

Part Variation (PV) 4 0.4467 % PV = 100 ( PV / TV )

PV = Rp X K 3 5 0.4030 =100 1.1046 1.1461

= 1.10460 6 0.3742 = 96.38%

Total Variation (TV) 10 0.3146 7 0.3534

TV = GRR2 + PV2 8 0.3375 ndc = 1.41 (PV / GRR)

= 0.3058 2
+ 1.1046 2 9 0.3249 = 1.41 1.1046 0.3058

= 1.14613 10 0.3146 = 5.094 ~ 5

For information on the theory and constants used in the form see MSA Reference Manual. Third Edition