267

9. KNOCK OUT DRUM-02 (KOD-02)

Fungsi : Untukmemisahkanfraksiuapdan liquid yang keluardaripartial
condenser 01
Tipe : Silindervertikal dengan ellipsoidal head
Material : Stainless steel
Gambar :

KOD-01

A. Data Desain
Temperatur (T) = 64,9777oC
Tekanan (P) = 0,0780atm
LajuAlirUap (Wv) = 5531,1653 kg/jam
LajuAlirLiquid (WL) = 14,4443 kg/jam
DensitasUap (𝜌v) = 0,0516kg/m3
Densitas Liquid (𝜌L) = 1721,2918kg/m3
FaktorKeamanan (f) = 10 %

B. Vapor Volumetric Flow Rate, QV

Wv (1+f)
QV = ρv
kg
5531,1653 (1+10%)
jam
= 0,0516 kg/m3

= 107108,1823 m3/jam = 29,7523 m3/s

C. KecepatanUapMaksimum, Ut
1
ρ −ρ 2
Ut = 0,032[ Lρ v ] (Coulson,1983)
v
268

1
kg
1721,2918 4 3 − 0,0516 kg/m3 2
m
= 0,032[ ]
0,0516 kg/m3

= 5,8405 m/s

D. Vessel Area Minimum, A

QV
A = Ut

29,7523 m3 /s
= 5,8405𝑚/𝑠

= 5,0941m2

E. Diameter Vessel Minimum, D

4 A 0,5
D = (π)
0,5
4 x 5,0941 m2
= ( )
3,14

= 2,5474 m

1
r = D
2
1
= 2(2,5474 m)

= 1,2737 m
F. Liquid VolumetrikFlowrate, QL
WL (1 +f)
QL = ρL
kg
14,4443 ( 1+10%)
jam
= 1721,2918 kg/m3

= 0,0084m3/jam = 0,0000023 m3/s

G. Tinggi Liquid, HL
Dalam Chemical Process Equipment, Stanley M.Walas, didapatkan data:
“Holdup time is 5 min half full for reflux drums, 5-10 min for a product
feeding another tower”, sehingga:
Holding Time, t = 5menit = 0,0833 jam
 269

t
HL = QL x A
0,0833 jam
= 0,0084m3/jam x 5,0941 m2

= 0,001 m

H. Tinggi Vessel, HT
Jarak top ke nozzle inlet, HV
HV = 1,5 m
Jarak nozzle inlet ke level liquid maksimum, HZ
HZ = 0,5 m
HS = HL + HV + HZ
= 0,01 m + 1,5 m + 0,5 m
= 2,0001m
He = D/4 = 2,5474m / 4 = 0,6369 m
HT = HS + He
= 2,0001 m + 0,6369m = 2,6370 m

I. Volume Vessel, Vt
Dengan, HS= 2,0001 m
1
Volume Silinder Vessel, VS = π D2 HS
4
1
= x 3,14 x (2,5474 m)2 x 2,0001m
4

= 10,1889m3
1
Dengan, He = Tinggi Ellipsoidal =4 D
1
Volume Ellipsoidal, Ve = π D3
24
1
= x 3,14 x (2,5474 m)3
24

= 4,3256 m3
Volume Vessel, Vt = VS + 2Ve
= 10,1889m3+ (2 x 4,3256 m)3
= 14,5145m3
270

J. TebalDinding Vessel, t
Pri
t = + Cc
S Ej − 0,6 P

Keterangan:
t = Tebaldinding, m
P = Tekanan design, atm = 0,0780 atm
ri = Jari-jari, m = 1,2737 m
S = Working stress allowable, atm = 932,2265 atm
(Peters and Timmerhaus, 4th edition,
tabel 4)
Ej = Welding joint efficiency = 85 % = 0,85
(Peters and Timmerhaus, 4th edition,
tabel 4)
Cc = Korosi yang diizinkan, m = 0,0032 mm

Pri
t = + Cc
S Ej − 0,6 P

(0,0780 atm) x (1,2737 m)

= (932,2265 atm) x (0,85)− 0,6 (0,0780 atm)
+ 0,003175m

= 0,0033m

K. Outside Diameter, OD
OD = ID + 2t
= (2,5474 m) + 2 (0,0033 m)
OD = 2,5540 m
 271

IDENTIFIKASI
NamaAlat Knock Out Drum
KodeAlat KOD-01
Jumlah 1 unit
Fungsi Untukmemisahkanfraksiuapdan liquid yang
keluardaripartial condenser (PC-01)
DATA DESAIN
Tipe Silinder vertical dengan ellipsoidal head
Kapasitas 14,5145 m3
Tekanan 0,0780 Atm
Temperatur 120,9532 ℃
Diameter 2,5474 M
OD 2,5540 M
Tinggi 2,6370 M
TebalDinding 0,0033 M
BahanKonstruksi Stainless Steel
272

10. KNOCK OUT DRUM-02 (KOD-02)

Fungsi : Untukmemisahkanfraksiuapdan liquid yang keluar dari partial
condenser 02
Tipe : Silindervertikal dengan ellipsoidal head
Material : Stainless steel
Gambar :

KOD-02

A.Data Desain
Temperatur (T) = 47,3000oC
Tekanan (P) = 0,0246atm
LajuAlirUap (Wv) = 1145,0442 kg/jam
LajuAlirLiquid (WL) = 1284,2879 kg/jam
DensitasUap (𝜌v) = 0,0770kg/m3
Densitas Liquid (𝜌L) = 1161,2892kg/m3
FaktorKeamanan (f) = 10 %

B. Vapor Volumetric Flow Rate, QV

Wv (1+f)
QV =
ρv
kg
1145,0442 (1+10%)
jam
= 0,0770 kg/m3

= 14874,5169m3/jam = 4,1318 m3/s

C. KecepatanUapMaksimum, Ut
 273

1
ρ −ρ 2
Ut = 0,032[ Lρ v ] (Coulson,1983)
v
1
kg
1161,2892 3 − 0,0770 kg/m 2
3
m
= 0,032[ ]
0,0770 kg/m3

= 3,9291m/s

D. Vessel Area Minimum, A

QV
A = Ut

4,1318 m3 /s
= 3,9291 7 𝑚/𝑠

= 1,0516m2

E. Diameter Vessel Minimum, D

4 A 0,5
D = (π)
0,5
4 x 1,0516 m2
= ( )
3,14

= 1,1574 m
1
r = D
2
1
= 2(1,1574 m)

= 0,5787m
F. Liquid VolumetrikFlowrate, QL
WL (1 +f)
QL = ρL
kg
1284,2879 ( 1+10%)
jam
= 1161,2892 kg/m3

= 1,1059 m3/jam = 0,0003 m3/s

G. Tinggi Liquid, HL
Dalam Chemical Process Equipment, Stanley M.Walas, didapatkan
data:
“Holdup time is 5 min half full for reflux drums, 5-10 min for a
274

product
feeding another tower”, sehingga:
Holding Time, t = 5menit = 0,0833 jam
t
HL = QL x A
0,0833 jam
= 1,1059 m3/jam x 1,0516 m2

= 0,0876m
H. Tinggi Vessel, HT
Jarak top ke nozzle inlet, HV
HV = 1,5 m
Jarak nozzle inlet ke level liquid maksimum, HZ
HZ = 0,5 m
HS = HL + HV + HZ
= 0,0876 m + 1,5 m + 0,5 m
= 2,0876 m

He = D/4 = 1,1574m / 4 = 0,2894 m

HT = HS + He
= 2,0876m + 0,2894 m = 2,3770 m

I. Volume Vessel, Vt
Dengan, HS= 2,0876m
1
Volume Silinder Vessel, VS = π D2 HS
4
1
= x 3,14 x (1,1574 m)2 x 2,0876m
4

= 2,153m3
1
Dengan, He = Tinggi Ellipsoidal =4 D
1
Volume Ellipsoidal, Ve = π D3
24
1
= x 3,14 x (1,1574 m)3
24

= 0,4057m3
Volume Vessel, Vt = VS + 2Ve
 275

= 2,153m3+ (2 x 0,4057 m)3

= 2,8612m3
J. TebalDinding Vessel, t
Pri
t = + Cc
S Ej − 0,6 P

Keterangan:
t = Tebaldinding, m
P = Tekanan design, atm = 0,0246 atm
ri = Jari-jari, m = 0,5787 m
S = Working stress allowable, atm = 932,2265 atm
(Peters and Timmerhaus, 4th edition,
tabel 4)
Ej = Welding joint efficiency = 85 % = 0,85
(Peters and Timmerhaus, 4th edition, tabel
4)
Cc = Korosi yang diizinkan, m = 0,0032mm

Pri
t = + Cc
S Ej − 0,6 P

(0,0246 atm) x (0,5787 m)

= (932,2265 atm) x (0,85)− 0,6 (0,0246 atm)
+ 0,0032m

= 0,0032m
K. Outside Diameter, OD
OD = ID + 2t
= (1,5474 m) + 2 (0,0032 m)
OD = 1,1638 m
276

IDENTIFIKASI
NamaAlat Knock Out Drum
KodeAlat KOD-02
Jumlah 1 unit
Fungsi Untukmemisahkanfraksiuapdan liquid yang keluardari
vaporizer (VP-01)
DATA DESAIN
Tipe Silinder vertical dengan ellipsoidal head
Kapasitas 2,8612 m3
Tekanan 0,0246 Atm
Temperatur 47,3000 ℃
Diameter 1,5474 M
OD 1,1638 M
Tinggi 2,3770 M
TebalDinding 0,0032 M
BahanKonstruksi Stainless Steel