Académique Documents
Professionnel Documents
Culture Documents
IMECE2016
November 11-17, 2016, Phoenix, Arizona, USA
IMECE2016-66072
Hans Rußwurm
Rußwurm Ventilatoren GmbH
Meitingen-Ostendorf, Bavaria,
Germany
( )
( )=
Figure 2: CAD model of parallel impeller
NUMERICAL SIMULATION
∂U
ρ
∂t
( ) 1
( )
+ ρ U ⋅∇ U = −∇p + µ ∆U + ∇ ∇ ⋅ U + ρ f e
3
4685
4680
4675
4670
4665
4660
4655
Grid study
4650
0 500000 1e+006 1.5e+006 2e+006
Number of elements [-]
Figure 8: Analysis of the mesh quality
RESULTS
6000
In order to study the influence of the Bommes factor B on 5000
the performance of radial fans, with the parallel impeller, six
4000
different spiral casings were designed. In all these spiral casings
the impeller is placed in the mid height and the Bommes factor 3000 B=1.0
B=1.5
ranges from B=1.0 to B=4.0. These six spiral casings are shown 2000 B=2.0
in Figure 9. B=2.5
1000 B=3.0
The CFD results show as a general result that the B=4.0
0
maximum pressure, total-to-total and total-to-static, raises as 0 10 20 30 40 50 60 70 80
the Bommes factor drops, Figure 10 and Figure 11. Also the Flow rate Q [m³/s]
maximum flow rate goes back.
Figure 10: parallel impeller, total-to-total pressure
6000
5000
4000
3000 B=1.0
B=1.5
2000 B=2.0
B=2.5
1000 B=3.0
B=4.0
0
0 10 20 30 40 50 60 70
Flow rate Q [m³/s]
Figure 11: parallel impeller, total-to-static pressure
B=1.5
0.8 B=2.0
B=2.5 For this second series the conical impeller was used. Due
B=3.0
0.6 to the conical shape of the shroud one is limited on the lower
B=4.0
end of the Bommes factor B, as can be seen in Figure 15.
0.4
Therefore, for the conical impeller, the Bommes factor ranges
0.2
from B=3.1 to B=5.0, four casings were designed.
0
0 10 20 30 40 50 60 70 80
Flow rate Q [m³/s]
Figure 12: parallel impeller, total-to-total efficiency
1
B=1.0
Total-to-static efficiency ηt-s [-]
B=1.5
0.8 B=2.0
B=2.5
B=3.0
0.6
B=4.0
0.4
0.2
Figure 15: Spiral casings for the conical impeller with
0 variation of the Bommes factor B
0 10 20 30 40 50 60 70 80
Flow rate Q [m³/s] Since the variation of the Bommes factor B is less than for
Figure 13: parallel impeller, total-to-static efficiency series 1 with the parallel impeller, also the spreading of the
Hence, for these fans with the parallel impeller, the pressure and efficiency characteristics is less. However, the
smaller the Bommes factor the higher the pressures and basic qualitative behavior, i.e. the increase of pressure and
efficiencies, but also the smaller the maximum flow rates. efficiency with dropping Bommes factor B is the same, as can
be seen in Figure 16 to Figure 17.
In Figure 14 the influence of the Bommes factor B on the
streamlines is shown. The influence seems not to be very
pronounced.
6000
5000
4000
3000
2000 B=3.1
B=3.6
1000 B=4.0
B=5.0
0
0 10 20 30 40 50 60 70
Flow rate Q [m³/s] Figure 20: Streamlines due to variation of Bommes factor
Figure 17: conical impeller, total-to-static pressure
SERIES 3: PARALLEL IMPELLER AND THE
1 VARIATION OF THE SPIRAL ANGLE
B=3.1
Total-to-total efficiency ηt-t [-]
B=3.6
0.8 B=4.0
B=5.0
In this third series, the second fundamental investigation
0.6
i.e. the variation of the spiral casing angle α, is performed for
the parallel impeller. This investigation to some extent is
0.4 similar as the variation of the Bommes factor, since increasing
the spiral casing angle α increases the cross sectional area of
0.2 the spiral casing. The same happens when increasing the
Bommes factor B. The larger the spiral casing angle α or the
0 Bommes factor B, the larger the cross section area of the spiral
0 10 20 30 40 50 60 70 80
casing, and the other way around. The spiral casings resulting
Flow rate Q [m³/s]
from a variation of the spiral casing angle α are shown in
Figure 18: conical impeller, total-to-total efficiency Figure 21.
1
B=3.1
Total-to-static efficiency ηt-s [-]
B=3.6
0.8 B=4.0
B=5.0
0.6
0.4
0.2
0
0 10 20 30 40 50 60 70 80
Flow rate Q [m³/s]
Figure 19: conical impeller, total-to-static efficiency
6000
2000 α= 4°
α= 6°
1000 α= 8°
α=10°
0
0 10 20 30 40 50 60 70 80
Flow rate Q [m³/s]
Figure 22: parallel impeller, total-to-total pressure
Total-to-static pressure ∆pt-s [Pa]
6000
5000
4000
3000
2000 α= 4°
α= 6°
1000 α= 8°
α=10° Figure 26: Streamlines due to variation of the spiral angle
0
0 10 20 30 40 50 60 70
Flow rate Q [m³/s]
SERIES 4: CONICAL IMPELLER AND THE VARIATION
OF THE SPIRAL ANGLE
Figure 23: parallel impeller, total-to-static pressure
1
The final study in this fourth series is the variation of the
α= 4° spiral casing angle α for the fans with conical impeller. These
Total-to-total efficiency ηt-t [-]
α= 6°
0.8 α= 8° spiral casings are shown in Figure 27.
α=10°
0.6
0.4
0.2
0
0 10 20 30 40 50 60 70 80
Flow rate Q [m³/s]
Figure 24: parallel impeller, total-to-total efficiency
1
α= 4°
Total-to-static efficiency η t-s [-]
α= 6°
0.8 α= 8°
α=10°
0.6
0.4
Figure 27: Variation of the spiral angle α with conical
0.2 impeller
0 Also for this series last for the conical impeller the basic
0 10 20 30 40 50 60 70 80
qualitative behavior, i.e. the increase of pressure and efficiency
Flow rate Q [m³/s]
with dropping spiral casing angle α – instead of the Bommes
Figure 25: parallel impeller, total-to-static efficiency
factor B – is the same, as can be seen in Figure 28 to Figure 31.
6000
efficiency than the parallel one.
5000
4000
3000
2000 α=2.5°
α=5.0°
1000 α=7.5°
α=10°
0
0 10 20 30 40 50 60 70
Flow rate Q [m³/s]
Figure 28: conical impeller, total-to-total pressure
Total-to-static pressure ∆pt-s [Pa]
7000
6000
5000
4000
3000 Figure 32: Streamlines due to variation of the spiral angle
α=2.5°
2000
α=5.0°
1000 α=7.5° In Figure 32 the influence of the spiral casing opening
0
α=10° angle α on the streamlines for the conical impeller is shown. In
0 10 20 30 40 50 60 this case there is also a visible change in the streamlines,
Flow rate Q [m³/s] especially in the value of the velocity.
Figure 29: conical impeller, total-to-static pressure
Due to the results up to here and in the scope of this work,
1 one can state the general rule that the smaller the cross section
α=2.5° area of the spiral casing, no matter if because of a smaller
Total-to-total efficiency ηt-t [-]
α=5.0°
0.8 α=7.5° Bommes factor or of a smaller spiral casing angle α, the higher
α=10° the pressures and efficiencies and the smaller the maximal flow
0.6 rates. The actual shape of the spiral casing does not have a
sensible influence on the performance of these fans, only the
0.4 cross section area.
0.2 BOMMES FACTOR
0
0 10 20 30 40 50 60 70 80
Although up to here all the fans and impellers seem to have
similar performance characteristics, the Bommes factor shown
Flow rate Q [m³/s]
in Figure 33 gives a better insight and shows a fundamental
Figure 30: conical impeller, total-to-total efficiency
difference. For the case of the conical impeller the fan behaves
according to the prediction of Bommes. The parallel impeller,
1
α=2.5° however, has a different behavior. It does not have its
Total-to-static efficiency ηt-s [-]
α=5.0° maximum for the Bommes factor between 2 and 3. Indeed, the
0.8 α=7.5°
α=10° higher the Bommes factor, the lower the efficiency. And that is
0.6
not because the parallel impeller has in general a lower
efficiency, since in Figure 33 not the efficiency but the
0.4 efficiency divided by the optimum efficiency of the respective
impellers is depicted. Therefore, the Bommes diagram is not
0.2 confirmed in detail when running parallel impellers in spiral
casings.
0
0 10 20 30 40 50 60 70 80
Flow rate Q [m³/s]
Figure 31: conical impeller, total-to-static efficiency
1.2 B = Bommes-factor
1 BSC = spiral casing width
b1 = inlet width
0.8
ηt-t/ηt-t,opt
b2 = outlet width
0.6 d1 = inlet diameter
0.4 d2 = outlet diameter
DP = design point
0.2 parallel impeller
0
conical impeller f e = body forces
0 2 4 6 8 10 12 I = impeller
Spiral opening angle α p = pressure
Figure 34: Spiral opening angle α and fan efficiency r = radius
SP = spiral casing
U = velocity vector
CONCLUSIONS AND OUTLOOK U2 = tangential velocity
In this work the interaction of two impellers, one with a Greek symbols:
parallel shroud and the other with a conical shroud, with spiral
casings were studied. It was shown that the general behavior is α = spiral opening angle
the same: the smaller the cross section area of the spiral casing ß2 = outlet angle
the higher the maximum pressure and efficiency and the lower ∆pt-s = total-to-static pressure
the maximum efficiency. The efficiency of the fans with conical ∆pt-t = total-to-total pressure
impeller in general is much higher as the ones with the parallel
ρ = density
impeller. It was shown, however, that the behavior of the
normalized efficiency as a function of the Bommes factor B is µ = viscosity
quite different. The conical impellers agree basically with the ηt-s = total-to-static efficiency
prediction of Bommes, whereas the parallel impeller does not, ηt-t = total-to-total efficiency
it has a much steeper characteristic and the maximum does not Θ = polar angle
lie between 2 and 3, as for the conical impellers. That means
that the Bommes prediction cannot be used in general, although
for conical impellers it gives a very good prediction. For
impellers with parallel shroud, however, the Bommes
prediction is not useful or wrong.