MACON

INSTALLATION & INSTRUCTION

MANUAL

AIR TO WATER
HEAT PUMP

Macon Cooling and Heating Energy-efficient Equipment Co., Ltd

 Notice
1.1 In order to use this product better and safer, please read this instruction
care full y befor e insta ll and operate it. Please pay attention to all the notice in
operation and maintenance. Save all manuals and doc umen tati on for f utur e
reference.

1.2 Air to water pump is a special appliance. Improper installation will cause
damage and danger. It should be installed and maintained by the professionals.
Please conta ct our authorized loca l service point for installation and maintenance.
Please read and follow this instruction carefully before and during ins tallati on.
Remarks:
We will not bear the responsibility for any personal injury or unit damage caused
by non-Compliance of the regulations and instruction in this manual.

1.3 Please check whether the distribution power capacity, switch and socket
are compliance with the requirements of our unit power. Details please refer
to the rating label or parameter table in this manual.

1.4 The power should be equipped with leakage protection separately.

Power cable should be chosen in accordance with the operation
requirements of the unit.

1.5 The unit must be grounded safely. Do not use the unit if grounded unsafely.
Do not connect the ground line to the neutral and or tap water pipe.

1.6 The wire must be joined in compliance with the requirements of the wiring chart.
Do not alternate and or repair the unit personally.

1.7 Do not install the unit closed to inflammable, explosive and naked light spot.

1.8 To ensure the unit operate properly, please equipped with a filter in the water
input when installation.
 CONTENTS
I.Specification................................................................ 1
1. Indoor unit m odel Nomenclature ............................................. 1
2. Outdoor unit m odel Nomenclature ...........................................1
3. Parameter of air to water heat pump....................................... 1
4. Product appearance and installation dimension...................... 2
II.Installation.................................................................. 3
1. Unit installation position........................................................ 3
2. The refrigerant piping connection for split type unit................... 4
3.Installation or terminal equipment ........................................... 6
7

4.Pipe connection .................................................................... 6

5.Installation of the temp.detector............................................ 7
6.Selection of electrical wire..................................................... 8
7.Water system installation drawing .......................................... 9
8.Trial operation ...................................................................... 12
III.Use........................................................................... .. .. 13
1. Wire controller device installation........................................... 13
2. The user interface and function shows .................................... 13
3. Use of wire controller............................................................. 14
4. The setting and checking of parameter.....................................16
IV.Maintenance and repair............................................. . ....18
1. Note:.................................................................................... 18
2. Malfunction indicating table................................................. 18
3. Determine and solve malfunction by below table...................... 20
V.Wiring diagram .......................................................... .. 21
1. Mk4010PCB input and output port definition......................... 21
2.Power phase sequence protection board setting ...................... 21
3.The electrical box of internal structure .................................... 22
4.Unit wiring diagram .............................................................. 24
I.Specification
1.Indoor unit model nomenclature
MA CHR W S WA /PS(B 01 D)
Source medium D:With electrical heating
MA: Air source (Without electrical heating omitted)
MW: Ground source 01:One plate heat exchanger
Function of the unit 02:Two plate heat exchangers
C: Air cooling B: Inverter
R: Air heating E: EVI
CH: Air cooling and hot water (Without inverter or EVI omitted)
CR: Air cooling and heating S:3phase (single phase omitted)
CHR: Air (heating+cooling) and hot water P:With built in pump
Energy exchange medium (Without built in pump omitted)
A: Refrigerant A: Horizontal fan direction
W: Water B: Upward fan direction
S:with solar C:Double air duct type
(Without solar omitted) (Omit the split type unit model)
The figure represents the horse power of unit Z: Integrated type
eg:010 means 1 horse power W: Split type(indoor unit )
2.Outdoor unit model nomenclature
MA FP A ( )
Energy exchange medium Design alternative serial number
MA: Refrigerant A: Horizontal fan direction
MW: Water B: Upward fan direction
FP: Fan coil The figure represents the horse power of unit
eg:010 means 1 horse power
3.Parameter of air to water heat pump
Indoor Unit Model MACHRW(S) 030W/P(E01D) 040W/PS(E01D) 050W/PS(E01D) 060W/PS(E01D) 080W/PS(E01D) 100W/PS(E01D)
Outdoor Unit Model MAFP 030A 040A 050A 060A 080A 100A
Rated output water L/h 225 300 375 450 600 750
kW 7.5 10.0 12.5 15.0 20.0 25.0
Rated Cooling Capacity
BTU/h 25600 34200 42700 51200 68300 85400
Rated Input Power(cooling) kW 2.63 3.51 4.39 5.26 7.02 8.77
Rated Input Current(cooling) A 12.0 5.3 6.7 8.0 10.7 13.3
kW 10.5 14.0 17.5 21.0 28.0 35.0
Rated Heating Capacity
BTU/h 35900 47800 59800 71700 95600 119500
COP W/W 3.6 3.6 3.6 3.6 3.6 3.6
Rated Input Power(heating) kW 2.92 3.89 4.86 5.83 7.78 9.72
Rated Input Current(heating) A 13.3 5.9 7.4 8.9 11.8 14.8
Auxiliary electric heater power kW 7.5 7.5 7.5 7.5 7.5 7.5
Auxiliary electric heater current A 36 36 36 36 36 36
Power Supply V/PH/Hz 220/1/50 380/3/50
Noise dB(A) 50 54 54 55 58 59
Compressor Rotary Scroll Scroll Scroll Scroll Scroll
Water Outlet/Water Inlet inch 1 1 1 1 1-1/4 1-1/4
Water Flow Volume m3/h 2 2.5 3 3.5 5 6
Refrigerant Gas Type R407C
Indoor Unit Net Dimensions(L/W/H mm 560/380/740 600/600/760 600/600/760 600/600/760 1230/730/800 675/600/760
Indoor Unit Shipping Dimensions L/W/H mm 665/480/770 650/730/810 650/730/810 650/730/810 1280/760/840 730/650/810
Outdoor Unit Net Dimensions(L/W/H mm 830/310/710 880/360/800 930/390/1270 930/390/1270 1105/470/1540 930/440/1270
Outdoor Unit Shipping Dimensions L/W/H mm 940/410/760 1020/450/830 1080/480/1310 1080/480/1310 1145/500/1580 1080/480/1310
Indoor Unit Net Weight kg 55 100 110 115 150 115
Indoor Unit Shipping Weight kg 70 115 125 130 180 130
Outdoor Unit Net Weight kg 30 35 50 50 65 50
Outdoor Unit Shipping Weight kg 35 40 55 55 75 55

Note: (1)Cooling:Outdoor air temp:DB35 /WB24 ,outlet water temp:12 ,Input water temp:7 .
(2) Heating: Outdoor air temp:DB20 /WB15 , Water tank temperature from 15 heating to 55 .
(3) Using in ambient temperature:-25 45 .
(4)Auxiliary electric heater is optional.

1 AIR TO WATER HEAT PUMP

4. Product appearance and installation dimension
4.1Dimension of indoor

Units: mm
A
MODEL MACHRWS030W/P(E01D)
Size
B A 360
B 410

Units: in

MODEL MACHRWS040W/PS(E01D)
MACHRWS050W/PS(E01D)
Size MACHRWS060W/PS(E01D)
A 450
B 640

B
G

Units: mm
A H
MACHRW 100W/S(E01D) Meaning
Size
A 800 High
C B 1230 Length
C 730 Wide
D 750
E 710
E F 4- 12 Mounting hole
G 1-1/4 Hot water outlet
H 1-1/4 Hot water inlet
D
F
4.2 Dimension of outdoor unit

A Units: mm
MODEL MAFP030A MAFP040A
B Size
A 495 615
B 320 395

Units: mm
A MODEL
Size MAFP050A MAFP060A
B A 575
B 415

Units: mm
A MAFP 080A 100A Meaning
Size
A 1540 High
B 1105 Length
D F C 470 Wide
D 725
E 485
E C
F 4- 12 Mounting hole
B

AIR TO WATER HEAT PUMP 2

II. Installation
1. Unit installation position
To avoid ventilation short, the r unit discharged air should not return when installation.
Please keep enough space around the unit for repair. Right and wrong means as below:
Wrong Right

Notice:

1. To get enough air for ventilation of the unit, the installation position should be with good
ventilation.
2. The installation position can hold the outdoor unit without noise and shake.
3. No sunlight to the unit. Set an awning if necessary.
4. The water from rain and defrosting can be discharged in the installation position.
5. The unit will not be covered by snow in the installation position.
6. The discharged air will not face strong air in the installation position.
7. Assure the noise caused by the unit ventilation and operation will not affect the
neighbour.
8. The installation position will not be affected by garbage, oil and mist.
9. The unit will be damaged under the condition with oil(engine oil), salt(sea area)
and sulfide air(near thermal spring and refining factory).

3 AIR TO WATER HEAT PUMP

2. The refrigerant piping connection for split type unit

2.1 Each component's names and function of refrigerant stop valve

Adapter connector Indoor unit and outdoor unit
copper connecting pipe
The connecting pipe joint of indoor unit and
outdoor unit . Adapter connector Adapter connector nut

Needle valve
To discharge the air in the connecting pipe valve plug
and outdoor unit by refrigerant pressure or
connect a vacuum pump. valve plug nut
Needle valve
Valve plug
Needle valve nut
Turn on or turn off the stop valves.
Stop Valves

2.2 The unit refrigerant pipe connecting

A: According to the indoor and outdoor unit fixed
location and location of holes through the wall, Connecting pipe
Copper pipe
choose a good direction lead to pipe. Then begin
Copper pipe
the indoor pipe connection work.
Flare nut
B: Use a wrench to remove the adapter
Adapter
connector nut; connector
C: As shown on the right, press the trumpet on the
connector cone, then hold the connection pipe
with one hand, so that keep the connector axis High pressure valve

in the first line, the other hand the gradually Low pressure valve
screw the flare nut on the connector, then
tighten with wrench.

2.3 Air discharge ( by indoor unit refrigerant)

If the system is small, use refrigerant empty way to discharge the pipe and outdoor unit air, to discharge the
air in the connecting pipe and outdoor unit, when there's refrigerant in the pipes originally, just open the
low pressure side needle valve of indoor unit to discharge the air by refrigerant pressure.
As the following steps:
A: Unscrew the valve plug nut on the stop valve , and unscrew the needle nut on the indoor unit low
pressure side.
B: Open the stop valve at outdoor unit high/low pressure side by valve plug.
C: Open the stop valve at indoor unit's high pressure side by valve plug,
Note: don't open the one at low pressure side.
D: Open the needle valve by small screwdriver , and this outlet will discharge the air in connecting
pipe and outdoor unit at the same time.
E: Close the needle valve after open it about 10-20 seconds ,The time is according to the size of
outdoor unit and the length of the connecting pipe.
F: After the air discharging, open the stop valve at the indoor unit low pressure side
G: Screw and close the screw cap on the stop valve

AIR TO WATER HEAT PUMP 34 4

As the picture show
Big pipe
Small pipe
1

Low pressure Low pressure

High pressure High pressure
side side
side side

valve plug valve plug valve plug valve plug

Needle valve Needle valve Needle valve Needle valve

2 valve plug nut valve plug nut

Indoor unit Outdoor unit

NOTE 1 : The direction of the arrow is the air discharging flow direction which is same as the refrigerant flow direction.
NOTE 2 : The air is discharged from this outlet

2.4 Air discharge ( by vacuum pump)

If the system large or after maintenance of outdoor system, should use the vacuum pump discharge way
to empty the air and water within the system.

As the following steps:

A: As the picture show, connect the vacuum pump
with the pressure gauge, and then connect the Outdoor unit
vacuumed connecting pipe with the needle valve
on the indoor unit low pressure side.
B: Unscrew the valve plug nut on the stop valve ,
Low pressure side
and unscrew the needle nut on the indoor unit High pressure side

low pressure side. Stop valve

C: Open the stop valve at outdoor unit high/low
pressure side by valve plug.
Hose
Note: Do not open the indoor unit high/low Stop valve
pressure side stop valve.
D: Open the compound pressure gauge and vacuum
pump to vacuum the outdoor unit and pipe, so that
Composite table Vacuum pump
the absolute pressure not higher than 130Pa, and
keep the pressure does not rise within 5 minutes
Indoor unit
after vacuum.
E: After the air discharging(vacuumming),disconnect
the connecting between the pressure gauge and
indoor unit stop valve .
F: Open the stop valve at indoor unit high/low pressure
side by valve plug, then let the indoor unit's refrigerant
flow in outdoor unit(if need to add more refrigerant, please refer to 2.4).

5 AIR TO WATER HEAT PUMP

2.5 Add refrigerant
Outdoor unit
When the pipe is too long, please add
additional refrigerant as following formula:
High pressure
Additional refrigerant amount= side
Low pressure side
(one-way tube length -5) x (0.015~0.02) kg,
choose 0.015 or 0.02 according to the size Stop valve
of diameter. Refrigerant
charge tank
When the tracheal diameter = 12.7, Hose
Stop valve
choose 0.015;
when the diameter = 15.88, choose 0.02 .
The methods to add refrigerant Scale
refer to the right diagram : Composite table

Indoor unit

2.6 Leak check

After discharge the air, use electronic leak detector or soapy water to test all the connectors in the
indoor and outdoor unit.

3.Installation of terminal equipment

3.1.Indoor terminal equipment installation (such as: fan coil, radiator heater or floor heating), the
equipment should be installed in accordance with relevant regulatory requirements.
3.2.In accordance with the requirements of engineering design drawings, installation and
construction.
3.3.Use a soft connector to connect the unit and fan coil inlet and outlet pipes; install fan coil
condensate drain pipe, connect the condensate drain interface, and to ensure smooth drainage
of condensate water.
4. Pipe connection
4.1.Pipe material selection, can be stainless steel pipe, copper pipe, aluminum water pipe, hot
water PPR pipes and so on, according with national health and safety standards, heat-
resistant, rust-proof, no scaling pipe.
4.2.The choice of pipe sizes can be used the one which is matches the heat pump inlet and outlet
main pipe, and, respectively connect to heat pump inlet and outlet, and follow the proper
construction of plumbing standards.
4.3.Water tank outlet pipe and overflow pipe installed in the gutter or outlet position as far as
possible, where convenient to drainage.
4.4.The unit and the junction to the tank must be installed valve or demolition loose joint, for
maintenance use.
4.5.Water pipes are arranged reasonably to minimize bending and reduce the pressure loss of
water system
4.6.The unit air-conditioning side and the hot water side circle inlet must be installed a above 50
mesh water filter to reduce the water system resistance loss.
4.7.The unit air-conditioning side and the hot water side which connect to running water must be
installed a one-way valve, filter and pressure relief devices (pressure relief devices used on
the closed water tank, water tank accessories in general, the parameter value 0.7MPa), in
accordance with the flow and valve arrow direction, to avoid flow be obstructed.

AIR TO WATER HEAT PUMP 6

4.8.The unit hot water side circle outlet connect to tank circle inlet, and the host hot water side
circle inlet connect to tank circle outlet,tank hot water supply connect to hot water pipe.
4.9.Air-conditioning side buffer tank in series installed on the outlet of the main pipe.
4.10. After hot water side and air-conditioning side water system pipes, circulated pipes, hot water
supply pipes connected, it must be pipe connection rigorous testing , plus 0.7Mpa pressure
testing 24 hours, system pipes connector no leakage and clean and sewage pipes, to ensure
that the system clean, no debris. No leakage after the test, then pack the pipe and valve with
insulation (including the replenishment pipes and valves).
4.11.In order to discharge the water system air clean, avoid air trapping in the pipeline, the water
supply return pipe highest point should be set up a automatically exhaust valve.
4.12.The water system expansion tank, automatic water valve and stop valve should be installed
indoors, to prevent water pipes and valves crack when not use in the winter.
4.13.The metal pipe must be used above 50mm thickness of glass fiber or high-density fire
retardant PE for thermal insulation and moisture, PPR water pipe can be used 30mm
thickness of glass fiber or high-density fire retardant PE for thermal insulation and moisture to
prevent cold, heat loss and condensation.
4.14.The unit water inlet and outlet must install a thermometer, water pressure gage, to facilitate
inspection when operate.
Note:
1) Tubing pipeline should be separate test pressure, must not test with hot water unit or tanks.
2) The Water system allows working pressure range: 0.2-0.7 MPa.
3) The Water system allows working temperature range: 5-75 .
4) Water can drain from the pressure relief device drainage pipe, and the piope keep open to
atmosphere.
5) The pressure relief device regularly move to remove the calcium carbonate, and prove that
the device is not plugged.
6) Installation of one-way valves, filters and pressure relief device, valve body arrow as same
as flow direction .
7) The pressure relief device discharge pipe should be installed in the frost-free environment in
A continuous down way.

5.Installation of the temp detector

Tank Tank Tank Tank
Detector Detector Detector Detector
The head
The head of sensor
The head The head of sensor
of sensor of sensor
< 5 pin
< 5 pin
< 5 pin
The heat
conduction The heat
silica gel conduction
silica gel
The heat
conduction
silica gel

The first step The second step The third step The fourth step

7 AIR TO WATER HEAT PUMP

5.1.The first step Daub the heat conduction silica gel spreads in the front of sensor, and insert
into the detector.
5.2.The second step use < 5 pin to push the detector into the end of the detector against the
end of the sensor, and marks on level of the pin and the detector.
5.3.The third step putout the pin the position of mark to be at the same level with the inlet of
detector check whether the sensor is inserted to the pipe terminal.
5.4.The fourth step the inlet of the detector is sealed with the glass silica gel, and keep the inlet
of the detector upwards and uprightness about an hour

6. Selection of Electrical Wire

6.1 Voltage drop may occur due to the large current draw during compressor starting, and may be result in the
compressor is difficult to stat. So we recommend selecting the wire specification from the table below.
6.2 Specification Table of Electrical Wire

Air to water heat pump

Mode: Wire Voltage
Circuit breaker
MACHRW Specification
030W/P(E01D) 4.0mm 2 3 wire+GND 20 AMP 220V/1PH/50Hz

040W/PS(E01D) 2.5mm 2 5 wire+GND 20 AMP 380V/3PH/50Hz

050W/PS(E01D) 2
4.0mm 5 wire+GND 20 AMP 380V/3PH/50Hz

060W/PS(E01D) 4.0mm 2 5 wire+GND 20 AMP 380V/3PH/50Hz

2
080W/PS(E01D) 6.0mm 3 wire+GND 40 AMP 380V/3PH/50Hz

100W/PS(E01D) 6.0mm 2 3 wire+GND 40 AMP 380V/3PH/50Hz

7.5KW Electric 2
6.0mm 3 wire+GND 40 AMP 220V/1PH/50Hz
heater

6.3 Caution of Ground The internal motor protector does not protect the compressor against all
possible conditions Please be sure that the system utilizes the ground connection when installed
in the field.

6.4 Warning: To avoid fire, electric shock and other accidents, keep in mind about these tips:

A: Only use power supply voltage indicated on the label, if you do not know the family of voltage,
contact the dealer or local power company.
B: When you use the unit by the maximum current please view the specifications, so make sure
our home's power supply (current, voltage and cable) to meet the machine's normal load
requirements.
C: To protect the power lines. Power lines should be fixed, so that people will not be trip over or
the lines damaged by other things. Paying particular attention to plugs, which should be easily
plug into the socket, careful the plug position.
D: Do not overload wall plugs or extension the cable. Line overload can cause fire or electric shock.
E: To ensure your safety, you must plug the power lines into the socket with a grounded three-phase,
and check to ensure your socket is accurate and reliable grounding.

AIR TO WATER HEAT PUMP 8

7. Water system installation drawing
7.1Hot water mode installation drawing

CN9
Unit electric box
Three way Water supply Outdoor fan Solar water Water supply Hot water
valve power return valve power output cycle pump cycle pump cycle pump
output power output (220V1PH/50Hz) (220V1PH/50Hz) power output power output R S T N
(220V1PH/50Hz) (220V1PH/50Hz) (220V1PH/50Hz) (220V1PH/50Hz)

L N 1 2 L N 1 2 L N 1 2
QS
U V W N
M SET

Power input
Wire controller A B C 3 5 9 10 7 (380VAC/3PH/50Hz)
1 5

A: Installation diagram of pressure-bearing type water tank

B
Cold water inlet

2 3

6
9 A

Cold water
5 inlet
7

1 4
Drain outlet

B: installation diagram of pressure-bearing type water tank

Cold water
inlet

C
9

A 6

1 7

B
Cold water 8 5
inlet
Legend:
Globe valves Shower head 7 Hot water cycle pump
Electric driven two-way valve 1 Unit 8 Pressure-bearing type
Check valve 2 Water filling valve water tank
9 Outdoor fan unit
Water pressure switch 3 Water supply return valve 10 Solar water cycle pump
Water temp. sensor 4 Open wide type hot water tank A Hot water tank temp.
5 B Water supply return temp.
Expansion Tank Water supply cycle pump
6 Bath room C Water supply return temp.

Note: 1 when the water system is with pressure-bearing water tank, if water pressure of water supply is not
enough, please connect an external water supply pump, and connect the water supply pump to the output
terminal of Water supply water valve, see the picture as below, in addition, if water supply water pump
power more than 500 W, please external relay or AC contactor.

9 AIR TO WATER HEAT PUMP

7.2. The installation way for many room(air heating/air cooling/floor heating/swimming
pool heating )
Unit electric box
Three way Water supply Water supply Hot water
valve power
output
return valve
power output
Outdoor fan
power output
Solar water
cycle pump
cycle pump
power output
cycle pump
power output R S T N PCB
(220V1PH/50Hz) (220V1PH/50Hz) (220V1PH/50Hz) (220V1PH/50Hz) (220V1PH/50Hz) (220V1PH/50Hz)
P11 CN9
L N 1 2
L N 1 2 L N 1 2
QS
U V W N
1 3 Power input Wire controller
(380VAC/3PH/50Hz)
SW5

220V/50HZ
SW5(Multi room control switch
air condition turn on/turn off switch) LN
close circuit :turn on
open circuit: turn off
3
2 4
L
N
7 5
thermostat controller
8 7 8
6 three-way valve
9 10 Relay

L
N

11 11 12 thermostat controller
12
three-way valve

13 14 Relay

L
N

15 15 16 thermostat controller
16
three-way valve

17 18
Relay

L
19 N
thermostat controller
21 19 pump power
three-way valve switch

22 Relay
23
23 20

Legend:
Flexible connectors 5 15 Room 5 electric three-way valve
Water distribution device
Globe valves
6 Water collection device 16 Room 6 electric three-way valve
Electric three-way valve
7 Room 1electric three way valve 17 Room 5 fan coil
Check valve 8 Room 2 electric three way valve 18 Room 6 fan coil
Thermostat
9 Room 1 floor heating 19 Swimming pool three-way valve
Expansion Tank
10 Room 2 floor heating 20 Water to water excharge
Water cycle pump
11 Room 3 electric three way valve 21 Swimming pool
1 Outdoor unit
2
12 Room 4 electric three way valve 22 Sand cylinder filter
Indoor unit
3 Hot water cycle pump 13 Room 3 Radiators 23 Swimming pool side water
4 Buffer tank 14 Room 4 Radiators cycle pump

AIR TO WATER HEAT PUMP 10

5.4. The installation way for Hot water +heating mode and Hot water+cooling mode.
CN9
Solar water
Unit electric box
Three way Water supply Outdoor fan cycle pump Water supply Hot water
valve power return valve power output power output cycle pump cycle pump
output power output (220V1PH/50Hz) (220V1PH/50Hz) power output power output
(220V1PH/50Hz) (220V1PH/50Hz)
R S T N
(220V1PH/50Hz) (220V1PH/50Hz)

L N 1 2 L N 1 2 L N 1 2

QS
U V W N
M SET

Wire controller A B 9 1 7 3
Power input
(380VAC/3PH/50Hz)

Cold water inlet

Inlet
8
5
Outlet
1 6

A 7

water inlet
2 3 water inlet

Picture 1 4

Cold water inlet

9 5

1 6

A 7
water inlet
water inlet
2 3
4
Inlet
Note The water system of air
9 2 4 condition, floor heating or
swimming pool heating.
10 Outlet
power on : port 2 and 10 are connected
power up : port 2 and 4 are connected

Picture 2
10

Legend:
Globe valves Electric driven 2 Indoor unit 7 Solar water pump
three way valve
Check valve 3 Hot water pump 78 Floor heating water
Water cycle pump
Water temp. sensor cycle pump
A Hot water tank temp. 4 Hot water tank 9 Electric driven three
Expansion Tank B Solar collector temp. 5 Bath room way valve
Shower head 6
10 Cooling/heating
1 Outdoor unit Solar
buffer tank

Note : The installation of picture 1 effective for the mode of hot water +heating ,the hot water and heating
are working at the same time .
The installation of picture 2 effective for the mode of hot water +heating ,hot water +cooling .the hot
water and heating or cooling can set the prioroty.

11 AIR TO WATER HEAT PUMP

8.Trial operation(should be operated by professionals)
8.1 Check before trial operation
A: Check the pipe system. Check the whole pipe system. Ensure the water volume in the system
is full and the air is exhausted completely. Check whether the valve is open throughout the
system and the thermal insulating of the pipe is well.
B: Check the power supply and distribution system. Check whether the power supply voltage is
normal, the power distribution accessory screws all tighten, supply power is in compliance
with the wiring diagram and the wire is grounded well.
8.2 Trial operation
A: Start circulating water pump manually (circulation piping emptying function)
For the First installation, please start circulating water pump manually, for circulation piping
emptying: Unit under off state, press " " key and the " " key at the same time for 5
seconds, to start circulating water pump emptying function manually. if the unit shows " P01 "
flow fault, please check if the installation of circulation piping water system installation is
correct; if the valve is opened; if the installation of inlet and outlet water is correct. After the test,
please restart the power, to clear the water flow failure protection, and start the circulating
water pump manually once again, if did not happen water protection, the water circulating
system is good. Then press " "key and the" " key at the same time for 5 seconds, to
close the circulating water pump manually. The unit can be started.
B: Start water supply pump and water system emptying function of water supply manually:
For the First installation, pls start circulating water pump manually, for circulation piping
emptying: press " " button for 5 seconds, can open water supply pump. When symbol " "
flashing, will start the water supply pump manually and the water system emptying function of
water supply. After Emptying finished, press " " button for 5 seconds again, turn off the
water pumps manually.
C: Check whether the water pump operates normally. Observe and determine whether air pipe is
exhausted completely, flow switch is closed, hydraulic pressure indicated in the pressure
gauge is more than 0.2MPa.Come to next step after confirm the circulating water system
works normally.
D: Press on/off in the remote controller, the water pump and fan start immediately. The
compressor start after the unit operates for some time. Observe and determine if there s any
abnormal sound during operation. Stop to check the unit if there s abnormal sound. The unit
can continue to run only when there s no abnormal sound. Check whether the cooling system
pressure is normal at the same time.
E: Check whether the input power and current of the unit are compliance with the parameter in
this Instruction. If not, stop to check the unit.
F: Observe whether the outlet water temperature is normal.
G: Parameter of the remote controller has been set before leave of the factory. Never alternate
them personally.

AIR TO WATER HEAT PUMP 12

III. USE
1. Wire controller device installation
The remote controller is designed and employed standard electrical box dimensions(86*86,
fixed hole distance 60mm). The electrical box and three core can be built in the wall before
decoration, which makes the interior decoration more perfect. The illustration shows as below:

Illustration 1 Illustration 2

Use flat screwdriver to press down the two back-off Remove the top covering leftwards to disengage
and lift open the face covering. two top back-off.

Illustration 3
Put the remote controller in the electrician base .
box and tighten the two setscrews.
Illustration 4
Cover the face covering in the reverse procedures
as shown in Illustration 2 and Illustration 1 to
complete the mounting of the remote controller.

2. The user interface and function shows as below

NO. Symbol Means

A B C D E F A Water supply output icon
B Cooling mode icon
C Ambient temp icon
D Heating mode icon
E Hot water mode icon
F Auxiliary electric heater mode icon
V Temperature display area
G
U
G H Fahrenheit and Celsius units
I 1 Unit turn on/off timer icon
T H
I J Timer on icon
S 1 J K Timer off icon
2 K L 2 Water supply function timer on icon
L N Timer setting button
M SET M SET Clock setting button
O Down setting button
P Up setting button
Q M Model select setting button
R Q P O M N R Unit turn on/off button
S SET Time and parameter display area
T Button lock icon
U Tank temperature icon
V Inlet temperature icon

13 AIR TO WATER HEAT PUMP

3. Use of wire controller
3.1 Turn on/turn off the unit
Under standby status ,press the button turn on the unit, the operation mode icon display
on the wire controller. the unit is running operation mode. Show as the picture 1 .press the
button again ,turn off the unit. Show as the picture 2

1 1
2 2

M SET M SET
Picture 1 Picture 2
3.2 Model select operation
Under the running status, press the M button change the running mode.

1 1 1 1 1
2 2 2 2 2

M SET M SET M SET M SET M SET

Hot water mode Heating mode Cooling mode Hot water + Hot water +
Heating mode Cooling mode
3.3 Parameter setting for user:
In the current operation mode, press the button, enter the user parameter setting
interface, press button exit users parameter setting interface.
Specific Settings are as below:
A: In the hot water mode, press the button to set the parameter 01------hot water tank
temperature, press button SET to switch to parameters 07------ the return water temperature
setting of water supply.
B: In the heating mode, press the button to set the parameter 03-- heating inlet water
temperature setting.
C: In hot water + heating mode, press the button to set parameter 01-----hot water tank
temperature , press button SET to switch to parameters 03----- heating inlet water temperature,
then press SET button, switch to parameter 07----- the return water temperature setting of
water supply.
D: In the cooling mode, press the button to set parameter 05-----cooling inlet water
temperature setting.
E: In the hot water + cooling mode, press the button to set the parameter 01 ---hot water
tank temperature, press button SET to switch to the parameters 05-----cooling inlet water
temperature, then press SET button, switch to parameter 07----- the return water temperature
setting of water supply.

AIR TO WATER HEAT PUMP 14

3.4 Electric heating function explaination:
Unit has two kinds of electrical heating mode: 1. independent electrical heating; 2: auxiliary
electric heating
1: Independent electrical heating control: In the shutdown state, press the M button 5 seconds,
electrical heating icon constant flashing, the unit operate independent electrical heating
mode. Again press the button M 5 seconds, closed electrical heating mode.
Note1: Only in the shutdown state, has this mode.
Note2: When the parameter of 11 is setting 0,the unit is default of heating independent electric
heating mode,press the button to set the parameter 03-- heating inlet water
temperature setting.
Note3: When the parameter of 11 is setting 1,the unit is default of hot water independent electric
heating mode,press the button to set the parameter 01------hot water tank
temperature, press button SET to switch to parameters 07------ the return water
temperature setting of water supply.
2: Auxiliary electrical heating control:
1: Automatic auxiliary electrical heating mode:
Unit on state: after auxiliary electrical heating meet the conditions of automatic starting,
electrical heating automatic output, auxiliary electrical heating icon display.
Note: Only when the parameter of 24 is setting of 1,the unit with the automatic auxiliary electric
heating mode.
2: Manual auxiliary electrical heating mode:
Unit on state: press the M button 5 seconds, manual start auxiliary electrical heating
function, auxiliary electrical heating icon display. Once again press the M button five
seconds, auxiliary electrical heating closed.
3.5 Clock setting
Clock setting. Press the SET button , the place of hour keeps flicking, press button
to adjust the setting of hour . Then press SET button and the place of minute will keep flicking .
Press the button to adjust the setting of minute. Press SET button again to complete
and exit the time setting mode.

3.6 Unit turn on /turn off timer setting

Press button, the of place hour, minutes and timing 1 ON symbol keep display. And
the place of hour keep flicking, then, press the button of to adjust the setting of the
hour. Press button again, and the bit minute flicks. Press buttons to adjust the
setting of minute; Press button again and the place of hour and timing 1 OFF symbol
display. And the place of hour keep flicking, press button to adjust the setting of hour.
Press button again, and the bit minute flickers. Press buttons to adjust the setting
of minute. Press SET button, then exit the setting of timer ON/OFF.
For example, setting the unit turn on at 8:30 every morning , and turn off at 23:30 every night.

1 1 1 1 1

M SET M SET M SET M SET M SET M SET

NOTE: in the process of timing 1 setting,press the button of SET cancel the timing 1 setting

15 AIR TO WATER HEAT PUMP

3.7 Water supply timer setting
Keep press button, until the of place hour, and timing 2 ON symbol keep display. And
the place of hour keep flicking, then, press the button of to adjust the setting of the
hour. Press button again, and the bit minute flicks. Press buttons to adjust the
setting of minute; Press button again and the place of hour and timing 2 OFF symbol
display. And the place of hour keep flicking, press button to adjust the setting of hour.
Press button again, and the bit minute flickers. Press buttons to adjust the setting
of minute. Press button, then exit the setting of timer ON/OFF.
For example, turn on the water supply at 16:30, and turn off at 23:30 every night.

2 2 2 2 2

M SET M SET M SET M SET M SET M SET

NOTE: in the process of timing 2 setting,press the button of SET cancel the timing 2 setting

3.8 Keyboard locking / unlocking operation

In non-parameter setting mode, press and hold down and buttons for 10 seconds,
and the system will lock the keyboard automatically and the wire controller will display icon.
Press and hold down and buttons for 10 seconds again, the keyboard will be
unlocked,and the icon of will disappear .
3.9 Fahrenheit and Celsius change
press the button for 5 seconds to switch the display between centigrade degree and
Fahrenheit.
4. The setting and checking of parameter
4.1 The checking of state parameter
Press the button for 5 seconds to check the state parameter.
Symbol Means Symbol Means
Hot water tank temperature A2 System 1 coil temperature
Inlet water temperature A3 System 1 discharge temperature
Outlet water temperature A4 System 2 coil temperature
Ambient temperature A5 System 2 discharge temperature
A1 Water supply return temperature A6 Solar collector temperature
Note: Parameter A4 and A5 effective for the double system unit.

4.2 The setting and checking of system operation parameter

These settings are for Engineers only, please call if you require to change any of the Optional
Parameters. Under the standby status, press the SET buttons for 10 seconds to enter
Operation Parameter setting interface. Press or to view 01-29 parameter,
press SET button again to set value you need. Parameter setting as below:

NO. Means Range Default Remarks

01 The water tank temperature setting of hot water mode 20 ~ 60 55 Adjustable

Domestic hot water temp.difference between the unit stop

02 heating and restart heating
2 ~ 15 5 Adjustable

03 The water inlet temperature setting of heating mode 20 ~ 60 40 Adjustable

AIR TO WATER HEAT PUMP 16

 NO. Means Range Default Remarks
Heating inlet water temperature difference between the unit
04 stop heating and restart heating 2 ~ 15 5 Adjustable

05 The water inlet temperature setting of cooling mode 8 ~ 28 12 Adjustable

Cooling inlet water temperature difference between the unit

06 stop cooling and restart cooling 2 ~ 15 5 Adjustable

07 The temperature setting of water supply return temperature 30 ~ 60 40 Adjustable

The water supply return temperature difference between the

08 water supply valve turn off and restart turn on 2 ~ 15 5 Adjustable

09 Heating defrost cycle 30Min ~ 90Min 45Min Adjustable

10 Enter the defrost status setting of coil temperature -30 ~0 -7 Adjustable

11 Exit the defrost status setting of coil temperature 2 ~ 30 13 Adjustable

12 The maximum time of defrost status 1Min ~ 12Min 8Min Adjustable

The optional of auxiliary electric heater

13 0:heating electric heater 1:hot water electric 0/1 1 Adjustable

14 The auxiliary electric heater start ambient temperature -30 ~ 30 15 Adjustable

The auxiliary electric heater start delay time(the time to

15 delay after compressor turn on 0Min ~ 90Min 30Min Adjustable

The ambient temperature setting of ambient temperature

16 too low protection -30 ~0 -15 Adjustable

The model select of unit 0:only hot water 1: heating and cooling
17 2:hot water and heating mode 3:cooling/heating/hot water mode 0/1/2/3 3 Adjustable

The select of purge valve control or EVI valve control 0:purge valve
18 Note:EVI valve effective for the EVI unit 1:EVI valve
1 Adjustable

The ambient temperature setting of turn on the EVI valve

19 Note:effective for the parameter of 16 is setting 1 -20 ~ 15 5 Adjustable

The discharge temperature setting of turn on unloading

20 valve
60 ~ 100 85 Adjustable

The discharge temperature setting of turn off unloading

21 valve
30 ~ 85 70 Adjustable

The discharge temperature setting of discharge temperature

22 too high protection. 30 ~ 115 105 Adjustable

The select of solar function control or water filling valve

23 control 0:solar function 1:water filling valve
0/1 0 Adjustable

24 The difference setting of solar cycle pump start working 2 ~ 15 10 Adjustable

The water pump working way under auxiliary electric heater

25 mode 0:not require output 1: require output 0/1 1 Adjustable

The water cycle pump working way under heating mode

26 0:stop work after compressor turn off 1:long-term working
0/1 1 Adjustable

Under the heating mode,whether turn on the economic

27 mode.0:turn off 1:turn on
0/1 0 Adjustable

Whether turn on the automatic auxiliary electric heater

28 mode. 0:turn off 1:turn on
0/1 1 Adjustable

Whether turn on the automatic water supply function.

29 0:turn off 1:turn on 0/1 1 Adjustable

17 AIR TO WATER HEAT PUMP

IV.Maintenance and repair
1.Note
1.1 Check whether the exhaust equipment is normal. Avoid cutting of the water supply and or air entering
into the system, or it will influence the performance and reliability of the unit. The water filter should
be cleaned regularly. Keep the water clean in case of any damage to the unit due to filter's dirty and jam.
1.2 Keep the unit environment dry, clean and well ventilation. Clean the side air exchanger regularly(once
per1-2 months) in order to maintain high exchange efficiency and save energy.
1.3 Often check the performance of all the parts in the unit. Check whether the working pressure of the
refrigerant system is normal. Repair and change the parts timely if there's any abnormity.
1.4 Often check whether the wiring of the power and electric system is tightened and or electric parts
perform abnormally or smells. Repair and change the parts timely if there's any abnormity.
1.5 Care the unit if the unit stops for a long time. Discharge all the water in the pump and throughout the
pipe route in case breakdown to the water pump and pipe caused by frost and freeze. Discharge the
water from the water pump and tube exchange Button drain. Check the unit thoroughly and flood
water into the system before the unit power on again.
1.6 To check the operation of every process in the unit, the operation pressure of the refrigerant system.
You should maintain or change it in time.
1.7 To check the power supply and cable connection often, there is abnormal action or bad smell about
the electrical component. If there is, please maintain or change it in time.

2.Malfunction indicating table

Display
Malfunction Reason Resolution
code
Hot water tank temperature The sensor is open or
E 01 Check or change the sensor
sensor failure short circuit
Water inlet temperature The sensor is open or Check or change the sensor
E 02
sensor failure short circuit
Water outlet temperature The sensor is open or
E 03 Check or change the sensor
sensor failure short circuit
System 1 coil temp. sensor The sensor is open or
E 04 Check or change the sensor
failure short circuit
System 1 discharge temp. The sensor is open or
E 05 Check or change the sensor
sensor failure short circuit
Outdoor ambient temp. The sensor is open or
E 06 Check or change the sensor
sensor failure short circuit
Outdoor ambient temp. The sensor is open or
E 06 Check or change the sensor
sensor failure short circuit
Water supply return temp. The sensor is open or
E 07 Check or change the sensor
sensor failure short circuit
System 2 coil temp. The sensor is open or
E 08 Check or change the sensor
sensor failure short circuit
System 2 discharge temp. The sensor is open or
E 09 Check or change the sensor
sensor failure short circuit
The wire controller and PCB Wire controller and The
E 10 Check the wire connection
communication failure PCB connection failure.
Solar collector temp. The sensor is open or
E 11 Check or change the sensor
Sensor failure short circuit

AIR TO WATER HEAT PUMP 18


Water flow switch failure
Malfunction of system 1
high pressure protection
Malfunction of system 1
low pressure protection
Phase lack or phase sequence
error of power supply
System1Compressor discharge
temperature too high protection
Freezing protection of excesive
temp.differential of water inlet
and water outlet under cooling
mode
Freezing protection in cooling
mode
Freezing protection in winter
under standby status
Malfunction of system 2
high pressure protection
Malfunction of system 2
low pressure protection
System2Compressor discharge
temperature too high protection
19
No water/little water flow
P 01 volume too small in water
system.
System 1 high pressure
P 02 switch is open
System 1 low pressure
P 03 switch is open
Power phase protection
P 04 board is protecting
System 1 discharge temp.
higher than parameters 20
(set temp. For discharge temp. 2: Check the unit, to see if there is leak
P 05 too high protection).
Out side environment
P 06 temperature is below 0
under stand by status.
When the unit is running
P 07 cooling mode the water
outlet is cooling too much
Out side environment
P 08 temperature is below 0
under stand by status.
System 2 high pressure
P 09 switch is open
System 2 low pressure
P 10 switch is open
System 2 discharge temp.
P11 higher than parameters 20
(set temp. For discharge temp. 2: Check the unit, to see if there is leak
too high protection).
AIR TO WATER HEAT PUMP
Check the water flow volume,
water pump is failure or not.
1: Testing the water system, to see if it is
dirty, blocked or not.
2: Fin of fans outside is dirty or not, not
good for heat exchange.
3: If you have refilled the refrigerant, pls
check if fill too much refrigerant.
4: Pls check if the setting temp of hot
water hot water is too high.
1: Check the unit, to see if there is leak
of refrigerant; Check if the pressure of
the system too low when the unit is
running.
2: After repairing the leak and vacuumize
the system, pls refill the refrigerant.
Check the power protection board
setting
1: Testing the water system, to see if it is
dirty, blocked or not.
of refrigerant; Check if the pressure of
the system too low when the unit is
running.
The system recover automatically
after running antifreeze process.
The system recover automatically
after running antifreeze process.
The system recover automatically
after running antifreeze process.
1: Testing the water system, to see if it is
dirty, blocked or not.
2: Fin of fans outside is dirty or not, not
good for heat exchange.
3: If you have refilled the refrigerant, pls
check if fill too much refrigerant.
4: Pls check if the setting temp of hot
water hot water is too high.
1: Check the unit, to see if there is leak
of refrigerant; Check if the pressure of
the system too low when the unit is
running.
2: After repairing the leak and vacuumize
the system, pls refill the refrigerant.
1: Testing the water system, to see if it is
dirty, blocked or not.
of refrigerant; Check if the pressure of
the system too low when the unit is
running.
 Auxiliary electric heater overload The auxiliary electric heater Check the auxiliary electric heater
protection P 12 overload protection switch is working is normal or not.
open.
Note: when the unit occurs fault protection, as mentioned above: E01 ~E11. The unit exit fault protection automatically,
after faults removed. When the unit occurs system protection, as mentioned above: P01 ~ P12. After faults
removed, units need to restart to remove the faults.
3.Determine and solve malfunction by below table:

Malfunction Reason Solution

1.Power failures 1. Shut down and check the power
2. The unit wire loses 2.Check the reason and repair
The unit can't run 3.Check and change the power fuse
3. The unit power fuse burns out.

The water pump 1. The water system is lack of water 1.check the water supplement equipment and supply
can run but can't 2. There's air in the system. water into the system.
circulate and is 3. The water system valve doesn't open 2.Exhaust the air from the water system
noisy entirely 3.Clean the water filter or exhaust the air from system
4. The water filter is dirty and jam 4.Clean the water filter

The cooling 1. Refrigerant is insufficient 1.Check the leakage and add refrigerant
capacity is too low 2. Thermal insulation of the water system is 2.Enhance the thermal insulation of the pipe route
and the compressor poor 3.Clean the exchanger and improve the condensation
works continuously 3. Thermal discharge of the exchange is poor condition
without pause. 4. Water flow volume is insufficient 4. Clean the water filter

The compressor 1. Discharge surplus refrigerant

exhausted pressure 1.Too much refrigerant 2. Clean the exchanger and improve the condensation
is too high 2.Thermal discharge of the exchange is poor
condition

1. Refrigerant is insufficient 1.Check the leakage and add refrigerant

The compressor 2. The filter and or capillary tube jam 2.Change the capillary tube or filter
suction pressure is 3. Water flow volume is insufficient 3.Clean the exchanger and improve the condensation
too low 4. Capillary tube of expansion valve sensor condition
bulb breakdown 4.Change the expansion valve

1.Refrigerant enter into the compressor 1.Check the reason and solve the malfunction
Compressor noisy
2.Compressor damaged 2.Change the compressor

1. Power failure 1.Check the power and solve the malfunction

Compressor can't 2. Compressor Control damaged 2.Change Control
work 3. Wire loses 3.Check loose reason and repair
4. Compressor overload protection 4. Compressor overload protection
5. Return water temperature setting incorrect 5. Reset the return water temperature
6. Water flow volume is insufficient 6. Clean the water filer and exhaust the air from the
system

1 Fan relay damaged 1. Change the fan relay

Fan can't work 2. Change the fan motor
2.Motor is burnt out

1. The refrigerant leak out 1.Check the leakage and add refrigerant
The compressor run 2. Plate exchanger freezes 2.Check the reason and change the plate exchanger
but no refrigeration 3. Compressor failure
3.Change the compressor
Low water 1.Clean the water filter and exhaust the air from the
temperature 1.Water flow volume is insufficient
2.Temperature Control setting is too low system
protection to the 2.Re-set
unit
Few water flow 1.Clean the water filter and exhaust the air from the
1.Water flow volume is insufficient system
volume protection
2.Flow switch 2.Change the flow switch
to the unit

AIR TO WATER HEAT PUMP 20

V. Wiring diagram
1. Mk4010 PCB input and output port definition
P8

P7 P6 P5 P4 P3 P2 P1 Rt9 RT8 RT7 RT6 RT5 RT4 RT3 RT2 RT1

CN9
P9
P10
P11
P12

CN10
TRAN-OUT

FUSE

OUT10

OUT11
OUT4

OUT5

OUT6
OUT3

OUT7

OUT8

OUT9
OUT2
OUT1

BYQ AC-L
AC-N

Symbol Meaning Symbol Meaning

Rt1 Water inlet temp. P11 Air condition turn on/turn off switch 3
Rt2 Water outlet temp. P12 Electric overload protection switch
Rt3 Ambient temp. OUT1 System Compressor power signal output
Rt4 System coil temp. OUT2 Water supply cycle pump signal output
Rt5 System discharge temp. OUT3 Outdoor fan power signal output
Rt6 Reservation OUT4 four way valve power signal output
Rt7 Solar collector temp. OUT5 Hot water cycle pump power signal output
Rt8 Water supply return temp. OUT6 Water supply return valve signal output
Rt9 Hot water tank temp. OUT7 Auxiliary electric heater signal output
P1 System 1 low pressure switch OUT8 Solar water cycle pump/water filling valve 4
P2 System 1 high pressure switch OUT9 Unloading valve signal output
P3 Reservation OUT10 Purge valve /EVI valvesignal output 5
P4 Reservation OUT11 Three way valve power signal output
P5 Water flow switch AC-L Power AC-L input
P6 Reservation AC-N Power AC-N input
P7 Reservation BYQ Transformer (AC-220VAC) power input
P8 Power phase sequence protection switch TRAN-OUT Transformer (DC-12VAC) power output
P9 Unit turn on/turn off switch 1 CN9 Wire controller signal output
P10 Model select switch 2 FUSE Specification :250V/5A

NOTE 1 : Useful when use dual energy for stopping compressor NOTE 4 :The select of solar water cycle pump or water filling valve
Closed circuit: turn on the parameter of 23 is setting 0,the signal output is solar
Open circuit : turn off water cycle pump, and setting 1,the signal output is water
NOTE 2 : Only effective when have not connected to the wire controller filling valve
Closed circuit: hot water mode. NOTE 5 :The signal output of purge valve or EVI valve
Open circuit : hot water + heating mode the parameter of 18 is setting 0 the signal output is
NOTE 3 :Air condition turn on/off switch purge valve, and setting 1,the signal output is EVI
Short circuit: turn on the heating /cooling mode. valve ,the EVI valve effective for the EVI unit.
Open circuit: turn off the heating /cooling mode.

2. Power phase sequence protection board setting

2. 1. Protection board Mk3077 effective for the single system unit.

NO . Symbol Meaning
0057W

0057W

Power
ON
1234

Run
1 R Power input
DIP

L1 L2 2 S Power input
R
S
CON1 3 T Power input
IC6
T
JK1
4 N Power input
Mk3077
5 P5 Protection signal output
FUSE

6 P6 Protection signal output

7 12V-IN Connect transformer power(12VAC)input
P6
P5

N
12V-IN 12V-OUT
8 12V-OUT power(12VAC)output

21 AIR TO WATER HEAT PUMP

2.3. The setting of current protection value
For example: Symbol Current value Symbol Current value
Symbol :0000 Symbol:1010 0011 8A 1010 20A
ON DIP ON DIP 1101 9A 0010 21A
0101 10A 1100 28A
1234 1234 1001 11A 0100 29A
0001 12A 1000 30A
1110 18A 0000 31A

2.5.Every model's factory default value of current protection .

Mode Default Mode Default Mode Default

MACHRWS040/S(E01D) 12A MACHRWS060/S(E01D) 18A MACHRWS100/S(E01D) 18A
MACHRWS050/S(E01D) 18A MACHRWS080/S(E01D) 18A
2.4 .Power sequence, current protection board failure indication
Run led display Failure indication Run led display Failure indication
1flash 1 off L1 side overcurrent protection 4flash 1 off L4 side overcurrent protection
2flash 1 off L2 side overcurrent protection 5flash 1 off Power phase sequence protection
3flash 1 off L3 side overcurrent protection 6flash 1 off Power phase sequence protection
Explaination for Power protection fault and solution:
1: when the unit occurs phase order protection,
A:Pls check if the detection power sequence is correct, whether there is phase not together.
2: when the unit occurs one side current excessive protection
A: Pls check if power supply power is too small, or the power cord is too small.
B: Pls check if the contact of compressor ac contactor is normal or not.
C: Pls check if the compressor operates normal or not.
D: Pls check if the setting of current protection is accordance with the requirements set value, whether it is too low.

3. The electrical box of internal structure

3.1 Mode:MACHRW040/S(E01) MACHRW050/S(E01) MACHRW060/S(E01)

12V-IN 12V-OUT
P5
P6

3 4
FUSE

5
N

T
IC6 JK1
T

S
CON1

L2 L1
R
14
S
DIP

1234

0057W

0057W

Run L1
ON

Power
R
2

1
13
6
1

AC-N
AC-L
OUT10
OUT11

OUT1
OUT9

OUT8

OUT7

OUT2
OUT3
OUT6

OUT5

OUT4

BYQ
N

FUSE
12
2

TRAN-OUT
L

11
CN10

8
P12

1
P11
P10

7
N
P9

CN9 9
10
P8

Rt9 RT8 RT7 RT6 RT5 RT4 RT3 RT2 RT1 P1 P2 P3 P4 P5 P6 P7

L

AIR TO WATER HEAT PUMP 22

 NO . Sign Meaning NO . Sign Meaning
1 Mk4010 Controller 9 Outdoor fan power output
2 Common terminal (AC-N) 10 Water filling valve power output
3 Transformer 11 Water supply return valve power output
4 KM1 Compressor A.C.contactor 12 Water supply cycle pump power output
5 MK3077 Power phase sequence protection board 13 Hot water cycle pump power output
6 Common terminal (AC-N) 14 Unit power input
7 KA2 Water supply cycle pump relay 15
8 KA1 Hot water cycle pump relay 16

3.1 Mode:MACHRWS040/S(E01D) MACHRWS050/S(E01D) MACHRWS060/S(E01D)

2 12V-IN 12V-OUT

3 4
P5
P6
N

N
FUSE
5

T
N1 L1 T 10 14

1
IC6 JK1
S
CON1

S
R
N2 L2 L2 L1

R
DIP

1234

0057W

0057W

Run L1
ON

N
Power

11

2
L
6 7 19 15

1
1

N
AC-L
AC-N 16
OUT10
OUT11

OUT1
OUT9

OUT8

OUT7

OUT2
OUT3
OUT6

OUT5

OUT4

BYQ

L
2
9
FUSE
TRAN-OUT 12

1
CN10

2
P12

8 17
P11

1
P10

N
13
P9

CN9
L
P8

Rt9 RT8 RT7 RT6 RT5 RT4 RT3 RT2 RT1 P1 P2 P3 P4 P5 P6 P7

N
18

NO . Sign Meaning NO . Sign Meaning L

1 MK4010 Controller 11 Water supply return valve power output

2 Transformer 12 Auxiliary electric heater power output
3 FP1 Aux.electric heater overheating proection 13 Auxiliary electric heater power input
4 MK3077 Power phase sequence protection board 14 Unit power input
5 KM1 System compressor A.C.contactor 15 Hot water pump power output
6 KA1 Hot water cycle pump power relay 16 Water supply cycle pump power output
7 KA2 Water supply cycle pump power relay 17 Solar water cycle pump power output
8 Common terminal ( power AC-N) 18 Outdoor fan power output
9 KM2 Auxiliary electric heater A.C.contactor 19 KA3 Solar water pump power relay
10 Three way valve power output 20

23 AIR TO WATER HEAT PUMP

4. Wiring diagram
4. 1 Wiring diagram MK4010-0301 effective for the mode of MACHRWS040/S(E01)
MACHRWS050/S(E01) MACHRWS060/S(E01) MACHRWS040/S(E01D)
MACHRWS050/S(E01D) MACHRWS060/S(E01D)

Wiring diagram(MK4010-0501)
T1 RT1
T

N
T2 RT2
T

OUT10
OUT11

OUT5
OUT9

OUT8

OUT7

OUT6

OUT3
OUT4

OUT2

OUT1
T3 RT3 Controller Fuse(220V/5A)
L
T

T4 RT4 Mk4010
T

CN10 BYQ

T5
T

RT5
Red

R
FUSE
RT6 0057W

L1
N
T7
T

RT7
P5 0057W
T8
T

RT8 P6

L2
JK1
FP1 White

CON1
12V-IN
T9
T

RT9

Run
Power

Red
Black
White
1234
12V-OUT

IC6
LP1 White DIP ON

P1
Mk3077
KM1
HP1 P2
VA2 KM2 KA1 VA1 KA2 KM1
P3
C R S
P4

Red

Black

White

Blue
SW1 P5
Compressor
P6 KM2
Y/G

P7
heater
Aux.electric

P8 P9 P10 P11 P12 L N 1 2 L N 1 2 KA3 KA2 KA1

Auxiliary electric Three way valve Water supply

heater power input Blue power output return valve
P5 P6 (220V1PH/50Hz) Red (220V1PH/50Hz) power output R S T N
(220V1PH/50Hz) L N 1 2 L N 1 2
SW2 SW3 SW4 FP1 Note:auxiliary electric heater
is optional.
Outdoor fan Solar water Water supply Hot water Power input
power output cycle pump cycle pump cycle pump (380VAC/3PH/50Hz)
(220V1PH/50Hz) power output power output power output
Legend: (220V1PH/50Hz) (220V1PH/50Hz) (220V1PH/50Hz)

: A.C.contactor/relay coil HP1 :High pressure switch T1 T :Water inlet temp.(purple)

: Electric driven valve coil LP1 :Low pressure switch T2 T :Water outlet temp.(Green)
KM1: Compressor A.C.contactor SW1 : Water flow switch T3 T :Ambient temp.(Black)
KM2: Auxiliary heater A.C.contactor SW2 : Unit turn on/turn off switch(short circuit) T4 T :System coil temp.(Yellow)
KA1: Hot water pump power relay SW3 : Model select switch T5 T :System discharge temp.(Red)
KA2: Water cycle pump power relay SW4 : Heating/cooling turn on(off) switch T6 T :Reservation
KA3: Solar cycle pump power relay (short circuit) T7 T :Solar collector temp.(White)
VA1: 4 way valve FP1 :Auxiliary electric heater overload protection T8 T :Water supply return temp.(White)
VA2: System EVI valve P5 T9 T :Hot water tank temp.(White)
P6 : Power phase sequence protection

4. 2 Outdoor unit(for the model unit MAFP050A MAFP060A)

Orange Red Orange Red

Capacitor Capacitor

Fan Fan
Yellow/green
White
Black

L N

Outdoor fan
Coil sensor Ambient sensor Power input
(208~230VAC)

AIR TO WATER HEAT PUMP 24

Code:MK4010-03

AIR TO WATER
HEAT PUMP

Tel of Marketing Dept: +86-757-23669556

Tel of sales service Dept: +86-757-23669555
Fax: +86-757-23669554
Postal Code: 528322
Http:// www.macon.com.cn
E-mail:sales@macon.com.cn
Add No.12,Fuan 1 st Industrial Area, Leliu Town, Shunde District, Foshan City
Guangdong Province, China