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AP00.20-P-0001K SERVICE SHEET for Active Service System (ASSYST) 5.11.

99

Model 203

Passenger car
Model 203

Customer: Order number:

Correctness of service scope confirmed by Completion of jobs confirmed by


service foreman: Completion date mechanic's signature:

i In the boxes below mark the service scope to be performed as


indicated
in the instrument cluster.

Service A Service B

Oil grade/viscosity

Customer interview conductedYes (Document inspection points immediately in service No


sheet)

Notes/explanations:

Modification notes

21.2.05 Once at 60 000 km Automatic transmission- oil and filter change, AP27.00-P-2702P
transmission 722.6
validity restricted, vehicles as of VIN end no.
A745749, F648300, R173714
21.2.05 Once at 60 000 km Automatic transmission- oil and filter change, AP27.00-P-2702W
transmission 722.9
validity restricted, vehicles as of VIN end no.
A745749, F648300, R173714
21.2.05 Once at 60 000 km Transfer case - oil change added AP28.00-P-2801P

23.2.05 if more than 80,000 km since last change/after Check diesel particulate filter, removed
relevant DPF check in service booklet
23.2.05 Every 8 years Install new catalytic converter pressure
differential sensor and molded hoses, removed
31.3.05 Engine compartment Check poly-V-belt for wear and damage, AP13.22-P-1351PIT
engine
272 added
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31.3.05 With more than 90 000 - 110 000 km/4 years Replace spark plugs, engine AP15.10-P-1580PIT

since last change 272 added

31.3.05 Engine compartment Engine oil and filter change, engine AP18.00-P-0101PIT
272 added
31.3.05 Engine compartment Check and correct engine cooling system AP20.00-P-2010PIT
fluid level, engine 272 added
31.3.05 If more than 250,000 km/15 years since last Replace coolant, engine 272 added AP20.00-P-2080PIT
replacement
31.3.05 If more than 250 000 km/15 years since last Replace fuel filter, engine 272 added AP47.20-P-0780PIT
replacement

Additional operations
Completed C Perform: Yes Not OK
# # #

Once during the first service


j Parking brake - adjusting cable slack adjuster j j AP42.20-P-4262P

Once during the first service B


j Turn air filter element 180° j Engine 646 AP09.10-P-0990T

Once at 60 000 km
j Transfer case - oil change j Vehicles with 4MATIC AP28.00-P-2801P
j Automatic transmission - oil and filter change j
Transmission 722.6 as of AP27.00-P-2702P
VIN end no. A745749
F648300
R173714
Transmission 722.9 as of AP27.00-P-2702W

VIN end no. A745749


F648300
R173714
at every service
j Panoramic sliding roof - clean and lubricate j AP77.20-P-7732PB
guide mechanism

at every service category B


j Remove water from fuel filter j Engine 612.990 AP47.20-P-0793A
j Install new air pump relay j Engine 112.961 AP14.30-P-1481P

With more than 30 000 km/2 years since


last inspection
j Trailer hitch with detachable ball neck and j j AP31.11-P-3121BB
automatic locking mechanism
Check lubrication and function
j Trailer hitch with detachable ball neck and j AP31.11-P-3130ZB
automatic locking mechanism
Clean after inspection (where necessary)

If more than 30 000 km/2 years since last


replacement
j Replace fuel filter j AP47.20-P-0780BE

Engine 611 with Code 921 Rape seed oil


operation
when using VOME fuel (vegetable oil methyl
ester)

Copyright DaimlerChrysler AG 22.11.2005 CD-Ausgabe G/05/05 . This WIS print-out will not be recorded by Modification services. Page 2
With more than 50,000 km/2 years since
last replacement
j Replace activated charcoal filter j AP83.00-P-8382P

if more than 60 000 km/4 years since last


replacement
j Replace fuel filter j AP47.20-P-0780BE

Engine 611 except Code 921 Rape seed oil


operation
Engine 611 with Code 921 Rape seed oil
operation
when using diesel fuel
Engine 612
With more than 80 000 km since
last check
j Check condition of flexible couplings j j AP41.10-P-4152Z

if more than 80 000 km/4 years since last


change
j Replace air-cleaner insert j Engine 111, 112, 113
j Install new hot film mass air flow sensor j Engine 612.990 AP07.07-P-0786K
j Replace fuel filter j
Engine 642 AP47.20-P-0780PI

Engine 646 AP47.20-P-0780BE

If more than 100 000 km/4 years since


last replacement
j Replace air-cleaner insert j Engine 271

If more than 120,000 km/4 years since


last replacement
j Replace fuel filter j Engine 111, 112, 271 AP47.20-P-0780PV
j Replace air-cleaner insert j
Engine 642 AP09.10-P-0980M

Engine 646 AP09.10-P-0980T

(Reset maintenance indicator after replacing Engine 611, 612 with maintenance indication AP09.10-P-0980B
air-cleaner insert)

more than 250 000 km/15 years


since last change
j Replace fuel filter j
Engine 113 AP47.20-P-0780Q

Engine 272 AP47.20-P-0780PIT


j Replace coolant. j
Pay attention to coolant composition
Engine 111, 112, 113, 271 AP20.00-P-2080A

Engine 272 AP20.00-P-2080PIT

Engine 611, 612, 646 AP20.00-P-2080BA

Engine 642 AP20.00-P-2080BB

Copyright DaimlerChrysler AG 22.11.2005 CD-Ausgabe G/05/05 . This WIS print-out will not be recorded by Modification services. Page 3
Every 2 years
j Replace brake fluid j AP42.00-P-4280BP
j Check bodywork for paintwork damage j j AP98.00-P-9850BA
by service advisor
j Chassis and load-bearing body components j j AP00.20-P-0090BA

Check for signs of damage and corrosion


by service advisor

Every 5 years
j Tilting/sliding roof - clean slide rails and slide j AP77.20-P-7731A
shoes

Replace spark plugs


If more than 70 000 - 90 000 km/4
years since last replacement
j j Engine 271 AP15.10-P-1580P

Note:
If the next service interval is expected to
exceed 20,000 km, replace before the
specified lower limit

With more than 90 000 - 110 000 km/4


years
since last change
j j Engine 111 AP15.10-P-1580PR
j j Engine 112, 113 AP15.10-P-1580A
j j Engine 272 AP15.10-P-1580PIT

Note:
If the next service interval is expected to
exceed 20,000 km, replace before the
specified lower limit

Service
AC BJ Not OK

# # #

f Brake test on test stand (on vehicles with j AP42.00-P-4290BA


ASR, ETS, ESP, observe notes in
maintenance manual!)

Enter braking values in N:


Front Rear Parking brake
Left
Right

Copyright DaimlerChrysler AG 22.11.2005 CD-Ausgabe G/05/05 . This WIS print-out will not be recorded by Modification services. Page 4
j
Vehicle interior

Function test
j f Horn, headlamp flasher, hazard warning j
flasher, turn signal indicators
j f Indicator lights, symbol lighting and j
interior lighting
j f Front and rear lights j
j f Windshield wipers, rear window wiper, j AP82.35-P-8252BA
windshield washer system
j f Headlamp cleaning system j
f Check seat belts and seat belt buckles j AP91.40-P-9150P
for external damage and
j f Reset service indicator in instrument cluster

mn
Wheels, brakes

f Remove, install wheels, rotate wheels if j AP40.10-P-4050Z


necessary
(except vehicles with mixed tires)
f Check lining thickness of brake pads, front j AP42.10-P-4251BP
and rear
f Check thickness and condition of brake j AP42.10-P-4251BP
disks, front and rear
f Check tires for damage and cracks j AP40.10-P-4051Z
f Measure tread depth, enter in mm: j AP40.10-P-4051Z

FL RF RL RR
Outer
Center
Inner
j f Correct tire inflation pressure j

op
Underside of vehicle

f Check all visible parts for leaks and damage. j AP00.20-P-0053BA


In the event of fluid loss, determine cause
and correct subject to separate order
f Inspect front axle joint for play, inspect j AP33.20-P-3353BP
rubber boots
f Check track rod and drag link linkage for j AP46.00-P-4653F
play, check rubber boots

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q
Engine compartment

f Check all visible parts for leaks and damage. j AP00.20-P-0053BA


In the event of fluid loss, determine cause
and correct subject to separate order
j f Engine oil and filter change Engine 111 AP18.00-P-0101AD

Engine 112 AP18.00-P-0101AE


Engine 113 AP18.00-P-0101AF

Engine 271 AP18.00-P-0101AB


Engine 272 AP18.00-P-0101PIT
Series 611 AP18.00-P-0101AO

Engine 612 AP18.00-P-0101AR


Engine 642 AP18.00-P-0101PI

Engine 646 AP18.00-P-0101P


Check and correct fluid level
j f Engine cooling system, anticorrosion/ j
antifreeze protection
_____________°C
Engine 111, 112, 113, 271, 611, 612 AP20.00-P-2010Z

Engine 272 AP20.00-P-2010PIT

Engine 642, 646 AP20.00-P-2010PM


f Level control, ADS Model 203.2 with Code 480 j AP32.30-P-3211BA

Rear axle level control system


j f Brake system j AP42.10-P-4210Z
f Power steering j AP46.00-P-4611P

If fluid loss is discovered, ascertain


and rectify the cause
as a separate repair order
j f Windshield washer system AP82.35-P-8210P
(incl. summer/winter cleanser)
j f Battery not on AGM battery j AP54.10-P-5410A
j f Replace air-cleaner insert Engine 612.990 AP09.10-P-0980B
f Inspect poly V-belt for wear and damage j
Engine 111, 112, 113, 271, 612 AP13.22-P-1351Z
Engine 272 AP13.22-P-1351PIT

Engine 642, 646 AP13.22-P-1351PM


f Replace dust filter AP83.00-P-8381P
j f Check engine hood lock and latch hook for j
easy motion.
Replace components no matter how
insignificant the defect.

r
Vehicle front end, vehicle rear end

f Check headlamp range adjustment system not on xenon headlamps j


f Check and correct headlamp setting (on j AP82.10-P-8260P
xenon headlamps correct subject to
separate repair order)
j f Check wiper blades, replace if necessary as j AP82.30-P-8253G
a separate order

u
Trunk

Copyright DaimlerChrysler AG 22.11.2005 CD-Ausgabe G/05/05 . This WIS print-out will not be recorded by Modification services. Page 6
j f Correct spare wheel inflation pressure j
j f Check TIREFIT tire repair kit expiration date, j AP40.10-P-4054R
replace TIREFIT if necessary as a separate
order
j f Check trunk lighting j

Copyright DaimlerChrysler AG 22.11.2005 CD-Ausgabe G/05/05 . This WIS print-out will not be recorded by Modification services. Page 7