MODUL PENINGKATAN KEMAHIRAN PENGAJAR 2010

Trade : Machine Operation And Die Making

NOSS Code : H-096-2/H-097-2
NOSS : Pembuat Perkakasan (Alat Tekan)/ Pembuat Perkakasan (Alat Suntikan Plastik)
Level :2
Duration : 84 Days

FEES ( RM ) DURATION
NO MODULE CODE MODULE NOSS/DUTY/TASK CODE TERMINAL PERFORMANCE OBJECTIVE CAPACITY DATE COURSE MANAGER
PERSON / DAY ( DAY )

1 M02-02-01 METALLURGY H-096-2/H-097-2 (02.01, Heat treat selected material to correct hardness by 80 10 5 27/9-1/10/10 Norzaid Nordin
(02.02), (02.03) using material code, heat treatment procedure and
hardness testing equipment so that;
1. Correct material is verified and selected
2. Material is heat treated to its specified properties
and characteristic
3. Hardness of the parts / componensts is determined
and recorded.

2 M02-02-02 METROLOGY II H-096-2/H-097-2 (06.01, Conduct various workpiece inspection by using surface 80 10 5 19-23/7/10 Norzaid Nordin
(06.02), (06.03) comparator, surface roughness tester, various types of
gauges and profile projector so that;
1. Type of workpiece surface finish is identified
2. Dimension of workpiece is determined
3. Actual profile and dimension of the workpiece is
determined

3 M02-02-03 GRINDING OPERATION II H-096-2/H-097-2 (03.01, Perform specialized grinding operation by using tool 100 10 8 26/4-5/5/10 Norzaid Nordin
(03.02), and cutter grinder and form grinding machine so that;
1. The tool and cutter are restored to its normal cuting
condition
2. Workpiece it ground and formed to specified
dimensional accuracy, tolerance and texture

4 M02-02-04 CNC TURNING H-096-2/H-097-2 (05.01) Perform CNC lathe by using CNC lathe machine so 100 10 7 20-28/04/10 Norzaid Nordin
that;
1. CNC lathe machine is programmed correctly
2. Workpiece is turned to a dimensional accuracy as
per drawing specification
5 M02-02-05 CNC MILLING I H-096-2/H-097-2 (05.02) Perform CNC milling by using CNC milling machine so 100 10 7 18-26/05/10 Norzaid Nordin
that;
1. CNC milling machine is programmed correctly
2. Workpiece is milled to a dimensional accuracy as
per drawing specification

6 M02-02-06 EDM OPERATION I H-096-2/H-097-2 (04.01, Carry out EDM operation by using die sinking and are 100 10 7 22-30/06/10 Norzaid Nordin
(04.02), wirecut machine so that;
1. Workpiece is spark eroded to specified dimentional
accuracy and shape
2. Workpiece is cut a dimentional accuracy and shape
as per drawing specification

7 M02-02-07 DIE DESIGN I H-096-2/H-097-2 (01.01, Prepare single and compound die design by using 80 10 5 21-25/06/10 Shamsudin Zakaria
(01.02), CAD system based on product design or sample so
that;
1. Drawing and design generated is according to
drawing and design standard and client requirement
2. Die design meets design standard Product and
 8 M02-02-08 DIE MANUFACTURING I H-096-2/H-097-2 (07.01, Manufacture single compound die by using die part 120 10 5 28/6-2/7/10 Shamsudin Zakaria
(07.02),(07.03), (07.04) drawing conventional and cnc machine and all tool and
part related so that;
1. Part are machined to dimensional accuracy and
tolerance as per drawing specifications
2. Tools and parts are selected , gathered and
arranged and ready for assembly
3. Die is securely assembled and aligned
4. Try out is carried out according to instruction and
test piece is obtained

9 M02-02-09 DIE MAINTENANCE I H-096-2/H-097-2 (07.05, Perform die maintenance using tools and related 80 10 5 5-9/07/10 Shamsudin Zakaria
(07.06),(07.07) instrument so that;
1. Source and location of die related problem is
identified for rectification work
2. Die related problem is eliminated and die is able to
function according to design specification
3. Product condition and is determined against
product specification and recorded
10 M02-02-10 MOULD DESIGN I H-096-2/H-097-2 (01.01, Prepare two plate design by using CAD system based 120 10 10 12-23/07/10 Lotfi Halis
(01.02), on product design or sample so that;
1. Drawing and design generated is according to
drawing and design standard and client requirement
2. Mould design meets design standard Product and
client requirements

11 M02-02-11 MOULD MANUFACTURING I H-096-2/H-097-2 (07.01, Manufacture two plate mould by using mould part 120 10 15 19/07-5/08/10 Lotfi Halis
(07.02),(07.03), (07.04) drawing conventional and CNC machine and all tool
and part related so that;
1. Part are machined to dimensional accuracy and
tolerance as per drawing specifications
2. Tools and parts are selected , gathered and
arranged and ready for assembly
3. Mould is securely assembled and aligned
4. Try out is carried out according to instruction and
test piece is obtained
12 M02-02-12 MOULD MAINTENANCE I H-096-2/H-097-2 (07.05, Perform two plate mould maintenance using tools and 80 10 5 11/10-15/10/10 Lotfi Halis
(07.06),(07.07) related instrument so that;
1. Source and location of mould related problem is
identified for rectification work
2. Mould related problem is eliminated and mould is
able to function according to design specification
3. Mould dimensions is verified against product design
and spesification and possible mould defect is
identified.

MODUL PENINGKATAN KEMAHIRAN PENGAJAR 2010

Trade : Machine Operation And Die Making
NOSS Code : H-096-3/H-097-3
NOSS : Pembuat Perkakasan (Alat Tekan)/ Pembuat Perkakasan (Alat Suntikan Plastik)
Level :3
Duration : 76 Days
 FEES ( RM ) DURATION
NO MODULE CODE MODULE NOSS/DUTY/TASK CODE TERMINAL PERFORMANCE OBJECTIVE CAPACITY DATE COURSE MANAGER
PERSON / DAY ( DAY )

1 M02-03-01 GRINDING OPERATION III H-096-3/H-097-3 (02.01, Carry out surface and jig grinding using CNC surface 100 10 7 11-19/05/10 Norzaid Nordin
(02.02), (02.03) grinding and jig grinders so that the machine and
workpiece is ground to specified dimensional accuracy,
tolerance and texture
2 M02-03-02 CNC MILLING II H-096-3/H-097-3 (05.03) Carry out 3D milling operation using CNC Milling 100 10 7 15-23/06/10 Norzaid Nordin
Machine so that the machine is programmes to mill the
work piece to a dimensional accuracy as per drawing
specification
3 M02-03-03 EDM OPERATION II H-096-3/H-097-3 (04.03) Carry out CNC EDM operation using CNC EDM sinker 100 10 7 11-19/05/10 Norzaid Nordin
machine so that the workpiece is machined to the
dimensional accuracy and tolerance as per drawing
specification.
4 M02-03-04 METROLOGY III H-096-3/H-097-3 (06.04) Measure coordinates and roundness by using CMM 80 10 5 10-15/5/10 Norzaid Nordin
and roundness testing machine so that coordinate and
roundness are measured and accurately and recorded

5 M02-03-05 DELIVERY AND H-096-3/H-097-3 (10.03), Prepare, review and monitor job loading schedule , 80 10 5 22-26/03/10 Norzaid Nordin
MAINTENANCE PROCESS (10.04) material and tooling, date line for delivery using
available references with good communication so that
the schedule prepared, materials and tools available in
stock in effective cost with good working relationship.

6 M02-03-06 DIE DESIGN II H-096-3/H-097-3 (01.03) Prepare single and compound die design by using 120 10 10 14-25/06/10 Shamsudin Zakaria
CAD system based on product design or sample so
that;
1. Drawing and design generated is according to
drawing and design standard and client requirement
2. Die design meets design standard Product and
client requirements
7 M02-03-07 MOULD DESIGN II H-096-3/H-097-3 (01.03) Prepare two plate design by using CAD system based 80 10 5 12-16/07/10 Lotfi Halis
on product design or sample so that;
1. Drawing and design generated is according to
drawing and design standard and client requirement
2. Mould design meets design standard Product and
client requirements

8 M02-03-08 DIE MANUFACTURING II H-096-3/H-097-3 (08.01), Manufacture single compound die by using die part 120 10 15 28/06-16/07/10 Shamsudin Zakaria
(08.02), (08.03), (08.04), drawing conventional and cnc machine and all tool and
(08.07) part related so that;
1. Part are machined to dimensional accuracy and
tolerance as per drawing specifications
2. Tools and parts are selected , gathered and
arranged and ready for assembly
3. Die is securely assembled and aligned
4. Try out is carried out according to instruction and
test piece is obtained
9 M02-03-09 DIE MAINTENANCE II H-096-3/H-097-3 (08.05), Perform die maintenance using tools and related 80 10 5 19-23/07/10 Shamsudin Zakaria
(08.06), (09.01), (09.02), instrument so that;
(09.03), (09.04) 1. Source and location of die related problem is
identified for rectification work
2. Die related problem is eliminated and die is able to
function according to design specification
3. Product condition and is determined against
product specification and recorded
 10 M02-03-10 MOULD MANUFACTURING H-096-3/H-097-3 (08.01), Manufacture two plate mould by using mould part 80 10 5 19-23/07/10 Lotfi Halis
II (08.02), (08.03), (08.04), drawing conventional and CNC machine and all tool
(08.07) and part related so that;
1. Part are machined to dimensional accuracy and
tolerance as per drawing specifications
2. Tools and parts are selected , gathered and
arranged and ready for assembly
11 M02-03-11 MOULD MAINTENANCE II H-096-3/H-097-3 (08.05), Perform two plate mould maintenance using tools and 80 10 5 26-30/07/10 Lotfi Halis
(08.06), (09.01), (09.02), related instrument so that;
(09.03), (09.04) 1. Source and location of mould related problem is
identified for rectification work
2. Mould related problem is eliminated and mould is
able to function according to design specification
3. Mould dimensions is verified against product design
and spesification and possible mould defect is
identified.

Trade : Machine Operation And Die Making

NOSS Code : H-095-4
NOSS : Assistant Tooling Engineer
Level : 4
Duration : 70 Days

FEES ( RM ) DURATION
NO MODULE CODE MODULE NOSS/DUTY/TASK CODE TERMINAL PERFORMANCE OBJECTIVE CAPACITY DATE COURSE MANAGER
PERSON / DAY ( DAY )

1 M02-04-01 PRODUCT H-095-4 (01.01), Obtain product functional requirement using customer 100 10 7 12-23/7/10 Azli Amin Ahmad Raus
REQUIREMENT (01.02), (01.03), specification, product drawing, product samples,
ANALYSIS (01.04), (01.05), customers aesthetic, ergonomic specifications, end
(01.06) user information, local and international safety
standards, chemical and engineering specifications
based on application and environmental information,
material requirements, quantity and costing information
and manufacturing simulation so that product is
analysed to customers requirements.

2 M02-04-02 TOOLING DESIGN H-095-4 (02.01), Perform design tool using tooling concept, 120 10 10 26/7-6/08/10 Azli Amin Ahmad Raus
(02.02), (02.03), manufacturing process environment information, tool
(02.04), (02.05) chart, calculation data, appropriate hardware, software,
std chart, product specification, product information,
manufacturing parameter, simulation data, safety
guideline, rapid prototyping machine (rpm ) and
material so that design is identified, checked and
verified against specification and established standard

3 M02-04-03 TOOLING CONCEPT H-095-4 (03.01), Obtain customer equipment information, manufacturing 100 10 8 27/09-5/10/10 Azli Amin Ahmad Raus
(03.02), (03.03), environment, customers production requirement,
(03.04), (03.05), tooling concept using concept design, product and
(03.06) other information so that the information regarding
tooling concept is identified, summarized and
documented according to the customers requirements.

4 M02-04-04 TOOLS BUILDING AND H-095-4 (04.01), Build or refurbish tools using relevant information, 120 10 10 11/10-22/10/10 Azli Amin Ahmad Raus
REFURBISHMENT (04.02), (04.03), CAD/CAM software and appropriate tools and
(04.04), (04.05), equipments so that tool is built or refurbished
(04.06), (04.07), according to established procedure and documented.
(04.08), (04.09)
5 M02-04-05 TESTING AND H-095-4 (05.01), Test and troubleshoot tools by setting up tool, perform 100 10 7 25/10-3/11/10 Azli Amin Ahmad Raus
MAINTENANCE (05.02), (05.03), test run, evaluate product samples, using established
(05.04), (05.05), testing parameters, equipment field report, material
(05.06), (05.07), and product specifications and measuring instrument
so that tool is tested, product samples are obtained
(05.08)
and test run data is generated for further evaluation
according to established procedures.

6 M02-04-06 PROCUREMENT AND H-095-4 (06.01), Perform buy-off and commission tools by using 100 10 7 8/11-16/11/10 Azli Amin Ahmad Raus
COMMISSIONING (06.02), (06.03), relevant information and equipments so that equipment
(06.04), (06.05), performance is identified, verified, documented, tested
(06.06), (06.07) according to customer’s requirements and
specifications
7 M02-04-07 COST ESTIMATION H-095-4 (08.01), Calculate cost using bill of materials, price lists, design 80 10 5 4-8/10/10 Azli Amin Ahmad Raus
(08.02), (08.03), drawings, standard component catalogues / database,
(08.04) cutting parameter chart, material treatment process
chart, standard rates and other information so that
respective cost factors are identified, checked,
calculated and documented according to established
procedures.
8 M02-04-08 MANAGEMENT H-095-4 (09.01), Perform administrative and managerial function using 100 10 8 11-20/10/10 Azli Amin Ahmad Raus
PRINCIPLES (09.03), (09.04), communication and problem solving skills,
(09.05), (09.06), implementing Safety and Environmental Protection
(09.07) Regulations, prepare service and status reports;
mediate staff/personnel matters, participating in
performance appraisals; evaluate quotations/tenders
and using auditing procedures so that administrative
and managerial functions are performed and recorded
to established procedures
9 M02-04-09 PROFESSIONAL H-095-4 (10.01), Cultivate professional development by studying 100 10 8 1-12/11/10 Azli Amin Ahmad Raus
DEVELOPMENT (10.02), (10.03), technical manuals, job related information; attend
(10.04), (10.05), vendor and in-house training, visit trade fairs and
(10.06),(10.07), exhibitions, attend work-related seminars, participate in
improvement and R&D activities, maintain technical
(10.08), (10.09)
library and obtain professional certification so that a
good professional development is cultivated.