00 PROJECT Fire Tube Boiler 2 TPH PRODUCT : FURNACE SHELL B2 (LORONG API B2) USER PT CIBADAK
MAXIMUM ALLOWABLE EXTERNAL PRESSURE (PG-28.3.1.2.(a) )
ASME SECTION I - 2015 ASME SECTION II Part D - 2015
1 PART OF THE BOILER : FURNACE SHELL DRG.No. :
2 DESIGN MAXIMUM ALLOWABLE WORKING PRESSURE P psi (G), (kg/cm2(G)) 142.23 (10.000) 3 OUTSIDE DIAMETER OF THE SHELL D Inch, (mm) 26.38 (670.0) 4 OPERATING METAL TEMPERATURE Deg. F, Deg. C 700.07 371.15 5 MATERIAL A-516 Gr.70 Modulus of elasticity of material at design temperature. E psi, (kgf/mm2) 2.45E+07 17,225.2 6 TOTAL LENGTH OF SHELL L Inch, (mm) 78.74 (2000.0) 7 USING THICKNESS OF SHELL t Inch, (mm) 0.46 (11.6) 8 L/D L/D 2.99 9 D/t D/t 57.76 10 Factor A A 0.00100 11 Factor B B 6,700.00 12 MAXIMUM ALLOWABLE EXTERNAL PRESSURE (PG-28.3.1.2.(a).step 6) Pa= 4xB/(3xD/t) psi, (kgf/cm2) 154.67 10.87 13 MAXIMUM ALLOWABLE EXTERNAL PRESSURE (PG-28.3.1.2.(a).step 7) Pa= 2xAxE/(3xD/t) psi, (kgf/cm2) 282.79 19.88 14 MAXIMUM ALLOWABLE EXTERNAL PRESSURE (PG-28.3.1.2.(a).step 8) Lesser : P<Pa.step 6 , P<Pa.step 7 154.67 10.87 15 RESULT : P < Pa OK Note 1 Laju korosi 0.61 mm/tahun (dari data kerusakan B1), dikarenakan pembersihan dengan chemical yang berlebihan. 2 B1 Rusak pada posisi tebal 11.7 mm dari asalnya 16 mm setelah 17 tahun. 3 Tekanan design 10 kgf/cm2.G.< Pa=10.87 kgf/cm2, tetapi tanpa adanya allowance korosi, sangat beresiko bila ada kerak sehingga Temperatur metal naik lebih dari 370 C akan beresiko rusak. Prepared by Checked by Approved by Issued Date GDW 9-Juli-2019