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7.

02 Maintenance intervals Crawler chassis, ballast trailer 027968-02

2 Ballast trailer maintenance and inspection schedule

First Regular maintenance, Mini-


Checks
main- every mum
te- main-
nance te-
nance
after 10 h 100 h 1000 h Annu- Daily Weekly
ally
Tires
Check for external damage X
Check the tire pressure X
Ensure that lug nuts are tight, X
retighten if necessary
Axle link
Lubricate 250 h X
Hydraulic cylinder
Check for leaks X
Hydraulic hose lines
Check for leaks and damage X
A safety check should be per- X
formed by experts
Slewing gear
Check for leaks X
Check the oil level X
Check the mounting screws for 250 h 500 h X
tight seating
Oil change 4000 h Every 4
years

7.02 lubrication
Check grease
for correct
system
supply
function
of central
X Central
LIEBHERR lubrication
Emergency system
X control X 737
025011-15 7.03 Maintanance intervals - Crane superstructure

738
B19 521 9 LIEBHERR 7.03
7.03 Maintanance intervals - Crane superstructure 025011-15

1 Crane superstructure maintenance and


schedule
inspection

First Regular maintenance, every Mini- Checks


main- mum
te- main-
nance te-
nance
after 125 h 250 h 500 h 1500 h Annu- Daily Weekly
ally
Diesel engine
Check the oil level X
For all other maintenance
tasks, follow the instructions
of the engine manufacturer
Check the coolant level in the X
expansion tank
Replace coolant Every 2
years
Engine independent heater
Check the fluid level in the X
expansion tank
Change the fluid for the heat- Every 2
ing system years
Air filter
Check monitoring device X
Clean or change (follow the
instructions of the engine
manufacturer)
7.03
Lubricate
tion
Check screws
tilt
for gearing
the
play
leaks
rotary
for tight
X connec-
seating 250 h X X LIEBHERR
Rotary
Rope connection
winches XX X1 X
739
025011-15 7.03 Maintanance intervals - Crane superstructure

First Regular maintenance, every Mini- Checks


main- mum
te- main-
nance te-
nance
after 125 h 250 h 500 h 1500 h Annu- Daily Weekly
ally
Check the oil level X
Check the mounting screws 250 h X X
for tight seating
Check the condition of the oil X
in the oil reservoir
Oil change 3000 h Every 4
years
Check the remaining theoreti- X
cal utilization life by a tech-
nical expert
Check the remaining theoreti- Every 4
cal utilization life by autho- years
rized specialist
Hoist gear brake
Check for leaks X
Check the oil level X
Oil change 4000 h Every 4
years
Drive shafts
Check flange bolts X
Lubricate X X
Lattice sections
Check for cracks and damage X
Guy rods
740
Check
expert
and
authorised
Checking
ments
distortion
for the
cracks,
inspector
retaining
by an
adamage
technical
ele- LIEBHERR Every
years
X 4 7.03
7.03 Maintanance intervals - Crane superstructure 025011-15

First Regular maintenance, every Mini- Checks


main- mum
te- main-
nance te-
nance
after 125 h 250 h 500 h 1500 h Annu- Daily Weekly
ally
Relapse supports
Lubricate bearings XX
Check the oscillation guard X2, 6
for easy movement
Relapse cylinder
Check for leaks X 2, 6

Check pretension pressure X2, 6 XX


(nitrogen)
Check the oil quantity X 2, 6 XX
Pneumatic springs
Check the function X 2, 5, 6 XX
A-bracket
Lubricate bearing X
Check the lever for the limit X
switch on the A-frame 3 for
easy movement and reset of
spring
Check the rods with guide rail X
on the A-frame 2 and A-
frame 3 for easy movement
and distortion
Counterweight
Check tightening torque of 1,000 or X
mounting screws km 10,000
7.03
Lubricate
Grease
Check
cracks and
for
guides
bearings
wear,
easyXmovement
damage,
XX X LIEBHERR
Press on pulleys
Rope
Ballasting
ofpulleys
cable winches
km XX 741
025011-15 7.03 Maintanance intervals - Crane superstructure

First Regular maintenance, every Mini- Checks


main- mum
te- main-
nance te-
nance
after 125 h 250 h 500 h 1500 h Annu- Daily Weekly
ally
Lubricate rope pulleys XX
Crane ropes
Visual inspection for cracks X
and deformation
Check by trained personnel, Month-
grease if necessary ly
Check by technical expert X
Check by authorised inspec- Every 4
tor years
Hook blocks
Grease hook XX
Check distance gap (y) X X
Crane cab
Check armatures / instru- X
ments for function
Check indicator lights for X
function
Replace filter insert water X
heater
Check fluid level in expansion X
tank of engine control
Crane cab, extendable or inclinable
Check for correct function X X
Lubricate bearings XX
742
Check length
tion
damagefor correct
sensor
function
for func-
rope for LIEBHERR
Overload
Electrical
protection
system XX X 7.03
7.03 Maintanance intervals - Crane superstructure 025011-15

First Regular maintenance, every Mini- Checks


main- mum
te- main-
nance te-
nance
after 125 h 250 h 500 h 1500 h Annu- Daily Weekly
ally
Check cable connections and X3
battery acid levels
Fuel system
Check for leaks X
Check condition and mount- X
ing
Drain off water and sediments X
Slewing gear
Check for leaks X
Check the oil level X
Check the mounting screws 250 h X X
for tight seating
Oil change 4000 h Every 4
years
Turntable locking mechanism
Check for correct function X X
Lubricate XX
Bearings
Checking the retaining ele- X
ments
Pump distributor gear
Check for leaks X
Check the oil level X
Oil change 500 h X X
7.03
expert for
Check the leaks
safe
oil level
condition
and damage
by LIEBHERR
Hydraulic
Hydraulichose
system
lines X X
743
X
025011-15 7.03 Maintanance intervals - Crane superstructure

First Regular maintenance, every Mini- Checks


main- mum
te- main-
nance te-
nance
after 125 h 250 h 500 h 1500 h Annu- Daily Weekly
ally
Replace servo pressure and 250 h X X
replenishing pressure filter in-
serts
Replace return filter inserts 250 h X X
(only for cranes with open
hydraulic circuit)
Replace bleeder filter of hy- 250 h X X
draulic tank
Check hydraulic oil, required 500 h X X
degree of purity: 20/18/15
(take oil sample and have it
checked by oil supplier)
Hydraulic cylinder
Check for leaks X
Hydraulic pressure accumulator (nitrogen)
Check pretension pressures X 4 X4
Air pressure system
Check for leaks X
Check operating pressure X
Check shut off pressure X
Check operation of automatic X
drain valve
Replace air drier granule ele- X
ments
744
Clean
filter
fill
Checklevel
air
thedrier
for correct
grease
preliminary
container
function X Central LIEBHERR
Emergency
XXlubrication
control
system X 7.03
7.03 Maintanance intervals - Crane superstructure 025011-15

First Regular maintenance, every Mini- Checks


main- mum
te- main-
nance te-
nance
after 125 h 250 h 500 h 1500 h Annu- Daily Weekly
ally
Telescopic boom with cable mechanism
Check telescopic boom for X
distortions and cracks
Grease the sliding surfaces of XX
the telescopic boom bearing
Lubricate change over pulleys XX
of telescoping mechanism
Check mounting screws on XX
change over pulleys for tight
seating
Check cable mechanism, 250 h X
readjust, if necessary
Dismantle and check boom 20000 Every
h 10
years
Pneumatic boom lock
Clean air filter with com- XX
pressed air
Check locking pins XX
Lubricate locking pins XX
Telematik telescopic boom system
Check telescopic boom sys- X
tem for distortion, damage
and cracks
7.03
for leaks
proper
Check
mounting
seatinghydraulic
telescoping
pull
condition
and
screws
knob
damage
components
retainer
for
cylinder
tightandfor LIEBHERR XX X 745
025011-15 7.03 Maintanance intervals - Crane superstructure

First Regular maintenance, every Mini- Checks


main- mum
te- main-
nance te-
nance
after 125 h 250 h 500 h 1500 h Annu- Daily Weekly
ally
Check mounting screws of X
push out cylinder for tight
seating
Check twist guard of cylinder X
pinning and telescopic boom
pinning
Check push out rod for proper XX
condition
Check locking pins and lock- XX
ing bores for proper condition
Check inner and outer sliding XX
surfaces for proper condition
Lubricate sliding surfaces X5
Grease guide rails on tele- X5
scoping cylinder
Dismantle and check boom 20000 Every
h 10
years
Telescopic boom guying
Check for distortions and X
cracks
Lubricate grease fitting on the Every 3
TA / TY-guying months
5, 6

746
Check
for
Change
winch
tightthe
guy
the
seating
oil
mounting
winch
oillevel
on for
the
onscrews
leaks
guy
the guy 250 h X X LIEBHERR
Derrick ballast Every
years4 X Every
months
7.036
7.03 Maintanance intervals - Crane superstructure 025011-15

First Regular maintenance, every Mini- Checks


main- mum
te- main-
nance te-
nance
after 125 h 250 h 500 h 1500 h Annu- Daily Weekly
ally
Check frame, suspension and X
guide section for distortion
and cracks
Check wheels for condition X
and tight seating

1 every 3 months if the crane is not moved


2 carry out a visual inspection before every start up
3 in hot climates 2x a year
4 note chapter 7.05, Crane superstructure maintenance instructions
5 and as necessary
6 during assembly

7.03 LIEBHERR 747