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ENVIRONMENT
-Mandar Kulkarni
2011A1PS417G
The corrosion of these structures can result in premature failures, reduced service life,
increased maintenance costs and safety hazards. So it is very important to study the types of
corrosion observed, materials used and protection methods used for these types of corrosion.
4. Crevice Corrosion
This occurs due to limited availability of oxygen. A crevice may be formed under any of
the following: deposits (such as silt or sand), plastic washers, fibrous gaskets, or tightly wrapped
fishing line. It can also form where moisture can get in and not back out, forming a stagnant
zone.
5. Erosion Corrosion
This occurs when sea water is flowing and it is often found in bends and elbows of pipes.
Corrosion due to cavitation is also caused due to sea water but the mechanism is different.
6. Marine Growth
A lot of hard growth occurs on all submerged metal. Marine organisms are attracted to
the high electrical current generated by Zinc. Anodes with a lower mV potential will not attract
the same level of growth.
Protection Methods
It is always said that “Prevention is always better than cure.” The optimum time to
prevent this is the design stage; the worst time is after the existence of corrosion has been
discovered. Some of the protection methods used are given below:
1. Cathodic Protection:
Cathodic Protection is the most common form of corrosion protection for a submerged
material; and it is best used in conjugation with paints and coatings. Two types of Cathodic
protection are used:
Galvanic cathode protection
Impressed current system
The impressed current system is a more permanent system and requires the use of
external electrical power. Galvanic protection uses aluminum, magnesium or zinc anodes that are
attached to the steel material in sea water. The principle is that when a metal receives electrons it
becomes cathode, and can no longer corrode. The metals providing electrons are sacrificial
anodes and they corrode. Cathodic Protection is extensively used to protect ship hulls by bolting
zinc anodes to steel hulls. Zinc acts as sacrificial anode and protects the steel hull.
2. Design
Good design incorporates corrosion protection methods during the design stage itself.
Geometric configurations that are known to cause or accelerate corrosion can be eliminated.
Examples are elimination of crevices, stagnant areas, stress risers.
3. Antifouling Paint on Drives
Fouling is a major concern in many situations. Marine animals (barnacles, Mussels, etc.)
and vegetation can make life miserable for boaters. Antifouling paints are available, but some
can affect corrosion protection or even accelerate corrosion. Tributyltin-(sometimes referred to
as TBT or organotin) based antifouling paints are used to control fouling and do not cause
corrosion problems for aluminum drives.
4. Galvanic Isolators
Galvanic isolators are solid-state devices that are part of a series connected in line to the
boat's green safety ground lead ahead of all grounding connections on the boat. This device
functions as a filter, blocking the flow of destructive low voltage galvanic (DC) currents but still
maintaining the integrity of the safety grounding circuit.
1. Temperature
2. Depth
3. Salinity
4. Water Current
5. Meteorological
6. Waves and Tides
7. Water Samples
8. Sediment Samples
Some of the devices used to measure these parameters are Current Meters, Anemometers, Tide
and Wave Gauges, Multi parallel Systems, Water Samplers, Laser Systems, etc. Tests can be
designed for these parameters using the above mentioned instruments. The results of these tests
can be used to prevent corrosion in the marine environment.