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well as ORR catalysts, can be easily manufactured from The samples were characterized by scanning electron
carbohydrate-based derivatives, i.e. glucose, D-glucosamine.21 microscope SEM-EDX Zeiss LEO 1430VP, transmission electron
Recently, Meng et al. reported the production of a N-doped microscope TEM Tecnai G20 X-TWIN (FEI Company) and
carbon nanober aerogel with low mass density, continuous atomic force microscope AFM Veeco NanoScope V. Thermal
porosity from a bacterial cellulose precursor. Due to their highly responses of the freeze-drying samples were performed using
porous and interconnected 3D structure, the obtained N-doped thermal gravimetric analyzer NETZSCH TG 209F3 TGA209F3A-
carbon aerogel was used directly as a catalyst for the oxygen 0346-L. The measurements were set in the temperature range
reduction reaction.22 of 40–900 C, at heating rate of 5 C min1 under nitrogen
In this work, the nitrogen-doped carbon-nanosheet catalysts atmosphere. An alumina crucible with a cover was used during
were prepared by gelation of chitosan (a source of carbon and thermal analysis to prevent sublimation of melamine. The
nitrogen) with nitrogen-rich melamine precursor followed by Raman spectra were recorded on the Raman Scattering Spec-
lyophilization and pyrolysis under nitrogen atmosphere. Mela- troscopy (Renishaw 2000 system) with excitation by diode laser
mine (C3N6H6) is a low-cost industrial material with a honey- (514 nm, laser power of 25 mW) in backscattering geometry.
comb atomic arrangement. Melamine possesses a three- The curve tting and data analysis soware Fityk was employed
dimensional monoclinic structure which is similar to C3N4.23 to determine the peak locations.24 BET Micromeritics Gemini V
Due to this specic structure, decomposition of melamine may was assigned to measure the total surface area. The elemental
favor the incorporation of nitrogen in carbonaceous materials analysis was carried out on CHN Analyser 2400 (Perkin-Elmer,
obtained by pyrolysis. Inuence of melamine on morphology, Germany) by a conventional CHN combustion method. The UV-
structure and nitrogen doping extent of carbonized chitosan Vis absorption spectra were recorded on UV-Vis spectropho-
has not been reported. Linear sweep voltammetry was per- tometer (Evolution 220, Thermo Scientic) at room tempera-
formed to evaluate the activity of catalysts towards the oxygen ture. The base-line was determined using distilled water as a
reduction reaction. The nature of the active sites of catalysts was reference. X-ray photoelectron spectroscopy (XPS) analysis was
discussed based on various physical and chemical used to determine the nitrogen-containing functional groups
characterizations. present on the carbon surface. The XPS analysis was performed
using a VG Scienta250Xi spectrometer (Prevac sp. z o.o.) with Al
Ka radiation (hn ¼ 1486.6 eV). The binding energy scale was
Experimental regulated by setting the C 1s transition at 284.6 eV. XRD
Materials patterns were recorded with a Bruker-D8 apparatus with Cu
- Chitosan, medium molecular weight and deacetylation degree radiation. Each pattern was recorded with a step size of 0.03 .
81% (Sigma Aldrich). The electrocatalytic performance of the chitosan-derived
- Melamine (Sigma Aldrich). samples towards oxygen reduction reaction (ORR) was
All reagents were used without further purication. measured with a computer-controlled potentiostat (Atlas 0531
Electrochemical Unit & Impedance Analyser, Poland). A three-
electrode cell system was employed for all the measurements,
Methods and apparatus using the modied glassy carbon (GC) electrode as the working
Chitosan (0.4 g) was dissolved in aqueous acetic acid solution. electrode, Pt wire as the auxiliary electrode, and an Ag/AgCl
Solid melamine (0.02 g – designated 20 wt% of total doping in electrode (in sat. KCl) as the reference electrode. All poten-
the system) was added to the prepared solution. Then, it was tials in this report were converted into reversible hydrogen
mixed thoroughly formed the liquid composite. The water electrode (RHE) scale by adding 0.965 V. The GC was polished
from the pores was removed by controlled freezing and with 50 nm alumina slurry to a mirror-nish effect. The
lyophilization followed by carbonization in an inert atmo- working electrode was prepared by dropping a catalyst ink on
sphere. A two step carbonization was used, involving material the surface of the GC (6 mm diameter), and drying at room
heating to a temperature of 400 C and holding for 30 min, temperature. The catalyst ink was composed by dispersing
before continued increasing up to 700 C with ramping rate of 1 mg of sample into the mixture of 0.5 mL isopropanol and 9 mL
5 C min1. The obtained N-doped carbon was treated using Naon (5 wt% in isopropanol, Sigma Aldrich) with sonication
KOH activation in order to increase the surface area. The for 30 min. For each experiment, the catalyst ink 7 mL was
activation process was carried out at 700 C for 30 min under casted onto the freshly polished GC, yielding a sample loading
N2 atmosphere with a heating rate of 5 C min1. Aerwards, of 0.487 mg cm2. A commercial Pt/C (5 wt% Pt on carbon,
the samples were washed with 1 M HCl in order to get rid of the Sigma Aldrich) catalyst was also measured for reference by
potassium salts present in the carbonaceous material and then applying a catalyst loading of 0.487 mg cm2 using the same
with distilled water until the pH of the ltrate was neutral. The procedure described above. Prior to the ORR measurements,
nal nitrogen-doped carbon (CH-mel) was obtained aer the modied GC was electrochemically cleaned in N2-saturated
drying at 100 C for 24 h. Carbonized material was stored 0.1 M KOH in the potential range between 0 and 1.00 V for a
under vacuum. CH-mel was further sonicated for one hour at couple of cycles at a scan rate of 10 mV s1. Linear sweep vol-
room temperature. According to the above described proce- tammetry (LSV) measurements for the ORR were performed at
dure sample without melamine doping (called CH) was the potential range from 1.0 to +0.2 V at the scan rate of 10 mV
prepared. s1. An O2-saturated 0.1 M KOH aqueous solution was used as
44970 | RSC Adv., 2015, 5, 44969–44977 This journal is © The Royal Society of Chemistry 2015
Paper RSC Advances
Fig. 3 AFM surface topography images of the CH (a) and CH-mel (b)
Fig. 1 Representative TEM images of the CH-mel catalyst (a and b). samples (3D projection).
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RSC Advances Paper
Fig. 5a. The initial weight loss of about 19% in the range from
20 to 195 C, usually attributed to evaporation of physically
adsorbed water (2.2% below 100 C), is followed by endothermic
Fig. 5 Gravimetric (TGA) and thermal (c-DTA) decomposition spectra
release of strongly hydrogen-bonded water (3.0% below 140 C).
of CH (blue) and CH-mel (red). The black plots represent heat flow.
Then, further dehydration, or preliminary deacetylation, follows
coupled with exothermic cross-linking reactions without the
main chitosan chain degradation (13.2% below 195 C). The
second stage of degradation from 195 to 400 C presents a rings. It seems that the thermal characteristic is similar in both
moderate endothermic peak followed by a small exothermic samples, especially for DTA curves which can be explained by
peak in the c-DTA curve and a rapid mass loss (50%) in the TG chitosan degradation. The difference in weight loss between
curve. This weight loss may be ascribed to a series of complex both samples is equal 16%. It suggests the melamine conden-
chemical reactions, leading to the disintegration of intra- sation with increasing N content in the nal product. At the
molecular forces and the breaking of the molecular structure same time, the concentration of residual hydrogen and nitrogen
accompanied by the exclusion of small molecular gases, such as reduces to small level (these processes are endothermic, huge
hydrogen, ammonia etc. Specically, the process includes peak at 750 C) and the carbon content increases accordingly to
depolymerisation of chitosan chains, decomposition of pyra- the elemental analysis results shown in Table 2. This indicates
nose rings through dehydration and deamination and nally that the nitrogen-containing rings of chitosan are decomposed
ring-opening reaction.28–30 The decomposition process is visu- by the pyrolysis process and carbonization occurs. Pyrolysis of
alized in c-DTA by the endothermic peak at 220 C. The pyrolytic chitosan gives a char residue yield of ca. 18% at 900 C. Func-
degradation of chitosan involving homolytic bond scissoring tionalization chitosan polymer with melamine becomes effec-
(generating radicals) results in the immediate new bond tive due to the strong interaction between the pyranose units
formation and crosslinking (the exothermic peak at 255 C). and the amine groups, which results in the crosslinked
These bond scissoring and cross-linking reactions results in networks. The relevant TG and c-DTA thermographs (see
structures composed of fused-ring which have nitrogen atoms Fig. 5b) clearly show three major changes in the decomposition
substituted in the pentagonal or hexagonal lattices of the cyclic run. The initial mass loss (up to 195 C), ascribed to water
carbon. These cyclized and crosslinked fused-ring structures are evaporation, is 5% lower than the one for chitosan. It seems,
thermally stable and may be able to withstand high tempera- that it can be accounted for by the lower water content in the
tures. Thus, in the higher temperature range, from 400 to 900 composite due to melamine bearing, which prevents chitosan
from the hydrogen bonding with water molecules upon drying.
C, the third step of degradation, there is no distinct weight loss
region in the TG curve, which implies that the carbon residue in The decomposition of chitosan that commences at higher
this region is thermostable and rigid owing to the dominance of temperatures proceeds much slower (50% mass reduction
the good p-conjugated structure of the polycyclic-type fused needs 110 C higher temperature), what might be ascribed to
Total area Micro-pore Meso-pore area Total pore volume Micropore volume Mesopore volume
Catalyst m2 g1 area m2 g1 m2 g1 cm3 g1 cm3 g1 cm3 g1
44972 | RSC Adv., 2015, 5, 44969–44977 This journal is © The Royal Society of Chemistry 2015
Paper RSC Advances
Table 2 Elemental analysis from CHN combustion method and XPS data
CH CH-mel
intermolecular stabilization of the composite structure exerted the literature this peak is more oen correlated with the pyrrolic
by melamine. The third difference between the thermographs nitrogen.36 However, it is hard to envisage a mechanism that
concerns the melamine conversion and degradation. Melamine converts 6-membered, and reach in oxygen, chitosan rings into
has been reported to be stable up to 250 C under nitrogen pyrrolic rings. The formation of pyridone-N (pyridinic-N next to
atmosphere. At higher temperatures a series of reaction associ- an OH group), indistinguishable from pyrrolic-N within the
ated to the decomposition of triazine rings, followed by some accuracy of XPS measurements, is the alternative. Upon pro-
condensation process proceeds.31,32 In another study, it has been longed pyrolysis at temperatures above 600 C, pyridine and
shown that melamine thermally treated at 450 C yielded melem pyridone (also pyrrole, if present) rings undergo condensation
(s-heptazine derivative). A postulated mechanism predicts that into structures containing graphitic nitrogen. Available reports
melamine molecules decompose into cyanamide H2N–CN at indicate that the rate of this conversion is relatively low,37,38
about 300–320 C followed by condensation of cyanamide with therefore the third peak at 401.7 eV, attributed to the graphitic
melamine, resulting in melem formation under simultaneous nitrogen, is relatively small. The proportion of each of the
release of ammonia gas.33 Other authors proposed the direct previous N atoms has been quantied as 31.68, 55.8 and 12.53%
thermal condensation of melamine to melem, i.e. without at. conc., respectively. The N 1s spectra of CH-mel has been
cyanamide formation, accompanied with deammonation deconvoluted as four components at binding energies of 398.5,
process.34 Although, melamine sublimes between 297–345 C, it 400.4, 401.8 and 403.6 eV. The latter peak can be ascribed to the
has not been resolved to what extent this process prevents N-oxides of pyridine, which results from the reaction between
melting, or condensation reactions.35 The c-DTA thermograph in oxygen-containing groups in chitosan and nitrogen in
Fig. 3b shows a weak thermic effect between 420 and 500 C. It melamine-based species during the thermal synthesis of the
well corresponds with ndings of Lotsch and Schnick that at CH-mel material. The proportion of each of the previous N
temperature around 380 C melem is formed, and it is stable up atoms has been quantied as 28.65, 51.13, 11.84 and 8.39% at.
to 507 C.35 Pyrolysis of chitosan–melamine composite gives a conc., respectively. Table 2 summarizes the elemental compo-
char residue yield of ca. 34% at 900 C. sition of the pyrolyzed materials, as determined with XPS and by
XPS has been used for quantitative assessment of individual the elemental analysis, confronted with the elemental compo-
nitrogen- and oxygen-containing functional groups on the sition of the chitosan and chitosan–melamine precursors. The
surface of the CH and CH-mel materials aer deconvolution of data show that upon pyrolysis of chitosan or chitosan–mela-
the N 1s (Fig. 6a and b) and O 1s (Fig. S2 and S3†) spectra. The N mine, the remaining carbonaceous solid gains on content of
1s spectra of CH has been deconvoluted as three peaks at carbon at the expense of other elements. Obviously, it does not
binding energies of 398.5, 400.3 and 401.7 eV. The rst is mean that CO2 and/or CO have not evolved during thermal
attributed to pyridinic-N, the second and dominant one is oen decomposition of the precursors. We have recalculated the
assigned to pyridone or pyrrole-like nitrogen or both of them. In values from Table 2 (column 3) by taking into account the
results of our TGA studies, which show that only 18% of the
initial mass of chitosan remains solid aer pyrolysis. It turns
out that carbon, nitrogen, hydrogen and oxygen content drops
by 68%, 85%, 95%, and 91%, respectively. In the case of the
chitosan–melamine precursor the remaining carbonaceous
mass was measured as 34% of the initial dose, accordingly the
recalculated (Table 2, column 7) composition of the char yielded
the mass drop of 38%, 65%, 88%, and 89% for carbon, nitrogen,
hydrogen and oxygen, respectively. The results may lead to the
following conclusions. Firstly, as expected both precursors
mostly loose on content of hydrogen and oxygen. Secondly, both
precursors loose uniformly on content of oxygen. This is exactly
what one expects since melamine itself contains no oxygen
Fig. 6 N 1s XPS spectra of CH (a) and CH-mel (b). groups, and its nitrogen atoms should not interact specically
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44974 | RSC Adv., 2015, 5, 44969–44977 This journal is © The Royal Society of Chemistry 2015
Paper RSC Advances
LSV scan in the alkaline solution saturated with either N2 or O2. Table 3 Electrochemical kinetic parameters for the oxygen reduction
As shown in Fig. 9, in the presence of N2, no distinguished reaction assisted by CH, CH-mel, and Pt/C catalytic materials
current peaks can be seen on the curves. However, the back-
Catalyst Ep [V] Eonset [V] E1/2 [V] b/V dec1 an
ground current, which arises from the capacitive, non-faradaic
charge transfer (curves 1 and 2), underlines the large surface CH 0.544 0.735 0.615 0.250 0.23
area, the high electronic conductivity as well as good charge CH-mel 0.504 0.761 0.595 0.172 0.34
propagation throughout the carbonaceous catalytic materials. Pt/C 0.49 0.821 0.577 0.149, 0.181 0.39, 0.32
Accordingly, the better performance of CH-mel well correlates
with presented data of the surface area and slit like porosity
measurements. In contrast, a well-dened cathodic peak at potential. The more positive onset potential of Pt/C indicates
0.544 V for CH and at 0.504 V for CH-mel appears in the O2- lower overpotential for the oxygen reduction on the platinum
saturated solution, clearly demonstrating the electrocatalytic catalyst. However, the ORR peak and E1/2 potentials of the
activity for ORR. On the other hand, the peak current on Pt/C is carbonaceous catalysts are more positive than those of the
more than twice as large as those on CH and CH-mel materials. Pt/C commercial catalyst. To gain insight into the oxygen
The results are summarized in Table 3 alongside with half-wave reduction kinetics on the catalysts, Tafel analysis was con-
potentials and onset potentials, also derived from the polari- ducted (Fig. 10 and Table 3). The corresponding Tafel plots
zation curves of Fig. 9. have a slop of 172 mV dec1 for CH-mel and 250 mV dec1 for
Good ORR activity was also demonstrated in literature for N- CH. The black plot is related to commercial Pt catalyst.
doped carbon nanotubes or graphene derived from melamine Generally, the Tafel plot for ORR has two liner regions, one
without assistance from metal atoms.46–51 Wang et al. have corresponding to the low overpotential region where the
established that the surface nitrogen content and nitrogen– oxygen reaction is controlled by the kinetics of the surface
carbon ratio strongly affect ORR activity of a carbon black- charge transfer and the other to the high overpotential region
supported melamine-treated vitamin B12 catalyst.52 Lee et al. where the reaction rate is dominated by the diffusion limita-
have studied the N-doped Ketjenblack incorporated into Fe/ tion inside the material. Fig. 10 presents the Tafel curves
Fe3C-functionalized melamine foam as a highly efficient ORR which were derived from the polarization curves of Fig. 9. It
electrocatalyst in alkaline solution.53 can be seen that different catalysts will lead to different Tafel
The CH-mel nanomaterial exhibits the higher current slope values. The smaller Tafel slope of CH-mel catalyst than
density compared with the CH catalyst, the latter however, that of the CH may indicate the faster reaction kinetics for
shows better performance in terms of Eonset and E1/2. These ORR. In the case of the Pt/C catalyst the variation in Tafel slope
results indicate that it is not the surface areas, but the nitrogen can be seen. It is known that the smaller Tafel slope corre-
content, the nitrogen bonding congurations, and textural sponds to the ORR at the Pt surface covered with an oxide, and
structure play key roles in the catalysis for the reduction of the large slope corresponds to that at a clean Pt surface. A
oxygen. The ORR activity performance of these nanocarbon change in the adsorption energy of oxygen from Temkin-type
samples is still not as good as that of commercial Pt/carbon in to Langmuir-type due to a reduction of the surface oxide was
terms of the onset potential and current density at the peak also proposed for that variation.54
Fig. 9 LSV plots of the ORR at the GC electrodes covered with the CH
(1, 1a), CH-mel (2, 2a), and Pt/C (3, 3a) catalysts in a 0.1 M KCl solution; Fig. 10 Tafel plots of the ORR at the GC electrodes covered with the
deoxygenated (dotted lines) or saturated with oxygen (solid lines). Scan CH (blue), CH-mel (red), or Pt/C (black) catalysts by using the corre-
rate 10 mV s1. sponding LSV data from Fig. 9.
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This observation indicate that besides the type of nitrogen 9 Z. Wang, R. Jia, J. Zheng, J. Zhao, L. Li, J. Song and Z. Zhu,
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