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EXPLODED
VIEW
3/8' dowel
.,
115/16' long ©
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3/8' hole
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"--l/ ' SEE THE
S WOOO PATIERNSo
INSERT FOR
FULL-SIZED PATIERN Finish the Inside faces before assembly.
Mask the dowels for good glue joints.
3 Gille lip two lamina- remaining pattern to the stack. 4 It's easier to apply the finish to
tiOns, each consisting Bandsaw or scrollsaw around the the inside faces and edges before
of one thin blank (A) solid pattern line, leaving the line. final assembly. Mask about W' at
and one thick blank 7 Separate the pieces, and glue the end of each dowel, then apply
(8). Square the edges, them to the outside faces of the a clear oil finish as shown above.
and clamp the lamina- taped-together parts. Clamp them On the other half, be careful not to
tions between the scrap-" between scrapwood pads until the get finish in the dowel holes. (You
wood pads until the glue dries. glue dries, then sand to the line. eould stick wads of paper or cot-
4 Unclamp the laminations, and ton balls in the holes to protect
fasten them [Ogether with double- Now, put the them.) After the oil cures, spray on
faced tape, placing the l1l"-thick halves together clear polyurethane for durability.
faces together. Adhere a copy of 1 Chuck a :HI" hit (or the size that 5 Allow the finish to dry, then
the pattern to the srack, using rub- best matches your W' cherry dow- remove the masking. Apply glue to
ber cement or spray adhesive. els) in your drill press, and drill the the dowel ends, and slide the other
S B:mdsaw slightly outside the pat- four holes along the bottom, body half onto them. Slip scraps of
tern line. Follow the dotted line shown top right. Change to a ~" \-8"·thick material between the
inside the throat. Using a drum Forstner bit, and bore the hole at halves to space them evenly.
sander, sand the throal area to the the top of the handle. 6 Sand the dowel ends flush on
dotted line. You can sand slightly 2 Remove the pattern. Separate the both sides. Finish-sand the outside
beyond Ihe ends of the dotted line, parts, and sand the inside face of faces, and apply the oil and
but don't sand Ihe rest of the edge each one smooth. polyurethane as before.•
yet. Remove the pattern, but do 3 Glue the four dowels into the :MJ"
not separate the parts. holes in one laminated body half. Prolecl Dcslgn: urry JohnSlOn
l'hOl<Jgr:l.phs: Wm. Hopkins; Many Ilald"'ln
6 Tape the remaining Ml"-thick Bring the ends flush with the Gr:l.phic Design: "erry McF~rlin
blanks together, and adhere the body's outer face. 1II11slrJlions: Roxanne LeMoine: I.oma]ohnson
1
Stave position
B
Hold-down #8 x 11/2" F.H. wood screw Hold-down
block block
#8 x 11/4" F.H.
wood screws
3/4 x 3/4 x
61/4" stopblock
(Location shown is for left-
3/4 x 41/2 x 113/16" alignment block
tilting saws; place stopblock
at opposite end of alignment
block for right-tilting saws.)
3/4 x 61/2 x 13" base
Cut 1
5/8" hole
FULL-SIZED
PATTERN
3/8" See page 42
(additional patterns on other side).