PV Elite 2015 SP2 Licensee: TURBOMEX REFAC. MANTEN. Y SEGURIDAD INDUSTR. S.

A 1
FileName : SERIE B
Input Echo : Step: 1 6:57pm Aug 1,2016

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 2.4600 kgf/cm²

Design Internal Temperature 71 °C

Type of Hydrotest UG-99(b)

Hydrotest Position Horizontal

Projection of Nozzle from Vessel Top 0.0000 mm

Projection of Nozzle from Vessel Bottom 0.0000 mm

Minimum Design Metal Temperature -29 °C

Type of Construction Welded

Special Service Sour

Degree of Radiography RT-1

Use Higher Longitudinal Stresses (Flag) Y

Select t for Internal Pressure (Flag) N

Select t for External Pressure (Flag) N

Select t for Axial Stress (Flag) N

Select Location for Stiff. Rings (Flag) N

Consider Vortex Shedding N

Perform a Corroded Hydrotest N

Is this a Heat Exchanger No

User Defined Hydro. Press. (Used if > 0) 0.0000 kgf/cm²

User defined MAWP 0.0000 kgf/cm²

User defined MAPnc 0.0000 kgf/cm²

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS

Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS

Load Case 5 NP+HW+HI

Load Case 6 NP+HW+HE

Load Case 7 IP+OW+WI+FW+BW

Load Case 8 IP+OW+EQ+FS+BS

Load Case 9 EP+OW+WI+FW+BW

PV Elite 2015 SP2 Licensee: TURBOMEX REFAC. MANTEN. Y SEGURIDAD INDUSTR. S.A 2
FileName : SERIE B
Input Echo : Step: 1 6:57pm Aug 1,2016

Load Case 10 EP+OW+EQ+FS+BS

Load Case 11 HP+HW+HI

Load Case 12 HP+HW+HE

Load Case 13 IP+WE+EW

Load Case 14 IP+WF+CW

Load Case 15 IP+VO+OW

Load Case 16 IP+VE+EW

Load Case 17 NP+VO+OW

Load Case 18 FS+BS+IP+OW

Load Case 19 FS+BS+EP+OW

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Element From Node 20

Element To Node 30

Element Type Flange

Description FLANGE 30" 300# SERIE B

Distance "FROM" to "TO" 154.94 mm

Flange Inside Diameter 734.22 mm

Element Thickness 92.202 mm

Internal Corrosion Allowance 3.1750 mm

Nominal Thickness 92.202 mm

External Corrosion Allowance 0.0000 mm

Design Internal Pressure 2.4600 kgf/cm²

Design Temperature Internal Pressure 71 °C

Design External Pressure 1.0300 kgf/cm²

Design Temperature External Pressure 150 °C

Effective Diameter Multiplier 1.2

Material Name SA-105 [Normalized]

Allowable Stress, Ambient 1406.1 kgf/cm²

Allowable Stress, Operating 1406.1 kgf/cm²

Allowable Stress, Hydrotest 1828.0 kgf/cm²

Material Density 0.007750 kgm/cm³

P Number Thickness 30.988 mm

Yield Stress, Operating 2365.4 kgf/cm²

PV Elite 2015 SP2 Licensee: TURBOMEX REFAC. MANTEN. Y SEGURIDAD INDUSTR. S.A 3
FileName : SERIE B
Input Echo : Step: 1 6:57pm Aug 1,2016

UCS-66 Chart Curve Designation C

External Pressure Chart Name CS-2

UNS Number K03504

Product Form Forgings

Perform Flange Stress Calculation (Y/N) Y

Weight of ANSI B16.5/B16.47 Flange 0.0000 kgf

Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

PV Elite 2015 SP2 Licensee: TURBOMEX REFAC. MANTEN. Y SEGURIDAD INDUSTR. S.A 4
FileName : SERIE B
Vessel Design Summary : Step: 9 6:57pm Aug 1,2016

Flange Input Data Values Description: FLANGE :

FLANGE 30" 300# SERIE B

Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 2.46 kgf/cm²

Design Temperature 71 °C

Internal Corrosion Allowance ci 3.1750 mm

External Corrosion Allowance ce 0.0000 mm

Use Corrosion Allowance in Thickness Calcs. Yes

Flange Inside Diameter B 734.219 mm

Flange Outside Diameter A 990.600 mm

Flange Thickness t 92.2020 mm

Thickness of Hub at Small End go 13.8906 mm

Thickness of Hub at Large End g1 36.1156 mm

Length of Hub h 62.7380 mm

Flange Material SA-105

Flange Material UNS number K03504

Flange Allowable Stress At Temperature Sfo 1406.14 kgf/cm²

Flange Allowable Stress At Ambient Sfa 1406.14 kgf/cm²

Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²

Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²

Diameter of Bolt Circle C 920.750 mm

Nominal Bolt Diameter a 34.9250 mm

Type of Threads TEMA Thread Series

Number of Bolts 36

Flange Face Outside Diameter Fod 844.550 mm

Flange Face Inside Diameter Fid 734.219 mm

Flange Facing Sketch 1, Code Sketch 1a

PV Elite 2015 SP2 Licensee: TURBOMEX REFAC. MANTEN. Y SEGURIDAD INDUSTR. S.A 5
FileName : SERIE B
Vessel Design Summary : Step: 9 6:57pm Aug 1,2016

Gasket Outside Diameter Go 812.800 mm

Gasket Inside Diameter Gi 774.700 mm

Gasket Factor m 2.5000

Gasket Design Seating Stress y 703.07 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm

Flange Class 300

Flange Grade GR 1.1

ASME Code, Section VIII, Division 1, 2013

Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)

= (2.46*(734.2190/2+3.1750))/(1406.14*1.00-0.6*2.46)+Ca

= 3.8235 mm

Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (1406.14 * 1.00 * 10.7156 )/(370.2845 + 0.6 * 10.7156 )

= 39.998 kgf/cm²

Corroded Flange Thickness, tc = T-ci 89.027 mm

Corroded Flange ID, Bcor = B+2*Fcor 740.569 mm

Corroded Large Hub, g1Cor = g1-ci 32.941 mm

Corroded Small Hub, g0Cor = go-ci 10.716 mm

Code R Dimension, R = ((C-Bcor)/2)-g1cor 57.150 mm

Gasket Contact Width, N = (Go - Gi) / 2 19.050 mm

Basic Gasket Width, bo = N / 2 9.525 mm

Effective Gasket Width, b = Cb sqrt(bo) 7.777 mm

Gasket Reaction Diameter, G = Go - 2 * b 797.246 mm

PV Elite 2015 SP2 Licensee: TURBOMEX REFAC. MANTEN. Y SEGURIDAD INDUSTR. S.A 6
FileName : SERIE B
Vessel Design Summary : Step: 9 6:57pm Aug 1,2016

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq

= 0.785 * 797.2457² * 2.460

= 12280.295 kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * Pi * G * m * P

= 2 * 7.7771 * 3.1416 * 797.2457 * 2.5000 * 2.46

= 2395.885 kgf

Hydrostatic End Load at Flange ID [Hd]:

= Pi * Bcor² * P / 4

= 3.1416 * 740.5690² *2.4600/4

= 10596.329 kgf

Pressure Force on Flange Face [Ht]:

= H - Hd

= 12280 - 10596

= 1683.966 kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )

= max( 12280 + 2396 + 0 , 0 )

= 14676.180 kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * Pi * G + yPart * bPart * lp

= 703.07*7.7771*3.141*797.246+0.00*0.0000*0.00

= 136949.156 kgf

Required Bolt Area [Am]:

= Maximum of Wm1/Sb, Wm2/Sa

= Maximum of 14676/1758 , 136949/1758

= 77.915 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:

= 2a + 6t/(m + 0.5)

= 2 * 34.925 + 6 * 89.027/(2.50 + 0.5)

= 247.904 mm
PV Elite 2015 SP2 Licensee: TURBOMEX REFAC. MANTEN. Y SEGURIDAD INDUSTR. S.A 7
FileName : SERIE B
Vessel Design Summary : Step: 9 6:57pm Aug 1,2016

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )

= 920.750 * sin( 3.142/36 )

= 80.249 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:

= max( sqrt( Bs/( 2a + t )), 1 )

= max( sqrt( 80.249/( 2 * 34.925 + 89.027 )), 1 )

= 1.0000

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

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Minimum Actual Maximum

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Bolt Area, cm² 77.915 268.258

Radial distance bet. hub and bolts 47.625 57.150

Radial distance bet. bolts and the edge 34.925 34.925

Circumferential spacing between bolts 77.800 80.249 247.904

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Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:

= Ab * Sa/( y * Pi * (Go + Gi) )

= 268.258 * 1757.68/(703.07 * 3.14 * (812.800 + 774.70 ) )

= 13.447 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2

= 1757.68 * ( 77.9151 + 268.2575 )/2

= 304229.00 kgf

Gasket Load for the Operating Condition [HG]:

= Wm1 - H

= 14676 - 12280

= 2395.88 kgf
PV Elite 2015 SP2 Licensee: TURBOMEX REFAC. MANTEN. Y SEGURIDAD INDUSTR. S.A 8
FileName : SERIE B
Vessel Design Summary : Step: 9 6:57pm Aug 1,2016

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= (C - G ) / 2

= ( 920.7500 - 797.2457 )/2

= 61.7521 mm

Distance to Face Pressure Reaction [ht]:

= ( R + g1 + hg ) / 2

= ( 57.1499 + 32.9406 + 61.7521 )/2

= 75.9213 mm

Distance to End Pressure Reaction [hd]:

= R + ( g1 / 2 )

= 57.1499 + ( 32.9406/2.0 )

= 73.6202 mm

Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment

End Pressure, Md 10596. 73.6202 1.0000 780. kgf-m.

Face Pressure, Mt 1684. 75.9213 1.0000 128. kgf-m.

Gasket Load, Mg 2396. 61.7521 1.0000 148. kgf-m.

Gasket Seating, Matm 304229. 61.7521 1.0000 18787. kgf-m.

Total Moment for Operation, Mop 1056. kgf-m.

Total Moment for Gasket seating, Matm 18787. kgf-m.

Note: User choose not to perform Stress Calculations on this Standard Flange.

Pressure rating of the flange will be used to check code compliance.

Estimated Finished Weight of Flange at given Thk. 277.2 kgm

Estimated Unfinished Weight of Forging at given Thk 417.1 kgm

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -104 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 °C

PV Elite 2015 SP2 Licensee: TURBOMEX REFAC. MANTEN. Y SEGURIDAD INDUSTR. S.A 9
FileName : SERIE B
Vessel Design Summary : Step: 9 6:57pm Aug 1,2016

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 2.46/52.11 = 0.047

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above

as the calculated nozzle flange MDMT.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015