Asme Vert Filter

INDEPENDENT INDEPENDENT TECHNOLOGY SDN. BHD.
TECHNOLOGY
SENDIRIAN BERHAD
Process & Industrial Engineers
No. 8-2, 2nd Floor, Jalan 24/70A,
Desa Sri Hartamas,
50480 Kuala Lumpur, MALAYSIA
Tel : 03 – 23000657/ 8 Fax: 03 - 23000458
Process and Industrial Engineers
Email : general@itsb.com.my
Company No. : 262144-D
PROJECT : SABAH ELECTRICITY
CLIENT : AIE ENGINEERING (M) SDN. BHD. (AESB)
EQUIPMENT : GAS FILTER COALESCER
ITSB JOB NO : 2485
ITEM TAG NO : V-100-A&B
DESCRIPTION : VESSEL CALCULATION
APPLICABLE CODE: ASME SECT. VIII DIV.1 2017 ED.
ITSB DOC. NO : 2485-VESS CALC-V100-A&B
Page
CONTENT: - VESSEL & NOZZLE CALC. 1~9
- NOZZLE THICKNESS PER UG-45 10
- CALC. FOR ALLOWABLE NOZZLE LOAD; N1 & N2 11~18
- TUBESHEET CALC. 19~20
- WEIGHT & VOLUME ESTIMATION 21
- LIFTING LUGS CALC. 22~23
- SKIRT SUPPORT CALC. 24~25
- CHECKLIST PER UG-20 & UG-22 26
Rev. Date Description Prepared by Checked Approved

by by
A 5-APR-2019 ISSUED FOR REVIEW & COMMENT HAFIZ HAIRI

PROJECT NO. : 2485 INDEPENDENT TECHNOLOGY SDN BHD REV.A
ASME VIII DIV. 1 2017 ED 5/4/2019
VESSEL DATA
DESIGN PRESSURE INTERNAL P - MPa 3.600

DESIGN PRESSURE EXTERNAL Pv - MPa 0
OPERATING PRESS Po -MPa 2.000
DESIGN TEMP. MAX. T1 - °C 40
DESIGN TEMP. MIN. T2 - °C 0
OPERATING TEMP. To - °C 55
INSIDE DIA Di - mm 482.60

INSIDE RADIUS R1 - mm 241.30
INSIDE RADIUS INCL CORR ALLOWANCE R - mm 244.30
LENGTH S/S L - mm 3185
CORROSION ALLOW tc - mm 3.00
FLUID CONTAINED HYDROCARBON GAS

S.G OF FLUID CONTAINED 0.62
NDT % 100%
CIRC JOINT EFFICIENCY PER UW12 Ec 1.00
LONG JOINT EFFICIENCY PER UW12 El 1.00
HEAD JOINT EFFICIENCY PER UW 12 Eh 1.00
STIFFENER SPACING FOR VAC CALC L - mm 3225

? STIFFENER X-SECTIONAL AREA As - mm^2 0
STIFFENER 2ND MOM AREA ABOUT NA PARALLEL
? TO AXIS CYLINDER Is - mm^4 0
ESTIMATED EMPTY WEIGHT We - kg 1136

ESTIMATED OPERATING WEIGHT W - kg 1211
HYDRO TEST WEIGHT Wt - kg 1761
SKIRT HEIGHT h - mm 450

HEIGHT TO COG h1 - mm 2043
? EFF. THICKNESS FOR WIND LOADING mm 10
SKIRT TO TANGENT LINE mm 488
LOADINGS PER NZS 4203

WIND LOADING
DESIGN VELOCITY Vs - m/s 40
? FACTOR (OD*Vs PER NZS 4203 APPX C) 73.74
? FACTOR (FORCE LOAD FACTOR PER APPX C) Cf 0.63
DYNAMIC PRESSURE (.613*Vs*Vs) q - kPa 0.9808
EFF. FORCE (q*OD*L) F - N 1589.87
EFF. MOMENT (F*h1) Mw - NM 3247.31
SEISMIC LOADING
ACCELERATION FACTOR Cd 0.3
EFFECTIVE FORCE (Cd*W*G) V - N 3564.365387
EFFECTIVE MOMENT (V*h1) Me - NM 7280
MOMENT USED MAX(Mw.Me) M - NM 7280
SKIRT REACTION (Wg/2-1000Me/L) Q - N 8226
HEAD DATA
? HEAD TYPE S.E 2:1
HEAD INTERNAL DIAMETER Dh - mm 482.60
FLANGE LENGTH l - mm 50
HEAD DEPTH (2:1 ASSUMED) H - mm 120.65
VESS & NZL CALC.

1
ASME VIII DIV. 1 2017 ED 5/4/2019
MATERIAL DATA
CLOSURE / MANHOLE
MATERIAL SELECTED SA-105
ELASTIC MODULOUS @DESIGN POINT Es - MPa 200000
MAX ALLOWABLE STRESS @ DESIGN P/T Ss - MPa 138
SHELL
MATERIAL SELECTED SA-516 GR 70
MAX ALLOWABLE STRESS @ DESIGN P/T Ss - MPa 138
DISH HEADS
ELASTIC MODULOUS @DESIGN POINT Eh - MPa 200000
MAX ALLOWABLE STRESS @ DESIGN P/T Sh - MPa 138
NOZZLES NECK ?
MATERIAL SELECTED SA-106 GR B
ELASTIC MODULOUS @DESIGN POINT En - MPa 200000
MAX ALLOWABLE STRESS @ DESIGN TEMP Sn - MPa 118
FLANGES
MATERIAL SELECTED SA-105
ELBOW
MATERIAL SELECTED SA-234 GR WPB
REPAD
SKIRT
ELASTIC MODULOUS @ DESIGN POINT El - MPa 200000
MAX. ALLOWABLE STRESS @ DESIGN POINT Sl - MPa 138
LIFTING LUGS
ELASTIC MODULOUS @ DESIGN POINT El - MPa 200000
MAX. ALLOWABLE STRESS @ DESIGN POINT Sl - MPa 138
HYDROTEST CALCULATION: per UG-99

Minimum Test Pressure,
=P x 1.3 x S(test)/S(design) MPa 4.68
FLANGE RATING CHECK: per ASME/ANSI B16.5

Design Pressure (Internal) MPa 3.6
Design Temperature (Max) °C 40
? B16.5 Class Rating 300#
? Material Group No. 1.1
? B16.5 Pressure rating @ design te,mperature MPa 5.093
CHECK OK!
MAWP is taken same as design pressure BarG 36
IMPACT TESTING REQUIREMENT

PER UG 20 (f),
IMPACT TESTING PER UG-84 IS NOT MANDATORY FOR
PRESSURE VESSEL MATERIALS WHICH SATISFY THE
FOLLOWING;
? 1. MATERIAL LIMITED TO P.NO 1, GR.NO 1 OR 2(YES/NO) Y
? 2. THICKNESS IN UCS66(a), NOT EXCEED IN BELOW;(YES/NO) Y
1/2" FOR MATERIALS IN CURVE A OF UCS 66 OR
1" FOR MATERIALS IN CURVE B, C, OR D OF UCS 66

? 3. VESSEL SHALL BE HYDROTESTED PER UG 99b OR c OR 27-3 Y
? 4. DESIGN TEMP. NO WARMER THAN 650 F NOR COLDER -20 F Y
? 5. THERMAL & MECH.SHOCK LOADING ARE NOT CONTROLLING Y
DESIGN REQUIREMENT
THEREFORE, IMPACT TESTING REQUIREMENT NOT REQUIRED
VESS & NZL CALC.

2
ASME VIII DIV. 1 2017 ED 5/4/2019
DESIGN SHELL INTERNAL PRESSURE
ALLOWABLE PRESSURE CHECK PER UG-27-(c-1)

(P<=0.385SEl AND 1.25SEc) OK
PRESS CONTAIN PER UG-27-(c-1 &2)

GREATEST OF LONG. t1 = PR/(2SEl+0.4P), CIRC. t1 = PR/(SEc-0.6P) tl - mm 6.47
LONGITUDINAL STRESS DUE TO BENDING + PRESSURE

tp = (PR/(2SEc+0.4P)+QL/(4π*R^2*SEc)*((1+2(RR-HH)/LL/(1+4H/3L)-4A/L)) tp - mm 3.27
CALC MIN. THICKNESS (GREATEST OF tl,tp) t - mm 6.47
? TRIAL THK FOR COMP. STRESS Tt - mm 6.47

CALC OUTSIDE RAD (GREATEST tl,tp) Ro - mm 250.8
FACTOR A = (0.125/(Ro/t) A 0.0032
? ALLOWABLE COMPRESSIVE STRESS PER SAME II - D B - PSI 20000

B - MPa 137.9
COMPRESSIVE STRESSES DUE TO BENDING, PRESSURE

tc = QL/(4π*R^2*B)*((1+2(RR-HH)/LL/(1+4H/3L)-4A/L)) tc - mm 0.10
IS TRIAL THK ADEQUATE? OK
MIN CALC THICKNESS (MAX t ABOVE) t - mm 6.47
DESIGN SHELL THICKNESS (MAX PRESS,VAC) t - mm 6.47

PLUS CORROSION ALLOWANCE th - mm 9.47
?
? SHELL THICKNESS USED PIPE SCHEDULE YES/NO NO
SHELL THICKNESS TO BE USED ea - mm 12.7
SHELL THICKNESS LESS CORROSION ALLOWANCE mm 9.70
INCL. MANUF. TOLERANCE, ea = ts * 0.875 ea - mm N/A
CHECK SUFFICIENT OF SHELL THICKNESS USED (ea > th) OK

CHECK SUFFICIENT OF PIPE SCHEDULE THICKNESS USED (ea > th) N/A
DESIGN HEAD INTERNAL PRESSURE
ELLIPSOIDAL
THICKNESS PER UG-32-(d), te = PD/(2ShEc-0.2P) te - mm 6.39
THICKNESS INCL CORROSION ALLOWANCE, t = te+tC t - mm 9.39
? ENTER HEAD TYPE (H,T,E) E
DESIGN THICKNESS (MAX PRESS,VAC) t - mm 9.39
? HEAD THICKNESS USED PIPE SCHEDULE YES/NO NO

HEAD THICKNESS TO BE USED ea - mm 12.7
HEAD THICKNESS LESS CORROSION ALLOWANCE mm 9.7
INCL. MANUF. TOLERANCE, ea = ts * 0.875 ea - mm N/A
CHECK SUFFICIENT OF HEAD THICKNESS USED (ea > th) OK

CHECK SUFFICIENT OF PIPE SCHEDULE THICKNESS USED (ea > th) N/A
SKIRT THICKNESS TO BE USED mm 12.7

BASE PLATE THICKNESS TO BE USED mm 25.40
FORMING STRAINS CALCULATION (ELONGATION PRECENTAGE) SHELL HEAD

PER TABLE UG79-1 YES YES
SHELL THICKNESS TO BE USED t - mm 12.7

HEAD THICKNESS TO BE USED t - mm 12.7
MEAN RADIUS OF SHELL Rf - mm 247.65
MEAN RADIUS OF DISH HEAD Rf - mm 247.65
? ORIGINAL MEAN RADIUS, (For Flat Plate, Ro = Infinity) Ro - mm Infinity
CYLINDER FORMED PLATE

Elongation Percentage, Ɛf = (50*t / Rf)*(1 - Rf/Ro) Ɛf - % 2.56
CHECK ELONGATION PERCENTAGE PER UCS-79, Ɛf > 5% YES/NO NO

REQUIRE HEAT TREATMENT, IF Ɛf > 5%, "YES" YES/NO NO
HEAD FORMED PLATE

Elongation Percentage, Ɛf = (75*t / Rf)*(1 - Rf/Ro) Ɛf - % 3.85
CHECK ELONGATION PERCENTAGE PER UCS-79, Ɛf > 5% YES/NO NO

REQUIRE HEAT TREATMENT, IF Ɛf > 5%, "YES" YES/NO NO
VESS & NZL CALC.

3
ASME VIII DIV. 1 2017 ED 5/4/2019
DESIGN SHELL EXTERNAL PRESSURE N/A
? ASSUMED THICKNESS EXCL CORROSION ALLOWANCE t-mm 6.35

OUTSIDE DIAMETER Do-mm 501.30
FACTOR, L/Do 6.43
FACTOR, Do/t 78.94
? FACTOR A PER UG-28, A 0.0002
? FACTOR B PER UG-28 @ FACTOR A, B# B# - PSI 3300
ALLOWABLE COMPRESSIVE STRESS B - MPa 227.53
MAX ALLOWANCE EXTERNAL PRESSURE, Pa = 4B/(3Do/t) Pa - MPa 3.84
CHECK AGAINST DESIGN PRESSURE, Pv OK
CHECK FOR COMBINED STRESSES LONGITUDINAL LOADS

LONGITUD PRESS CONTAIN, t" = (PvR/(2BEc+0.4P) t" - mm 0.00
LONG. TENSILE STRESS DUE TO BENDING
tw = QL/4π*R^2*BE*[(1+2(RR-HH)/LL)/(1+4H/3L)-4A/L] tw - mm 0.05
THICKNESS LONG LOAD (MAX = t"+tw) tl - mm 0.05
CALC THICK EXT PRESS (MAX tl, t+tc) t - mm 9.35
DESIGN HEAD EXTERNAL PRESSURE
ELLIPSOIDAL
THICKNESS CALC PER UG33-1(a):

MIN THICKNESS CALC, t1 = 1.67*PvD/(2ShEc-0.2*1.67*Pv) t1 - mm 0.00
CALC PER UG33-(d) :
? ASSUMED THICKNESS EXCL CORROSION ALLOWANCE th - mm 6.35
OUTSIDE DIA Do - mm 501.3
? FACTOR K1 PER TABLE UG-37 (2:1) K1 0.9
EQUIVALENT SPHERICAL DIA, Ro = K1*Do Ro - mm 451.17
FACTOR A = 0.125/(Ro/th) A 0.0009
? FACTOR B PER UG-28 B - PSI 12755.03
FACTOR B B - MPa 879.43
MAX ALLOWANCE PRESSURE, Pa = B/(Ro/th) Pa - MPa 12.38
PRESSURE CHECK (Pa>Pv) OK
CALCULATED THICKNESS (MAX t1,th) th - mm 6.35
THICKNESS INCLUDING CORROSION ALLOWANCE th - mm 9.35
TOROSPHERICAL
THICKNESS CALC PER UG33-1(a):

INSIDE CROWN RADIUS (LESS THAN 2R) L - mm 482.60
MIN THICKNESS, to = 0.885*1.67*PL/(ShEc-0.1*1.67*P) to - mm 0.00
MINIMUM KNUCKLE RADIUS (MAX = 6%L or 3to) rk - mm 28.96
THICKNESS EXCL CORROSSION ALLOWANCE t - mm 0.00
CALC PER UG33-(e) :
? ASSUMED THICKNESS EXCL CORROSSION ALLOWANCE th - mm 6.35
EQUIVALENT SPHERE RAD Ro - mm 501.30
FACTOR A = 0.125/(Ro/th) A 0.0016
FACTOR B PER UG-28 B - PSI 22959.06
FACTOR B B - MPa 1582.97
MAX ALLOW PRESSURE, Pa = B/(Ro/th) Pa - MPa 20.05
PRESSURE CHECK (Pa>Pv) OK
CALCULATED THICKNESS (MAX t1,th) th - mm 6.35
THICKNESS INCLUDING CORROSSION ALLOW th - mm 9.35
VESS & NZL CALC.

4
ASME VIII DIV. 1 2017 ED 5/4/2019
SHELL NOZZLE DESIGN
SHELL WALL THICKNESS REQUIRED tr - mm 6.47

SHELL WALL THICKNESS REQUIRED INCL CORROSION ALLOWANCE tr - mm 9.47
SHELL WALL THICKNESS LESS CORROSION ALLOWANCE t - mm 9.70
SHELL WALL THICKNESS TO BE USED ea - mm 12.70
HEAD WALL THICKNESS REQUIRED t-mm te - mm 6.39

HEAD WALL THICKNESS REQUIRED INCL CORROSION ALLOWANCE th - mm 9.39
HEAD WALL THICKNESS LESS CORROSION ALLOWANCE t - mm 9.70
HEAD WALL THICKNESS TO BE USED ea - mm 12.70
SKIRT THICKNESS TO BE USED mm 12.70

BASE PLATE THICKNESS TO BE USED mm 25.40
NOTE :
FOR NOZZLE N3 A/B, N4, N5, N6, N7 A/B/C/D & N10A/B :

1(A) NOZZLES UNDER 60.3mm FULLY WELDED REQUIRE NO REINFORCEMENT PER UG 36-(C)-3-a.
1(B) AND REQUIRE NO STRENGTH CALCULATION PER UG UW-15 b MINIMUM FILLET WELD NOT LESS THAN 6mm.
2 STRENGTH CALCULATIONS NOT REQUIRED FOR ATTACHMENT WELDS, AS DETAIL COMPLIES WITH ?
WITH FIG. UW-16.1(a) REFER UW 15(b) AND UW 16(c).
VESS & NZL CALC.

5
ASME VIII DIV. 1 2017 ED 5/4/2019
NOZZLE @ SHELL (SET IN TYPE) N1 & N2
REFER TO UG-36-(b), UG-40 & APPENDIX 1-7
NOMINAL DIAMETER ND - mm 200

OUTSIDE DIAMETER OD - mm 219.10
INSIDE DIAMETER ID - mm 193.70
CHORD LENGTH INCL CORROSION ALLOWNCE d - mm 199.70
NOZZLE INSIDE RADIUS INCL CORROSION Rn - mm 96.85
NOZZLE THICKNESS USED PER PIPE SCHEDULE tsch - mm 12.7
NOZZLE THICKNESS USED WT MANUF. TOLERANCE, tn = 0.875*tsch tn - mm 11.11
NOZZLE WALL THICKNESS REQUIRED :

trn = PRn/(SEc-0.6P) + tc trn - mm 6.01
JOINT EFFICIENCY AS PER TABLE UW-12 E1 1.00

? CORRECTION FACTOR, F PER UG-37 F 1.00
OUTWARD FILLET WELD : ?

WELD DIMENSION, SMALLER OF 19mm, tn, OR t, te tmin - mm tmin-mm
12.70
MIN. THROAT (6mm OR 0.7*tmin) tc - mm 6.00
MIN. WELD SIZE (tc/0.7) tw - mm 8.57
? WELD SIZE SELECTED tw - mm 9.00
OUTER FILLET WELD - WITH REINFORCEMENT PAD :

REPAD THICKNESS te - mm 19.05
WELD DIMENSION, SMALLER OF 19mm, te, OR t tmin - mm 9.70
REPAD MAXM OD PER UG-40-(B),
GREATER OF (2*d) AND (d+2t+2tn) Dp - mm 399.40
REPAD OD SELECTED Dp - mm 320.00
MIN. THROAT (0.5*tmin) tc - mm 4.85
MINM WELD SIZE (tc/0.7) to - mm 6.93
? WELD SIZE SLECTED to - mm 15.00
* STRENGTH CALCULATIONS NOT REQUIRED FOR ATTACHMENT WELDS, AS DETAIL COMPLIES WITH
FIG. UW-16.1(c) AND (a-1). REFER UW 15(b) AND UW 16(c)2. *
STRESS REDUCTION FACTORS :

fr1=fr2 (Sn/Ss) 0.86
fr3=fr4 (Sp/Ss) WHERE Sp = Ss 1.00
NOZZLE INTERNAL PROTRUSION :

? MAXIMUM OF 2.5t OR 2.5tn mm 31.75
ACTUAL INTERNAL PROTRUSION h - mm 0.00
INWARD FILLET WELD - WITH PROTRUSION
WELD DIMENSION SMALLER OF 19mm, tn, OR t tmin - mm 0.00
MIN. WELD SIZE (tc/0.7) ti - mm 0.00
? WELD SIZE SELECTED ti - mm 0.00
?
REINFORCEMENT AREA REQUIRED :
A = (dtrF+2tntrF(1-fr1)) A - mm2
A-mm2 1277.92
CALCULATE A1 (SHELL)
A1 = d(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) mm2 570.06
A1 = 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) mm2 122.00
LARGER OF ABOVE A1 - mm2 570.06
CALCULATE A2 (NOZZLE)
A2 = 5(tn-trn)fr2t mm2 270.99
A2 = 5(tn-trn)fr2tn OR 2(tn-trn)(2.5tn+te)fr2 mm2 581.21
SMALLER OF ABOVE A2 - mm2 270.99
INTERNAL NOZZLE,
A3 = 2tnfr2h A3 - mm2 0.00
OUTWARD WELD WITH REPAD,
A41 = tw*tw*fr3 A41 - mm2 69.26
OUTER WELD,
A42 = 0 (NO REPAD), A42 = to*to*fr4 (WITH REPAD) A42 - mm2 225.00
INWARD NOZZLE WELD,
A43 = 0 (NO PROTRUSION), A43 = ti*ti*fr2 (WITH PROTRUSION) A43 - mm2 0.00
CALCULATE A5 (REINFORCEMENT PAD)

A5 = (Dp-d-2tn)tefr4 A5 - mm2 1922.15
TOTAL REINFORCEMENT AREA

AT = (A1+A2+A3+A42+A43+A5) AT - mm2 3057.46
CHECK AT > A OK
VESS & NZL CALC.

6
ASME VIII DIV. 1 2017 ED 5/4/2019
NOZZLE @ HEAD (SET IN TYPE) N3B
REFER TO UG-36-(b), UG-40 & APPENDIX 1-7

trn = PRn/(SEc-.6P) + tc trn - mm 3.67
ELLIPSOIDAL HEAD, NO VACUUM, OPENING PLUS REINFORCEMENT WITHIN 80% OF SHELL ID

AS PER UG-37-(A)-(C)
? YES = 1, NO = 0 1
? FACTOR D/2h 2.00
? FACTOR PER TABLE UG-37 K1 0.90
EQUIV SPHERE RADIUS (Di*K1) L - mm 434.34
SPHERE WT, tr = PL/(2ShFc-0.2*P) tr - mm 5.68
HEAD WT FOR REINFORCEMENT CALCS tr - mm 5.68
JOINT EFFICIENCY (TABLE UW-12) E1 1.00

? CORRECTION FACTOR (UG-37) F 1.00
REINFORCEMENT SIZE LIMIT :

LIMIT PARALLEL TO HEAD SURFACE,
X = d OR X = d/2+t+tn X - mm 48.82
LIMIT PERPENDICULAR TO HEAD SURFACE
Y = 2.5t OR Y = 2.5tn Y - mm 21.85
LIMIT OPENING (LARGE OF 2*X OR 2*Y) mm 97.64
INNER FILLET WELD - NO REPAD :

8.74
OUTER FILLET WELD - WITH REPAD :

REPAD MAXM OD PER UG-40-(B),
REPAD OD SELECTED Dp' - mm 0.00

fr1=fr2 (Sn/Sh) 0.86
fr3=fr4 (Sp/Sh) WHERE Sp=Sh 1.00

MAXIMUM OF 2.5t OR 2.5tn mm 23.47
? ACTUAL INTERNAL PROTRUSION h - mm 0.00
MIN. WELD SIZE (tc/0.7) ti - mm 0.00

A = dtrF+2tntrF(1-fr1) A - mm2 257.61
A1 = d(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) mm2 324.93
A1 = 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) mm2 125.11
VESS & NZL CALC.

7
ASME VIII DIV. 1 2017 ED 5/4/2019
NOZZLE @ SHELL (SET IN TYPE) N8


? trn = PRn/(SEc-.6P) + t.c trn - mm 4.43

OUTWARD FILLET WELD :

9.74

REPAD MAX OD PER UG-40-(B),

fr1=fr2 (Sn/Ss) 0.86
fr3=fr4 (Sp/Ss) WHERE Sp = Ss 1.00

MAXIMUM OF 2.5t OR 2.5tn mm 24.35
? ACTUAL INTERNAL PROTRUSION h - mm 0.00
MINM THROAT (6mm OR 0.7*tmin) tc - mm 0.00
MINM WELD SIZE (tc/0.7) ti - mm 0.00

A = (dtrF+2tntrF(1-fr1)) A - mm2
A-mm2 616.79
A1 = d(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 266.44
A1 = 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 113.95
CALCULATE A2 (NOZZLE)
A2 = 5(tn-trn)fr2t 271.39
A2 = 5(tn-trn)fr2tn OR 2(tn-trn)(2.5tn+te)fr2 464.32
SMALLER OF ABOVE A2 - mm2 271.39
INTERNAL NOZZLE,
A3 = 2(tn-tC)fr2h A3 - mm2 0.00
OUTWARD WELD WITH REPAD,
A41 = tw*tw*fr3 A41 - mm2 69.26
OUTER WELD,
A42 = 0 (NO REPAD), A42 = to*to*fr4 (WITH REPAD) A42 - mm2 81.00
INWARD NOZZLE WELD,
A43 = 0 (NO PROTRUSION), A43 = ti*ti*fr2 (WITH PROTRUSION) A43 - mm2 0.00
CALCULATE A5 (REINFORCEMENT PAD)
A5 = (Dp-d-2tn)tefr4 A5 - mm2 1038.61
TOTAL REINFORCEMENT AREA

AT = (A1+A2+A3+A42+A43+A5) AT - mm2 1726.69
CHECK AT>A OK
VESS & NZL CALC.

8
ASME VIII DIV. 1 2017 ED 5/4/2019
NOZZLE @ SHELL (SET IN TYPE) N3A, N4, N5,

N6, N7A~N7D



7.65

WELD SIZE SLECTED to - mm 0.00
NOZZLE @ SHELL (SET IN TYPE) N10A/B



6.54

WELD SIZE SLECTED to - mm 0.00
VESS & NZL CALC.

9
PROJECT NO. : 2485 INDEPENDENT TECHNOLOGY SDN. BHD. REV.A
ASME VIII DIV.1 2017 ED. 5/4/2019
NOZZLE WALL THICKNESS PER UG-45
Design Pressure P MPa 3.6

Corrosion allowance c.a mm 3
Max. Allowable Stress @ Design P/T S MPa 118
Joint Efficiency E 1.00
N3 A/B,
N4, N5,
N6,
Design Data N1 & N2 N8 N7A/B/C/D N10A/B
Nominal Nozzle Size NB 200 100 50 15

Outside Diameter OD mm 219.1 114.3 60.3 21.3
Inside Diameter ID mm 193.7 92.04 42.82 6.36
Nozzle Thickness Used tsch mm 12.7 11.13 8.74 7.47
Min thickness provided for pipe, include 12.5% under
tolerance, mm trn mm 11.11 9.74 7.65 6.54
Min. nozzle wall thickness calculation, ta

ta = PR / (SE-0.6 P) + c.a ta mm 6.01 4.43 3.67 3.10
Is min. pipe thickness larger than trn OK/FAIL OK OK OK OK
Min nozzle wall thickness shall not less than shell

or head, but not less than ug 16 (b) tb1 mm 12.70 12.70 12.70 12.70
If vessel design for external pressure only tb2 mm n/a n/a n/a n/a
Min std wall thk given in table UG-45 +
undertolerance + c.a tb3 mm 10.16 8.27 6.42 5.42
Smaller of between tb1,tb2, and tb3 tb mm 10.16 8.27 6.42 5.42
Min thickness governed per UG45 (Max ta,tb) tUG45 mm 10.16 8.27 6.42 5.42
CHECK SUFFICIENT OF NOZZLE THICKNESS USED (trn > tUG45) OK/FAIL OK OK OK OK
UG-45 10
PD 5500:2012 APPENDIX G 5/4/2019
BS5500 POINT LOADS PER APPENDIX G CALC AT EDGE OF NOZZLE N1 & N2 ON SHELL
VESSEL DATA MATERIAL DATA
NOZZLE SIZE & FLANGE RATING (NB / #) 200 300# MATERIAL SELECTED FACTORS BS5500 SECT.2 FOR ASTM MATERIALS USE
DESIGN PRESSURE P - MPa 3.600 STRESSES PER ASME VIII Div.1 PER UCS-23 & ASME SECT.II PART-D.
OPERATING PRESSURE Po - MPa 2.000
SHELL
DESIGN TEMPERATURE T - °C 40 MATERIAL SELECTED SA-516 GR 70
OPERATING TEMPERATURE To - °C 55 ELASTIC MODULUS @DESIGN POINT En - MPa 200000
INSIDE DIA Di - mm 482.60 MAX ALLOWABLE STRESS @ DESIGN TEMP f - MPa 138
OUTSIDE DIA Do - mm 546.10 YIELD FOR MATERIAL (SMYS) Y - MPa 260
LENGTH TAN/TAN L - mm 3185
CORROSION ALLOWANCE eC - mm 3.0 NOZZLES
SHELL THICKNESS USED t - mm 12.70 MATERIAL SELECTED SA-106 GR B
REPAD THICKNESS te - mm 19.05 ELASTIC MODULUS @DESIGN POINT En - MPa 200000
SHELL THICKNESS (INCLUDS C.A AND REPAD) t - mm 31.75 MAX ALLOWABLE STRESS @ DESIGN TEMP fn - MPa 118
SHELL EFFECTIVE THICKNESS, t = t-eC t - mm 28.75 YIELD FOR MATERIAL (SMYS) Y - MPa 240
MEAN RADIUS, r = (Do-t)/2 r - mm 258.68
EFFECTIVE INTERNAL DIA D - mm 488.60
STRESS SUMMARY
? LONGITUDINAL MOMENT Ml - Nmm 7160000 ? STRESS CONCENTRATION FACTOR 2.25
? CIRCUMFERENTIAL MOMENT Mc - Nmm 7160000
? PAD OR NOZZLE TORSIONAL MOMENT Mt - Nmm 7160000 MAXIMUM STRESS INTENSITY (% OF ALLOWABLE) 82%
? RADIAL LOAD ON PAD (-VE IS OUTWARDS) Fr - N 7210 MAXIMUM BUCKLING STRESS (% OF ALLOWABLE) 51%
? CIRCUMFERENTIAL SHEAR LOAD Fc - N 7210
? LONGITUDINAL SHEAR FORCE Fl - N 7210
NOZZLE WALL THICKNESS tn - mm 12.70

? FLUSH NOZZLE ? YES
CIRCULAR PAD OR NOZZLE-MEAN RADIUS ro - mm 103.20
? RECTANGULAR PAD HALF CIRC LENGTH Cp - mm 0.00
? AXIAL LENGTH Cz - mm 0.00
OFFSET FROM CENTER LINE d - mm 654.00
CHECK GEOMETRY USING FACTORS, Cp/r 0.34

AND ENTERING G.2.0, r/t 9.00
IS GEOMETRY WITHIN RANGE OF FIG G.1 CAUTION * Note: Caution only mean geometry is outside range in Fig G.1
However it not mean calculation is aborted.
FEA RESULTS INDICATE THAT BS 5500 IS CONSERVATIVE WHEN
Cp/2r > 0.25
CHECK ATTACHMENT NOT CLOSER THAN r/2 TO END OK
NZL LOAD N1 & N2

11
PD 5500:2012 APPENDIX G 5/4/2019
SHEAR FORCE CALC PER G.2.3.5.3 RADIAL LOAD CALC PER G2.2
EFFECTIVE DIA (2ro OR (2*Cp+Cz)/2) do - mm 206.40 HALF CIRCUM LENGTH (0.85ro or Cp) Cp - mm 88
AXIAL LENGTH (0.85ro or Cz) Cz - mm 175
TORSNL SHEAR STRESS (2Mt/@pido^2t) ft - N/mm^2 3.72 FACTOR Le = (L-4dd/L) Le - mm 2648
FACTOR Cx = (Cz/2) Cx - mm 88
CIRC SHEAR STRESS (2Fc/@PiDot) fsc - N/mm^2 0.77 RATIO Cp/Cx 1.00
RATIO 2Cx/Le 0.066
LONG SHEAR STRESS (2Fl/@PIdot) fsl - M/mm^2 0.77 FACTOR 64r/t(Cx/r)^2 66.22
CIRCUMFERENTIAL MOMENT FIG. G.6, Mp/W 0.082
TOTAL SHEAR STRESS(ft+fsc+fsl) T - N/mm^2 5.27 LONGITUDINAL MOMENT FIG G.7, Mx/W 0.045
CIRCUMFERENTIAL FORCE FIG. G.8, Npt/W -0.110
LONGITUDINAL FORCE FIG G.9, Nxt/W -0.134
CIRC MOMENT PER mm (Mp/W)*Fr Mp - Nmm/mm 589
LONG MOMENT PER mm (Mx/W)*Fr Mx - Nmm/mm 325
CIRC FORCE PER mm (Npt/W)*Fr/t Np - N/mm -27
LONG FORCE PER mm (Nxt/W)*Fr/t Nx - N/mm -34
CIRC RADIAL COMPONENT, (Np/t) A - N/mm^2 -0.96

CIRC BENDING COMPONENT, (6Mp/t^2) B - N/mm^2 4.27
LONG RADIAL COMPONENT, (Nx/t) C - N/mm^2 -1.17
LONG BENDING COMPONENT, (6Mx/t^2) D - N/mm^2 2.36
LONGITNL STRESS(Nx/t+6Mx/tt) x1 - N/mm^2 1.19

LONGITNL STRESS(Nx/t-6Mx/tt) fx2 - N/mm^2 -3.53
CIRC STRESS(Np/t+6Mp/tt) fp1 - N/mm^2 3.32
CIRC STRESS(Np/t-6Mp/tt) fp2 - N/mm^2 -5.23
PRESSURE STRESS AT EDGE LOADED AREA

EFFECTIVE NOZZLE THICKNESS tr - mm 8.29
MEAN NOZZLE DIAMETER d - mm 187
FACTOR tr/Tr 0.29
FACTOR P = d/D(D/2Tr)^.5 P 1.08
VALUE CTr/T FROM FIGURE 3.5 - 9/11/12 2.09
CIRCUMFERENTIAL 2.25/1.1(CTr/t)D/2Tr fp - N/mm^2 146

LONGITUDINAL (=CIRC) fp - N/mm^2 146
NZL LOAD N1 & N2

12
PD 5500:2012 APPENDIX G 5/4/2019
LONGITUDINAL MOMENT CALC PER G2.3.2 CIRCUMFERENTIAL MOMENT

HALF CIRCUM LENGTH (0.85ro) Cp - mm 88 EFFECTIVE CIRC LEN (1.7ro OR 2*Cp) Co - mm 175
AXIAL LENGTH (1.7ro) Cz - mm 175 EFFECTIVE AXIAL LEN (0.85ro OR Cz/2) Cx - mm 88
FACTOR, r/t 9 FACTOR, r/t 9
FACTOR, W = (1.5M/Cz) W - N 61218 FACTOR, W = (1.5M/Cp) W - N 61218
FACTOR, W/tt MPa 74 FACTOR, (W/tt) MPa 74
FACTOR, Cx = (Cz/6) Cx - mm 29 FACTOR, Cp = (Co/6) Cp - mm 29
FACTOR, Le = (L-4dd/L) Le - mm 2648 FACTOR, Le = (L-4dd/L) Le - mm 2648
FACTOR, Cx/r 0.113 FACTOR, Cx/r 0.339
FACTOR, Cp/Cx 3.00 FACTOR, Cp/Cx 0.333
FACTOR, 2Cx/Le 0.022 FACTOR, 2Cx/Le 0.066
FACTOR, 64r/t(Cx/r)^2 7.36 FACTOR, 64r/t(Cx/r)^2 66
REFER TABLE G.1 K2 NR REFER TABLE G.1 K1 0.85
FIGURE G.6, Mp1/W 0.100 FIGURE G.6, Mp1/W 0.136
FIGURE G.7, Mx1/W 0.092 FIGURE G.7, Mx1/W 0.070
FIGURE G.8, Np1t/W -0.164 FIGURE G.8, Np1t/W -0.119
FIGURE G.9, Nx1t/W -0.140 FIGURE G.9, Nx1t/W -0.146
RE ENTER GRAPHS WITH Cp/Cx=0 FIGURE G.10, p1r/Cx Z1 0.198
FIGURE G.6, Mp0/W Z1 0.269 FIGURE G.11, p1r/Cx Z2 0.556
FIGURE G.7, Mx0/W Z2 0.176 FIGURE G.12, p1r/Cx Z3 1.146
FIGURE G.8, Np0t/W Z3 -0.191 FIGURE G.13, p1r/Cx Z4 0.285
FIGURE G.9, Nx0t/W Z4 -0.170 FACTOR, C1 = (4Cp/Cx+Z1) C1 1.53
CORRECTION FACTOR, C1 = (Mp1/Mp0) C1 0.37 FACTOR, C2 = (4Cp/Cx+Z2) C2 1.89
CORRECTION FACTOR, C2 = (Mx1/Mx0) C2 0.52 FACTOR, C3 = (4Cp/Cx+Z3) C3 2.48
CORRECTION FACTOR, C3 = (No1/Np0) C3 0.86 FACTOR, C4 = (4Cp/Cx+Z4) C4 1.62
CORRECTION FACTOR, C4 = (Nx1/Nx0) C4 0.82 WITH p1r/Cx=Cn ENTER FIG G.2(9) etc
ASSUME x/Cx = 5 5 IF K1<5 THEN 0 ELSE FIG. G.10, Mp2/W 0.00
FIGURE G.14, Mp3/W 0.076 IF K1<5 THEN 0 ELSE FIG. G.11, Mx2/W 0.00
FIGURE G.15, Mx3/W 0.017 IF K1<5 THEN 0 ELSE FIG. G.12, Np2t/W 0.00
FIGURE G.16, Np3t/W 0.005 IF K1<5 THEN 0 ELSE FIG. G.13, Nx2t/W 0.00
FIGURE G.17, Nx3t/W -0.091 FACT (W(Mp1/W-Mp2/W)/t^2)=Mp/t^2 F-N/mm^2 F - N/mm^2 10.10
FACT W(Mp1/W-Mp3C1/W)/t^2 = Mp/t^2 J - N/mm^2 5.32 FACT (W(Mx1/W-Mx2/W)/t^2)=Mx/t^2 H-N/mm^2 H - N/mm^2 5.16
FACT W(Mx1/W-Mx3C2/W)/t^2 = Mx/t^2 L - N/mm^2 6.14 FACT (W(Np1t/W-No2t/W)/t^2)=Np/t E-N/mm^2 E - N/mm^2 -8.80
FACT W(Np1t/W-Np3C3t/W)/t^2 = Np/t I - N/mm^2 -12.48 FACT (W(Nx1t/W-Nx2t/W)/t^2)=Nx/t G-N/mm^2 G - N/mm^2 -10.79
FACT W(Nx1t/W-Nx3tC4/W)/t^2 = Nx/t K K - N/mm^2 -4.85
LONGITUDINAL STRESS AT INSIDE EDGE
LONGITUDINAL STRESS AT INSIDE EDGE (Nx/t+6Mx/t^2) fx - MPa 20.18
(Nx/t+6Mx/t^2) fx - MPa 31.96 LONGITUDINAL STRESS AT OUTSIDE EDGE
LONGITUDINAL STRESS AT OUTSIDE EDGE (Nx/t-6Mx/t^2) fx - MPa -41.76
(Nx/t-6Mx/t^2) fx - MPa -41.66 CIRCUMFERENTIAL STRESS AT INSIDE EDGE
CIRCUMFERENTIAL STRESS AT INSIDE EDGE (Np/t+6Mp/t^2) fp - MPa 51.80
(No/t+6Mo/t^2) fo - MPa 19.46 CIRCUMFERENTIAL STRESS AT OUTSIDE EDGE
CIRCUMFERENTIAL STRESS AT OUTSIDE EDGE (Np/t-6Mp/t^2) fp - MPa -69.40
(No/t-6Mo/t^2) fo - MPa -44.41
? IF Cx>Cp REF FIG G.20(a) C1/Cp 0
? IF Cx>Cp REF FIG G.20(a) C1/Co 0 FACTOR C1 13
FACTOR C1 0 FACTOR C1/r 0
FACTOR C1/r 0 FACTOR Le/r 10
FACTOR Le/r 10 ? REF FIG G.(18 OR 19) d1Er/W 14000
? REF FIG G.(18 OR 19) d1Er/W 0 d1 17
d1 0 O = (3d1/Co) O 0
o = (3o1/Co) o 0
? IF Cp>Cx REF FIG G.20(b) C1/Cx 0
? IF Cx>Cp REF FIG G.20(b) C1/Cx 3 FACTOR C1 0
FACTOR C1 82 FACTOR C1/r 0
FACTOR C1/r 0 FACTOR Le/r 10
FACTOR Le/r 10 ? REF FIG G.(18 OR 19) d1Er/W 0
? REF FIG G.(18 OR 19) d1Er/W 2600 d1 0
d1 3 O = (3d1/Co) O 0
o = (3o1/Co) o 0
NZL LOAD N1 & N2

13
PD 5500:2012 APPENDIX G 5/4/2019
STRESS EVALUATION PER G.2.3.5

IF NOZZLE ENTER 2.25,SUPPORT OR PAD 2 2.25
QUAD 1 QUAD 2 QUAD 3 QUAD 4
CIRCUMFERENTIAL STRESSES INSIDE OUTSIDE INSIDE OUTSIDE INSIDE OUTSIDE INSIDE OUTSIDE
MEMBRAIN COMPONENT(Np/t) DUE TO
RADIAL LOAD A-N/mm^2 -0.96 -0.96 -0.96 -0.96 -0.96 -0.96 -0.96 -0.96
CIRCUMFERENTIAL MOMENT E-N/mm^2 -8.80 -8.80 -8.80 -8.80 8.80 8.80 8.80 8.80
LONGITUDINAL MOMENT I-N/mm^2 -12.48 -12.48 12.48 12.48 12.48 12.48 -12.48 -12.48
SUB TOTAL LOCAL LOADS N/mm^2 -22.23 -22.23 2.72 2.72 20.32 20.32 -4.63 -4.63
MEMBRANE CONPONENT DUE TO PRESSURE 146.16 146.16 146.16 146.16 146.16 146.16 146.16 146.16
SUB TOTAL fpm-N/mm^2 123.92 123.92 148.88 148.88 166.48 166.48 141.52 141.52
BENDING COMPONENT (6Mp/t^2)
RADIAL LOAD B-N/mm^2 4.27 -4.27 4.27 -4.27 4.27 -4.27 4.27 -4.27
CIRCUMFERENTRIAL MOMENT(6F) F-N/mm^2 60.60 -60.60 60.60 -60.60 -60.60 60.60 -60.60 60.60
LONGITUDINAL MOMENT(6J) J-N/mm^2 31.94 -31.94 -31.94 31.94 -31.94 31.94 31.94 -31.94
SUB TOTAL (fpb) N/mm^2 96.81 -96.81 32.94 -32.94 -88.26 88.26 -24.39 24.39
TOTAL CIRC STRESS fp-N/mm^2 220.73 27.11 181.82 115.94 78.22 254.74 117.13 165.91
LONGITUDINAL STRESSES
MEMBRANE COMPONENT (Nx/t)
RADIAL LOAD C-N/mm^2 -1.17 -1.17 -1.17 -1.17 -1.17 -1.17 -1.17 -1.17
CIRC MOMENT G-N/mm^2 -10.79 -10.79 -10.79 -10.79 10.79 10.79 10.79 10.79
LONGITUDINAL MOMENT K-N/mm^2 -4.85 -4.85 4.85 4.85 4.85 4.85 -4.85 -4.85
SUB TOTAL LOCAL LOADS N/mm^2 -16.81 -16.81 -7.11 -7.11 14.46 14.46 4.76 4.76
PRESSURE COMPONENT (fp) N/mm^2 146.16 146.16 146.16 146.16 146.16 146.16 146.16 146.16
SUB TOTAL fxm-N/mm^2 129.35 129.35 139.05 139.05 160.62 160.62 150.92 150.92
BENDING COMPONENT (6Mx/t^2)
RADIAL LOAD D-N/mm^2 2.36 -2.36 2.36 -2.36 2.36 -2.36 2.36 -2.36
CIRCUMFERENTRIAL MOMENT(6H) H-N/mm^2 30.97 -30.97 30.97 -30.97 -30.97 30.97 -30.97 30.97
LONGITUDINAL MOMENT(6L) L-N/mm^2 36.81 -36.81 -36.81 36.81 -36.81 36.81 36.81 -36.81
SUB TOTAL fxb N/mm^2 70.14 -70.14 -3.48 3.48 -65.42 65.42 8.20 -8.20
TOTAL LONGITUDINAL STRESS fx-N/mm^2 199.49 59.21 135.57 142.53 95.20 226.04 159.12 142.72
SHEAR STRESSES
TOTAL SHEAR STRESS T-N/mm^2 5.27 5.27 5.27 5.27 5.27 5.27 5.27 5.27
STRESS INTENSITY CHECKS

(fp+fx+((fp-fx)^2+4TT^2)^.5)/2 f1-N/mm^2 221.97 60.05 182.41 143.53 96.70 255.68 159.77 167.05
(fp+fx-((fp-fx)^2+4TT^2)^.5)/2 f2-N/mm^2 198.25 26.27 134.97 114.93 76.71 225.11 116.48 141.58
f2-f1 N/mm^2 -23.72 -33.78 -47.44 -28.60 -19.99 -30.57 -43.29 -25.47
MAXIMUM STRESS INTENS(ABS VALUES) N/mm^2 221.97 60.05 182.41 143.53 96.70 255.68 159.77 167.05
CHECK THAT STRESS WITHIN LIMITS 2.25f N/mm^2 310.50
OK OK OK OK OK OK OK OK
BUCKLING STRESS TO A3.3.3

CIRC (LOCAL LDS+BEND LDS IF LL COMPR) 74.58 -119.05 0.00 0.00 0.00 0.00 -29.02 19.76
LONG (LOCAL LDS+BEND LDS IF LL COMPR) 53.33 -86.95 -10.59 -3.63 0.00 0.00 0.00 0.00
MAXIMUM BUCKLING STRESS N/mm^2 53.33 -119.05 -10.59 -3.63 0.00 0.00 -29.02 0.00
CHECK THAT STRESS WITHIN LIMITS(.9Y) N/mm^2 234.00
NZL LOAD N1 & N2

14
PD 5500:2012 APPENDIX G 5/4/2019
BS5500 POINT LOADS PER APPENDIX G CALC AT EDGE OF REPAD
VESSEL DATA MATERIAL DATA
DESIGN PRESSURE P - MPa 3.600 MATERIAL SELECTED FACTORS BS5500 SECT.2 FOR ASTM MATERIALS USE
OPERATING PRESS Po - MPa 2.000 STRESSES PER ASME VIII Div.1 PER UCS-23 & ASME SECT.II PART-D.
DESIGN TEMPERATURE T - °C 40 REINFORCEMENT PAD

OPERATING TEMPERATURE To - °C 55 MATERIAL SELECTED SA-516 GR 70
INSIDE DIA Di - mm 482.60 ELASTIC MODULUS @DESIGN POINT En - MPa 200000
OUTSIDE DIA Do - mm 508.00 MAX ALLOWABLE STRESS @ DESIGN TEMP f - MPa 138
LENGTH TAN/TAN L - mm 3185 YIELD FOR MATERIAL (SMYS) Y - MPa 260
CORROSION ALLOWANCE eC - mm 3.0
SHELL THICKNESS (INCLUDS CORROS ALLOW AND REPAD) t - mm 12.70
SHELL EFFECTIVE THICKNESS, t = t-eC t - mm 9.70
MEAN RADIUS, r = (Do-t)/2 r - mm 249.15
EFFECTIVE INTERNAL DIA D - mm 488.60
LONGITUDINAL MOMENT Ml - Nmm 7160000

CIRCUMFERENTIAL MOMENT Mc - Nmm 7160000
PAD OR NOZZLE TORSIONAL MOMENT Mt - Nmm 7160000
RADIAL LOAD ON PAD (-VE IS OUTWARDS) Fr - N 7210 STRESS SUMMARY
CIRCUMFERENTIAL SHEAR LOAD Fc - N 7210 ? STRESS CONCENTRATION FACTOR 2.25
LONGITUDINAL SHEAR FORCE Fl - N 7210
MAXIMUM STRESS INTENSITY (% OF ALLOWABLE) 67%
CIRCULAR PAD OR NOZZLE-MEAN RADIUS ro - mm 269.55 MAXIMUM BUCKLING STRESS (% OF ALLOWABLE) 54%
MAXIMUM MEMBRANE STRESS (% OF ALLOWABLE) 64%
? RECTANGULAR PAD HALF CIRC LENGTH Cp - mm 0.00
? AXIAL LENGTH Cz - mm 0.00
OFFSET FROM CENTER LINE d -mm 654.00
CHECK GEOMETRY USING FACTORS, Cp/2r 0.92

AND ENTERING G.2.0, r/t 25.69
IS GEOMETRY WITHIN RANGE OF FIG G.1 CAUTION
FEA RESULTS INDICATE THAT BS 5500 IS CONSERVATIVE WHEN * Note: Caution only mean geometry is outside range in Fig G.1
Cp/2r > 0.25 However it not mean calculation is aborted.
CHECK ATTACHMENT NOT CLOSER THAN r/2 TO END OK
NZL LOAD N1 & N2

15
PD 5500:2012 APPENDIX G 5/4/2019
SHEAR FORCE CALC PER G.2.3.5.3 RADIAL LOAD CALC PER G2.2
HALF CIRCUM LENGTH (0.85ro or Cp) Cp - mm 229.118
EFFECTIVE DIA (2ro OR (2*Cp+Cz)/2) do - mm 539.100 AXIAL LENGTH (0.85ro or Cz) Cz - mm 458.235
FACTOR Le = (L-4dd/L) Le - mm 2647.837
TORSNL SHEAR STRESS (2Mt/@pido^2t) ft - N/mm^2 1.62 FACTOR Cx = (Cz/2) Cx - mm 229.118
RATIO Cp/Cx 1.000
CIRC SHEAR STRESS (2Fc/@PiDot) fsc - N/mm^2 0.88 RATIO 2Cx/Le 0.173
FACTOR 64r/t(Cx/r)^2 1390.157
LONG SHEAR STRESS (2Fl/@PIdot) fsl - M/mm^2 0.88 CIRCUMFERENTIAL MOMENT FIG. G.6, Mp/W 0.008
LONGITUDINAL MOMENT FIG G.7, Mx/W 0.004
TOTAL SHEAR STRESS(ft+fsc+fsl) T - N/mm^2 3.37 CIRCUMFERENTIAL FORCE FIG. G.8, Npt/W -0.015
LONGITUDINAL FORCE FIG G.9, Nxt/W -0.046
CIRC MOMENT PER mm (Mp/W)*Fr Mp - Nmm/mm 58.730
LONG MOMENT PER mm (Mx/W)*Fr Mx - Nmm/mm 27.484
CIRC FORCE PER mm (Npt/W)*Fr/t Np - N/mm -11.260
LONG FORCE PER mm (Nxt/W)*Fr/t Nx - N/mm -33.821
CIRC RADIAL COMPONENT(Np/t) A - N/mm^2 -1.16

CIRC BENDING COMPONENT(6Mp/t^2) B - N/mm^2 3.75
LONG RADIAL COMPONENT(Nx/t) C - N/mm^2 -3.49
LONG BENDING COMPONENT(6Mx/t^2) D - N/mm^2 1.75
LONGITNL STRESS(Nx/t+6Mx/tt) x1 - N/mm^2 -1.73

LONGITNL STRESS(Nx/t-6Mx/tt) fx2 - N/mm^2 -5.24
CIRC STRESS(Np/t+6Mp/tt) fp1 - N/mm^2 2.58
CIRC STRESS(Np/t-6Mp/tt) fp2 - N/mm^2 -4.91
PRESSURE STRESS AT EDGE LOADED AREA

CIRCUMFERENTIAL (pD/2t) fp - N/mm^2 90.668
LONGITUDINAL (PD/4t) fp - N/mm^2 45.334
NZL LOAD N1 & N2

16
PD 5500:2012 APPENDIX G 5/4/2019
LONGITUDINAL MOMENT CALC PER G2.3.2 CIRCUMFERENTIAL MOMENT

HALF CIRCUM LENGTH (0.85ro) Cp - mm 229.118 EFFECTIVE CIRC LEN (1.7ro OR 2*Cp) Co - mm 458.235
AXIAL LENGTH (1.7ro) Cz - mm 458.235 EFFECTIVE AXIAL LEN (0.85ro OR Cz/2) Cx - mm 229.118
FACTOR, r/t 25.686 FACTOR, r/t 25.686
FACTOR W = (1.5M/Cz) W - N 23437.756 FACTOR, W = (1.5M/Cp) W - N 23437.756
FACTOR, W/tt MPa 249.099 FACTOR, (W/tt) MPa 249.099
FACTOR, Cx = (Cz/6) Cx - mm 76.373 FACTOR, Cp = (Co/6) Cp - mm 76.373
FACTOR, Le = (L-4dd/L) Le - mm 2647.837 FACTOR, Le = (L-4dd/L) Le - mm 2647.837
FACTOR, Cx/r 0.307 FACTOR, Cx/r 0.920
FACTOR, Cp/Cx 3.000 FACTOR, Cp/Cx 0.333
FACTOR, 2Cx/Le 0.058 FACTOR, 2Cx/Le 0.173
FACTOR, 64r/t(Cx/r)^2 154.462 FACTOR, 64r/t(Cx/r)^2 1390.157
REFER TABLE G.1 K2 NR REFER TABLE G.1 K1 0.00
FIGURE G.6, Mp1/W 0.012 FIGURE G.6, Mp1/W 0.052
FIGURE G.7, Mx1/W 0.007 FIGURE G.7, Mx1/W 0.017
FIGURE G.8, Np1t/W -0.043 FIGURE G.8, Np1t/W -0.017
FIGURE G.9, Nx1t/W -0.054 FIGURE G.9, Nx1t/W -0.076
RE ENTER GRAPHS WITH Cp/Cx=0 FIGURE G.10, p1r/Cx Z1 0.134
FIGURE G.6, Mp0/W Z1 0.135 FIGURE G.11, p1r/Cx Z2 0.157
FIGURE G.7, Mx0/W Z2 0.059 FIGURE G.12, p1r/Cx Z3 0.514
FIGURE G.8, Np0t/W Z3 -0.085 FIGURE G.13, p1r/Cx Z4 0.225
FIGURE G.9, Nx0t/W Z4 -0.148 FACTOR, C1 = (4Cp/Cx+Z1) C1 1.467
CORRECTION FACTOR C = (Mp1/Mp0) C1 0.089 FACTOR, C2 = (4Cp/Cx+Z2) C2 1.490
CORRECTION FACTOR C = (Mx1/Mx0) C2 0.117 FACTOR, C3 = (4Cp/Cx+Z3) C3 1.848
CORRECTION FACTOR C = (No1/Np0) C3 0.508 FACTOR, C4 = (4Cp/Cx+Z4) C4 1.558
CORRECTION FACTOR C = (Nx1/Nx0) C4 0.363 WITH p1r/Cx=Cn ENTER FIG G.2(9) etc
ASSUME x/Cx = 5 5.000 IF K1<5 THEN 0 ELSE FIG. G.10, Mp2/W 0.000
FIGURE G.14, Mp3/W 0.025 IF K1<5 THEN 0 ELSE FIG. G.11, Mx2/W 0.000
FIGURE G.15, Mx3/W 0.007 IF K1<5 THEN 0 ELSE FIG. G.12, Np2t/W 0.000
FIGURE G.16, Np3t/W 0.016 IF K1<5 THEN 0 ELSE FIG. G.13, Nx2t/W 0.000
FIGURE G.17, Nx3t/W -0.037 FACT (W(Mp1/W-Mp2/W)/t^2)=Mp/t^2 F-N/mm^2 F - N/mm^2 13.06
FACT W(Mp1/W-Mp3C1/W)/t^2 = Mp/t^2 J - N/mm^2 2.43 FACT (W(Mx1/W-Mx2/W)/t^2)=Mx/t^2 H-N/mm^2 H - N/mm^2 4.16
FACT W(Mx1/W-Mx3C2/W)/t^2 = Mx/t^2 L - N/mm^2 1.52 FACT (W(Np1t/W-No2t/W)/t^2)=Np/t E-N/mm^2 E - N/mm^2 -4.21
FACT W(Np1t/W-Np3C3t/W)/t^2 = Np/t I - N/mm^2 -12.74 FACT (W(Nx1t/W-Nx2t/W)/t^2)=Nx/t G-N/mm^2 G - N/mm^2 -18.87
FACT W(Nx1t/W-Nx3tC4/W)/t^2 = Nx/t K K - N/mm^2 -10.09
LONGITUDINAL STRESS AT INSIDE EDGE
LONGITUDINAL STRESS AT INSIDE EDGE (Nx/t+6Mx/t^2) fx - MPa 6.09
(Nx/t+6Mx/t^2) fx - MPa -0.94 LONGITUDINAL STRESS AT OUTSIDE EDGE
LONGITUDINAL STRESS AT OUTSIDE EDGE (Nx/t-6Mx/t^2) fx - MPa -43.83
(Nx/t-6Mx/t^2) fx - MPa -19.23 CIRCUMFERENTIAL STRESS AT INSIDE EDGE
CIRCUMFERENTIAL STRESS AT INSIDE EDGE (Np/t+6Mp/t^2) fp - MPa 74.16
(No/t+6Mo/t^2) fo - MPa 1.83 CIRCUMFERENTIAL STRESS AT OUTSIDE EDGE
CIRCUMFERENTIAL STRESS AT OUTSIDE EDGE (Np/t-6Mp/t^2) fp - MPa -82.58
(No/t-6Mo/t^2) fo - MPa -27.32
? IF Cx>Cp REF FIG G.20(a) C1/Cp 0.430
? IF Cx>Cp REF FIG G.20(a) C1/Co FACTOR C1 32.840
FACTOR C1 0.000 FACTOR C1/r 0.132
FACTOR C1/r 0.000 FACTOR Le/r 10.627
FACTOR Le/r 10.627 ? REF FIG G.(18 OR 19) d1Er/W 14000.000
? REF FIG G.(18 OR 19) d1Er/W 0.000 d1 6.585
d1 0.000 O = (3d1/Co) O 0.043
o = (3o1/Co) o 0.000
? IF Cp>Cx REF FIG G.20(b) C1/Cx 0.000
? IF Cx>Cp REF FIG G.20(b) C1/Cx 2.800 FACTOR C1 0.000
FACTOR C1 213.843 FACTOR C1/r 0.000
FACTOR C1/r 0.858 FACTOR Le/r 10.627
FACTOR Le/r 10.627 ? REF FIG G.(18 OR 19) d1Er/W 0.000
? REF FIG G.(18 OR 19) d1Er/W 2600.000 d1 0.000
d1 1.223 O = (3d1/Co) O 0.000
o = (3o1/Co) o 0.016
ADJUSTMENT TO CIRC MOMENT DUE TO REPAD PER G.2.7
CIRC MEMBRANE FORCE DUE TO CIRC MOMENT Np 41

CIRC MEMBRANE BENDING MOMENT TO CIRC MOMENT Mp 1229
ADJUSTED CIRC MEMBRANE MOMENT
Mp' = Mp + Np t2/4 1424
Mp' / t^2 15.13
NZL LOAD N1 & N2

17
PD 5500:2012 APPENDIX G 5/4/2019
STRESS EVALUATION PER G.2.3.5

IF NOZZLE ENTER 2.25,SUPPORT OR PAD 2 2.25
QUAD 1 QUAD 2 QUAD 3 QUAD 4
CIRCUMFERENTIAL STRESSES INSIDE OUTSIDE INSIDE OUTSIDE INSIDE OUTSIDE INSIDE OUTSIDE
MEMBRAIN COMPONENT(Np/t) DUE TO
RADIAL LOAD A-N/mm^2 -1.16 -1.16 -1.16 -1.16 -1.16 -1.16 -1.16 -1.16
CIRCUMFERENTIAL MOMENT E-N/mm^2 -4.21 -4.21 -4.21 -4.21 4.21 4.21 4.21 4.21
LONGITUDINAL MOMENT I-N/mm^2 -12.74 -12.74 12.74 12.74 12.74 12.74 -12.74 -12.74
SUB TOTAL LOCAL LOADS N/mm^2 -18.12 -18.12 7.37 7.37 15.80 15.80 -9.69 -9.69
MEMBRANE CONPONENT DUE TO PRESSURE 90.67 90.67 90.67 90.67 90.67 90.67 90.67 90.67
SUB TOTAL fpm-N/mm^2 72.55 72.55 98.04 98.04 106.46 106.46 80.98 80.98
BENDING COMPONENT (6Mp/t^2)
RADIAL LOAD B-N/mm^2 3.75 -3.75 3.75 -3.75 3.75 -3.75 3.75 -3.75
CIRCUMFERENTRIAL MOMENT(6F) F-N/mm^2 90.78 -90.78 90.78 -90.78 -90.78 90.78 -90.78 90.78
LONGITUDINAL MOMENT(6J) J-N/mm^2 14.57 -14.57 -14.57 14.57 -14.57 14.57 14.57 -14.57
SUB TOTAL (fpb) N/mm^2 109.10 -109.10 79.96 -79.96 -101.61 101.61 -72.47 72.47
TOTAL CIRC STRESS fp-N/mm^2 181.65 -36.55 177.99 18.08 4.85 208.07 8.51 153.44
LONGITUDINAL STRESSES
MEMBRANE COMPONENT (Nx/t)
RADIAL LOAD C-N/mm^2 -3.49 -3.49 -3.49 -3.49 -3.49 -3.49 -3.49 -3.49
CIRC MOMENT G-N/mm^2 -18.87 -18.87 -18.87 -18.87 18.87 18.87 18.87 18.87
LONGITUDINAL MOMENT K-N/mm^2 -10.09 -10.09 10.09 10.09 10.09 10.09 -10.09 -10.09
SUB TOTAL LOCAL LOADS N/mm^2 -32.45 -32.45 -12.27 -12.27 25.47 25.47 5.30 5.30
PRESSURE COMPONENT (fp) N/mm^2 45.33 45.33 45.33 45.33 45.33 45.33 45.33 45.33
SUB TOTAL fxm-N/mm^2 12.89 12.89 33.06 33.06 70.81 70.81 50.63 50.63
BENDING COMPONENT (6Mx/t^2)
RADIAL LOAD D-N/mm^2 1.75 -1.75 1.75 -1.75 1.75 -1.75 1.75 -1.75
CIRCUMFERENTRIAL MOMENT(6H) H-N/mm^2 24.96 -24.96 24.96 -24.96 24.96 -24.96 24.96 -24.96
LONGITUDINAL MOMENT(6L) L-N/mm^2 9.14 -9.14 -9.14 9.14 -9.14 9.14 9.14 -9.14
SUB TOTAL fxb N/mm^2 35.86 -35.86 17.57 -17.57 17.57 -17.57 35.86 -35.86
TOTAL LONGITUDINAL STRESS fx-N/mm^2 48.75 -22.97 50.63 15.49 88.38 53.24 86.49 14.78
SHEAR STRESSES
TOTAL SHEAR STRESS T-N/mm^2 3.37 3.37 3.37 3.37 3.37 3.37 3.37 3.37
STRESS INTENSITY CHECKS

(fp+fx+((fp-fx)^2+4TT^2)^.5)/2 f1-N/mm^2 181.74 -22.18 178.08 20.40 88.51 208.15 86.64 153.53
(fp+fx-((fp-fx)^2+4TT^2)^.5)/2 f2-N/mm^2 48.66 -37.34 50.54 13.17 4.72 53.16 8.37 14.69
f2-f1 N/mm^2 -133.08 -15.16 -127.54 -7.22 -83.80 -154.98 -78.27 -138.83
MAXIMUM STRESS INTENS(ABS VALUES) N/mm^2 181.74 37.34 178.08 20.40 88.51 208.15 86.64 153.53
CHECK THAT STRESS WITHIN LIMITS 2f N/mm^2 310.50
BUCKLING STRESS TO A3.3.3

CIRC (LOCAL LDS+BEND LDS IF LL COMPR) 90.98 -127.22 0.00 0.00 0.00 0.00 -82.16 62.78
LONG (LOCAL LDS+BEND LDS IF LL COMPR) 3.41 -68.31 5.30 -29.84 0.00 0.00 0.00 0.00
MAXIMUM BUCKLING STRESS 3.41 -127.22 0.00 -29.84 0.00 0.00 -82.16 0.00
CHECK THAT STRESS WITHIN LIMITS(.9Y) N/mm^2 234.00
MEMBRANE STRESS INTENSITY CHECK
(fpm+fxm+((fpm-fxm)^2+4T^2)^.5)/2 f1m 72.74 72.74 98.21 98.21 106.78 106.78 81.35 81.35
CHECK THAT STRESS WITHIN LIMITS(1.2f) N/mm^2 165.60
NZL LOAD N1 & N2

18
TEMA 2007 9TH ED. 5/4/2019
TEMA U TUBESHEET CALCULATION
SHELL DATA
DESIGN PRESSURE Ps - MPa 3.6

DESIGN TEMP T1 - °C 40
INSIDE DIA Ds - mm 482.6
DESIGN THICKNESS (EXCL CORROSS ALL) ed - mm 6.47
THICKNESS INCL CORROSSION ALLOW e - mm 12.7
CORROSION ALLOW eCs - mm 3
? TEMA SHELL CATEGORY C
TUBE DATA
DESIGN PRESSURE p2- MPa 3.6

DESIGN TEMP T1 - °C 40
? TUBE OUTSIDE DIA d - mm 114
CORROSION ALLOW eCt - mm 3
? TRIAL THICKNESS et - mm 4.5
RADIUS OF GYRATION OF TUBE
(0.25((d-eCt)^2+(d-2et+eCt)^2)^0.5) r - mm 38.72
? TUBE LENGTH L - mm 465
REFER FIG 3.9(10)
? TS TO 2ND SUPPORT a - mm 0
? U TO 2ND SUPPORT b - mm 0
? SUPPORT TO SUPPORT SPACING c - mm 0
? SUPPORT TO SUPPORT SPACING d - mm 0
BUCKLING LENGTH PER 3.9.5 Lk - mm 0
DENSITY OF FLUID Kg/m^3 0.62

WEIGHT PER UNIT LENGTH TUBE w-Kg/m 11.77
TUBE SHEET DATA
? GROOVING DEPTH FOR PARTITIONS eg - mm 0

CORROSION ALLOWANCE TUBE SIDE ets - mm 3
CORROSION ALLOWANCE SHELL SIDE ess - mm 3
? TUBE HOLE DIA dh - mm 62
? TUBE PITCH P - mm 165
? TUBE PATTERN FACT (TRIANG = 0.39, RECT = 0.32) c 0.39
GASKET MEAN DIAMETER G - mm 482.6
GASKET MEAN RADIUS b - mm 241.3
FLUID DIA TUBE SIDE D2 - mm 482.6
TUBE OUTER LIMIT CIRCLE Do - mm 469.6
LARGEST CENT TO CENT ROW DIST Ul - mm 165
NO TUBE HOLES Nt 7
? TUBE HOLE PATTERN ANGLE Ot - DEG 60
? DESIGN DIFFERENTIAL (INCL VACUMN) P - MPa 0.517
TUBESHEET 19
TEMA 2007 9TH ED. 5/4/2019
MATERIAL DATA
TUBESHEET
ELASTIC MODULOUS @DESIGN POINT E - MPa 200000
MAX ALLOWABLE STRESS @ DESIGN TEMP M S - MPa 138
YIELD FOR MATERIAL (SMYS) Y - MPa 260
RATIO YIELD TO ALLOWABLE STRESS s 1.88
LOWEST JOINT EFFICIENCY FOR SECTION E 1.00
SHELL
ELASTIC MODULOUS @DESIGN POINT Ec - MPa 200000
MAX ALLOWABLE STRESS @ DESIGN TEMP Sc - MPa 138
MINIMUM JOINT FACTOR El 1.00
RISERS
MATERIAL SELECTED SA-182 F 316L
MAX ALLOWABLE STRESS @ DESN TEMP Ss - MPa 115
MINIMUM JOINT FACTOR Es Es 1.00
NOTES
* ALLOWABLE STRESS TAKEN FROM ASME SECT. II PART D.
TUBE SHEET THICKNESS CALCULATION (TEMA METHOD)
LIGAMENT EFFICIENCY
n=1-0.907/(pitch/tube O.D)^2 (Triangular Pitch) 0.87
n=1-0.785/(pitch/tube O.D)^2 (Square Pitch)
MIN. T/SHEET THICKNESS EXCL. C.A t - mm 10.68
MIN. T/SHEET THICKNESS INCL. C.A t - mm 16.68
ACTUAL T/SHEET THICKNESS t - mm 19.05
T/SHEET THICKNESS USED t - mm 19.05
CHECK TUBESHEET THICKNESS OK
TUBESHEET 20
PROJECT NO. : 2485 INDEPENDENT TECHNOLOGY SD. BHD. REV.A
5/4/2019
WEIGHT CALCULATION
SHELL DIA mm 482.6

SHELL THICKNESS mm 12.7
SHELL SEAM/SEAM LENGTH mm 3185
HEAD DIA mm 482.6

HEAD THICKNESS mm 12.7
HEAD FLANGE LENGTH mm 50
SHELL WEIGHT kg 495

? CLOSURE WEIGHT kg 355
HEAD WEIGHT kg 33
? FLANGE WEIGHT kg 91
? SUPPORT WEIGHT kg 15.96
? SUM OTHER NOZZLES BITS kg 30

.
? TUBESHEET AND FITMENTS kg 27
? TUBE BUNDLE kg N/A
? FILTER RISER kg 35
EMPTY WEIGHT kg 1136
OPERATING LEVEL % 100.00%

SG FLUID 0.62
OPERATING VOLUME lt 624.76
WEIGHT OF CONTENTS - OPERATING 31.13

WEIGHT OF CONTENTS - HYDROTEST kg 624.76
HYDROTEST WEIGHT kg 1761
? SG METAL 7.87
FILTER ELEMENT kg 21
ALLOWANCCE FOR INSTRUMENTS AND ATTATCHMENTS (2%) kg 22.73
OPERATING WEIGHT kg 1211
WEIGHT 21
5/4/2019
LIFTING LUGS DESIGN

Calculation per PV Handbook, Eugene F. Megyesy, 11th Ed.
DESIGN DATA
? Weight of vessel W kg 1,136
? Safety factor Load case 1 n 2
? Design Load (P = n * W * g) P N 22,287
? Material of lif lugs, Load case 2 SA-516 GR 70

? Design Tensile Strength f MPa 138.00
? Specified Minimum Yield Strength Sy Mpa 260.00
? Min. Tensile Strength St Mpa 485.00
? Max. Allowable Stress Smax Mpa 138.00
? Lug Thickness used tLug mm 12.70
? Lifting lug width Width mm 120
? Lugs radius R mm 40
? Hole diameter D mm 30
? Distance from centre of Lifting hole L mm 80
? Fillet weld leg used w mm 10
SHACKLE SIZE/RATING (ref. from Crosby Shackle Catalog)

? Nominal Size in. 7/16"
? Working Load Limit tonnes 1-1/2
? Max. space for lug thickness A mm 19.05
? Pin diameter B mm 12.7
? Space of pin to shackle body C mm 42.93
LIFTING LUG SIZING (SINGLE LUG LIFTING)
Check for Shear Stress (Load Case 1 - Vertical Direction)

Allowable shear stress, (Ss = 0.4Sy) Ss Mpa 104.00
Calculated Lug thickness required, (t = P/(S.(R-D/2))) tr mm 8.57
Therefore, Lug thickness used is sufficient? YES/NO YES
Check for Pin Bearing Stress (Load Case 1 - Vertical Direction)

Allowable bearing stress, (SBearing = Ts) Mpa 485.00
Calculated bearing stress due to pin, (Spinbearing = P/(B*tLug)) Mpa 138.18
check if SBearing > Spinbearing , OK OK
Check for Tension Stress (Load Case 1 - Vertical Direction)

Allowable Tension Stress, (Ts = 0.6Sy) Ts Mpa 156
Area of tension, (At = (R-D/2)*tLug) At mm2 317.5
Calculated Max. tension stress, (Tmax = P/At) Tmax Mpa 70.20
check if Ts > Tmax-lug , OK OK
Check for Bending Stress (Load Case 2 - Horizontal Direction)

Allowable Bending Stress, (Bs = 0.66Sy) Bs Mpa 171.60
Maximum bending moment, (M = P.L) M Nmm 1782957.45
Moment of Inertia, (I = (tLug)(width)3/12) I mm4 1828800.00
? Distance from neutral axis, (y = 1/2.(width)) y mm 60
? Section Modulus, (Z = I / y) Z mm3 30480
? Calculated Max. Bending stress, (Sb = M / Z) Sb Mpa 58.50
check if Bs > Sb , OK OK
LIFTING LUG
22
5/4/2019
Size calculation of fillet weld, (From page 459, PV Handbook)
Tension Stress check (Load Case 1 - Vertical Direction)

Fillet weld length, (Lw =2.width+2.tLug+2.w) Lw mm 285.4
Max. Allowable load on weld, (from Pg. 449 of PV Handbook) fw Mpa 66.19
Load on fillet weld, (Ww= P/Lw) Ww N/mm 78.09
Calculated required fillet weld leg size, (wreq. = Ww/fw) wreq. mm 1.18
Therefore, weld size is sufficient? w > wreq. , OK OK
Shear Stress check (Load Case 2 - Horizontal Direction)

Section Modulus of weld,
2
(Sw = (width+w) /3+( tLug+w).(width+w)) (from page 460)Sw mm
2
8584.333333
Bending Force, (Wb = M/Sw = P.L/Sw) Wb N/mm 207.70
Shear force, (Ws = P/Lw) Ws N/mm 78.09
Resultant force, Wress = (Wb2 + Ws2)0.5 Wress N/mm 221.89
Max. Allowable load on weld, (from Pg. 449 of PV Handbook) fw Mpa 66.19
Calculated required fillet weld leg size, (wreq. = Ww/fw) wreq. mm 3.35
Therefore, weld size is sufficient? w > wreq. , OK OK
LIFTING LUG
23
5/4/2019
CALCULATION FOR BOLT, BASE RING AND SKIRT SUPPORT FOR VESSEL LOADINGS
Calculation per PV Handbook, Eugene F. Megyesy, 11th Ed.
DESIGN DATA
Diameter of anchor bolt circle (B.C.D) D m 0.610
Diameter of anchor bolt circle d mm 610
Ratio of modulus of elasticity of steel and concrete (from Table E of PV Handbook,
Pg. 80)
n 10
Allowable compressive strength of concrete fc Mpa 8.27
Base ring material SA-516 GR 70
Allowable stress value of base ring S Mpa 138
Allowable tensile stress of bolts Sa Mpa 124
Operating weight of vessel (worst case) W kg 1761.03
Total Moment for calculation from loading calc. M Nm 7280.22
Skirt outer diameter ODskirt mm 508.00
Base ring outer diameter ODbase mm 710.00
Base ring inner diameter IDbase mm 400.00
CALCULATIONS FOR BOLT & BASE RING per Pg. 80 & 81 of PV Handbook
Initial Assumption;
Width of base ring l mm 155.00
Compressive stress at the bolt circle fcb Mpa 4.14
Value of constant, k dimensionless [1/1+(Sa/n*fcb)] k 0.250
Values of constants as function of K from Table D;
Assigned k constant k 0.250
Cc 1.370
Ct 2.551
j 0.779
z 0.448
Check new fcb = fc*[2*k*d/(2*k*d+l)] fcb Mpa 5.486

fcb OK
Required area of anchor bolts [2*π*(12*M-W*z*d)/(Ct*Sa*j*d)] Bt mm2 3628.58
Number of bolts to be used (refer Table B, Pg. 77 of PV Handbook) 8

Required root area for one bolt mm2 453.57
Selected bolt size (From Table A, Pg. 77 of PV Handbook) M24
Tensile load on the anchor bolts [(M-WzD)/jD] Ft N 14307.88

Thickness of a ring which has an area equal to the area of anchor bolts (Bt/π*d) ts mm 1.89
Tensile stress in anchor bolts [Ft/(ts*r*Ct)] Sa Mpa 9.71
Compression load on the concrete (Ft+W) Fc N 12546.84
Width of the base ring (l-ts) l4 mm 153.11
Compressive stress in the concrete at the bolt circle [Fc/((l4+n*ts)*d/2*Cc)] fcb Mpa 0.175
SKIRT 24
5/4/2019
Checking value of k which was calculated with assumed values of fcb;

Value of constant, k dimensionless [1/1+(Sa/n*fcb)] k 0.152
Values of constants as function of K from Table D

Assigned k constant (Round to closest value) k 0.152
Cc 1.058
Ct 2.767
j 0.771
z 0.468
Tensile load on the anchor bolts [(M-WzD)/jD] Ft N 14405.18

Tensile stress in anchor bolts [Ft/(ts*r*Ct)] Sa Mpa 9.02
Compression load on the concrete (Ft+W) Fc N 12644.15
Compressive stress in the concrete at the bolt circle [Fc/((l4+n*ts)*d/2*Cc)] fcb MPa 0.23
Compressive stress in the anchor bolts: (n*fcb) Sa Mpa 2.28
Compressive stress in the concrete at the outer edge of the base ring:
[fcb*(2*k*d+l)/(2*k*d)]
fc Mpa 0.23
Base ring cantilever (inside or outside, whichever is greater) l1 mm 101.00
Required thickness of base ring without gusset plate [l1SQRT(3fc/S)] tB mm 7.12
Base Ring Thickness used Thk mm 25.4

Base Ring Thickness Used Check THICKNESS OK
CALCULATION FOR BENDING STRESS per Pg. 79 of PV Handbook
Check for bending stress on base ring;

Area within the skirt, (π*ODskirt2/4) As mm2 202682.992
Maximum compression: [12*M/As+W/Cs], Cs=π*ODskirt Pc Mpa 11.256
Area of base ring, [π/4*(ODbase2-IDbase2)] Ar mm2 270255.508
Check bearing stress: [Pc*Cs/AR], Cs=π*Odskirt, AR=π/4*(ODbase2-IDbase2) S1 Mpa 0.066
Check bending stress: [3*S1*l12/Thk2] < S S2 Mpa 40.150
Bending Stress Check OK/FAIL OK
CALCULATIONS FOR SKIRT SUPPORT THICKNESS per Pg. 76 and 459 of PV Handbook
Skirt material SA-516 GR 70

Skirt Support Thickness used Thk mm 12.7
Higher Design Strength at Design Temperature f MPa 138.00
Outside Diameter of Skirt (uncorroded) Do mm 508.00
Outside radius of skirt, [Do/2] R mm 254.00
Vessel weight during hydrotest W kg 1761.03
75% of wind loading moment - refer wind load calculation M Nm 5460.16
Weld/Ligament Joint Efficiency E 1.0
Skirt corrosion allowance c mm 3
For wind: Required thickness for skirt, [(12.M)/(R2.π.f.E)] t1 mm 2.34

For weight: Required thickness for skirt, [W/(Do.π.f.E)] t2 mm 0.08
Total Required Thickness for Skirt t1+t2+c mm 5.42

Skirt Support Thickness Used Check OK/FAIL OK
SKIRT 25
PROJECT nO. : 2485 INDEPENDENT TECHNOLOGY SDN. BHD. REV.A
ASME VIII DIV.1 2017 ED. 5/4/2019
LOADING CHECKLIST PER UG-22
CONSIDIRED :
UG-22(a) INTERNAL DESIGN PRESSURE YES
UG-22(a) EXTERNAL DESIGN PRESSURE NO
UG-22(b) WEIGHT OF THE VESSEL, NORMAL CONTENTS UNDER OPERATING OR TEST YES
CONDITIONS
UG-22(c) SUPERIMPOSED STATIC REACTIONS FROM WEIGHT OF ATTACHED
EQUIPMENTS (IF ANY) NOT APPLICABLE
UG-22(d) INTERNAL ATTACHMENTS YES
UG-22(d) VESSEL SUPPORTS YES
UG-22(e) CYCLIC AND DYNAMIC REACTIONS DUE TO PRESSURE OR THERMAL NOT APPLICABLE
VARIATIONS OR FROM EQUIPMENT MOUNTED ON VESSEL AND MECHANICAL
LOADING
UG-22(f) WIND, SNOW AND SEISMIC REACTIONS WHERE REQUIRED NOT APPLICABLE
UG-22(g) IMPACT REACATIONS SUCH AS THOSE DUE TO FLUID SHOCK NOT APPLICABLE
UG-22(h) TEMPERAATURE GRADIENTS AND DIFFERENTIAL THERMAL EXPANSION NOT APPLICABLE
UG-22(i) ABNORMAL PRESSURES, SUCH AS THOSE CASUED BY DEFLAGRATION NOT APPLICABLE
UG-22(j) TEST PRESSURE AND COINCIDENT STATIS HEAD ACTING DURING TEST NOT APPLICABLE
IMPACT TESTING REQUIREMENT PER UG-20
IMPACT TESTING IS NOT MANDATORY FOR PRESSURE VESSEL MATERIALS

THAT SATISFY ALL THE FOLLOWING
MATERIAL LIMITED TO P-NO 1 GR NO 1 OR 2 AND THICKNESS SHALL NOT

UG-20(f)(1) EXCEED 1/2" FOR MATERIALS LISTED IN CURVE A AND 1" FOR Y
MATERIALS LISTED IN CURVE B,C OR D IN UCS-66
UG-20(f)(2) VESSEL SHALL BE HYDROTESTED PER UG-99(b) OR (C ) Y
DESIGN TEMPERATURE NO WARMER THAN 345degC AND NO COLDER THAN -
UG-20(f)(3) Y
29degC
THERMAL MECHANICAL SHOCK LOADING ARE NOT A CONTROLLING DESIGN
UG-20(f)(4) Y
REQUIREMENT
UG-20(f)(5) CYCLICAL LOADING IS NOT A CONTROLLING DESIGN REQUIREMENT Y
THEREFOR, IMPACT TESTING IS NOT REQUIRED
UG-20 & UG-22 26

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INDEPENDENT INDEPENDENT TECHNOLOGY SDN. BHD.

PROJECT : SABAH ELECTRICITY

CLIENT : AIE ENGINEERING (M) SDN. BHD. (AESB)

EQUIPMENT : GAS FILTER COALESCER

ITSB JOB NO : 2485

ITEM TAG NO : V-100-A&B

DESCRIPTION : VESSEL CALCULATION

APPLICABLE CODE: ASME SECT. VIII DIV.1 2017 ED.

ITSB DOC. NO : 2485-VESS CALC-V100-A&B

Rev. Date Description Prepared by Checked Approved

A 5-APR-2019 ISSUED FOR REVIEW & COMMENT HAFIZ HAIRI

DESIGN PRESSURE INTERNAL P - MPa 3.600

INSIDE DIA Di - mm 482.60

FLUID CONTAINED HYDROCARBON GAS

STIFFENER SPACING FOR VAC CALC L - mm 3225

ESTIMATED EMPTY WEIGHT We - kg 1136

SKIRT HEIGHT h - mm 450

LOADINGS PER NZS 4203

VESS & NZL CALC.

HYDROTEST CALCULATION: per UG-99

FLANGE RATING CHECK: per ASME/ANSI B16.5

MAWP is taken same as design pressure BarG 36

IMPACT TESTING REQUIREMENT

1" FOR MATERIALS IN CURVE B, C, OR D OF UCS 66

THEREFORE, IMPACT TESTING REQUIREMENT NOT REQUIRED

VESS & NZL CALC.

DESIGN SHELL INTERNAL PRESSURE

ALLOWABLE PRESSURE CHECK PER UG-27-(c-1)

PRESS CONTAIN PER UG-27-(c-1 &2)

LONGITUDINAL STRESS DUE TO BENDING + PRESSURE

CALC MIN. THICKNESS (GREATEST OF tl,tp) t - mm 6.47

? TRIAL THK FOR COMP. STRESS Tt - mm 6.47

? ALLOWABLE COMPRESSIVE STRESS PER SAME II - D B - PSI 20000

COMPRESSIVE STRESSES DUE TO BENDING, PRESSURE

IS TRIAL THK ADEQUATE? OK

MIN CALC THICKNESS (MAX t ABOVE) t - mm 6.47

DESIGN SHELL THICKNESS (MAX PRESS,VAC) t - mm 6.47

CHECK SUFFICIENT OF SHELL THICKNESS USED (ea > th) OK

DESIGN HEAD INTERNAL PRESSURE

? HEAD THICKNESS USED PIPE SCHEDULE YES/NO NO

CHECK SUFFICIENT OF HEAD THICKNESS USED (ea > th) OK

SKIRT THICKNESS TO BE USED mm 12.7

FORMING STRAINS CALCULATION (ELONGATION PRECENTAGE) SHELL HEAD

SHELL THICKNESS TO BE USED t - mm 12.7

CYLINDER FORMED PLATE

CHECK ELONGATION PERCENTAGE PER UCS-79, Ɛf > 5% YES/NO NO

HEAD FORMED PLATE

CHECK ELONGATION PERCENTAGE PER UCS-79, Ɛf > 5% YES/NO NO

VESS & NZL CALC.

DESIGN SHELL EXTERNAL PRESSURE N/A

? ASSUMED THICKNESS EXCL CORROSION ALLOWANCE t-mm 6.35

CHECK FOR COMBINED STRESSES LONGITUDINAL LOADS

CALC THICK EXT PRESS (MAX tl, t+tc) t - mm 9.35

DESIGN HEAD EXTERNAL PRESSURE

THICKNESS CALC PER UG33-1(a):

THICKNESS CALC PER UG33-1(a):

VESS & NZL CALC.

SHELL NOZZLE DESIGN

SHELL WALL THICKNESS REQUIRED tr - mm 6.47

HEAD WALL THICKNESS REQUIRED t-mm te - mm 6.39

SKIRT THICKNESS TO BE USED mm 12.70

FOR NOZZLE N3 A/B, N4, N5, N6, N7 A/B/C/D & N10A/B :

VESS & NZL CALC.