AWS D1.1/D1.

1M:2015 ANNEX M

WPS Form (GTAW & SMAW) WELDING

PROCEDURE SPECIFICATION (WPS)

WELDING ENGINEER 01/WPS/AWS/K8/2018 1 22/03/2018

Company Name WPS No. Rev. No. Date
PRIMA ADAM AUFA 22/03/2018 01/PQR/AWS/K8/2018 No
Authorized by Date Supporting PQR(s) CVN Report

Type or AWS BASE METAL

BASE METALS Specification Grade Group No. THICKNESS As-Welded With PWHT
Base Material ASTM A36 - 1 CJP Groove Welds - -
Welded To ASTM A36 - 1 CJP Groove w/CVN - -
Backing Material - - - PJP Groove Welds - -
Other Fillet Welds 3 mm -
DIAMETER - -

JOINT DETAILS JOINT DETAILS (Sketch)

Groove Type -
Groove Angle -
Root Opening -
Root Face -
Backgouging -
Method -

POSTWELD HEAT TREATMENT

Temperature None
Time at Temperature -
Other -

PROCEDURE
Weld Layer(s) 1
Weld Pass(es) 1
Process SMAW
Type (Manual, Mechanized, etc.) Manual
Position 1F
Vertical Progression -
Filler Metal (AWS Spec.) A5.1
AWS Classification E7018
Diameter 3.2 mm
Manufacturer/Trade Name Kobe Steel
Shielding Gas Compos. (GTAW) -
Flow Rate (GTAW) -
Nozzle Size (GTAW) -
Preheat Temperature -
Interpass Temperature -
Electrical Characteristics — — — — — — — —
Electrode Diameter (GTAW) -
Current Type & Polarity DCRP
Amps 80 - 120
Volts 20 - 30
Cold or Hot Wire Feed (GTAW) -
Travel Speed 1 - 5 mm/m
Maximum Heat Input -
Technique — — — — — — — —
Stringer or Weave Stringer
Multi or Single Pass (per side) Single
Oscillation (GTAW Mech./Auto.) -
Traverse Length -
Traverse Speed -
Dwell Time -
Peening -
Interpass Cleaning Wire Brush
Other -
Form M-2 (See http://go.aws.org/D1forms)
AWS D1.1/D1.1M:2015 ANNEX M

PQR Form (GTAW & SMAW – page 1)

PROCEDURE QUALIFICATION RECORD (PQR)
WELDING ENGINEER 01/PQR/AWS/K8/2018 1 21/03/2018
Company Name PQR No. Rev. No. Date

Type or AWS
BASE METALS Specification Grade Group No. Thickness Size (NPS) Schedule Diameter
Base Material ASTM A36 - 1 6 mm - - -
Welded To ASTM A36 - 1 6 mm - - -
Backing Material - - - -
Other

JOINT DETAILS JOINT DETAILS (Sketch)

Groove Type -
Groove Angle -
Root Opening -
Root Face -
Backgouging -
Method -

POSTWELD HEAT TREATMENT

Temperature None
Time at Temperature -
Other -

PROCEDURE
Weld Layer(s) 1
Weld Pass(es) 1
Process SMAW
Type (Manual, Mechanized, etc.) Manual
Position 1F
Vertical Progression -
Filler Metal (AWS Spec.) A5.1
AWS Classification E7018
Diameter 3.2 mm
Manufacturer/Trade Name Kobe Steel
Shielding Gas Compos. (GTAW) -
Flow Rate (GTAW) -
Nozzle Size (GTAW) -
Preheat Temperature -
Interpass Temperature -
Electrical Characteristics — — — — — — — —
Electrode Diameter (GTAW) -
Current Type & Polarity DCRP
Amps 99 - 110
Volts 20 – 29
Cold or Hot Wire Feed (GTAW) -
Travel Speed 2.29 mm/m
Maximum Heat Input -
Technique — — — — — — — —
Stringer or Weave Stringer
Multi or Single Pass (per side) Single
Oscillation (GTAW Mech./Auto.) -
Traverse Length -
Traverse Speed -
Dwell Time -
Peening -
Interpass Cleaning Wire Brush
Other
Form M-1 (Front) (See http://go.aws.org/D1forms)
ANNEX M AWS D1.1/D1.1M:2015

PQR Form (Test Results – page 2)

PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS
PQR No. 01/PQR/AWS/K8/2018 Rev. No. 1
TESTS
✓ Type of Tests Clause/Figure(s) Reference Acceptance Criteria Result Remarks
✓ Visual Inspection 4.9.1 4.9.1 Rejected
Radiographic Examination 4.9.2.1 4.9.2.2
Ultrasonic Testing 4.9.2.1 4.9.2.2
2 Transverse Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Transverse Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Longitudinal Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Longitudinal Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3
4 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3
2 Tensile Tests 4.9.3.4/Fig. 4.10 4.9.3.5
All-Weld-Metal Tensions 4.9.3.6/Figs. 4.14 and 4.18 4.14.1.3(b)
✓ 3 Macroetch 4.9.4 4.9.4.1 Rejected
4 Macroetch 4.9.4 4.9.4.1
CVN Tests 4 Part D/Fig. 4.28 4.30 and Table 4.14

TENSILE TEST DETAILS

Specimen Ultimate Ultimate Type of
Number Width Thickness Area Tensile Load Unit Stress Failure and Location

TOUGHNESS TEST DETAILS

Specimen Notch Specimen Test Absorbed Percent Lateral
Number Location Size Temperature Energy Shear Expansion Average

CERTIFICATION
Welder’s Name ID Number Stamp Number Tests Conducted by
FAURISMAWAN SEPTA 0715040017 - Laboratory DT & NDT PPNS
Test Number -
File Number -
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( 2015 ) Structural Welding Code—Steel.
(year)

Title

Name Signature
Form M-1 (Back) PRIMA ADAM AUFA
Date
21/03/2018

(See http://go.aws.org/D1forms)