320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523...

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Product: EXCAVATOR
Model: 320 GC EXCAVATOR KTN
Configuration: 320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine

Disassembly and Assembly

C4.4 Engines for Caterpillar Built Machines
Media Number -UENR4516-11 Publication Date -01/06/2015 Date Updated -29/10/2018

i05820254

Turbocharger - Remove - Second Stage Turbocharger

SMCS - 1052-011

Removal Procedure
Start By:

a. Remove the exhaust elbow from the second stage turbocharger. Refer to Disassembly and
Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Dispose of all fluids according to local regulations and mandates.

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Note: Plug and cap all open ports and tube assemblies.

1. Loosen the hose clamp and disconnect the air inlet hose from the turbocharger.

Illustration 1 g02529457

2. Loosen the bolt on V-band clamp (2) and loosen the bolt on V-band clamp (7) from elbow (1).
Remove the V-band clamps from the elbow.

Note: If the V-band clamp (2) and V-band clamp (7) remain tight on the flanges, apply
releasing fluid on the V-band clamps in order to assist removal. Lightly tap the bolts on the V-
band clamps with a soft faced hammer in order to assist removal. Do not use a prybar in
order to remove V-band clamps.

3. Remove the elbow from turbocharger (3) and turbocharger (8).

4. Remove V-band clamp (4) from air duct (5) and loosen hose clamps (9). Remove hose
assembly (6) and air duct (5) from the outlet of turbocharger (8) and turbocharger (3).

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Illustration 2 g02529478

5. Disconnect hose assembly (12) from the connection on turbocharger (8). Plug the connection on
the turbocharger. Cap the hose assembly.

6. Remove bolts (11) from tube assembly (14).

7. remove bolt (21) from clamp for tube assembly (14).

8. Remove banjo bolt (16). Remove sealing washers (18) (not shown).

9. Remove tube assembly (14) from turbocharger (8). Plug the tube assembly. Plug the
turbocharger and the cylinder block.

10. Remove gasket (10) (not shown).

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11. Remove bolts (15) and bolts (19) from tube assembly (17).

12. Remove tube assembly (17) from turbocharger (8).

13. Remove gasket (13) (not shown) and gasket (20) (not shown).

Illustration 3 g02529479

14. Remove nuts (26).

15. Remove turbocharger (8) from bracket (23).

16. If necessary, remove studs (22) from turbocharger (8).

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17. If necessary, follow Step 17.a through Step 17.b in order to remove bracket (23) from cylinder
block (24).

a. Remove bolts (25).

Note: Support the bracket as the bolts are removed.

b. Remove bracket (23) from cylinder block (24).

Copyright 1993 - 2019 Caterpillar Inc. Fri Jul 12 21:30:23 UTC+0700 2019
All Rights Reserved.
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