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PIPING SPECIFICATION AND MATERIAL

CLASSES

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RECORD OF REVISIONS

Rev Implemented
Section Page Company Comment Explanation
No (Y/N)

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TABLE OF CONTENTS

1.  INTRODUCTION ......................................................................................................................5 


1.1  General ...........................................................................................................................5 
1.2  Scope..............................................................................................................................6 
2.  DEFINITION AND ABBREVIATIONS ......................................................................................7 
2.1  Definition ........................................................................................................................7 
2.2  Abbreviations ................................................................................................................7 
3.  REFERENCE, CODE AND STANDARDS ...............................................................................8 
3.1  Project Specifications ...................................................................................................9 
3.2  Santos Engineering Standard ......................................................................................9 
3.3  Codes, Standards & Regulations .................................................................................9 
3.3.1  American Society of Mechanical Engineers ......................................................9 
3.3.2  ASME Boiler & Pressure Vessel Code .............................................................10 
3.3.3  American Petroleum Institute ...........................................................................10 
3.3.4  NACE International ............................................................................................10 
3.3.5  Australian Standards .........................................................................................10 
3.3.6  American Society for Testing and Material .....................................................11 
3.3.7  British Standard .................................................................................................11 
3.3.8  Det Norske Veritas .............................................................................................11 
4.  DESIGN PRINCIPLES ...........................................................................................................12 
4.1  Design Values ..............................................................................................................12 
4.2  Valves ...........................................................................................................................12 
4.2.1  Valve Operator....................................................................................................14 
4.2.2  Valve Materials ...................................................................................................14 
4.3  Flanges & Fittings .......................................................................................................15 
4.4  Studs, Nuts & Gaskets ................................................................................................16 
4.5  Threaded & Socket Welded Piping ............................................................................16 
4.6  Branch Connections ...................................................................................................17 
4.7  Supports, Anchors & Guides .....................................................................................17 
4.8  Materials .......................................................................................................................17 
4.9  Tube Fittings ................................................................................................................17 
4.10  Tubing ..........................................................................................................................17 
4.11  Process Vents and Drains ..........................................................................................18 
4.12  Pressure Instrument Connections .............................................................................18 
4.13  Thermowells ................................................................................................................18 
5.  PIPING AND VALVE SPECIFICATION CODE......................................................................18 
5.1  Pipe Specification Code Format ................................................................................18 
5.1.1  Identifier 1 – Pressure Rating ...........................................................................19 

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5.1.2  Identifier 2 – Material Type ................................................................................19 


5.1.3  Identifier 3 – Corrosion Allowance ...................................................................19 
5.1.4  Identifier 4 – Supplementary Code ...................................................................19 
5.2  Valve Specification Code Format ..............................................................................24 

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1. INTRODUCTION

1.1 General
The Ande Ande Lumut (AAL) oil field is in the North-West Natuna Production Sharing
Contract (PSC) as shown in Figure 1-1. The block is in Indonesian waters in the South
China Sea and the location is in the West Natuna area in a water depth of approximately
73m. The block covers some 4,400 sq. km. There is presently no other infrastructure in the
PSC.

Figure 1-1: Location of Ande Ande Lumut Field


The Ande Ande Lumut (AAL) field development consists of a fixed structure production
wellhead platform (WHP) and an attendant spread-moored Suezmax FPSO for processing,
storing and offloading the crude.
The unique feature of the facilities has the WHP located 45m (riser porch to riser porch) on
the port side of the FPSO. The FPSO is to be close-moored and bridge-linked to the WHP.

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Figure 1-2 General Arrangement of AAL Complex


Liquids production from the numerous wells located on the WHP are delivered to the FPSO
via flexible flow-lines suspended (catenary) between the WHP and FPSO. Similar catenaries
are used to deliver service water, diesel fuel, utility air and various chemicals from the FPSO
to the WHP. Facilities on the riser porches have been allocated for future fuel gas, fire water
and water injection flexible pipes. Electrical power (12 MW) for the production operations on
the WHP is supplied by the power generation equipment on the FPSO by suspended cables
to the WHP.
A nominal Aframax shuttle upload from the FPSO will be conducted once per month. The
proposed method for an upload is that of tandem mooring the shuttle with the FPSO and
using floating hoses for the crude oil transfer. Given due regard to the nature of the crude
being transferred then facilities planned for the FPSO include hook-ups for the floating
hoses (fore and aft) to flush-out any remaining crude from the floating hose.

1.2 Scope
This specification defines piping material requirements for the design, selection of materials
of construction, manufacture and supply of piping components for the use in Piping Work in
Wellhead Platform and FPSO, AAL Development Project.

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2. DEFINITION AND ABBREVIATIONS

2.1 Definition
PROJECT Ande Ande Lumut Development Project
COMPANY Santos Northwest Natuna B.V
CONTRACTOR EPCI Contractor
VENDOR/SUPPLIER A company selected and awarded by COMPANY to supply a
Project goods

2.2 Abbreviations
BE Bevel End
BW Butt Weld
CL Class
CNAF Compressed Non-Asbestos Fibre
CON Concentric
CS Carbon Steel
ECC Eccentric
ER External Ring
ENP Electro Nickel Plated
FB Full Bore
FF Flat Face
FL Flange
Gr Grade
HDPE High Density Polyethylene
IR Internal Ring
M/F Male / Female
MDT Minimum Design Temperature
N Newton
NB Nominal Bore – (Metric)
NPS Nominal Pipe Size – (Imperial)
NPTF National Pipe Thread Female

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OD Outside Diameter
OS&Y Outside Screw & Yoke
PBE Plain Both End
PE Plain End
POE Plain one End
PTFE Polytetrafluoroethylene
PVC Polyvinyl Chloride
RB Reduced Bore
RF Raised Face
RTJ Ring Type Joint
SCRD Screwed
SCH Schedule
SMLS Seamless
SO Slip On
SS Stainless Steel
SW Socket Weld
TBE Thread Both Ends
THK Thickness
TOE Thread one End
UNO Unless Otherwise Noted
UPVC Unplasticized Polyvinyl Chloride
WN Weld Neck
WD Wound

3. REFERENCE, CODE AND STANDARDS


The latest version of the codes, standards and specifications listed (including revisions,
addenda, and other documents incorporated by reference) shall be part of this specification.
Any conflicts between specifications related to work and these references shall be presented
in writing to the COMPANY or designated representative for resolution.
The VENDOR shall obtain copies of the latest versions of the Industry and Government
Standards referenced herein or incorporated by reference and these shall be used in
performance of the work.

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3.1 Project Specifications


9602-050-SPC-0001 “Piping Standard Details”
9600-050-SPC-0003 “Painting and Protective Coating Specification”

3.2 Santos Engineering Standard


1515-50-G001 Design Practice for Piping
1515-50-G002 Design Practice for Valves
1515-50-G006 Design Practice for Hot Tapping
1515-50-G007 Design Practice for Gas and Oil Gathering Systems
1515-50-G008 Design Practice for Tie-in (or Golden) Welds
1515-50-SPC-0001 Specification for Piping and Valves
1515-50-S002 Specification for Plant Pressure Pipe
1515-50-S003 Specification for Hot Bends
1515-50-S004 Specification for High Pressure Steel Line pipe

3.3 Codes, Standards & Regulations


All piping components, systems design and material shall meet the requirements of this
specification, other referenced Project Specifications and the latest editions of the following
codes, Standards and Statutory Regulations (where applicable).

3.3.1 American Society of Mechanical Engineers


ASME B31.3 Process Piping
ASME B1.20.1 Pipe Threads General Purpose
ASME B16.5 Pipe Flanges and Flanged Fittings
ASME B16.9 Wrought Steel Butt Weld Fittings
ASME B16.10 Face to Face and End to End Dimensions of Valves
ASME B16.11 Forged Steel Fittings, Socket Weld and Threaded
ASME B16.20 Ring Joint Gaskets and Grooves, for Steel Pipe Flanges
ASME B16.21 Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.25 Butt Welding Ends
ASME B16.34 Valves, Flanged and BW Ends
ASME B16.47 Large Diameter Steel Flanges
ASME B31.8 Gas Transmission and Distribution Piping System
ASME B36.10 Welded and Seamless Wrought Steel Pipe

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ASME B36.19 Stainless Steel Pipe


ASME B16.36 Steel Orifice Flange 300, 600, 900, 1500, 2500
ASME B46.1 Flange Surface Finish

3.3.2 ASME Boiler & Pressure Vessel Code


Section VIII Unfired Pressure Vessels
Section IX Welding Qualifications

3.3.3 American Petroleum Institute


API 5L Specification for Line Pipe
API 6D Specification for Pipeline Valves
API 6A Specification for Wellhead and Christmas Tree Equipment
API 6FA Specification for Fire Test Valves
API 594 Wafer Check Valves
API 598 Valve Inspections and Test
API 600 Steel Gate Valves, Flanged and BW Ends
API 602 Compact Carbon Steel Gate Valves
API 607 Fire Test for Soft-Seated Ball Valves
API 608 Metal Ball Valves-Flanged and Butt Welding Ends
API 609 Lugs and Wafer Type Butterfly Valves
API RP14E Design and Installation of Offshore Platform Piping Systems
API 15LR Specification for Low Pressure Fiberglass Line Pipe
API 15HR Specification For High Pressure Fiberglass Line Pipe
API 15S Qualification Of Spoolable Reinforced Plastic Line Pipe
3.3.4 NACE International
MR 0175 Sulphide Stress Cracking Resistant Metallic Materials for Oilfield
Equipment

3.3.5 Australian Standards


AS 2129 Flanges for Pipes and Fittings
AS 1345 Identification of Piping Conduits and Ducts
AS 1897 Electroplated coating on threaded components
AS 1790 Electroplated coatings – cadmium on iron or steel
AS 1791 Chromate conversion coatings – zinc and cadmium

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3.3.6 American Society for Testing and Material


ASTM A53 Standard Specification for Pipe, Steel, Black & Hot Dipped, Zinc-
Coated Welded and Seamless.
ASTM A105 Carbon Steel Forging for Piping Components
ASTM A106 Standard Specification for Seamless Carbon Steel Pipe for High-
Temperature Service
ASTM A182 Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings, and
Valves and Parts for High Temp. Service
ASTM A193 Alloy Steel and Stainless Bolting Materials for High Temperature
Service
ASTM A194 Carbon and Alloy Steel Nuts for Bolts for High Pressure &High
Temperature Service
ASTM A216 Carbon Steel Casting Suitable for Fusion Welding for High
Temperature Service
ASTM A234 Pipe Fittings of Wrought Carbon Steel for Moderate and Elevated
Temperatures
ASTM A269 Seamless Stainless Tubing
ASTM A312 Seamless and Welded Austenitic Stainless Steel Pipes
ASTM A358 Austenitic Cr-Ni Pipe for High Temperature service
ASTM A403 Wrought Austenitic Stainless Steel Piping Fittings
ASTM A733 Standard Specification for Welded and Seamless Carbon Steel and
Austenitic Stainless Steel Pipe Nipples
ASTM A790 Standard Specification for Seamless and Welded Ferritic/Austenitic
Stainless Steel Pipe
ASTM A815 Standard Specification for Wrought Ferritic, Ferritic/Austenitic, and
Martensitic Stainless Steel Piping Fittings
ASTM B61 Standard Specification for Steam or Valve Bronze Castings
ASTM D2310 Standard Classification for Machine Made Fiberglass (Glass-Fiber
Reinforcement Thermosetting - Resin) Pipe
ASTM D5421 Standard Specification for Contact Molded "Fiberglass" (Glass-Fiber-
Reinforced Thermosetting Resin) Flanges
ASTM D5685 Standard Specification for "Fiberglass" (Glass-Fiber-Reinforced
Thermosetting-Resin) Pressure Pipe Fittings
3.3.7 British Standard
BS EN-10204 Metallic Products - Types of Inspection Documents
3.3.8 Det Norske Veritas
DNV-OSS-102 Rules for Classification of Floating Production and Storage Units
DNV-OS-E201 Hydrocarbon Production Plant

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4. DESIGN PRINCIPLES
4.1 Design Values
Diameter nominal of pipe size 2½”, 3½”, 5” and 7” are prohibited except as necessary to
connect to equipment. Any prohibited size necessary shall be changed to conventional size
immediately adjacent to equipment.
Corrosion allowances for piping shall be as stated in the relevant material classifications.
The carbon content of ASTM A106 Grade B material shall not exceed 0.23 %. the carbon
content of ASTM A105 material shall not exceed 0.25 %. Maximum carbon equivalent shall
be 0.3 % by analysis or 0.45 % by check analysis according the formula:
Mn Cr Mo V Ni Cu
CE C
6 5 15
All materials specified and installed shall be new, clean and free from rust, mill scale, pits
and defects.
No cast iron, ductile iron, malleable iron, aluminum, plastic or copper bearing alloy shall be
used in hydrocarbon services.
Material substitutions may only be made with the prior approval in writing to COMPANY.
Pulled bends shall not be used unless individually specified as a Special Piping (SP) items.
All piping material shall be identified with batch or heat number. Unidentified material is not
acceptable. All piping materials shall be inspected and be complete with all necessary
documentation.
All materials such as valves, traps, etc shall have a stainless steel tag permanently attached
to identify its particular service.

4.2 Valves
The face-to-face dimensions of flanged valves shall conform with ASME Standard B16.10
and the flanges on steel flanged valves shall conform to ASME B16.5 for ½” to 24” and
ASME B16.47 on 26” and larger.
Globe valve shall be used only where throttling is required. Valve operated in wide open and
block-in service shall be ball valves as required for product and service.
Valve shall not be installed with their stems below the horizontal position except gate valves
in flare headers.
Control valves, block valves and by pass valves shall be individually sized and the sizes
noted on flow sheets or P&ID drawings.
Any block valve installed in a relief line shall be locked open or sealed open, using an
approved proprietary system.
Reduced ports in ball valves shall be limited to one line size smaller than body size.

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No bushings shall be used.


Where product contamination must be prevented in lines designed for more than on stream,
double block valves with a bleed valve between shall be installed (Refer to Design Guide for
Valves, doc. no. 1515-50-G002 sec.3.1.1).
Block valves shall generally be line size valves in accordance with the appropriate piping
material class.
Where indicate on the valve data sheets that fire testing is required, valves shall be to a
certified fire tested design in accordance with API RP 6FA or API 607. Fire test certification
shall be provided and shall demonstrate that the valves and operating mechanism supplied
are capable of meeting the specified fire test requirements.
The fire tests shall have been witnessed and certification issued by an independent
authority.
Bonnet gaskets shall comply with the following requirements:
CL 150 & CL 300 Spiral wound gaskets complete with external guide ring as
per ASME B16.20
CL 600 Spiral wound gaskets complete with internal and external
guide rings as per ASME B16.20
CL 900 & CL1500 Ring per API 6A octagonal type R soft iron Cadmium Coated

The materials for the gaskets shall be as follows:


Winding – 316L SS
Filler – Graphite
Internal and External guide rings – 316L SS
Valve operation shall generally be as indicated on the Valve Data Sheets, providing the
force to operate the valve does not exceed 250N with the valve in the open or closed
position under maximum differential pressure. Operator dimensions shall be stated.
Unidirectional valves shall have a directional arrow integrally cast / forged with the body.
Valves shall have a position indicator, which cannot be wrongly oriented, either on initial
assembly or during subsequent dismantling and reassembly.
For quarter turn valves, provision for mounting a “lever lock” type wrench shall be
incorporated in the valve design. This wrench shall be interchangeable with the standard
non-locking wrench. All valves shall be capable of being locked in fully open or closed
position (except non return valves).
Wrenches / hand wheels shall have a fixing bolt and / or nut.
Gear operators shall be sized such that its output torque is at least 1.5 times the maximum
required operating torque of the valve proper.

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The gear ratio shall be maximum 1:60 for valves 8” and smaller or maximum 1:120 for
valves 10” or larger.
Gear operators shall have self-locking gears, and be provided with a position indicator.
All carbon steel valves shall be blasted and primed in accordance with 9600-050-SPC-0003
“Painting and Protective Coating Specification”.
Each valve ID-tag shall be hard stamped with the valve tag number and size in characters at
least 10mm high and attached securely to the valve with SS-wire.

4.2.1 Valve Operator


Valve operator design shall be as per below table.

Gate, Globe valves


Size  150#  300#  600#  900#  1500#  2500# 
≤ 100  Handwheel  Handwheel Handwheel Handwheel Handwheel  Handwheel
150  Handwheel  Handwheel Handwheel Handwheel Handwheel  Gear 
200  Handwheel  Handwheel Gear  Gear  Gear  ‐ 
250  Handwheel  Gear  Gear  Gear  Gear  ‐ 
300  Gear  Gear  Gear  Gear  Gear  ‐ 
≥ 350  Gear  Gear  Gear  Gear  ‐  ‐ 
Ball, Plug valves
Size  150#  300#  600#  900#  1500#  2500# 
≤ 80  Lever  Lever  Lever  Lever  Lever  Lever 
100  Lever  Lever  Lever  Lever  Lever  Gear 
150  Lever  Lever  Lever  Lever  Gear  Gear 
200  Lever  Lever  Lever  Lever  Gear  ‐ 
250  Gear  Gear  Gear  Gear  Gear  ‐ 
300  Gear  Gear  Gear  Gear  Gear  ‐ 
≥ 350  Gear  Gear  Gear  Gear  ‐  ‐ 

Butterfly valves
Size  150#  300#  600#  900# 
≤ 200  Lever  Lever  Lever  Lever 
≥ 250  Gear  Gear  Gear  Gear 

4.2.2 Valve Materials


The carbon steel used for manufacturing cast or forged valve bodies and components
shall be produced in an electrical furnace, or by the basic oxygen process.

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Stainless steel valves shall be type 316 alloys.


Material certification requirements shall be in accordance with EN 10204. Metallic
products – types of inspection documents shall be as defined below.

Table 1-1 INSPECTION DOCUMENT REQUIREMENTS


PRESSURE
OTHER ‘WETTED’
CONTAINING PARTS OR
BASIC VALVE PARTS
LOAD BEARING
MATERIAL
Standard Designation to Standard Designation to
EN 10204 EN 10204
Carbon Steel 3.1 3.1
Austenitic
3.1 3.1
Stainless Steel
Bronze 3.1 3.1
Ductile Iron 3.1 3.1

Certification for bolting shall be standard designation 2.2 unless stated otherwise. Where
supplementary requirements or impact testing in excess of the product specification are
specified, the Vendor shall provide certification proving that bolting meets the specified
requirements.
Pressure containing parts for valves are as follows:
Ball valve Body, bonnet and stem
Globe valve Body and bonnet
Gate valve Body and bonnet
Check valve Body and cover

4.3 Flanges & Fittings


All flanges 24” and smaller shall be furnished in strict accordance with ASME B16.5.
Details of flanges which mate to a higher rated specification e.g. specification breaks at
valves, control valves etc. shall be as per the line specification except that the rating and
facing shall be specified to match the higher rated specification.
Weld neck flanges shall be bored to the inside diameter of the pipe to which they are to be
welded.
Orifice flanges shall be in accordance with ASME B16.36.
Flanges shall be installed with both holes straddling normal horizontal and vertical
centerlines.

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Flat face flanges shall be used when mating to cast bronze, iron or aluminum flanges. Lap
joint and RF flanges shall not be used for mating flat face flanges, unless otherwise noted.
Long radius butt weld elbows shall be used wherever possible. Short radius elbows may be
used only where space requirements so dictate.
Welded miter bends shall not be used.
Reduction in line size shall be made only by reducing fittings or swages. No bushing shall be
used.
Butt weld caps shall normally be used to close the ends of welded lines. Where required for
future extension, blind flanges shall be used.
Special fittings shall only be permitted where no standard fittings can be employed.
Flange gasket surface finished shall be in accordance with ASME B46.1 and the following:
a. CL 150 Serrated spiral finish (stock finish) roughness between RA 6.3 and
12.5 micron
b. CL 300 & 600 Smooth finish – roughness between RA 3.2 and 6.3 micron
c. CL 900 Smooth finish – roughness between RA 1.6 micron (groove wall)
d. CL 1500 Smooth finish – roughness between RA 1.6 micron (groove wall)

4.4 Studs, Nuts & Gaskets


Stud bolts, nuts and gaskets shall be the type specified on the relevant materials
classification.
Except for stainless steel materials, the bolting must undergo surface treatment of the
Fluorocarbon type.
Material stamping required by the material specification shall be legible after coating.
Ring type gaskets, unless stated otherwise on material requisitions shall be style “R”
Octagonal in accordance with ASME B16.20.
 Soft Iron ring joints shall be supplied with a maximum hardness of 90 HB
 Austenitic stainless steel ring type joints AISI 316 shall be supplied in a fully solution
annealed condition and minimum hardness of 160 HB.
 Super Austenitic stainless steel ring type joints shall be alloy 904L or 254 SMO, shall
be fully solution annealed and have a maximum hardness of 180 HB.
 All ring type joint gaskets except soft iron shall comply with NACE MR 0175.

4.5 Threaded & Socket Welded Piping


For thread form refer relevant pipe specification.
Use of half couplings is prohibited.

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Threaded plugs shall be solid steel round or hexagonal bar stock.


Threaded full length pipe nipples, street ells, or street tees shall not be used.

4.6 Branch Connections


Branch connections shall comply with the relevant piping material class. Lateral olets may
be used in lieu of 45o fittings where necessary.

4.7 Supports, Anchors & Guides


All piping shall be adequately supported by means of hangers or, preferably, support of
proper structural design. Provisions shall be made by the use of suitable anchors and guides
and piping flexibility to prevent undue movement caused either by expansion, contraction,
vibration or distortion of connected structural members under load.
Rod hangers, where used shall be designed to take the load and be constructed of rod not
less than 10mm diameter for any size line.
Piping supports shall be designed for weight of piping, contents (full), attached unsupported
equipment, wind and seismic loading and where it becomes necessary to dismantle piping
components for maintenance.
Supports shall be correctly located to ensure excessive loads are not transferred to the
equipment, nozzles when the operating temperature is reached. Consideration shall be
given to the use of spring-type supports. Pipe supports welded directly to piping shall be of
compatible material.

4.8 Materials
Copper, copper based alloys, galvanized materials, cadmium plated materials, etc. shall not
be exposed to hydrogen sulphide, amine, caustic or similar materials.
All forgings shall be normalized.

4.9 Tube Fittings


Tube fitting shall be “Swagelok” or equal. For break connections such as for skid
maintenance the Cajon Co or equal, O-Ring Face Seal Fittings shall be used.

4.10 Tubing
Tubing shall use forged stainless steel ASTM A182 Gr F316, flareless compression type
connection. Swagelok or equal, size range 8 – 15.
General use is 0.9 mm wall thickness. Size range is 8 - 15 OD, except 2500# systems
where size range is restricted to 6.5 - 9.5 OD.
For tubing requirement and installation detail refer to 1515-50-G001 “Design Practice for
Piping” Sec 9.8 and 1515-70-S011 “Specification for Instrument Installation” Sec 6.5

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4.11 Process Vents and Drains


Process vents and drains shall consist of a 3/4” Sockolet and a 1” PBE Nipple UNO.
Valve requirements are as follows:
For valves in Class 600 or below, the following shall be used:
 Hydrocarbon Gas Service 3/4” SW x SCRD Ball Valve
 Air Service 3/4” SCRD Ball Valve
 Other Service 3/4” SW x SCRD Ball Valve
For valves greater than Class 600, the following shall be used:
 Hydrocarbon Gas Service ¾“ Ball Valve with downstream 20NB ball bleed
 High vibration equipment ¾” integral flange – Weldolet arrangement and 1” DBB
monoblock manifold valve (1” Sockolet and PBE
Nipple not required).
 Other service ¾” Ball Valve with downstream ¾” ball bleed.
A 1” POE/TOE Nipple is required with a 1” threaded cap UNO (Air service will use 1” TBE
Nipple with threaded cap).

4.12 Pressure Instrument Connections


Unless otherwise specified, all pressure instruments shall be mounted directly to a
integrated monoflange valve type of 3 ways, double block and bleed arrangement, flanged
directly to pipe or vessels.
Detail connection refers to P&ID typical details (9602-010-PID-0003-2) and also refers to
piping standard details (9600-050-SPC-0001)

4.13 Thermowells
All thermowells to be 2” flange unless otherwise noted.

5. PIPING AND VALVE SPECIFICATION CODE


5.1 Pipe Specification Code Format
1 2 3 4
1 C 1 R
Supplementary Code
Corrosion Allowance
Material Type
Pressure Rating

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5.1.1 Identifier 1 – Pressure Rating

ASME

1 CL150 9 CL 900

3 CL 300 15 CL 1500

6 CL 600

5.1.2 Identifier 2 – Material Type

C Carbon Steel G Carbon Steel Galvanized

L Low Temperature Carbon Steel H Copper Nickel

S Stainless Steel 316L J Glass Reinforced Epoxy

D Duplex SAF2205 K HDPE

E Super Duplex SAF 2507 P PVC (UPVC)

T Glass Reinforced Epoxy – Q Polypropylene


Conductive

5.1.3 Identifier 3 – Corrosion Allowance

0 Nil 2 6.0 mm

1 3.0 mm

5.1.4 Identifier 4 – Supplementary Code


An alphabetical supplementary code is used as required to nominate any special features
such as material grade or service, etc. this supplementary code is assigned and used on
a project by project basis.

R Supplementary Code for ASME B31.3

S Supplementary Code for ASME B31.8

L Supplementary Code for ASME B31.4

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PIPE SPECIFICATION AND SERVICE SUMMARY

SERVICE SYSTEM DESIGN CONDITION


FLANG
PIPE ASME E
C.A. MATERIAL O PRESSURE
SPEC. RATING FACIN TEMP C
CODE DESCRIPTION G kPag
(MIN/MAX)
(MAX/MIN)

DF DIESEL FUEL

DC CLOSED DRAIN

DO OPEN DRAIN

FG FUEL GAS

HYDROCARBON
HC
CONDENSATE

N NITROGEN

RV RELIEF GAS

3 A53 GR. B or
1C1R VENT TO 150# RF -29 / 350 1,770 / 840
VA MM A106 GR. B, CS
ATMOSPHERE

RG RAW GAS

PF PROCESS FLUID

OW OILY WATER

ST STEAM

PW PRODUCED WATER

HO HOT OIL

HF HELI FUEL

PF PROCESS FLUID

RV RELIEF GAS

OW OILY WATER

RG RAW GAS

6 A53 GR. B or
1C2R RW RAW WATER 150# RF -29 / 350 1,770 / 840
MM A106 GR. B, CS

ST STEAM

SW SERVICE WATER

PW PRODUCED WATER

DC CLOSED DRAIN

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SERVICE SYSTEM DESIGN CONDITION


FLANG
PIPE ASME E
C.A. MATERIAL O PRESSURE
SPEC. RATING FACIN TEMP C
CODE DESCRIPTION G kPag
(MIN/MAX)
(MAX/MIN)

A53 GR. B or
3
1G1R IA INSTRUMENT AIR A106 GR. B, CS 150# RF -29 / 350 1,770 / 840
MM
(GALV)

A790 UNS
METHANOL /
1D0R M / CD NIL S31803, 150# RF -29 / 150 1,770 / 1,586
CHECMICAL DOSING
DUPLEX

FIRE WATER ASTM B466


C70600
FW NIL Seamless or 150# FF 150 1,390
1H0R
SEA WATER B467 C70600
Welded Anealed

METHANOL /
M / CD
CHECMICAL DOSING

DO OPEN DRAIN
A312 Gr
IA INSTRUMENT AIR 304/316 or
1S0R NIL 150# RF -100 / 150 1,570 / 1,390
A358
SA SERVICE AIR Gr.304/316

UW UTILITY WATER

UA UTILITY AIR

RW RAW WATER

FW FIRE WATER
20FR16-C, FRP
1T0R NIL 150# FF AMB / 85 1600
CONDUCTIVE
CW COOLING WATER

SW SEA WATER

Type IV, Gr 1,
1X0R CL CLORINE INJECTION NIL CPVC 4120, 150# FF AMB/60 760
ASTM D1784

DC CLOSED DRAIN

PF PROCESS FLUID 3 A53 Gr. B or


3C1R 300# RF -29 / 343 5,102 / 3792
MM A106 Gr. B, CS

HO HOT OIL

RG RAW GAS

PF PROCESS FLUID

6 A53 Gr. B or
3C2R N NITROGEN PURGING 300# RF -29 / 350 4,640 / 3700
MM A106 Gr. B, CS

RG RAW GAS

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SERVICE SYSTEM DESIGN CONDITION


FLANG
PIPE ASME E
C.A. MATERIAL O PRESSURE
SPEC. RATING FACIN TEMP C
CODE DESCRIPTION G kPag
(MIN/MAX)
(MAX/MIN)

PF PROCESS FLUID
API Spec 5L-
6
3C2L X56, API Spec 300# RF 0 /120 4,640 / 4,590
HYDROCARBON MM
HC 5CT-J55
CONDENSATE

FIRE WATER ASTM B466


C70600
Seamless or
3H0R FW NIL 300# FF 93.3 3630
B467 C70600
Welded
SEA WATER Annealed

A312 Gr
METHANOL / 304/316 or
3S0R M / CD NIL 300# RF -100 / 150 4,090 / 3,630
CHECMICAL DOSING A358
Gr.304/316

RW RAW WATER

FW FIRE WATER
20FR16-C, FRP
3T0R NIL 300# FF AMB / 93 4640
CONDUCTIVE
CW COOLING WATER

SW SEA WATER

RG RAW GAS
3 A53 Gr. B or
6C1R 600# RF -29 / 350 9,280 / 7,390
MM A106 Gr. B, CS
FL FLARE GAS

PF PROCESS FLUID
6 A53 Gr. B or 600# 9,280 / 7,390
6C2R RF -29 / 350
MM A106 Gr. B, CS
RG RAW GAS

A312 Gr
METHANOL / 304/316 or
6S0R M / CD NIL 600# RF -100 / 150 8,180 / 7,270
CHECMICAL DOSING A358
Gr.304/316

API Spec 5L-


3
6C1S RG RAW GAS X56, API Spec 600# RF 0 / 120 9,280 / 9,190
MM
5CT-J55

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SERVICE SYSTEM DESIGN CONDITION


FLANG
PIPE ASME E
C.A. MATERIAL O PRESSURE
SPEC. RATING FACIN TEMP C
CODE DESCRIPTION G kPag
(MIN/MAX)
(MAX/MIN)

HYDROCARBON
HC
CONDENSATE

PF PROCESS FLUID 3 A53 Gr, B or


9C1R 900# RTJ -29 / 350 13,910 / 11,090
MM A106 Gr. B, CS
RG RAW GAS

WI WATER INJECTION

PF PROCESS FLUID

HYDROCARBON 6 A53 Gr, B or


HC 900# RTJ -29 / 350 13,910 / 11,090
9C2R CONDENSATE MM A106 Gr. B, CS

RG RAW GAS (NOTE1)

PF PROCESS FLUID

API Spec 5L-


HYDROCARBON 3
9C1L HC X56, API Spec 900# RTJ 0 / 120 13,910 / 13,770
CONDENSATE MM
5CT-J55

OW OILY WATER

A312 Gr
METHANOL / 304/316 or
9S0R M / CD NIL 900# RTJ -100 / 150 12,280 / 11,580
CHECMICAL DOSING A358
Gr.304/316

Note: 1. Raw gas from other production gas line. WHP itself not produce raw gas for distribution. All gas
shall be flared

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5.2 Valve Specification Code Format


1 2 3
4 C 01

Specific Valve and Trim


Pressure Rating
Type of Valve

The first digit The second digit, a The last two digits define the specific valve and
defines letter, defines the the trim
the type of valve ASME flange
classification or
pressure rating

3 Gate A 150 01 DN 15 - 40 Carbon steel valves for


4 Globe B 300 General Service
5 Check C 600 02 DN 50 - 600 Carbon steel valves for
6 Ball D 900 General Service
7 Plug E 1500 03 DN 15 - 40 Carbon steel valves for Raw
8 Butterfly F 2500 Gas Service
9 Needle G 800 04 DN 50 - 600 Carbon steel valves for Raw
H 6000 Gas Service
I 3000 05 to 19 Other Carbon steel valves
21 to 39 Low Temperature steel valves
41 to 59 Stainless steel valves
61 to 79 Aluminum Bronze valve
91 to 99 Plastic valve

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ATTACHMENT – 1
PIPING MATERIAL SPECIFICATION

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PIPE SPEC 1C1R ASME 150# CARBON STEEL PIPING


CODE ASME B31.3, ASME B16.5

SIZES ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel Fuel, Closed
Drain, Open Drain, Raw Gas, Vent to Atmosphere, Diesel Fuel, Process Fluid, Oily
water, Steam, Produced Water, Heli Fuel, Hot Oil

DESIGN Pressure @ Maximum Temperature 840 kPag @ 350 oC


o
Pressure @ 100 C 1,770 kPag @ 100 oC
Pressure @ Minimum Temperature 1,770 kPag @ -29 oC
MAOP or WT calculation is required for flange limit conditions.

CORROSSION ALLOWANCE
3 mm corrosion allowance or 12.5 % manufacture tolerance

ENDS Raised face and socket weld

MATERIAL SUMMARY
Pipe ASTM A106 Gr B (or A53 Gr B)
Flanges ASTM A105
Fittings ASTM A234 Gr WPB
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Tubing ASTM A269 Gr 316
Valves Carbon steel - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall schedule, material, end preparation)

PIPE Dimensions to ASME B36.10


½” Sch 80 1” Sch 80
¾” Sch 80 1-½ ” Sch 80
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain ends

2” Sch 80 12” Sch 30


3” Sch 40 14” Sch 30
4” Sch 40 16” Sch 20
6” Sch 40 18” Sch 20
8” Sch 40 20” Sch 20
10” Sch 40 24” Sch 20
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), beveled ends

FLANGES Dimensions to ASME B16.5


½” – 1½ ” Match pipe bore, forged carbon steel ASTM A105, 150# RF socket weld
2” - 24” Match pipe bore, forged carbon steel ASTM A105, 150# RFWN

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PIPE SPEC 1C1R (Continued)

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 3000# socket weld as per ASME
B16.11
2” - 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM
A234 Gr WPB, butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, carbon steel ASTM A105, 150# RF socket weld or 3000# socket
weld coupling
2” - 24” Match pipe bore, carbon steel ASTM A105, 150# RFWN flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall schedule, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch 80/XS, seamless carbon steel ASTM A105, plain both ends, fabrication to
ASTM A733
2” - 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch 80/XS, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,
fabrication to ASTM A733

PLUGS
½” – 1½” Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME
B16.11

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1¼” and over to be one diameter longer than
standard. Stud Bolts & Nuts shall be Fluorocarbon Coated

GASKETS
All sizes Category D fluid (non flammable, non toxic) may use 1.5 mm thick CF self centering
flat ring to ASME B16.5 Group 1A and ASME B16.21.
All other services use 4.5 mm thick Gr 304 (or 316) s/s spiral wound with graphite
filler and carbon steel outer guide ring per ASME B16.5 Group 1B and ASME
B16.20. Colour code to ASME B16.20. Colour code to ASME B16.20. For raw gas,
corrosive or erosive service - add s/s inner rings to match pipe bore. Engineer to
specify on P&ID.

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PIPE SPEC 1C1R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 3000#, forged carbon steel A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11.
Fabricated connections use fully welded or flanged fittings up to the first isolation
valve. Otherwise, use isolation valves with integral welding attachment to pipe.
Addition of gusseting or bracing is required near vibrating machinery. Use of 3/4”
needle valve directly connected to thredolet is permitted only in locations remote
from collision and vibration and corrosion hazards. Refer 1515-50-G001 “Design
Practice for Piping” for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34


1” - 24” Match pipe bore, forged carbon steel ASTM A105, 300# RFWN, furnished with jack
screws and drilled for ½” socket weld or drilled and tapped ½” NPT per AGA -
Engineer to specify

PROCESS TUBING
¼” – ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 304
(or 316)

PROCESS TUBING FITTINGS


¼” – ½” OD Forged stainless steel ASTM A182 Gr F304 (or F316), flareless compression
type connection: Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography 5%

HYDROSTATIC TEST
All sizes 2,660 kPag for 1 hour.
Leak check only required on atmospheric vents and drains

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

VALVES
(Valve spec Size, service, ends)
GATE 3A01 ½” – 1½”, Gen service, 150# RF flanged
3A02 2” – 24”, Gen service, 150# RF flanged
3G01 ½” – 1½”, Gen service, 800# socket weld

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PIPE SPEC 1C1R (Continued)

3G02 ½” – 1½”, Gen service, 800# socket weld x threaded


3G03 ½” – 1½”, Gen service, 800# threaded F x F

GLOBE 4A01 ½” – 1½”, Gen service, 150# RF flanged


4A02 2” – 24”, Gen service, 150# RF flanged
4G01 ½” – 1½”, Gen service, 800# socket weld
4G02 ½” – 1½”, Gen service, 800# socket weld x threaded
4G03 ½” – 1½”, Gen service, 800# threaded F x F

CHECK 5A01 ½” – 1½”, Gen service, 150# RF flanged, Swing type


5A02 2” – 24”, Gen service, 150# RF flanged, Swing type
5A05 2” – 24”, Gen service, 150# RF flangeless, Wafer type
5A06 6” – 24”, Gen service, 150# RF flangeless, Wafer type
5G01 ½” – 1½”, Gen service, 800# socket weld, Lift type
5G02 ½” – 1½”, Gen service, 800# socket weld x threaded F, Lift type
5G03 ½” – 1½”, Gen service, 800# threaded F x F, Lift type

BALL 6A01 ½” – 1½”, Gen service, 150# RF flanged


6A02 2” - 24”, Gen service, 150# RF flanged
6A05 2” - 24”, Produced Water service, 150# RF flanged
6A06 30”, Produced Water service, 150# RF flanged
6A07 2” - 24”, Hot Oil service, 150# RF flanged
6G01 ½” - 1-½”, Gen service, 800# socket weld
6G02 ½” - 1-½”, Gen service, 800# socket weld x threaded
6G03 ½” - 1-½”, Gen service, 800# threaded F x F
6G05 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple
6G06 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple NPT

BUTTERFLY 8A02 2” – 24”, Gen service, 150# RF flangeless

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PIPE SPEC 1C2R ASME 150# CARBON STEEL PIPING


CODE ASME B31.3, ASME B16.5

SIZES ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”, 30”

PROCESS FLUIDS
Process Fluid, Relief Gas, Oily Water, Raw Gas, Raw Water, Steam, Service Water,
Produced Water, Closed Drain.

DESIGN Pressure @ Maximum Temperature 840 kPag @ 350 oC


o
Pressure @ 100 C 1,770 kPag @ 100 oC
Pressure @ Minimum Temperature 1,770 kPag @ -29 oC
MAOP or WT calculation is required for flange limit conditions.

WT ALLOWANCE
6 mm Corrosion or 12.5 % manufacture tolerance

ENDS Raised face and socket weld

MATERIAL SUMMARY
Pipe ASTM A106 Gr B (or A53 Gr B)
Flanges ASTM A105
Fittings ASTM A234 Gr WPB
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Tubing ASTM A269 Gr 316
Valves Carbon steel - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall schedule, material, end preparation)

PIPE Dimensions to ASME B36.10


½” Sch XXS 1” XXS
¾” Sch XXS 1-½ ” XXS
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain ends

2” Sch 160 12” Sch 40


3” Sch 160 14” Sch 40
4” Sch 80 16” Sch 40
6” Sch 80 18” Sch 30
8” Sch 60 20” Sch 30
10” Sch 40 24” Sch XS
30” Sch XS
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), beveled ends

FLANGES Dimensions to ASME B16.5


½” – 1½ ” Match pipe bore, forged carbon steel ASTM A105, 150# RF socket weld
2” - 24” Match pipe bore, forged carbon steel ASTM A105, 150# RFWN

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PIPE SPEC 1C2R (Continued)

FLANGES Dimensions to MSS SP-44 or ASME B16.47 Series A


30” Match pipe bore, forged carbon steel ASTM A105 or A216 WCB, 150# RFWN

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 3000# socket weld as per ASME
B16.11
2” - 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM
A234 Gr WPB, butt-weld, per ASME B16.9
30” Match pipe bore for branch connection size limits, seamless carbon steel ASTM
A234 Gr WPB, butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, carbon steel ASTM A105, 150# RF socket weld or 3000# socket
weld coupling
2” - 24” Match pipe bore, carbon steel ASTM A105, 150# RFWN flanged or welded
30” Match pipe bore, carbon steel ASTM A105, 150# RFWN flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall schedule, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A105, plain both ends, fabrication to ASTM
A733
2” - 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,
fabrication to ASTM A733

PLUGS
½” – 1½” Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME
B16.11

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1¼” and over to be one diameter longer than
standard. Stud Bolts & Nuts shall be Fluorocarbon Coated

GASKETS
All sizes Category D fluid (non flammable, non toxic) may use 1.5 mm thick CF self centering
flat ring to ASME B16.5 Group 1A and ASME B16.21.
All other services use 4.5 mm thick Gr 304 (or 316) s/s spiral wound with graphite
filler and carbon steel outer guide ring per ASME B16.5 Group 1B and ASME
B16.20. Colour code to ASME B16.20. Colour code to ASME B16.20. For raw gas,

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PIPE SPEC 1C2R (Continued)

corrosive or erosive service - add s/s inner rings to match pipe bore. Engineer to
specify on P&ID.

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 3000#, forged carbon steel A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11.
Fabricated connections use fully welded or flanged fittings up to the first isolation
valve. Otherwise, use isolation valves with integral welding attachment to pipe.
Addition of gusseting or bracing is required near vibrating machinery. Use of 3/4”
needle valve directly connected to thredolet is permitted only in locations remote
from collision and vibration and corrosion hazards. Refer 1515-50-G001 Design
Practice for Piping for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34


1” - 24” Match pipe bore, forged carbon steel ASTM A105, 300# RFWN, furnished with jack
screws and drilled for ½” socket weld or drilled and tapped ½” NPT per AGA -
Engineer to specify

PROCESS TUBING
¼” – ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 304 (or 316)

PROCESS TUBING FITTINGS


¼” – ½” OD Forged stainless steel ASTM A182 Gr F304 (or F316), flareless compression type
connection: Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography 5%

HYDROSTATIC TEST
All sizes 2,660 kPag for 1 hour.
Leak check only required on atmospheric vents and drains

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

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PIPE SPEC 1C2R (Continued)

VALVES (Valve spec Size, service, ends)

GATE 3A01 ½” – 1½”, Gen service, 150# RF flanged


3A02 2” – 24”, Gen service, 150# RF flanged
3G01 ½” – 1½”, Gen service, 800# socket weld
3G02 ½” – 1½”, Gen service, 800# socket weld x threaded
3G03 ½” – 1½”, Gen service, 800# threaded F x F

GLOBE 4A01 ½” – 1½”, Gen service, 150# RF flanged


4A02 2” – 24”, Gen service, 150# RF flanged
4G01 ½” – 1½”, Gen service, 800# socket weld
4G02 ½” – 1½”, Gen service, 800# socket weld x threaded
4G03 ½” – 1½”, Gen service, 800# threaded F x F

CHECK 5A01 ½” – 1½”, Gen service, 150# RF flanged, Swing type


5A02 2” – 24”, Gen service, 150# RF flanged, Swing type
5A05 2” – 24”, Gen service, 150# RF flangeless, Wafer type
5G01 ½” – 1½”, Gen service, 800# socket weld, Lift type
5G02 ½” – 1½”, Gen service, 800# socket weld x threaded F, Lift type
5G03 ½” – 1½”, Gen service, 800# threaded F x F, Lift type

BALL 6A01 ½” - 1-½”, Gen service, 150# RF flanged


6A02 2” - 24”, Gen service, 150# RF flanged
6A05 2” - 24”, Produced Water service, 150# RF flanged
6A06 30”, Produced Water service, 150# RF flanged
6G01 ½” - 1-½”, Gen service, 800# socket weld
6G02 ½” - 1-½”, Gen service, 800# socket weld x threaded
6G03 ½” - 1-½”, Gen service, 800# threaded F x F
6G05 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple
6G06 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple NPT

BUTTERFLY 8A02 2” – 24”, Gen service, 150# RF flangeless

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PIPE SPEC 1G1R ASME 150# CARBON STEEL GALVANIZED PIPING

CODE ASME B31.3, ASME B16.5

SIZES ½”, ¾”, 1½, 2”

PROCESS FLUIDS
Instrument Air

DESIGN Pressure @ Maximum Temperature 840 kPag @ 350 oC


Pressure @ 100 oC 1,770 kPag @ 100 oC
Pressure @ Minimum Temperature 1,770 kPag @ -29 oC
MAOP or WT calculation is required for flange limit conditions.

CORROSION ALLOWANCE
3 mm or 12.5 % manufacture tolerance

ENDS Raised face, threaded up to 2”

MATERIAL SUMMARY
Pipe ASTM A53 Gr B or ASTM A106 Gr. B, Hot Dip Galvanized
Flanges ASTM A105, Hot Dip Galvanized
Fittings ASTM A234 Gr WPB, Hot Dip Galvanized
Studs ASTM A193 Gr B7, Hot Dip Galvanized
Nuts ASTM A194 Gr 2H, Hot Dip Galvanized
Gasket 4.4 mm thick 316 SS spiral wound
Tubing ASTM A269 Gr TP316
Valves Carbon steel – see valve specifications

PIPING AND FITTINGS


(Size range) (wall thickness, material, end preparation)

PIPE Dimension to ASME B36.10


½” Sch 80 1 ½” Sch 80
¾” Sch 80 2” Sch 80
1” Sch 80
Galvanized seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, Threaded
End ASME B1.20.1

FLANGES Dimensions to ASME B16.5


½” – 2” Match pipe bore, forged carbon steel ASTM A105, 150# threaded, Galvanized

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 2” Match pipe bore, forged galvanized carbon steel ASTM A105, 3000# threaded as
per ASME B16.11, Galvanized

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 1G1R (Continued)


JOINTS
½” – 2” Match pipe bore, carbon steel ASTM A105, 3000# threaded, Galvanized.

SMALL FITTINGS
(Size range) (wall thickness, material, end preparation)

SWAGE NIPPLES
½” – 1 ½” Sch 80, seamless carbon steel ASTM A105, threaded both ends, fabrication to
ASTM A733, Galvanized.
2” – 2” Threaded, to be same schedule as pipe of same size, carbon steel ASTM A105,
Galvanized.

PIPE NIPPLES
½” – 1 ½” Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, threaded
both ends, fabrication to ASTM A733, Galvanized.

PLUGS
½” – 1” Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to
ASME B16.11, Galvanized.

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1 ¼” and over to be one diameter longer than
standard. Stud bolt & nuts shall be fluorocarbon coated or galvanized.

GASKETS
All sizes 4.4 mm thick 316 SS spiral wound with graphite filler and carbon steel guide ring
per ASME B16.5 Group 1B and ASME B16.20.

INSTRUMENT CONNECTION FITTINGS

½” – 1 ½” 3000#, forged carbon steel ASTM A105, threaded, Galvanized. Dimensions per
ASME B16.11, Galvanized.
Use isolation valves with integral welding attachment to pipe. Addition of
gusseting or bracing is required near vibrating machinery. Use of ¾” needle valve
directly connected to thredolet is permitted only in locations remote from collision
and vibration and corrosion hazards. Refer 1515-50-G001 Design Practice for
Piping for further detail.

ORIFICE FLANGES Dimensions to ASME B16.36


2” – 2” Match pipe bore, forged galvanized carbon steel ASTM A105, 150# RF screwed,
furnished with jack screws and drilled for ½” drilled and tapped 15 NPT per AGA.

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 1G1R (Continued)

PROCESS TUBING
¼” – ½” OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316.
¾” OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316.

PROCESS TUBING FITTINGS


¼” – ½” Forged stainless steel ASTM A182 Gr F316, flareless compression type
connection: Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (type, frequency)

MATERIAL CERTIFICATES – With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%.
> 19 mm wt Post weld heat treatment required

NON DESTRUCTIVE TESTING


All sizes Radiography, 20%
> 19 mm wt Ultrasonic 100%, Magnetic particle 5%

HYDROSTATIC TEST
For Header (NPS ≥ 2”) 2,655 kPag for 1 hour
Small Bore (NPS ≤ 1 ½”) Pneumatic Leak Test shall be performed

FIELD INSTALLATION CHECK LIST


All sizes Weld procedure, NDT, Hydrostatic test

VALVES (Valve spec size, service, ends)

GATE 3A01 ½” – 1½”, General service, 150# RF flanged


3A02 2” – 2”, General sevice, 150# RF flanged
3G03 ½” – 1½”, General service, 800# threaded F x F

GLOBE 4A01 ½” – 1½”, General service, 150# RF flanged


4A02 2” – 2”, General service, 150# RF flanged
4G03 ½” – 1 ½”, General service, 800# threaded F x F

CHECK 5A01 ½” – 1 ½”, General service, 150# RF flanged, Swing type


5A02 2” – 2”, General service, 150# RF flanged, Swing type
5A05 2” – 2”, Gen service, 150# RF flangeless, Wafer type
5G03 ½” – 1 ½”, General service, 800# threaded F x F, Lift check

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PIPE SPEC 1G1R (Continued)

BALL 6A01 ½” – 1 ½”, General service, 150# RF flanged


6A02 2” – 2”, General service, 150# RF flanged
6G03 ½” – 1 ½”, General service, 800# threaded F x F

NEEDLE 9H01 ½” – 1”, General service, 6000# threaded 20 F x 20 F


9H02 ½” – 1”, General service, 6000# threaded 20 M x 15F

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CLASSES

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PIPE SPEC 1D0R ASME 150# DUPLEX STAINLESS STEEL PIPING

CODE ASME B31.3, ASME B16.5

SIZES ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Methanol, Chemical Dosing

DESIGN Pressure @ Maximum Temperature 1,586 kPag @ 150 0C


0
Pressure @ 100 C 1,770 kPag @ 100 0C
Pressure @ Minimum Temperature 1,770 kPag @ -29 0C
MAOP or WT calculation is required for flange limit conditions.

WT ALLOWANCE
Nil corrosion allowance, 12.5% manufacture tolerance

ENDS Raised face and socket weld

MATERIAL SUMMARY
Pipe ASTM A790 UNS S31803 [Duplex SAF 2205]
Flanges ASTM A182 Gr F51
Fittings ASTM A815 UNS S31803
Studs ASTM A193 Gr. B8M
Nuts ASTM A194 Gr 8M
Tubing ASTM A269 Gr 316
Valves ASTM A182 Gr F51 or A890 Gr 4A

PIPING AND FITTINGS


(Size range) (Minimum wall schedule, material, end preparation)

PIPE Dimensions to ASME B36.19


½” Sch 40s 1” Sch 40s
¾” Sch 40s ½ Sch 40s
Seamless stainless steel ASTM A790 UNS S31803 (smls), plain ends

2” Sch 5s 12” Sch 5s


3” Sch 5s 14” Sch 5s
4” Sch 5s 16” Sch 5s
6” Sch 5s 18” Sch 5s
8” Sch 5s 20” Sch 5s
10” Sch 5s 24” Sch 10s
Seamless stainless steel ASTM A790 UNS S31803 beveled ends

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, forged stainless steel ASTM A182 Gr F51, 150# RF socket weld
2” – 24” Match pipe bore, forged stainless steel ASTM A182 Gr F51, 150# RFWN

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 1D0R (Continued)

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged stainless steel ASTM A815 UNS S31803, 3000# socket
weld as per ASME B16.11
2” – 24” Match pipe bore for branch connection size limits, seamless stainless steel ASTM
A815 UNS S31803, butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, stainless steel ASTM A182 Gr F51, 150# RF socket weld or
3000# socket weld coupling
2” – 24” Match pipe bore, stainless steel ASTM A182 Gr F51, 600# RFWN flanged or
welded

SMALL FITTINGS
(Size range) (Minimum wall schedule, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch 80s, seamless stainless steel ASTM A182 Gr F51 (smls), plain both ends,
fabrication to ASTM A733
2” – 6” Beveled end to be same schedule as pipe of same size, stainless steel ASTM
A182 Gr F51 (smls), plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch 80s, seamless stainless steel ASTM A790 UNS S31803 (smls), plain both
ends, fabrication to ASTM A733

PLUGS
½” – 1” Forged stainless steel ASTM A182 Gr F51, solid hex head bull plug, NPT threaded
to ASME B16.11

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B8M, each with two hex nuts alloy steel
ASTM A194 Gr 8M, all threaded. Sizes 1¼” and over to be one diameter longer
than standard.

GASKETS
All sizes 4.5 mm thick Gr 304 (or 316) s/s spiral wound with graphite filler and stainless
steel guide ring per ASME B16.5 Group 1B and ASME B16.20. Colour code to
ASME B16.20. For corrosive or erosive service s/s inner rings to match pipe bore
may be required - Engineer to specify on P&ID.

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 1D0R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 3000#, forged stainless steel ASTM A182 Gr F51, thermowell, sockolet, thredolet
or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use
fully welded or flanged fittings up to the first isolation valve. Otherwise, use
isolation valves with integral welding attachment to pipe. Addition of gusseting or
bracing is required near vibrating machinery. Use of 20 mm needle valve directly
connected to thredolet is permitted only in locations remote from collision and
vibration and corrosion hazards. Refer 1515-50-G001 Design Practice for Piping
for further detail.

PROCESS TUBING
¼” – ½” OD 0.9 mm min wall thickness, seamless stainless steel

PROCESS TUBING FITTINGS


¼” – ½” OD Forged stainless steel ASTM A182 Gr F316, flareless compression type
connection:
Parker Hannifin CPI preferred for Moomba and SA stellites, or equal
Swagelok for Pt Bonython, Qld, NT, Vic and other sites, or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography 100%

HYDROSTATIC TEST
All sizes 2,655 kPag for 1 hour

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

VALVES
(Valve spec Size, service, ends)

GATE 3A51 ½” – 1½”, Duplex Stainless Steel, 150# RF flanged


3A52 2” – 24”, Duplex Stainless Steel, 150# RF flanged
3G51 ½” – 1½”, Duplex Stainless Steel, 800# socket weld

GLOBE 4A51 ½” – 1½”, Duplex Stainless Steel, 150# RF flanged


4A52 2” – 24”, Duplex Stainless Steel, 150# RF flanged
4G51 ½” – 1½”, Duplex Stainless Steel, 800# socket weld

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PIPE SPEC 1D0R (Continued)

CHECK 5A51 ½” – 1½”, Duplex Stainless Steel, 150# RF flanged, Swing type
5A52 2” – 24”, Duplex Stainless Steel, 150# RF flanged, Swing type
5A55 2” – 24”, Duplex Stainless Steel, 150# RF flangeless, Wafer type
5G51 ½” – 1½”, Duplex Stainless Steel, 800# socket weld, Lift type

BALL 6A52 2” – 24”, Duplex Stainless Steel, 150# RF flanged


6G51 ½” – 1½”, Duplex Stainless Steel, 800# socket weld
6G55 ½” – 1½”, Duplex Stainless Steel, 800# socket weld C/W Nipple NPT
6G56 ½” – 1½”, Duplex Stainless Steel, 800# socket weld C/W Nipple

BUTTERFLY 8A52 2” – 24”, Duplex Stainless Steel, 150# RF flangeless

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PIPE SPEC 1H0R ASME 150# COPPER NICKEL PIPING

CODE ASME B31.3, ASME B16.5

SIZES DN ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”

PROCESS FLUIDS
Fire Water, Sea Water

DESIGN Pressure @ Maximum Temperature 1,379 kPag @ 93.3 oC


MAOP or WT calculation is required for flange limit conditions.

WT ALLOWANCE
Nil corrosion allowance, 12.5 % manufacture tolerance

ENDS Raised face and socket weld

MATERIAL SUMMARY
Pipe ASTM B466 C70600 Seamless or B467 C70600 Welded Annealed.
Flanges Composite CS Cu-Ni
Fittings Cu-Ni Seamless To Grade C70600
Studs ASTM A193 Gr B7, Hot Dip Galvanized
Nuts ASTM A194 Gr 2H, Hot Dip Galvanized
1
Gasket /8” thick soft neoprene rubber, flat face, Garlock 8314 or approved
equal
Tubing Cu-Ni Seamless To Grade C70600
Valves Aluminum Bronze – see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall schedule, material, end preparation)

PIPE Dimensions to ASME B36.10


½” Sch 40 1” Sch 40
¾” Sch 40 ½ Sch 40
ASTM B466 C70600 Seamless or B467 C70600 Welded Annealed, plain ends

2” Sch 5 8” Sch 10
3” Sch 5 10” Sch 10
4” Sch 5 12” Sch 10
6” Sch 5
ASTM B466 C70600 Seamless or B467 C70600 Welded Annealed, beveled end

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, 90-10 Forge Fe Cu-Ni, 150# FF socket weld
2” – 12” Match pipe bore, 90-10 Forge Fe Cu-Ni, 150# FF Lap Joint

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PIPE SPEC 1H0R (Continued)

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, Seamless Cu-Ni Grade C70600, 3000# socket weld as per
ASME B16.11
2” – 24” Match pipe bore for branch connection size limits, Seamless Cu-Ni Grade C70600,
butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, Cu-Ni Grade C70600, 150# FF socket weld flanged or 3000#
socket weld coupling
2” – 24” Match pipe bore, Cu-Ni Grade C70600, 150# FF WN flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall schedule, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch 80, Seamless Cu-Ni Grade C70600, plain both ends, fabrication to ASTM
A733
2” – 6” Beveled end to be same schedule as pipe of same size, Cu-Ni Grade C70600
plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch 80, Cu-Ni Grade C70600, plain both ends, fabrication to ASTM A733

PLUGS
½” – 1” Cu-Ni Grade C70600, solid hex head bull plug, NPT threaded to ASME B16.11

BOLTS
All sizes ASTM A193 Gr B7, Hot Dip Galvanized, each with two hex nuts alloy steel ASTM
A194 Gr 2H, Hot Dip Galvanized, all threaded. Sizes 1¼” and over to be one
diameter longer than standard.

GASKETS
1
All sizes /8” thick soft neoprene rubber, flat face, Garlock 8314 or approved equal per
ASME B16.5.

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 3000#, Cu-Ni Grade C70600, thermowell, sockolet, thredolet or threaded elbolet.
Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged
fittings up to the first isolation valve. Otherwise, use isolation valves with integral
welding attachment to pipe. Addition of gusseting or bracing is required near
vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is
permitted only in locations remote from collision and vibration and corrosion
hazards. Refer 1515-50-G001 Design Practice for Piping for further detail.

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 1H0R (Continued)

PROCESS TUBING
¼” – ½” OD 0.9 mm min wall thickness, Cu-Ni Grade C70600, SMLS

PROCESS TUBING FITTINGS


¼” – ½” OD Cu-Ni Grade C70600, SMLS, flareless compression type connection:
Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography 100%

HYDROSTATIC TEST
All sizes 2,068.5 kPag for 1 hour

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

VALVES
(Valve spec Size, service, ends)

GATE 3A61 ½” – 24”, Aluminum Bronze, 150# FF flanged

GLOBE 4A61 ½” – 24”, Aluminum Bronze, 150# FF flanged

CHECK 5A61 ½” – 24”, Aluminum Bronze, 150# FF flanged


5A62 ½” – 24”, Aluminum Bronze, 150# FF flangeless

BALL 6A61 ½” – 24”, Aluminum Bronze, 150# FF flanged

BUTTERFLY 8A61 ½” – 24”, Aluminum Bronze, 150# FF flangeless

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PIPE SPEC 1S0R ASME 150# STAINLESS STEEL PIPING

CODE ASME B31.3, ASME B16.5

SIZES ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Methanol, Chemical Dosing, Open Drain, Instrument Air, Service Air, Service Water,
Utility Air

DESIGN Pressure @ Maximum Temperature 1390 kPag @ 150 oC


Pressure @ 100 oC 1570 kPag @ 100 oC
Pressure @ Minimum Temperature 1570 kPag @ -100 oC
MAOP or WT calculation is required for flange limit conditions.
MDT of -120 0C is possible by application of design to B31.3 Cl 323.2.2.

WT ALLOWANCE
Nil corrosion allowance, 12.5 % manufacture tolerance on seamless only

ENDS Raised face and socket weld

MATERIAL SUMMARY
Pipe ASTM A312 or ASTM A358, Gr 304 (or 316)
Flanges ASTM A182 Gr F 304 (or F 316)
Fittings ASTM A403 Gr WP 304 (or WP 316)
Studs ASTM A193 Gr. B8M
Nuts ASTM A194 Gr. 8M
Tubing ASTM A269 Gr 304 (or 316)
Valves Stainless steel - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall thickness, material, end preparation)

PIPE Dimensions to ASME B36.19


½” Sch 40s 1” Sch 40s
¾” Sch 40s 1½” Sch 40s
Seamless stainless steel ASTM A312 Gr. 304 (or 316) or Welded stainless steel
ASTM A358 Gr 304 CL1 (or 316 CL1), plain ends

2” Sch 10s 14” Sch 10s*


3” Sch 10s 16” Sch 10s*
4” Sch 10s 18” Sch 10s*
6” Sch 10s 20” Sch 10s*
8” Sch 10s* 22” Sch 10s*
10” Sch 10s* 24” Sch 10s *
Seamless stainless steel ASTM A312 Gr 304 (or 316) or Welded stainless steel
ASTM A358 Gr 304 CL1 (or 316 CL1), beveled ends
* In low pressure systems over 8” diameter, thinner wall pipes of welded
construction may be used. Select pipe thickness and material for economy

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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PIPE SPEC 1S0R (Continued)

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 150# RF
socket weld
2” – 24” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 150# RFWN

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 3000#
socket weld as per ASME B16.11
2” – 24” Match pipe bore for branch connection size limits, seamless stainless steel ASTM
A403 Gr WP304 (or WP316), butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, stainless steel ASTM A182 Gr F304 (or F316), 150# RF socket
weld or 3000# socket weld coupling
2” – 24” Match pipe bore, stainless steel ASTM A182 Gr F304 (or F316), 150# RFWN
flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall thickness, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch 80s, seamless stainless steel ASTM A182 Gr 304 (or 316), plain both ends,
fabrication to ASTM A733
2” – 6” Beveled end to be same schedule as pipe of same size, stainless steel ASTM A182
Gr 304 (or 316) (smls), plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch 80s, seamless stainless steel ASTM A312 Gr 304 (or 316), plain both ends,
fabrication to ASTM A733

PLUGS
½” – 1½” Forged stainless steel ASTM A182 Gr F304 (or F316), solid hex head bull plug,
NPT threaded to ASME B16.11

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr. B8M, each with two hex nuts alloy steel
ASTM A194 Gr. 8M, all threaded. Sizes 1¼” and over to be one diameter longer
than standard

GASKETS
All sizes 4.5 mm thick Gr 304 (or 316) s/s spiral wound, graphite filler and stainless steel
guide ring per ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME
B16.20.
For corrosive or erosive service s/s inner rings to match pipe bore may be required -
Engineer to specify on P&ID.

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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PIPE SPEC 1S0R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 3000#, forged stainless steel ASTM A182 Gr F304 (or F316), thermowell, sockolet,
thredolet or threaded elbolet. Dimensions per ASME B16.11. Fabricated
connections use fully welded or flanged fittings up to the first isolation valve.
Otherwise, use isolation valves with integral welding attachment to pipe. Addition of
gusseting or bracing is required near vibrating machinery. Use of 20 mm needle
valve directly connected to thredolet is permitted only in locations remote from
collision and vibration and corrosion hazards. Refer 1515-50-G001 “Design Practice
for Piping” for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34


1” – 24” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 300#
RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and
tapped ½” NPT per AGA - Engineer to specify

PROCESS TUBING
¼” – ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316

PROCESS TUBING FITTINGS


¼” – ½” OD Forged stainless steel ASTM A182 Gr F316, flareless compression type
connection:
Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography 5%

HYDROSTATIC TEST
All sizes 2358 kPag for 1 hour

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

VALVES
(Valve spec Size, service, ends)
GATE 3A41 ½” – 1½”, stainless steel, 150# RF flanged
3A42 2” – 24”, stainless steel, 150# RF flanged
3G41 ½” – 1½”, stainless steel, 800# socket weld
3G42 ½” – 1½”, stainless steel, 800# socket weld x threaded

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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PIPE SPEC 1S0R (Continued)

3G43 ½” – 1½”, stainless steel, 800# threaded F x F

GLOBE 4A41 ½” – 1½”, stainless steel, 150# RF flanged


4A42 2” – 24”, stainless steel, 150# RF flanged
4G41 ½” – 1½”, stainless steel, 800# socket weld
4G42 ½” – 1½”, stainless steel, 800# socket weld x threaded
4G43 ½” – 1½”, stainless steel, 800# threaded F x F

CHECK 5A41 ½” – 1½”, stainless steel, 150# RF flanged, Swing type


5A42 2” – 24”, stainless steel, 150# RF flanged, Swing type
5A45 2” – 24”, stainless steel, 150# RF flangeless, Wafer type
5G41 ½” – 1½”, stainless steel, 800# socket weld, Lift type
5G42 ½” – 1½”, stainless steel, 800# socket weld x threaded, Lift type
5G43 ½” – 1½”, stainless steel, 800# threaded F x F, Lift type

BALL 6A42 2” – 24”, Stainless Steel, 150# RF flanged


6G41 ½” – 1½”, stainless steel, 800# socket weld
6G42 ½” - 1-½”, Stainless steel, 800# socket weld x threaded
6G43 ½” - 1-½”, Stainless steel, 800# threaded F x F
6G45 ½” – 1½”, stainless steel, 800# socket weld C/W Nipple NPT
6G46 ½” – 1½”, stainless steel, 800# socket weld C/W Nipple

BUTTERFLY 8A42 2” – 24”, stainless steel, 150# RF flangeless

NEEDLE 9H41 ½” – 1½”, stainless steel, 6000# threaded 20 F x 20 F


9H42 ½” – 1½”, stainless steel, 6000# threaded 20 M x 15 F

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PIPE SPEC 1T0R ASME 150# FRP CONDUCTIVE PIPING

CODE ASME B31.3, ASME B16.5, IMO A.753 (18), ISO 14692 Manufacture STD

SIZES 1”, 2”, 3”, 4, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Raw Water, Fire Water, Cooling Water, Sea Water

DESIGN Pressure @ Up to 85 oC 1,599 KPag @ 85 oC

WT ALLOWANCE
Nil corrosion allowance, 12.5 % manufacture tolerance

ENDS Flat Face

MATERIAL SUMMARY
Pipe ASTM D2310 RTRP-12ET1 20FR16-C
Flanges ASTM D5421 CM-B4I
Fittings ASTM D5685 RTRF 52E4E
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Valves Aluminium Bronze - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall thickness, material, end preparation)

PIPE Pipe dimension conform to Iron Pipe Size (IPS) ODs


Pipe wall thickness as per Manufacturer Standard
FRP Conductive ASTM D2310 RTRP-12ET1 20FR16-C, tapper end suitable for
taper-taper adhesive joint

FLANGES Heavy duty (Hubless), thickness as per Manufacturer Standard, Bell end, taper-
taper adhesive joint, Bolt hole size and pattern match to ANSI B16.24

Pipe wall thickness as per Manufacturer Standard


FRP Conductive ASTM D2310 RTRP-12ET1 20FR16-C, plain end suitable for
taper-taper adhesive joint

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PIPE SPEC 1T0R (Continued)

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
1” - 24” Match pipe bore for branch connection size limits, ASTM D5685 RTRF 52E4E, plain
ends, ASME B16.11

JOINTS
1” - 24” Match pipe bore, ASTM D5685 RTRF 52E4E, plain ends, ASME B16.11

SMALL FITTINGS
(Size range) (Minimum wall thickness, material, end preparation)

SWAGE NIPPLES
1” - 2” Match pipe bore, ASTM D5685 RTRF 52E4E, plain both end

PIPE NIPPLES
1” - 1-½” Match pipe bore, ASTM D2310 RTRP-12ET1 20FR16, plain both end

PLUGS
1” -24” Thickness match flange thickness, Alloy materials 316SS. Threaded NPT Plug are
not available

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1-¼ and over to be one diameter longer than
standard. Stud Bolts & Nuts shall be Fluorocarbon Coated

GASKETS
All sizes 3 mm thick full face rubber gaskets, Garlock “Stress Saver”

INSTRUMENT CONNECTION FITTINGS


1” - 2” Threaded Alloy ASTM A316SS with MNPT Olet.

ORIFICE FLANGES Dimensions to ASME B16.34


1” - 24” Match pipe bore, ASTM D5421 CM-B4I or Fiberbond series 20FR15-C

BLOCK & BLEED


¼” - 2” Single type, ASTM A182 Gr 316 with instrument connection ¾” NPT, OS&Y rising
stem, blow out proof, T-bar handles, monoflange 150# RFWN

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PIPE SPEC 1T0R (Continued)

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes N/A

NON DESTRUCTIVE TESTING


All sizes Gauging 5%

HYDROSTATIC TEST
All sizes 385 Psig (2654 KPag) for 2 hour

FIELD INSTALLATION CHECKLIST


All sizes NDT, hydrostatic test

VALVES
(Valve spec Size, service, ends)

GATE 3A61 ½” – 24”, Aluminum Bronze, 150# FF flanged

GLOBE 4A61 ½” – 24”, Aluminum Bronze, 150# FF flanged

CHECK 5A61 ½” – 24”, Aluminum Bronze, 150# FF flanged


5A62 ½” – 24”, Aluminum Bronze, 150# FF flangeless
5A63 6” – 24”, Aluminum Bronze, 150# FF flangeless

BALL 6A61 ½” – 24”, Aluminum Bronze, 150# FF flanged

BUTTERFLY 8A61 ½” – 24”, Aluminum Bronze, 150# FF flangeless

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PIPE SPEC 1X0R ASME 150# CPVC PIPING

CODE ASME B31.3, Paragraph A328

SIZES 1/2”, 3/4”, 1”, 1-1/2”, 2”, 3”, 4”

PROCESS FLUIDS
Chlorine Injection

DESIGN Pressure 760 KPag @ 60 oC

WT ALLOWANCE
Nil corrosion allowance, 12.5 % manufacture tolerance

ENDS Flat Face

MATERIAL SUMMARY
Pipe Type IV, Gr 1, CPVC 4120, ASTM D1784, ASTM F441
Flanges CPVC 4120, ASTM D1784, ASTM F439
Fittings Type IV, Gr 1, CPVC 4120, ASTM D1784, ASTM F439
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Valves CPVC Body and internal (see valve specifications)

PIPING AND FITTINGS


(Size range) (Minimum wall thickness, material, end preparation)

PIPE Pipe wall thickness as per Manufacturer Standard


Type IV, Gr 1, CPVC 4120, ASTM D1784, ASTM F441

FLANGES Socket weld and socket weld van stone, thickness as per Manufacturer Standard,
Bell end, taper-taper adhesive joint. Flange end shall be full face. Dimension shall
be in accordance with ASME B16.1, Class 125. Flanged connections to be used
where required.

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
1/2” - 6” Match pipe bore for branch connection size limits, Type IV, Gr 1, CPVC 4120,
ASTM D1784, ASTM F439

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1-¼ and over to be one diameter longer than
standard. Stud Bolts & Nuts shall be Fluorocarbon Coated

GASKETS
All sizes 3 mm thick full face neoprene or rubber gaskets, 50 durometer nominal hardness

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PIPE SPEC 1X0R (Continued)

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes N/A

NON DESTRUCTIVE TESTING


All sizes Gauging 5%

HYDROSTATIC TEST
All sizes 110 Psig (760 KPag) for 2 hour

FIELD INSTALLATION CHECKLIST


All sizes Hydrostatic test

VALVES
(Valve spec Size, service, ends)

CHECK
5A91 ½” – 2”, CPVC Body and disc, 150# socket weld & threaded
5A92 ½” – 4”, CPVC Body and disc, 150# FF flanged

BALL 6A91 ½” – 2”, CPVC Body and ball, 150# socket weld & threaded
6A92 ½” – 4”, CPVC Body and ball, 150# FF flanged

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PIPE SPEC 3C1R ASME 300# CARBON STEEL PIPING

CODE ASME B31.3

SIZES ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Closed Drain, Produced Water, Hot Oil, Raw Gas

DESIGN Pressure @ temp max limit 3700 KPa @ 350 oC


Pressure @ 100 oC 4640 KPa @ 100 oC
Pressure @ Minimum Temp 4640 KPa @ -29 oC

WT ALLOWANCE
3 mm corrosion allowance or 12.5 % manufacture tolerance

ENDS Raised face & socket weld

MATERIAL SUMMARY
Pipe ASTM A106 Gr. B (or A53 Gr B)
Flanges ASTM A105
SW Fittings ASTM A105
BW Fittings ASTM A 234 Gr WPB
Studs ASTM A193 Gr B7 with fluorocarbon coated
Nuts ASTM A194 Gr 2H with fluorocarbon coated
Tubing ASTM A269 Gr TP316
Valves Carbon Steel – see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall schedule, material, end preparation)

PIPE Dimensions to ASME B36.10


½” Sch 160 1” Sch 160
¾” Sch 160 1-½” Sch 160
Seamless carbon steel ASTM A106 Gr. B (or A53 Gr B), plain ends

2” Sch 80 12” Sch 40


3” Sch 80 14” Sch 40
4” Sch 80 16” Sch 40
6” Sch 40 18” Sch 40
8” Sch 40 20” Sch 40
10” Sch 40 24” Sch 40
Seamless carbon steel ASTM A106 Gr. B (or A53 Gr B), beveled ends

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PIPE SPEC 3C1R (Continued)

FLANGES Dimensions to ASME B16.5


½” – 1- ½” Match pipe bore, forged carbon steel ASTM A105, 300# RF socket weld
2” – 24” Match pipe bore, forged carbon steel ASTM A105, 300# RFWN

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” - 1- ½” Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME
B16.11.
2” - 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM A
234 Gr WPB, butt weld, per ASME B16.9.

JOINTS
½” - 1- ½” Match pipe bore, carbon steel ASTM A105, 300# RF socket weld or 6000# socket
weld coupling.
2” - 24” Match pipe bore, carbon steel ASTM A105, 300# RFWN flanged or butt welded.

SMALL FITTINGS
(Size range) (Wall thickness, material, end preparation)

SWAGE NIPPLES
½” - 1- ½” Sch 160, seamless carbon steel ASTM A105, plain both ends, fabrication to ASTM
A733.
2” - 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
beveled ends.

PIPE NIPPLES
½” - 1- ½” Sch 160, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both
ends, fabrication to ASTM A733.

PLUGS
½” - 1” Forged carbon steel ASTM A105, 3000# solid hex head bull plug, NPT threaded to
ASME B16.11.

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1-¼” and over to be one diameter longer than
standard. Stud bolt & nuts shall be fluorocarbon coated.

GASKETS
All sizes 4.4 mm thick 304 (or 316) s/s spiral wound with graphite filler and carbon steel
guide ring per ASME B16.5 Group 1B and ASME B16.20. For raw gas service,
stainless steel inner rings to match pipe bore may be required.

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PIPE SPEC 3C1R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” - 1- ½” 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11.
Fabricated connections use fully welded or flanged fittings up to the first isolation
valve. Otherwise, use isolation valves with integral welding attachment to pipe.
Addition of gusseting or bracing is required near vibrating machinery. Use of ¾”
needle valve directly connected to thredolet is permitted only in locations remote
from collision and vibration and corrosion hazards. Refer 1515-50-G001 Design
Practice for Piping for further detail.

ORIFICE FLANGES Dimensions to ASME B16.36


1” – 24” Match pipe bore, forged carbon steel ASTM A105, 300# RFWN, furnished with jack
screws and drilled for ½” socket weld or drilled and tapped 15 NPT per AGA.

PROCESS TUBING
¼” - ½” OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP304 (or TP316)
¼” OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP304
(or TP316)

PROCESS TUBING FITTINGS


¼” – ½” Forged stainless steel ASTM A182 Gr F316, flareless compression type
connection: Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography, 20% (weld to be selected by company representative)

HYDROSTATIC TEST
All sizes 6,960 KPag for 1 hour

FIELD INSTALLATION CHECK LIST


All sizes Weld procedure, NDT, hydrostatic test

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PIPE SPEC 3C1R (Continued)

VALVES
(Valve spec size, service, ends)
GATE 3B01 ½” – 1½”, Gen service, 300# RF flanged
3B02 2” – 24”, Gen service, 300# RF flanged
3G01 ½” - 1-½”, Gen service, 800# socket weld

GLOBE 4B01 ½” - 1-½”, Gen service, 300# RF flanged


4B02 2” – 24”, Gen service, 300# RF flanged
4G01 ½” – 1½”, Gen service, 800# socket weld
4G02 ½” – 1½”, Gen service, 800# socket weld x threaded
4G03 ½” – 1½”, Gen service, 800# threaded F x F

CHECK 5B02 2” – 24”, Gen service, 300# RF flanged, Swing type


5B05 2” – 24”, Gen service, 300# RF flangeless, Wafer type
5B06 6” – 24”, Gen service, 300# RF flangeless, Wafer type
5G01 ½” - 1-½”, Gen service, 800# socket weld, Lift type

BALL 6B02 2” – 24”, Gen service, 300# RF flanged


6B05 2” - 24”, Produced Water service, 300# RF flanged
6B06 2” - 24”, Hot oil & Raw Gas service, 300# RF flanged
6G01 ½” - 1-½”, Gen service, 800# socket weld
6G02 ½” - 1-½”, Gen service, 800# socket weld x threaded
6G05 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple
6G06 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple NPT

BUTTERFLY 8B02 2” – 24”, Gen service, 300# RF flanged

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PIPE SPEC 3C2R ASME 300# CARBON STEEL PIPING

CODE ASME B31.3

SIZES (in) ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Raw Gas, Nitrogen Purging, Process Fluid

DESIGN Pressure @ temp max limit 3700 KPa @ 350 oC


Pressure @ 100 oC 4640 KPa @ 100 oC
Pressure @ Minimum Temp 4640 KPa @ -29 oC

CORROSION ALLOWANCE
6 mm or 12.5 % manufacture tolerance

ENDS Raised face & socket weld.

MATERIAL SUMMARY
Pipe ASTM A53 Gr B or ASTM A106 Gr. B
Flanges ASTM A105
SW Fittings ASTM A105
BW Fittings ASTM A234 Gr WPB
Studs ASTM A193 Gr B7 with fluorocarbon coated
Nuts ASTM A194 Gr 2H with fluorocarbon coated
Tubing ASTM A269 Gr TP316
Valves Carbon Steel – see valve specifications

PIPING AND FITTINGS


(Size range) (wall thickness, material, end preparation)

PIPE Dimensions to ASME B36.10


½” Sch XXS 1” Sch XXS
¾” Sch XXS 1½” Sch XXS
Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends

2” Sch 160 12” Sch 60


3” Sch 160 14” Sch 60
4” Sch 120 16” Sch 60
6” Sch 80 18” Sch 60
8” Sch 80 20” Sch 60
10” Sch 80 24” Sch 60
Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 300# RF socket weld
2” – 24” Match pipe bore, forged carbon steel ASTM A105, 300# RFWN

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PIPE SPEC 3C2R (Continued)

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME
B16.11.
2” – 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM
A234 Gr WPB, butt weld, per ASME B16.9.

JOINTS
½” – 1½” Match pipe bore, carbon steel ASTM A105, 300# RF socket weld or 6000# socket
weld coupling.
2” – 24” Match pipe bore, carbon steel ASTM A105, 300# RFWN flanged or butt welded.

SMALL FITTINGS
(Size range) (Wall thickness, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A105, plain both ends, fabrication to ASTM
A733.
2” – 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
beveled ends.

PIPE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both
ends, fabrication to ASTM A733.

PLUGS
½” – 1” Forged carbon steel ASTM A105, 3000# solid hex head bull plug, NPT threaded to
ASME B16.11.

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel
ASTM A194 Gr 2H, all threaded. Sizes 1-¼” and over to be one diameter longer
than standard. Stud bolt & nuts shall be fluorocarbon coated.

GASKETS
All sizes 4.4 mm thick 304 (or 316) s/s spiral wound with graphite filler and carbon steel
guide ring per ASME B16.5 Group 1B and ASME B16.20. For raw gas service,
stainless steel inner rings to match pipe bore may be required.

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PIPE SPEC 3C2R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or
flanged fittings up to the first isolation valve. Otherwise, use isolation valves with
integral welding attachment to pipe. Addition of gusseting or bracing is required
near vibrating machinery. Use of 20 mm needle valve directly connected to
thredolet is permitted only in locations remote from collision and vibration and
corrosion hazards. Refer 1515-50-G001 “Design Practice for Piping” for further
detail.

ORIFICE FLANGES Dimensions to ASME B16.36


1” – 24” Match pipe bore, forged carbon steel ASTM A105, 300# RFWN, furnished with jack
screws and drilled for ½” socket weld or drilled and tapped ½” NPT per AGA.

PROCESS TUBING
¼” – ½” OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 Gr. TP304 (or TP316).
¾” OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 Gr. TP304 (or
TP316).

PROCESS TUBING FITTINGS


¼” – ¾” Forged stainless steel ASTM A182 Gr F304 (or F316), flareless compression type
connection: Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (type, frequency)

MATERIAL CERTIFICATES – With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography Test (RT) is 20% and MT is 20%, weld to be selected by company
representative. When rejection ratio of production weld presented each welder over
than 5%, radiography test shall be 100%

HYDROSTATIC TEST
All sizes 6,960 KPag for 1 hour

FIELD INSTALLATION CHECK LIST


All sizes Weld procedure, NDT, hydrostatic test

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PIPE SPEC 3C2R (Continued)

VALVES (Valve spec size, service, ends)

GATE 3B01 ½” – 1½”, Gen service, 300# RF flanged


3B02 2” – 24”, Gen service, 300# RF flanged
3G01 ½” – 1½”, Gen service, 800# socket weld
3G02 ½” – 1½””, Gen service, 800# socket weld x threaded F
3G03 ½” – 1½”, Gen service, 800# threaded F x F

GLOBE 4B01 ½” – 1½””, Gen service, 300# RF flanged


4B02 2” – 24”, Gen service, 300# RF flanged
4G01 ½” – 1½””, Gen service, 800# socket weld
4G02 ½” – 1½”, Gen service, 800# socket weld x threaded F
4G03 ½” – 1½”, Gen service, 800# threaded F x F

CHECK 5B01 ½” – 1½”, Gen service, 300# RF flanged, Swing type


5B02 2” – 24”, Gen service, 300# RF flanged, Swing type
5B05 2” – 24”, Gen service, 300# RF flangeless, Wafer type
5G01 ½” – 1½”, Gen service, 800# socket weld, Lift type
5G02 ½” – 1½”, Gen service, 800# socket weld x threaded F, Lift type
5G03 ½” – 1½”, Gen service, 800# threaded F x F, Lift type

BALL 6B02 2” – 24”, Gen service, 300# RF flanged


6G01 ½” – 1½”, Gen service, 800# socket weld
6G02 ½” – 1½”, Gen service, 800# socket weld x threaded
6G03 ½” – 1½”, Gen service, 800# threaded F x F
6G05 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple
6G06 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple NPT

BUTTERFLY 8B02 2” – 24”, Gen service, 300# RF flanged

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PIPE SPEC 3C2L ASME 300# LINEPIPE CARBON STEEL PIPING

CODE ASME B31.4

SIZES DN ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Hydrocarbon Condensate, Process Fluid

DESIGN Pressure @ Maximum Temperature 4,590 kPag @ 120 oC


Pressure @ 100 oC 4,640 kPag @ 100 oC
Pressure @ Minimum Temperature 4,640 kPag @ 0 oC

WT ALLOWANCE
6 mm corrosion allowance or 12.5 % manufacture tolerance

ENDS Raised face and socket weld

MATERIAL SUMMARY
Linepipe API Spec 5L-X56, API Spec 5CT-J55
Pipe ASTM A106 Gr B (or A53 Gr B)
Flanges ASTM A105
Fittings ASTM A234 Gr WPB
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Tubing ASTM A269 Gr 316
Valves Carbon steel - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall thickness, material, end preparation)

LINEPIPE Dimensions to API 5L


2” Sch 40 12” Sch 20
3” Sch 40 14” Sch 20
4” Sch 40 16” Sch 20
6” Sch 20 18” Sch 20
8” Sch 20 20” Sch 20
10” Sch 20 24” Sch 20
ERW carbon steel linepipe API Spec 5L-X56, beveled ends
Select linepipe material, thickness for economy

PIPE Dimensions to ASME B36.10 - use in above-ground sections


½” Sch XXS 1” Sch XXS
¾” Sch XXS 1½” Sch XXS
Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends

2” Sch 160 12” Sch 60


3” Sch 160 14” Sch 60
4” Sch 120 16” Sch 60

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PIPE SPEC 3C2L (Continued)

6” Sch 80 18” Sch 60


8” Sch 80 20” Sch 60
10” Sch 80 24” Sch 60
Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 300# RF socket weld
2” – 24” Match pipe bore, forged carbon steel ASTM A105, 300# RFWN

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME
B16.11
2” – 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM
A234 Gr WPB, butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, carbon steel ASTM A105, 300# RF socket weld or 6000# socket
weld coupling
2” – 24” Match pipe bore, carbon steel ASTM A105, 300# RFWN flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall thickness, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A105, plain both ends, fabrication to ASTM
A733
2” – 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,
fabrication to ASTM A733

PLUGS
½” – 1” Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME
B16.11

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel
ASTM A194 Gr 2H, all threaded. Sizes 1 1/4” and over to be one diameter longer
than standard

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PIPE SPEC 3C2L (Continued)

GASKETS
All sizes 4.5 mm thick Gr 304 (or 316) s/s spiral wound with carbon steel guide ring
per ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME B16.20. For
raw gas, corrosive or erosive service - add s/s inner rings to match pipe bore.
Engineer to specify on P&ID.

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or
flanged fittings up to the first isolation valve. Otherwise, use isolation valves with
integral welding attachment to pipe. Addition of gusseting or bracing is required
near vibrating machinery. Use of 20 mm needle valve directly connected to
thredolet is permitted only in locations remote from collision and vibration and
corrosion hazards. Refer 1515-50-G001 “Design Practice for Piping” for further
detail.

ORIFICE FLANGES Dimensions to ASME B16.34


1” – 24” Match pipe bore, forged carbon steel ASTM A105, 300# RFWN, furnished with jack
screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA -
Engineer to specify

PROCESS TUBING
¼” – ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316

PROCESS TUBING FITTINGS


¼” – ½” OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection:
Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography Test (RT) is 20% and MT is 20%, weld to be selected by company
representative. When rejection ratio of production weld presented each welder over
than 5%, radiography test shall be 100%

HYDROSTATIC TEST
All sizes 5,800 kPag for 2 hours

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

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PIPE SPEC 3C2L (Continued)

VALVES
(Valve spec Size, service, ends)

GATE 3B01 ½” – 1½”, Gen service, 300# RF flanged


3B02 2” – 24”, Gen service, 300# RF flanged
3G01 ½” – 1½”, Gen service, 800# socket weld
3G02 ½” – 1½””, Gen service, 800# socket weld x threaded F
3G03 ½” – 1½”, Gen service, 800# threaded F x F

GLOBE 4B01 ½” – 1½””, Gen service, 300# RF flanged


4B02 2” – 24”, Gen service, 300# RF flanged
4G01 ½” – 1½””, Gen service, 800# socket weld
4G02 ½” – 1½”, Gen service, 800# socket weld x threaded F
4G03 ½” – 1½”, Gen service, 800# threaded F x F

CHECK 5B01 ½” – 1½”, Gen service, 300# RF flanged, Swing type


5B02 2” – 24”, Gen service, 300# RF flanged, Swing type
5B05 2” – 24”, Gen service, 300# RF flangeless, Wafer type
5G01 ½” – 1½”, Gen service, 800# socket weld, Lift type

BALL 6B02 2” – 24”, Gen service, 300# RF flanged


6G01 ½” – 1½”, Gen service, 800# socket weld
6G02 ½” – 1½”, Gen service, 800# socket weld x threaded
6G03 ½” – 1½”, Gen service, 800# threaded F x F

BUTTERFLY 8B02 2” – 24”, Gen service, 300# RF flanged

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PIPE SPEC 3H0R ASME 300# COPPER NICKEL PIPING

CODE ASME B31.3, ASME B16.5

SIZES DN ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”

PROCESS FLUIDS
Fire Water, Sea Water

DESIGN Pressure @ Maximum Temperature 3630 kPag @ 93.3 oC


MAOP or WT calculation is required for flange limit conditions.

CORROSION ALLOWANCE
Nil corrosion allowance, 12.5 % manufacture tolerance

ENDS Raised face and socket weld

MATERIAL SUMMARY
Pipe ASTM B466 C70600 Seamless or B467 C70600 Welded Annealed.
Flanges Composite CS Cu-Ni
Fittings Cu-Ni Seamless To Grade C70600
Studs ASTM A193 Gr B7, Hot Dip Galvanized
Nuts ASTM A194 Gr 2H, Hot Dip Galvanized
1
Gasket /8” thick soft neoprene rubber, flat face, Garlock 8314 or approved
equal
Tubing Cu-Ni Seamless To Grade C70600
Valves Aluminum Bronze – see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall schedule, material, end preparation)

PIPE SPEC 3H0R (Continued)


PIPE Dimensions to ASME B36.10
½” Sch 10S 1” Sch 10S
¾” Sch 10S 1½” Sch 10S
ASTM B466 C70600 Seamless or B467 C70600 Welded Annealed, plain ends

2” Sch 10S 8” Sch 40


3” Sch 10S 10” Sch 40
4” Sch 40 12” Sch XS
6” Sch 40
ASTM B466 C70600 Seamless or B467 C70600 Welded Annealed, beveled end

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, 90-10 Forge Fe Cu-Ni, 300# FF socket weld
2” – 12” Match pipe bore, 90-10 Forge Fe Cu-Ni, 300# FF Lap Joint

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PIPE SPEC 3H0R (Continued)

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, Seamless Cu-Ni Grade C70600, 3000# socket weld as per
ASME B16.11
2” – 24” Match pipe bore for branch connection size limits, Seamless Cu-Ni Grade C70600,
butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, Cu-Ni Grade C70600, 300# FF socket weld flanged or 3000#
socket weld coupling
2” – 24” Match pipe bore, Cu-Ni Grade C70600, 300# FF WN flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall schedule, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch 80, Seamless Cu-Ni Grade C70600, plain both ends, fabrication to ASTM
A733
2” – 6” Beveled end to be same schedule as pipe of same size, Cu-Ni Grade C70600
plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch 80, Cu-Ni Grade C70600, plain both ends, fabrication to ASTM A733

PLUGS
½” – 1” Cu-Ni Grade C70600, solid hex head bull plug, NPT threaded to ASME B16.11

BOLTS
All sizes ASTM A193 Gr B7, Hot Dip Galvanized, each with two hex nuts alloy steel ASTM
A194 Gr 2H, Hot Dip Galvanized, all threaded. Sizes 1¼” and over to be one
diameter longer than standard.

GASKETS
1
All sizes /8” thick soft neoprene rubber, flat face, Garlock 8314 or approved equal per
ASME B16.5.

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 3000#, Cu-Ni Grade C70600, thermowell, sockolet, thredolet or threaded elbolet.
Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged
fittings up to the first isolation valve. Otherwise, use isolation valves with integral
welding attachment to pipe. Addition of gusseting or bracing is required near
vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is
permitted only in locations remote from collision and vibration and corrosion
hazards. Refer 1515-50-G001 Design Practice for Piping for further detail.

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PIPE SPEC 3H0R (Continued)

PROCESS TUBING
¼” – ½” OD 0.9 mm min wall thickness, Cu-Ni Grade C70600, SMLS

PROCESS TUBING FITTINGS


¼” – ½” OD Cu-Ni Grade C70600, SMLS, flareless compression type connection:
Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography 100%

HYDROSTATIC TEST
All sizes 2,068.5 kPag for 1 hour

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

VALVES
(Valve spec Size, service, ends)

CHECK 5B61 ½” – 24”, Aluminum Bronze, 300# FF flanged

BALL 6B61 ½” – 24”, Aluminum Bronze, 300# FF flanged

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PIPE SPEC 3S0R ASME 300# STAINLESS STEEL PIPING

CODE ASME B31.3, ASME B16.5

SIZES ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Methanol, Chemical Dosing

DESIGN Pressure @ Maximum Temperature 3,630 KPag @ 150 oC


o
Pressure @ 100 C 4,090 KPag @ 100 oC
Pressure @ Minimum Temp 4,090 KPag @ -100 oC
MAOP or WT calculation is required for flange limit conditions.
MDT of -120 oC is possible by application of design to B31.3 Cl 323.2.2.

WT ALLOWANCE
Nil corrosion allowance, 12.5 % manufacture tolerance on seamless only

ENDS Raised face and socket weld

MATERIAL SUMMARY
Pipe ASTM A312 or ASTM A358, Gr 304 (or Gr 316)
Flanges ASTM A182 Gr F304 (or F316)
Fittings ASTM A403 Gr WP304 (or WP316)
Studs ASTM A193 Gr. B8M
Nuts ASTM A194 Gr. 8M
Tubing ASTM A269 Gr 316
Valves Stainless steel - see valve specifications

PIPING AND FITTINGS

(Size range) (Minimum wall schedule, material, end preparation)

PIPE Dimensions to ASME B36.19


½” Sch 40S 1” Sch 40S
¾” Sch 40S 1-½” Sch 40S
Seamless stainless steel ASTM A312 Gr 304 (or 316), plain ends

2 Sch 5S 12 Sch 20
3 Sch 5S 14 Sch 20
4 Sch 5S 16 Sch 20
6 Sch 10S 18 Sch 20
8 Sch 10S 20 Sch 20
10 Sch 20 24 Sch XS
Seamless stainless steel ASTM A312 Gr 304 (or 316) or
Welded stainless steel ASTM A358 Gr 304 CL1 (or 316 CL1), beveled ends
Select pipe thickness and material for economy

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PIPE SPEC 3S0R (Continued)

FLANGES Dimensions to ASME B16.5


½” - 1-½” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 300# RF
socket weld
2” - 24” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 300# RFWN

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” - 1-½” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or 316), 3000# socket
weld as per ASME B16.11
2” - 24” Match pipe bore for branch connection size limits, seamless stainless steel ASTM
A403 Gr WP304 (or WP316), butt-weld, per ASME B16.9

JOINTS
½” - 1-½” Match pipe bore, stainless steel ASTM A182 Gr F304 (or 316), 300# RF socket
weld or 3000# socket weld coupling
2” - 24” Match pipe bore, stainless steel ASTM A182 Gr F304 (or 316), 300# RFWN flanged
or welded

SMALL FITTINGS
(Size range) (Minimum wall thickness, material, end preparation)

SWAGE NIPPLES
½” - 1-½” Sch 80S, seamless stainless steel ASTM A182 Gr 304 (or 316), smls, plain both
ends, fabrication to ASTM A733
2” - 6” Beveled end to be same schedule as pipe of same size, stainless steel ASTM A182
Gr 304 (or 316 ), smls, plain end / beveled end

PIPE NIPPLES
½” - 1-½” Sch 80S, seamless stainless steel ASTM A312 Gr 304 (or 316), smls, plain both
ends, fabrication to ASTM A733

PLUGS
½” - 1-½” Forged stainless steel ASTM A182 Gr F304 (or F316), solid hex head bull plug,
NPT threaded to ASME B16.11
BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr. B8M, each with two hex nuts alloy steel
ASTM A194 Gr. 8M, all threaded. Sizes 1¼” and over to be one diameter longer
than standard.

GASKETS
All sizes 4.5 mm thick Gr 304 (or 316) s/s spiral wound, graphite filler and stainless steel
guide ring per ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME
B16.20.
For corrosive or erosive service s/s inner rings to match pipe bore may be required -
Engineer to specify on P&ID.

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 3S0R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” - 1-½” 3000#, forged stainless steel ASTM A182 Gr F304 (or F316), thermowell, sockolet,
thredolet or threaded elbolet. Dimensions per ASME B16.11
Fabricated connections use fully welded or flanged fittings up to the first isolation
valve. Otherwise, use isolation valves with integral welding attachment to pipe.
Addition of gusseting or bracing is required near vibrating machinery. Use of ¾”
needle valve directly connected to thredolet is permitted only in locations remote
from collision and vibration and corrosion hazards. Refer 1515-50-G001 “Design
Practice for Piping” for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34


1” - 24” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 300#
RFWN, furnished with jack screws and drilled for ½” socket weld or drilled and
tapped 15 NPT per AGA - Engineer to specify

PROCESS TUBING
¼” - ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316

PROCESS TUBING FITTINGS


¼” - ½” OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection:
Swagelok or equal

BLOCK & BLEED


¼” - 2” Single type, ASTM A182 Gr 316 with instrument connection ¾” NPT, OS&Y rising
stem, blow out proof, T-bar handles, monoflange 300# RFWN

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography Test (RT) is 20% and MT is 20%, weld to be selected by company
representative. When rejection ratio of production weld presented each welder over
than 5%, radiography test shall be 100%

HYDROSTATIC TEST
All sizes 6,140 KPag for 1 hour

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 3S0R (Continued)

VALVES
(Valve spec Size, service, ends)

GATE 3B42 2” - 24”, Stainless steel, 300# RF flanged


3G41 ½” – 1½”, stainless steel, 800# socket weld
3G42 ½” – 1½”, stainless steel, 800# socket weld x threaded
3G43 ½” – 1½”, stainless steel, 800# threaded F x F

GLOBE 4B42 2” - 24”, Stainless steel, 300# RF flanged


4G41 ½” - 1-½”,, Stainless steel, 800# socket weld

CHECK 5B42 2” - 24”, Stainless steel, 300# RF flanged, Swing type


5B45 2” - 24”, Stainless steel, 300# RF flangeless, Wafer type
5G41 ½” - 1-½”,, Stainless steel, 800# socket weld, Lift type

BALL 6B42 2” - 24”, Stainless steel, 300# RF flanged


6G41 ½” - 1-½”, Stainless steel, 800# socket weld
6G42 ½” - 1-½”, Stainless steel, 800# socket weld x threaded
6G43 ½” - 1-½”, Stainless steel, 800# threaded F x F
6G45 ½” - 1-½”, Stainless steel, 800# socket weld C/w Nipple
6G46 ½” - 1-½”, Stainless steel, 800# socket weld C/w Nipple NPT

BUTTERFLY 8B42 2” - 24”, Stainless steel, 300# RF flangeless

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PIPE SPEC 3T0R ASME 300# FRP CONDUCTIVE PIPING

CODE ASME B31.3, ASME B16.5, IMO A.753 (18), ISO 14692 Manufacture STD

SIZES 1”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Raw Water, Fire Water, Cooling Water, Sea Water

DESIGN Pressure @ Up to 100 oC 4,640 KPag @ 100 oC

WT ALLOWANCE
Nil corrosion allowance, 12.5 % manufacture tolerance

ENDS Flat Face

MATERIAL SUMMARY
Pipe ASTM D2310 RTRP-12ET1 20FR16-C
Flanges ASTM D5421 CM-B4I
Fittings ASTM D5685 RTRF 52E4E
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Valves Aluminium Bronze - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall thickness, material, end preparation)

PIPE Pipe dimension conform to Iron Pipe Size (IPS) ODs


Pipe wall thickness as per Manufacturer Standard
FRP Conductive ASTM D2310 RTRP-12ET1 20FR16-C, tapper end suitable for
taper-taper adhesive joint

FLANGES Heavy duty (Hubless), thickness as per Manufacturer Standard, Backing Ring, Bell
end, taper-taper adhesive joint, Bolt hole size and pattern match to ANSI B16.5

Pipe wall thickness as per Manufacturer Standard


FRP Conductive ASTM D2310 RTRP-12ET1 20FR16-C, plain end suitable for
taper-taper adhesive joint

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PIPE SPEC 3T0R (Continued)

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
1” - 24” Match pipe bore for branch connection size limits, ASTM D5685 RTRF 52E4E, plain
ends, ASME B16.11

JOINTS
1” - 24” Match pipe bore, ASTM D5685 RTRF 52E4E, plain ends, ASME B16.11

SMALL FITTINGS
(Size range) (Minimum wall thickness, material, end preparation)

SWAGE NIPPLES
1” - 2” Match pipe bore, ASTM D5685 RTRF 52E4E, plain both end

PIPE NIPPLES
1” - 1-½” Match pipe bore, ASTM D2310 RTRP-12ET1 20FR16, plain both end

PLUGS
1” -24” Thickness match flange thickness, Alloy materials 316SS. Threaded NPT Plug are
not available

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1-¼ and over to be one diameter longer than
standard. Stud Bolts & Nuts shall be Fluorocarbon Coated

GASKETS
All sizes 3 mm thick full face rubber gaskets, Garlock “Stress Saver”

INSTRUMENT CONNECTION FITTINGS


1” - 2” Threaded Alloy ASTM A316SS with MNPT Olet.

ORIFICE FLANGES Dimensions to ASME B16.34


1” - 24” Match pipe bore, ASTM D5421 CM-B4I or Fiberbond series 20FR15-C

BLOCK & BLEED


¼” - 2” Single type, ASTM A182 Gr 316 with instrument connection ¾” NPT, OS&Y rising
stem, blow out proof, T-bar handles, monoflange 300# RFWN

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 3T0R (Continued)

WELD PROCEDURE
All sizes N/A

NON DESTRUCTIVE TESTING


All sizes Gauging 5%

HYDROSTATIC TEST
All sizes 385 Psig (2654 KPag) for 2 hour

FIELD INSTALLATION CHECKLIST


All sizes NDT, hydrostatic test

VALVES
(Valve spec Size, service, ends)

CHECK 5B61 ½” – 24”, Aluminum Bronze, 300# FF flanged

BALL 6B61 ½” – 24”, Aluminum Bronze, 300# FF flanged

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PIPE SPEC 6C1R ASME 600# CARBON STEEL PIPING

CODE ASME B31.3, ASME B16.5

SIZES (in) ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Raw Gas, Flare Gas

DESIGN Pressure @ Maximum Temperature 7390 kPag @ 350 oC


o
Pressure @ 100 C 9280 kPag @ 100 oC
Pressure @ Minimum Temp 9280 kPag @ -29 oC or DMT
MAOP or WT calculation is required for flange limit conditions.

WT ALLOWANCE
3 mm corrosion allowance or 12.5% manufacture tolerance

ENDS Raised face and socket weld

MATERIAL SUMMARY
Pipe ASTM A106 Gr B (or A53 Gr B)
Flanges ASTM A105
Fittings ASTM A 234 Gr WPB
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Tubing ASTM A269 Gr 316
Valves Carbon steel - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall schedule, material, end preparation)
PIPE Dimensions to ASME B36.10
½” Sch 160 1” Sch 160
¾” Sch 160 1½” Sch 160
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain ends

2” Sch 160 12” Sch 100


3” Sch 120 14” Sch 100
4” Sch 120 16” Sch 100
6” Sch 120 18” Sch 100
8” Sch100 20” Sch 100
10” Sch 100 24” Sch 100
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), beveled ends

FLANGES Dimensions to ASME B16.5


½” – 1- ½” Match pipe bore, forged carbon steel ASTM A105, 600# socket weld
2” - 24” Match pipe bore, forged carbon steel ASTM A105, 600# RFWN

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PIPE SPEC 6C1R (Continued)

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME
B16.11
2” - 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM A
234 Gr WPB, butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, carbon steel ASTM A105, 600# RF socket weld or 6000# socket
weld coupling
2” - 24” Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall schedule, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch 160, seamless carbon steel ASTM A105, plain both ends, fabrication to ASTM
A733
2” - 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch 160, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,
fabrication to ASTM A733

PLUGS
½”- 1” Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME
B16.11

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1¼” and over to be one diameter longer than
standard. Stud Bolts & Nuts shall be Fluorocarbon Coated

GASKETS
All sizes 4.5 mm thick Gr 304 (or 316) s/s spiral wound with graphite filler and carbon steel
outer guide ring per ASME B16.5 Group 1B and ASME B16.20. Colour code to
ASME B16.20.
For raw gas, corrosive or erosive service - add s/s inner rings to match pipe bore.
Engineer to specify on P&ID.

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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PIPE SPEC 6C1R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11
Fabricated connections use fully welded or flanged fittings up to the first isolation
valve. Otherwise, use isolation valves with integral welding attachment to pipe.
Addition of gusseting or bracing is required near vibrating machinery. Use of ¾”
needle valve directly connected to thredolet is permitted only in locations remote
from collision and vibration and corrosion hazards. Refer 1515-50-G001 Design
Practice for Piping for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34


1” - 24” Match pipe bore, forged carbon steel ASTM A105, 600# RFWN, furnished with jack
screws and drilled for ½” socket weld or drilled and tapped ½” NPT per AGA -
Engineer to specify

PROCESS TUBING
¼” - ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 304 (or 316)

PROCESS TUBING FITTINGS


¼” - ½” OD Forged stainless steel ASTM A182 Gr F304 (or F316), flareless compression type
connection: Swagelok or equal.

TESTING AND CERTIFICATION

(Size range) (Type, frequency)


MATERIAL CERTIFICATES - With material supply
All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%
>19 mm wt Post weld heat treatment required

NON DESTRUCTIVE TESTING


All sizes Radiography 100%
>19 mm wt Ultrasonic 100%, Magnetic particle 5%

HYDROSTATIC TEST
All sizes 13,920 kPag for 1 hour

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

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PIPE SPEC 6C1R (Continued)

VALVES
(Valve spec Size, service, ends)
GATE 3C02 2” - 24”, Gen service, 600# RF flanged
3G01 ½” – 1½”, Gen service, 800# socket weld
3G02 ½” – 1½””, Gen service, 800# socket weld x threaded F
3G03 ½” – 1½”, Gen service, 800# threaded F x F

GLOBE 4C01 ½” - 1-½”, Gen service, 600# RF flanged


4C02 2” - 24”, Gen service, 600# RF flanged
4G01 ½” – 1½””, Gen service, 800# socket weld
4G02 ½” – 1½”, Gen service, 800# socket weld x threaded F
4G03 ½” – 1½”, Gen service, 800# threaded F x F

CHECK 5C01 ½” - 1-½”, Gen service, 600# RF flanged, Swing type


5C02 2” - 24”, Gen service, 600# RF flanged, Swing type
5C05 2” - 24”, Gen service, 600# RF flangeless, Wafer type
5G01 ½” - 1-½”, Gen service, 800# socket weld, Lift type
5G02 ½” – 1½”, Gen service, 800# socket weld x threaded F, Lift type
5G03 ½” – 1½”, Gen service, 800# threaded F x F, Lift type

BALL 6C02 2” - 24”, Gen service, 600# RF flanged


6G01 ½” - 1-½”, Gen service, 800# socket weld
6G02 ½” - 1-½”, Gen service, 800# socket weld x threaded
6G03 ½” - 1-½”, Gen service, 800# threaded F x F
6G05 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple NPT
6G06 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple

PLUG 7C02 2” – 24”, Gen service, 600# RF flanged

BUTTERFLY 8C02 2” – 24”, Gen service, 600# RF flanged

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PIPE SPEC – 6C2R ASME 600# CARBON STEEL PIPING

CODE ASME B31.3

SIZES DN ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Process Fluid, Raw Gas

DESIGN Pressure @ Maximum Temperature 7390 kPag @ 350 oC


o
Pressure @ 100 C 9280 kPag @ 100 oC
Pressure @ Minimum Temp 9280 kPag @ -29 oC or DMT
MAOP or WT calculation is required for flange limit conditions.

CORROSION ALLOWANCE
6 mm or 12.5 % manufacture tolerance

ENDS Raised face, socket weld up to DN 40 and butt weld for DN 50 and above.

MATERIAL SUMMARY
Pipe ASTM A53 Gr B or ASTM A106 Gr. B
Flanges ASTM A105
Fittings ASTM A234 Gr WPB
Studs ASTM A193 Gr B7 with fluorocarbon coated
Nuts ASTM A194 Gr 2H with fluorocarbon coated
Gasket 4.4 mm thick 316 SS spiral wound
Tubing ASTM A269 Gr TP316
Valves Carbon steel – see valve specifications

PIPING AND FITTINGS


(Size range) (wall thickness, material, end preparation)

PIPE Dimension to ASME B36.10


½” 6.85 mm WT 1” Sch XXS
¾” 7.056 mm WT 1½” Sch XXS
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain ends

2” Sch XXS 12” Sch 120


3” Sch 160 14” Sch 100
4” Sch 160 16” Sch 100
6” Sch 160 18” Sch 100
8” Sch 120 20” Sch 100
10” Sch 120 24” Sch 100
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), beveled ends

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 600# socket weld
2” – 24” Match pipe bore, forged carbon steel ASTM A105, 600# RFWN

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PIPE SPEC – 6C2R (Continued)

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME
B16.11
2” – 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM
A234 Gr WPB, butt weld, per ASME B16.9.

JOINTS
½” – 1½” Match pipe bore, carbon steel ASTM A105, 600# RF socket weld or 6000# socket
weld coupling.
2” – 24” Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged or butt welded.

SMALL FITTINGS
(Size range) (wall thickness, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A53 Gr B or ASTM A105, plain both ends,
fabrication to ASTM A733.
2” – 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
beveled ends

PIPE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both
ends, fabrication to ASTM A733.

PLUGS
½” – 1” Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME
B16.11.

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel
ASTM A194 Gr 2H, all threaded. Sizes 1 ¼” and over to be one diameter longer
than standard. Stud bolt & nuts shall be fluorocarbon coated.

GASKETS
All sizes 4.4 mm thick 316 SS spiral wound with graphite filler and carbon steel
guide ring per ASME B16.5 Group 1B and ASME B16.20. For raw gas service,
stainless steel inner rings to match pipe bore required.

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PIPE SPEC – 6C2R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11.
Fabricated connections use fully welded or flanged fittings up to the first isolation
valve. Otherwise, use isolation valves with integral welding attachment to pipe.
Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm
needle valve directly connected to thredolet is permitted only in locations remote
from collision and vibration and corrosion hazards. Refer 1515-50-G001 “Design
Practice for Piping” for further detail.

ORIFICE FLANGES Dimensions to ASME B16.36


1” – 24” Match pipe bore, forged carbon steel ASTM A105, 600# RFWN, furnished with jack
screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA .

PROCESS TUBING
¼” – ½” OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316.
¾” OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316.

PROCESS TUBING FITTINGS


¼” – ¾” Forged stainless steel ASTM A182 Gr F316, flareless compression type connection:
Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (type, frequency)

MATERIAL CERTIFICATES – With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%.
> 19 mm wt Post weld heat treatment required

NON DESTRUCTIVE TESTING


All sizes Radiography, 100%
> 19 mm wt Ultrasonic 100%, Magnetic particle 5%

HYDROSTATIC TEST
All sizes 13,920 kPag for 1 hour

FIELD INSTALLATION CHECK LIST


All sizes Weld procedure, NDT, Hydrostatic test

VALVES
(Valve spec Size, service, ends)
GATE 3C02 2” - 24”, Gen service, 600# RF flanged
3G01 ½” – 1½”, Gen service, 800# socket weld

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PIPE SPEC – 6C2R (Continued)

3G02 ½” – 1½””, Gen service, 800# socket weld x threaded F


3G03 ½” – 1½”, Gen service, 800# threaded F x F

GLOBE 4C01 ½” - 1-½”, Gen service, 600# RF flanged


4C02 2” - 24”, Gen service, 600# RF flanged
4G01 ½” – 1½””, Gen service, 800# socket weld
4G02 ½” – 1½”, Gen service, 800# socket weld x threaded F
4G03 ½” – 1½”, Gen service, 800# threaded F x F

CHECK 5C01 ½” - 1-½”, Gen service, 600# RF flanged, Swing type


5C02 2” - 24”, Gen service, 600# RF flanged, Swing type
5C05 2” - 24”, Gen service, 600# RF flangeless, Wafer type
5G01 ½” - 1-½”, Gen service, 800# socket weld, Lift type

BALL 6C02 2” - 24”, Gen service, 600# RF flanged


6G01 ½” - 1-½”, Gen service, 800# socket weld
6G02 ½” - 1-½”, Gen service, 800# socket weld x threaded
6G03 ½” - 1-½”, Gen service, 800# threaded F x F
6G05 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple NPT
6G06 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple

PLUG 7C02 2” – 24”, Gen service, 600# RF flanged

BUTTERFLY 8C02 2” – 24”, Gen service, 600# RF flanged

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PIPE SPEC 6S0R ASME 600# STAINLESS STEEL PIPING

CODE ASME B31.3

SIZES ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Methanol, Chemical Dosing.

DESIGN Pressure @ temp max limit 7,270 kPag @ 150 oC


o
Pressure @ 100 C 8,180 kPag @ 100 oC
Pressure @ Temp Min limit 8,180 kPag @ -100 oC
MAOP or WT calculation is required for flange limit conditions.
MDT of -120 oC is possible by application of design to B31.3 Cl 323.2.2.

CORROSION ALLOWANCE
NIL, 12.5 % manufacture tolerance

ENDS Raised face, socket weld up to DN 40 and butt weld for DN 50 and above.

MATERIAL SUMMARY
Pipe ASTM A312 or ASTM A358, Gr 304 (or 316)
Flanges ASTM A182 GR316
Fittings ASTM A403 GR WP404
Studs ASTM A193 Gr B8M
Nuts ASTM A194 Gr 8M
Gasket 4.4 mm thick 316 SS spiral wound
Tubing ASTM A269 Gr TP316
Valves Stainless steel – see valve specifications

PIPING AND FITTINGS


(Size range) (wall thickness, material, end preparation)

PIPE Dimension to ASME B36.19


½” Sch 40s 1” Sch 40s
¾” Sch 40s 1½” Sch 40s
Seamless stainless steel ASTM A312 Gr 304 (or Gr 316), smls, plain ends

2” Sch 10s 12” Sch 60


3” Sch 10s 14” Sch 60
4” Sch 40s 16” Sch 60
6” Sch 40s 18” Sch 60
8” Sch 40s 20” Sch 60
10” Sch 40s 24” Sch 60
Seamless stainless steel ASTM A312 Gr 304 (or 316), smls or ASTM A358 Gr 304
CL1 (or 316 CL1), welded, beveled ends

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PIPE SPEC 6S0R (Continued)

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, Stainless Steel ASTM A182 Gr F304 (or F316), 600# socket weld
2” – 24” Match pipe bore, Stainless Steel ASTM A182 Gr F304 (or F316), 600# RFWN

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, Stainless Steel ASTM A182 Gr F304 (or F316), 3000# socket weld
as per ASME B16.11
2” – 24” Match pipe bore for branch connection size limits, seamless Stainless Steel ASTM
A403 Gr WP304 (or WP316), butt weld, per ASME B16.9.

JOINTS
½” – 1½” Match pipe bore, stainless steel ASTM A182 Gr F304 (or F316), 600# RF socket
weld or 3000# socket weld coupling.
2” – 24” Match pipe bore, stainless steel ASTM A182 Gr F304 (or F316), 600# RFWN
flanged or butt welded.

SMALL FITTINGS
(Size range) (Wall thickness, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch 80s, seamless Stainless Steel ASTM A182 Gr 304 (or 316), smls, plain both
ends, fabrication to ASTM A733.
2” – 6” Beveled end to be same schedule as pipe of same size, Stainless Steel ASTM
A182 Gr 304 (or 316), smls, beveled ends

PIPE NIPPLES
½” – 1½” Sch 80s, Stainless Steel ASTM A312 Gr 304 (or 316), smls, plain both ends,
fabrication to ASTM A733.

PLUGS
½” – 1” Stainless Steel ASTM A182 Gr 304 (or 316), solid hex head bull plug, NPT threaded
to ASME B16.11.

BOLTS
½” – 24” Stud bolts stainless steel ASTM A193 Gr B8M, each with two heavy hex nuts alloy
steel ASTM A194 Gr 8M, all threaded. Sizes 1 ¼” and over to be one diameter
longer than standard.

GASKETS
All sizes 4.4 mm thick 316 SS spiral wound with graphite filler and carbon steel guide ring
per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel
inner rings to match pipe bore may be required.

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PIPE SPEC 6S0R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 3000#, Stainless Steel ASTM A182 Gr F304 (Gr F316), thermowell, sockolet,
thredolet or threaded elbolet. Dimensions per ASME B16.11. Fabricated
connections use fully welded or flanged fittings up to the first isolation valve.
Otherwise, use isolation valves with integral welding attachment to pipe. Addition of
gusseting or bracing is required near vibrating machinery. Use of 20 mm needle
valve directly connected to thredolet is permitted only in locations remote from
collision and vibration and corrosion hazards. Refer 1515-50-G001 “Design Practice
for Piping” for further detail.

ORIFICE FLANGES Dimensions to ASME B16.36


1” – 24” Match pipe bore, stainless steel ASTM A182 Gr 304 (or 316), 600# RFWN,
furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped
15 NPT per AGA.

PROCESS TUBING
¼” – ½” OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316.
¾” OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316.

PROCESS TUBING FITTINGS


¼” – ½” Forged stainless steel ASTM A182 Gr F316, flareless compression type connection:
Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (type, frequency)

MATERIAL CERTIFICATES – With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%.

NON DESTRUCTIVE TESTING


All sizes Radiography, 100%

HYDROSTATIC TEST
All sizes 12,270 kPag for 1 hour

FIELD INSTALLATION CHECK LIST


All sizes Weld procedure, NDT, Hydrostatic test

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PIPE SPEC 6S0R (Continued)

VALVES (Valve spec size, service, ends)

GATE 3C42 2” - 24”, Stainless steel, 600# RF flanged


3G41 ½” – 1½”, stainless steel, 800# socket weld
3G42 ½” – 1½”, stainless steel, 800# socket weld x threaded
3G43 ½” – 1½”, stainless steel, 800# threaded F x F

GLOBE 4C42 2” - 24”, Stainless steel, 600# RF flanged


4G41 ½” – 1½”, stainless steel, 800# socket weld
4G42 ½” – 1½”, stainless steel, 800# socket weld x threaded
4G43 ½” – 1½”, stainless steel, 800# threaded F x F

CHECK 5C42 2” - 24”, Stainless steel, 600# RF flanged, Swing type


5C45 2” - 24”, Stainless steel, 600# RF flangeless, Wafer type
5G41 ½” - 1-½”, Stainless steel, 800# socket weld, Lift type

BALL 6C42 2” - 24”, Stainless steel, 600# RF flanged


6G41 ½” - 1-½”, Stainless steel, 800# socket weld
6G42 ½” - 1-½”, Stainless steel, 800# socket weld x threaded
6G43 ½” - 1-½”, Stainless steel, 800# threaded F x F
6G45 ½” - 1-½”, Stainless steel, 800# socket weld C/w Nipple
6G46 ½” - 1-½”, Stainless steel, 800# socket weld C/w Nipple NPT

NEEDLE 9H41 ½” – 1”, Stainless steel, 6000# threaded 20 F x 20 F


9H42 ½” – 1”, Stainless steel, 6000# threaded 20 M x 15F

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PIPE SPEC 6C1S ASME 600# LINEPIPE CARBON STEEL PIPING

CODE ASME B31.8

SIZES (in) ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Raw Gas

DESIGN Pressure @ Maximum Temperature 9,190 kPag @ 120 oC


o
Pressure @ 100 C 9,280 kPag @ 100 oC
Pressure @ Minimum Temp 9,280 kPag @ 0 oC
MAOP or WT calculation is required for flange limit conditions.

WT ALLOWANCE
3 mm corrosion allowance or 12½ % manufacture tolerance on seamless only

ENDS Raised face and socket weld

MATERIAL SUMMARY
Linepipe API Spec 5L-X56, API Spec 5CT-J55
Pipe ASTM A106 Gr B (or A53 Gr B)
Flanges ASTM A105
Fittings ASTM A234 Gr WPB
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Tubing ASTM A269 Gr 316
Valves Carbon steel - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall thickness, material, end preparation)

LINEPIPE Dimensions to API 5L


2” Sch 160 14” Sch 60
3” Sch 80 16” Sch 40
4” Sch 80 18” Sch 40
6” Sch 80 20” Sch 40
8” Sch 60 24” Sch 40
10” Sch 60
ERW carbon steel line pipe API Spec 5L-X56, beveled ends
Select line pipe material, thickness for economy

PIPE Dimensions to ASME B36.10


1” Sch XXS
1½” Sch XXS
Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends

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PIPE SPEC 6C1S (Continued)

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 600# socket weld
2” – 24” Match pipe bore, forged carbon steel ASTM A105, 600# RFWN

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME
B16.11
2” – 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM
A234 Gr WPB, butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, carbon steel ASTM A105, 600# RF socket weld or 6000# socket
weld coupling
2” – 24” Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall thickness, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch 160, seamless carbon steel ASTM A105, plain both ends, fabrication to ASTM
A733
2” – 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch 160, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,
fabrication to ASTM A733

PLUGS
½” – 1” Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME
B16.11

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1 1/4” and over to be one diameter longer than
standard

GASKETS
All sizes 4.5 mm thick Gr 304 (or 316) s/s spiral wound with carbon steel guide ring per
ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME B16.20.
For raw gas, corrosive or erosive service - add s/s inner rings to match pipe bore.
Engineer to specify on P&ID.

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PIPE SPEC 6C1S (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11
Fabricated connections use fully welded or flanged fittings up to the first isolation
valve. Otherwise, use isolation valves with integral welding attachment to pipe.
Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm
needle valve directly connected to thredolet is permitted only in locations remote
from collision and vibration and corrosion hazards. Refer 1515-50-G001 Design
Practice for Piping for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34


2” – 12” Match pipe bore, forged carbon steel ASTM A105, 600# RFWN, furnished with jack
screws and drilled for DN 15 socket weld or drilled and tapped ½” NPT per AGA -
Engineer to specify

PROCESS TUBING
¼” – ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 304
(or 316)

PROCESS TUBING FITTINGS


¼” – ½” OD Forged stainless steel ASTM A182 Gr F304 (or F316), flareless compression
type connection:
Parker Hannifin CPI preferred for Moomba and SA stellites, or equal
Swagelok for Pt Bonython, Qld, NT, Vic and other sites, or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography, 100%

HYDROSTATIC TEST
All sizes 12,270 kPag for 1 hours

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 6C1S (Continued)

VALVES
(Valve spec Size, service, ends)

GATE 3C02 2” - 24”, Gen service, 600# RF flanged


3G01 ½” - 1-½”, Gen service, 800# socket weld
3G02 ½” – 1½””, Gen service, 800# socket weld x threaded F
3G03 ½” – 1½”, Gen service, 800# threaded F x F

GLOBE 4C01 ½” - 1-½”, Gen service, 600# RF flanged


4C02 2” - 24”, Gen service, 600# RF flanged
4G01 ½” – 1½””, Gen service, 800# socket weld
4G02 ½” – 1½”, Gen service, 800# socket weld x threaded F
4G03 ½” – 1½”, Gen service, 800# threaded F x F

CHECK 5C01 ½” - 1-½”, Gen service, 600# RF flanged, Swing type


5C02 2” - 24”, Gen service, 600# RF flanged, Swing type
5C05 2” - 24”, Gen service, 600# RF flangeless, Wafer type
5G01 ½” - 1-½”, Gen service, 800# socket weld, Lift type
5G02 ½” – 1½”, Gen service, 800# socket weld x threaded F, Lift type
5G03 ½” – 1½”, Gen service, 800# threaded F x F, Lift type

BALL 6C02 2” - 24”, Gen service, 600# RF flanged


6G01 ½” - 1-½”, Gen service, 800# socket weld
6G02 ½” - 1-½”, Gen service, 800# socket weld x threaded
6G03 ½” - 1-½”, Gen service, 800# threaded F x F
6G05 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple NPT
6G06 ½” - 1-½”, Gen service, 800# socket weld C/w Nipple

PLUG 7C02 2” – 24”, Gen service, 600# RF flanged

BUTTERFLY 8C02 2” – 24”, Gen service, 600# RF flanged

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PIPE SPEC 9C1R ASME 900# CARBON STEEL PIPING

CODE ASME B31.3, ASME B16.5

SIZES (in) ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Hydrocarbon Condensate, Raw Gas, Process Fluid, Water Injection

DESIGN Pressure @ Maximum Temperature 11,090 kPag @ 350 oC


o
Pressure @ 100 C 13,910 kPag @ 100 oC
Pressure @ Minimum Temp 13,910 kPag @ -29 oC or DMT
MAOP or WT calculation is required for flange limit conditions.

WT ALLOWANCE
3 MM

ENDS Ring Type Joint (RTJ) and socket weld

MATERIAL SUMMARY
Pipe ASTM A106 Gr B (or A53 Gr B)
Flanges ASTM A105
Fittings ASTM A 234 Gr WPB
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Tubing ASTM A269 Gr 316
Valves Carbon steel - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall schedule, material, end preparation)
PIPE Dimensions to ASME B36.10
½” Sch XXS 1” Sch 160
¾” Sch 160 1-½” Sch 160
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain ends

2” Sch 160 12” Sch 140


3” Sch 160 14” Sch 140
4” Sch 160 16” Sch 140
6” Sch 160 18” Sch 120
8” Sch 140 20” Sch 120
10” Sch 140 24” Sch 120
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), beveled ends

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 1500# socket weld
2” - 2” Match pipe bore, forged carbon steel ASTM A105, 1500# RTJ WN
3” - 24” Match pipe bore, forged carbon steel ASTM A105, 900# RTJ WN
1” - 2” Bilnd Flange, forged carbon steel ASTM A105, 1500# RTJ WN
2” - 24” Bilnd Flange, forged carbon steel ASTM A105, 900# RTJ WN

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PIPE SPEC 9C1R (Continued)

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME
B16.11
2” - 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM A
234 Gr WPB, butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, carbon steel ASTM A105, 1500# RTJ socket weld or 6000# socket
weld coupling
2” - 2” Match pipe bore, carbon steel ASTM A105, 1500# RTJ WN flanged or welded
3” - 24” Match pipe bore, carbon steel ASTM A105, 900# RTJ WN flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall schedule, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A105, plain both ends, fabrication to ASTM
A733
2” - 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,
fabrication to ASTM A733

PLUGS
½”- 1” Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME
B16.11

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1 1/4” and over to be one diameter longer than
standard. Stud Bolts & Nuts shall be Fluorocarbon Coated

GASKETS
All sizes Dimensions to ASME B16.20. To order quote “R” number.
General service - Soft iron oval or octagonal ring, cadmium plated.

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 9C1R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11
Fabricated connections use fully welded or flanged fittings up to the first isolation
valve. Otherwise, use isolation valves with integral welding attachment to pipe.
Addition of gusseting or bracing is required near vibrating machinery. Use of ¾”
needle valve directly connected to thredolet is permitted only in locations remote
from collision and vibration and corrosion hazards. Refer 1515-50-G001 “Design
Practice for Piping” for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34


1” - 2” Match pipe bore, forged carbon steel ASTM A105, 1500# RTJ WN, furnished with
jack screws and drilled for ½” socket weld or drilled and tapped ½” NPT per AGA -
Engineer to specify
3” - 24” Match pipe bore, forged carbon steel ASTM A105, 900# RTJ WN, furnished with
jack screws and drilled for ½” socket weld or drilled and tapped ½” NPT per AGA -
Engineer to specify

PROCESS TUBING
¼” - ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316

PROCESS TUBING FITTINGS


¼” - ½” OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection:
Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%
>19 mm wt Post weld heat treatment required

NON DESTRUCTIVE TESTING


All sizes Radiography 100%
>19 mm wt Ultrasonic 100%, Magnetic particle 5%

HYDROSTATIC TEST
All sizes 20,870 kPag for 1 hour

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

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PIPE SPEC 9C1R (Continued)

VALVES
(Valve spec Size, service, ends)
GATE 3E02 2” - 2”, Gen service, 1500# RTJ flanged
3D02 3” - 24”, Gen service, 900# RTJ flanged
3E07 ½” - 1½”, Gen service, 1500# socket weld

GLOBE 4E02 2” - 2”, Gen service, 1500# RTJ flanged


4D02 3” - 24”, Gen service, 900# RTJ flanged
4E07 ½” - 1½”, Gen service, 1500# socket weld

CHECK 5E01 ½” - 1½”, Gen service, 1500# RTJ flanged, Swing type
5E02 2” - 2”, Gen service, 1500# RTJ flanged, Swing type
5E05 2” - 2”, Gen service, 1500# RTJ flangeless, Wafer type
5D02 3” - 24”, Gen service, 900# RTJ flanged, Swing type
5D05 3” - 24”, Gen service, 900# RTJ flangeless, Wafer type
5E07 ½” - 1½”, Gen service, 1500# socket weld, Lift type

BALL 6E02 2” - 2”, Gen service, 1500# RTJ flanged


6D02 3” - 24”, Gen service, 900# RTJ flanged
6E03 ½” - 1½”, Gen service, 1500# socket weld
6E04 ½” - 1½”, Gen service, 1500# socket weld x Threaded F
6E05 ½” - 1½”, Gen service, 1500# socket weld C/w Nipple NPT
6E06 ½” - 1½”, Gen service, 1500# socket weld C/w Nipple

PLUG 7E02 2” – 2”, Gen service, 1500# RTJ flanged


7D02 3” – 24”, Gen service, 900# RTJ flanged

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PIPE SPEC 9C2R ASME 900# CARBON STEEL PIPING

CODE ASME B31.3, ASME B16.5

SIZES ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Hydrocarbon Condensate, Raw Gas, Process Fluid

DESIGN Pressure @ Maximum Temperature 11,090 kPag @ 350 oC


o
Pressure @ 100 C 13,910 kPag @ 100 oC
Pressure @ Minimum Temp 13,910 kPag @ -29 oC or DMT
MAOP or WT calculation is required for flange limit conditions.

WT ALLOWANCE
6 mm corrosion allowance or 12.5% manufacture tolerance

ENDS Ring Type Joint (RTJ) and socket weld

MATERIAL SUMMARY
Pipe ASTM A106 Gr B (or A53 Gr B)
Flanges ASTM A105
Fittings ASTM A 234 Gr WPB
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Tubing ASTM A269 Gr 316
Valves Carbon steel - see valve specifications

PIPING AND FITTINGS

(Size range) (Minimum wall schedule, material, end preparation)


PIPE Dimensions to ASME B36.10
1” Sch XXS
1-½” Sch XXS
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain ends

2” Sch XXS 12” Sch 160


3” Sch XXS 14” Sch 140
4” Sch XXS 16” Sch 140
6” Sch XXS 18” Sch 140
8” Sch XXS 20” Sch 140
10” Sch XXS 24” Sch 140
Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), beveled ends

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PIPE SPEC 9C2R (Continued)

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 1500# socket weld
2” - 2” Match pipe bore, forged carbon steel ASTM A105, 1500# RTJ WN
3” - 24” Match pipe bore, forged carbon steel ASTM A105, 900# RTJ WN

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME
B16.11
2” - 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM A
234 Gr WPB, butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, carbon steel ASTM A105, 1500# RTJ socket weld or 6000# socket
weld coupling
2” - 2” Match pipe bore, carbon steel ASTM A105, 1500# RTJ WN flanged or welded
3” - 24” Match pipe bore, carbon steel ASTM A105, 900# RTJ WN flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall schedule, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A105, plain both ends, fabrication to ASTM
A733
2” - 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
plain end / beveled end

PIPE NIPPLES
½” – 1- ½” Sch XXS, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,
fabrication to ASTM A733

PLUGS
½”- 1” Forged carbon steel ASTM A105 3000#, solid hex head bull plug, NPT threaded to
ASME B16.11

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1 1/4” and over to be one diameter longer than
standard. Stud Bolts & Nuts shall be Fluorocarbon Coated

GASKETS
All sizes Dimensions to ASME B16.20. To order quote “R” number.
General service - Soft iron oval or octagonal ring, cadmium plated.

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PIPE SPEC 9C2R (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11
Fabricated connections use fully welded or flanged fittings up to the first isolation
valve. Otherwise, use isolation valves with integral welding attachment to pipe.
Addition of gusseting or bracing is required near vibrating machinery. Use of ¾”
needle valve directly connected to thredolet is permitted only in locations remote
from collision and vibration and corrosion hazards. Refer 1515-50-G001 “Design
Practice for Piping” for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34


1” - 2” Match pipe bore, forged carbon steel ASTM A105, 1500# RTJ WN, furnished with
jack screws and drilled for ½” socket weld or drilled and tapped ½” NPT per AGA -
Engineer to specify
3” - 24” Match pipe bore, forged carbon steel ASTM A105, 900# RTJ WN, furnished with
jack screws and drilled for ½” socket weld or drilled and tapped ½” NPT per AGA -
Engineer to specify

PROCESS TUBING
¼” - ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316

PROCESS TUBING FITTINGS


¼” - ½” OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection:
Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%
>19 mm wt Post weld heat treatment required

NON DESTRUCTIVE TESTING


All sizes Radiography 100%
>19 mm wt Ultrasonic 100%, Magnetic particle 5%

HYDROSTATIC TEST
All sizes 20,870 kPag for 1 hour

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 9C2R (Continued)

VALVES
(Valve spec Size, service, ends)
GATE 3E02 2” - 2”, Gen service, 1500# RTJ flanged
3D02 3” - 24”, Gen service, 900# RTJ flanged
3E07 ½” - 1½”, Gen service, 1500# socket weld

GLOBE 4E02 2” - 2”, Gen service, 1500# RTJ flanged


4D02 3” - 24”, Gen service, 900# RTJ flanged
4E07 ½” - 1½”, Gen service, 1500# socket weld

CHECK 5E01 ½” - 1½”, Gen service, 1500# RTJ flanged, Swing type
5E02 2” - 2”, Gen service, 1500# RTJ flanged, Swing type
5E05 2” - 2”, Gen service, 1500# RTJ flangeless, Wafer type
5D02 3” - 24”, Gen service, 900# RTJ flanged, Swing type
5D05 3” - 24”, Gen service, 900# RTJ flangeless, Wafer type
5E07 ½” - 1½”, Gen service, 1500# socket weld, Lift type

BALL 6E02 2” - 2”, Gen service, 1500# RTJ flanged


6D02 3” - 24”, Gen service, 900# RTJ flanged
6E03 ½” - 1½”, Gen service, 1500# socket weld
6E04 ½” - 1½”, Gen service, 1500# socket weld x Threaded F
6E05 ½” - 1½”, Gen service, 1500# socket weld C/w Nipple NPT
6E06 ½” - 1½”, Gen service, 1500# socket weld C/w Nipple

PLUG 7E02 2” – 2”, Gen service, 1500# RTJ flanged


7D02 3” – 24”, Gen service, 900# RTJ flanged

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PIPE SPEC 9C1L ASME 900# LINEPIPE CARBON STEEL PIPING

CODE ASME B31.4

SIZES ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Hydrocarbon Condensate, Oily Water, Process Fluid

DESIGN Pressure @ Maximum Temperature 13,770 kPag @ 120 oC


Pressure @ 100 oC 13,910 kPag @ 100 oC
Pressure @ Minimum Temp 13,910 kPag @ -29 oC or DMT

WT ALLOWANCE
3 mm or 12.5% manufacture tolerance

ENDS Ring Type Joint and socket weld

MATERIAL SUMMARY
Linepipe API Spec 5L-X56, X60, API Spec 5CT-J55
Pipe ASTM A106 Gr B (or A53 Gr B)
Flanges ASTM A105
Fittings ASTM A234 Gr WPB
Studs ASTM A193 Gr B7
Nuts ASTM A194 Gr 2H
Tubing ASTM A269 Gr 316
Valves Carbon steel - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall thickness, material, end preparation)

LINEPIPE Dimensions to API 5L


2” Sch 80 12” Sch 60
3” Sch 80 14” Sch 60
4” Sch 80 16” Sch 60
6” Sch 80 18” Sch 60
8” Sch 60 20” Sch 60
10” Sch 60 24” Sch 60
ERW carbon steel line pipe API Spec 5L-X56, X60, API Spec 5CT-J55 beveled
ends.
Select line pipe material, thickness for economy

PIPE Dimensions to ASME B36.10


½” Sch XXS 1” Sch 160
¾” Sch 160 1-½” Sch 160
Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends

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PIPE SPEC 9C1L (Continued)

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 1500# RTJ socket weld
2” – 2” Match pipe bore, forged carbon steel ASTM A105, 1500# RTJ WN
3” – 24” Match pipe bore, forged carbon steel ASTM A105, 900# RTJ WN

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME
B16.11
2” – 24” Match pipe bore for branch connection size limits, seamless carbon steel ASTM
A234 Gr WPB, butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, carbon steel ASTM A105, 1500# RTJ WN flanged or 6000# socket
weld coupling
2” – 2” Match pipe bore, carbon steel ASTM A105, 1500# RTJ WN flanged or welded
3” – 24” Match pipe bore, carbon steel ASTM A105, 900# RTJ WN flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall thickness, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A105, plain both ends, fabrication to ASTM
A733
2” – 6” Beveled end to be same schedule as pipe of same size, carbon steel ASTM A105,
plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch XXS, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,
fabrication to ASTM A733

PLUGS
½” – 1” Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME
B16.11
BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM
A194 Gr 2H, all threaded. Sizes 1 1/4” and over to be one diameter longer than
standard

GASKETS
All sizes 4.5 mm thick Gr 304 (or 316) s/s spiral wound with graphite filler and carbon steel
outer guide ring per ASME B16.5 Group 1B and ASME B16.20. Colour code to
ASME B16.20.
For raw gas, corrosive or erosive service - add s/s inner rings to match pipe bore.
Engineer to specify on P&ID.

AAL DEVELOPMENT PROJECT – FPSO FEED


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SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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PIPE SPEC 9C1L (Continued)

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 3000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded
elbolet. Dimensions per ASME B16.11
Fabricated connections use fully welded or flanged fittings up to the first isolation
valve. Otherwise, use isolation valves with integral welding attachment to pipe.
Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm
needle valve directly connected to thredolet is permitted only in locations remote
from collision and vibration and corrosion hazards. Refer 1515-50-G001 “Design
Practice for Piping” for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34


½” – 2” Match pipe bore, forged carbon steel ASTM A105, 1500# RFWN, furnished with
jack screws and drilled for DN 15 socket weld or drilled and tapped ½” NPT per
AGA - Engineer to specify
3” – 12” Match pipe bore, forged carbon steel ASTM A105, 900# RFWN, furnished with jack
screws and drilled for DN 15 socket weld or drilled and tapped ½” NPT per AGA -
Engineer to specify

PROCESS TUBING
¾” – ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316

PROCESS TUBING FITTINGS


¾” – ½” OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection:
Swagelok or equal

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography, 100%

HYDROSTATIC TEST
All sizes 17,380 kPag for 2 hours

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

AAL DEVELOPMENT PROJECT – FPSO FEED


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SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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PIPE SPEC 9C1L (Continued)

VALVES
(Valve spec Size, service, ends)
GATE 3E02 2” - 2”, Gen service, 1500# RTJ flanged
3D02 3” - 24”, Gen service, 900# RTJ flanged
3E07 ½” - 1½”, Gen service, 1500# socket weld

GLOBE 4E02 2” - 2”, Gen service, 1500# RTJ flanged


4D02 3” - 24”, Gen service, 900# RTJ flanged
4E07 ½” - 1½”, Gen service, 1500# socket weld

CHECK 5E01 ½” - 1½”, Gen service, 1500# RTJ flanged, Swing type
5E02 2” - 2”, Gen service, 1500# RTJ flanged, Swing type
5E05 2” - 2”, Gen service, 1500# RTJ flangeless, Wafer type
5D02 3” - 24”, Gen service, 900# RTJ flanged, Swing type
5D05 3” - 24”, Gen service, 900# RTJ flangeless, Wafer type
5E07 ½” - 1½”, Gen service, 1500# socket weld, Lift type

BALL 6E02 2” - 2”, Gen service, 1500# RTJ flanged


6D02 3” - 24”, Gen service, 900# RTJ flanged
6E03 ½” - 1½”, Gen service, 1500# socket weld
6E04 ½” - 1½”, Gen service, 1500# socket weld x Threaded F
6E05 ½” - 1½”, Gen service, 1500# socket weld C/w Nipple NPT
6E06 ½” - 1½”, Gen service, 1500# socket weld C/w Nipple

PLUG 7E02 2” – 2”, Gen service, 1500# RTJ flanged


7D02 3” – 24”, Gen service, 900# RTJ flanged

AAL DEVELOPMENT PROJECT – FPSO FEED


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PIPE SPEC 9S0R ASME 900# STAINLESS STEEL PIPING

CODE ASME B31.3, ASME B16.5

SIZES DN ½”, ¾”, 1½, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”

PROCESS FLUIDS
Methanol, Chemical Dosing

DESIGN Pressure @ Maximum Temperature 11,580 kPag @ 150 oC


o
Pressure @ 100 C 12,820 kPag @ 100 oC
Pressure @ Minimum Temperature 12,820 kPag @ -100 oC
MAOP or WT calculation is required for flange limit conditions.

WT ALLOWANCE
Nil corrosion allowance, 12½ % manufacture tolerance on seamless only

ENDS Ring Type Joint and socket weld

MATERIAL SUMMARY
Pipe ASTM A312 or ASTM A358, Gr 304 (or 316)
Flanges ASTM A182 F316
Fittings ASTM A403 Gr WP316
Studs ASTM A193 Gr. B8M
Nuts ASTM A194 Gr. 8M
Tubing ASTM A269 Gr 316
Valves Stainless steel - see valve specifications

PIPING AND FITTINGS


(Size range) (Minimum wall thickness, material, end preparation)

PIPE Dimensions to ASME B36.19


½” Sch 40s 1” Sch 40s
¾” Sch 40s 1-½” Sch 40s
Seamless stainless steel ASTM A312 Gr 304 (or 316), plain ends

2” Sch 40s 12” Sch 80


3” Sch 40s 14” Sch 80
4” Sch 40s 16” Sch 80
6” Sch 80 18” Sch 80
8” Sch 80 20” Sch 80
10” Sch 80 24” Sch 100
Seamless stainless steel ASTM A312 Gr 316 (or 316) or Welded stainless steel
ASTM A358 Gr 316 CL1 (or 316 CL1), beveled ends

FLANGES Dimensions to ASME B16.5


½” – 1½” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 1500# RTJ
socket weld

AAL DEVELOPMENT PROJECT – FPSO FEED


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SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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PIPE SPEC 9S0R (Continued)

2” – 2” Match pipe bore, forged stainless steel ASTM A182 Gr A182 Gr F304 (or F316),
1500# RTJ WN.
3” – 24” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 900# RTJ
WN.

FITTINGS AND BRANCH CONNECTIONS


Refer Piping Branch Connections table
½” – 1½” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 3000#
socket weld as per ASME B16.11
2” – 24” Match pipe bore for branch connection size limits, seamless stainless steel ASTM
A403 Gr WP304 (or WP316), butt-weld, per ASME B16.9

JOINTS
½” – 1½” Match pipe bore, stainless steel ASTM A182 Gr F304 (or F316), 900# RFWN
flanged or 6000# socket weld coupling
2” – 2” Match pipe bore, stainless steel ASTM A182 Gr F304 (or F316), 1500# RFWN
flanged or welded
3” – 24” Match pipe bore, stainless steel ASTM A182 Gr F304 (or F316), 900# RFWN
flanged or welded

SMALL FITTINGS
(Size range) (Minimum wall thickness, material, end preparation)

SWAGE NIPPLES
½” – 1½” Sch 80s, seamless stainless steel ASTM A182 Gr 304 (or 316), smls, plain both
ends, fabrication to ASTM A733
2” – 6” Beveled end to be same schedule as pipe of same size, stainless steel ASTM A182
Gr 304 (or 316), smls, plain end / beveled end

PIPE NIPPLES
½” – 1½” Sch 80s, seamless stainless steel ASTM A312 Gr 304 (or 316), smls, plain both
ends, fabrication to ASTM A733

PLUGS
½” – 1½” Forged stainless steel ASTM A182 Gr F304 (or F316), solid hex head bull plug,
NPT threaded to ASME B16.11

BOLTS
All sizes Stud bolts alloy steel ASTM A193 Gr. B8M, each with two hex nuts alloy steel
ASTM A194 Gr. 8M, all threaded. Sizes 1 1/4” and over to be one diameter longer
than standard

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PIPE SPEC 9S0R (Continued)

GASKETS
All sizes 4.5 mm thick 316 s/s spiral wound, graphite filler and stainless steel guide ring per
ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME B16.20. For
corrosive or erosive service s/s inner rings to match pipe bore may be required -
Engineer to specify on P&ID.

INSTRUMENT CONNECTION FITTINGS


½” – 1½” 6000#, forged stainless steel ASTM A182 Gr F316, thermowell, sockolet, thredolet
or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use
fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation
valves with integral welding attachment to pipe. Addition of gusseting or bracing is
required near vibrating machinery. Use of 20 mm needle valve directly connected to
thredolet is permitted only in locations remote from collision and vibration and
corrosion hazards. Refer 1515-50-G001 “Design Practice for Piping” for further
detail.

ORIFICE FLANGES Dimensions to ASME B16.34


1” – 2” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 1500#
RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and
tapped 15 NPT per AGA - Engineer to specify
3” – 24” Match pipe bore, forged stainless steel ASTM A182 Gr F304 (or F316), 900#
RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and
tapped 15 NPT per AGA - Engineer to specify

PROCESS TUBING
¼” – ½” OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316

PROCESS TUBING FITTINGS


¼” – ½” OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection:
Swagelok or equal.

TESTING AND CERTIFICATION


(Size range) (Type, frequency)

MATERIAL CERTIFICATES - With material supply


All sizes Mill chemical analysis, mill material properties, 100%

WELD PROCEDURE
All sizes Weld procedure qualified, welder qualified, 100%

NON DESTRUCTIVE TESTING


All sizes Radiography 5%

HYDROSTATIC TEST
All sizes 19,230 kPag for 1 hour

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PIPE SPEC 9S0R (Continued)

FIELD INSTALLATION CHECKLIST


All sizes Weld procedure, NDT, hydrostatic test

VALVES (Valve spec Size, service, ends)

GATE 3E42 2” – 2”, stainless steel, 1500# RF flanged


3D42 3” – 24”, stainless steel, 900# RF flanged
3E47 ½” - 1-½”, stainless steel, 1500# Socket weld

GLOBE 4E42 2” – 2”, stainless steel, 1500# RF flanged


4D42 3” – 24”, stainless steel, 900# RF flanged
4E47 ½” - 1-½”, stainless steel, 1500# Socket weld

CHECK 5E41 ½” – 1½”, stainless steel, 1500# RF flanged, Swing type


5E42 2” – 2”, stainless steel, 1500# RF flanged, Swing type
5D42 3” – 24”, stainless steel, 900# RF flanged, Swing type
5E45 2” – 2”, stainless steel, 1500# RF flangeless, Wafer type
5D45 3” – 24”, stainless steel, 900# RF flangeless, Wafer type
5E47 ½” - 1-½”, stainless steel, 1500# Socket weld, Lift type

BALL 6E42 2” – 2”, stainless steel, 1500# RF flanged


6D42 3” – 24”, stainless steel, 900# RF flanged
6E43 ½” – 1½, stainless steel, 1500# Socket weld
6E44 ½” - 1½”, stainless steel, 1500# socket weld x Threaded F
6E45 ½” - 1½”, stainless steel, 1500# socket weld C/w Nipple NPT
6E46 ½” - 1½”, stainless steel, 1500# socket weld C/w Nipple

PLUG 7E42 2” – 2”, stainless steel, 1500# RTJ flanged


7D42 3” – 24”, stainless steel, 900# RTJ flanged

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ATTACHMENT – 2
BRANCH CONNECTION TABLE

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PIPING BRANCH CONNECTION TABLE

All Piping

Header BRANCH SIZE


size ½” ¾” 1” 1 ½” 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”
24” TS TS TS TS TW TW TW TW TW TW TR TR TR TR TR T
20” TS TS TS TS TW TW TW TW TW TR TR TR TR TR T
18” TS TS TS TS TW TW TW TW TR TR TR TR TR T
16” TS TS TS TS TW TW TW TW TR TR TR TR T
14” TS TS TS TS TW TW TW TW TR TR TR T
12” TS TS TS TS TW TW TW TW TR TR T
10” TS TS TS TS TW TW TW TW TR T
8” TS TS TS TS TW TW TW TR T
6” TS TS TS TS TW TW TR T
4” TS TS TS TS TW TR T
3” TS TS TS TS TR T
2” TS TS TS TR T
1 ½” TR TR TR T
1” TR TR T
¾” TR T
½” T

Symbol:

TS SOCKOLET
TW WELDOLET
TR REDUCING TEE
T EQUAL TEE

Notes:
1. If reducing tees are not available, weldolets may be used with the approval of COMPANY.
2. For ASME 150# only, pipe branches, reinforced if necessary may be used in place of reducing
tees or weldolets with the approval of COMPANY.
3. Where reinforcing is used, the pad shall be of the same material and thickness as the header
and shall have an outside diameter two times the branch outside diameter. A two piece sleeve
is to be used if the pad extends > 180 degrees around the header. Alternate pad design shall be
by ASME B31.3 and supported by calculation.
4. For line pipe barred tee and riser reinforcing requirements, refer Santos drawing 1500-50-326
and 1500-50-327.
5. All pipe branch connections NPS 1” and smaller size shall be gusseted (two planes where
practical) back onto main pipe. This shall apply to NPS 1½” and smaller branches near
reciprocating equipment.

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PIPING BRANCH CONNECTION TABLE (CONTINUE)

GRE Pipe

Header Run Size


Branch
Size
1" 1 ½” 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
1" T RS RS RS RS RS RS RS RS RS RS RS RS RS
1 ½” T RS RS RS RS RS RS RS RS RS RS RS RS
2" T RS RS RS RS RS RS RS RS RS RS RS
3" T RS RS RS RS RS RS RS RS RS RS
4" T RS RS RS RS RS RS RS RS RS
6" T TR TR RS RS RS RS RS RS
8" T TR TR RS RS RS RS RS
10" T TR TR TR TR TR TR

12" T TR TR TR TR TR

14" T TR TR TR TR

16" T TR TR TR

18" T TR TR

20" T TR

24" T

Symbol:

TS  SOCKOLET 
TW  WELDOLET 
TR  REDUCING TEE 
T  EQUAL TEE 

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ATTACHMENT – 3
VALVE SPECIFICATION

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GATE VALVES

Valve size and rating General Service Remarks

150#
½” – 1½” FLANGED 3A01 CS
2” – 24” FLANGED 3A02 CS
½” – 1½” FLANGED 3A41 SS
2” – 24” FLANGED 3A42 SS
½” – 1½” FLANGED 3A51 Duplex SS
2” – 24” FLANGED 3A52 Duplex SS
½” – 24” FLANGED 3A61 AL.Br

300#
½” – 1½” FLANGED 3B01 CS
2” – 24” FLANGED 3B02 CS
2” – 24” FLANGED 3B42 SS

600#
2” – 24” FLANGED 3C02 CS
2” – 24” FLANGED 3C42 SS
800#
½” –1½” SOCKET WELD 3G01 CS
½” –1½” SOCKET WELD X 3G02 CS
THREADED
½” –1½” THREADED F X F 3G03 CS
½” –1½” SOCKET WELD 3G41 SS
½” –1½” SOCKET WELD X 3G42 SS
THREADED
½” –1½” THREADED F X F 3G43 SS
½” –1½” SOCKET WELD 3G51 Duplex SS
900#
3” – 24” FLANGED 3D02 CS
3” – 24” FLANGED 3D42 SS
1500#
2” – 2” FLANGED 3E02 CS
½” – 1½” SOCKET WELD 3E07 CS
2” – 2” FLANGED 3E42 SS
½” – 1½” SOCKET WELD 3E47 SS

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VALVE SPEC 3A01 ASME 150# NPS ½”-1 ½” carbon steel gate valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS CNAF or 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc
OPERATOR Handwheel
BODY Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 with stellite faced body
seats, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
3A41 150# stainless steel gate
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 3A02 ASME 150# NPS 2”- 24” Carbon Steel Gate Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN OS & Y, rising stem, bolted bonnet, renewable seat rings. All welds
full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS CNAF or 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc 2” – 6”, flexible disc 8” – 24”, renewable seats 4” - 24”
OPERATOR Hand wheel 2” – 10”, gear operator 12” – 24”
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body
seats, or 18% chrome AISI type 316 (no stellite).
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
3A42 150# stainless steel gate
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 3A41 ASME 150# NPS ½”-1½” stainless steel gate valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service
Air, Service Water, Utility Air
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc
OPERATOR Handwheel
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, forged
ASTM A182 Gr F304 (or F316) or cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 3A42 ASME 150# NPS 2”-24” stainless steel gate valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet. All welds full penetration butt weld,
NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc 2” – 6”, flexible disc 8” – 24”, renewable seats 4” - 24”
OPERATOR Hand wheel 2” – 10” gear operator 12” – 24”
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 3A51 ASME 150# NPS ½”-1½” Duplex Stainless Steel Gate Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / Graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc
OPERATOR Handwheel
BODY MATERIAL Duplex Stainless steel - 22Cr, forged ASTM A182 Gr F51 UNS
S31803
TRIM MATERIAL Duplex Stainless steel - 22Cr AISI type F51, stellite faced body seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 3A52 ASME 150# NPS 2”-24” Duplex Stainless Steel Gate Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet. All welds full penetration butt weld,
NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc 2” – 6”, flexible disc 8” – 24”, renewable seats 4” - 24”
OPERATOR Hand wheel 2” – 10” gear operator 12” – 24”
BODY MATERIAL Duplex Stainless steel - 22Cr, cast ASTM A890 Gr 4A
TRIM MATERIAL Duplex Stainless steel - 22Cr AISI type F51, stellite faced body seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC – 3A61 ASME 150# NPS ½” - 24” Aluminum Bronze Gate Valve

CODE API 600


SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Fire Water, Raw Water
DESIGN ASME Class 150, Temperature range up to 85 oC
BODY DESIGN OS & Y, rising stem, bolted bonnet
STUDS AND NUTS AL.BR B150 C63200
GASKET Neoprene
END DESIGN FF Flanged
INTERNAL DESIGN Solid Wedge, Replaceable disk
OPERATOR Hand wheel ½” – 10” gear operator 12” – 24”
BODY MATERIAL Aluminum Bronze – Al.Br B150 Gr. 6300 ½” - 1-½”, Al.Br B148 Gr.
95800 2” - Above
TRIM MATERIAL Aluminum Bronze – Al.Br B150 C63200 Stem and Seat Ring. All
materials to meet requirements of NACE STD MR-01-75
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 3B01 ASME 300# NPS ½”- 1½” carbon steel gate valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600


SIZES (NPS) ½”, ¾”, 1”, 1 ½”
PROCESS FLUIDS Closed Drain, Process Fluid, Raw Gas, Hydrocarbon Condensate,
Nitrogen Purging
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc
OPERATOR Handwheel
BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 with stellite faced body
seats and disc seats, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
3B41 300# stainless steel gate
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 3B02 ASME 300# NPS 2” – 24” Carbon Steel Gate Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Closed Drain, Process Fluid, Raw Gas, Hydrocarbon Condensate,
Nitrogen Purging
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc 2” – 6”, flexible disc 8” – 24”, renewable seats 4” – 24”.
OPERATOR Hand wheel 2” – 8” gear operator 10” – 24”
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body
seats and disc seats, or 18% chrome AISI type 316 (no stellite).
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve.
OTHER VALVES The following valves may be substituted for this duty:
3B42 300# stainless steel gate
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 3B42 ASME 300# NPS 2”- 24” Stainless Steel Gate Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 300, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc 2” - 6”, flexible disc 8” - 24”, renewable seats 4” - 24”
OPERATOR Hand wheel 2” – 8” gear operator 10” – 24”
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast
ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seats and disc seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC – 3C02 ASME 600# NPS 2” – 24” Carbon Steel Gate Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Raw Gas, Flare Gas, Process Fluid
DESIGN ASME Class 600, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc 2” – 6”, flexible disc 8” – 24”, renewable seats 4” – 24”
OPERATOR Hand wheel 2” – 6” Gear operator 8” – 24”
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI
type 316, stellite faced body seats and disc seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve.
OTHER VALVES The following valves may be substituted for this duty:
3C42 300# stainless steel gate
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 3C42 ASME 600# NPS 2”- 24” Stainless Steel Gate Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 600, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc 2” - 6”, flexible disc 8” - 24”, renewable seats 4” - 24”
OPERATOR Hand wheel 2” – 8” gear operator 10” – 24”
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast
ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seats and disc seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 3D02 ASME 900# NPS 3” – 24” Carbon Steel Gate Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water.
DESIGN ASME Class 900, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner
ring
END DESIGN RTJ flanged
INTERNAL DESIGN Solid disc 3” – 6”, flexible disc 8” – 24”, renewable seats 4” – 24”
OPERATOR Hand wheel 3” – 6”; Gear operator 8” – 24”
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI
type 316, stellite faced body seats and disc seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION SS 316 name plate and be marked accordance with MSS-SP-25
OTHER VALVES Nil
PAINTING AND COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 3D42 ASME 900# NPS 3” – 24” Stainless Steel Gate Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600


SIZES (NPS) 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 900, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Solid disc 3” – 6”, flexible disc 8” – 24”, renewable seats 4” – 24”
OPERATOR Handwheel 3” – 6”, gear operator 8” – 24”
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, satellite faced
body seats and disc seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 3E02 ASME 1500# NPS 2” – 2” carbon steel gate valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) 2”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN RTJ flanged
INTERNAL DESIGN Solid disc
OPERATOR Handwheel
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seats and disc seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
3E42 1500# stainless steel gate
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 3E07 API 1500# NPS ½” – 1½” Carbon Steel Socket Welded Gate Valve
CODE API 602
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN API Class 1500, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN Socket weld, or
Integral weld x socket weld
INTERNAL DESIGN Solid disc
OPERATOR Hand wheel
BODY MATERIAL Carbon steel - Forged ASTM A105
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seats and disc seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 3E42 ASME 1500# NPS 2” - 2” Stainless Steel Gate Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600
SIZES (NPS) 2”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 1500, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel oval or octagonal ring
END DESIGN RTJ flanged
INTERNAL DESIGN Solid disc
OPERATOR Handwheel
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, satellite faced
body seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 3E47 API 1500# NPS ½” – 1½” Stainless Steel Socket Weld Gate Valve
CODE API 602
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN API Class 1500, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld, or
Integral weld x socket weld
INTERNAL DESIGN Solid disc
OPERATOR Hand wheel
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, forged ASTM
A182 Gr F304 (or F316) or cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316 with stellite faced
body seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’ S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 3G01 API 800# NPS ½” – 1½” Carbon Steel Socket Welded Gate Valve
CODE API 602
SIZES (NPS) ½”, ¾”, 1”, 1½”
CORROSSION ALWC. 3 mm
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water , Flare Gas
DESIGN API Class 800, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld, or
Integral weld x socket weld
INTERNAL DESIGN Solid disc
OPERATOR Hand wheel
BODY MATERIAL Carbon steel – Forged ASTM A105
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body
seats, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve.
OTHER VALVES The following valves may be substituted for this duty:
3G41 800# stainless steel gate
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 3G02 API 800# NPS ½” – 1½” Carbon Steel Socket Welded Gate Valve
CODE API 602
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE SPEC 3G01
END DESIGN Socket weld x Threaded NPT F

VALVE SPEC – 3G03 API 800# NPS ½” – 1½” Carbon Steel Socket Welded Gate Valve
CODE API 602
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air , Flare Gas
REFERENCE SPEC 3G01
END DESIGN Threaded NPT F

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VALVE SPEC 3G41 API 800# NPS ½” – 1½”Stainless Steel Socket Weld Gate Valve
CODE API 602
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN API Class 800, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld, or
Integral weld x socket weld
INTERNAL DESIGN Solid disc
OPERATOR Hand wheel
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, forged ASTM
A182 Gr F304 (or F316) or cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316 with stellite faced
body seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’ S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 3G42 API 800# NPS ½” – 1½”Stainless Steel Socket Weld Gate Valve
CODE API 602
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE SPEC 3G41
END DESIGN Socket weld x threaded

VALVE SPEC 3G43 API 800# NPS ½” – 1½”Stainless Steel Socket Weld Gate Valve
CODE API 602
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE SPEC 3G41
END DESIGN Threaded NPT F

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VALVE SPEC 3G51 API 800# NPS ½” – 1½” Duplex Stainless Steel Socket Weld Gate Valve
CODE API 602
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN API Class 800, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / graphite
END DESIGN Socket weld, or Integral weld x socket weld
INTERNAL DESIGN Solid disc
OPERATOR Hand wheel
BODY MATERIAL Duplex Stainless steel - 22Cr, forged ASTM A182 Gr F51 UNS
S31803
TRIM MATERIAL Duplex Stainless steel - 22Cr AISI type F51, stellite faced body seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’ S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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GLOBE VALVES

GENERAL
VALVE SIZE AND RATING REMARKS
SERVICE

150#
½” – 1½” FLANGED 4A01 CS
2” – 24" FLANGED 4A02 CS
½”– 1½” FLANGED 4A41 SS
2” – 24" FLANGED 4A42 SS
½”– 1½” FLANGED 4A51 Duplex SS
2” – 24" FLANGED 4A52 Duplex SS
½” – 24” FLANGED 4A61 AL.Br
300#
½” – 1½” FLANGED 4B01 CS
2” – 24” FLANGED 4B02 CS
2” – 24” FLANGED 4B42 SS
600#
½” – 1½” FLANGED 4C01 CS
2” – 24” FLANGED 4C02 CS
2” – 24” FLANGED 4C42 SS
800#
½” – 1½” SOCKET WELD 4G01 CS
½” – 1½” SOCKET WELD X 4G02 CS
THREADED
½” – 1½” THREADED F X F 4G03 CS
½” – 1½” SOCKET WELD 4G41 SS
½” – 1½” SOCKET WELD X 4G42 SS
THREADED
½” – 1½” THREADED F X F 4G43 SS
½” – 1½” SOCKET WELD 4G51 Duplex SS
900#
3” – 24” FLANGED 4D02 CS
3” – 24” FLANGED 4D42 SS
1500#
2” – 2” FLANGED 4E02 CS
½” – 1½” SOCKET WELD 4E07 CS
2” – 2” FLANGED 4E42 SS
½” – 1½” SOCKET WELD 4E47 SS

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VALVE SPEC 4A01 ASME 150# NPS ½”-1 ½” carbon steel globe valve

CODE ASME B16.5, ASME B16.10, ASME B16.34


SIZES (NPS) ½”, ¾”, 1”, 1 ½”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS CNAF or 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Handwheel
BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 with stellite faced body
seat, or 18% chrome AISI type 316 (no stellite)
All materials to meet requirements of NACE STD MR-01-75
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
4A41 150# stainless steel globe
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 4A02 ASME 150# NPS 2” – 24” Carbon Steel Globe Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS CNAF or 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel 2” – 10” gear operator 12” – 24”
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body
seat, or 18% chrome AISI type 316 (no stellite).
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
4A42 150# stainless steel globe
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 4A41 ASME 150# NPS ½”-1 ½” stainless steel globe valve

CODE ASME B16.5, ASME B16.10, ASME B16.34


SIZES (NPS) ½”, ¾”, 1”, 1 ½”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, forged ASTM
A182 Gr F304 (or F316)
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’ S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 4A42 ASME 150# NPS 2”-24” stainless steel globe valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel 2” - 10” gear operator 12” – 24”
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’ S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 4A51 ASME 150# NPS ½”-1 ½” Duplex Stainless Steel globe valve

CODE ASME B16.5, ASME B16.10, ASME B16.34


SIZES (NPS) ½”, ¾”, 1”, 1 ½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 150, Temperature range -29 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / Graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel
BODY MATERIAL Duplex Stainless Steel - 22 Cr, forged ASTM A182 Gr F51 UNS
S31803
TRIM MATERIAL Duplex Stainless Steel - 22 Cr, AISI type F51, stellite faced body seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’ S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 4A52 ASME 150# NPS 2”-24” Duplex Stainless Steel globe valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / Graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel 2” - 10”, gear operator 12” – 24”
BODY MATERIAL Duplex Stainless steel - 22Cr, cast ASTM A890 Gr 4A
TRIM MATERIAL Duplex Stainless steel - 22Cr AISI type F51, stellite faced body seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’ S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 4A61 ASME 150# NPS ½” - 24” Aluminum Bronze Globe Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34


SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Fire Water, Raw Water
DESIGN ASME Class 150, Temperature range up to 85 DegC
BODY DESIGN OS&Y, rising stem, bolted bonnet
STUDS AND NUTS Studs and Bolts A150 C63200
GASKETS Neoprene
END DESIGN FF flanged
INTERNAL DESIGN Plug disc
OPERATOR Handwheel ½” - 10” gear operator 12” – 24”
BODY MATERIAL Aluminum Bronze – Al.Br B150 Gr. 6300 ½” - 1-½”, Al.Br B150 Gr.
95800 2” - Above
TRIM MATERIAL Aluminum Bronze – Al.Br B150 C63200 Stem and Seat ring
STEM SEAL MATERIAL Graphite
MATERIAL CERT’ S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 4B01 ASME 300# NPS ½” - 1½” carbon steel globe valve

CODE ASME B16.5, ASME B16.10, ASME B16.34


SIZES (NPS) ½”, ¾”, 1”, 1 ½”
PROCESS FLUIDS Closed Drain, Process Fluid, Raw Gas, Hydrocarbon Condensate,
Nitrogen Purging
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Handwheel
BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 with stellite faced body
seat and disc seat, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
4B41 300# stainless steel globe
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 4B02 ASME 300# NPS 2” – 24” Carbon Steel Globe Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Closed Drain, Process Fluid, Raw Gas, Hydrocarbon Condensate,
Nitrogen Purging
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel 2” – 8” gear operator 10” – 24”
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body
seat and disc seat, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve.
OTHER VALVES The following valves may be substituted for this duty:
4B04 300# carbon steel globe, NACE trim
4B22 300# low temperature carbon steel globe
4B42 300# stainless steel globe
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 4B42 ASME 300# NPS 2” – 24” stainless steel globe valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel 2” – 8” gear operator 10” – 24”
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seat and disc seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 4C01 ASME 600# NPS ½” - 1 ½”carbon steel globe valve

CODE ASME B16.5, ASME B16.10, ASME B16.34


SIZES (NPS) ½”, ¾”, 1”, 1 ½”
PROCESS FLUIDS Raw Gas, Flare Gas, Process Fluid, Raw Gas
DESIGN ASME Class 600, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, welded or bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel
BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat
All materials to meet requirements of NACE STD MR-01-75
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
4C41 600# stainless steel globe
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 4C02 ASME 600# NPS 2” – 24” Carbon Steel Globe Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 20”, 24”
PROCESS FLUIDS Raw Gas, Flare Gas, Process Fluid, Raw Gas
DESIGN ASME Class 600, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel 2”- 6” gear operator 8”-24”
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI
type 316, stellite faced body seat and disc seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
4C04 600# carbon steel globe, NACE trim
4C22 600# low temperature carbon steel globe
4C42 600# stainless steel globe
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 4C42 ASME 600# NPS 2”-24” Stainless Steel Globe Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 600, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Handwheel 2” – 6”, gear operator 8” – 24”
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316 with satellite
faced body seat and disc seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC – 4D02 ASME 900# NPS 3” – 24” RF Flanged, Carbon Steel Globe Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 900, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN RTJ flanged
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel 3”-6” gear operator 8”-24”
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
4D42 900# stainless steel globe
Select valve for economy
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 4D42 ASME 900# NPS 3”-24” Stainless Steel Globe Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 900, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Handwheel 3” – 6”, gear operator 8” – 24”
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316 with satellite
faced body seat and disc seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 4E02 ASME 1500# NPS 2” – 2” carbon steel globe valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN RTJ flanged
INTERNAL DESIGN Plug disc
OPERATOR Handwheel
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
4E04 1500# carbon steel globe, NACE trim
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 4E07 ASME 1500# NPS ½”-1½” C/S Socket Weld Globe Valve
CODE API 602
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN Socket Weld or integral x socket weld
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel
BODY MATERIAL Carbon steel – Forged ASTM A105
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 4E42 ASME 1500# NPS 2” - 2” Stainless Steel Globe Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Plug disc
OPERATOR Handwheel
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316 with satellite
faced body seat and disc seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC – 4E47 ASME 1500# NPS ½” – 1½” Stainless Steel Socket Weld Globe Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, welded or bottled bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld, or Integral weld x socket weld
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel
BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM
A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316with satellite
faced body seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC – 4G01 ASME 800# NPS ½” – 1½” Carbon Steel Socket Weld Globe Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Flare Gas
DESIGN API Class 800, Temperature range -29 to 350 oC
BODY DESIGN OS&Y, rising stem, welded or bottled bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld or Integral weld x socket weld
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel
BODY MATERIAL Carbon steel – Forged ASTM A105
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body
seat, or 18% chrome AISI type 316 (no stellite).
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve.
OTHER VALVES The following valve may be substituted for this duty;
4G41 800# Stainless steel globe
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 4G02 ASME 800# NPS ½” – 1½” Carbon Steel SW X Threaded Globe Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE SPEC 4G01
END DESIGN Socket weld x Threaded NPT F, or
Integral weld x Threaded NPT F

VALVE SPEC – 4G03 ASME 800# NPS ½” – 1½” Carbon Steel Threaded Globe Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air, Flare Gas
REFERENCE SPEC 4G01
END DESIGN Threaded NPT F

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VALVE SPEC – 4G41 ASME 800# NPS ½” – 1½” Stainless Steel Socket Weld Globe Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN API Class 800, Temperature range -100 to 150 oC
BODY DESIGN OS&Y, rising stem, welded or bottled bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld, or Integral weld x socket weld
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel
BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM
A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316with stellite faced
body seats
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC – 4G42 ASME 800# NPS ½” – 1½” Stainless Steel SW X Threaded Globe Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE SPEC 4G41
END DESIGN Socket weld x Threaded NPT F, or
Integral weld x Threaded NPT F

VALVE SPEC – 4G43 ASME 800# NPS ½” – 1½” Stainless Steel Threaded Globe Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE SPEC 4G41
END DESIGN Threaded NPT F

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VALVE SPEC – 4G51 ASME 800# NPS ½” – 1½” Duplex Stainless Steel Socket Weld Globe
Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN API Class 800, Temperature range -29 to 150 oC
BODY DESIGN OS&Y, rising stem, welded or bottled bonnet
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / graphite
END DESIGN Socket weld, or Integral weld x socket weld
INTERNAL DESIGN Plug disc
OPERATOR Hand wheel
BODY MATERIAL Duplex Stainless Steel - 22 Cr, forged ASTM A182 Gr F51 UNS
S31803
TRIM MATERIAL Duplex Stainless Steel - 22 Cr, AISI type F51, stellite faced body seat
STEM SEAL MATERIAL Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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CHECK VALVES

GENERAL
VALVE SIZE AND RATING REMARKS
SERVICE

150#
½” – 1½” FLANGED 5A01 CS
2” – 24” FLANGED 5A02 CS
2” – 24” FLANGELESS 5A05 CS
6” – 24” FLANGELESS 5A06 CS
½” – 1½” FLANGED 5A41 SS
2” – 24” FLANGED 5A42 SS
2” – 24” FLANGELESS 5A45 SS
½” – 1½” FLANGED 5A51 Duplex SS
2” – 24” FLANGED 5A52 Duplex SS
2” – 24” FLANGELESS 5A55 Duplex SS
½” – 24” FLANGED 5A61 AL.Br
½” – 24” FLANGELESS 5A62 AL.Br
6” – 24” FLANGELESS 5A63 AL.Br
½” – 2” SOCKED/THREADED 5A91 Plastic
½” – 4” FLANGED 5A92 Plastic

300#
½” – 1½” FLANGED 5B01 CS
2” – 24” FLANGED 5B02 CS
2” – 24” FLANGELESS 5B05 CS
6” – 24” FLANGELESS 5B06 CS
2” – 24” FLANGED 5B42 SS
2” – 24” FLANGELESS 5B45 SS
½” – 24” FLANGED 5B61 AL.Br

600#
½” – 1½” FLANGED 5C01 CS
2” – 24” FLANGED 5C02 CS
2” – 24” FLANGELESS 5C05 CS
2” – 24” FLANGED 5C42 SS
2” – 24” FLANGELESS 5C45 SS

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GENERAL
VALVE SIZE AND RATING REMARKS
SERVICE

800#
½” – 1½” SOCKET WELD 5G01 CS
½” – 1½” SOCKET WELD X 5G02 CS
THREADED F
½” – 1½” THREADED F X F 5G03 CS
½” – 1½” SOCKET WELD 5G41 SS
½” – 1½” SOCKET WELD X 5G42 SS
THREADED F
½” – 1½” THREADED F X F 5G43 SS
½” – 1½” SOCKET WELD 5G51 Duplex SS
900#
3” – 24” FLANGED 5D02 CS
3” – 24” FLANGELESS 5D05 CS
3” – 24” FLANGED 5D42 SS
3” – 24” FLANGELESS 5D45 SS
1500#
½” – 1½” FLANGED 5E01 CS
2” – 2” FLANGED 5E02 CS
2” – 2” FLANGELESS 5E05 CS
½” – 1½” SOCKET WELD 5E07 CS
½” – 1½” FLANGED 5E41 SS
2” – 2” FLANGED 5E42 SS
2” – 2” FLANGELESS 5E45 SS
½” – 1½” SOCKET WELD 5E47 SS

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VALVE SPEC 5A01 ASME 150# NPS ½”-1 ½” carbon steel swing check valve

CODE ASME B16.5, ASME B16.10, ASME B16.34


SIZES (NPS) ½”, ¾”, 1”, 1 ½”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS CNAF or 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 with stellite faced body
seat, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
5A41 150# stainless steel swing check
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 5A02 ASME 150# NPS 2” – 24” Carbon Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS CNAF or 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body
seat, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
5A42 150# stainless steel swing check
Select valve for economy
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 5A05 ASME 150# NPS 2” – 24” Carbon Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS CNAF or 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 with stellite faced body
seat, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
5A45 150# stainless steel wafer check
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 5A06 ASME 150# NPS 6 ” – 24” Carbon Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Diesel Fuel, Process Fluid, Oily water, Steam, Produced Water, Heli
Fuel, Hot Oil
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS CNAF or 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 with stellite faced body
seat, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
5A45 150# stainless steel wafer check
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 5A41 ASME 150# NPS ½”-1½” stainless steel swing check valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, forged ASTM
A182 Gr F304 (or F316) or cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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PIPING SPECIFICATION AND MATERIAL
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VALVE SPEC 5A42 ASME 150# NPS 2”- 24” Stainless Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN ASME Class 150, Temperature range -100 to 150 oC F
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 5A45 ASME 150# NPS 2”-24” Stainless Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 5A51 ASME 150# NPS ½”-1½” Duplex Stainless Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / Graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Duplex Stainless Steel - 22 Cr, forged ASTM A182 Gr F51 UNS
S31803
TRIM MATERIAL Duplex Stainless Steel - 22 Cr, AISI type F51, satellite faced body
seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 5A52 ASME 150# NPS 2”- 24” Duplex Stainless Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 150, Temperature range -100 to 150 oC F
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Duplex Stainless steel - 22Cr, cast ASTM A890 Gr 4A
TRIM MATERIAL Duplex Stainless steel - 22Cr AISI type F51, satellite faced body seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 5A55 ASME 150# NPS 2”-24” Duplex Stainless Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Duplex Stainless steel - 22Cr, cast ASTM A890 Gr 4A
TRIM MATERIAL Duplex Stainless steel - 22Cr AISI type F51, satellite faced body seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 5A61 ASME 150# NPS ½” – 24” Aluminum Bronze Swing Check Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34


SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Fire Water, Raw Water
DESIGN ASME Class 150, Temperature range up to 85 oC
BODY DESIGN Bolted bonnet
STUDS AND NUTS A150 C63200
GASKETS Neoprene
END DESIGN FF Flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Aluminum Bronze – Al.Br B150 Gr. 6300 ½” - 1-½”, Al.Br B150 Gr.
95800 2” - Above
TRIM MATERIAL Aluminum Bronze – AL.BR B150 C63200 Seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 5A62 ASME 150# NPS ½” – 24” Aluminum Bronze Wafer Check Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594


SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Fire Water, Raw Water
DESIGN ASME Class 150, Temperature range up to 85 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS B150 C63200
GASKETS Neoprene
END DESIGN FF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Aluminum Bronze – Al.Br B150 Gr. 6300 ½” - 1-½”, Al.Br B150 Gr.
95800 2” - Above
TRIM MATERIAL Aluminum Bronze – AL.BR B150 C63200 Seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 5A63 ASME 150# NPS 6” – 24” Aluminum Bronze Wafer Check Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594


SIZES (NPS) 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Raw Water, Fire Water, Cooling Water, Sea Water
DESIGN ASME Class 150, Temperature range up to 85 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS B150 C63200
GASKETS Neoprene
END DESIGN FF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Aluminum Bronze – Al.Br B150 Gr. 6300 ½” - 1-½”, Al.Br B150 Gr.
95800 2” - Above
TRIM MATERIAL Aluminum Bronze – AL.BR B150 C63200 Seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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VALVE SPEC – 5A91 ASME 150# NPS ½” – 2” Plastic Check Valve

CODE ANSI 14
SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”
PROCESS FLUIDS Chlorine Injection
DESIGN 150 psi, Temperature range up to 60 DegC
BODY DESIGN 1 (one) piece molded body
STUDS AND NUTS N/A
GASKETS N/A
END DESIGN Socket Weld/Threaded
INTERNAL DESIGN N/A
BODY MATERIAL PVC
TRIM MATERIAL N/A
STEM SEAL MATERIAL PTFE, EPDM Seat
MATERIAL CERT’S N/A
HYDROSTATIC TEST N/A
IDENTIFICATION The valve to be labeled with Purchase order plus spec or item
number
OTHER VALVES N/A
PAINTING and COATING N/A

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC – 5A92 ASME 150# NPS ½” – 4” Plastic Check Valve Flanged

CODE ANSI 14
SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”, 3”, 4”
PROCESS FLUIDS Chlorine Injection
DESIGN 150 psi, Temperature range up to 60 DegC
BODY DESIGN Split body
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 3 mm thick full face neoprene or rubber gaskets, 50 durometer
nominal hardness
END DESIGN Flanged, ANSI B16.5
INTERNAL DESIGN N/A
BODY MATERIAL PVC
TRIM MATERIAL N/A
STEM SEAL MATERIAL PTFE, EPDM Seat
MATERIAL CERT’S N/A
HYDROSTATIC TEST N/A
IDENTIFICATION The valve to be labeled with Purchase order plus spec or item
number
PAINTING and COATING N/A

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC – 5B01 ASME 300# NPS ½” – 1½” Carbon Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Closed Drain, Process Fluid, Raw Gas, Hydrocarbon Condensate,
Nitrogen Purging
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Carbon steel – Forged ASTM A105 or Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body
seat, or 18% chrome AISI type 316 (no stellite)
All materials to meet requirements of NACE STD MR-01-75
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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VALVE SPEC – 5B02 ASME 300# NPS 2” – 24” Carbon Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Closed Drain, Process Fluid, Raw Gas, Hydrocarbon Condensate,
Nitrogen Purging
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body
seat, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
5B42 300# stainless steel swing check
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC 5B05 ASME 300# NPS 2” – 24” Carbon Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Closed Drain, Process Fluid, Raw Gas, Hydrocarbon Condensate,
Nitrogen Purging
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 with stellite faced body
seat and disc seat, or 18% chrome AISI type 316 (no stellite), spring
inconel
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
5B45 300# stainless steel wafer check
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC 5B06 ASME 300# NPS 6” – 24” Carbon Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Closed Drain, Process Fluid
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 with stellite faced body
seat and disc seat, or 18% chrome AISI type 316 (no stellite), spring
inconel
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
5B45 300# stainless steel wafer check
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC 5B42 ASME 300# NPS 2” – 24” Stainless Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 300, Temperature range -100 to 150 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite faced
body seats and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC 5B45 ASME 300# NPS 2” – 24” Stainless Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 300, Temperature range -100 to 150 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, stellite
faced body seat and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC 5B61 ASME 300# NPS ½” – 24” Aluminum Bronze Swing Check Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34


SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Fire Water, Raw Water
DESIGN ASME Class 300, Temperature range up to 85 oC
BODY DESIGN Bolted bonnet
STUDS AND NUTS A150 C63200
GASKETS Neoprene
END DESIGN FF Flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Aluminum Bronze – Al.Br B150 Gr. 6300 ½” - 1-½”, Al.Br B150 Gr.
95800 2” - Above
TRIM MATERIAL Aluminum Bronze – AL.BR B150 C63200 Seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC – 5C01 ASME 600# NPS ½” – 1½” Carbon Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Raw Gas, Flare Gas, Process Fluid
DESIGN ASME Class 600, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check or Lift check
OPERATOR None
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI
type 316, stellite faced body seat and disc seat.
All materials to meet requirements of NACE STD MR-01-75
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC – 5C02 ASME 600# NPS 2” – 24” Carbon Steel Swing Check Valve
CODE ASME B16.5, ASME B 16.10, ASME B 16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Raw Gas, Flare Gas, Process Fluid
DESIGN ASME Class 600, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI
type 316, stellite faced body seat and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty;
5C42 600# Stainless steel swing check valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 5C05 ASME 600# NPS 2” – 24” Carbon Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Raw Gas, Flare Gas, Process Fluid
DESIGN ASME Class 600, Temperature range -29 to 350 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat, spring inconel
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
5C45 600# stainless steel wafer check
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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VALVE SPEC 5C42 ASME 600# NPS 2”-24” Stainless Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 600, Temperature range -100 to 150 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, satellite faced
body seats and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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VALVE SPEC 5C45 ASME 600# NPS 2” – 24” Stainless Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 600, Temperature range -100 to 150 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, satellite faced
body seat and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC – 5D02 ASME 900# NPS 3” – 24” Carbon Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 900, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN RTJ flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve.
OTHER VALVES The following valve may be substituted for this duty;
5D42 900# Stainless steel swing check valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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PIPING SPECIFICATION AND MATERIAL
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VALVE SPEC 5D05 ASME 900# NPS 3” – 24” Carbon Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 900, Temperature range -29 to 350 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat, spring inconel
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
5D45 900# stainless steel wafer check
Select valve for economy.
PAINTING AND COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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VALVE SPEC 5D42 ASME 900# NPS 3”-24” Stainless Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 900, Temperature range -100 to 150 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, satellite faced
body seats and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC 5D45 ASME 900# NPS 3” – 24” Stainless Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 900, Temperature range -29 to 350 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, satellite faced
body seat and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC – 5G01 API 800# NPS ½” – 1½” Carbon Steel Socket Weld Check Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”, (2” in oil flow line duty)
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Flare Gas
DESIGN ASME Class 900, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld or Integral weld x socket weld
INTERNAL DESIGN Lift check
OPERATOR None
BODY MATERIAL Carbon steel – Forged ASTM A105
TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body
seat, or 18% chrome AISI type 316 (no stellite)
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty;
5G41 800# Stainless steel check
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 5G02 API 800# NPS ½” – 1½” Carbon Steel SW x Threaded Check Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”, (2” in oil flow line duty)
REFERENCE CODE 5G01
END DESIGN Socket weld x Threaded NPT F, or
Integral weld x Threaded NPT F

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VALVE SPEC – 5G03 API 800# NPS ½” – 1½” Carbon Steel Threaded Check Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”, (2” in oil flow line duty)
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air, Flare Gas
REFERENCE CODE 5G01
END DESIGN Threaded NPT F

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VALVE SPEC – 5G41 API 800# NPS ½” – 1½” Stainless Steel Socket Weld Check Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN API Class 800, Temperature range -100 to 150 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld or Integral weld x socket weld
INTERNAL DESIGN Lift check
OPERATOR None
BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM
A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316, stellite faced
body seat.
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES Nil

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC – 5G42 API 800# NPS ½” – 1½” Stainless Steel SW x Threaded Check Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE CODE 5G41
END DESIGN Socket weld x Threaded NPT F, or
Integral weld x Threaded NPT F

VALVE SPEC – 5G43 API 800# NPS ½” – 1½” Stainless Steel Threaded Check Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE CODE 5G41
END DESIGN Threaded NPT F

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VALVE SPEC – 5G51 API 800# NPS ½” – 1½” Duplex Stainless Steel Socket Weld Check
Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN API Class 800, Temperature range -29 to 150 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / graphite
END DESIGN Socket weld or Integral weld x socket weld
INTERNAL DESIGN Lift check
OPERATOR None
BODY MATERIAL Duplex Stainless Steel - 22 Cr, forged ASTM A182 Gr F51 UNS
S31803
TRIM MATERIAL Duplex Stainless Steel - 22 AISI type F51, satellite faced body seat.
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES Nil

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC 5E01 ASME 1500# NPS ½” – 1½” carbon steel swing check valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner
ring
END DESIGN RTJ flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat
All materials to meet requirements of NACE STD MR-01-75
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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VALVE SPEC – 5E02 ASME 1500# NPS 2” – 2” Carbon Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN RTJ flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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VALVE SPEC 5E05 ASME 1500# NPS 2” – 2” carbon steel wafer check valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 2”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN RTJ flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat, spring inconel
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
5E06 1500# carbon steel wafer check, NACE trim
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 5E07 ASME 1500# NPS ½” – 1½” carbon steel socket weld check valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN Socket weld, or
Integral weld x socket weld
INTERNAL DESIGN Lift check
OPERATOR None
BODY MATERIAL Carbon steel - Forged ASTM A105
TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type
316, stellite faced body seat and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 5E41 ASME 1500# NPS ½” - 1½” Stainless Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 Stainless steel / Graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM
A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316, satellite faced
body seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 5E42 ASME 1500# NPS 2” - 2” Stainless Steel Swing Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34
SIZES (NPS) 2”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 1500, Temperature range -100 to 150 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Swing check
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, satellite faced
body seats and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 5E45 ASME 1500# NPS 2” – 2” Stainless Steel Wafer Check Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 594
SIZES (NPS) 2”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN Flangeless wafer check
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Spring loaded
OPERATOR None
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, satellite
faced body seat and disc seat
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC – 5E47 API 1500# NPS ½” – 1½” Stainless Steel Socket Weld Check Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN Bolted bonnet
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld or Integral weld x socket weld
INTERNAL DESIGN Lift check
OPERATOR None
BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM
A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316, satellite faced
body seat.
STEM SEAL MATERIAL N/A
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES Nil

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BALL VALVES

GENERAL
VALVE SIZE AND RATING REMARKS
SERVICE
150#
½” – 1½” FLANGED 6A01 CS
2” – 24” FLANGED 6A02 CS
2” – 24” FLANGED 6A05 CS
30” FLANGED 6A06 CS
2” – 24” FLANGED 6A07 CS
2” – 24” FLANGED 6A42 SS
2” – 24” FLANGED 6A52 DUPLEX SS
½” – 24” FLANGED 6A61 AL.Br
½” – 2” SOCKED/THREADED 6A91 Plastic
½” – 4” FLANGED 6A92 Plastic

300#
2” – 24” FLANGED 6B02 CS
2” – 24” FLANGED 6B05 CS
2” – 24” FLANGED 6B06 CS
½” – 1½” FLANGED 6B41 SS
2” – 24” FLANGED 6B42 SS
½” – 24” FLANGED 6B61 AL.Br
600#
2” – 24” FLANGED 6C02 CS
2” – 24” FLANGED 6C42 SS
800#
½” – 1½” SOCKET WELD 6G01 CS
½” – 1½” SOCKET WELD X 6G02 CS
THREADED
½” – 1½” THREADED F X F 6G03 CS
½” – 1½” SOCKET WELD C/W 6G05 CS
NIPPLE NPT
½” – 1½” SOCKET WELD C/W 6G06 CS
NIPPLE
½” – 1½” SOCKET WELD 6G41 SS
½” – 1½” SOCKET WELD X 6G42 SS
THREADED
½” – 1½” THREADED F X F 6G43 SS
½” – 1½” SOCKET WELD C/W 6G45 SS
NIPPLE NPT

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GENERAL
VALVE SIZE AND RATING REMARKS
SERVICE
½” – 1½” SOCKET WELD C/W
6G46 SS
NIPPLE
½” – 1½” SOCKET WELD
6G51 DUPLEX SS
½” – 1½” SOCKET WELD C/W
6G55 DUPLEX SS
NIPPLE NPT
½” – 1½” SOCKET WELD C/W
6G56 DUPLEX SS
NIPPLE

900#
3” – 24” FLANGED 6D02 CS
3” – 24” FLANGED 6D42 SS

1500#

2” – 2” FLANGED 6E02 CS
½” – 1½” SOCKET WELD 6E03 CS
½” – 1½” SOCKET WELD x 6E04 CS
THREADED F
½” – 1½” SOCKET WELD C/W 6E05 CS
NIPPLE NPT
½” – 1½” SOCKET WELD C/W 6E06 CS
NIPPLE
2” – 12” FLANGED 6E42 SS
½” – 1½” SOCKET WELD 6E43 SS
½” – 1½” SOCKET WELD x 6E44 SS
THREADED F
½” – 1½” SOCKET WELD C/W 6E45 SS
NIPPLE NPT
½” – 1½” SOCKET WELD C/W 6E46 SS
NIPPLE

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VALVE SPEC – 6A01 ASME 150# NPS ½” – 1½” Carbon Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN Split body or top entry fire safe and antistatic
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Floating ball, Renewable seats and seals: Full bore
OPERATOR Wrench, padlockable open or closed
BODY MATERIAL Carbon steel – Forged ASTM A105
TRIM MATERIAL Stem seats: Stainless steel – 13% chrome AISI type 410
Ball: Carbon steel – plasma applied nickel overlay, or
Electroless nickel plating (ENP) of min thickness 0.075 mm,
Min. hardness 900 VHN (67 RC). All free of porosity.
Ball (alternate): Stainless steel – AISI type 316
Seat seals.: reinforced PTFE or Devlon V
STEM SEAL MATERIAL Stem seals: Viton
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 6A02 ASME 150# NPS 2” – 24” Carbon Steel Ball Valve

SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN Split body or top entry fire safe and antistatic
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore
2” – 4” trunnion mounted or floating ball
6” – 24” trunnion mounted ball
OPERATOR 2” – 8” wrench or hand wheel
10” – 24” weatherproof gear operator
BODY MATERIAL Carbon steel –Cast ASTM A216 Gr WCB or WCC
TRIM MATERIAL Stem seats: Stainless steel – 13% chrome AISI type 410
Ball: Carbon steel – plasma applied nickel overlay, or
Electroless nickel plating (ENP) of min thickness 0.075 mm,
Min. hardness 900 VHN (67 RC). All free of porosity.
Ball (alternate): Stainless steel – AISI type 316
Seat seals.: reinforced PTFE or Devlon V
STEM SEAL MATERIAL Stem seals: Viton
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 6A05 ASME 150# 2”- 24” Carbon Steel Ball Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (in) 2”- 24”
PROCESS FLUIDS Produced Water
DESIGN Pressure @ Maximum Temperature 840 kPag @ 350 oC
Pressure @ 100 oC 1,770 kPag @ 100 oC
Pressure @ Minimum Temperature 1,770 kPag @ -29 oC
MAOP or WT calculation is required for flange limit conditions.
BODY DESIGN Split body or top entry, Sealant injection, body vent plug firesafe and
antistatic to prevent electric shocks, arcing
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
Fluorocarbon coated.
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore trunnion mounted ball, block
and bleed design with body bleed port, anti static design, zero
bubble tight, blowout proof stem.
OPERATOR 2”-8” wrench or hand wheel 10”-24” weatherproof gear operator
BODY/BONNET MATERIAL Carbon steel - Forged ASTM A105
TRIM MATERIAL Stem, seats: Stainless steel - AISI type 420
Ball: AISI type 410 with 3 mill ENP + hard facing with electroless
nickel plating (ENP) of min thickness 0.075 mm, min hardness 900
VHN (67 RC). All free of porosity
Seat seals: Metal seated
STEM SEAL MATERIAL -
TRACEABILITY Each component listed above shall have a heat number traceable
back to the mill/manufacture. Vendor shall furnish mill test reports for
each component listed, for each valve
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES Nil
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 6A06 ASME 150# 30” Carbon Steel Ball Valve

CODE MSS SP-44 or ASME B16.47 Series A, ASME B16.10, ASME


B16.34, API 6D, API 607
SIZES (in) 30”
PROCESS FLUIDS Produced Water
DESIGN Pressure @ Maximum Temperature 840 kPag @ 350 oC
Pressure @ 100 oC 1,770 kPag @ 100 oC
Pressure @ Minimum Temperature 1,770 kPag @ -29 oC
MAOP or WT calculation is required for flange limit conditions.
BODY DESIGN Split body or top entry, Sealant injection, body vent plug firesafe and
antistatic to prevent electric shocks, arcing
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
Fluorocarbon coated.
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore trunnion mounted ball, block
and bleed design with body bleed port, anti static design, zero
bubble tight, blowout proof stem.
OPERATOR Weatherproof gear operator
BODY/BONNET MATERIAL Carbon steel - Forged ASTM A105
TRIM MATERIAL Stem, seats: Stainless steel - AISI type 420
Ball: AISI type 410 with 3 mill ENP + hard facing with electroless
nickel plating (ENP) of min thickness 0.075 mm, min hardness 900
VHN (67 RC). All free of porosity
Seat seals: Metal seated
STEM SEAL MATERIAL -
TRACEABILITY Each component listed above shall have a heat number traceable
back to the mill/manufacture. Vendor shall furnish mill test reports for
each component listed, for each valve
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES Nil
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 6A07 ASME 150# NPS 2” – 24” Carbon Steel Ball Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hot Oil
DESIGN Pressure @ temp. max. limit: 840kPag @ 350oC
Pressure @ temp. min. limit: 1770Pag @ -29 to 100oC
BODY DESIGN Top entry, sealant injection, body vent plug firesafe and antistatic to
prevent electric shock, arching.
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore
2” – 4” trunnion mounted or floating ball
6” – 24” trunnion mounted ball
OPERATOR 2” – 8” wrench or hand wheel
10” – 24” weatherproof gear operator
BODY MATERIAL Carbon steel –Forged ASTM A105
TRIM MATERIAL Stem: Stainless steel – AISI Type 420
Ball: AISI Type 410 with min. thickness 0.075 mm Electroless Nickel
Plating (ENP), hard facing min. hardness 900 VHN (67 RC). All free
of porosity
Seat seals.: PEEK (Poly Ether Ether Ketone)
STEM SEAL MATERIAL -
TRACEABILITY Each component listed above shall have a heat number traceable
back to the mill/manufacture. Vendor shall furnish mill test reports for
each component listed, for each valve.

MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 6A42 ASME 150# 2” – 24” Stainless Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20", 24”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN ASME Class 150#, Temperature range -100 to 150 oC
Copper or copper-bearing alloys shall not be used in parts that
contact process fluid. Viton shall not be used.
BODY DESIGN Split body or top entry Sealant injection, body vent plug firesafe and
antistatic to prevent electric shocks, arcing All welds full penetration
butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Full bore with renewable seats and seals
2”-4” trunnion mounted or floating ball 6”-24” trunnion mounted ball
Integral trunnion design preferred
TRUNNION BEARINGS 304 or 316 stainless steel, all PTFE coated
OPERATOR 2”-8” wrench or hand wheel 10”-24” weatherproof gear operator
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stem, seats: Stainless steel - 13% chrome AISI type 410
Ball: Stainless steel - AISI type 316
SEAL MATERIALS Seat wiper seals: Carbon reinforced PTFE or PEEK, or (Engineer to
Specify) 316 stainless steel with Devlon V insert
Stem and Trunnion seals: the following are on trial O-rings in EPDM
with s/s retaining rings, or Elast-o-line 101 or Alfas AED, or Lip Seals
in PTFE with s/s reinforcement
Body Gaskets 316 stainless steel / graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 6A52 ASME 150# 2” – 24” Duplex Stainless Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20", 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 150#, Temperature range -100 to 150 oC
Copper or copper-bearing alloys shall not be used in parts that
contact process fluid. Viton shall not be used.
BODY DESIGN Split body or top entry Sealant injection, body vent plug firesafe and
antistatic to prevent electric shocks, arcing All welds full penetration
butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS PTFE / Graphite
END DESIGN RF flanged
INTERNAL DESIGN Full bore with renewable seats and seals
2”-4” trunnion mounted or floating ball 6”-24” trunnion mounted ball
Integral trunnion design preferred
TRUNNION BEARINGS RPTFE, all PTFE coated
OPERATOR 2”-8” wrench or hand wheel 10”-24” weatherproof gear operator
BODY MATERIAL Duplex Stainless steel - 22Cr, cast ASTM A890 Gr 4A
TRIM MATERIAL Stem, seats: Stainless steel – ASTM A276 UNS S31803
Ball: Stainless steel - ASTM A182 F51
SEAL MATERIALS Seat wiper seals: Carbon reinforced PTFE or PEEK
Stem and Trunnion seals: the following are on trial O-rings in EPDM
with s/s retaining rings, or Elast-o-line 101 or Alfas AED, or Lip Seals
in PTFE with s/s reinforcement
Body Gaskets PTFE / graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 6A61 ASME 150# NPS ½” – 24” Aluminum Bronze Ball Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Fire Water, Raw Water
DESIGN ASME Class 150, Temperature range up to 85 DegC
BODY DESIGN Split body or top entry fire safe and antistatic
STUDS AND NUTS AL.BR B150 C63200
GASKETS Neoprene
END DESIGN FF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore,
2” – 6” floating ball
8” – 24” trunnion mounted ball.
OPERATOR 2” – 8” wrench or hand wheel
10” – 24” weatherproof gear operator
BODY MATERIAL Aluminum Bronze – AL.BR B150 Gr. 6300 ½” - 1-½”, AL.BR B148
Gr. 95800 2” - Above
TRIM MATERIAL Aluminum Bronze – AL.BR B150 C63200, PTFE Seat
STEM SEAL MATERIAL Stem seals: Viton
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES N/A
PAINTING and COATING By Specification 9701-50-SPC-0002

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VALVE SPEC – 6A91 ASME 150# NPS ½” – 2” Plastic Ball Valve

CODE ANSI 14
SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”
PROCESS FLUIDS Chlorine Injection
DESIGN 150 psi, Temperature range up to 60 DegC
BODY DESIGN 1 (one) piece molded body
STUDS AND NUTS N/A
GASKETS N/A
END DESIGN Socket Weld/Threaded
INTERNAL DESIGN N/A
OPERATOR Handle ABS (Acrylonitrile butadiene styrene)
BODY MATERIAL PVC
TRIM MATERIAL N/A
STEM SEAL MATERIAL PTFE, EPDM Seat
MATERIAL CERT’S N/A
HYDROSTATIC TEST N/A
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES N/A
PAINTING and COATING N/A

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VALVE SPEC – 6A92 ASME 150# NPS ½” – 4” Plastic Ball Valve Flanged

CODE ANSI 14
SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”, 3”, 4”
PROCESS FLUIDS Chlorine Injection
DESIGN 150 psi, Temperature range up to 60 DegC
BODY DESIGN Split body
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 3 mm thick full face neoprene or rubber gaskets, 50 durometer
nominal hardness
END DESIGN Flanged, ANSI B16.5
INTERNAL DESIGN N/A
OPERATOR Lever handle
BODY MATERIAL PVC
TRIM MATERIAL N/A
STEM SEAL MATERIAL PTFE, EPDM Seat
MATERIAL CERT’S N/A
HYDROSTATIC TEST N/A
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING N/A

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VALVE SPEC – 6B02 ASME 300# NPS 2” – 24” Carbon Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24
PROCESS FLUIDS Closed Drain, Process Fluid, Raw Gas, Hydrocarbon Condensate,
Nitrogen Purging
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN Split body or top entry fire safe and antistatic
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore,
2”- 4” trunnion mounted or floating ball 6”-24” trunnion mounted ball.
OPERATOR 2” – 8” wrench or hand wheel 10” – 24” weatherproof gear operator
BODY MATERIAL Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB or
WCC
TRIM MATERIAL Stem seats: Stainless steel – 13% chrome AISI type 410
Ball: Carbon steel – plasma applied nickel overlay, or
Electroless nickel plating (ENP) of min thickness 0.075 mm,
Min. hardness 900 VHN (67 RC). All free of porosity.
Ball (alternate): Stainless steel – AISI type 316
Seat seals: reinforced PTFE or Devlon V
STEM SEAL MATERIAL Stem seals: Viton
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
6B04 300# carbon steel Ball, NACE trim
Select valve for economy
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC – 6B05 ASME 300# NPS 2” – 24” Carbon Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 2” – 24”
PROCESS FLUIDS Produced Water
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN Split body or top entry fire safe and antistatic
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore,
2”- 4” trunnion mounted or floating ball 6”-24” trunnion mounted ball.
OPERATOR 2” – 8” wrench or hand wheel 10” – 24” weatherproof gear operator
BODY MATERIAL Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB or
WCC
TRIM MATERIAL Stem seats: Stainless steel – 13% chrome AISI type 410
Ball: Carbon steel – plasma applied nickel overlay, or
Electroless nickel plating (ENP) of min thickness 0.075 mm,
Min. hardness 900 VHN (67 RC). All free of porosity.
Ball (alternate): Stainless steel – AISI type 316
Seat seals: reinforced PTFE or Devlon V
STEM SEAL MATERIAL Stem seals: Viton
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valves may be substituted for this duty:
6B04 300# carbon steel Ball, NACE trim
Select valve for economy
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC – 6B06 ASME 300# NPS 2” – 24” Carbon Steel Ball Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hot Oil, Raw Gas
DESIGN Pressure @ temp. max. limit: 3700kPag @ 350oC
Pressure @ temp. min. limit: 4640Pag @ -29 to 100oC
BODY DESIGN Top entry, sealant injection, body vent plug firesafe and antistatic to
prevent electric shock, arching.
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore
2” – 4” trunnion mounted or floating ball
6” – 24” trunnion mounted ball
OPERATOR 2” – 8” wrench or hand wheel
10” – 24” weatherproof gear operator
BODY MATERIAL Carbon steel –Forged ASTM A105
TRIM MATERIAL Stem: Stainless steel – AISI Type 420
Ball: AISI Type 410 with min. thickness 0.075 mm Electroless Nickel
Plating (ENP), hard facing min. hardness 900 VHN (67 RC). All free
of porosity
Seat seals.: PEEK (Poly Ether Ether Ketone)
STEM SEAL MATERIAL -
TRACEABILITY Each component listed above shall have a heat number traceable
back to the mill/manufacture. Vendor shall furnish mill test reports for
each component listed, for each valve.

MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC 6B42 ASME 300# NPS 2” – 24” Stainless Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20", 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 300#, Temperature range -100 to 150 oC
Copper or copper-bearing alloys shall not be used in parts that
contact process fluid. Viton shall not be used.
BODY DESIGN Split body or top entry Sealant injection, body vent plug firesafe and
antistatic to prevent electric shocks, arcing All welds full penetration
butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Full bore with renewable seats and seals
2”- 4” trunnion mounted or floating ball 6”- 24” trunnion mounted ball
Integral trunnion design preferred
TRUNNION BEARINGS 304 or 316 stainless steel, all PTFE coated
OPERATOR 2”-8” wrench or hand wheel 10”-24” weatherproof gear operator
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stem, seats: Stainless steel - 13% chrome AISI type 410
Ball: Stainless steel - AISI type 316
SEAL MATERIALS Seat wiper seals: Carbon reinforced PTFE or PEEK, or
(Engineer to Specify) 316 stainless steel with Devlon V insert
Stem and Trunnion seals: the following are on trial O-rings in EPDM
with s/s retaining rings, or Elast-o-line 101 or Alfas AED, or Lip Seals
in PTFE with s/s reinforcement
Body Gaskets 316 stainless steel / graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

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VALVE SPEC 6B61 ASME 300# NPS ½” – 24” Aluminum Bronze Ball Valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Fire Water, Raw Water
DESIGN ASME Class 300, Temperature range up to 85 DegC
BODY DESIGN Split body or top entry fire safe and antistatic
STUDS AND NUTS AL.BR B150 C63200
GASKETS Neoprene
END DESIGN FF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore,
2” – 6” floating ball
8” – 24” trunnion mounted ball.
OPERATOR 2” – 8” wrench or hand wheel
10” – 24” weatherproof gear operator
BODY MATERIAL Aluminum Bronze – AL.BR B150 Gr. 6300 ½” - 1-½”, AL.BR B148
Gr. 95800 2” - Above
TRIM MATERIAL Aluminum Bronze – AL.BR B150 C63200, PTFE Seat
STEM SEAL MATERIAL Stem seals: Viton
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES N/A
PAINTING and COATING By Specification 9701-50-SPC-0002

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC – 6C02 ASME NPS 600# 2” – 24” Carbon Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24
PROCESS FLUIDS Raw Gas, Flare Gas, Process Fluid
DESIGN ASME Class 600, Temperature range -29 to 350 oC
BODY DESIGN Split body or top entry fire safe and antistatic
All welds full penetration butt weld, NDT certified
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore, trunnion mounted ball
OPERATOR 2” – 8” wrench or hand wheel 10” – 24” weatherproof gear operator
BODY MATERIAL Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB
or WCC
TRIM MATERIAL Stem, seats: Stainless steel – 13% chrome AISI type 410
Ball: Carbon steel – plasma applied nickel overlay, or Electroless
nickel plating (ENP) of min thickness 0.075 mm, Min. hardness
900 VHN (67 RC). All free of porosity.
Ball (alternate): Stainless steel – AISI type 316 Seat seals: reinforced
PTFE or Devlon V
STEM SEAL MATERIAL Stem seals: Viton AED
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC 6C42 ASME 600# NPS 2” – 24” Stainless Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20", 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 600#, Temperature range -100 to 150 oC
BODY DESIGN Split body or top entry Sealant injection, body vent plug firesafe and
antistatic to prevent electric shocks, arcing All welds full penetration
butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore, trunnion mounted ball
TRUNNION BEARINGS 304 or 316 stainless steel, all PTFE coated
OPERATOR 2”-8” wrench or hand wheel 10”-24” weatherproof gear operator
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stem, seats: Stainless steel - 13% chrome AISI type 410
Ball: Stainless steel - AISI type 316
SEAL MATERIALS Seat wiper seals: Carbon reinforced PTFE or PEEK, or
(Engineer to Specify) 316 stainless steel with Devlon V insert
Stem and Trunnion seals: the following are on trial O-rings in EPDM
with s/s retaining rings, or Elast-o-line 101 or Alfas AED, or Lip Seals
in PTFE with s/s reinforcement
Body Gaskets 316 stainless steel / graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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VALVE SPEC – 6D02 ASME 900# NPS 2” – 24” Carbon Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 900, Temperature range -29 to 350 oC
BODY DESIGN Split body or top entry, Sealant injection, body vent plug firesafe and
antistatic to prevent electric shocks, arcing
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN RTJ flanged
INTERNAL DESIGN Renewable seats and seals: Full bore trunnion mounted ball
OPERATOR 2” – 8” wrench or hand wheel, 10”-24” weatherproof gear operator
BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB or
WCC
TRIM MATERIAL Stem, seats: Stainless steel - 13% chrome AISI type 410
Ball: Carbon steel - plasma applied nickel overlay, or electroless
nickel plating (ENP) of min thickness 0.075 mm, min hardness
900 VHN (67 RC). All free of porosity
Ball (alternate): Stainless steel - AISI type 316
Seat seals: reinforced PTFE or Devlon V
STEM SEAL MATERIAL Stem seals: viton AED
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty;
6D04 900# carbon steel ball, NACE trim
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC 6D42 ASME 900# NPS 3” – 24” Stainless Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20", 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 900#, Temperature range -100 to 150 oC
BODY DESIGN Split body or top entry Sealant injection, body vent plug firesafe and
antistatic to prevent electric shocks, arcing All welds full penetration
butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Renewable seats and seals: Full bore, trunnion mounted ball
TRUNNION BEARINGS 304 or 316 stainless steel, all PTFE coated
OPERATOR 2”-8” wrench or hand wheel 10”-24” weatherproof gear operator
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stem, seats: Stainless steel - 13% chrome AISI type 410
Ball: Stainless steel - AISI type 316
SEAL MATERIALS Seat wiper seals: Carbon reinforced PTFE or PEEK, or
(Engineer to Specify) 316 stainless steel with Devlon V insert
Stem and Trunnion seals: the following are on trial O-rings in EPDM
with s/s retaining rings, or Elast-o-line 101 or Alfas AED, or Lip Seals
in PTFE with s/s reinforcement
Body Gaskets 316 stainless steel / graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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VALVE SPEC – 6E02 ASME 1500# NPS 2” – 2” Carbon Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 2”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN Split body or top entry, Sealant injection, body vent plug firesafe and
antistatic to prevent electric shocks, arcing
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN RTJ flanged
INTERNAL DESIGN Renewable seats and seals: Full bore trunnion mounted ball
OPERATOR Wrench or hand wheel
BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB or
WCC
TRIM MATERIAL Stem, seats: Stainless steel - 13% chrome AISI type 410
Ball: Carbon steel - plasma applied nickel overlay, or electroless
nickel plating (ENP) of min thickness 0.075 mm, min hardness
900 VHN (67 RC). All free of porosity
Ball (alternate): Stainless steel – AISI type 316 Seat seals: reinforced
PTFE or Devlon V
STEM SEAL MATERIAL Stem seals: viton AED
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty;
6E04 1500# carbon steel ball, NACE trim
Select valve for economy
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC – 6E03 API 1500# NPS ½” – 1½” Carbon Steel Socket Welded Ball Valve
CODE BS 5351
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN API Class 1500, Temperature range -29 to 350 oC
BODY DESIGN Split body or top entry, fire safe and antistatic to prevent electric
shocks, arcing
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld, or
Integral weld x socket weld
INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify
OPERATOR Wrench, padlockable open or closed
BODY MATERIAL Carbon steel – Forged ASTM A105
TRIM MATERIAL Stainless steel – AISI type 316, Seat seals reinforced PTFE or
Devlon V
STEM SEAL MATERIAL PTFE or Graphite with CNAF upper seal
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES NIL
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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VALVE SPEC – 6E04 API 1500# NPS ½” – 1½” Carbon Steel SW x Threaded Ball Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”, (2” in oil flow line duty)
REFERENCE CODE 6E03
END DESIGN Socket weld x Threaded NPT F, or
Integral weld x Threaded NPT F

VALVE SPEC – 6E05 API 1500# NPS ½” – 1½” Carbon Steel SW Ball Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”, (2” in oil flow line duty)
REFERENCE CODE 6E03
END DESIGN SW c/w Nipple NPT

VALVE SPEC – 6E06 API 1500# NPS ½” – 1½” Carbon Steel SW Ball Valve
CODE BS 5352
SIZES (NPS) ½”, ¾”, 1”, 1½”, (2” in oil flow line duty)
REFERENCE CODE 6E03
END DESIGN SW c/w Nipple

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VALVE SPEC 6E42 ASME 1500# NPS 2” – 2” Stainless Steel Ball Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607
SIZES (NPS) 2”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 1500#, Temperature range -100 to 150 oC
BODY DESIGN Split body or top entry Sealant injection, body vent plug firesafe and
antistatic to prevent electric shocks, arcing All welds full penetration
butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RTJ flanged
INTERNAL DESIGN Renewable seats and seals: Full bore, trunnion mounted ball
TRUNNION BEARINGS 304 or 316 stainless steel, all PTFE coated
OPERATOR 2”-4” wrench or hand wheel 6”-24” weatherproof gear operator
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Stem, seats: Stainless steel - 13% chrome AISI type 410
Ball: Stainless steel - AISI type 316
SEAL MATERIALS Seat wiper seals: Carbon reinforced PTFE or PEEK, or
(Engineer to Specify) 316 stainless steel with Devlon V insert
Stem and Trunnion seals: the following are on trial O-rings in EPDM
with s/s retaining rings, or Elast-o-line 101 or Alfas AED, or Lip Seals
in PTFE with s/s reinforcement
Body Gaskets 316 stainless steel / graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
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VALVE SPEC – 6E43 API 1500# NPS ½” – 1½” Stainless Steel Socket Welded Ball Valve
CODE BS 5351
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN API Class 1500#, Temperature range -100 to 150 oC
BODY DESIGN Split body or top entry, fire safe and antistatic
END DESIGN Socket weld, or
Integral weld x socket weld
INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify
OPERATOR Wrench, padlockable open or closed
BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, Cast ASTM
A351 Gr CF8 or CF8M
TRIM MATERIAL Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball:
Stainless steel ASTM A182 F316. Min hardness 900 VHN (67 RC).
All free of porosity. Seat seals: reinforced PTFE or Devlon V
STEM SEAL MATERIAL PTFE or Graphite with CNAF upper seal
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES Nil

AAL DEVELOPMENT PROJECT – FPSO FEED


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VALVE SPEC – 6E44 API 1500# ½” – 1½” Stainless Steel SW x Threaded Ball Valve
CODE BS 5351
SIZES ½”, ¾”, 1”, 1½”
REFERENCE SPEC 6E43
END DESIGN Socket weld x Threaded NPT F, or
Integral weld x Threaded NPT F

VALVE SPEC – 6E45 API 1500# ½” – 1½” Stainless Steel Socket Welded Ball Valve
CODE BS 5351
SIZES ½”, ¾”, 1”, ½”
REFERENCE SPEC 6E43
BODY DESIGN SW c/w Nipple NPT

VALVE SPEC – 6E46 API 1500# ½” – 1½” Stainless Steel Socket Welded Ball Valve
CODE BS 5351
SIZES ½”, ¾”, 1”, ½”
REFERENCE SPEC 6E43
BODY DESIGN SW c/w Nipple

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VALVE SPEC – 6G01 API 800# NPS ½” – 1½” Carbon Steel Socket Welded Ball Valve
CODE BS 5351
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Flare Gas
DESIGN API Class 800#, Temperature range -29 to 350 oC
BODY DESIGN Split body or top entry, fire safe and antistatic to prevent electric
shocks, arcing
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN Socket weld, or
Integral weld x socket weld
INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify
OPERATOR Wrench, padlockable open or closed
BODY MATERIAL Carbon steel – Forged ASTM A105
TRIM MATERIAL Stainless steel – AISI type 316, Seat seals reinforced PTFE or
Devlon V
STEM SEAL MATERIAL PTFE or Graphite with CNAF upper seal
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES NIL
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC – 6G02 API 800# NPS ½” – 1½” Carbon Steel SW x threaded ball valve
CODE BS 5351
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE SPEC 6G01
END DESIGN Socket weld x Threaded NPT F, or
Integral weld x Threaded NPT F

VALVE SPEC – 6G03 API 800# NPS ½” – 1½” Carbon steel threaded ball valve
CODE BS 5351
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water, Instrument Air, Flare Gas
REFERENCE SPEC 6G01
END DESIGN Threaded NPT F

VALVE SPEC – 6G05 API 800# NPS ½” – 1½” Carbon Steel Socket Welded Ball Valve
CODE BS 5351
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE SPEC 6G01
END DESIGN SW C/W Nipple NPT

VALVE SPEC – 6G06 API 800# NPS ½” – 1½” Carbon Steel Socket Welded Ball Valve
CODE BS 5351
SIZES (NPS) ½”, ¾”, 1”, 1½”
REFERENCE SPEC 6G01
END DESIGN SW C/W Nipple

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VALVE SPEC – 6G41 API 800# NPS ½” – 1½” Stainless Steel Socket Welded Ball Valve
CODE BS 5351
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN API Class 800#, Temperature range -100 to 150 oC
BODY DESIGN Split body or top entry, fire safe and antistatic
END DESIGN Socket weld, or
Integral weld x socket weld
INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify
OPERATOR Wrench, padlockable open or closed
BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, Cast ASTM
A351 Gr CF8 or CF8M
TRIM MATERIAL Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball:
Stainless steel ASTM A182 F316. Min hardness 900 VHN (67 RC).
All free of porosity. Seat seals: reinforced PTFE or Devlon V
STEM SEAL MATERIAL PTFE or Graphite with CNAF upper seal
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES Nil

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VALVE SPEC – 6G42 API 800# ½” – 1½” Stainless Steel SW x Threaded Ball Valve
CODE BS 5351
SIZES ½”, ¾”, 1”, 1½”
REFERENCE SPEC 6G41
END DESIGN Socket weld x Threaded NPT F, or
Integral weld x Threaded NPT F

VALVE SPEC – 6G43 API 800# ½” – 1½” Stainless Steel Threaded Ball Valve
CODE BS 5351
SIZES ½”, ¾”, 1”, 1.5”, 2”
REFERENCE SPEC 6G41
END DESIGN Threaded NPT F

VALVE SPEC – 6G45 API 800# ½” – 1½” Stainless Steel Socket Welded Ball Valve
CODE BS 5351
SIZES ½”, ¾”, 1”, 1.5”, 2”
REFERENCE SPEC 6G41
END DESIGN SW C/W Nipple NPT

VALVE SPEC – 6G46 API 800# ½” – 1½” Stainless Steel Socket Welded Ball Valve
CODE BS 5351
SIZES ½”, ¾”, 1”, 1.5”, 2”
REFERENCE SPEC 6G41
END DESIGN SW C/W Nipple

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VALVE SPEC – 6G51 API 800# NPS ½” – 1½” Duplex Stainless Steel Socket Welded Ball
Valve
CODE BS 5351
SIZES (NPS) ½”, ¾”, 1”, 1½”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN API Class 800#, Temperature range -100 to 150 oC
BODY DESIGN Split body or top entry, fire safe and antistatic
END DESIGN Socket weld, or
Integral weld x socket weld
INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify
OPERATOR Wrench, padlockable open or closed
BODY MATERIAL Duplex Stainless steel - 22Cr, forging ASTM A182 F51
TRIM MATERIAL Stem, seats: Stainless steel – ASTM A276 UNS S31803
Ball: Stainless steel - ASTM A182 F51
STEM SEAL MATERIAL PTFE or Graphite with CNAF upper seal
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES Nil

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VALVE SPEC – 6G55 API 800# ½” – 1½” Duplex Stainless Steel Socket Welded Ball Valve
CODE BS 5351
SIZES ½”, ¾”, 1”, 1½”
REFERENCE SPEC 6G51
END DESIGN SW C/W Nipple NPT

VALVE SPEC – 6G56 API 800# ½” – 1½” Duplex Stainless Steel Socket Welded Ball Valve
CODE BS 5351
SIZES ½”, ¾”, 1”, 1½”
REFERENCE SPEC 6G51
END DESIGN SW C/W Nipple

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BUTTERFLY VALVES

VALVE SIZE AND GENERAL


REMARKS
RATING SERVICE

150#
2” – 24” FLANGELESS 8A02 CS
2” – 24” FLANGELESS 8A42 SS
2” – 24” FLANGELESS 8A52 DUPLEX SS
½” – 24” FLANGELESS 8A61 AL.BR
300#
2” – 24” FLANGED 8B02 CS
2” – 24” FLANGED 8B42 SS
600#
2” – 24” FLANGED 8C02 CS

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VALVE SPEC – 8A02 ASME 150# NPS 2” – 24” Carbon Steel Butterfly Valve
CODE ASME B16.34, API 609, API 607
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Fuel Gas, Nitrogen, Relief Gas, Diesel
Fuel, Closed Drain, Open Drain, Raw Gas, Vent to Atmosphere,
Process Fluid, Oily Water, Raw Water, Steam, Service Water,
Produced Water
DESIGN ASME Class 150, Temperature range -29 to 350 oC
BODY DESIGN Wafer or single flange or-wafer-lug with tapped holes.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS CNAF or 316 Stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Renewable seat and seals trunnion mounted disc firesafe
OPERATOR 2” – 6” Wrench, 8”-24” gear operated
BODY MATERIAL Carbon Steel ASTM A216 GR WCB
TRIM MATERIAL Disc: carbon steel electroless nickel plated, Seat ring: 316 stainless
steel with PTFE insert and Viton back-up ring
STEM SEAL MATERIAL Stem: 17-4 ph, Stem packing: Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty;
8A04 150# carbon steel butterfly, NACE trim
8A22 150# low temperature butterfly
8A42 150# stainless steel butterfly
Select valve for economy
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 8A42 ASME 150# NPS 2”- 24” stainless steel butterfly valve
CODE ASME B16.34, API 607, API 609
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN Wafer or single flange or wafer-lug with tapped holes (specify)
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Renewable seat and seals trunnion mounted disc firesafe
OPERATOR 2” – 6” wrench, 8” – 24” gear operated
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Disc: 304 or 316 stainless steel
Seat ring: 316 stainless steel with PTFE insert and silicone back-up
ring
STEM SEAL MATERIAL Stem: 17-4 ph, Stem packing: graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 8A52 ASME 150# NPS 2”- 24” Duplex Stainless Steel Butterfly Valve
CODE ASME B16.34, API 607, API 609
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 150, Temperature range -100 to 150 oC
BODY DESIGN Wafer or single flange or wafer-lug with tapped holes (specify)
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B8M, Nuts ASTM A193 Gr 8M
GASKETS PTFE / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Renewable seat and seals trunnion mounted disc firesafe
OPERATOR 2” – 6” wrench, 8” – 24” gear operated
BODY MATERIAL Duplex Stainless steel - 22Cr-5Ni-Mo-N, cast ASTM A890 Gr 4A
TRIM MATERIAL Disc: ASTM A276 UNS S31803
Seat ring: ASTM A276 UNS S31803 with PTFE insert and silicone
back-up ring
STEM SEAL MATERIAL Stem: 17-4 ph, Stem packing: graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 8A61 ASME 150# NPS ½” – 24” Aluminum Bronze Butterfly Valve

CODE ASME B16.34, API 609, API 607


SIZES (NPS) ½”, ¾”, 1”, 1-½”, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Fire Water, Raw Water
DESIGN ASME Class 150, Temperature range up to 85 oC
BODY DESIGN Wafer or single flange or-wafer-lug with tapped holes.
STUDS AND NUTS AL.BR B150 C63200
GASKETS Neoprene
END DESIGN FF flangeless
INTERNAL DESIGN Renewable seat and seals trunnion mounted disc firesafe
OPERATOR 2” – 6” Wrench, 8”-24” gear operated
BODY MATERIAL Aluminum Bronze – AL.BR B150 Gr. 6300 ½” - 1-½” , AL.BR B150
Gr. 95800 2” - Above
TRIM MATERIAL Aluminum Bronze – AL.BR B150 C63200
STEM SEAL MATERIAL Stem seals: Viton
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply.
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC – 8B02 ASME 300# NPS 2” – 24” Carbon Steel Butterfly Valve
CODE ASME B16.34, API 607, API 609
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”,14”,16”,18”,20”,24”
PROCESS FLUIDS Closed Drain, Process Fluid, Raw Gas, Hydrocarbon Condensate,
Nitrogen Purging
DESIGN ASME Class 300, Temperature range -29 to 350 oC
BODY DESIGN Wafer or single flange or wafer-lug with tapped holes (specify)
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Renewable seat and seals trunnion mounted disc firesafe
OPERATOR 2” – 6” wrench, 8” – 24” gear operated
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Disc: carbon steel electroless nickel plated, Seat ring: 316 stainless
steel with PTFE insert and viton back-up ring
STEM SEAL MATERIAL Stem: 17-4 ph, Stem packing: graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 8B42 ASME 300# NPS 2”- 24” stainless steel butterfly valve
CODE ASME B16.34, API 607, API 609
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical dosing, Drain, Instrument air, Service air,
Service water, Utility air
DESIGN ASME Class 300, Temperature range -100 to 150 oC
BODY DESIGN Wafer or single flange or wafer-lug with tapped holes (specify)
STUDS AND NUTS Studs and Bolts ASTM A193 Gr. B8M, Nuts ASTM A194 Gr. 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Renewable seat and seals trunnion mounted disc firesafe
OPERATOR 2” – 6” wrench, 8” – 24” gear operated
BODY MATERIAL Stainless steel - 18% chrome AISI type 304 or 316, cast ASTM A351
Gr CF8 or CF8M
TRIM MATERIAL Disc: 304 or 316 stainless steel
Seat ring: 316 stainless steel with PTFE insert and silicone back-up
ring
STEM SEAL MATERIAL Stem: 17-4 ph, Stem packing: graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve

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VALVE SPEC 8C02 ASME 600# NPS 2” – 24” Carbon Steel Butterfly Valve
CODE ASME B16.34, API 607, API 609
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”,14”,16”,18”,20”,24”
PROCESS FLUIDS Raw Gas, Flare Gas, Process Fluid
DESIGN ASME Class 600, Temperature range -29 to 350 oC
BODY DESIGN Wafer or single flange or wafer-lug with tapped holes (specify)
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flangeless
INTERNAL DESIGN Renewable seat and seals trunnion mounted disc firesafe
OPERATOR 2” – 6” wrench, 8” – 24” gear operated
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Disc: carbon steel electroless nickel plated, Seat ring: 316 stainless
steel with PTFE insert and viton back-up ring
STEM SEAL MATERIAL Stem: 17-4 ph, Stem packing: graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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PLUG VALVES

VALVE SIZE AND GENERAL


REMARKS
RATING SERVICE

600#
2” – 24” FLANGED 7C02 CS
900#
3” – 24” FLANGED 7D02 CS
3” – 24” FLANGED 7D42 SS

1500#
2” – 2” FLANGED 7E02 CS
2” – 2” FLANGED 7E42 SS

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VALVE SPEC 7C02 ASME 600# NPS 2” – 24” Carbon Steel Plug Valve
CODE ASME B16.5, ASME B16.10, ASME B16.34, API 599, API 607
SIZES (NPS) 2”, 3”, 4”, 6”, 8”, 10”, 12”,14”,16”,18”,20”,24”
PROCESS FLUIDS Raw Gas, Flare Gas, Process Fluid
DESIGN ASME Class 600, Temperature range -29 to 350 oC
BODY DESIGN Firesafe, antistatic to prevent electric shocks, arcing
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Regular or venturi pattern - Engineer to specify on P&ID
OPERATOR 2” – 6” wrench, 8” – 24” gear operated
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Carbon steel taper plug, stellite faced, or 0.075 minimum thickness
electroless nickel plating (ENP) with min hardness 900 VHN (67 RC).
All free of porosity
STEM SEAL MATERIAL PTFE or Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 7D02 ASME 900# NPS 2” - 24” carbon steel plug valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 599, API 607
SIZES (NPS) 2”, 3”,4”,6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 900, Temperature range -29 to 350 oC
BODY DESIGN Firesafe, antistatic to prevent electric shocks, arcing
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Regular or venturi pattern - Engineer to specify on P&ID
OPERATOR 2”-6” wrench, 8”-24” gear operated
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Carbon steel taper plug, stellite faced, or 0.075 minimum thickness
electroless nickel plating (ENP) with min hardness 900 VHN (67 RC).
All free of porosity
STEM SEAL MATERIAL PTFE or Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 7D42 ASME 900# NPS 2” - 24” Stainless Steel plug valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 599, API 607
SIZES (NPS) 2”, 3”,4”,6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 900, Temperature range -100 to 150 oC
BODY DESIGN Firesafe, antistatic to prevent electric shocks, arcing
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B8M, Nuts ASTM A194 Gr 8M
GASKETS 316 stainless steel / graphite
END DESIGN RF flanged
INTERNAL DESIGN Regular or venturi pattern - Engineer to specify on P&ID
OPERATOR 2”-6” wrench, 8”-24” gear operated
BODY MATERIAL Stainless Steel - Cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless Steel taper plug, stellite faced, or 0.075 minimum thickness
electroless nickel plating (ENP) with min hardness 900 VHN (67 RC).
All free of porosity
STEM SEAL MATERIAL PTFE or Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 7E02 ASME 1500# NPS 2”-12” carbon steel plug valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 599, API 607
SIZES (NPS) 2”, 3”,4”,6”, 8”, 10”, 12”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water
DESIGN ASME Class 1500, Temperature range -29 to 350 oC
BODY DESIGN Firesafe, antistatic to prevent electric shocks, arcing
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN RTJ flanged
INTERNAL DESIGN Regular or venturi pattern - Engineer to specify on P&ID
OPERATOR 2”-4” wrench, 6”-12” gear operated
BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB
TRIM MATERIAL Carbon steel taper plug, stellite faced, or 0.075 minimum thickness
electroless nickel plating (ENP) with min hardness 900 VHN (67 RC).
All free of porosity.
STEM SEAL MATERIAL PTFE or Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
OTHER VALVES The following valve may be substituted for this duty:
7E04 1500# carbon steel plug, NACE trim
Select valve for economy.
PAINTING and COATING By Specification 9600-050-SPC-0003

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VALVE SPEC 7E42 ASME 1500# NPS 2”-12” Stainless Steel plug valve

CODE ASME B16.5, ASME B16.10, ASME B16.34, API 599, API 607
SIZES (NPS) 2”, 3”,4”,6”, 8”, 10”, 12”
PROCESS FLUIDS Methanol / Chemical Dosing
DESIGN ASME Class 1500, Temperature range -100 to 150 oC
BODY DESIGN Firesafe, antistatic to prevent electric shocks, arcing
All welds full penetration butt weld, NDT certified.
STUDS AND NUTS Studs and Bolts ASTM A193 Gr B8M, Nuts ASTM A194 Gr 8M
GASKETS Soft iron oval or octagonal ring, cadmium plated
END DESIGN RTJ flanged
INTERNAL DESIGN Regular or venturi pattern - Engineer to specify on P&ID
OPERATOR 2”-4” wrench, 6”-12” gear operated
BODY MATERIAL Stainless Steel - Cast ASTM A351 Gr CF8 or CF8M
TRIM MATERIAL Stainless Steel taper plug, stellite faced, or 0.075 minimum thickness
electroless nickel plating (ENP) with min hardness 900 VHN (67 RC).
All free of porosity.
STEM SEAL MATERIAL PTFE or Graphite
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto metal tag
and fastened to valve
PAINTING and COATING By Specification 9600-050-SPC-0003

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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NEEDLE VALVE

VALVE SIZE AND GENERAL


REMARKS
RATING SERVICE

6000#
½” – 1” FLANGED 9H01 CS
½” – 1” FLANGED 9H02 CS
½” – 1” FLANGED 9H41 SS
½” – 1” FLANGED 9H42 SS

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PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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VALVE SPEC 9H01 M x F carbon steel needle valve for pipe and tubing
CODE MSS SP-99
SIZES (NPS) ½”, ¾”, 1”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water, Instrument Air
DESIGN 6000#, Temperature range -29 to 350 oC
BODY DESIGN 9.5 mm orifice, 20-25 mm valve 4.8 mm orifice, 15 mm valve
threaded bonnet
END DESIGN Threaded NPT male x female
INTERNAL DESIGN Equivalent to:
METAL SEAT
Anderson Greenwood H1VIC-44Q, H1VIC-66Q, H1VIC-88Q
Precision General V507-CIT, V3-5XX-CIT, V3-545-CIT
Or equal approved
SOFT SEAT
Anderson Greenwood H1VDC-44Q, H1VDC-66Q, H1VDC-88Q
Precision General V507-CDT, V3-5XX-CDT, V3-545-CDT
Or equal approved
Use for sample points, gas blowdown for small lines.
OPERATOR Handle
BODY MATERIAL Carbon steel - cadmium plated forged ASTM A105 and plated
to AS 1443 S12 L14
TRIM MATERIAL 18/8 chrome/nickel spindle and plug
Metal seat - integral
Soft seat - Delrin
STEM SEAL MATERIAL Teflon
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto
metal tag and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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VALVE SPEC 9H02 M x F carbon steel needle valve for vertical pressure gauges
CODE MSS SP-99
SIZES (NPS) ½”, ¾”
PROCESS FLUIDS Hydrocarbon Condensate, Process Fluid, Raw Gas, Water Injection,
Oily Water, Instrument Air
DESIGN 6000#, Temperature range -29 to 350 oC
BODY DESIGN Fitted with bleed valve, threaded bonnet
END DESIGN Threaded NPT male x 15 mm female, or
integral weldolet x 15 mm NPT female
INTERNAL DESIGN Equivalent to:
METAL SEAT
Anderson Greenwood M9VIC-44, M9VIC-46
Precision General V526-CCT
Or equal approved
SOFT SEAT
Anderson Greenwood M9VDC-44, M9VDC-46
Precision General V526-CCT
Use for pressure gauge isolation
Or equal approved
OPERATOR Handle
BODY MATERIAL Carbon steel - cadmium plated forged ASTM A105 and plated
to AS 1443 S12 L14
TRIM MATERIAL 18/8 chrome/nickel spindle and plug
Metal seat - integral
Soft seat - Delrin
STEM SEAL MATERIAL Teflon
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto
metal tag and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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VALVE SPEC 9H41 M x F stainless steel needle valve for pipe and tubing
CODE MSS SP-99
SIZES (NPS) ½”, ¾”, 1”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN 6000#, Temperature range -100 to 150 oC
BODY DESIGN 9.5 mm orifice, 20-25 mm valve, 4.8 mm orifice, 15 mm valve,
threaded bonnet
END DESIGN Threaded NPT male x female
INTERNAL DESIGN Equivalent to:
METAL SEAT
Anderson Greenwood H1VIS-44Q, H1VIS-66Q, H1VIS-88Q
Precision General V507-SIT, V3-5XX-SIT, V3-545-SIT
Or equal approved
SOFT SEAT
Anderson Greenwood H1VDS-44Q, H1VDS-66Q, H1VDS-88Q
Precision General V507-SDT, V3-5XX-SDT, V3-545-SDT
Use for sample points, gas blowdown for small lines.
Or equal approved
OPERATOR Handle
BODY MATERIAL Stainless steel - type 316
TRIM MATERIAL 18/8 chrome/nickel spindle and plug
Metal seat - integral
Soft seat - Delrin
STEM SEAL MATERIAL Teflon
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto
metal tag and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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VALVE SPEC 9H42 M x F stainless steel needle valve for vertical pressure gauges
CODE MSS SP-99
SIZES (NPS) ½”, ¾”
PROCESS FLUIDS Methanol / Chemical Dosing, Open Drain, Instrument Air, Service Air,
Service Water, Utility Air
DESIGN 6000#, Temperature range -100 to 150 oC
BODY DESIGN Fitted with bleed valve, threaded bonnet
END DESIGN Threaded NPT male x 15 mm female, or
integral weldolet x 15 mm NPT female
INTERNAL DESIGN Equivalent to:
METAL SEAT
Anderson Greenwood M9VIS-44, M9VIS-46
Precision General V526-5CCT
Or equal approved
SOFT SEAT
Anderson Greenwood M9VDS-44, M9VDS-46
Precision General V526-5CCT
Use for pressure gauge isolation
Or equal approved
OPERATOR Handle
BODY MATERIAL Stainless steel - type 316
TRIM MATERIAL 18/8 chrome/nickel spindle and plug
Metal seat - integral
Soft seat - Delrin
STEM SEAL MATERIAL Teflon
MATERIAL CERT’S Mill chemical analysis and mill material properties with supply
HYDROSTATIC TEST Certificate required with supply
IDENTIFICATION Purchase order plus spec or item number engraved onto
metal tag and fastened to valve

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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ATTACHMENT – 4
STUD BOLT LENGTH

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PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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STUD BOLT LENGTH

Pipe ASME Class 150 ASME Class 300 Pipe


Size Length Length Size
Dia. Nos Dia. Nos
DN (mm) (mm) DN
(mm) RF RF (mm)
15 ½” 65 4 ½” 70 4 15
20 ½” 65 4 5/8” 75 4 20
25 ½” 70 4 5/8” 85 4 25
40 ½” 75 4 ¾” 95 4 40
50 5/8” 85 4 5/8” 90 8 50
80 5/8” 95 4 ¾” 110 8 80
100 5/8” 95 8 ¾” 115 8 100
150 ¾” 100 8 ¾” 125 12 150
200 ¾” 110 8 7/8” 140 12 200
250 7/8” 120 12 1” 160 16 250
300 7/8” 120 12 1-1/8” 170 16 300
350 1” 135 12 1-1/8” 180 20 350
400 1” 140 16 1-1/4” 225 20 400
450 1-1/8” 150 16 1-1/4” 230 24 450
500 1-1/8” 160 20 1-1/4” 245 24 500
600 *1-1/4” 215 20 1-1/2” 275 24 600

Pipe ASME Class 600 ASME Class 900 Pipe


Size Length Length Size
Dia. Nos Dia. Nos
DN (mm) (mm) DN
(mm) RF RTJ (mm)
15 ½” 85 4 ¾” 105 4 15
20 5/8” 90 4 ¾” 115 4 20
25 5/8” 95 4 7/8” 125 4 25
40 ¾” 110 4 1” 140 4 40
50 5/8” 110 8 7/8” 145 8 50
80 ¾” 125 8 7/8” 145 8 80
100 7/8” 145 8 1-1/8” 170 8 100
150 1” 170 12 1-1/8” 230 12 150
200 * 1-1/8” 195 12 * 1-3/8” 250 12 200
250 * 1-1/4” 250 16 * 1-3/8” 275 16 250
300 * 1-1/4” 255 20 * 1-3/8” 290 20 300
350 * 1-3/8” 270 20 * 1-1/2” 318 20 350
400 * 1-1/2” 295 20 * 1-5/8” 331 20 400
450 * 1-5/8” 320 20 * 1-7/8” 382 20 450
500 * 1-5/8” 335 24 * 2” 410 20 500
600 * 1-7/8” 380 24 * 2-1/2” 520 20 600

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PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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Notes:
1. * Denotes increased bolt length for Hydrotensioners purpose.
2. Bolt lengths are as per ASME B16.5 and rounded off to nearest higher 10 mm. Gasket
thickness is considered as per piping specifications.
3. To arrive at total bolt length for use with spectacle blinds, spacers, and wafer valves etc.
thickness of these items plus 1 gasket thickness shall be added and rounded off to nearest
5mm.

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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STUD BOLT LENGTH – WAFER CHECK VALVES

ASME CLASS 150


RATING GASKET WAFER CHECK STUD BOLT WITH NO. OF
PIPE SIZE BOLT DIA
CLASS (mm) VALVE LENGTH (mm) WAFER CHECK VALVE STUDS

50 150 3 60 150 5/8" 4


80 150 3 73 180 5/8" 4
100 150 3 73 180 5/8" 8
150 150 3 98 210 3/4" 8
200 150 3 127 250 3/4" 8
250 150 3 146 280 7/8" 12
300 150 3 181 310 7/8" 12

ASME CLASS 300


WAFER CHECK STUD BOLT WITH
VALVE LENGTH WAFER CHECK NO. OF
PIPE SIZE RATING CLASS GASKET (mm) BOLT DIA
(mm) VALVE STUDS

50 300 3 60 175 5/8" 8


80 300 3 73 205 3/4" 8
100 300 3 73 205 3/4" 8
150 300 3 98 245 3/4" 12
200 300 3 127 285 7/8" 12
250 300 3 146 325 1" 16
300 300 3 181 370 1 1/8" 16

ASME CLASS 600


WAFER CHECK STUD BOLT WITH
VALVE LENGTH WAFER CHECK NO. OF
PIPE SIZE RATING CLASS GASKET (mm) BOLT DIA
(mm) VALVE STUDS

50 600 3 60 175 5/8" 8


80 600 3 73 205 3/4" 8
100 600 3 79 240 7/8" 9
150 600 3 136 315 1" 12
200 600 3 165 370 1 1/8" 12
250 600 3 213 435 1 1/4" 16
300 600 3 229 455 1 1/4" 20

ASME CLASS 900


WAFER CHECK STUD BOLT WITH
VALVE LENGTH WAFER CHECK NO. OF
PIPE SIZE RATING CLASS RTJ Gap (mm) BOLT DIA
(mm) VALVE STUDS

50 900 3 70 220 7/8" 8


80 900 4 83 240 7/8" 8
100 900 4 102 280 1 1/8" 9
150 900 4 159 355 1 1/8" 12
200 900 4 206 435 1 3/8" 12
250 900 4 241 485 1 3/8" 16
300 900 4 292 550 1 3/8" 20

AAL DEVELOPMENT PROJECT – FPSO FEED


PIPING SPECIFICATION AND MATERIAL
CLASSES

SANTOS NORTHWEST NATUNA B.V DOCUMENT NO. 9600-050-SPC-0002 REV. D4

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ASME CLASS 1500


WAFER CHECK
RATING VALVE LENGTH STUD BOLT WITH NO. OF
PIPE SIZE RTJ Gap (mm) BOLT DIA
CLASS (mm) WAFER CHECK VALVE STUDS

50 1500 3 70 220 7/8" 8


80 1500 3 83 265 1 1/8" 8
100 1500 3 102 305 1 1/4" 8
150 1500 3 159 380 1 3/8" 12
200 1500 3 206 515 1 5/8" 12
250 1500 3 248 595 1 7/8" 12
300 1500 3 305 700 2" 16

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