INTRODUCTION

(For Entire Hydro-Test Section)

...go to Air Volume Calculation Prepared by Md.Zafar
...go to Strength & Leak Test

Joint No. KM00 TJ01B KM16 MJ03

From to
Chainage 0.000 15941.303

Length Volume
Outer Dia Wall Thick Inner Dia
Sr. No.
(mm) (mm) (mm)
(mtr) (cubic mtr)
1 219.10 6.40 206.30 15931.835 532.272
2 219.10 8.18 202.74 9.468 0.305
3 219.10 6.40 206.30 11.118 0.371
4 0.00 0.000
5 0.00 0.000
6 0.00 0.000
7 0.00 0.000

Avg. Wall Thickness t = 6.401 mm

Avg. Inner Radius Ri = 103.149 mm
Avg. Volume (per mtr) Vavg = 0.033 m3
Total Length of the Section Lt = 15952.421 mtr
Total Volume of the Section Vt = 532.949 m3

The Ratio Ri /Ti = 16.114

 STRENGTH & LEAK TEST
...return to Air Volume Calculation Prepared by Md.Zafar
...return to HT Sec. Intro

Initial Pipe Wall Temp. Ti = 27.300 oC Initial Test Pressure Pi = 75.620 Bar
Final Pipe Wall Temp. Tf = 26.940 oC Final Test Pressure Pf = 75.120 Bar
Change of Temperature ∆T = 0.360 oC Change of Pressure ∆P = 0.500 Bar

Isothermal Compressibility A = 44.005

"B" the value of the difference between the thermal expansion of water & Steel at the pressure temperature at the end of the
test
T1 T T2
B
26 26.940 27
P1 70 241.020 249.536 250.080
P 75.120 241.491 249.974 250.515
P2 80 241.940 250.391 250.930

Accountable Pressure Change Due to Change of Temperature ∆P t = B*∆T/ ((0.884 Ri / t) + A)

= 1.545 bar

Unaccountable Pressure Loss = ∆P - ∆Pt

= -1.045 Which is less than or equal to 0.3
bar (allowable Pr. loss)

The Strength/Leak Test for the Entire Section is Successfully Pass

 AIR VOLUME CALCULATION
...go to Strength & Leak Test Prepared by Md.Zafar
...return to HT Sec. Intro

Pipe Temp. ∆TP = 27.000 oC

Pressure (Dead Weight) P 30.000 Bar
Dimensional Coefficient K = 1.020 (for longitudinally welded pipe)
Isothermal Compressibility A = 44.529
Inner Pipe Radius (Avg.) Ri = 103.490 mm
Pipe Thickness (Avg.) t = 6.401 mm
Total Vol. of Section Vt = 532.960 m3
Change of Pressure ∆P = 0.5 Bar

Theoretical Vol. of Water VP = (0.884 Ri / t + A) 10-6 ∙ Vt ∙ ∆P ∙ K

= 0.016 cubic meter (m3); or
= 15.988 Liters

Actual Vol. of Water VA = 16.300 Liters

Air Volume Ratio = Actual Vol. of Water VA / Theoretical Vol. of Water VP

= 1.020 (Which is equal to or less than 1.02)

Air Volume Ratio Accepted

 A Value Calculation For Less Than 30 Deg. Celcius

Enter Pressure (P) 30.00 Bar For Less Than 30 deg. C

Temprature Formula A Value A Value for Pipe {(A2-A1)/2}*(T-T1)+A1

(Deg. Celcius) Temp. (T Deg. C) =
2 49.45-(2.81*P/300) 49.169
4 48.79-(2.79*P/300) 48.511
6 48.23-(2.83*P/300) 47.947 A1 A2 T1 T
8 47.71-(2.78*P/300) 47.432 0 0 29.000 2.000
10 47.27-(2.83*P/300) 46.987
12 46.88-(2.89*P/300) 46.591 A Value = 0
14 46.48-(2.96*P/300) 46.184
16 46.10-(2.93*P/300) 45.807 0 0 #REF!
18 45.82-(3.05*P/300) 45.515 0 0 #REF!
20 45.49-(2.96*P/300) 45.194 0 0 #REF!
22 45.25-(3.03*P/300) 44.947
24 45.06-(3.08*P/300) 44.752
26 44.87-(3.12*P/300) 44.558
28 44.70-(3.15*P/300) 44.385
43.57452

Enter Pressure (P) 30.000 Bar For More Than 30 deg.C

Temprature
(Deg. Formula A Value A Value for Pipe {(A2-A1)/2}*(T-T2)+A2
Celceius) Temp. (T Deg. C) =
2 49.45-(2.81*P/300) 49.169 T= 30.000
4 48.79-(2.79*P/300) 48.790 A Value = 44.256
6 48.23-(2.83*P/300) 47.947
8 47.71-(2.78*P/300) 47.432
10 47.27-(2.83*P/300) 46.987
12 46.88-(2.89*P/300) 46.591
14 46.48-(2.96*P/300) 46.184
16 46.10-(2.93*P/300) 45.807
18 45.82-(3.05*P/300) 45.515
20 45.49-(2.96*P/300) 45.194
22 45.25-(3.03*P/300) 44.947
24 45.06-(3.08*P/300) 44.752
26 44.87-(3.12*P/300) 44.558
28 44.70-(3.15*P/300) 44.385 A1
30 44.58-(3.24*P/300) 44.256 A2