Manual Shock Dose Into Seawater, Service and Fire Water Pump

MY / OPERATIONS
MANUAL SHOCK DOSE OF SODIUM

HYPOCHOLRATE INTO SEAWATER, SERVICE
WATER AND FIREWATER PUMP
Type: Site Specific Procedure Scope: PM3, BRA Code: : PM3-OPS-BRA-PR-F-0133
Owner: Operation, Production Supervisor

CAISSONHYDROCYCLONE V-3310
Revision: A1
BACK FLUSH
Object
To describe the procedure for Sodium Hypocholrite shock dossing in safe working practice onto caisson of Seawater,
Service Water and Fire Water pumps.
Scope of application
PM3, BRA
Framework regulations
 Nil
© REPSOL, S. A., 2016. All rights reserved. This document is the exclusive property of Repsol, S. A. and may only be used by the companies of the Repsol Group and their staff, in the exercise of their respective roles as employees of
the Repsol Group, except with the express written consent of Repsol, S. A. It may not be revealed to third parties, copied, distributed, reproduced, made public and/or modified, totally or partially, without the express written consent of
Repsol, S. A. Repsol reserves the right to take appropriate action against any violation of the terms in this section.
MY / OPERATIONS
MANUAL SHOCK DOSE SODIUM HYPOCHLORITE INTO SEAWATER, SERVICE AND FWP
Type: Site Specific Procedure Scope: PM3, BRA Code: PM3-OPS-BRA-PR-F-0133
Owner: Operation, Production Supervisor Revision: A1
Table of contents
1. Introduction ........................................................................................................................................................... 3
1.1. System .................................................................................................................................................. 3
1.2. Purpose / Background........................................................................................................................... 3
2. Reference ............................................................................................................................................................... 3
3. Hazardous and Precaution ................................................................................................................................... 3
3.1. Hazard ................................................................................................................................................... 3
3.2. General Precautions ............................................................................................................................. 3
3.3. Job Specific PPE ................................................................................................................................... 4
4. Pre-Requisites / Competencies Requirement .................................................................................................... 4
5. Special Equipment’s / Tools / Material Required ............................................................................................... 4
6. Overview ................................................................................................................................................................ 4
7. Applied Procedure ................................................................................................................................................ 5
8. Appendices .......................................................................................................................................................... 10
Approval .................................................................................................................................................................... 111
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MY / OPERATIONS
1. Introduction
1.1. System
Non Hazardous Utility System
1.2. Purpose / Background

This procedure is to ensure manual shock dosing of sodium hypochlorite into seawater pump, service water pump
and firewater pump caissons is done safely via manual dosing funnel.
2. Reference
 P&ID Ref: BRA-DR-F-0230

 Material Safety Data Sheet.
3. Hazardous and Precaution

3.1. Hazard
 Extremely corrosive chemical spill.

 Chemical fume.
3.2. General Precautions
 Make sure all valves are lined up properly.

 Clear all non-essential personnel from the work area.
 Make sure the chemical do not get in eyes, on skin, or on clothing.
 Chemical to be placed in area with adequate ventilation.
 Wash the chemical contacted equipment thoroughly after handling.
 Ensure correct PPE is used
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MY / OPERATIONS
3.3. Job Specific PPE
 Nil
4. Pre-Requisites / Competencies Requirement
 Perform Task Risk Analysis (TRA).

 Pre job briefing held with all personnel involved in the operations.
 Two competent Production Technician.
5. Special Equipment’s / Tools / Material Required
 Full PPE
 Drum pump
 Sodium Hypochlorite 10% concentration (25 liters drum)
 Chemical resistant glove (nitril glove)
 Respiratory protection
6. Overview
To prevent marine growth in seawater, seawater heat exchangers, firewater caissons, and service water caissons,
occasional manual shock dosing of sodium hypochlorite into the pump caissons is required. Sodium hypochlorite
10% in concentration is manually dosed into the funnel using drum pump. This process is carried out on a weekly
basis in the firewater caissons during the firewater pump test runs.
On the seawater and service water system manual dosing should be carried out weekly on the running pump. If
hypochlorinator package is down for maintenance / repairs, the dosing can be carried out daily on the running pump
to minimize buildup of marine growth.
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MY / OPERATIONS
7. Applied Procedure
SECTION 1: PREPARATION FOR SODIUM HYPOCHLORITE MANUAL DOSING ON SEAWATER SYSTEM.
SECTION 2: SODIUM HYPOCHLORITE MANUAL DOSING ON SEAWATER SYSTEM.
SECTION 3: PREPARATION FOR SODIUM HYPOCHLORITE MANUAL DOSING ON SERVICE WATER SYSTEM.
SECTION 4: SODIUM HYPOCHLORITE MANUAL DOSING ON SERVICE WATER SYSTEM.
SECTION 5: PREPARATION FOR SODIUM HYPOCHLORITE MANUAL DOSING ON FIREWATER SYSTEM.
SECTION 6: PREPARATION FOR SODIUM HYPOCHLORITE MANUAL DOSING ON SEAWATER SYSTEM.
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MY / OPERATIONS
SECTION 1: PREPARATION FOR SODIUM HYPOCHLORITE MANUAL DOSING ON

SEAWATER SYSTEM.
Item Action Remarks
1 Locate 25L drum of Sodium hypochlorite 10% near to the manual
dosing funnel and isolation valves MV-48419/48420.
2 Remove the chemical drum cap. Secure and lock the drum pump into  NOTE: Shock dosing is only
the chemical drum and connect a hose to the drum pump. carried out on a running pump
to ensure the hypochlorite is
transferred throughout the
seawater system
3 All the valve positions for seawater lift system should be as follows
by default:
Tag No Description Valve

Position
MV-48405 Chlorinated seawater to Seawater OPEN
pump caisson A (ME-4800A)
MV-48419 Manual dosing isolation valve to CLOSED
Seawater pump caisson A (ME-
4800A)
MV-48410 Chlorinated seawater to Seawater OPEN
pump caisson B (ME-4800B)
MV-48420 Manual dosing isolation valve to CLOSED  Ref PID BRA-DR-F-0230
Seawater pump caisson A (ME-  Ref PID BRA-DR-F-0231
4800B) OPEN
SECTION 2: SODIUM HYPOCHLORITE MANUAL DOSING ON SEAWATER SYSTEM.

Item Action Remarks
1 Close MV-48405 (Pump A) or MV-48410 (Pump B) to isolate the  Ref PID BRA-DR-F-0230
chlorinated seawater to the caisson.  Ref PID BRA-DR-F-0231
2 Open MV-48419 (Pump A) or MV-48420 (Pump B).  Ref PID BRA-DR-F-0230

 Ref PID BRA-DR-F-0231
 Ensure upstream butterfly
valve MV-48405/ MV-48410 is
not passing.
3 Connect the hose from the drum pump to manual dosing funnel.
4 Stroke the drum pump to transfer sodium hypochlorite 10% to the  Site Operator to hold the hose
funnel. to secure the hose position.
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MY / OPERATIONS
Item Action Remarks

5 After completed, disconnect the hose from the drum pump. Flush the  Note: Hypochlorite at this
hose and drum pump with water to wash away traces of sodium concentration is extremely
hypochlorite. corrosive.
6 Close MV-48419 (Pump A) or MV-48420 (Pump B).

7 Open MV-48405 (Pump A) or MV-48410 (Pump B) to flow the  This will flush traces of
chlorinated seawater to the caisson. Hypochlorite on the GRE
piping to the caisson.

SERVICE WATER SYSTEM.
Item Action Remarks
1 Locate 25L drum of Sodium hypochlorite 10% near to the manual
dosing funnel (SP-199) and isolation valves MV-48422/48434.
seawater system
3 All the valve positions for Service Water Lift system should be as
follows by default:

Position
MV-48490 Chlorinated seawater to Service OPEN  Ref PID BRA-DR-F-0311
water lift caisson A (ME-4900A)
Service water lift caisson A (ME-
4900A)
MV-48423 Chlorinated seawater to Service OPEN
water lift caisson B (ME-4900B)
Service water lift caisson A (ME-
4900B)
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MY / OPERATIONS
SECTION 4: SODIUM HYPOCHLORITE MANUAL DOSING ON SERVICE WATER

SYSTEM.
Item Action Remarks
1 Close MV-48490 (Pump A) or MV-48423 (Pump B) to isolate the  Ref PID BRA-DR-F-0311
chlorinated seawater to the caisson.
2 Open MV-48422 (Pump A) or MV-48434 (Pump B).  Ref PID BRA-DR-F-0311

 Ensure upstream butterfly
valve MV-48490/ MV-48423 is
not passing.
6 Close MV-48422 (Pump A) or MV-48434 (Pump B).

7 Open MV-48490 (Pump A) or MV-48423 (Pump B) to flow the  This will flush traces of
chlorinated seawater to the caisson. Hypochlorite on the GRE

FIREWATER SYSTEM.
Item Action Remarks
1 Locate 25L drum of Sodium hypochlorite 10% near to the manual  Ref PID BRA-DR-F-0370
dosing funnel and isolation valves MV-52060/52066.  Ref PID BRA-DR-F-0371
seawater system
3 All the valve positions for Service Water Lift system should be as  Note: Shock dosing is only
follows by default: carried out on a running pump
during weekly pump test runs.

Position
MV-52060 Chlorinated seawater to Service CLOSED
water lift caisson A (ME-4900A)
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MY / OPERATIONS
Item Action Remarks

Service water lift caisson A (ME-  Ref PID BRA-DR-F-0370
4900A)

SEAWATER SYSTEM.
Item Action Remarks
1 Start firewater Pump P5200 (A) or P5210 (B)  During weekly firewater test
runs.
2 Slowly open MV-52060 (Pump #1) or MV-52066 (Pump #2).  Ref PID BRA-DR-F-0370
6 Flush water into the open funnel with water for 30 seconds.  This will flush traces of
Hypochlorite on the GRE
7 Close MV-52060 (Pump #1) or MV-52066 (Pump #2).  Ref PID BRA-DR-F-0370
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MY / OPERATIONS
8. Appendices
Manual Sodium Hypochorite Dosing Weekly log.

Manual Shock Ddosing to be carried out frequency as follows until the new Hypo skid is installed.
Refer to SSP PM3S-OPS-BRA-PR-F-0133
Seawater Caisson (1x daily) Service Water Caisson (1x weekly) Firewater Caisson (1x weekly)
Date P-4800A/B Done by P-4900A/B Done by P-5200/5210 Done by Remarks
1-Feb-15 Pump A Nigel Cross example.
2-Feb-15 Pump A Nigel Cross example.
3-Feb-15 Pump A Nigel Cross
4-Feb-15 Pump A Nigel Cross Pump B Nigel Cross P-5200 & P-5210 Nigel Cross example.
7-Feb-15
8-Feb-15
9-Feb-15
10-Feb-15
11-Feb-15 Pump B Nigel Cross P-5200 & P-5210 Nigel Cross example.
12-Feb-15
13-Feb-15
14-Feb-15
15-Feb-15
16-Feb-15
17-Feb-15
18-Feb-15
19-Feb-15
20-Feb-15
21-Feb-15
22-Feb-15
23-Feb-15
24-Feb-15
25-Feb-15
26-Feb-15
27-Feb-15
28-Feb-15
1-Mar-15
2-Mar-15
3-Mar-15
4-Mar-15
5-Mar-15
6-Mar-15
7-Mar-15
8-Mar-15
9-Mar-15
10-Mar-15
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MY / OPERATIONS
Approval
Validity
This Site Specific Procedure will become valid on the Three (3) years working day after the date of its approval.
Revoked regulation
 Nil
General and temporary provisions
 Nil
Revision A1 Reviewed by:

Designation Name Date Sign
Lead Technician – Production Mohammad Zuraimy Manap
Yusof Puteh
Snr. Technical Authority Foo Chee Sheng
Production Supervisor Norman Maarof

Shukry Saad
Revision A1 Approved by
Offshore Installation Manager

Date:
Document Owner, Operation, Production Satellite Supervisor
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MY / OPERATIONS
Revision History
Rev. Approval Date Author Description of Change
A1 22/10/2018 MKA Periodically Review and Format Change
A0 1/26/2015 MVNG Issue for Use
Document Administration
Document Administrator Operation, Engineering & Inspection Document Controller
Paper Master File Operation, Engineering & Inspection Document Controller
Electronic Master File FUSION, Native Format / TMS, Pdf Format
© Repsol, S.A., 2016.
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Manual Shock Dose Into Seawater, Service and Fire Water Pump

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MY / OPERATIONS

MANUAL SHOCK DOSE OF SODIUM

Owner: Operation, Production Supervisor

Owner: Operation, Production Supervisor Revision: A1

Owner: Operation, Production Supervisor Revision: A1

1.2. Purpose / Background

 P&ID Ref: BRA-DR-F-0230

3. Hazardous and Precaution

 Extremely corrosive chemical spill.

3.2. General Precautions

 Make sure all valves are lined up properly.

Owner: Operation, Production Supervisor Revision: A1

3.3. Job Specific PPE

4. Pre-Requisites / Competencies Requirement

 Perform Task Risk Analysis (TRA).

5. Special Equipment’s / Tools / Material Required

Owner: Operation, Production Supervisor Revision: A1

Owner: Operation, Production Supervisor Revision: A1

SECTION 1: PREPARATION FOR SODIUM HYPOCHLORITE MANUAL DOSING ON

Tag No Description Valve

SECTION 2: SODIUM HYPOCHLORITE MANUAL DOSING ON SEAWATER SYSTEM.

2 Open MV-48419 (Pump A) or MV-48420 (Pump B).  Ref PID BRA-DR-F-0230

Owner: Operation, Production Supervisor Revision: A1

Item Action Remarks

6 Close MV-48419 (Pump A) or MV-48420 (Pump B).

SECTION 3: PREPARATION FOR SODIUM HYPOCHLORITE MANUAL DOSING ON

Tag No Description Valve

Owner: Operation, Production Supervisor Revision: A1

SECTION 4: SODIUM HYPOCHLORITE MANUAL DOSING ON SERVICE WATER

2 Open MV-48422 (Pump A) or MV-48434 (Pump B).  Ref PID BRA-DR-F-0311

6 Close MV-48422 (Pump A) or MV-48434 (Pump B).

SECTION 5: PREPARATION FOR SODIUM HYPOCHLORITE MANUAL DOSING ON

Tag No Description Valve

Owner: Operation, Production Supervisor Revision: A1

Item Action Remarks

 Ref PID BRA-DR-F-0371

SECTION 6: PREPARATION FOR SODIUM HYPOCHLORITE MANUAL DOSING ON

Owner: Operation, Production Supervisor Revision: A1

Manual Sodium Hypochorite Dosing Weekly log.

Owner: Operation, Production Supervisor Revision: A1

General and temporary provisions

Revision A1 Reviewed by:

Snr. Technical Authority Foo Chee Sheng

Production Supervisor Norman Maarof

Offshore Installation Manager

Owner: Operation, Production Supervisor Revision: A1

A0 1/26/2015 MVNG Issue for Use

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