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Wear 382–383 (2017) 1–7

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Wear
journal homepage: www.elsevier.com/locate/wear

Durability of epoxy-bonded TiO2-modified aggregate as a photocatalytic MARK


coating layer for asphalt pavement under vehicle tire polishing

D. Wanga,d, Z. Lengb, , H. Yub, M. Hübenc, J. Kollmanna, M. Oesera,d
a
Institute of Highway Engineering Aachen, RWTH Aachen, Germany
b
Department of Civil and Environmental Engineering, Hong Kong Polytechnic University, Hong Kong
c
Fraunhofer-Institute for Molecular Biology and Applied Ecology, Germany
d
Sino-European Research Center for Advanced Transportation Infrastructure Technology, Würselen, Germany

A R T I C L E I N F O A B S T R A C T

Keywords: A new approach to construct photocatalytic air-purifying asphalt pavements coated with TiO2 modified
Epoxy-bonded aggregate aggregate was developed and its feasibility and performance were evaluated. Two methods, namely the surface
Photocatalytic asphalt pavement coating and pore filling methods, were adopted to produce the TiO2 modified aggregate. Their photocatalytic
Titanium dioxide (TiO2) efficiency and mechanical performance under vehicle tire polishing, applied by an Aachen Polishing Machine
Wearing resistance
(APM), were investigated and compared. Results indicated that it is feasible to build durable photocatalytic
pavement using the new approach and material spreading process reported in this study. Both TiO2 modification
methods provided the spreading aggregate with excellent and comparable NO degradation rates before
polishing; however, the pore filling method provided better long-term NO degradation efficiency. The spreading
aggregate modified by either method showed excellent long-term skid resistance and surface texture properties
after vehicle tire polishing.

1. Introduction To achieve satisfactory air-purifying performance, TiO2 particles


should be exposed to UV light and in direct contact with NOX
Roadside air pollution caused by automobile exhausts is a serious pollutants. Correspondingly, it is important for the coating materials
environmental concern, especially in high population-density cities. of photocatalytic pavements to have sufficient contact area among TiO2
Nitrogen oxides (NOX), one of the most hazardous components in particles, pollutants and sunlight and to have sufficient resistance
vehicle emission, are harmful to both the atmospheric environment and against vehicle tire polishing. In addition, it is necessary to ensure that
human health. Conventionally, various measures such as using cleaner the incorporation of TiO2 particles does not compromise the original
fuel and installing gas-cleaning equipment in vehicle exhaust systems mechanical performance of pavements, such as skid resistance and
have been implemented to counteract this issue by reducing the other mechanical properties related to wear due to traffic.
emissions from vehicle. Recently, studies have been conducted on Currently, different methods have been attempted to apply TiO2
photocatalytic pavements which can assist in the degradation of NOx particles onto both asphalt and concrete pavements, such as: a) mixing
into harmless substances [1–3]. The air-purifying function of photo- TiO2 with water solution or asphalt emulsion and then spraying them
catalytic pavements is achieved by incorporating or coating the onto road surface [3,8], b) Using nano-TiO2 particles as asphalt
pavement with catalysts, in most cases titanium dioxide (TiO2), which modifier [9–11], c) incorporating TiO2 to crumb rubber surface and
are capable of degrading nitric oxide (NO) and nitrogen dioxide (NO2) then spraying the TiO2-crumb rubber mixture onto pavement surface
under ultraviolet (UV) irradiation [2–5]. Before being applied in during the construction process [12], and d) coating asphalt pavement
photocatalytic pavement, TiO2 had been used as a self-cleansing surface with asphalt emulsion containing micro pores embedded with
material in many fields due to its air purifying function [6,7]. Under nano-TiO2 particles [13]. However, so far none of abovementioned
UV irradiation, TiO2 generates powerful oxidizing agents, which have methods provide sufficient NOX removal efficiency and durability
the strong capability of oxidizing NOX to nitric acid (HNO3), which is allowing for a wider practical application.
the final product of the degradation process. Trace amounts of HNO3 In Germany, the process of bonding spreading aggregate to pave-
have limited effects on the pavement performance, and can be easily ment surfaces with epoxy has been used as an effective surface
washed away by rainwater [4,6,7]. treatment method to enhance smoothness, improve friction, and reduce


Corresponding author.

http://dx.doi.org/10.1016/j.wear.2017.04.004
Received 18 October 2016; Received in revised form 31 March 2017; Accepted 3 April 2017
Available online 05 April 2017
0043-1648/ © 2017 Elsevier B.V. All rights reserved.
D. Wang et al. Wear 382–383 (2017) 1–7

was first submerged in a 4 M% TiO2 cement suspension below atmo-


spheric pressure for one hour to allow TiO2 cement to penetrate into the
surface pores of the aggregate. Before complete curing of the cement
mortar, the excessive cement was manually removed from the aggre-
gate surfaces by means of brushes, after which the aggregate was oven
dried at 105 °C to constant mass.
Fig. 1. Surface treatment of asphalt pavement with epoxy-bound spreading material. The different methods underwent systematic investigations with
regard to their mechanical strength, polishing resistance and wear/
tyre-road noise of pavements (Fig. 1) [14]. Inspired by this treatment abrasion resistance, confirming that the modified aggregate complies
method, this study aims to develop a new method to construct with the respective requirements as shown in Table 2. The impact
photocatalytic pavements by incorporating TiO2 particles into the crushing tests applies a defined crushing energy onto the unbound
spreading aggregate. As this form of modification consists of applying aggregate, after which the sample is passed through five sieves with
TiO2 modified material onto existing pavement surfaces, it is of upmost defined mesh sizes. The percentage value remaining on each mesh is
importance to systematically evaluate the durability of spreading calculated, and the impact crushing value is calculated as the average
materials in terms of both photocatalytic functionality and mechanical value remaining on each mesh. The impact crushing value should be
properties under tire polishing. To achieve this objective, TiO2 modified below the threshold value of 18. The polished stone value (PSV)
aggregates were prepared with two different processes, namely the represents the polishing resistance of aggregate and is required to be
surface coating method and the void filling method. The TiO2 modified higher than 51. The chipping due to freeze-thaw-cycles (FTCs) repre-
aggregates were then bonded onto asphalt pavement surface to provide sents the resistance of aggregate towards freeze-thaw-cycles. After ten
the photocatalytic functionality in addition to other functions, such as FTCs, the mass loss is recorded and is required to be below 1 M% (F1).
skid resistance. Since there is no direct contact between TiO2 and
asphalt in these two methods, the asphalt surface is protected from the 2.2.2. Coating asphalt pavement with TiO2 modified aggregate
photocatalytic processes. Moreover, high durability of photocatalytic After the TiO2 modified aggregates were prepared, they were
function is expected, because TiO2 particles in the aggregate may keep bonded onto asphalt pavement surface with epoxy as a coating layer.
rising even the aggregate particles are polished. To quantify the A test section was designed and constructed at the Institute of Highway
durability and polishing resistance of the photocatalytic TiO2 modified Engineering at Aachen, Germany, with a small-scale paver and a rolling
aggregate layer, a unique custom-designed Aachen Polishing Machine compactor, as shown in Fig. 3. The surface of the asphalt pavement was
(APM) was applied to simulate the polishing effect of vehicle tires in the first coated with epoxy resin, and then the TiO2-modified aggregate,
laboratory. Both the NOx removal efficiencies and the skid resistances 2–5 mm in size, was spread and compacted on top of it. The amount of
of the photocatalytic pavements prepared with the new approach epoxy was controlled so that it could embed half of the diameter of the
before and after APM polishing were measured to evaluate and largest TiO2-modified aggregate. Finally, the excessive loose aggregate
compare the performances of two methods to modify aggregate with was cleaned using a broom after the epoxy resin hardened. The whole
TiO2. process of coating asphalt pavement with TiO2 modified aggregate is
illustrated in Fig. 4.
2. Materials and testing program
2.3. Testing program
2.1. Photocatalyst
2.3.1. NOx degradation efficiency
The photocatalytic efficiency of TiO2 containing materials is To measure the NOx degradation efficiency, the custom-designed
dependent on various factors, such as TiO2 content, UV irradiation testing system as shown in Fig. 5 was used, and the dimensions of the
intensity, and TiO2 type. In this study, an anatase type TiO2, labelled as testing samples were 10 cm×5 cm×1 cm [17]. As aforementioned, the
VU7, was used, because previous studies have shown that VU7 provided NOx degradation efficiency of TiO2 is dependent on the test conditions
the highest NO-decomposition rate among various common types of and might be affected by various factors. For example, one previous
TiO2 available in Germany [15,16]. Table 1 shows the basic properties study which used the same type of TiO2, VU7, in paving blocks
of VU7. investigated the effects of UV intensity, wind speed, and humidity on
the NOx degradation efficiency of the paving blocks [18]. It was found
that the NOx degradation efficiency increases with the increase of UV
2.2. Test sample preparation
intensity and wind speed. In general, higher humidity led to lower NOx
degradation efficiency. But the decrease in NOx degradation efficiency
2.2.1. Preparation of TiO2 modified aggregate
was not significant when the humidity was lower than 60%, and
In this study, the photocatalytic coating layer was prepared by
became significantly faster when the humidity was above 60%. As a
spreading TiO2-modified aggregate onto a thin layer of epoxy resin at
result, it was recommended to control the humidity for laboratory NOx
asphalt pavement surface. As Fig. 2 shows, two methods were adopted
degradation efficiency tests within the range of 50% to 60%. To ensure
to prepare the TiO2 modified aggregate, namely the surface coating
that the NOx degradation efficiency test results conducted by different
method and pore filling method. In the surface coating method, the neat
researchers are comparable, ISO 22197-1 has been developed, which
aggregate is mixed with cement, water and 4 M% TiO2 in a rotating
specifies the standard test conditions and procedure, which have been
drum, leading to aggregate coated with TiO2-cement film. In the pore
followed in this study as described in the following paragraphs.
filling method, a porous aggregate, basalt lava, which has a void
All test samples were first cleaned by a brush with water. Then they
content of approximately 25 vol%, was used. The basal lava aggregate
were slowly shaken in ultra-high quality (UHQ) water for 1 h while
being irradiated at an intensity of 700 W/m2. After that, they were
Table 1
Basic properties of the selected TiO2. dried at 60 °C for 1 h, and stored in a dehydrator for testing.
A xenon-lamp was used to irradiate the sample placed in the testing
Label Mineralogical type Grain size Surface area pH TiO2 content chamber. As Fig. 6 shows, the radiant energy was 304 W/m2 within the
(nm) (BET) (m2/g) (M%) wavelength range relevant to the photocatalysis (300–400 nm). Such
VU7 Anatase 15 90 1.5 99 radiation intensity was selected because it is close to the sun radiation
intensity at mid-latitudes. When the test started, a moisturized mixture

2
D. Wang et al. Wear 382–383 (2017) 1–7

(a) (b)
Fig. 2. TiO2 modified aggregate prepared by means of: (a) coating method; (b) filling method.

Table 2 applies shear loading to the test plates with real tires. The test plates are
Mechanical properties of spreading material and requirements. fixed on a sled which moves horizontally during testing, while the two
polishing tires rotate around the vertical axis at the same time, causing
Requirements Surface coating Pore filling
method method
superimposed load to the test plates. 200 kg loads are applied to the
tires with a tire pressure of 0.2 MPa. The movement of the sled and the
Impact crushing according to EN 1097-2 11.5 17.8 rotations of the tires are designed in a way so that the entire test plate
(reference value: SZ18) surface is subjected to equal polishing effect. In addition, quartz powder
Polished stone value (PSV) according to 58 55
EN 1097-8
is applied during the tests as a polishing agent together with water [19].
(reference value: 51) The test plates were subjected to a polishing period of 300 min in this
Chipping after freeze-thaw-cycling F1 F1 study, because the previous studies indicated that after 300 min of
according to EN 1367-1 polishing, the test samples would reach equilibrium, and it was found
(Reference value: F1)
that 300 min of APM polishing corresponded to the cumulative loading
of traffic over 8–5 years [20,21].
of synthetic air and NO was injected into the testing chamber at a rate
of 1 L/min, while the amount of NO regulated at 1 ppm. During the 2.3.3. Surface characteristics of aggregate coating layer
tests, the relative humidity and the temperature of the chamber were In addition to the NO degradation efficiency, the following surface
controlled between 50 and 60% and between 25 and 30 °C, respec- characteristics were quantified before and after the APM polishing:
tively. The NO content in the outflow gas mixture was measured
continuously, based on which the NO degradation efficiency was 1) Skid resistance: the pendulum test (SRT) was conducted in accor-
determined. dance with EN 13036-4 to measure the skid resistance (Fig. 8a);
2) Dynamic skid resistance: the Wehner/Schulze (PWS) test was
2.3.2. Simulation of vehicle tire polishing conducted 60kmin accordance with EN12697-49 (Fig. 8b);
For the spreading materials used in the coating layer, it is important 3) Macro-surface texture/ horizontal drainage capability: the outflow
to ensure their durability in terms of both mechanical properties and test was conducted in accordance with EN 13036-3 (Fig. 8c).
photocatalytic function under vehicle tire polishing. To assess the
durability of the spreading materials, 225 mm-diameter cores were 3. Result analysis and discussion
extracted from the test section described in Section 2.2.2, and then
subjected to the polishing load applied by APM. All core samples were 3.1. NO degradation efficiency
polished for 300 min, which corresponds to the cumulative loading of
traffic over 8–15 years. Fig. 9 presents the decomposing rates of NO for typical samples
As Fig. 7 shows, APM is an accelerated polishing machine, which prepared by the surface coating and pore filling methods before

Fig. 3. Asphalt mixture paving of test section: (a) test section before asphalt paving; (b) paving of asphalt mixture; (c) compaction of asphalt mixture.

3
D. Wang et al. Wear 382–383 (2017) 1–7

Fig. 4. Application of the epoxy resin and spreading material: (a) application of epoxy resin; (b) application of spreading materials and removal of excess aggregate; (c) final asphalt
pavement surface treated with spreading material.

polishing. As it shows, initially the NO decomposition rate was zero and


it increased sharply after UV irradiation was applied to the test sample.
After around 10 min, an equilibrium state was reached inside the
chamber, with an NO degradation rate of approximately 41.5% for both
samples. It is evident that without tire polishing, both methods were
effective in degrading NO, and the difference in NO degradation
efficiency between the two modification methods is very minor.

3.2. Durability/polishing resistance of photocatalytic properties

The NO decomposition test results of the samples after polishing are


shown in Fig. 10. As expected, regardless of the TiO2 modification
methods, the 300-min APM polishing significantly reduced the NO-
decomposition rates of both samples. For the samples prepared with the
surface coating method and the pore filling methods, the NO decom-
position rates dropped to approximately 10% and 15% respectively Fig. 6. Spectral power distribution of the xenon-lamp light.

after polishing. The reduction is mainly due to the fact that continuous
polishing removed part of the active TiO2-modified mortar at the top NO-emissions from traffic by 10–15% under the most unfavourable
surface of the aggregate. Between the two methods, the pore filling polishing circumstances, which can already make significant contribu-
method exhibited a NO-decomposition rate 50% higher than that of the tion to the roadside air quality improvement and emission control.
surface coating method. The microscopies of the TiO2 modified
aggregates after polishing (Fig. 11 and Fig. 12) clearly show that there 3.3. Durability of mechanical properties
were many residual TiO2 particles embedded in the pores of the
polished basalt lava, which were not affected by the tyre polishing. In addition to the NO decomposition efficiency, it is important to
These embedded TiO2 particles contribute to the increased durability of ensure the durability of the mechanical performance of the spreading
the photocatalytic performance of the TiO2 modified aggregate pre- aggregate.
pared with the pore filling method. Skid resistance tests were conducted on the modified spreading
It is worth noting that 4 M% TiO2 content was used in this study for material to ensure that safety in traffic is not compromised after the
all cement mortars. Previous studies conducted by the researchers of polishing process. However, the high abrasiveness of the spreading
this study have shown that an increased content of the TiO2 to 7 or material prevented measurements with the SRT as well as the PWS as it
10 M% may further increase the NO-decomposition rates, while main- severely wears and even damages the rubber on the measuring devices.
taining satisfactory mechanical performance of the aggregate [15]. This The polishing process removes ragged edges and protrusions and
study has shown that applying spreading aggregate modified with consequently smoothens the micro texture leading to a decreased skid
cement mortar containing 4 M% TiO2 is capable of reducing the total resistance.

Fig. 5. Measurement of NO degradation efficiency: (a) Sunset radiation apparatus and Horibo NO analyzer; (b) test specimen (10 cm×5 cm×1 cm).

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D. Wang et al. Wear 382–383 (2017) 1–7

Fig. 7. Aachen polishing machine (APM).

Fig. 8. Tests to measure surface characteristics of asphalt pavements with epoxy-bonded spreading material: (a) pendulum test; (b) W/S test; (c) outflow test.

50 As Table 3 shows, after the polishing under the most unfavourable


circumstances, the SRT and PWS values of the samples prepared with
40 both modification methods exceed the minimum threshold values
NO-degradation [%]

specified in the regulation of the German Road and Transportation


30 Research Association [22,23], indicating durable and satisfactory skid
resistance of the testing samples. These two tests represent the skid
20 resistances of a testing surface at relatively low vehicle speed (approxi-
Surface Coating Method mately 10 km/h) and high vehicle speed (60 km/h), respectively. The
10 outflow test results show that the outflow times of samples prepared
Pore Filling Method
with both methods are 1 s, which is far below the maximum value of
0 30 s [22], implying sufficient surface texture depth after polishing. In
0 10 20 30 40 50 60 summary, the post-polishing test results indicated that the spreading
Irradiation duration [min] aggregate modified by both the surface coating and pore filling methods
Fig. 9. Reduction of nitric oxide before simulated polishing. have excellent mechanical durability in terms of both skid resistance
and surface texture depth.

50
4. Conclusions
Surface Coating Method

40
Within the scope of this study, a new method to construct photo-
NO-degradation [%]

Pore Filling Method


catalytic air-purifying asphalt pavements coated with TiO2 modified
aggregate was developed and its feasibility and performance were
30
evaluated. Two methods, namely the surface coating and pore filling
methods, were adopted to modify aggregate, and their durability
20
performances in terms of both photocatalytic efficiency and mechanical
performance under vehicle tire polishing were investigated and com-
10
pared. The following points summarize the major findings of this study:

0
0 10 20 30 40 50 60 • It is feasible to build durable photocatalytic pavement with the
Irradiation duration [min] developed method and designed spreading material in this study.

Fig. 10. Reduction of nitric oxide after polishing.


• Both TiO modification methods, i.e., the surface coating method
2
and pore filling method, provided spreading aggregate with ex-

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D. Wang et al. Wear 382–383 (2017) 1–7

Fig. 11. Polishing effect on TiO2 modified aggregate (surface coating method): before (left) and after (right) polishing.

Fig. 12. Polishing effect on TiO2 modified aggregate (pore filling method): before (left) and after (right) polishing.

Acknowledgement
Table 3
Results of pendulum test, W/S test, and outflow test after 300-min polishing. The work underlying this project was carried out under FE 09.0146/
2010/HRB on behalf of the Federal Ministry of Transport and Digital
Requirements Surface coating method Pore filling method
Infrastructure in Germany, represented by the Federal Highway
Pendulum test (SRT) 65.4 ( ± 0.3) 68.8 ( ± 0.7) Research Institute. The funding support of the Germany/Hong Kong
(> 65) Joint Research Scheme (G-PolyU506/15) is also highly appreciated.
Wehner/schulze (PWS) 0.491 0.493
(> 0.45)
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