WORKSHOP MANUAL

KUBOTA DUMPER

KC250H/HR

Code No. 97899-61750

 Contents

1. Introduction ......................................................... 1
1.1 Purpose of This Manual...................................................................... 1
1.2 Composition of This Manual ............................................................... 1
1.3 Notice to the Technician ..................................................................... 2

2. Service Data......................................................... 3
2.1 Component Names and Functions ..................................................... 3
2.2 Product Specifications ........................................................................ 5
2.2.1 Specifications of this Product ....................................................................... 5
2.2.2 Details of Tool Bag ....................................................................................... 8
2.2.3 Stroke and Operating Force of Controls....................................................... 8
2.2.4 Cylinder Speed ............................................................................................. 8
2.2.5 Falling Rate .................................................................................................. 8
2.3 Serial Number Position ....................................................................... 9
2.3.1 Product Model and Production Number ....................................................... 9
2.3.2 Engine Model Number.................................................................................. 9
2.4 Torque Settings for Fasteners .......................................................... 10
2.4.1 Standard Torque Settings for Hex Head Bolts and Nuts ............................ 10
2.4.2 Standard Torque Settings for Flange Bolts and Nuts ................................. 11
2.4.3 Standard Torque Settings for Hydraulic Hose Joints.................................. 11
2.4.4 Specific Fastening Requirements............................................................... 12
 2.5 Fuel, Lubricant, and Cooling Water Chart ........................................ 12
2.6 Consumables (Replacement Parts) Chart ........................................ 13

3. Safety Covers .................................................... 14

3.1 Removing Safety Covers .................................................................. 14

4. Engine ................................................................ 16
4.1 Removing Engine ............................................................................. 16

5. Driveline and Chassis....................................... 17

5.1 Driveline Mechanism ........................................................................ 17
5.2 Chassis Mechanism ......................................................................... 18
5.3 Parts Diagrams and Summaries of Assembly and Adjustment ........ 18
5.3.1 Idler............................................................................................................. 18
5.3.2 Roller A (mobile roller) ................................................................................ 19
5.3.3 Roller B (fixed roller)................................................................................... 20
5.3.4 Upper roller (carrier roller) .......................................................................... 21
5.3.5 Track Tension Adjuster............................................................................... 22
5.3.6 Tips for Track Tension Adjustment ............................................................. 23
5.3.7 Rubber track ............................................................................................... 23
5.4 Maintenance Standard of the Parts .................................................. 24
5.4.1 Idler............................................................................................................. 24
5.4.2 Roller A (Mobile Roller)/Roller B (Fixed Roller) .......................................... 24
5.4.3 Upper Roller ............................................................................................... 25
5.4.4 Sprocket ..................................................................................................... 25
5.4.5 Rubber Track.............................................................................................. 25
6. Steering System ................................................ 26
6.1 Steering System Diagram................................................................. 26
6.2 Adjustment of the Steering System .................................................. 27
6.2.1 Neutrality Adjustment ................................................................................. 27
6.2.2 6.2.2 Linearity Adjustment .......................................................................... 27

7. Vessel................................................................. 29
7.1 Tail Gate Closing Mechanism........................................................... 29

8. Electrical Equipment......................................... 30
8.1 Electrical Diagram ............................................................................ 30
8.2 Tips for Mechanism, Functions, and Maintenance ........................... 32
8.2.1 Indicator...................................................................................................... 32
8.2.2 Fuel Level Sensor....................................................................................... 33
8.2.3 Ignition switch ............................................................................................. 33
8.2.4 Switch (Parking Brake, High/Low Speed, Light)......................................... 33
8.2.5 Horn Switch ................................................................................................ 34
8.2.6 Relay .......................................................................................................... 34
8.3 Tips for Operational Confirmation..................................................... 36

9. Hydraulic Equipment ........................................ 37

9.1 Circuit Diagram ................................................................................. 37
9.1.1 One-way Dump Model................................................................................ 37
9.1.2 Turn & Dump Model .................................................................................. 38
9.2 Mechanism, Function, and Specification .......................................... 39
9.2.1 HST Pump .................................................................................................. 39
9.2.2 HST Motor (Traveling Motor)...................................................................... 40
 9.2.3 Control Valve .............................................................................................. 41
9.2.4 Solenoid Valve............................................................................................ 42
9.3 Tips and Maintenance Standards for HST Circuit ............................ 43
9.3.1 Pressure Setting Standards........................................................................ 43
9.3.2 Neutrality adjustment.................................................................................. 44
9.4 Towing .............................................................................................. 46

10. Troubleshooting ............................................. 47

10.1 The Engine does not Start .............................................................. 47
10.2 Vehicle does not Move with Lever Engagedand Parking Brake
Unhitched. .............................................................................................. 48
10.3 Lever Response is Slow. ............................................................... 49
10.4 Unable to Make a Pivot Turn (Unable to Lock One Track). ............ 49
10.5 Unable to Travel Straight. .............................................................. 50
10.6 Unable to Turn to Either Side. ........................................................ 50
1 Introduction
1. Introduction
1.1 Purpose of This Manual
The purpose of this manual is to provide the technician with detailed information so that they will
know the structure and proper method of servicing concerning this machine.
This manual has been prepared for people who are familiar with how to operate and control this
machine.

1.2 Composition of This Manual

This manual gives information by dividing it into the following chapters:

1. Introduction
This Chapter describes the purpose and formation of this manual and information and data
necessary for the maintenance of this vehicle.

2. Service Data
This Chapter describes the names and functions of the parts, specification, and product
number position of this vehicle.

3. Removal and Installation of Covers

This Chapter describes the formation of the safety covers installed in this vehicle.

4. Engine
This Chapter describes the information on the dismounting of the engine.

5. Driveline and Chassis

This Chapter describes the information on the structure and maintenance (disassembly,
reassembly, adjustment) of the driveline and chassis.

6. Steering System
This Chapter describes the information on the maintenance (adjustments) of the steering
system.

7. Vessel
This Chapter describes the information on the structure and maintenance (disassembly,
reassembly, adjustment) of the vessel.

8. Electrical Equipment
This Chapter describes the information on the electrical parts.

9. Hydraulic Equipment
This Chapter describes the information on the structure and maintenance (disassembly,
reassembly, adjustment) of the parts of the hydraulic devices.

10. Troubleshooting
This Chapter describes the causes of troubles and remedial measures for each trouble.

-1-
 Introduction 1
1.3 Notice to the Technician
This manual explains the "structure" of this product and "procedure for assembling" it. Please
read this "service manual" carefully so that you will perform proper servicing, before carrying out
any servicing.

The technician must know that this machine can be potentially

dangerous. Always follow the instructions in this manual when
operating or inspecting the machine.

This manual has been prepared for people who are familiar
with how to operate and use this machine. Before reading this
manual, be sure to read the OPERATOR'S MANUAL
(52345101000) to familiarize yourself with how to operate and
control this machine.

It is illegal to operate this machine on public roads and roads

which are regarded as public roads. Kubota Corporation. will
not assume responsibility for any accidents and violations at-
tributable to operation of this machine on such roads.

Do not modify the machine and do not operate when safety

covers, etc. are removed. Also, do not use this machine for
purposes other than operation.

-2-
2 Service Data
2. Service Data
2.1 Component Names and Functions

Seat

Tail gate

Idler
Head lamp

Upper roller

Track Sprocket Roller Roller bracket

High/low speed
selector switch

Parking brake switch

Lamp switch
Accelerator lever Horn button

Ignition switch
One-way Dump Model

Turn lever
Lock plate
Steering lever

Turn lever Turn & Dump Model

Dump lever

Lock plate

Fuel gauge Hour meter

Cooling water tem-

Engine oil lamp perature lamp Charge lamp Parking brake lamp

-3-
 Service Data 2
Accelerator lever . . . . . . . . . . . . Increases and decreases the engine revolutions.
Ignition switch . . . . . . . . . . . . . . Starts and stops the engine and used for glow. Turning the key to
the “ | ” position breaks the electrical circuit of the truck.
Parking brake switch . . . . . . . . Parks the truck. When the switch is at “P” position, the truck does
not move if you move the steering lever. The switch should be
placed at “P” position when you start the engine.
High/low speed selector switch. Switches the speed (high or low).
Light switch . . . . . . . . . . . . . . . . Turns on the head lamp.
Horn button . . . . . . . . . . . . . . . . Sounds the horn.
Dump lever . . . . . . . . . . . . . . . . Lifts or lowers the vessel.
Turn lever . . . . . . . . . . . . . . . . . Rotates the vessel (for the turn & dump model).
Lock plate . . . . . . . . . . . . . . . . . Locks the dump and turn levers.
Steering lever . . . . . . . . . . . . . . Switches the traveling direction (forward or backward) and rotates
the truck.
Fuel gauge . . . . . . . . . . . . . . . . Indicates how much the fuel is left.
Hour meter . . . . . . . . . . . . . . . . Indicates the accumulated operation hours of the machine by
0.1 hour units.
Engine oil lamp . . . . . . . . . . . . . Turns on during ignition and when engine oil pressure is too low.
Coolant temperature lamp . . . . Turns on when the engine coolant temperature is too high.
Charge lamp . . . . . . . . . . . . . . . Turns on when battery is sufficiently charged.
Parking brake lamp . . . . . . . . . . Turns on when the parking brake switch is at “P” position.

-4-
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING

NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
2 Service Data
2.2 Product Specifications
2.2.1 Specifications of this Product

KC250H KC250HR
Machine model, type
One-way Dump Turn & Dump
Mass in working order kg 2,230 2,430
Weight

Max. Payload kgf 2,500

payload*1
Payload

Struck m³ 0.89 1.03

1 m³ 1.26 1.40
Heaped payload*
Low km/h 0 - 6.0
Velocity
High km/h 0 - 11.0
Empty degree 30
Gradability
Loaded degree 15
Performance

Front degree 30
Rear degree 30
Stability
Left degree 25
Right degree 25
Ground Empty kPa (kgf/cm²) 24.7 (0.25) 26.9 (0.26)
Pressure Loaded kPa (kgf/cm²) 51.6 (0.52) 53.8 (0.54)
Vessel dump degree degree 60 85
Lenght mm 3280 3650
Width mm 1775
Height mm 2370
Ground clearance mm 295
Ground contact length mm 1960
Size

Track length mm 1230

Track width mm 3456
Length (inner) mm 1315 1340
Vessel Width (inner) mm 890
Depth - 495
Model - Kubota V2203
In-line water-cooled vertical four-cycle swirl-chamber
Type -
diesel engine
Cylinder - bore × stroke mm 4 - 87 × 92.4
Total displacement L(cc) 2.197(2,197)
Engine

Max. output kW(PS)/rpm 34.1(46.4)/2,800

Max. torque Nm(kgfm)/rpm 139.6(14.2)/1,600 to 1,800
Max. engine speed rpm 3,000
Idling engine speed rpm 950±50
Starter - 12V, 1.4 kW
Alternator - 12V, 35A
Battery - 100E41R, 12V, 80Ah×1

-5-
 Service Data 2
KC250H KC250HR
Machine model, type
One-way Dump Turn & Dump
Carrier roller (upper roller) piece/side 1
Track roller piece/side 6
Chassis

Type - Built-in rubber track

Track Pitch mm 90
Width mm 320
Type × unit - Triple pump (piston × 2 + gear) × 1
Piston:64.4 × 2
Hydraulic

Discharge rate L/min

pump

Gear:31
Traveling:34.3(350)
Set pressure MPa (kgf/cm²)l
DUMP:15.7(160) DUMP:11.8(120)
Hydraulic motor (type × unit) Piston, integral reducer in the parking brake × 2
Type × unit - Spooled × 1
Operating valve
Operating method - Spooled direct pulling
Type - Double-acting piston
Cylinder bore mm 80
Dump cylinder
Hydraulic equipment

Rod diameter mm 40
Stroke mm 407
Size

Max. pin
mm 1,072
distance
Min. pin mm 665
Type - - Double-acting piston
Cylinder bore mm - 60
Turn cylinder

Rod diameter mm - 30
Stroke mm - 250
Size

Max. pin
mm - 685
distance
Min. pin mm - 435
Hydraulic oil tank - Box sealed
Hydraulic oil filter - Pump suction side
Hydraulic oil cooler - Air-cooled
1
* Payloads are measured as per ISO 6483.

-6-
2 Service Data

1420

1560
1685
One-way
One-wayDump Model
Dump Model

1775

60
2370

370
770
295

440
54
320 1960
3280
1230
1550

Turn & Dump

Turn Model
& Dump Model
1300

2155

1775
85
2945

2370

495

(1410)
768

55
32
295

320 1960
1230 3650
1550

-7-
 Service Data 2
2.2.2 Details of Tool Bag
No. Part Name Q’ty Remarks
1 Operation and Maintenance Manual 1
2 Instruction manual for engine 1

2.2.3 Stroke and Operating Force of Controls

Item Unit Value Note
Steering Lever Stroke (forward) mm 110±5 mm
Stroke (backward) mm 110±5 mm
Force N (kgf) 49 (5)
Throttle Lever Stroke mm 30 at the base of the lever.
Force N (kgf) 24.5 (2.5)
Dump Lever Stroke (up) mm 48 at the tip of the lever.
(One-way) Stroke (down) mm 48 at the tip of the lever.
Dump Lever Stroke mm 55 at the stopper pin.
(Turn & Dump)
Dump Lever Stroke mm 59 at the stopper pin.
(Turn & Dump)

*Figures herein are standard values on a new machine.

2.2.4 Cylinder Speed

Item Unit Value
Dump Cylinder (One-way) Extend sec 3-6
Contract sec 3-4
Dump Cylinder (Turn & Dump) Extend sec 6-8
Contract sec 6-8
Turn Cylinder 180° sec 8-9

* These figures are obtained with the engine at maximum speed, oil temperature is at 50°C,and with no
load in the loading deck or bucket.

2.2.5 Falling Rate

Item Unit Use Limit Note
Dump Cylinder (One-way) mm/min. 1 Unloaded
Dump Cylinder (Turn & Dump) mm/min. 1 Unloaded

* These figures are obtained with the engine at maximum speed, oil temperature is at 50°C,and with no
load in the loading deck or bucket.

-8-
2 Service Data
2.3 Serial Number Position
When inquiring of our company about this machine, confirm in advance the relevant items, such
as product model, production number for this machine, engine model, transmission production
number, and front differential production number.

2.3.1 Product Model and Production Number

View from left side front < Product label >
Location
Locationofof
production label
product label
2-47, Shikitsuhigashi 1-Chome,
Naniwa-ku, Osaka Japan, 556-8601

MODEL: SERIAL No.

MODELE: KC250H/KC250HR NO DE SERIE
MODELL: SERIEN-NR.
MASS:
MASSE: 2100kg/2350kg
KC250- 1 0 0 0 1
GEWICHT:
MADE IN JAPAN:
POWER: FABRIQUE AU JAPON
PUISSANCE 33.8kw HERGESTELLT IN JAPAN
LEISTUNG:
CONSTRUCTION YEAR:
ANNEE DE FABRICATION: 2007
BAUJAHR:

2.3.2 Engine Model Number

View from right side

Location of engine
model number

-9-