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KS6600

Pneumatic Kelly Spinner


USER’S MANUAL

REFERENCE REFERENCE DESCRIPTION


KS6600 Kelly Spinner Kelly Spinners
This document contains proprietary and confidential VarcoBJ BV
information which is the property of National Oilwell Nijverheidsweg 45
Varco, L.p, its affiliates or subsidiaries (all collectively referred
to hereinafter as "NOV"). It is loaned for limited purposes
4879 AP Etten-Leur
only and remains the property of NOV. Reproduction, in P.O. Box 17
whole or in part, or use of this design or distribution of this 4870 AA Etten-Leur
information to others is not permitted without the express The Netherlands
written consent of NOV. This document is to be returned to
NOV upon request or upon completion of the use for which Tel + 31-76-5083000
it was loaned. This document and the information contained Fax + 31-76-5046000
and represented herein is the copyrighted property of NOV. www.nov.com
DOCUMENT NUMBER REV

50000865-MAN-001 -
December 2006

www.nov.com
User’s Manual
KS6600 Pneumatic Kelly Spinner

REFERENCE REFERENCE DESCRIPTION


KS6600 Kelly Spinners
This document contains proprietary and confidential information which is the property of
National Oilwell Varco, L.p., its affiliates or subsidiaries (all collectively referred to
Varco BJ BV
hereinafter as "NOV"). It is loaned for limited purposes only and remains the property of Nijverheidsweg 45
NOV. Reproduction, in whole or in part, or use of this design or distribution of this
information to others is not permitted without the express written consent of NOV. This 4879AP Etten-Leur
document is to be returned to NOV upon request or upon completion of the use for which
it was loaned. This document and the information contained and represented herein is
Tel: +31-76-5083000
the copyrighted property of NOV. Fax: +31-76-5046000
DOCUMENT NUMBER REV

50000865-MAN-001
-

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Document number 50000865-MAN-001
Revision -
Page 2 of 48

Revision History

- 05.10.2007 Issued for Implementation PGF BdP AK


Rev Date Reason for issue Prepared Checked Approved

Change Description

Revision Change Description


- First Issue

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Document number 50000865-MAN-001
Revision -
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Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
KS6600 restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Design safety factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Assembly numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Torque arrestor chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chain connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Main air line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Master stand pipe assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Filter with auto drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Control pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pilot hose assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Air regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Customer supplied items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lubricator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Kelly spinner oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control pilot valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Piping requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pilot valve installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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Table of Contents
Valve stand pipe assembly in installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Filter and lubricator installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Air regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Main airline installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Kelly spinner assmbly installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connecting air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cable support installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Intended usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Assembly and dis-assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Steps 1 thru 16 (see figure 5-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Steps 17 thru 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Steps 28 thru 40, see fig 5-11 thru 5-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Steps 41 thru 64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Steps 65 thru 81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Steps 82 thru 97 (see fig 5-37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Steps 98 thru 112, see fig 3-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Air supply inspection and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Storage, transport and decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Spare parts for one year’s operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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General Information
This manual contains installation, operation, maintenance and parts information. Information in
this manual should enable qualified personnel to install, operate and troubleshoot this system.
Every effort has been made to ensure the accuracy of the information contained herein. National
Oilwell NOV (NOV) will not be held liable for errors in this material, or for consequences arising
from misuse of this material.

Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information and advise the reader
to take specific action to protect personnel from potential injury or lethal conditions. They may
also inform the reader of actions necessary to prevent equipment damage. Please pay close
attention to these advisories

Note: The note symbol indicates that additional information is provided about the
current topics.

Caution: The caution symbol indicates that potential damage to equipment or injury
to personnel exists. Follow instructions explicitly. Extreme care should be
taken when performing operations or procedures preceded by this caution
symbol.

Warning: The warning symbol indicates a definite risk of equipment damage or


danger to personnel. Failure to observe and follow proper procedures
could result in serious or fatal injury to personnel, significant property
loss, or significant equipment damage.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be
drawn to scale.
For component information specific to your application, see the technical drawings included with
your NOV documentation.

Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV manuals are the recommended methods of performing operations
and maintenance.

Caution: To avoid injury to personnel or equipment damage, carefully observe


requirements outlined in this section.

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Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.

Caution: Personnel should wear protective gear during installation, maintenance, and
certain operations.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel
and equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.

General System Safety Practices


The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

Caution: Read and follow the guidelines below before installing equipment or performing
maintenance to avoid endangering exposed persons or damaging equipment.

‰ Isolate energy sources before beginning work.


‰ Avoid performing maintenance or repairs while the equipment is in operation.
‰ Wear proper protective equipment during equipment installation, maintenance, or repair.
Replacing Components
‰ Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
‰ Replace failed or damaged components with genuine NOV parts. Failure to do so could
result in equipment damage or injury to personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.

Caution: Failure to conduct routine maintenance could result in equipment damage or


injury to personnel.

Proper Use of Equipment


NOV equipment is designed for specific functions and applications, and should be used only for
its intended purpose.

Lifting
The lifting procedures should carefully be observed and carried out according to the manual.

KS6600 restrictions
The KS6600 is designed to be used as the kelly spinning motor, and must not be used for any
other purpose.

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Design safety factor.


The design-safety factor and design verification of the elevators is in accordance with
requirements of API specification 7K.

Limited warranty
The warranty will be void if the KS6600 were either:
‰ unauthorized modified, repaired or serviced
‰ replacement parts not manufactured by NOV were utilized
‰ not properly stored or maintained
Identification numbers
You will find the serial number of the tool stamped on the plate..
Serial No.

MODEL 6600
KELLY SPINNER

Part Number 72928 Rev C


SERIAL NUMBER:
AIR PRESSURE: 90 PSI
MAXIMUM SPEED: 110 RPM
AIR CONSUMPTION: 320 CFM
Ex II2GT5

Manufactured/assembled by National Oilwell Varco, Expo Partes,


Circulio De La Amistad No. 138, Mexicali, BC21210, Mexico

CE marking
The KS6600 complies with the Machinery Directive 98/37/EC and the ATEX Directive (Explosion
Safety) 94/9/EC.
The marking is as follows:

Ex II 2G T5

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General specifications
Description
The Kelly Spinner 6600 is a self-contained, modern direct drive unit, with an external pneumatic
motor. Kelly Spinners can be used for rotating drillpipe slowly, for limited rathole and mousehole
drilling and making fast kelly connections. These units are completely reversible; the driller can
spin-out, as well as spin-in, when making connections, therefore, spinning chains are not
required.

Description Metric
Connections 6-5/8 in. API Reg. LH
Weight Complete 1110 lb / 503 kg
OiI Grade & Capacity SAE 40 oil, 1-1/4 Gallon / 5 l
Height 38 1/2" (978 mm)
Diameter 28" (711 mm)
Weight 1,110 lbs (504 kg)
Performance at 90 PSI (620 kPa)
Max Stall Torque (Theoretical) 1200 ft-lb / 1,627 Nm
RPM Free Spin (Shaft) 110
Air Consumption 230 CFM / 108 lpm
Rotation Right and Left

Assembly numbers
Pneumatic Kelly Spinner Model 6600 complete with threadprotectors, control valve, filter
lubricator, and 62 foot hoses:
‰ 70876
Same as above with 77 foot hoses:
‰ 70877

Main components
Torque arrestor chains.
Two torque arrestor chain assemblies, P/N 6985, are required to restrict free circular movement
of the Kelly Spin- ner assembly (Figure 1-1).

Chain connector
Two chain connectors, P/N 72956, are required to secure the torque arrestor chain assemblies
to the swivel elevator bumper.

Main air line


The main air line is supplied in lenths of either 62 ft (62 m) or 77 ft (23.5 m). Also furnished is a
1 inch reducing coupling used for attachment of the main air lines. These air lines connect
between the Kelly Spinner unit and the master valve stand pipe assembly.

Master stand pipe assembly


PN 11952

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Lubricator
The lubricator, P/N 70881, is placed in the main air supply line for the Kelly Spinner.

Filter with auto drain


The filter with auto drain, P/N 70882, is placed in the main air supply line for the Kelly Spinner.

Control pilot valve


The control valve, P/N 6900, is mounted at the drillers console for controlling air to the 1-1/2
master valves located on the master valve stand-pipe assembly.

Pilot hose assembly


The pilot hose assembly, P/N 12140, is connected between the pilot valve and the master
valves on the master valve stand pipe assembly and is supplied complete with nipples and
necessary hose fittings.

Air regulator
Ser air regulator at 90 psi (620 kPa).

Customer supplied items


Figure 1-1 also shows items that are required to be supplied by the customer to constitute a
complete working system.

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Maintenance
Safety
WARNING: NOV does not allow welding of the KS6600.

Air lines
Periodically, check all air line from the Kelly Spinner assembly to the compressor tank. Make
certain no air lines are restricting the air flow. Rubber air lines may possibly be collapsed or
pinched at various points. Do not repair broken hoses with pressure pipe or other restrictive
devices, use only thin wall tubing or pipe.

Lubricator.
Check oil level daily, fill with clean SAE 10 lube oil. For temperatures below 20 degrees F (-6
degrees C) use a mixture of half lube , oil (10 weight) and half diesel fuel.

CAUTION: Do not use solvents, thinners, or carbon


tertrachloride for cleaning plastic bottles. Every 6 months,
disassemble the unit and clean all of the parts in mild
soap and water or kerosine

Kelly spinner oil level.


The Kelly Spinner uses a oil bath lubricating system with approximately 1-1/4 gallons (approx. 7
liter) of 40 wt. oil. If oil cannot be seen thru oil sight purges. Check oil dipstick. Check oil lever
daily.

Air filter.
Clean filter element with kerosine or diesel fuel every 6 months or when automatic drain does
not function.

Control pilot valve.


The pilot valve handle must return freely to the off position. Keep the external moving parts clean
and lubricated. Do not paint over the external moving parts or spray clean with salt water.

Control pilot valve Master valve


assembly

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Storage.
If the Kelly Spinner is not going to be used for an extended period, the following steps are
recommended:
1. Disconnect air hoses from unit.
2. Remove the two bulkhead fittings from lower body.
3. Cap each one of the bulkhead inlets, so that moisture cannot enter the motor.
4. Install thread protectors

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Installation and commissioning


General procedure
Requirements
The Kelly Spinner assemblyoperates as a closed air system, and the direction of rotation is
produced by selection of the hand valve which opens and closes the master valves. Under
normal operations the KS6600 requires air at 230 CFM (108 l/min) and 90 Psi (620 KPa)
minimum.
An air supply with a l80-gallon (681-Iitre) storage tank must be provided.

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Piping requirements
AIl pipe and fittings from the air compressor to the inlet side of each master valve located on the
master valve stand pipe assembly must be 1-1/2-inch.

Pilot valve installation.


Install the l/4-inch pilot valve at drillers console and route the l/4-inch pilot hose assembly up the
stand pipe to the master valves located on the master valve stand pipe assembly and make
connections to the master valves as shown in Figure 2-1.

Valve stand pipe assembly in installation

Chain connectors

Master valve stand pipe assembly

Kelly spinner installation Arrestor chain assembly


Bolt the master valve standpipe assembly to the derrick structure approximately 50-55 feet (15-
17 mm) above rig floor (Figure 2-2). Using new, clean 1-1/2-inch pipe, install a 1-1/2 to 2 inch
Bushing Pipe reducer on a single stand pipe from master valve stand pipe assembly down to a
height of approximately 3 feet (1 m) above rig floor, as shown in Figure 2-1). Make connection to
master valve stand pipe assembly using a 1-1/2-inch union and short nipple.

NOTE: When installing the above pipe lines, minimize the


number of fittings and make the lines as short as practical.
Use of smaller than 1-1/2-inch and / or too many
restrictive fittings, will seriously impede the required flow
which will result in very poor operation

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Filter and lubricator installation


Tee the filter and lubricator off the stand pipe as shown in Figure 2-1. Install a 1-1/2-inch shut-off
valve just in front of the filter to permit servicing.

Air regulator
Install the air regulator between the filter and the lubricator. Set air regulator at 90 psi (620 kPa).

Main airline installation


Attach the main airline assembly to the 2 goosenecks on the master valve standpipe assembly
as shown in Figure 2-2.

CAUTION: Clean and lubricate bith joints before


installation with Teflon Tape or sealing compound.

Kelly spinner assmbly installation


Pick up swivel and install the kelly spinner assembly between the the kelly cock and swivel saver
sub (Fig 2-3), make up the connection and torque to 50,000 Ft-Lbs (67,791 Nm).
Weld the 2 chain connector assemblies as far apart as possible to the bottom of the swivel
elevator bumper as shown in Figure 2-4.

CAUTION: Be sure the swivel is well grounded before


welding.

Attach the torque arrestor chain assemblies to the welded-on chain connectors and fasten
turnbuckle end with shackle to the Kelly Spinner assembly. Adjust the tunbuckles to allow the
KS6600 assembly 4 to 6 inches (101-152 mm) of rotational freedom, see figure 2-5.

Connecting air supply


Because of dirt, sand and other foreign particles that may be in the hoses and pipes, it is
extremely important that you blow out the hoses for 5 minutes in each direction or until oil mist
appears. If hoses are too long cut off excess and rebound end fittings.

WARNING: Hold ends of hoses securely to prevent possible


injury due to whipping

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Document number 50000865-MAN-001
Revision - 4: Installation and commissioning

Page 18 of 48

Cable support installation


‰ Attach one end of a 7/8-inch diameter cable to the derrick structure with cable clamps just
above the master valve standpipe assembly goosenecks.
‰ Route the cable along the derrick rotary hose, past the Kelly Spinner assembly and fix the
other end of the cable to the derrick swivel (Figure 2).
‰ Starting just below the master valve standpipe assembly, wrap electrical tape or nylon
cord around both air hoses and cable every 4 to 5 feet (1.2 to 1.5 m).
‰ Using steel banding, attach cable only to the rotary hoses as shown in Figure 2-7.
‰ Fill the lubricator with SAE 10 lubrication oil.
‰ Operate pilot valve to determine direction of rotation and check connections for air leaks. If
a change in rotational direction in relation to the pilot valve lever position is desired, switch
the main air lines at the Kelly Spinner assembly.
Unit is now ready for operation.

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Document number 50000865-MAN-001
5: Operation
Revision -
Page 19 of 48

Operations
Intended usage
The KS6600 Kelly Spinner can be used for rotating drillpipe slowly, for limited rathole and
mousehole drilling and making fast kelly connections. The KS6600 is completely reversible; the
driller can spin-out, as well as spin-in, when making connections, therefore, spinning chains are
not required.

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Document number 50000865-MAN-001
Revision - 5: Operation

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Document number 50000865-MAN-001
6: Assembly
Revision -
Page 21 of 48

Assembly and dis-assembly


Disassembly must be performed in a clean, well ventilated area, Prior to disassembly, install the
box end thread protector and place the Kelly Spinner on an upright stand (Figure 5-1), under a
crane, where its entire weight will rest on the pin end. A stand (Figure 5-2) can be made by
welding a piece of pipe or tubing vertically to a cross type base made of channel iron or pipe. For
stability, weld a gusset plate between the case and the upright pipe.
With the Kelly Spinner securely mounted to the stand clean the unit thoroughly, removing all dirt,
grease and loose paint. File any high tong marks from the outside diameter of the box end of the
Kelly Spinner, and strip the paint from this area of allow for the removal of close fitting parts.

Typical stands Crane lowering kelly spinner onto stand

Steps 1 thru 16 (see figure 5-6)


Procedure
1. Drain oil
2. Remove oil plug
3. Remove Cap hex HD screw
4. Remove regular lock washer
5. Remove Screw, Cap hex HD, remove from body
6. Remove Self locking Hex nut
7. Remove guard
8. Remove Self locking Hex nut
9. Remove Safety chain bracket
10. Remove Self locking Hex screw
11. Remove hose assembly, see fig 5-3
12. Remove 90° elbow, ext. pipe 37°, fig 5-4
13. Assembly hose, fig 5-3
14. Remove 45° elbow, ext. pipe 37°, fig 5-4

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Document number 50000865-MAN-001
Revision - 6: Assembly

Page 22 of 48

15. Remove muffler, see fig 5-5


16. Remove elbow 90°, see fig 5-5.

Figure 6.1: Figure 5-6. Illustrated Parts of steps 1 thru 16

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Document number 50000865-MAN-001
6: Assembly
Revision -
Page 23 of 48

Steps 17 thru 27
17. Remove screws from adapter motor plate, see fig 5-7
18. Remove the lock washer.
19. Remove the external pipe hex HD plug
20. Remove the motor adapter. To separate motor adapter plate from upper body; insert 2 1/2-
13 PN 50008-12-C5 into the threaded holes and tighten them down to lift the adapter, see
fig 5-8.
21. Remove motor shaft key. Be carefull of key falling in lower body when removing the motor
adapter.

22. Remove and discard the upper gasket

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Document number 50000865-MAN-001
Revision - 6: Assembly

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23. Cut the safety wire, see fig 5-9.


24. Remove the screws to remove the adapter motor from the motor.
25. Remove the regular lock washer
26. Discard the motor gasket.
27. Remove the air filter

Steps 28 thru 40, see fig 5-11 thru 5-15.


28. Remove the upper spacer, see fig 5-11
29. Remove the external retaining ring, see fig 5-11
30. Remove the shuttle valve assembly 11 inch hose, see fig 5-12
31. Remove the shuttle valve assembly 14 inch hose, see fig 5-12
32. Remove the cap hex HD screw
33. Remove the lock washer
34. Remove the shuttle valve, see fig 5-13
35. Remove the 90° Ext/37. pipe elbow
36. Remove the 45° Ext/37. pipe elbow
37. Remove the Pipe nipple
38. Remove the 2 cap screws and washers 180° and replace with 2 50008-22-2 screws, see
fig 5-14. Now remove the remaining cap screws and washers from the lower case.
39. Remove the Lock washers
40. Remove the bearing. Push the pinion gear and lower case clutch ass’y out with a puller,
see fig 5-15

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Document number 50000865-MAN-001
6: Assembly
Revision -
Page 25 of 48

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Document number 50000865-MAN-001
Revision - 6: Assembly

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Steps 41 thru 64
41. Discard lower gasket, see fig 5-17
42. Remove the cap-hex HD screws
43. Remove the lock washers
44. Remove the protective cover, see fig 5-18
45. Discard the bottom gasket
46. Insert 2 bottom cover bolts 180° apart, see fog 5-19. Install puller to push clutch sub ass’y
out of the lower case, see fig 5-20
47. Remove the o-ring lower case
48. Remove inside retaining ring
49. Remove bearing lower case
50. Remove pinion gear from clutch
51. Remove dowel pin loacated inside clutch
52. Remove clutch key from pinion gear, see fig 5-21
53. Remove lower spacer, see fig 5-22
54. Remove nut, see fig 5-23
55. Remove screw, see fig 5-23
56. REmove internal driving cup, see fig 5-23
57. Separate pinion gear from reduction gear, fig 5-24
58. Remove reduction clutch gear, see fig 5-25
59. Remove internal retaining ring, see fig 5-25
60. Remove bearing, see fig 5-25

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Document number 50000865-MAN-001
6: Assembly
Revision -
Page 27 of 48

61. Pry motor shaft out of the lower case, see fig 5-26
62. Remove bearing, see fig 5-27
63. Remove external retaining ring, see fig 5-27
64. Remove reduction motor gear, see fig 5-27

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Revision - 6: Assembly

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6: Assembly
Revision -
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Document number 50000865-MAN-001
Revision - 6: Assembly

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Steps 65 thru 81
65. Remove bulkhead fittings from body, see fig 5-29
66. Remove bulk head locknuts
67. Remove elbows 90°
68. REmove set socket HD screws
69. Remove seal retainer cover, see fig 5-30
70. Remove 0-ring
71. Remove cap hexs HD screws
72. Remove regular lock washers
73. Remove external plug hex HD
74. Remove retainer seal, fig 5-31
75. Discard seal retainer gasket
76. Remove oil seal.
77. Remove split ring
78. Remove bearing spacer retainer
79. Remove shim .010
80. Remove shim .005
81. Remove shim .002

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6: Assembly
Revision -
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Revision - 6: Assembly

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Document number 50000865-MAN-001
6: Assembly
Revision -
Page 33 of 48

Steps 82 thru 97 (see fig 5-37)


82. Remove Cap-hex HD screws from body
83. Remove Nut, hex-self locking
84. Remove chain shackle
85. Remove Torque arrestor bolts
86. REmove flat washers
87. Remove Hex-self locking nut
88. REmove the Torque arrestor
89. Remove th eplug & dipstick assy
90. Remove the oil sight gage
91. Remove the relief valve
92. Remove the upper body by preheating the bearing to separate the sub shaft (do not
exceed 175° F - 79°C)
93. Remove the dowel pin from the upper body
94. Remove the dowel pin
95. Remove the Cone bearing by lifting off the upper body, see fig 5-35.
96. Remove the bearing cup by driving out of the upper body, see fog 5-36
97. Discard the body gasket

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Revision - 6: Assembly

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6: Assembly
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Document number 50000865-MAN-001
Revision - 6: Assembly

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Steps 98 thru 112, see fig 3-40.


98. Remove gear ring assy
99. Remove Drive shaft key, see fig 5-38
100.Remove retainer seal and discard
101.Remove seal retainer
102.Remove gasket seal retainer
103.Remove oil seal
104.Remove dowel pin from lower body
105.Remove dowel pin
106.Remove external pipe plug, hex HD
107.Remove lower body from drive shat fig 5-39
108.Remove dowel pin
109.Remove dowel pin
110.Remove cup bearing, drive out of lower body
111.Remove cone bearing, heat bearing 150° to 175 248° F (66-79°C) and slip bearing out.
112.Remove drive shaft

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Document number 50000865-MAN-001
6: Assembly
Revision -
Page 37 of 48

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Revision - 6: Assembly

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Document number 50000865-MAN-001
7: Trouble shooting
Revision -
Page 39 of 48

Trouble shooting
NOTE: When no solutions are available below, please
contact an authorized NOV repair facility for further
information.

Proper performance of the Kelly Spinner, Model 6600 depends largely on care initial installation,
and regular and maintenance program.
See Table 4-1 for possible operational malfunctions and their remedies. Each step should be
performed in the respective order. If the malfunction is corrected by a prior step then there is no
need to progress to the next step.

Air supply inspection and repair


‰ With control pilot valve in the off position, remove one of the two outlet l/4-inch air hoses
at control pilot valve (Figure 4-1), observe if air pressure is evident. Repeat procedure with
the remaining outlet.
‰ Replace control pilot pressure valve if necessary. If air pressure is evident, reinstall air
hoses.
‰ Remove 1/4-inch air hoses at the master valve (Figure 4-2) necessary. Operate control
pilot valve and observe if air pressure is evident. If air pressure is evident, reinstall air
hoses.
‰ Shut off main air supply and remove air in- let hoses at the Kelly Spinner assembly. Turn
on main air supply and operate control pilot valve and observe if air pressure is evident.
‰ Replace master valves as necessary.

WARNING: Hold ends of hoses securely during test to


prevent possible injury due to whipping.

Sympton Probable Cause Remedy

Ensure compressor air setting


Unit fails to operate Lack of air pressure
is correct.

Inspect air supply

Air blows out of air exhaust. Ensure air pressure to clutch,


Clutch not pressurized
Kelly Spinner will not turn. 90 - 120 Psi (620 - 825 KPa)

Ensure proper operation of


shuttle valve .

Replace clutch. Check vans in


motor.

Replace air motor.

Kelly spinner assembly


Maintain 90 - 120 Psi (620 -
operates slowly and/or Rig air pressure
825 KPa)
irregularly

Air line leakes, restricte Remove and replace damaged


and/or damaged. hoses.

Remove restriction.

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Revision - 7: Trouble shooting

Page 40 of 48

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Document number 50000865-MAN-001
8: Appendixes
Revision -
Page 41 of 48

Appendixes
Storage, transport and decommissioning
Storage
‰ Main unit should be palletized for indoor storage. A cargo container would be
appropriate for indoor/ outdoor storage.
‰ Every attempt should be made to avoid wide variations in temperature and high
humidity. The preferred environment would be clean and dry at 60°F (16° C) ambient. If
high humidity is unavoidable, 70° F (21° C) is recommended.
‰ All exposed, not painted metal surfaces, are coated with a rust preventative at the
factory prior to shipment. However, these surfaces should be checked periodically (when
fulfilling the above conditions once per 3 months is recommended) to be sure that no
corrosion is taking place.
‰ All openings should be covered to prevent water or dust from entering. We do not
recommend the use of silica or a dehydrating agent.
‰ When the Rotary Support Table is not being used for a longer period then 3 days the
following steps should be carried out:
‰ Clean Rotary Support Table
‰ Grease Rotary Support Table as described in checklist lubrication.
‰ Grease all blank parts.
‰ Use an extreme pressure, multi-purpose, lithium based grease of No. 1 or No. 2
consistency and multi grade motor oil.
‰ Clean and cap hydraulic Quick Disconnect Couplings.
‰ Recommended rust preventative (slushing compound) for bare metal surfaces is Kendall
Grade 5 (GE-D6C6A1) or equivalent.
Transport
WARNING: Lift the Kelly Spinner according to the
lifting procedures.

The best way of transporting the Kelly Spinner is in its original crate. Use oiled paper and seal
the box with plastic to prevent leaking when stored outside. Secure the top safely.

Decommissioning
The tool contains hydraulic fluids, grease, aluminum, steel, rubbers, plastic and several
assembled components from undefined consistency or mixtures. The tool can be
contaminated with mud.
When the tool is taken out of service it is recommended to disassemble the tool in a place
where drainage for waste fluids is possible.

WARNING: Fluids, mud and grease are unsafe when


touched by the skin. Always wear gloves and safety
goggles when disassembling the tool.

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Document number 50000865-MAN-001
Revision - 8: Appendixes

Page 42 of 48

Remove all quick-disconnects, hoses, cylinders and manifold blocks, accumulators and other
parts containing hydraulic fluids and bleed of hydraulic oil.
Clean the tool with a steam cleaner.
Remove all other parts.
Carry of to proper place for final storage or destruction.

Spare parts
Spare parts for one year’s operation

Qty. Description Part. No.


1 Seal, grease 6563
3 Capscrew, Hex Head 50008-8-C5
3 Capscrew, Hex Head 50008-9-C5
3 Capscrew, Hex Head 50008-12-C5
3 Capscrew, Hex Head 50012-48-C5
3 Capscrew, Hex Head 50012-56-C5
3 Set crew, Socket Head 50706-4-A-C
2 0-ring 51300-249-B
2 0-ring 51300-268-B
2 Gasket, seal retainer 70808
2 Gasket, body 70812
1 Bearing 70817
1 Filter 70882
5 Shim, 0.010 73195-1
5 Shim, 0.005 73195-2
5 Shim, 0.002 73195-3
2 Bearing 73457
1 Clutch 73469
2 Gasket, motor 73473
1 Key, clutch 73535
2 Gasket, bottom 73575
1 Shuttle valve, side ported 73604
2 Gasket, lower 73609
2 Gasket, upper 73610
2 Bearing 73618
1 Hose assembly 73627
2 Gauge, Sight Oil 74004
2 Key, Motor shaft 74193

42

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Document number 50000865-MAN-001
9: Drawings
Revision -
Page 43 of 48

Drawings

15 14

KELLY SPINNER 6600 13 11

25 10

18
17
16
1 2
24 12
2 26
27 19
36
23
22
21
20

59
4

58
85
84
50 54 60
45 37
57

41 56
2 55

24
58
60
49
33 28
40
53
48
52
46

34 60 32 29
39
43 31
44 38
42 30
36 2 64
35 1

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Document number 50000865-MAN-001
Revision - 9: Drawings

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KELLY SPINNER 6600

92

63
89
62 91
61
61

64 17 88 18
65
66

67
93
68

69

70
80
71 72 73
82
86
90 97
87

96
85 95

84

87

83
94

75

4 68

76

77
67
78

66
17

65
64

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Document number 50000865-MAN-001
9: Drawings
Revision -
Page 45 of 48

KELLY SPINNER 6600


Item Qty Description Part no. Item Qty Description Part no.
1 6 Hex head cap screw 50008-8-C5 50 1 Pinion gear 73406
2 20 Lock washer 50908-C 51 1 Reduction clutch gear 73402
3 2 Hex head cap screw 50012-60-C5 52 1 Retaining ring 54500-315
4 9 Self locking hex nut 51812-C 53 1 Bearing 73457
5 2 Self locking hex nut 51805-C 54 1 Motor shaft 73438
6 2 Hex head cap screw 50005-9-C5 55 1 Bearing 70817
7 2 Gland 75341-6 56 1 Retaining ring 53600-150
8 1 Lower guard 74051 57 1 Reduction motor gear 74195
9 1 Upper guard 74052 58 2 Bulkhead 74763
10 1 Hose assembly 72919 59 4 Locknut 56547-16-S
11 1 90° Elbow 56506-16-16-S 60 3 90° Elbow 56506-4-4-S
12 2 Hose assembly 72920 61 2 Socket head set screw 50706-4-A-C
13 2 45° Elbow 56502-16-16-S 62 1 Cover 70285
14 1 Muffler 72821 63 1 O-ring 51300-286-B
15 1 90° Elbow 52420-B 64 16 Hex head cap screw 50005-10-C8
16 8 Hex head cap screw 50008-12-C5 65 16 Lock washer 50905-C
17 4 Hex head plug 53001-02-C 66 2 Retainer 70292
18 1 Motor shaft key 74193 67 2 Gasket 70808
19 1 Motor adapter 73611 68 3 Oil seal 6563
20 1 Upper gasket 73610 69 1 Split ring 70287
21 A/R Safety wire Z6008-8 70 1 Spacer 73178
22 18 Socket head cap screw 50104-8-DA 71 A/R Shim 73195-1
23 18 Lock washer 50904-C 72 A/R Shim 73195-2
24 1 Motor gasket 73473 73 A/R Shim 73195-3
25 1 Air motor 74350 74 3 Hex head cap screw 50012-48-C8
26 1 Upper spacer 73458 75 2 Chain shackle 6987
27 1 Retaining ring 53600-118 76 4 Hex head cap screw 50012-56-C8
28 1 Hose assembly 73627 77 2 Torque arrestor 70397
29 1 Hose assembly 73628 78 1 Flat washer 50812-N-C
30 1 Hex head cap screw 50012-34-C5 79 1 Oil sight gage 74004
31 1 Lock washer 50912-C 80 1 Relief valve 74003
32 1 Shuttle valve 73604 81 1 Plug and dipstick assembly 72923
33 1 45° Elbow 56502-4-4-S 82 1 Magnetic drain plug 72918
34 1 Nipple pipe 56703-4-4-S 83 1 Upper body 73477
35 6 Hex head cap screw 50008-9-C8 84 2 Dowel pin 72805
36 2 Bearing 73618 85 2 Dowel pin 72806
37 1 Lower gasket 73609 86 1 Bearing 6544-2
38 1 Protective 74626 87 1 Bearing 6544-1
39 1 Bottom gasket 73575 88 1 Gasket 60812
40 1 Lower mach case 73608 89 1 Ring assembly gear 70399
41 2 O-ring 51300-249-B 90 1 Drive shaft key 20286
42 1 Retaining ring 53500-244 91 2 Dowel pin 72807
43 1 Clutch 73469 92 1 Dowel pin 72808
44 1 Dowel pin 51206-14 93 1 Lower body 73476
45 1 Clutch key 73535 94 1 Bearing 6543-2
46 1 Lower spacer 73459 95 1 Shaft 73913
47 3 Self locking hex nut 51905-C 96 1 Protector 6925
48 3 Flat head cap screw 50605-14-C 97 3 Protector 69256
49 1 Driving cup 75820

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Document number 50000865-MAN-001
Revision - 9: Drawings

Page 46 of 48

KELLY SPINNER 6600


Item Qty Description Part no

- 1 Master valve standpipe assembly 11952


1 2 Gooseneck 11921
2 2 U-bolt 11922
3 2 Spacer plate 11923
4 2 Master valve 11924
5 1 Mounting plate 11951 1 5
6 1 Reducing tee 12131 3
7 4 Hex head capscrew 50008-32 3
8 8 Hex nut 50208-C
9 8 Lockwasher 50908-C
10 2 Pipe nipple 52024-24-G 8
11 1 Pipe nipple 52024-56-G 9
12 1 90° Elbow 52224-B
13 2 90° Elbow 52424-B
14 2 90° Elbow 56702-4-4-S 2

4 14
- 1 Pilot hose assembly 12140
15 1 Twin hose 12141 7
16 4 Hose fitting 12144 7
17 2 Pipe nipple 56703-4-4-S
16 14

10 16
11
12 10

6 15

13
1

17 16

Item Qty Description Part no

- 2 Chain connector assembly 72956


1 1 Chain connector 6971
2 1 Hex head capscrew 50010-22-H 3
3 1 Locknut 50210-N

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Document number 50000865-MAN-001
9: Drawings
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Page 47 of 48

85
2

84

Item Qty Description Part no

- 2 Master valve standpipe assembly 6985


1 1 Turnbuckle 6986
2 1 Right hand locknut 6988
3 1 Left hand locknut 6989
4 1 Hammer lock coupling link 6590
3 5 1 Chain 6591

3
2
6

1
7
8, 9
4

Item Qty Description Part no

- 1 Main air line assembly, 62 Feet 70879


- 1 Main air line assembly, 77 Feet 70880
1 1 Hose 12062
7 2 2 Nipple 12063
3 1 Adapter 12064
4 1 Adapter 12065
5 1 Safety clamp 12066
6 4 Band 12067
7 1 Safety chain 6912
8 1 Hex head capscrew 50004-12-H
9 1 Hex nut 51804

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Revision - 9: Drawings

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