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MAINTENANCE REVIEW BOARD REPORT

Including
Saab–Fairchild 340A
Saab SF 340A
Saab 340B

DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION

Saab Aircraft AB

SE–581 88 Linköping
Sweden Telephone: int+46 13 18 00 00 Telefax: int+46 13 18 56 38

Doc. No: 72LKS 3081 Initial Issue: Apr 01/84


Ref. No: SAAB 340 MRB 000
Revision 18 Jan/05
Maintenance Review Board Report

LETTER OF TRANSMITTAL

REVISION No. 18 JAN 2005

TO: All holders of SAAB 340 Maintenance Review Board Report.

NOTE: Revision 18 is a complete issue of the MRBR and after inserting this revision all pages of the
MRBR will have the date Jan/05.

FILING INSTRUCTIONS

This revision no. 18 supersedes all Temporary revisions (yellow pages) up to and including temporary
revison number 20, 21 and 22.

Update the manual according to the ”LIST OF EFFECTIVE PAGES”.

R = Revised (to be replaced)

D = Deleted (to be removed)

N = New (to be introduced)

Ensure that the contents of the enclosed MRB agrees with the ”LIST OF EFFECTIVE PAGES”.

Update the ”RECORD OF REVISIONS” page accordingly.

REASON FOR ISSUE

The attached Highlights at the head of each revised chapter detail the reasons for this issue.
Maintenance Review Board Report

APPROVED BY
LUFTFARTSVERKET (LFV)
THIS DOCUMENT OUTLINES THE INITIAL MAINTENANCE PROGRAM
AS APPROVED BY THE SWEDISH CIVIL AVIATION ADMINISTRATION (LFV)
FOR THE SAAB 340 AIRCRAFT, INCLUDING
SAAB–FAIRCHILD 340A, SAAB SF 340A, SAAB 340B.

MAINTENANCE REVIEW BOARD – SAAB 340


First Issue: April 1984

Revision number : 18

Date:
...................................................................

Approved by.

...................................................................

Dennis Johansson
MRB Chairman

Note: Luftfartsverket (LFV) Is the Swedish Civil Aviation Administration


–previously called Board of Civil Aviation (BCA)

Approvals
Page 3
Jan/05
Maintenance Review Board Report

APPROVED BY
FEDERAL AVIATION ADMINISTRATION (FAA)

THIS DOCUMENT OUTLINES THE INITIAL MAINTENANCE PROGRAM


AS APPROVED BY THE FEDERAL AVIATION ADMINISTRATION (FAA)
FOR THE SAAB 340 AIRCRAFT, AIRLINER VERSION, INCLUDING
SAAB–FAIRCHILD 340A, SAAB SF 340A, SAAB 340B.

Revision number : 18

Date:
.........................................................................

Approved by:

..........................................................................
Gary Layton
FAA SEA–AEG

Approvals
Page 4
Jan/05
Maintenance Review Board Report

TABLE OF CONTENTS

SUBJECT CH/SE/SU PAGE

SECTION A

INTRODUCTION
1.Purpose 1
2.Applicability 1
3.Explanation 1
4.Basis for Standards and Procedures 1
5.General rules that apply to all Saab 340 Maintenance Programs 2
6.Details of Maintenance Program 4
7.Revisions to the MRB Report 4
8.Reassigned Maintenance Tasks 5
9.Aircraft effectivity 5
10.Reference to Service Bulletins 5

SECTION B

SYSTEMS & POWERPLANT PROGRAM


1.Introduction and General Rules 1
2.Summary of Tasks 3
3.Task Identification number 4
Systems & Powerplant program (requirements) B1

SECTION C

STRUCTURAL INSPECTION PROGRAM


1.Purpose 1
2.Explanation 1
3.Program Design 3
4.Operating Rules 3
5.Age Exploration Program 3
6.Reporting of Inspection Results 4
7.Task Identification number 4
Structural Inspection Program (requirements) C1

SECTION D

ZONAL INSPECTION PROGRAM


1.General 1
2.Zonal Inspection Criteria 1
3.Notes 2
4.Task Identification Number 2
5.Program Rules for Zonal Age Exploration Sampling Program 3
6.Reporting of Inspection Results 3
Zonal Inspection Program (requirements) D1

MRB–Contents
Page 5
Jan/05
Maintenance Review Board Report

TABLE OF CONTENTS

SUBJECT CH/SE/SU PAGE

SECTION E

LINE CHECK PROGRAM E1

SECTION F

AIRWORTHINESS LIMITATIONS
Section F Approval Sheet F1
Introduction F3
PART 1 – Certification Maintenance Requirements F4
PART 1 – National Variants F6
PART 2 – Structural Limitation Items F7
PART 3 – Systems Life Limited Parts F11
PART 4 – Landing Gear Life Limited Parts F15
PART 5 – Engine Life Limited Parts F21

SECTION G

APPENDICES
1.Zoning and Access panels G1:1
2.Glossary G2:1
3.MSG–3 Development Organization (List of Representatives) G3:1
4.Structural Inspection Reporting Procedure G4:1
5.Abbreviations (Acronyms) G5:1
6.Reassigned Maintenance Tasks G6:1
7.AEP completed inspection summary G7:1

MRB–Contents
Page 6
Jan/05
Maintenance Review Board Report

RECORD OF REVISIONS

REV. ISSUE DATE BY REV. ISSUE DATE BY REV. ISSUE DATE BY


No. DATE INSERTED No. DATE INSERTED No. DATE INSERTED

01 Aug 01/85 –––––––– –

02 Dec 01/85 –––––––– –

03 Sep 01/86 –––––––– –

04 Sep 01/87 –––––––– –

05 Oct 01/88 –––––––– –

06 Sep 01/89 –––––––– –

07 Dec 01/89 –––––––– –

08 Aug 01/90 –––––––– –

09 Feb 01/92 –––––––– –

10 Aug 01/93 –––––––– –

11 Aug 01/94 –––––––– –

12 Jan 01/96 –––––––– –

13 Dec 01/96 –––––––– –

14 Dec 01/97 –––––––– –

15 Nov 01/98 –––––––– –

16 Aug/00 –––––––– –

17 Jun/02 –––––––– –

18 Jan/05 Jan/05 –

Record of Revisions
Page 7
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Maintenance Review Board Report

REV. ISSUE DATE BY REV. ISSUE DATE BY REV. ISSUE DATE BY


No. DATE INSERTED No. DATE INSERTED No. DATE INSERTED

Record of Revisions
Page 8
Jan/05
Maintenance Review Board Report

RECORD OF TEMPORARY REVISIONS

TEMPORARY DATE BY TEMPORARY DATE BY


REV. NO. INSERTED REV. NO. INSERTED

Aug /90. Sep 12/03.


01 to 09 Incorporated thru revi- Saab 21 Incorporated thru revi- Saab
sions 01 to 08. sion 18.

Feb 15/92. Oct /04.


10 Incorporated thru revi- Saab 22 Incorporated thru revi- Saab
sion 09. sion 18.

Aug 01/93.
11 & 12 Incorporated thru revi- Saab
sion10.

Aug 01/94.
13 Incorporated thru revi- Saab
sion 11.

Nov 01/95.
14 Incorporated thru revi- Saab
sion 12.

Jan 01/96.
15 Incorporated thru revi- Saab
sion 13.

Dec 01/97.
16 Incorporated thru revi- Saab
sion 14.

Nov 01/98.
17 Incorporated thru revi- Saab
sion 15.

Nov 24/00.
18 Incorporated thru revi- Saab
sion 17.

Feb 15/01.
19 Incorporated thru revi- Saab
sion 17.

Jan 25/03.
20 Incorporated thru revi- Saab
sion 18.

R.O.T.R.
Page 9
Jan/05
Maintenance Review Board Report

To: Saab Aircraft AB MANUAL USER COMMENTS


Customer Support
Maintenance Programs on omissions, procedures, etc.
S–581 88 Linköping
SWEDEN Maintenance Review Board Report
Attn: ACD–PS Fax: +46 13 18 56 38

From: Date:

Tel/Telex/Telefax:

Manual: MRB Topic:

Sect/Page/Task no: Page Date:

Comments:

Please forward this form, when completed, to the above address. If possible, attach a photo–copy
of the relevant manual page with any comments added, as necessary.

Saab Action
Date Received  To be included in Rev. . . . . , dated . . . . . . . . . .
 In process
.............  Rejected; reason: . . . . . . . . . . . . . . . . . . . . . . . . . .
. .........................................

Manual User Comments


Maintenance Review Board Report

HIGHLIGHTS

REVISION NO. 18
Pages which are new, deleted or revised are outlined below.

SUBJECT PAGE REASON FOR CHANGE EFFECTIVITY


L.E.P. 1–1 Revised to indicate added, revised and/or deleted
pages.

SECTION A 5 Added Cargo/Freighter in


Aircraft Effectivity.

Section A – Highlights
Page 1
Jan/05
Maintenance Review Board Report

LIST OF EFFECTIVE PAGES


N, R or D indicates pages which are New, Revised or Deleted respectively.
Remove and insert the affected pages and complete the Record of Revisions and the Record of Temporary
Revisions as necessary.

SUBJECT N/R/D PAGE DATE


L.E.P. R 1–1 Jan/05

SECTION A
INTRODUCTION R 1 Jan/05
R 2 Jan/05
R 3 Jan/05
R 4 Jan/05
R 5 Jan/05

SECTION A – L.E.P.
Page 2
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Maintenance Review Board Report

INTRODUCTION
1. PURPOSE
This document (with supplement Doc. No. 72LKS5724 for SAAB 340 AEW and supplement Doc. No. 72LKS6184
for SAAB 340 SAR) outlines the initial maintenance requirements as approved by the SAAB 340 Maintenance
Review Board (MRB) for Systems, Powerplant, Structure and Zones for the SAAB 340 aircraft.
These documents complies with the requirements of FAR/JAR 25.1529.
2. APPLICABILITY
The contents of this document are applicable to the certified SAAB 340 airliner versions SAAB SF340A (same as
SAAB–FAIRCHILD 340A) and SAAB340B including the modifications and standard options which affect
scheduled maintenance. Those modifications and options will be referred to under the applicable task
(identification) number, with the remark ”if installed” or ”PRE–MOD” / ”POST–MOD”. The model designations may
be abbreviated to ”340A” and ”340B” in this document.

The SAAB 340 AEW supplement Doc. No. 72LKS5724 supplements or supersedes the Saab 340 Maintenance
Review Board report only in those areas listed therein. (SAAB 340AEW is a special version of the SAAB 340 used
for military purpose).

The SAAB 340 SAR supplement Doc. No. 72LKS6184 supplements or supersedes the Saab 340 Maintenance
Review Board report only in those areas listed therein. (SAAB 340 SAR is a special version of the SAAB 340
used for Search And Rescue missions).
The standard options are shown in the customer options specifications 72CTS0100.
Tasks and task frequency requirements generated by changed situations subsequent to a revision of this
Maintenance Program will, for immediate actions be handled by issue of Temporary Revisions.
3. EXPLANATION
This document outlines the initial requirements for an approved maintenance program for SAAB 340 aircraft. It is
intended that it will allow each operator to develop a complete maintenance program within the framework of the
requirements of this document that is compatible with his own basic maintenance policy. No specific form of
maintenance program is required.
This document is for the guidance of the operator in the preparation of his original maintenance programs and for
the guidance of the appropriate regulatory authority in the approval of those maintenance programs. Prior to
approving the SAAB 340 maintenance program, the authority shall ascertain that the operator has included all the
requirements in this document. This information may be maintained in separate documents providing such
documents are appropriately referenced in the operators maintenance program.
Requirements of the SAAB 340 Maintenance Program were developed under the process guidelines of the ATA
Airline/Manufacturer Maintenance Program Planning Document (MSG–3). MSG–3 has been accepted by the
Swedish LFV in consultation with the French D G A C, the Netherlands R L D, the U.K. C A A and the U.S. F A A
as the method for producing the MRB report.
4. BASIS FOR STANDARDS AND PROCEDURES
The Maintenance Review Board Report for the SAAB 340 was developed by review, analysis and revision of the
Industry Proposed Maintenance Program. The industry proposal was developed by the following process:
An Industry Maintenance Steering Committee and five Working Groups (Section G, appendix 3) representing the
airline operators who contracted for the purchase of the SAAB 340, Saab–Scania AB, Fairchild Industries,
General Electric Company and Dowty–Rotol Limited utilized MSG–3, ”Airline/Manufacturer Maintenance Program
Planning Document”, dated October 1980 to develop the program. Specific application of MSG–3 to the SAAB
340 is described in the MSG–3 Maintenance Review Procedure Document, 72LAS0006. Copies of this Procedure
Document can be obtained from:

SECTION A
Page 3
Jan/05
Maintenance Review Board Report

SAAB AIRCRAFT AB
Customer Support
Maintenance Programs
S−581 88 Linköping, Sweden
Attn: ACD−MS
5. GENERAL RULES THAT APPLY TO ALL SAAB 340 MAINTENANCE PROGRAMS
A. The operator’s manuals shall contain the details and responsibilities for accomplishing the maintenance
required by this document. The completion of task requirements is to be in accordance with appropriate
Technical manuals issued for SAAB 340 aircraft.
B. Whenever any scheduled tasks are carried out, the structure and systems in the affected area are to be
checked for accidental damage as the final item before leaving the area.
C. An inspection of the adjacent area will be accomplished whenever other scheduled maintenance is
specified, such as when cable, zonal or structural inspections are made.
D. The overall reliability of the SAAB 340 shall be monitored by each operator’s system for continuous
analysis and surveillance as required by National regulations. The manufacturer will establish a reliability
monitoring program to which operators using this document as a basis for their maintenance program shall
contribute the necessary data. Ref. MSG−3 Maintenance Review Procedure Document, 72LAS0006.
E. Tasks defined as Certification Maintenance Requirements (CMR) are included in section F of the
MRB Report and are also listed in the Type Certificate Data Sheet (TCDS).
CMR tasks arise from the SAAB 340 certification process where System Safety Analysis found the
inspection/test interval to have a direct influence on the safety objectives (FAR/JAR 25.1309), ref.
also Saab Doc. No. 72DSS0602. CMRs may be revised only with approval of the certificating
authority. CMR tasks and intervals are Mandatory and may not be modified by the operator.
F. Tasks qualified as Airworthiness Structural Items and Airworthiness Life Limited Items are listed in
Section F. These limits may be revised only with approval of the certificating authority. These tasks
and intervals are Mandatory and may not be modified by the operator.
G. The individual maintenance tasks and frequencies shown in this document other than the special found in
the requirement Airworthiness Limitations section (section F) may be adjusted/escalated in accordance
with appropriate regulatory authority practices after sampling requirements have been met.
H. Each operator should be cognizant of the numerous inspection techniques, such as "X−ray", "sonic".
"eddy current", "radio isotope", etc., which are available (Ref. Nondestructive Testing Manual, NDT). The
use of such techniques can be developed to provide a valuable alternative to the prescribed visual
inspection specified in the SAAB 340 maintenance program. Any substitution of inspection technique
mentioned above must have appropriate regulatory approval authority.
I. Within this document the terms "check" and "inspection" are not intended to imply a level of skill required
to accomplish the task.
J. Tasks which are approved by other regulatory authorities e.g. the task for a flight crew check/test list, may
also be considered to be within the requirements of the scheduled maintenance program.
NOTE: US OPERATORS ONLY.
An operator may take credit for tasks described in this report, when accomplished in the flight
deck by the flight crew as part of a local regulatory authority approved flight deck normal check
list. Those tasks must be reviewed and approved by the local regulatory authority to assure
accountability.

SECTION A
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Jan/05
Maintenance Review Board Report

K. For the purpose of this document, an operator’s fleet is defined as the number of aircraft an operator has
on order at the time that operator commences SAAB 340 operation. In the event the size of an operator’s
fleet changes, the associated maintenance programs that are dependent upon the original fleet size will be
adjusted accordingly.
L. All task frequencies excluding airworthiness limitations specified in flight hours (time in service), cycles or
calendar basis may be converted and listed in the operator’s program to reflect the appropriate frequency
as utilized under the operator’s maintenance program, provided such conversions do not result in
exceeding the figures specified in this document.
M. Those lubrication requirements specified in this MRB Report arise from the MSG−3 analysis process and
do not represent the total lubrication provisions for the aircraft. Accordingly, operators of the SAAB 340
should refer to the manufacturer’s appropriate maintenance publications for additional lubrication
recommendations.
N. Where reference is made to national regulations the more frequent requirement applies.
O. Inspection, hydrostatic test and life limits will be accomplished as set forth in code of federal regulations
title 49 part 173 or the latest revision of manufacturer’s technical data or according to national regulations.
P. Each Operator will accomplish the sampling inspections specified by this document on an individual basis
unless combined with a group of operators.
(1) A group of Operators may apply to the appropriate regulatory authority for approval of a program to
combine their fleets for the purpose of accomplishing any power plant, component, structural, or
landing gear sampling inspections specified by this document. Scheduling requirements for such
combined fleets shall be the same as for any single operator’s fleet. It must be determined that the
combination of operators has the same or compatible maintenance program.
(2) Inspections accomplished before 75% of the interval specified do not count towards the sampling
programs.
Q. Maintenance control by reliability methods (US Operators only).
(1) The overall reliability of the SAAB 340 will be monitored by each operator’s system for continuous
analysis and surveillance as required by FAR 121.373.
(2) The SAAB 340 maintenance program is structured to be administered in conjunction with an approved
reliability program as described by FAA Advisory Circular 120−17A.
(3) Each U.S. Operator or group of operators will have the provisions of the data collection and monitoring
system, specified in this document for the SAAB 340 incorporated as part of their FAA approved
maintenance program. In the event this arrangement is cancelled, altered or if either party should
cease for any reason to provide the services contracted for, the entire program is subject to
reevaluation by the FAA.
R. The current issue of this MRB Report is based on service experienced airline type operations with an
aircraft utilization between 1500 and 2500 flight hours (FH) per year.

Operator, with a much lower yearly utilization, shall consult Saab in order to establish an appropriate
scheduled maintenance program, to submit to the regulatory authority.

SECTION A
Page 5
Jan/05
Maintenance Review Board Report

6. DETAILS OF MAINTENANCE PROGRAM


A. General
The maintenance program for the SAAB 340 is made up of all System, Powerplant, Structural and Zonal
maintenance tasks which are detailed in the following sections. These tasks have specified accomplishment
intervals of flight hours = FH, flight cycles = fl (=landings) or calendar time are used. For calendar time either
Months = MOS or Year = Y (1Y = 12 MOS) are used.
B. Line Check Program (See section E)
Line checks (LC1 and LC2) are servicing and visual checks for general condition from ground level.
LC1, LC2 to be performed by maintenance personnel or other authorized personnel in agreement with the
National Authority.
LINE CHECK INTERVALS

CHECK INTERVAL

Line check 1 (LC1) 48 hours elapsed time

Line check 2 (LC2) Weekly ( not exceeding 7 calendar days)

7. REVISIONS TO THE MRB REPORT


Task and task frequency requirements generated by changed situations subsequent to the issue of this Initial
Maintenance Program will for immediate changes be handled directly by SAAB 340 through issuance of
Temporary Revisions to this document. The changes will be approved by Saab Design Reviewers (LFV
approved), and FAA Aircraft Evaluation Group, Seattle. Changes to Airworthiness Limitations must be directly
approved by the LFV (Swedish Civil Aviation Authority) and by the LFV on behalf of the FAA (Federal Aviation
Administration) for U.S. registered aircraft in accordance with the provisions of 14 CFR Section 21.29.
The future revisions to this document will incorporate such changed requirements from Temporary Revision.
The revisions will be classified as either major or minor and will be approved by the SAAB 340 MRB.
Major revisions entail extensive changes to the requirements such as may be introduced by new power plants,
new versions, etc.
Minor revisions are those which do not entail extensive changes and will be normally associated with additional
requirements for particular modifications, general clarification and improvement.
Revisions may be requested by:
– SAAB 340 Maintenance Review Board
– Present and potential SAAB 340 operators
– Saab Aircraft AB
The revision process will be handled by Saab after consultation with the SAAB 340 Maintenance Review Board.
The major revisions will require review according to current maintenance analysis procedure by SAAB 340
Industry Steering Committee (ISC).

SECTION A
Page 6
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Maintenance Review Board Report

8. REASSIGNED MAINTENANCE TASKS


In order to improve the overall view of future tasks which are reassigned, deleted or transferred from this
document, Saab have these tasks recorded in a separate document (Doc. No. 72LKS6170). Copies of this
document can be obtained from:
SAAB AIRCRAFT AB
Customer Support
Maintenance Programs
S−581 88 Linköping, Sweden
Attn: ACD−MS

9. AIRCRAFT EFFECTIVITY
To determine on which aircraft the relevant maintenance tasks shall be performed refer to column EFF. The
aircraft codes are specified below:
A = SAAB SF340A (incl. SAAB−FAIRCHILD 340A)
B = SAAB 340B (incl. 340B Plus)
ALL = SAAB SF340A and SAAB 340B
S/N = Aircraft Manufacturer Serial Number (For example S/N 004−159)
GEN I, GEN II, GEN III = Aircraft Interior Generation (i.e. Generation I, II, III or Cargo/Freighter
CARGO configuration).
NOTE: See also para 2 "APPLICABILITY".

10. REFERENCE TO SERVICE BULLETIN


Each operator should regard to the latest revision to referred Service Bulletin.

SECTION A
Page 7
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HIGHLIGHTS
REVISION NO. 18
Pages which are new, deleted or revised are outlined below.
SUBJECT PAGE REASON FOR CHANGE EFFECTIVITY
L.E.P. 1–3 Revised to indicate added, revised and/or
deleted pages.
212201 B2 Added Remarks for Cargo/Freighter config.
212202 B2 Added Remarks for Cargo/Freighter config.
212203 B2 Added Remarks for Cargo/Freighter config.
212204 B2 Added Remarks for Cargo/Freighter config.
212206 B2 Cargo/Freighter config added in the remarks
column and the category changed to 8
212207 B3 Added Remarks for Cargo/Freighter config.
213002 B4 Task transferred back from zonal inspection
program. (TR 20).
233001 B8 Added Remarks for Cargo/Freighter config.
252101 B 13 Added Remarks for Cargo/Freighter config.
252202 B 13 Added Remarks for Cargo/Freighter config.
252204 B 13 Added Remarks for Cargo/Freighter config.
253001 B 13 Added Remarks for Cargo/Freighter config.
254001 B 14 Added Remarks for Cargo/Freighter config.
255101 B 14 New Task.
255102 B 14 New Task.
262103 B 17 Task transferred back from zonal inspection
program. (TR 20).
262203 B 18 Added Remarks for Cargo/Freighter config.
262204 B 18 Added Remarks for Cargo/Freighter config.
262205 B 18 Added Remarks for Cargo/Freighter config.
262207 B 19 Added Remarks for Cargo/Freighter config.
272101 B 24 Task transferred back from zonal inspection
program. (TR 20).
272110 B 25 Task transferred back from zonal inspection
program. (TR 20).
272402 B 27 Task transferred back from zonal inspection
program. (TR 20).
272403 B 27 Task transferred back from zonal inspection
program. (TR 20).
273101 B 27 Task transferred back from zonal inspection
program. (TR 20).

273102 B 27 Task transferred back from zonal inspection


program. (TR 20).

Section B – Highlights
Page 1
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SUBJECT PAGE REASON FOR CHANGE EFFECTIVITY


273401 B 30 Task transferred back from zonal inspection
program. (TR 20).
277101 B 32 Task transferred back from zonal inspection
program. (TR 20).
277202 B 33 Task transferred back from zonal inspection
program. (TR 20).
291007 B 35 The reference to Sampling program is deleted
in remarks column.
291008 B 35 The reference to Sampling program is deleted
in remarks column.
292003 B 36 Task transferred back from zonal inspection
program. (TR 20).
292007 B 36 New Task (Ref. Section F.)
292008 B 36 New Task (Ref. Section F.)
292009 B 37 New Task (Ref. Section F.)
304302 B 39 Changed task description, interval and
category.
321103 B 41 Task transferred back from zonal inspection
322103 program. (TR 20).
321104 B 41 Task transferred back from zonal inspection
322104 program. (TR 20).
321105 B 41 Task transferred back from zonal inspection
322105 program. (TR 20).
323101 B 43 Task transferred back from zonal inspection
program. (TR 20).
323102 B 43 Task transferred back from zonal inspection
program. (TR 20).
323105 B 43 Task transferred back from zonal inspection
program. (TR 20).
323107 B 43 Task transferred back from zonal inspection
program. (TR 20).
323201 B 44 Task transferred back from zonal inspection
program. (TR 20).
323301 B 44 Task transferred back from zonal inspection
program. (TR 20).
323401 B 44 Task transferred back from zonal inspection
program. (TR 20).
324208 B 45 Task deleted. Replaced with Task 324209.
324209 B 45 New Task.
325002 B 45 Task transferred back from zonal inspection
program. (TR 20).
325008 B 46 Task transferred back from zonal inspection
program. (TR 20).

Section B – Highlights
Page 2
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SUBJECT PAGE REASON FOR CHANGE EFFECTIVITY


326102 B 46 Task transferred back from zonal inspection
program. (TR 20).
335001 B 47 Added Remarks for Cargo/Freighter config.
335002 B 47 Added Remarks for Cargo/Freighter config.
352001 B 53 Added Remarks for Cargo/Freighter config.
352002 B 53 Added Remarks for Cargo/Freighter config.
353001 B 53 Added Remarks for Cargo/Freighter config.
353003 B 54 Added Remarks for Cargo/Freighter config.
353004 B 54 Added Remarks for Cargo/Freighter config.
353005 B 54 Added Remarks for Cargo/Freighter config.
353006 B 54 Added Remarks for Cargo/Freighter config.
362301 B 56 Task transferred back from zonal inspection
program. (TR 20).
362302 B 56 Task transferred back from zonal inspection
program. (TR 20).
6111 B 61 Changed SUB ATA number for propeller
(Hamilton Sundstrand) from 6110 to 6111.
611101 B 61 Changed tasknumber for propeller (Hamilton
Sundstrand) from 611001 to 611101.
611102 B 61 Changed tasknumber for propeller (Hamilton
Sundstrand) from 611002 to 611102.
611104 B 61 Changed tasknumber for propeller (Hamilton
Sundstrand) from 611004 to 611104.
611105 B 61 Changed tasknumber for propeller (Hamilton
Sundstrand) from 611005 to 611105.
611106 B 61 Changed tasknumber for propeller (Hamilton
Sundstrand) from 611006 to 611106.
612302 B 62 Task transferred back from zonal inspection
program. (TR 20).
723202 B 68 Revised reference.
791206 B 77 Interval changed from 4000 FH to 2000 FH or
1 Y. Whichever occurs first.

Section B – Highlights
Page 3
Jan/05
Maintenance Review Board Report

LIST OF EFFECTIVE PAGES


N, R or D indicates pages which are New, Revised or Deleted respectively.
Remove and insert the affected pages and complete the Record of Revisions and the Record of Temporary
Revisions as necessary.
SUBJECT N/R/D PAGE DATE
L.E.P. R 1–3 Jan/05

SECTION B
INTRODUCTION R 1 Jan/05
R 2 Jan/05
R 3 Jan/05
R 4 Jan/05

INSPECTION PROGRAM
R B1 Jan/05
R B2 Jan/05
R B3 Jan/05
R B4 Jan/05
R B5 Jan/05
R B6 Jan/05
R B7 Jan/05
R B8 Jan/05
R B9 Jan/05
R B10 Jan/05
R B11 Jan/05
R B12 Jan/05
R B13 Jan/05
R B14 Jan/05
R B15 Jan/05
R B16 Jan/05
R B17 Jan/05
R B18 Jan/05
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R B20 Jan/05
R B21 Jan/05
R B22 Jan/05
R B23 Jan/05
R B24 Jan/05
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SECTION B – L.E.P.
Page 1
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SUBJECT N/R/D PAGE DATE


R B26 Jan/05
R B27 Jan/05
R B28 Jan/05
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R B31 Jan/05
R B32 Jan/05
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R B54 Jan/05
R B55 Jan/05
R B56 Jan/05
R B57 Jan/05
R B58 Jan/05
R B59 Jan/05
R B60 Jan/05
R B61 Jan/05
R B62 Jan/05

SECTION B – L.E.P.
Page 2
Jan/05
Maintenance Review Board Report

SUBJECT N/R/D PAGE DATE


R B63 Jan/05
R B64 Jan/05
R B65 Jan/05
R B66 Jan/05
R B67 Jan/05
R B68 Jan/05
R B69 Jan/05
R B70 Jan/05
R B71 Jan/05
N B 72 Jan/05
N B 73 Jan/05
N B 74 Jan/05
N B 75 Jan/05
N B 76 Jan/05
N B 77 Jan/05
N B 78 Jan/05

SECTION B – L.E.P.
Page 3
Jan/05
Maintenance Review Board Report

SYSTEMS & POWERPLANT PROGRAM

1. INTRODUCTION AND GENERAL RULES


This section covers all airplane Systems including Propeller and Powerplant.
A. General Rules
It is to be noted that MSG–3 logic considers a hidden function in combination with an additional failure. For
protective systems the additional failure is considered to be the system/component failure resulting in an
abnormal condition that required the use of the protective system.
Initial check intervals for the Systems and Powerplant program are expressed in flight hours, flight cycles or
calendar time. Any check interval change is to be substantiated by service experience.
The manufacturer identified MSI’s listed in Section B, are those that generated a task(s) when subjected to
MSG–3 analysis. Those MSI’s that did not generate a task during MSG–3 analysis (No Scheduled Maintenance)
are included and identified in the full listing of MSI candidates (Family trees) in the substantiating data which
supports this report.
The identified MSI’s listed in Section B are classified according to route categories given in MSG–3 (column: CAT)
i.e.
Route Task classification
5 Evident safety effects
6 Evident economic (Operational) effects
7 Evident economic (No–operational) effects
8 Hidden function safety effects
9 Hidden function non–safety effects
Tasks which have been selected by MSG–3 analysis as having a significant effect on safety and identified in this
document as route 5 and 8 shall only be deleted or the task frequency escalated if adequate evidence has been
accumulated to justify such change and the change is approved by the appropriate Regulatory Authority.
Tasks not selected by MSG–3 analysis (may be selected based on service experience etc.) may have no route
category given (column: CAT).

B. Off–Aircraft Maintenance Program Rules


MSG–3 logic was used to develop an on–aircraft scheduled maintenance program. With the exception of
life–limited parts, this process does not include off–aircraft in–shop maintenance tasks.
(1) Threshold Inspections

The manufacturers may recommend such inspections in the event that late development or early
in–service experience would dictate the need to examine specific components or engines. If this is
necessary, then direct negotiations between applicable operators and the manufacturers will be
necessary. Results of these inspections are to be made available by the manufacturers to other
operators as well as the regulatory authorities.
(2) Opportunity Inspections

Opportunity inspections of certain components and accessories may be recommended. No specific list
of items will be included; however, if the need exists, operators will be requested by the manufacturers
to cooperate in obtaining necessary samples on an ”as required” basis. Results of these inspections will
be made available by the manufacturers to other operators as well as the regulatory authorities and user
airlines.

SECTION B
Page 1
Jan/05
Maintenance Review Board Report

(3) Engines
(a) Engine for SAAB SF340A (CT7–5A2 versions)

The Engine life limited parts are controlled per General Electric manual SEI 576 latest revision. Off
aircraft tasks are controlled by General Electric approved manuals and Service Bulletin CT7–TP
72–02 latest revision or by the individual operators approved engine maintenance programs. These
programs may include Threshold and Opportunity Inspections as defined above.
(b) Engine for SAAB 340B (CT7–9B)

The Engine life limited parts are controlled per General Electric manual SEI 576 latest revision.
Off–aircraft tasks are controlled by General Electric approved manuals and Service Bulletin
CT7–TP 72–02 latest revision or by the individual operators approved engine maintenance
programs. These programs may include Threshold and Opportunity Inspections as defined above.
(4) Propellers
(a) Propeller – Dowty Rotol

The propeller tasks are controlled by Dowty Rotol approved manuals. The propeller overhaul life
sampling program is described in Dowty Rotol Service Bulletin61–996 (latest revision).
(b) Propeller – Hamilton Sundstrand

The propeller tasks are controlled by Hamilton Sundstrand approved manuals. The current
propeller major inspection interval (MII), is provided in the latest revision of the FAA approved
Hamilton Sundstrand Service Bulletin 14RF–19–61–1 which describes the propeller analytical
sampling program.
(5) Landing Gears
(a) Retraction Actuators

The retraction actuators on both SAAB 340A and 340B models are identical (same partnumber).
Consequently, it has been concluded that the same overhaul interval shall apply.

SECTION B
Page 2
Jan/05
Maintenance Review Board Report

(6) Air Cycle Machine

The Air Cycle Machine (ACM) Threshold Sampling Program has been completed.

Based upon the results Hamilton Sundstrands recommendation for an economical overhaul period is
6000 flight hours.

This is not a hard time, but rather a guideline for the airlines maintenance planning intending to give the
operator an alternative to a more costly overhaul should the Air Cycle Machine (ACM) be flown until
failure.

The recommendation includes both the Air Cycle Machine (ACM) and the Dual Heat Exchanger.
(7) Flight Control Disconnect and Spring units

The disassembly and analytical inspection of Disconnect and Spring units after more than 4 years from
entry into service has been completed. Based on these results no further analytical inspection is
required.
(8) Hydraulic motor–pump assembly

An initial disassembling and analytical inspection of two Hydraulic motor pump assemblies after 2000 fh
from entry into service with airplanes regularly utilizing propeller brake with RH Engine running in
propeller brake mode is required to ascertain the condition with respect to the higher rate of pump
operating hours related to the flight hours. This inspection will be controlled by Saab through direct
contact with the Lead operators.
2. SUMMARY OF TASKS
A. General
The tasks listed in the following pages identify and describe all scheduled maintenance tasks for the SAAB
340 Systems and Powerplant Maintenance Significant Items (MSI’s).
Operator may take credit for zone surveillance tasks and transfer MSI’s to the Zonal Inspection Program ;
this will be negotiated between the operator and his regulatory authority.
B. Summary of Tasks (Systems & Powerplant program).
The tasks listed are to be accomplished at the specific intervals. The objective of these tasks is to prevent
deterioration of the inherent safety and reliability levels of the equipment. The tasks may include:
– Lubrication/Servicing
– Operational Check
– Inspection/Functional Check
– Restoration Discard

SECTION B
Page 3
Jan/05
Maintenance Review Board Report

3. TASK IDENTIFICATION NUMBER (REFER TO AS ”TASK NO.”)

XXXXXX

Sequence Number (01 and on) Correspond to previous used


designation ”TASK NO”.
Subsystem number

Correspond to previous used


ATA system
designation
”ATA ITEM/MSI NO”.

SECTION B
Page 4
Jan/05
SYSTEMS & POWERPLANT PROGRAM PAGE B1
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

21 AIR CONDITIONING

21–21 AIR CONDITIONING, DISTRIBUTION COCKPIT

212101 Brush and bearing replacement on fan motor. 900FH 7 A 162 161AZ PRE–MOD 1421
162AZ (SB 21–018). CMM.

212102 Vacuum clean filter. 800FH 7 ALL 131 131AZ If installed.


P/N. 471749

212103 Filter replacement. 1200 FH 7 ALL 131 131AZ If aircraft is flown


”SMOKING”.

212104 Filter replacement. 3000 FH 7 ALL 131 131AZ f aircraft is flown


P/N: 471749. ”NON–SMOKING”.

212106 Filter replacement. 4000 FH 7 ALL 131 131AZ If aircraft is flown


P/N: QB 0441 ”NON–SMOKING”.
SYSTEMS & POWERPLANT PROGRAM PAGE B2
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

21–22 AIR CONDITIONING, DISTRIBUTION CABIN

212201 Brush and bearing replacement on fan motor. 900 FH 7 A 161 161AZ PRE–MOD 1421 (SB
21–018). CMM.
Not applicable for
Cargo/Freighter config.

212202 Vacuum clean filter. 800 FH 7 ALL 145 141CZ If installed.


P/N. 471750 161 161AZ Not applicable for
Cargo/Freighter config.

212203 Filter replacement. 1200 FH 7 ALL 145 141CZ If aircraft is flown


161 161AZ ”SMOKING”.
Not applicable for
Cargo/Freighter config.

212204 Filter replacement. 1800 FH 7 ALL 145 141CZ If aircraft is flown


P/N: 471750. 161 161AZ ”NON–SMOKING”.
Not applicable for
Cargo/Freighter config.

212206 Perform operational check of cabin air shut–off valve. 4000 FH 8 ALL 210 161AZ If Quick Change Option
161 installed or
Cargo/Freighter config.
SYSTEMS & POWERPLANT PROGRAM PAGE B3
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

212207 Filter replacement. 2400 FH 7 ALL 145 141CZ If aircraft is flown


P/N: QB 0443 161 161AZ ”NON–SMOKING”.
Not applicable for
Cargo/Freighter config.

21–23 AIR CONDITIONING, DISTRIBUTION AVIONICS RACK

212301 Brush and bearing replacement on fan motor. 1500 FH 6 A 121 121BZ PRE–MOD 1125 (SB
21–005). CMM.

212302 Brush and bearing replacement on fan motor. 2500 FH 6 A 121 121BZ POST–MOD 1125 (SB
21–005). CMM.

212302 Brush and bearing replacement on fan motor. 2500 FH 6 B 121 121BZ CMM.

212303 Vacuum clean filter and inlet screen. 800 FH 7 ALL 221 – If installed.
P/N. 471754

212304 Filter replacement. 1200 FH 7 ALL 221 – If aircraft is flown


”SMOKING”.

212305 Filter replacement. 1800 FH 7 ALL 221 – If aircraft is flown


P/N: 471754. ”NON–SMOKING”
SYSTEMS & POWERPLANT PROGRAM PAGE B4
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

212307 Filter replacement. 2400 FH 7 ALL 221 – If aircraft is flown


P/N: QB 0442 ”NON–SMOKING”.

21–30 AIR CONDITIONING, PRESSURIZATION CONTROL

213002 Inspect tubing for general condition and security 4000 FH 8 ALL 116 116AR
118 118AR
122 121AZ
132 121CZ
142 132AZ
152 142AZ
162 142CZ
164 152AZ
172 162AZ
173 162CZ
174 172AZ
181 182AZ
182 183AZ
184 211CZ
211 211DZ
312 270AZ
316 317AB
318

213003 Inspect and clean electropneumatic outflow valve (primary) 4000 FH 8 ALL 270 270AZ
and pneumatic outflow valve (secondary) including poppet 317 317AB
valve seat.

213004 Operational check of dump system. 4000 FH 8 ALL 212 –


SYSTEMS & POWERPLANT PROGRAM PAGE B5
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

213005 Drainage of water traps. 4000 FH 9 ALL 122 122AZ


171 171AZ
182 182CZ

213006 Operational check of manual pressurization control system. 8000 FH 9 ALL 210 –

213007 Replace electropneumatic outflow valve (primary) filter. 6000 FH 7 ALL 272 270AZ

21–50 AIR CONDITIONING, COOLING

215001 Check ACM oil level and replenish if necessary. LC 2 6 ALL 193 193DL
194 194CR

215002 Drain and refill ACM oil. 400 FH 6 ALL 193 193CL
194 194BR

215004 Check for leakage, block and spray nozzle filter 4000 FH 6 ALL 193 193CL PRE MOD 2688
contamination. 194 194BR (SB 21–033)
SYSTEMS & POWERPLANT PROGRAM PAGE B6
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

21–60 AIR CONDITIONING, TEMPERATURE CONTROL

216001 Bench check compressor overtemperature switch. 4000 FH 6 ALL 193 193CL
194 194BR

216004 Bench check of supply duct overtemperature switch. 4000 FH 6 ALL 161 161AZ
162 162AZ

21–70 AIR CONDITIONING, MOISTURE CONTROL

217001 Operational check of air ventilation tailcone shutoff valve. 4000 FH – ALL 210 270AZ POST–MOD 1991
317 (SB 21–024).
SYSTEMS & POWERPLANT PROGRAM PAGE B7
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

22 AUTO FLIGHT

22–10 AUTO PILOT

221001 Functional test of the servo slip clutches. 4000 FH 7 ALL 210 –
(Applicable to all servos).

221002 Visual check of servo and servo mount mechanical 4000 FH 7 ALL 151 151BB
installation including capstan cables for condition and 152 151DB
security and check for proper spool off angle. 310 152BB
(Applicable to all servos). 317AB

221004 Functional check of capstan cable tension. 4000 FH 7 ALL 151 151BB
152 151DB
310 317AB
SYSTEMS & POWERPLANT PROGRAM PAGE 8
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

23 COMMUNICATIONS

23–12 HF

231201 Inspect HF antenna installation for cracks and general 800 FH – ALL 300 321BL If installed.
condition. 321
328

23–30 PASSENGER ADDRESS

233001 Check emergency call function. 4000 FH 9 ALL 211 – Not applicable for
220 Cargo/Freighter config.

23–50 AUDIO MONITORING

235001 Operational check of REU emergency function. 4000 FH 9 ALL 215 –

23–70 AUDIO MONITORING

237001 Overhaul CVR P/N 93–A100–83 iaw vendor overhaul 9000 FH 9 ALL 270 270AZ CMM
manual.

237002 Test for four channel operations including audio levels and 4000 FH – ALL 216 –
sound quality.
SYSTEMS & POWERPLANT PROGRAM PAGE B9
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

24 ELECTRICAL POWER

24–21 AC GENERATOR

242101 Check generator for damage, loose connections, wiring 800 FH 6 ALL 453/463 453BR
insulation wear, and re–torque mounting clamp. 463BR

242102 Generator overhaul iaw vendor overhaul manual. 2000 FH 6 ALL 453/463 453BR
463BR

24–24 AC POWER INVERTER

242401 Operational check of 26VAC from STBY inverter. 4000 FH 9 A 212 –

242401 Operational check of 26VAC from STBY inverter. 4000 FH 9 B 212 – If installed (PRE–MOD
2024).

242402 Operational check of inverters 1 and 2. 4000 FH 9 B 212 – If installed (POST–MOD


2024).
SYSTEMS & POWERPLANT PROGRAM PAGE B 10
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

24–31 DC GENERATOR

243101 Brush replacement, check Generator for damage, loose 800 FH 6 ALL 453/463 453BR CMM. NOT required if
connections, wiring insulation wear. 453DR task 243104 will be
performed at 1200 FH

243103 Generator overhaul iaw vendor overhaul manual. 1600 FH 6 ALL 453/463 453BR CMM. NOT required if
453DR task 243104 is
463BR performed.
463DR

243104 Generator overhaul iaw vendor overhaul manual. 1200 FH 6 ALL 453/463 453BR CMM. NOT required if
453DR task 243101 is
463BR performed.
463DR POST MOD J ONLY

24–34 DC POWER BATTERY

243401 Perform battery service . 300 FH 6 ALL 195 195AL CMM


196 196BR

243402 Perform battery overhaul. 12 MOS 8 ALL 195 195AL CMM


196 196BR
SYSTEMS & POWERPLANT PROGRAM PAGE B 11
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

243404 Functional check of BAT HOT/NO BAT start alert. 4000 FH 8 ALL 195 195AL
196 196BR

24–35 DC EMERGENCY POWER

243501 Perform emergency battery voltage check on a/c. 1200 FH 6 ALL 221 220AZ CMM

243502 Perform emergency battery discharge check off a/c. 12 MOS or 6 ALL 221 220AZ CMM
Vendor Rec.
SYSTEMS & POWERPLANT PROGRAM PAGE B 12
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

25 EQUIPMENT/FURNISHING

25–11 PILOT/CO–PILOT SEAT, OBSERVER SEAT

251101 Visual inspection and operational check of pilot/co–pilot and 4000 FH 9 ALL 210 – CMM
observer seat.

251109 Detailed inspection of the pilot/co–pilot seat back structure. 800 FH – ALL 210 – Ref. SB 25–222
(Ipeco Service Bulletin
Pilot seats: A001–25–76).
Model No. Ipeco Part No.
0A041–0045 3A041–0007–01–1
3A041–0007–01–2
3A041–0007–01–3
0A041–0045 3A041–0007–02–1
3A041–0007–02–2
3A041–0007–02–3
0A041–0037 3A041–0043–01–1
3A041–0043–01–2
3A041–0043–01–3

Co–pilot seats:
Model No. Ipeco Part No.
0A041–0046 3A041–0008–01–1
3A041–0008–01–2
3A041–0008–01–3
0A041–0046 3A041–0008–02–1
3A041–0008–02–2
3A041–0008–02–3
0A041–0038 3A041–0044–01–1
3A041–0044–01–2
3A041–0044–01–3

Any other (modified) pilot/co–pilot seat model/part numbers. 4000 FH – ALL 210 – POST–MOD
SB 25–223 .
SYSTEMS & POWERPLANT PROGRAM PAGE B 13
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

25–21 FLIGHT ATTENDANT SEAT

252101 Visual inspection and operational check of flight attendant 4000 FH 6 ALL 223 – Not applicable for
seat. Cargo/Freighter config.

25–22 PASSENGER SEATS

252202 Operational check of restraint system. 4000 FH 6 ALL 222 – Not applicable for
230 Cargo/Freighter config.
240
250
260

252204 Operational check of seat folding mechanism and seat 4000 FH 6 ALL 222 – CMM
folding stops. 230 Not applicable for
240 Cargo/Freighter config.
250
260

25–30 BUFFET/GALLEY

253001 Inspect galley paper and linen waste receptable enclosure 6000FH or – ALL 223 – Not applicable for
access and disposal doors for proper operation, fit, sealing National Cargo/Freighter config.
and latching for the containment of possible trash fires. Regulations
SYSTEMS & POWERPLANT PROGRAM PAGE B 14
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

25–40 LAVATORY (FWD OR AFT)

254001 Inspect lavatory paper and linen waste receptable enclosure 6000FH or – ALL 226 or 274 – If installed.
access and disposal doors for proper operation, fit, sealing National Not applicable for
and latching for the containment of possible trash fires. Regulations Cargo/Freighter config.

25–50 CARGO COMPARTMENT

255001 Check net webbing, fittings, and all wall and floor 1200 FH 9 ALL 270 –
attachments.

255002 Check liner, mounts, panels and channels for general 1200 FH 9 ALL 270 –
condition and security.

255101 Perform an operational/visual check of liner and mounts for 1200 FH 9 ALL 220–270 – If Cargo/Freighter
general condition and security. Config.

255102 Perform an operational/visual check of barrier net and net 1200 FH 9 ALL 220–270 – If Cargo/Freighter
attachments to verify condition. Config.

25–60 EMERGENCY

256001 Visual and operational check of ELT. 12 MOS or 9 ALL 212 270AZ
National
Regulations
SYSTEMS & POWERPLANT PROGRAM PAGE B 15
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

256002 Ref. Section F.

256003 Functional test of underwater locator beacon and cleaning 12 MOS or 9 ALL 312 270AZ CMM
of associated water switch (part of voice recorder & flight National
data recorder). Regulations

256005 Ref. Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 16
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

26 FIRE PROTECTION

26–12 EXHAUST DUCT OVERTEMPERATURE DETECTION

261201 Bench check spot detectors. 6000 FH 9 ALL 454/464 454AT


464AT

26–13 FUSELAGE FIRE DETECTION

261302 Visual inspection and cleaning: Detector photo optics and 800 FH 8 ALL 221 220AZ FENWAL
connectors. (Avionic, lavatory and cargo smoke detectors). 272 271AZ
274 271DZ
*226
* Forward
lavatory

261303 Visual inspection and cleaning: Detector photo optics and 9000 FH 8 ALL 221 220AZ CMM
connectors. (Avionic, lavatory and cargo smoke detectors). 272 271AZ CERBERUS GUINARD
274 271DZ
*226
* Forward
lavatory
SYSTEMS & POWERPLANT PROGRAM PAGE B 17
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

26–21 ENGINE FIRE EXTINGUISHING

262101 Check container pressure gauge reading vs. temperature. 400 FH 8 ALL 455/465 –

262102 Container weight check. 4000FH 8 ALL 455/465 455BR CMM


465BR

262103 Visual inspection – extinguisher manifold and associated 4000 FH 8 ALL 455/465 455BR
components in nacelle equipment compartment. 465BR

262104 Functional check crossover check valve. 4000FH 8 ALL 455/465 455BR
465BR

262105 Functional check extinguishing circuit excluding cartridges. 4000FH 8 ALL 210 455BR
455/465 465BR

262106 Ref. Section F.

262107 Inspection and hydrostatic test of container. Nat. Reg. 8 ALL 455/465 455BR CMM
or 465BR
Vendor Rec.
SYSTEMS & POWERPLANT PROGRAM PAGE B 18
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

262108 Ref. Section F.

26–22 FUSELAGE FIRE EXTINGUISHING

262201 Ref. Section F.

262202 Ref. Section F.

262203 Weight check of container. 3Y 5 ALL 270 or 271 270AZ CMM


Not applicable for
Cargo/Freighter config.

262204 Inspection and hydrostatic test of container. Nat. Reg. 5 ALL 270 or 271 270AZ CMM
or Not applicable for
Vendor Rec. Cargo/Freighter config.

262205 Visual check gauge, trash bin fire extinguisher. 400 FH – ALL 274 or 226 – Not applicable for
Cargo/Freighter config.

262206 Ref. Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 19
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

262207 Weight check of lavatory fire extinguisher. 12 MOS 8 ALL 226 – CMM
P/N. A800100–2 or If Installed
Nat. Reg. Not applicable for
Cargo/Freighter config.

26–23 CABIN–COCKPIT FIRE EXTINGUISHING

262301 Visual check gauge or indicator disc of cabin and cockpit 400 FH 6 ALL 220 –
portable fire extinguishers. 260

262302 Weight and condition check of cabin and cockpit portable Nat. Reg. 6 ALL 210 – CMM
fire extinguishers. or
Vendor Rec.

262303 Hydrostatic check of cabin and cockpit portable fire Nat. Reg. 9 ALL 220 – CMM
extinguishers. or 260
Vendor Rec.

262304 Ref. Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 20
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

27 FLIGHT CONTROLS

27–11 FLIGHT CONTROLS, AILERON

271101 Inspect control system in wing for security and general 4000 FH 6 ALL 151 151BB
condition. 152 151DB
531/631 152BB
551/651

271102 Inspect cable tension regulators, aileron hinges and bolts for 4000 FH 5 ALL 117 117AZ
security and general condition. 118 117BZ
551/651 117AL
118AR
551AB
551BB
551CB
531AT
651AB
651BB
651CB
631AT

271103 Operational check of cable tension regulators. 4000 FH 5 ALL 117 117AZ
118 117BZ
117AL
118AR

271104 Check cable tension. 4000 FH 5 ALL 117 151AZ


118 152AZ
531/631
SYSTEMS & POWERPLANT PROGRAM PAGE B 21
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

271107 Lubrication of bearings of aileron hinges. 800 FH 6 ALL 551/651 –

271109 Inspect corrosion protection and lubricated parts of control 5000 FH – ALL 115 117AZ
cables and retreat if required. 116 117BZ
121 121AZ
122 121CZ
143 131AZ
144 131CZ
145 132AZ
146 141AZ
151 141CZ
152 142AZ
191 142CZ
192 151AZ
152AZ
151BB
152BB

271112 Lubrication of aileron and flap greaseable bell cranks and 800 FH – ALL 551/651 151DB If installed.
parts of the aileron centering mechanism. 151/152 152BB POST–MOD 2509
(SB 27–069).

27–12 AILERON TRIM TAB AND CONTROL

271202 Operational check of the individual switches of standby trim 4000FH 8 ALL 211 –
switch.

271203 Operational check of standby trim from alternate power 4000FH 8 ALL 211 –
source (RH BAT BUS). 215
SYSTEMS & POWERPLANT PROGRAM PAGE B 22
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

271204 Operational check of standby trim from normal power 4000FH 8 ALL 211 –
source (LH BAT BUS). 215

271206 Ref. Section F.

271207 Inspect LH and RH aileron trim installation for general 5000FH 8 ALL 551/651 531AT
condition and security. 552/652 631AT

271208 Check time for LH and RH tab travel from zero to fully 5000FH 8 ALL 211 531AT
deflected position in both directions. Check LH and RH trim 551/651 631AT
actuator limit switches. Check simultaneously for freedom of 552/652
movement and abnormal sound.

271209 Check LH and RH actuator movement with one of the push 5000FH 8 ALL 211 531AT
rods disconnected during operation of trim in both direction. 551/651 631AT
Check at the same time the contact surfaces between push 552/652
rods and support clamps for wear and corrosion.

271210 Lubricate aileron trim tab hinges fitted with grease nipples. 800 FH 6 ALL 552/652 – If installed
POST–MOD 1928.
SYSTEMS & POWERPLANT PROGRAM PAGE B 23
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

27–13 FLIGHT CONTROLS, AILERON / ELEVATOR TAB TRIM


INDICATION

271301 Check standby trim indication from alternate power source 4000 FH 9 ALL 211 –
(RH BAT BUS). 215
216

27–14 FLIGHT CONTROLS, AILERON, DISCONNECT SYSTEM

271401 Functional check of spring unit. 8000 FH 9 ALL 217 151AZ


218 151BB
151DB
117AZ
117BZ

271402 Functional check of disconnect unit. 4000 FH 9 ALL 217 151BB


218 151DB
152BB
152AZ
SYSTEMS & POWERPLANT PROGRAM PAGE B 24
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

27–21 FLIGHT CONTROLS, RUDDER

272101 Inspect control system and cable tension device for security 5000 FH 8 ALL 110 115/117AL
and general condition. 120 116/118AR
130 117AZ
140 117BZ
150 121AZ
160 121CZ
170 131AZ
180 131CZ
310 132AZ
141AZ
142AZ
141CZ
142CZ
151AZ
152AZ
161AZ
162AZ
171AZ
171CZ
172AZ
181AZ
182AZ
183AZ
317AB

272102 Check cable tension. 4000 FH 5 ALL 117 117AZ


118 270AZ
311
312
SYSTEMS & POWERPLANT PROGRAM PAGE B 25
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

272107 Visual inspection of spring tab mechanism including stops 4000 FH 9 ALL 324 324AR
for general condition and security. 324AL
325AR

272108 Lubricate rudder hinges fitted with grease nipples. 4000 FH 6 ALL 325

272110 Inspection of rudder hinges and bolts for security and 4000 FH 5 ALL 324 324AR
general condition. 324BR
324ER
324DR

272112 Inspect corrosion protection and lubricated parts of control 5000 FH – ALL 121/122 121AZ
cables and re–treat if required. 131/132 121CZ
141/142 131AZ
143/144 131CZ
145/146 132AZ
151/152 141AZ
161/162 141CZ
163/164 151AZ
171/172 152AZ
161AZ
162AZ
162CZ
171AZ
172AZ
SYSTEMS & POWERPLANT PROGRAM PAGE B 26
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

27–22 FLIGHT CONTROLS, RUDDER TRIM TAB AND


CONTROL

272201 Operational check of the individual switches of the trim 4000 FH 6 ALL 211 –
switch,

272202 Visually inspect rudder tab from ground for evidence of LC2 6 ALL 326 –
hydraulic fluid leakage from damper.

272203 Check time for tab travel from zero to fully deflected 5000FH 8 ALL 211 –
positions in both directions. Functional check of trim 324
actuator limit switches. Check simultaneously for abnormal
sound.

272204 Visually inspect trim tab and associated linkage for general 4000 FH 6 ALL 326 324AR
condition and security. 325AR

272205 Visually inspect rudder tab damper for general condition and 4000 FH – ALL 326 325AR
security. 326BR

272206 Perform functional check of rudder spring tab mechanism 4000 FH 9 ALL 326 324AR
and damper. 324 324AL

272207 Check fill level indicator on damper. 4000 FH – ALL 326 325AR
326BR
SYSTEMS & POWERPLANT PROGRAM PAGE B 27
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

272208 Lubricate rudder trim tab hinges fitted with grease nipples. 800 FH 6 ALL 326 – If installed
(POST–MOD 1927).

27–24 FLIGHT CONTROLS, RUDDER LIMITER

272401 Ref. Section F.

272402 Inspect operating actuators and limiter mechanism linkage 4000 FH 5 ALL 317/318 317AB
for general condition and security as well as for obstruction
that may prevent limiter movement.

272403 Inspect retraction spring installation for security and general 4000 FH 8 ALL 317/318 317AB
condition.

27–31 FLIGHT CONTROLS, ELEVATOR

273101 Inspect elevator hinges and bearing fittings for security and 4000 FH 5 ALL 334/344 314AZ
general condition. 313BZ
333/343AB
333/343BB
333/343CB

273102 Inspect cable tension regulators. 4000 FH 5 ALL 317/318 317AB


SYSTEMS & POWERPLANT PROGRAM PAGE B 28
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

273103 Operational check of cable tension regulators. 4000 FH 5 ALL 317 317AB
318

273104 Check cable tension. 4000 FH 5 ALL 317 117AL


318 118AR
317AB

273107 Lubricate elevator bearings. 4000 FH 6 ALL 334/344

273110 Inspect corrosion protection and lubricated parts of control 5000 FH – ALL 115 117AZ,BZ
cables and retreat if required. 116 121AZ,CZ
121 131AZ,CZ
122 132AZ
131 181BZ
132 183AZ
181 270AZ
182
183
184
311
312
315
316
317

27–32 ELEVATOR TRIM TAB AND CONTROL

273201 Ref. Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 29
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

273204 Ref. Section F.

273205 Inspect LH and RH elevator trim installation for general 5000FH 8 ALL 334/344 333FB
condition and security. 335/345 343FB

273206 Check time for LH and RH tab travel from zero to fully 4000 FH 9 ALL 211 –
deflected position in both directions. Functional check of LH 217
and RH trim actuator limit switches. Check simultaneously 333/343
for freedom of movement and abnormal sound.

273207 Check LH and RH trim actuator movement with one of the 5000FH 8 ALL 334/344 333FB
pushrods between actuator and tab disconnected during 335/345 343FB
operation of trim in both direction. Check at the same time
the contact surfaces between push rods and support clamps
for wear and corrosion.

273208 Ref. Section F.

273209 Lubricate elevator trim tab hinges fitted with grease nipples. 800 FH 6 ALL 335/345 – If installed
(POST–MOD 1929).

273210 Ref. Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 30
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

27–34 FLIGHT CONTROLS, DISCONNECT SYSTEM PITCH


CONTROL

273401 Inspection of disconnect unit for security and general 5000 FH 8 ALL 317 317AB
condition.

273404 Functional check of disconnect unit. 8000 FH 9 ALL 218 317AB


317

273405 Functional check of override function of disconnect unit. 4000 FH 9 ALL 217 317AB
218

27–35 STALL WARNING AND IDENT SYSTEM

273501 Ref. Section F.

273503 Ref. Section F.

273504 Ref. Section F.

273505 Operational check of failure signals from stall warning 400 FH 8 ALL 212 –
computers to CWP. 219
SYSTEMS & POWERPLANT PROGRAM PAGE B 31
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

273506 Functional check of stall warning and ident system with 4000FH 8 ALL 210 –
AOA related to different flap positions (overriden WOW 211
switches). 732/742

273507 Visual inspection of servo actuator, cables, quadrant wheel, 5000FH 8 ALL 115 115AL
pushrod, sliding and damping mechanism as well as
attachment to control column for security and general
condition.

273508 Operational check of Pusher disarm. 150 FH 8 ALL 214 – Non US operators
215

27–51 FLIGHT CONTROLS, FLAP CONTROL

275101 Ref. Section F.

275109 Ref. Section F.

275110 Ref. Section F.

275111 Ref. Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 32
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

27–52 FLIGHT CONTROLS, FLAP INTERCONNECT

275201 Ref. Section F.

27–71 FLIGHT CONTROLS, DUAL GUST LOCK, AILERON AND


ELEVATOR

277101 Inspect gust lock installation for security and general 4000 FH 5 ALL 117 211AZ
condition. 118 211BZ
211 211CZ
211DZ
117AZ
117BZ

277102 Operate gust lock and associated controls and check lock 4000 FH 5 ALL 117 117AZ
mechanism. 118 211AZ
211 211BZ
217 211CZ
218 211DZ

27–72 FLIGHT CONTROLS, GUST LOCK, RUDDER

277201 Operational check of rudder gust lock warning function. 5000 FH 8 ALL 211 317AB
317
318
SYSTEMS & POWERPLANT PROGRAM PAGE B 33
Maintenance Review Board Report Jan/05

TASK NO.– TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

277202 Inspection of parts and rigging included in rudder gust lock 5000 FH 8 ALL 211 317AB
assembly for security and general condition. 317
318
SYSTEMS & POWERPLANT PROGRAM PAGE B 34
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

28 FUEL

28–11 INTEGRAL FUEL TANK

281102 Inspect fuel for contamination by sumping each wing fuel LC 1 8 ALL 521/621 –
storage tank.

281104 Inspect overwing filler caps for condition and proper 4000 FH 9 ALL 523/623 –
operation.

28–41 INDICATING, ELECTRICAL QUANTITY

284101 Check low level float switch for operation. 6Y/4Y 9 ALL 217 –
521/621
SYSTEMS & POWERPLANT PROGRAM PAGE B 35
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

29 HYDRAULIC POWER

29–10 HYDRAULIC POWER, MAIN

291001 Check of differential pressure indicators. LC1 8 ALL 113 –

291002 Ref. Section F.

291005 Replace pressure and return filter elements and inspect 4000 FH 8 ALL 133 113AZ
return filter element.

291007 Inspect motor pump assembly brushes for general condition 1800 FH 6 ALL 113 113AZ If Propeller Brake
and wear. installed.
CMM

291007 Inspect motor pump assembly brushes for general condition 3000 FH 6 ALL 113 113AZ CMM
and wear.

291008 Replace pump motor bearings. 3600 FH 6 ALL 113 113AZ If Propeller Brake
installed.
CMM.

291008 Replace pump motor bearings. 6000 FH 6 ALL 113 113AZ CMM.
SYSTEMS & POWERPLANT PROGRAM PAGE B 36
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

291011 Main hydraulic system functional check. 50FH 8 ALL 112 – Non US operators

291012 Ref. Section F.

291013 Ref. Section F.

29–20 HYDRAULIC POWER, AUXILIARY

292001 Inspection for leakage of hydraulic fluid (WAC). LC2 8 ALL 113 –

292002 Check of fluid level in reservoir. LC2 8 ALL 113 –

292003 Inspection for leakage of hydraulic fluid. 800 FH 8 ALL 113 113AZ

292005 Operational check of the system with all three selector valve 4000 FH 8 ALL 218 116AZ
positions.

292006 Visual check of vent and breathing valve for cleanliness and 4000 FH 8 ALL 113 113AZ
general condition.

292007 Ref. Section F.

292008 Ref. Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 37
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

292009 Ref. Section F.

29–31 HYDRAULIC POWER, INDICATING OF FLUID QUANTITY

293101 Operational check of mechanical indicator and check of 4000 FH 9 ALL 112 –
cockpit indicator response. 114
211
SYSTEMS & POWERPLANT PROGRAM PAGE B 38
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

30 ICE AND RAIN PROTECTION

30–10 AIRFOIL DEICE

301001 Visual Inspection of de–icer boots for general condition and 400 FH 6 ALL 512/612
security. 513/613
331/341

301002 Bench check of temperature sensors. 6000FH 8 ALL 455/465 455AL CMM
465AL

301003 Operational check of deice over–temp circuit. 8000FH 8 ALL 217 455AL
218 465AL
455/465

301004 Operational check of airfoil de–ice system. At engine 9 ALL 210


change

301005 Drainage of water traps of the stabilizer de–icing boots and LC2 9 ALL 311 270AZ
ensure that the drainage holes in the separator are clear. 312

301006 Perform functional check of distribution valve heater 12 MOS 8 ALL 321 321CL
blankets and check de–icer tube drain hole for obstruction. 210

301007 Visually inspect horizontal stabilizer de–icer boots and LC2 – ALL 331/341
re–apply ”Icex” (or equivalent ) if icing conditions are
expected during operation of aircraft.

301008 Re–apply ”Icex” (or equivalent) to de–icer boots if icing 300 FH – ALL 512/612
conditions are expected during operation of aircraft. 513/613
322
SYSTEMS & POWERPLANT PROGRAM PAGE B 39
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

30–20 AIR INTAKE (ANTI–ICE)

302003 Check that the control unit display fault indicator lights are 800 FH 6 B 455/465 455AL If COX air intake
out (not illuminated). 465AL installed.

30–43 WINDSHIELD/WIPER

304302 Inspection of wiper arm assembly for cracks, corrosion, 800 FH 5 ALL 210 –
proper alignement and secure attachment.

30–60 PROPELLER DE–ICE

306001 Visual check of Dowty propeller de–icer boots for general LC2 6 ALL 410/420 – If Dowty installed.
condition and security.

306002 Inspection of Dowty propeller brush blocks, brackets and 400 FH 6 ALL 451/461 451AT If Dowty installed.
slip rings for general condition and wear. 453/463 453AL
461AT
463AL

306003 Inspection of Hamilton Standard propeller brush blocks, 600 FH 6 B 451/461 451AT If Hamilton Standard
brackets and slip rings for general condition and wear. 453/461 453AL installed.
461AT
463AL
SYSTEMS & POWERPLANT PROGRAM PAGE B 40
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

31 INDICATING & RECORDING

31–30 RECORDING

313002 Overhaul flight data recorder iaw vendor CMM. Vendor Rec. 7 ALL 270 270AZ CMM

313003 Parameter check with copy recorder or flight line tester. 4000 FH 9 ALL 270 270AZ
or
Nat. Reg.

313005 Visual inspection of aileron potentiometer for security of 4000 FH 9 ALL 531/631 551AB
installation and obvious damage and for security of two 551/651 651AB
aluminium shear rivets which attach the lever/crank arm to
the aileron.

31–51 WARNING & CAUTION FUNCTION

315101 Operational check of configuration warning. 4000 FH 7 ALL 210 –

315102 Perform lamp test. LC1 – ALL 210 –


SYSTEMS & POWERPLANT PROGRAM PAGE B 41
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

32 LANDING GEAR
32–11 MAIN LANDING GEAR
32–21 NOSE LANDING GEAR

321102 Lubricate torque link bearings. 400 FH 5 ALL 732/742 –


322102 713

321103 Inspect LDG trunnion attach points for security and general 800 FH 5 ALL 112/713 731/741
322103 condition. 732/742 733/743

321104 Inspect landing gear cylinders, pistons axle fittings and 800 FH 5 ALL 713 –
322104 tourque links for security and general condition. 732/742

321105 Inspect landing gear drag brace, links and downlock 800 FH 5 ALL 112/713 731/741
322105 mechanism attach points for security and general condition. 732/742

321107 Check landing gear shock strut hydraulic fluid quantity and 2000 FH 8 ALL 732/742 –
322107 nitrogen pressure. 713

322108 Operational check of nose wheel centering at extension of 4000 FH 8 ALL 713 –
nose wheel strut.
SYSTEMS & POWERPLANT PROGRAM PAGE B 42
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

321109 Overhaul of MLG and NLG. 12000 fl 6 ALL 732/742 457CL CMM
322109 713 457DR
731/733
467CL
467DR
741/743

322110 Overhaul of steering input assembly. 12000 fl 8 ALL 713 – Vendor APPH.

321114 Inspection of MLG and NLG axle fitting/piston tube interface 4000 FH 6 ALL 732/742 –
322114 sealant for damage and/or deterioration. 713

321116 Ref. Section F.


322116

32–12 MAIN LANDING GEAR DOORS


32–22 NOSE LANDING GEAR DOORS

321201 Inspect landing gear doors for security and general 400 FH 6 ALL 711 731/741
322201 condition. 712
731
732
733
741
742
743
SYSTEMS & POWERPLANT PROGRAM PAGE B 43
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

32–31 LANDING GEAR, EXTENSION AND RETRACTION


CONTROL

323101 Inspect retraction actuator bearings for security and general 800 FH 5 ALL 112 –
condition. 432/742

323102 Inspect assistor springs for security and general condition. 800 FH 8 ALL 112 –
732/742

323105 Inspect emergency uplock valve, handle and control cable 4000 FH 8 ALL 114 114AZ
for security and general condition. 116 116AZ

323106 Ref. Section F.

323107 Visual inspection of seperation bolt and associated wiring 4000 FH 8 ALL 457/467 118AR
for damage, corrosion, general condition and security. 731/741

323108 Ref. Section F.

323109 Ref. Section F.

323110 Overhaul of main and nose landing gear retract actuators. 24000 fl 5 ALL 732/742 –
713
SYSTEMS & POWERPLANT PROGRAM PAGE B 44
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

32–32 LANDING GEAR, EXTENSION AND RETRACTION,


UPLOCK AND RELEASE

323201 Inspect uplock and release mechanism for security and 800 FH 5 ALL 112 731/741
general condition. 713 733/743
732/742 457/467AL

323203 Ref. Section F.

32–33 LANDING GEAR, EXTENSION AND RETRACTION,


DOWNLOCK

323301 Inspect downlock mechanism incl. downlock actuator and 800 FH 5 ALL 713 731
associated hydraulic installation for security and general 732/742 741
condition.

32–34 LANDING GEAR, EXTENSION AND RETRACTION,


DOOR CLOSURE SYSTEM

323401 Inspect LG door linkages for security and general condition. 800 FH 5 ALL 713 731/741
732/742 733/743
457/467AL

32–41 WHEELS AND TIRES

324101 Check tire pressure using gauge and inspect tires for LC1 8 ALL 713 –
damage. 732/742
SYSTEMS & POWERPLANT PROGRAM PAGE B 45
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

32–42 LANDING GEAR, BRAKES

324201 Check brake wear indicators. LC1 5 ALL 732/742 –

324202 Inspect MLG brake swivels for leakage. 400 FH 5 ALL 732/742 731
743

324209 Inspection of mechanical connection between outb and inb 4000 FH 5 ALL 112 112BZ
brake valves for cracks and power brake valve push rods,
brake ctrl. cables and clevis pins for general conditions.

32–50 NOSE WHEEL STEERING

325001 Lubricate all bearings of output linkage system and outer 800FH 5 ALL 713 – If PARKER NWSS
bearing of steering collar. installed
(PRE–MOD 2192).

325002 Inspect steering collar, collar gear cover (if installed), torque 800 FH 5/6 ALL 713 –
links and output linkage for security and general condition.

325003 Functional check of ground handling lock out switch. 4000 FH 8 ALL 113 –
215

325004 Operational check of servo pressurization control. 4000FH 8 ALL 215 –


713
SYSTEMS & POWERPLANT PROGRAM PAGE B 46
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

325008 Inspect nose wheel steering control transfer and feed back 4000 FH 5/6 ALL 115/215 115AL
mechanisms for security and general condition. 713 215BZ

325010 Functional check of steering brake. 4000 FH 9/6 ALL 713 –

325012 Lubricate cavity between strut bearing in steering collar. 4000 FH 6 ALL 713 – If STERER NWSS
installed
(POST–MOD 2192).

If PARKER NWSS
installed
(POST–MOD 2640).

32–61 LANDING GEAR, POSITION AND WARNING

326102 Inspect downlock indication switches for security and 800 FH 8 ALL 732 731
general condition. 742 741
SYSTEMS & POWERPLANT PROGRAM PAGE B 47
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

33 LIGHTS

33–50 EMERGENCY LIGHTING

335001 Operational test of emergency light system (internal and 400 FH 8 ALL 220/270 – PRE–MOD 2523
external) including floor proximity escape signs. 195 (If interior GEN III not
196 installed).
230 Not applicable for
240 Cargo/Freighter config.
250
260

335002 Bench inspection and charge test of emergency light power 12 MOS 8 ALL 122 122CZ PRE–MOD 2523
supplies. 130 131CZ (If interior GEN III not
143 141AZ installed).
161 141BZ CMM
171 161AZ Not applicable for
Cargo/Freighter config.

335003 Operational test of emergency light system (internal and 6 MOS 8 ALL 220/270 – POST–MOD 2523
external) including floor proximity escape signs. 195 (If interior GEN III
196 installed).
230
240
250
260

335004 Functional test of emergency battery pack capacity. 6 MOS 8 ALL 117 117AL POST–MOD 2523
(If interior GEN III
installed).
SYSTEMS & POWERPLANT PROGRAM PAGE B 48
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

34 NAVIGATION

34–11 PITOT & STATIC SYSTEM

341101 Leaktest of static/dynamic line (LH, RH and standby syst). 24 MOS 9 ALL 210 –
or
Nat. Reg.

341102 Isolation and leaktest of shut off valves. 24 MOS 9 ALL 215 –
or 216
Nat. Reg.

341103 Visual check of LH, RH and standby water traps for water 800 FH 6 ALL 117 117AL
accumulation. Drain if required. 118 118AR

341104 Inspect total pressure drain hole for blockage 800 FH 9 ALL 117 –
118

34–12 AIR DATA & SERVO INSTRUMENT

341201 Leaktest of AIR DATA COMPUTER and functional test of 24 MOS 6 ALL 219 –
ADC overspeed warning. or
Nat. Reg.
SYSTEMS & POWERPLANT PROGRAM PAGE B 49
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

34–13 MECHANICAL INSTRUMENT

341301 Functional check of altimeter, ASI, VSI, standby altimeter & 24 MOS 6 ALL 214 –
standby ASI during leak test. or
Nat. Reg.

341302 Functional test of ASI overspeed warning, during leak test. 24 MOS 9 ALL 214 –
or
Nat. Reg.

341303 Functional test of altimeter & standby altimeter vibrator 24 MOS 9 ALL 214 –
function. or
Nat. Reg.

34–21 ATTITUDE & HEADING REF. SYSTEM

342102 Functional check of AHRS air speed inputs. 24 MOS 9 ALL 214 –

34–22 FLIGHT DIRECTOR

342201 Operational check of go–around mode (EADI). 4000 FH 7 ALL 211 –

342202 Operational check (during flight) of loss of approach mode 2500 FH – A 210 – POST–MOD 1790
NOTE:A functional check may be performed if considered (SB 34–049).
practical.
SYSTEMS & POWERPLANT PROGRAM PAGE B 50
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

342203 Operational check (during flight) of Loss of Approach Mode 2500 FH – B 210 – If Installed
NOTE:A functional check may be performed if considered Option 114–1
practical. (Approach Warning
CAT II)

34–23 STBY–COMPASS & HORIZON

342301 Perform standby compass swing. Nat. Reg. 7 ALL 219 –

34–24 ELECTRONIC FLIGHT DISPLAY SYSTEM

342401 Operational check of ADI/HSI reversionary mode. 4000 FH 9 ALL 212 –

342402 Operational check of DRIVE XFR/XSIDE data mode. 4000 FH 9 ALL 122 –

34–40 GPWS

344001 Bench check of GPWC MK II iaw vendor recommendation. 7000 FH – ALL 221 – CMM.

34–41 RADIO ALTITUDE

344101 Operational check of test inhibit function. 4000 FH 9 ALL 219 –


SYSTEMS & POWERPLANT PROGRAM PAGE B 51
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

34–54 ATC TRANSPONDER

345401 Functional check of ATC Transponder. 24 MOS – ALL 221 220AZ


or
Nat. Reg.
SYSTEMS & POWERPLANT PROGRAM PAGE B 52
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

35 OXYGEN

35–11 OXYGEN, CREW AND PASSENGER SUPPLY

351105 Inspection and hydrostatic test of oxygen cylinder. 3 Y or 6 ALL 116 116AR CMM
NOTE: Interval from date of last hydrostatic test. Nat. Reg.

351106 Inspection and test of crew mask. 3Y 6 ALL 210

351107 Restoration of regulator assy. 6Y 8 ALL 116 116AR CMM

351108 Ref. Section F.

351109 Ref. Section F.

35–12 OXYGEN, CREW INDICATING

351203 Functional check of oxygen pressure switch. 3Y 6 ALL 116 116AR Non US operators.

351204 Refer to Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 53
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

35–20 OXYGEN, PASSENGER

352001 Operation of toggle valve and check of oxygen supply to all 4000 FH 9 ALL 210 – If drop out system NOT
outlets. 230 installed.
240 Not applicable for
250 Cargo/Freighter config.
260

352002 General visual check of passenger masks. 4000 FH 9 ALL 220 – If drop out system NOT
installed.
Not applicable for
Cargo/Freighter config.

352004 Functional check of pressure switch. 3Y 9 ALL 210 If drop out system
Pt.No. 36136. installed.

352005 Operational check of passenger oxygen drop out system. 3Y 9 ALL 210 – If drop out system
230 installed.
240
250
260

352006 General visual check of passenger oxygen drop out masks. 3Y 9 ALL 230 – If drop out system
240 installed.
250
260

35–30 OXYGEN, PORTABLE CREW AND FIRST AID

353001 Check of oxygen pressure LC2 9 ALL 222 – Not applicable for
Cargo/Freighter config.
SYSTEMS & POWERPLANT PROGRAM PAGE B 54
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

353003 Open ”ON–OFF” valve and check with connected mask that 4000 FH 8 ALL 222 – Not applicable for
oxygen is available through mask. Cargo/Freighter config.

353004 Inspection and test of smoke mask. 3Y 8 ALL 222 – CMM


Not applicable for
Cargo/Freighter config.

353005 Inspection and hydrostatic test of oxygen cylinder. Nat. Reg. 9 ALL 222 – CMM
or Not applicable for
Vendor Rec. Cargo/Freighter config.

353006 Overhaul of regulator assembly and inspection and test of 5Y 9 ALL 222 – CMM
low pressure assembly for leakage. Not applicable for
Cargo/Freighter config.

35–40 PROTECTIVE BREATHING EQUIPMENT (PBE)

354001 Inspection of PBE. Nat. Reg. 9 ALL 216 – CMM


or 222
Vendor Rec. 270

354002 Ref. Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 55
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

36 PNEUMATIC/BLEED AIR

36–11 PNEUMATIC, DISTRIBUTION

361101 Operational check of high stage bleed valve manual control. 4000 FH 9 ALL 210 –

361102 Operational check of X–valve manual control. 4000 FH 9 ALL 210 –

361104 Remove and inspect mid stage bleed air check valve for 12000 FH 6 ALL 453/463 453BR
general condition. 463BR

361108 Inspect peri–seals for security, condition and signs of 600 FH – ALL 453/463 453AL
leakage. 531/631 453CL
453BR
453DR
463AL
463CL
463BR
463DR
Flaps
extended
SYSTEMS & POWERPLANT PROGRAM PAGE B 56
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

36–12 PNEUMATIC, DISTRIBUTION

361202 Operational check of valve shut–off ejector precooler and 4000 FH 9 ALL 453/463 453DR
inspection of ejector nozzle for cleanliness. 463DR

36–22 PNEUMATIC, INDICATING

362201 Bench check of bleed air high pressure switch, bleed air 8000 FH 9 ALL 453/463 453CL
high temperature switch and continuity check of harness. 453DR
463CL
463DR

36–23 PNEUMATIC, INDICATING

362301 Inspect exposed leak detection sensing elements in flap 800 FH 8 ALL 531/631
cove areas WS 48.50 to WS 127 for damage, security and
alignment.

362302 Inspect leak detection sensing elements in nacelle areas 4000 FH 8 ALL 151 151BB
and in wing/fuselage fairing area for damage, security and 152 151DB
alignment. 454/464 454AT
464AT
SYSTEMS & POWERPLANT PROGRAM PAGE B 57
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

52 DOORS

52–13 MAIN ENTRANCE DOOR – HINGE AND ATTACHMENTS

521301 Inspect door main hinge, stabilizing rod arm and secondary 4000 FH 6 ALL 813 –
hinge arm pivoting points for sign of wear. Operate door.

52–14 DOOR SEAL

521401 Inspect door seal and door–way sealing strip nib for wear 800 FH 6 ALL 813 –
and damage.

52–21 PILOT ESCAPE HATCH

522101 Operational check of pilot escape hatch. 4000 FH 6 ALL 811 –

522102 Visual inspection of pilot escape hatch seal for general 4000 FH 6 ALL 811 –
condition.
SYSTEMS & POWERPLANT PROGRAM PAGE B 58
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

52–22 FWD EMERGENCY DOOR

522201 Operational check of FWD emergency door from both inside 4000 FH 8 ALL 814 –
and outside.

52–23 EMERGENCY EXIT DOOR TYPE III

522301 Operational check of overwing emergency exit doors type III 4000 FH 8 ALL 815/816 –
from both inside and outside.

52–33 CARGO DOOR – COUNTER BALANCE MECHANISM

523301 Treat counter balance springs with corrosion inhibitor. 4000 FH 9 ALL 182 182AZ

52–60 ENTRANCE STAIR

526001 Visual inspection and operational check of entrance stair. 800 FH 6 ALL 223 –
225
SYSTEMS & POWERPLANT PROGRAM PAGE B 59
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

53 FUSELAGE

53–41 WING TO FUSELAGE ATTACHMENTS

534101 Lubricate wing to fuselage attachment link bolts at grease 4000 FH – ALL 191 151CB
fittings. 192 151DB
152AB
152BB
191BL
192BR

56 WINDOWS

56–10 FLIGHT COMPARTMENT

561003 Ref. Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 60
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

61 PROPELLERS

61–10 PROPELLER (DOWTY AEROSPACE)

611001 Visually inspect propeller assembly for evidence of oil or LC1 6 ALL 410/420 –
grease leakage from hub assy.

611002 Visually inspect blade surfaces for signs of damage and 800 FH 9 ALL 410/420 –
delamination.

611004 Visually inspect propeller assembly including the hub assy, 4000 FH 6 ALL 410/420 411AL
de–icing boots, slip rings and spinner assy for general 421AR
condition and security.

611005 Remove propeller for overhaul. 7500 FH 5 ALL 410/420 411AL * For calender interval ref.
or 451AT Dowty Aerospace SB No.
5 Y* 451BL 61–996 latest revision.
Whichever 451CR
occurs 421AR
first 461AT
461BL
461CR

611007 Check the propeller blades for excessive movement of the 800 FH – ALL 410/420 – CMM.
blade tips.
SYSTEMS & POWERPLANT PROGRAM PAGE B 61
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

61–11 PROPELLER (HAMILTON SUNDSTRAND)

611101 Visually inspect propeller assembly with spinner installed for LC1 6 B 410/420 –
signs of damage, general condition and security.

611102 Visually inspect propeller blade retention area for security 600 FH 6 B 410/420 411AL
and general condition. 421AR

611104 Remove propeller for major inspection. 6500 FH 6 B 410/420 411AL Hamilton Sundstrand
(pre–mod) 451AT SB 14RF–19–61–40
or 451BL (referred from SB
7000 FH 451CR 14RF–19–61–1 Rev.7)
(post–mod) 421AR
461AT
461BL
461CR

611105 Propeller hub oil level check. 800 FH 6 B 410/420 411AL Hamilton Sundstrand
421AR Maintenance Manual

611106 Perform torque check of the primary ballscrew quill. 5000 FH – B 410/420 411AL Hamilton Sundstrand
421AR SB 14RF–19–61–41
SYSTEMS & POWERPLANT PROGRAM PAGE B 62
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

61–20 PROPELLER CONTROLLING

612004 Perform propeller overspeed test. 400 FH – ALL 210 –

612005 Perform PCU power lever spring check on aircraft. 4000 FH 8 ALL 450/460 453AL If Dowty installed.
463AL

61–23 FEATHERING

612301 Perform propeller pitch change test. 400 FH 9/8 ALL 210 –
(D/HS)

612302 Check auxiliary motor and pump, connectors and harness 3000 FH 8 B 430/440 453/463AL If Hamilton Sundstrand
for general condition and security. 453/463BR installed.
451/461AT
451/461BL
451/461CR

61–25 AUTOCOARSEN SYSTEM

612502 For all variations under this task number refer to Section F.

612503 For all variations under this task number refer to Section F.
SYSTEMS & POWERPLANT PROGRAM PAGE B 63
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

61–30 PROPELLER BRAKING

613004 Operational test of propeller brake lock valves. 400 FH ALL 210 – NOT applicable if
propeller brake system
disabled.

613005 Operational system test. 800 FH ALL 210 – NOT applicable if


420 propeller brake system
disabled.

613007 Inspect brake pads and disc for degradation. 800 FH 5 ALL 440 461BL NOT applicable if
propeller brake system
disabled.

613008 Penetrant or magnaflux inspect propeller brake disk. 1600 FH ALL 440 461BL NOT applicable if
propeller brake system
disabled.

613009 Inspect propeller brake assembly for oil contamination. 400 FH 5 ALL 440 461BL NOT applicable if
propeller brake system
disabled.

613010 Refer to Section F.


SYSTEMS & POWERPLANT PROGRAM PAGE B 64
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

71 POWERPLANT

71–10 COWLING

711001 Visual inspection for general condition. LC2 6 ALL 451/461 –


453/463
454/464

71–20 MOUNTS

712001 Visual inspection: Aft mounts for condition and security. 500 FH 8 ALL 450/460 453BR
453DR
463BR
463DR

712002 Visual inspection: Propeller gearbox side mounts for 1200 FH 8 ALL 450/460 451BL PRE–MOD 2020
condition and security. 451CR (SB 71–32).
453BR
453AL
461BL
461CR
463BR
463AL

712003 Remove propeller gearbox bottom and side mounts for 5000 FH 8 ALL 450/460 451BL
overhaul. 451CR
453BR
453AL
461BL
461CR
463BR
463AL
SYSTEMS & POWERPLANT PROGRAM PAGE B 65
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

712004 Visual inspection: Aft mounts, propeller gearbox bottom and At engine 8 ALL 450/460 451BL
side mounts for condition and security. change 451CR
453BR
453AL
453DR
461BL
461CR
463BR
463AL
463DR

712005 Replace prop gear box bottom mount molded assemblies 1200 FH 8 ALL 450/460 451BL If installed.
and discard removed unit. 451CR
(P/N: 00–12193–01) 453BR
453AL
453DR
461BL
461CR
463BR
463AL
463DR

712006 Replace prop gear box bottom mount bonded canister and 3500 FH 8 ALL 450/460 451BL POST–MOD 1777
discard removed unit. 451CR (SB 71–023).
(P/N: 00–13226–01) 453BR PRE MOD 2659
453AL (SB 71–047)
453DR
461BL
461CR
463BR
463AL
463DR
SYSTEMS & POWERPLANT PROGRAM PAGE B 66
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

712007 Replace prop gear box bottom mount bonded canister and 1200 FH 8 A 450/460 451BL PRE–MOD 1777
discard removed unit. 451CR (SB 71–023).
(P/N: 00–13226–01) 453BR
453AL
453DR
461BL
461CR
463BR
463AL
463DR

712008 Replace prop gear box bottom mount bonded canister and 5000 FH 8 ALL 450/460 451BL POST MOD 2659
discard removed unit. 451CR (SB 71–047)
(P/N: 00–13226–03) 453BR
453AL
453DR
461BL
461CR
463BR
463AL
463DR

712009 Replace aft engine mounts and discard removed units. 5000 FH 8 ALL 450/460 453BR
453DR
463BR
463DR

71–50 ELECTRICAL HARNESS

715003 Visual inspection and cleaning of thermocouple harness 4000 FH – ALL 430/440 453CL G.E. MM SEI–576
connector and mating connector. 453/463 453DR 74–00–00.
463CL
463 DR
SYSTEMS & POWERPLANT PROGRAM PAGE B 67
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

71–60 AIR INTAKES

716001 Inspect engine air intakes erosion coating for chips, LC2 6 ALL 452/462 –
scratches and general condition.

71–71 ENVIRONMENTAL DRAINS

717101 Drain external collector tank(s). LC 1 9 ALL 455/465 –


SYSTEMS & POWERPLANT PROGRAM PAGE B 68
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

72 ENGINE

72–10 PROPELLER GEARBOX

721001 Monitor propeller gearbox (PGB) chip detector for metallic 150 FH 6 ALL 451/461 451DR G.E. MM SEI 576
particles by measurement on external chip detector 461DR 72–10–00.
harness.

721003 Visual inspection of PGB propeller drive shaft flange during At propeller 5 ALL 430/440 – G.E. MM SEI 576
exposure at propeller maintenance. installation 72–10–00.

721004 Remove, inspect and clean PGB chip detector. 1000FH 6 ALL 451/461 451CR
461CR

72–31 A–SUMP OUTPUT SHAFT ASSEMBLY

723101 Ref. Section F.

72–32 PGB DRIVE SHAFT

723202 Visual inspection of PGB drive shaft for general condition At power – ALL 430/440 453AL G.E. MM SEI 576
and security. unit change/ 453BR 72–00–00
At PGB 463AL
change 463BR
SYSTEMS & POWERPLANT PROGRAM PAGE B 69
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

72–35 ACTUATING SYSTEM LINKAGE ASSEMBLY

723501 Manually actuate linkage assembly and visually inspect 4000 FH 9 ALL 430/440 453AL G.E. MM SEI 576
compressor stator, linkage assembly, actuating rings, levers 453BR 72–35–00.
and support bearings for binding, wear, security and general 463AL
condition. 463BR

72–36 COMPRESSOR STATOR ASSEMBLY

723601 Inspect power unit stage 4 bleed air boss, and fitting on 800 FH – A 430/440 453AL PRE–MOD G.E. SB
compressor casing for condition, security and leakage. 453CL CT7–TP75–16
453BR G.E. MM SEI 576
453DR 72–36–00
463AL
463CL
463BR
463DR

72–38 COMPRESSOR ROTOR

723801 Ref. Section F.

723802 Borescope inspection of stage 1 and 5 compressor rotor 4000 FH 6 ALL 430/440 453AL G.E. MM SEI 576
blades, rotor lands/coatings, stage 1 and 5 vanes, IGV’s, 453BR 72–00–00.
and impeller vanes. 463AL
463BR
SYSTEMS & POWERPLANT PROGRAM PAGE B 70
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

723803 Visual inspection of the stage 1 blades and IGV’s through 400 FH 6 ALL 430/440 –
the inlet using a bright light.

72–41 HOT SECTION MODULE


72–43
72–44

724101 Borescope inspection of power unit combustion liner, stages 800 FH 6 A 430/440 453AL G.E. MM SEI 576
1 and 2 turbine nozzles, stages 1 and 2 turbine rotor blades, 453CL 72–00–00 (Inspection)
shrouds and stage 3 nozzles, and stage 2 turbine rotor disc 453BR
forward cooling plate for lip creep. Inspect for cracking, heat 453DR
distress, burning, bulging and missing material. 463AL
463CL
463BR
463DR

724402 Borescope inspection of power unit combustion liner, stages 800 FH 6 B 430/440 453AL G.E. MM SEI 576
1 and 2 turbine nozzles, stages 1 and 2 turbine rotor blades, 453CL 72–00–00 (Inspection)
and shrouds for cracking and/or heat distress, burning, 453BR
bulging and missing material, and stage 2 turbine rotor disc 453DR
forward cooling plate for lip creep, and combustion liner 463AL
dome for carbon build–up and general condition. 463CL
463BR
463DR
SYSTEMS & POWERPLANT PROGRAM PAGE B 71
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

724403 Borescope inspection of stage 3 power turbine blades and 800 FH 6 ALL 430/440 453AL G.E. MM SEI 576
exposed portions of stage 3 nozzle. 453CL 72–00–00 (Inspection)
453BR
453DR
463AL
463CL
463BR
463DR

724404 Ref. Section F.

72–53 POWER TURBINE ROTOR

725301 Ref. Section F.

725302 Ref. Section F.

72–61 ACCESSORY SECTION GEARBOX

726101 Check common drain for excessive oil. LC1 6 ALL 430/440 –

726102 Inspection of power unit radial drive shaft for general 2400 FH 6 ALL 430/440 453BR G.E. MM SEI 576
condition and for spline wear. 463BR 72–60–00
SYSTEMS & POWERPLANT PROGRAM PAGE B 72
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

73 ENGINE FUEL AND CONTROL

73–10 ENGINE FUEL DISTRIBUTION

731001 Visual inspection of overboard drain for evidence of fuel. LC2 6 ALL 450/460 –

731003 Visual inspection and cleaning of the three fuel injectors 600 FH 6 ALL 430/440 453AL SEI 576 73–00–00
located at clock positions 12, 1, and 2 viewed from aft 453CL
looking forward. 453BR
453DR
463AL
463CL
463BR
463DR

731004 Visual inspection and cleaning of the nine fuel injectors 3000 FH 6 ALL 430/440 453AL SEI 576 73–00–00
located at clock position 3 thru 11 viewed from aft looking 453CL
forward. 453BR
453DR
463AL
463CL
463BR
463DR

73–20 ENGINE CONTROL

732001 Perform operational check of engine overspeed protection 400 FH 8 ALL 212 –
system (”A” and ”B” separately, then ”A” and ”B” together).
SYSTEMS & POWERPLANT PROGRAM PAGE B 73
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

73–33 FUEL FILTER INDICATING

733301 Functional check: Fuel filter impending bypass circuit. 4000 FH 9 ALL 210 453AL
430/440 463AL

733302 Replace power unit fuel filter element. 1600 FH – ALL 430/440 453AL
463AL

74 ENGINE IGNITION

74–20 ENGINE DISTRIBUTION – IGNITION SYSTEM

742001 Inspect ignitor plugs. LC2 6 A 430/440 453CL PRE–MOD 1414


453DR (SB 74–004).
463CL
463DR SEI 576 74–00–00.

742001 Inspect ignitor plugs. 400 FH 6 A 430/440 453CL POST–MOD 1414


453DR (SB 74–004).
463CL
463DR SEI 576 74–00–00.

742002 Inspect ignitor plugs. 400 FH 9 B 430/440 453CL SEI 576 74–00–00.
453DR
463CL
463DR
SYSTEMS & POWERPLANT PROGRAM PAGE B 74
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

76 ENGINE CONTROLS

76–10 CONTROL QUADRANT

761001 Ref. Section F.

761002 Ref. Section F.

76–11 POWER CONTROL, POWER LEVER

761105 Lubricate inner rod of power control cables at wing/fuselage 4000 FH 5 ALL 145/146 141CZ
interface. 142CZ

761106 Purge control cables with nitrogen and replace O–Rings in 8000 FH 5 ALL 145/146 141CZ
seal fitting of control cables at wing/fuselage interface. 142CZ

761107 Inspect the two–pin joint of the control cables for axial play 4000 FH – ALL 145/146 141CZ PRE–MOD 2056
at the HMU, the wheelwell, and the wing/fuselage interface. 430/440 453AL (SB 76–029).
457/467 453BR
142CZ
463AL
463BR

761108 Perform control cable tension check. 4000 FH – ALL 145/146 141CZ
142CZ

76–12 POWER CONTROL, CONDITION LEVER

761205 Lubricate inner rod of condition lever control cables at 4000 FH 5 ALL 145/146 141CZ
wing/fuselage interface. 142CZ
SYSTEMS & POWERPLANT PROGRAM PAGE B 75
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

761206 Purge control cables with nitrogen and replace O–Rings in 8000 FH 5 ALL 145/146 141CZ
seal fitting of control cables at wing/fuselage interface. 142CZ

761207 Perform control cable tension check 4000 FH – ALL 145/146 141CZ
142CZ

76–14 APR (AUTOMATIC POWER RESERVE)

761401 Ref. to Section F.

76–15 FLIGHT IDLE (FI) STOP

761501 Operational check of the FI stop override function 4000 FH 8 ALL 210 – POST MOD 2558
(SB 76–032 & 76–038)

761502 Operational check of ”FI STOP OPEN” indication 4000 FH 9 ALL 210 – POST MOD 2558
(SB 76–032 & 76–038)

76–20 EMERGENCY SHUTDOWN

762001 Operational check of emergency shutdown system. 1600 FH 8 ALL 210 –

77 ENGINE INDICATING
77–20 TEMPERATURE

772001 Functional check of ITT–indication and ENG HOT light by 4000 FH 6 ALL 219 453CL
use of ITT Test Set. 430/440 453DR
463CL
463DR
SYSTEMS & POWERPLANT PROGRAM PAGE B 76
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

79 OIL

79–11 CT7–5A/9B POWER UNIT LUBRICATION SYSTEM

791101 Check oil level and replenish oil as required. LC 1 6 ALL 430/440 453BR G.E. MM SEI 576
NOTE: If an engine is on–watch for oil consumption or 463BR 72–00–00
leakage, oil quantity should be checked daily, 24
elapsed hours.

791102 Visual inspection of enviromental drains and exhaust pipe LC 1 6 ALL 430/440 453AL
for evidence of excessive oil leakage. 453BR
463AL
463BR

791103 Replace power unit lube filter element. 2400 FH 6 ALL 430/440 463AL G.E MM SEI 576
463AL 79–00–00

791105 Remove power unit electrical chip detector and check the 4000 FH 9 ALL 430/440 453AL G.E. MM SEI 576
function by performing electrical check of circuit. 463AL 79–00–00

791106 Remove, inspect and clean power unit electrical chip LC 2 then 9 ALL 430/440 453AL G.E. MM SEI 576
detector. 800 FH 463AL 79–00–00 & 72–00–00.
NOTE: First LC 2 after new/overhauled engine installation.

791107 Remove, inspect and clean power unit scavenge screens. 4000 FH – ALL 430/440 453AL G.E. MM SEI 576
453BR 79–00–00 .
463AL
463BR
SYSTEMS & POWERPLANT PROGRAM PAGE B 77
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

791108 Visual inspection of oil cooler impending leakage inspection 4000 FH – A 430/440 453BR If oil cooler with
hole at the 12 o’clock position on oil cooler. 463BR inspection/weep hole
installed.
G.E. MM SEI 576
72–00–00.

791109 Remove, inspect and clean power unit B–sump scavenge 800 FH – ALL 430/440 453AL G.E. MM SEI 576
screen and Delta P reference tube. 453BR 79–00–00 .
463AL
463BR

791110 Visual inspection and cleaning of 7:30 o’clock exhaust strut 800 FH – A 430/440 453CL POST G.E. SB 79–15
oil supply tube drain hole. 463CL

79–12 CT7–5A/9B PROPELLER GEARBOX LUBRICATION


SYSTEM

791201 Inspect the propeller gearbox lubrication–filter impending LC 1 9 ALL 451/461 451DR G.E. MM SEI 576
bypass button and change filter if necessary. 461DR 72–10–00

791202 Check propeller gearbox oil level and replenish oil as LC2 6 ALL 451/461 451DR
required. 461DR
NOTE: If a propeller gearbox is on–watch for oil
consumption or leakage, oil quantity should be
checked daily, 24 elapsed hours.

791206 Change the propeller gearbox oil and filter. 2000 FH 9 ALL 430/440 451AT
or 451/461 451BL
1Y 451CR
Whichever 451DR
occurs first 461AT
461BL
461CR
461DR
SYSTEMS & POWERPLANT PROGRAM PAGE B 78
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INTERVAL CAT EFF ZONE ACCESS REMARKS

79–20 DISTRIBUTION

792001 Visual inspection: Oil cooler inlet and exhaust ducts for 400 FH 6 ALL 455/465 452CB
blockage. 462CB

79–31 INDICATING – POWER UNIT OIL PRESSURE

793101 Operational check of the low oil pressure switch. 800 FH 9 ALL 210 – POST MOD 1450
453/463 (SB 79–008)

79–32 INDICATING – PGB OIL PRESSURE

793201 Operational check of the low oil pressure switch. 800 FH 9 S/N 210 – POST MOD 1492
180 & 451/461
up
Maintenance Review Board Report

HIGHLIGHTS

REVISION NO. 18

SUBJECT PAGE REASON FOR CHANGE EFFECTIVITY

L.E.P. 1–2 Revised to indicate added, revised and/or deleted


pages.

5412–453–01E C 13 Task description, insp. level and interval changed. ALL


5412–463–01E NDI added in Remarks Column.

Section C – Highlights
Page 1
Jan/05
Maintenance Review Board Report

LIST OF EFFECTIVE PAGES


N, R or D indicates pages which are New, Revised or Deleted respectively.
Remove and insert the affected pages and complete the Record of Revisions and the Record of Temporary
Revisions as necessary.
SUBJECT N/R/D PAGE DATE
L.E.P. R 1–1 Jan/05
R 2–2 Jan/05

SECTION C
INTRODUCTION R 1 Jan/05
R 2 Jan/05
R 3 Jan/05
R 4 Jan/05

INSPECTION PROGRAM
R C1 Jan/05
R C2 Jan/05
R C3 Jan/05
R C4 Jan/05
R C5 Jan/05
R C6 Jan/05
R C7 Jan/05
R C8 Jan/05
R C9 Jan/05
R C10 Jan/05
R C11 Jan/05
R C12 Jan/05
R C13 Jan/05
R C14 Jan/05
R C15 Jan/05
R C16 Jan/05
R C17 Jan/05
R C18 Jan/05
R C19 Jan/05
R C20 Jan/05
R C21 Jan/05
R C22 Jan/05
R C23 Jan/05
R C24 Jan/05

SECTION C – L.E.P.
Page 1
Jan/05
Maintenance Review Board Report

SUBJECT N/R/D PAGE DATE


R C25 Jan/05
R C26 Jan/05

SECTION C – L.E.P.
Page 2
Jan/05
Maintenance Review Board Report

STRUCTURAL INSPECTION PROGRAM

1. PURPOSE AND BACKGROUND


To ensure continuing airworthiness of the SAAB 340 airplane structure.
The SAAB 340 design has a design service goal of 90000 FL or 45000 FH, whichever occurs first. For aircraft
defined in SB 340–51–022 (Mod. No. 3114) an extended service goal of 90000 FL or 60000 FH, whichever occurs
first, is provided
2. EXPLANATION
The structural inspection program described herein is intended to serve as a guide to operators for developing
individual airline maintenance programs. Development was based on the procedures outlined in Maintenance
Program Planning Document MSG–3. Specific application of the MSG–3 structure analysis method is described
in the Maintenance Program Development Policy and Procedure Document 72LAS0006.
This program constitutes the initial structural inspections. Structural significant items (SSI’s) have been selected
according to the MSG–3 rules. The structures program defines the directed inspection requirements for these
SSI’s. All the remaining structure (not covered by the SSI list) will be inspected within the zonal inspection
program (section D).
The SAAB 340 structural maintenance program is developed to satisfy the new requirements for damage
tolerance. This has required development of new procedures for determining the adequacy of the inspection
program for timely detection of damage. The major forms of damage considered during program development are
environmental deterioration (corrosion, stress corrosion), accidental damage and fatigue damage. Some forms of
damage, such as most types of corrosion, are calendar time dependent. Inspections for timely detection of this
type of damage are based on calendar interval. These, plus the requirements for accidental damage, are used to
determine the initial scheduled maintenance program for SSI’s and zone surveillance.
Fatigue damage is primarily dependent upon the quality of the structure and the variation of operating stress. In
most cases the majority of damage initiation and subsequent crack growth is caused by the major
Ground–Air–Ground load variation occurring once per flight.
Therefore, flight cycles are used as the basis for determining inspection threshold and repeat intervals in order to
achieve a timely fatigue damage detection.
NOTE: Thresholds and intervals are based on typical aircraft operations corresponding to an average
flight time of 0.8 FH per flight. If an operator utilizes the SAAB 340 for substantially longer flight
times, the thresholds and intervals shall be adjusted accordingly (Ref fig 1) for those tasks that
are affected by cabin pressure i.e. ATA 52, 53 and 56 (intervals marked with asterisk* not
affected by reduction factor).
Usage of Fig. 1 requires information of the average fleet flight altitude due to fact that longer
flight time generally means that higher altitudes are reached and thereby a severe cabin
pressurization spectra.
The correlation between the average fleet altitudes and the impact of the cabin pressure is
significant.
Environmental deterioration is likely to occur as corrosion with either systematic or random characteristics. Items
showing corrosion on a systematic basis (e.g. galvanic, intergranular, filiform, microbiological, crevice, fretting and
pitting) for which development will be related to increasing age of the aircraft, the inspection of a selected lead
fleet will ensure proper detection.
For such cases, an Age Exploration Program (A.E.P.) concept is used, and when in–service experience on similar
aircraft is available, a threshold is proposed. Operators that implement the A.E.P. shall contact Saab first, and it is
mandatory to provide written reports on all A.E.P. tasks. Operators that do not implement the A.E.P. must do all
A.E.P. task on all A/C.

SECTION C
Page 1
Jan/05
Maintenance Review Board Report

Items showing corrosion on a random basis (e.g. stress corrosion, accidental causes such as fluid spillage or
rupture of protective treatment) don’t follow any law limited to calendar or flight hours. For such cases, inspections
shall be applied to all aircraft at each repeat interval without threshold (covered by Zonal inspection program,
section D).
ATA zones are used to group the internal and external inspection requirements.

Reduction factor
1.05

1.0

0.95

0.9

0.85

0.8

0.75

0.7

0.65

0.6
1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
Average (fleet) flight altitude (feet) x104

”Dashed line”= Reduction curve for threshold.

”Solid line”= Reduction curve for intervals

FIG. 1
A15947

SECTION C
Page 2
Jan/05
Maintenance Review Board Report

3. PROGRAM DESIGN
This program is designed to provide timely detection and repair of structural damage which may occur in the fleet
during commercial operations. Detection of corrosion, stress corrosion, minor accidental damage and fatigue
cracking by visual and/or NDI procedures is considered. Major accidental damage such as that caused by bird
strike or large ground handling equipment is considered obvious and tell–tale signs such as fuel leaks, loose
fasteners or loss of cabin pressure continues to be an essential part of the structural inspection program.
4. OPERATING RULES
The following rules apply to accomplishment of the SAAB 340 Structural Inspection Program:
A. All aircraft in an operator’s or group of operator’s fleet shall be subject to the provisions of this document.
These include requirements for external and internal inspections, age exploration programs, and a fatigue
related structural inspection program.
B. Initial check intervals for the structural inspection program are expressed in both calendar time and flight
cycles. Any check interval change is to be substantiated by service experience.
C. Special detailed inspections are to be used when specified for inspecting hidden details or may be used as
alternatives to detailed visual inspections. Hidden details requiring NDI procedures are listed under
appropriate zones either internally or externally.
D. Normal clean–up procedures are to be used prior to conducting inspections. Specified clean–up procedures
are to be used for special detailed inspections. Sealant and corrosion protection finishes should only be
removed when specified. The need of reapplying corrosion inhibiting compound will be determined at the
time of inspection and by the criteria spelled out in manufacturers instruction.
E. For aircraft operating in severe corrosion environment (Ref. Advisory Circular AC 43–4A), operators shall
contact Saab Aircraft Customer Support in order to establish an appropriate maintenance program.
F. A separate Bonding Integrity Inspection Program to be performed by the manufacturer is defined in
document 72SAS0452.

5. AGE EXPLORATION PROGRAM (A.E.P.)


A. Definition
(1) A systematic evaluation of an item based on analysis of collected information from in–service
experience. It assesses the item’s resistance to environmental deterioration with respect to increasing
age.
B. Purpose
(1) The purpose of an AEP is for operators to provide written reports to the manufacturer regarding the
on–going condition of selected areas of the structure. The information is sourced via routine tasks from
a selected sample of aircraft from each operator and enables the manufacturer to form any type–design
changes where necessary.
C. Effectivity
(1) In this MRB, the tasks that require the AEP report action are identified with the Task Number suffix –80
and are highlighted in the Remarks column as “AEP”. These annotations do not restrict the applicable
Tasks to the sample A/C selected. These Tasks are all applicable to all other effective A/C.
(2) When the oldest (lead) aircraft of the operator or group of operators fleet reaches the inspection
Threshold/Interval, all aircraft for the operator or group of operators that are within a range of 2 years of
the oldest/lead A/C are considered to be sample candidates for the AEP.

SECTION C
Page 3
Jan/05
Maintenance Review Board Report

D. Sampling
(1) The A/C sampling size for the AEP highlighted tasks is ideally based on a 20% representation
(mathematically rounded up or down as required) of the operator fleet size.
(2) At least one A/C per operator or group of operators is to be selected at each applicable inspection.
(3) Not less than 20% nor more than 50% of the operator’s or group of operators’ aircraft shall be selected
for A.E.P. Where necessary, the range of 2 years shall be adjusted to achieve this condition.

6. REPORTING OF INSPECTION RESULTS


A. AGE EXPLORATION PROGRAM (AEP) Inspection summary forms are provided in Section G, Appendix 7.
All Operators who choose to implement the Age Exploration Program must complete the Inspection
summary forms. These forms are then sent to: Saab Aircraft AB
S–581 88 Linköping,
Sweden
Attn: ACD–PS
Maintenance Programs.
B. All other significant structural discrepancies are to be reported to Saab via the procedures already
established for other A/C programs (e.g. Service Difficulty Reports).
C. A structural inspection summary, including discrepancies found during scheduled inspections of items listed
in this section, are to be reported using the procedure described in Section G, Appendix 4. Where practical
for these items, details of the initial size of damage found and the inspection method used should be
reported, as well as any other damage found by subsequent examination. Each operator is required to
submit this information to Saab.
7. TASK IDENTIFICATION NUMBER (REFER TO AS ”TASK NO.)

XXXX–XXX–XX E or I
Used to identify External or Internal tasks

Sequence Number (01 and on)

Zone Number

ATA system/subsystem number.

SECTION C
Page 4
Jan/05
STRUCTURAL INSPECTION PROGRAM
PAGE C1
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

52 DOORS

52–10 MAIN ENTRANCE DOOR

5210–813–01I Inspect main entrance door guide pins and door stops for Detailed ALL 27000fl/ –
cracks. 12000fl

5210–813–80I Inspect main entrance door guide pins and door stops for Detailed ALL 6 Y/2 Y 813 AZ A.E.P.
corrosion. & insulation

52–20 REAR EMERGENCY DOOR

5220–815–01E Inspect rear emergency door window frames, at the edge of Detailed ALL 30000fl/ –
5220–816–01E the cut–out, for cracks. 12000fl

53 FUSELAGE

5311–113–01I Inspect forward pressure bulkhead lower left hand part STA Detailed S/N 28000 fl/ 113AZ
145 at stiffener BL. 21 for cracks. 004–018 6000 fl

5311–115–01I Inspect nose gear well side wall stiffeners for cracks. Detailed ALL 30000 fl/ 115AL
5311–116–01I 6000 fl 116AR

5311–115–02I Inspect center floor beam in forward fuselage for cracks. Detailed ALL 30000 fl/ –
5311–116–02I 6000 fl

5311–145–01I Inspect web at BL 0, cabin pressure bulkhead, STA 401 for Detailed ALL 30000 fl/ 141CZ
cracks. 6000 fl 142CZ
STRUCTURAL INSPECTION PROGRAM
PAGE C2
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5311–151–01I Inspect cabin pressure bulkhead STA 401, including all Detailed ALL 30000 fl/ 151CB
5311–152–01I stiffeners for cracks. 12000 fl 152AB

5311–145–02I Inspect cabin pressure bulkhead, webs at STA 401 & STA Detailed ALL 30000 fl/ 141BZ,CZ
5311–146–01I 475.5 for cracks. 12000 fl 142BZ,CZ
5311–151–02I 151CB,DB
5311–152–02I 152AB,BB
161AZ,BZ
5311–161–01I
162AZ,BZ
5311–162–01I

5311–151–03I Inspect cabin pressure bulkheads at STA 475.5 and STA Detailed A 22000 fl/ 151CB,DB PRE–MOD 1889
5311–152–03I 401, upper flanges in bend radius, for cracks. 6000 fl 152AB,BB (SB 53–023)

5311–151–04I Inspect cabin pressure bulkheads at STA 475.5 and STA Detailed A 26000 fl/ 151CB,DB POST–MOD 1889
5311–152–04I 401, upper flanges in bend radius, for cracks. 12000 fl 152AB,BB (SB 53–023)

5311–151–05I Inspect cabin pressure bulkheads at STA 475.5 and STA Detailed B 26000 fl/ 151CB,DB
5311–152–05I 401, upper flanges in bend radius, for cracks. 12000 fl 152AB,BB

5311–210–01I Inspect fwd fuselage pressure bulkhead upper flange Detailed S/N 30000 fl/ 111AL
around BL 23.35 and RBL 23.35 for cracks. 004–048 12000 fl & insulation

5311–317–01I Inspect rear pressure bulkhead, STA 853, vertical beams to Detailed ALL 30000 fl/ 317AB
5311–318–01I skin attachments, BL 4.29 & RBL 4.29 for cracks. 12000 fl

5312–181–01I Refer to Section F.

5312–210–01I Inspect windshield lower sill support frame at BL.29 and Detailed ALL 30000 fl/ 215AZ
RBL 29, aft of STA 160, for cracks. 12000 fl 216AZ
& insulation
STRUCTURAL INSPECTION PROGRAM
PAGE C3
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5312–225–01I Inspect main door frame, STA 258, inner flange from WL Detailed ALL 30000 fl/ 221AZ &
126.5 to WL 137.5 for cracks. 12000 fl insulation

5312–225–02I Inspect main door frame, STA 258, inner flange, including Detailed ALL 30000 fl/ 221AZ &
box area at bottom guide for cracks. 12000 fl insulation

5312–225–03I Inspect fwd emergency exit frame, STA 272, inner flange for Detailed ALL 30000 fl/ 222AZ & GEN I Interior
cracks. 12000 fl insulation

222BZ GEN II Interior


222CZ
222DZ &
insulation

222BZ GEN. III Interior


222CZ &
insulation

5312–225–04I Inspect main door frame, STA 288, inner flange from WL Detailed ALL 30000 fl/ Attendant
75.5 to WL 82.0 especially upper and lower ends of gusset 6000 fl panel &
plate at bottom guide for cracks. insulation

5312–225–05I Inspect main door frame, STA 288, inner flange below WL Detailed ALL 30000 fl/ Attendant
122.0 for cracks. 12000 fl panel &
insulation

5312–225–06I Inspect support bracket for fwd top guide pin at main Detailed ALL 30000 fl/ Door coaming
entrance doorway for cracks. 12000 fl

5312–225–07I Inspect support bracket for aft top guide pin at main Detailed ALL 30000 fl/ Door coaming
entrance doorway for cracks. 12000 fl
STRUCTURAL INSPECTION PROGRAM
PAGE C4
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5312–225–08I Inspect inboard flange of the upper sill at the upper fwd Detailed A 26000 fl/ 221BZ & GEN.I Interior
corner of the main entrance doorway for cracks. 9000 fl insulation

221CZ & GEN.II & III Interior


insulation

5312–225–09I Inspect forward emergency exit door frame STA 294, inner Detailed ALL 30000 fl/ 232BZ & GEN. I & III Interior
flange for cracks. 12000 fl insulation

232BZ GEN. II Interior


232CZ
& insulation

5312–241–01I Inspect rear emergency exits, frame STA 439.5 inner flange Detailed ALL 30000 fl/ 241BZ GEN. I Interior
5312–242–01I for cracks. 12000 fl 242BZ
& insulation

241AZ GEN.II Interior


241BZ
241EZ
242AZ
242BZ
242FZ
& insulation

241FZ GEN. III Interior


242EZ
& insulation

5312–241–02I Refer to Section F.


5312–242–02I
STRUCTURAL INSPECTION PROGRAM
PAGE C5
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5312–241–04I Inspect frame STA 401.0 between WL 71 and WL 76 for Detailed ALL 30000 fl/ 241AZ GEN. I & II Interior
5312–242–04I cracks. 12000 fl 241BZ
242AZ
242BZ
& insulation

241AZ GEN. III Interior


241CZ
242AZ
242CZ
& insulation

5312–241–05I Inspect angle at frame STA 435.5 at WL 73.5 for cracks. Detailed ALL 30000 fl/ 241AZ
5312–242–05I 12000 fl 242AZ
& insulation

5312–241–06I Inspect angle at frame STA 439.5, WL 73.5 for cracks. Detailed ALL 30000 fl/ 241AZ
5312–242–06I 12000 fl 242AZ
& insulation

5312–251–01I Refer to Section F.


5312–252–01I

5312–251–03I Inspect frame STA 475.5 between WL 71 and WL 76 for Detailed A 16000 fl/ 251AZ PRE–MOD 1294
5312–252–03I cracks. 6000 fl 251BZ (SB 53–008)
252AZ
252BZ
& insulation

5312–251–04I Inspect frame STA 475.5 between WL 71 and WL 76 for Detailed A 30000 fl/ 251AZ POST–MOD 1294
5312–252–04I cracks. 12000 fl 251BZ (SB 53–008)
252AZ
252BZ
& insulation
STRUCTURAL INSPECTION PROGRAM
PAGE C6
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5312–251–05I Inspect frame STA 475.5 between WL 71 and WL 76 for Detailed B 30000 fl/ 251AZ
5312–252–05I cracks. 12000 fl 251BZ
252AZ
252BZ
& insulation

5312–251–06I Inspect rear emergency door frame STA 461.5, inner flange, Detailed ALL 30000 fl/ 251BZ GEN. I Interior
5312–252–06I for cracks. 12000 fl 252BZ
& insulation

241FZ GEN. II Interior


242CZ
& insulation

241FZ GEN. III Interior


242EZ
& insulation

5312–271–01E Inspect cargo door reinforcement edge at frame STA Detailed ALL 30000 fl/ 817
630.112 for cracks. 6000 fl

5312–271–01I Refer to Section F.

5312–271–02E Inspect cargo door reinforcement edge at frame STA Detailed ALL 30000 fl/ 817
686.888 for cracks. 6000 fl

5312–271–02I Refer to Section F.

5312–310–01I Inspect machined web at stabilizer and fin attachments, STA Detailed B 20000 fl/* 270AZ *Not affected by
758 and STA 781, for cracks. 12000 fl reduction factor. (Ref.
Introduction Para 2).

5313–181–01E Inspect lower sill cargo door reinforcement edge at door Detailed ALL 30000 fl/ 817
cut–out from STA 630.112 to STA 686.888 for cracks. 6000 fl
STRUCTURAL INSPECTION PROGRAM
PAGE C7
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5313–181–01I Inspect lower sill cap joints at STA 630.112 for cracks. Detailed ALL 30000 fl/ 181BZ
6000 fl 181CZ

5313–181–02I Inspect lower sill cap joints at STA 686.888 for cracks. Detailed ALL 30000 fl/ 181BZ
6000 fl 181CZ

5313–200–01E Inspect all cabin window frames at the edge of the cut–outs Detailed ALL 30000 fl/ –
for cracks. 6000 fl

5313–210–01E Inspect windshield lower sill, external doublers (gussets) at Detailed ALL 30000 fl/ –
rear post, side post and center post for cracks. 3000 fl

5313–210–01I Inspect windshield lower sill inner flange gusset at side post Detailed ALL 30000 fl/ 210BZ
for cracks. 6000 fl 210EZ
210HZ
210JZ
215EZ
216EZ
& insulation
& glareshield

5313–210–02E Inspect windshield upper sill, external gussets and skin Detailed ALL 30000 fl/ –
panels at rear post, side post and center post for cracks. 3000 fl

5313–210–02I Inspect windshield upper sill inner flange gusset at side post Detailed ALL 30000 fl/ 210BZ
for cracks. 6000 fl 210DZ
210EZ
210HZ
210JZ
& insulation
STRUCTURAL INSPECTION PROGRAM
PAGE C8
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5313–210–03I Inspect lower sill windshield frame lugs for cracks. Detailed ALL 30000 fl/ Windshields
12000 fl 210FZ
210HZ
210JZ
& insulation
& glare shield

5313–210–04I Inspect upper sill windshield frame lugs for cracks. Detailed ALL 30000 fl/ Windshields
12000 fl 210DZ
210FZ
210HZ
210JZ
& insulation

5313–210–05I Inspect windshields, lower sill inner flange gusset at center Detailed ALL 30000 fl/ 210HZ
post, inner flange and outer flange for cracks. 12000 fl & insulation
& glareshield

5313–210–06I Inspect windshields upper sill inner flange gusset at center Detailed ALL 30000 fl/ 210DZ
post, inner flange, outer flange and inner flange at rear post 12000 fl 210EZ
for cracks. 210HZ
& insulation

5313–271–01E Inspect upper sill cargo door reinforcement edge at door Detailed ALL 30000 fl/ 817
cut–out from STA 630.112 to STA 686.888 for cracks. 6000 fl

5313–271–01I Inspect upper sill joint plate at STA 630.112 for cracks. Detailed ALL 30000 fl/ 271AZ GEN. I Interior
12000 fl & insulation

271DZ GEN II & III Interior


& insulation
STRUCTURAL INSPECTION PROGRAM
PAGE C9
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5313–271–02I Inspect upper sill joint plate at STA 686.888 for cracks. Detailed ALL 30000 fl/ 271AZ GEN. I Interior
12000 fl & insulation

271DZ GEN II & III Interior


& insulation

5315–210–01I Inspect center post, windshield attachment lugs for cracks. Detailed ALL 30000 fl/ 210HZ
12000 fl Windshields
& insulation
& glareshield

5315–210–02I Inspect side post windshield attachment lugs for cracks. Detailed ALL 30000 fl/ 210FZ
12000 fl Windshields
& insulation
& glareshield

5315–210–03I Inspect windshield center post below WL 109, center post, Detailed ALL 30000 fl/ 210HZ
inner flanges and center post outer flanges for cracks. 12000 fl & insulation
& glareshield

5315–210–04I Inspect side posts, inner and outer flanges for cracks. Detailed ALL 30000 fl/ 210DZ
12000 fl 210FZ
& insulation

5315–210–05I Inspect rear posts inner flange splice at upper sill, inner and Detailed ALL 30000 fl/ 210BZ
outer flanges for cracks. 12000 fl 210DZ
& insulation

5331–122–01I Inspect skin panel around toilet service installation cutout for Detailed ALL 30000 fl/ 122AR or
5331–174–01I cracks. 12000 fl 174AR

5331–317–01E Inspect tail cone skin panels between frames STA 793 and Detailed ALL 30000 fl/ –
5331–318–01E STA 853, between BL 10 & RBL 10 for cracks. 12000 fl
STRUCTURAL INSPECTION PROGRAM
PAGE C10
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5332–181–01E Refer to Section F.

5332–181–01I Refer to Section F.

5332–181–02E Inspect skin panel around cargo door for cracks. Detailed ALL 30000 fl/ 817
6000 fl

5332–191–01I Inspect skin panels around wing cut–out, skin and doubler Detailed ALL 30000 fl/ 191BL
5332–192–01I at forward corner for cracks. 12000 fl 192BR

5332–210–01E Inspect skin panel around the pitot tubes cut–outs for Detailed ALL 30000 fl/ –
cracks. 12000 fl

5332–225–01E Refer to Section F.

5332–225–02E Refer to Section F.

5332–225–03E Refer to Section F.

5332–225–04E Inspect skin panel around fwd emergency door, skin and Detailed ALL 30000 fl/ 814
doubler at edge of cut–out for cracks. 12000 fl

5332–241–01E Refer to Section F.


5332–242–01E

5332–241–02E Refer to Section F.


5332–242–02E

5332–271–01E Refer to Section F.


STRUCTURAL INSPECTION PROGRAM
PAGE C11
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5332–271–01I Refer to Section F.

5332–271–02E Inspect skin panel around cargo door for cracks. Detailed ALL 30000 fl/ –
6000 fl

5332–271–03E Refer to Section F.

5332–271–04E Refer to Section F.

5332–313–01I Inspect skin cut–outs at stabilizer and fin spars for cracks. Detailed ALL 30000 fl/ 270AZ
5332–314–01I 3000 fl

5341–151–01I Inspect fwd and rear wing/fuselage drag links, bolt hole Special ALL 30000 fl/* 151CB NDI
sleeve for cracks. detailed 12000 fl 151DB *Not affected by
152AB reduction factor. (Ref.
152BB Introduction Para 2).

5341–191–01I Refer to Section F.


5341–192–01I

54 NACELLES

5411–453–02I Inspect upper longeron nacelle splice at NS 287 for cracks. Detailed A 30000 fl/ 453AL
5411–463–02I 12000fl 453BR
453DR
453CL
463AL
463BR
463DR
463CL
STRUCTURAL INSPECTION PROGRAM
PAGE C12
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5411–453–03I Inspect upper longeron nacelle splice at NS 287 for cracks. Detailed B 30000 fl/ 453AL PRE–MOD 2438
5411–463–03I 12000fl 453BR (SB 51–010)
453DR
453CL
463AL
463BR
463DR
463CL

5411–453–04I Inspect upper longeron nacelle splice at NS 287 for cracks. Detailed B 28000 fl/ 453AL POST–MOD 2438
5411–463–04I 6000fl 453BR (SB 51–010)
453DR
453CL
463AL
463BR
463DR
463CL

5411–453–05I Inspect upper LH longeron between NS 258.8 and NS Special ALL 30000 fl/ 453AL NDI
5411–463–05I 280.10 for cracks. detailed 12000fl 453BR
453DR
453CL
463AL
463BR
463DR
463CL

5411–453–06I Inspect upper RH longeron between NS 257 and NS 277.5 Special ALL 30000 fl/ 453AL NDI
5411–463–06I for cracks. detailed 12000fl 453BR
453DR
453CL
463AL
463BR
463DR
463CL
STRUCTURAL INSPECTION PROGRAM
PAGE C13
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5412–453–01E Inspect frame NS 203 outer flange including the outer skin Special ALL 30000 fl/ 453AL NDI
5412–463–01E for cracks. detailed 6000 fl 453BR
463AL
463BR

5412–453–01I Inspect forward frame at NS. 197 for cracks. Special ALL 30000 fl/ 451AT NDI
5412–463–01I detailed 12000 fl 451BL
451CR
461AT
461BL
461CR
Engine.

5412–453–02I Inspect forward frame at NS. 203 for cracks. Special ALL 30000 fl/ 453AL NDI
5412–463–02I detailed 12000 fl 453BR
463AL
463BR
Engine.

5413–453–01I Inspect the nacelle firedeck angle, between frame STA 203 Detailed ALL 30000 fl/ 452AL
5413–463–01I and firedeck, for cracks. 12000 fl 452BR
462AL
462BR

5442–453–01I Inspect the lower engine mount fittings for cracks or broken Detailed ALL 30000 fl/ 451AT Engine installed.
5442–463–01I fitting. 12000 fl 451BL
451CR
461AT
461BL
461CR
STRUCTURAL INSPECTION PROGRAM
PAGE C14
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5442–453–02I Inspect the fixed side engine mounts for cracks or broken Detailed ALL 30000 fl/ 451AT Engine installed.
5442–463–02I mount. 12000 fl 451BL
453AL
451CR
453BR
461AT
461BL
461CR
463AL
463BR

5442–453–03I Inspect the removable side engine mount fittings for cracks Detailed ALL 30000 fl/ 451AT Engine installed.
5442–463–03I or broken fittings. 12000 fl 451BL
453AL
451CR
453BR
461AT
461BL
461CR
463AL
463BR

55 STABILIZERS

5511–332–01E Refer to Section F.


5511–342–01E

5512–332–01I Inspect horizontal stabilizer forward spar, upper cap at HSS Special A 30000 fl/ 317AB NDI
5512–342–01I 27.2 for cracks. detailed 12000 fl

5512–332–02I Inspect horizontal stabilizer forward spar, upper cap at HSS Special B 30000 fl/ 317AB NDI
5512–342–02I 27.2 for cracks. detailed 12000 fl
STRUCTURAL INSPECTION PROGRAM
PAGE C15
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5512–332–03I Inspect horizontal stabilizer forward spar, upper cap at HSS Special A 30000 fl/ 331BL NDI
5512–342–03I 35.7 for cracks. detailed 12000 fl 341BR

5512–332–04I Inspect horizontal stabilizer forward spar, upper cap at HSS Special B 30000 fl/ 331BL NDI
5512–342–04I 35.7 for cracks. detailed 12000 fl 341BR

5512–332–05I Inspect horizontal stabilizer rear spar, upper cap at HSS Special A 30000 fl/ 317AB NDI
5512–342–05I 22.0 for cracks. detailed 12000 fl

5512–332–06I Inspect horizontal stabilizer rear spar, upper cap at HSS Special B 30000 fl/ 317AB NDI
5512–342–06I 22.0 for cracks. detailed 12000 fl

5512–332–07I Inspect horizontal stabilizer rear spar, upper cap at HSS Special A 30000 fl/ Elevators NDI
5512–342–07I 31.7 for cracks. detailed 12000 fl 332AB
342AB

5512–332–08I Inspect horizontal stabilizer rear spar, upper cap at HSS Special B 30000 fl/ Elevators NDI
5512–342–08I 31.7 for cracks. detailed 12000 fl 332AB
342AB

5512–332–09I Inspect horizontal stabilizer forward spar, upper cap inboard Detailed ALL 30000 fl/ 331BL
5512–342–09I of HSS 42.0 for cracks. 12000fl 341BR

5512–332–10I Inspect horizontal stabilizer rear spar, upper cap inboard of Detailed ALL 30000 fl/ Elevators
5512–342–10I HSS 37.0 for cracks. 12000fl 332AB
342AB

5512–332–80I Inspect horizontal stabilizer forward spar caps for corrosion. Detailed ALL 6 Y/4 Y 331BL A.E.P.
5512–342–80I 341BR
STRUCTURAL INSPECTION PROGRAM
PAGE C16
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5512–332–81I Inspect horizontal stabilizer rear spar caps for corrosion Detailed ALL 6 Y/4 Y 332AB A.E.P.
5512–342–81I 332BB
342AB
342BB

5513–332–01E Inspect elevator coves for delamination of the anti static Detailed S/N 800 FH – PRE MOD
5513–342–01E aluminum foil. 004–260 (SB 51–012 ALT. 2)

5532–323–80I Inspect vertical stabilizer upper front spar caps for Detailed ALL 6 Y/4 Y 322AL A.E.P.
corrosion.

5551–332–01I Refer to Section F.


5551–342–01I

5551–332–02I Refer to Section F.


5551–342–02I

5551–332–03I Refer to Section F.


5551–342–03I

5551–332–04I Refer to Section F.


5551–342–04I

5551–332–80I Inspect horizontal stabilizer finger splice at front spar for Detailed ALL 6 Y/4 Y 317AB A.E.P.
5551–342–80I corrosion.

5551–332–81I Inspect horizontal stabilizer finger splice at rear spar for Detailed ALL 6 Y/4 Y 317AB A.E.P.
5551–342–81I corrosion.

5552–332–01E Inspect outboard elevator hinge assembly (stabilizer) at Detailed ALL 30000 fl/ –
5552–342–01E attaching structure and hinge assembly for cracks. 6000 fl
STRUCTURAL INSPECTION PROGRAM
PAGE C17
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5552–332–01I Inspect inboard elevator hinge assembly (stabilizer) at Detailed ALL 30000 fl/ 333FB
5552–342–01I attaching structure for cracks. 12000 fl 343FB

5552–333–01E Inspect inboard elevator hinge fitting (elev) at attaching Detailed ALL 30000 fl/ –
5552–343–01E structure for cracks. 6000 fl

5552–333–02E Inspect outboard elevator hinge fitting (elev) at attaching Detailed ALL 30000 fl/ –
5552–343–02E structure for cracks. 6000 fl

5553–333–01I Inspect the elevator control fitting for accidental damage. Detailed ALL 8000 FH 333FB
5553–343–01I 343FB

5553–334–01I Inspect the elevator tab actuator fitting for accidental Detailed ALL 8000 FH 333FB
5553–344–01I damage. 343FB

5553–334–02I Inspect the elevator tab actuator support fitting for Detailed ALL 8000 FH 333FB
5553–344–02I accidental damage. 343FB

5554–323–01I Inspect vertical stabilizer finger plate interface angles for Special ALL 30000 fl/ 317AB NDI
cracks. detailed 12000 fl

5554–323–02I Inspect vertical stabilizer rear spar fuselage interface fitting Special ALL 30000 fl/ 317AB NDI
for cracks. detailed 12000 fl

5554–323–03I Inspect vertical stabilizer front spar fuselage interface fitting Special ALL 30000 fl/ 317AB NDI
for cracks. detailed 12000 fl

5555–323–01E Inspect the vertical stabilizer, lower rudder hinge fitting Detailed ALL 30000 fl/ –
assembly and attaching structure for cracks. 12000 fl
STRUCTURAL INSPECTION PROGRAM
PAGE C18
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5555–323–02E Inspect the vertical stabilizer, upper rudder hinge fitting Detailed ALL 30000 fl/ –
assembly and attaching structure for cracks. 12000 fl

5555–323–03E Inspect the vertical stabilizer, upper rudder triangular hinge Detailed ALL 30000 fl/ –
and attaching structure for cracks. 12000 fl

5555–324–01E Inspect the lower rudder hinge fitting and attaching structure Detailed ALL 30000 fl/ –
for cracks. 12000 fl

5555–324–02E Inspect the upper rudder hinge fitting and attaching Detailed ALL 30000 fl/ –
structure for cracks. 12000 fl

5555–325–01I Inspect rudder nose rib for cracks Detailed S/N 800 FH 324AR PRE MOD 2569
004–369 (SB–55–032)

56 WINDOWS

5610–210–01E Inspect front and side windshields for cracks, scratches and Detailed ALL 3000 FH –
chipping. Also inspect windshield moisture seals. or
18 MOS

5610–210–02E Inspect outer frames, front and side windshields, for cracks. Detailed ALL 4000 FH –

5610–210–03E Inspect cabin windows for cracks. Detailed ALL 1 Y or 2500 –


FH
NOTE: Interval whichever is reached first.
STRUCTURAL INSPECTION PROGRAM
PAGE C19
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

57 WING

5711–501–01E Inspect rear spar web splice at W.S. 21.15, fastener holes Special S/N 30000 fl/ 151BB NDI
5711–601–01E common to web and spar cap for cracks. detailed 004–078 12000 fl 151DB
501CZ
501DZ
152BB
601CZ
601DZ

5711–501–01I Inspect front spar web splice at WS 21.15 at fasteners holes Special S/N 30000 fl/ 151AB NDI
5711–601–01I common to lower spar cap and splice plate for cracks. detailed 004–078 12000 fl 151CB
501AZ
501BZ
152AB
601AZ
601BZ

5711–501–02E Inspect rear spar web splice at W.S. 164, fastener holes Special S/N 30000 fl/ – NDI
5711–601–02E common to web and spar cap for cracks. detailed 087 & up 12000 fl

5711–501–02I Refer to Section F.


5711–601–02I

5711–501–03I Refer to Section F.


5711–601–03I

5711–501–04I Refer to Section F.


5711–601–04I
STRUCTURAL INSPECTION PROGRAM
PAGE C20
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5711–501–05I Inspect lower forward cap splice angle fittings for cracks. Detailed ALL 30000 fl/ 501AZ
5711–601–05I 12000 fl 501BZ
601AZ
601BZ

5711–501–06I Inspect lower aft cap splice fittings for cracks. Detailed ALL 30000 fl/ 501CZ
5711–601–06I 12000 fl 501DZ
601CZ
601DZ

5711–501–07I Inspect lower stringer splice fittings for cracks. Detailed ALL 30000 fl/ 501AZ
5711–601–07I 12000 fl 501BZ
501CZ
501DZ
601AZ
601BZ
601CZ
601DZ

5711–501–08I Inspect front spar web splice at WS 158 at fasteners holes Special S/N 30000 fl/ 512AL NDI
5711–601–08I common to lower spar cap and splice plate for cracks. detailed 089 & up 12000 fl 612AR

5711–501–80I Inspect machined rib at BL 0.0 for corrosion. Detailed ALL 6 Y/4 Y 501AZ A.E.P.
5711–601–80I 501BZ
501CZ
501DZ
601AZ
601BZ
601CZ
601DZ

5711–521–80I Inspect upper spar cap inboard of WS 132 for corrosion. Detailed ALL 6 Y/4 Y 511BL A.E.P.
5711–621–80I 611BR
STRUCTURAL INSPECTION PROGRAM
PAGE C21
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5711–522–80I Inspect machined ribs at BL 120 and BL 144 for corrosion. Detailed ALL 6 Y/4 Y 522AZ A.E.P.
5711–622–80I 522BZ
622AZ
622BZ
Aft cowl,
fairing
assembly,
exhaust pipe,
eductor
shroud,
mixing duct,
heat shield,
ldg bay cover.

5711–523–01I Refer to Section F.


5711–623–01I

5711–523–80I Inspect upper spar cap outboard of WS 132 for corrosion. Detailed ALL 6 Y/4 Y 512AL A.E.P.
5711–623–80I 612AR

5711–523–81I Inspect lower front spar cap inboard of WS 297 for Detailed ALL 6 Y/4 Y 512BL A.E.P.
5711–623–81I corrosion. 612BR

5711–524–80I Inspect lower front spar cap outboard of WS 297 for Detailed ALL 6 Y/4 Y 513AL A.E.P.
5711–624–80I corrosion. 513BL
613AR
613BR

5711–531–01I Refer to Section F.


5711–631–01I
STRUCTURAL INSPECTION PROGRAM
PAGE C22
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5711–531–80I Inspect lower rear spar cap for corrosion. Detailed ALL 6 Y/4 Y 524AL A.E.P.
5711–631–80I 524BL
624AR
624BR
151BB
151DB
152BB

5723–524–01E Inspect aileron coves for delamination of the anti–static Detailed S/N 800 FH – PRE MOD
5723–624–01E aluminum foil. 004–260 (SB 51–012 ALT. 2)

5732–520–01E Inspect lower skin at rib stations WS 42 and WS 210 at Detailed ALL 30000 fl/ –
5732–620–01E fastener holes for cracks. 12000 fl

5732–521–01E Inspect complete lower skin along the stringers from BL 0 to Detailed S/N 182 6Y/4Y –
5732–621–01E WS 415.2 for corrosion. S/N 186
5732–523–01E LH
5732–623–01E S/N 198
LH
5732–524–01E
S/N 203
5732–624–01E LH
S/N 206
LH
S/N 210
LH
S/N 212
LH
S/N 214
LH
STRUCTURAL INSPECTION PROGRAM
PAGE C23
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5732–521–01I Inspect complete lower skin around and between stringers Detailed S/N 182 6Y/4Y 513BL
5732–621–01I from BL 0 to WS 415.2 for corrosion. S/N 186 521AT
5732–523–01I LH THRU
5732–623–01I S/N 198 521DT
LH 522BZ
5732–524–01I
S/N 203 523AT
5732–624–01I LH THRU
S/N 206 523HT
LH 613BR
S/N 210 621AT
LH THRU
S/N 212 621DT
LH 622BZ
S/N 214 623AT
LH THRU
623HT

5732–522–01I Inspect lower skin and stringer plugs in nacelle area for Special S/N 012 5000 FH/ 453AL NDI
cracks. Detailed 11000 fl 453CL
453BR
453DR
454AT
Tail Pipe
Eductor
Shroud.

5732–523–02I Inspect lower skin and stringer plugs in fuel tank area for Special S/N 027 5000 FH/ 523CT NDI
cracks. Detailed 19000 fl 523DT
523ET
523FT
523GT
523HT

5741–501–01I Refer to Section F.


5741–601–01I
STRUCTURAL INSPECTION PROGRAM
PAGE C24
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5741–501–02I Refer to Section F.


5741–601–02I

5741–501–03I Refer to Section F.


5741–601–03I

5741–501–04I Refer to Section F.


5741–601–04I

5741–501–80I Inspect drag support assembly for corrosion. Detailed ALL 6 Y/4 Y 151AB A.E.P.
5741–601–80I 151BB
151CB
151DB
191BL
152AB
152BB
192BR

5742–524–01E Inspect inboard aileron hinge strap support and fitting at Detailed ALL 30000 fl/ –
5742–624–01E attachment structure for cracks. 12000 fl

5742–524–02E Inspect outboard aileron hinge support strap and fittings at Detailed ALL 30000 fl/ –
5742–624–02E attachment structure for cracks. 12000 fl

5742–524–80E Inspect inboard aileron hinge support and fitting for Detailed ALL 6 Y/4 Y – A.E.P
5742–624–80E corrosion.

5742–524–81E Inspect outboard aileron hinge support and fitting for Detailed ALL 6 Y/4 Y – A.E.P.
5742–624–81E corrosion.

5744–457–01E Inspect MLG drag brace support fitting for accidental Detailed ALL 4000 FH –
5744–467–01E damage.
STRUCTURAL INSPECTION PROGRAM
PAGE C25
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5744–457–02E Inspect MLG trunnion fitting for accidental damage. Detailed ALL 4000 FH –
5744–467–02E

5744–457–03E Inspect MLG trunnion link fittings for accidental damage. Detailed ALL 4000 FH –
5744–467–03E

5744–457–04E Inspect torque of MLG supports attachment bolts. – A 25000 fl 453CL


5744–467–04E NOTE: One–time inspection. 453DR
454AT
522AZ
522BZ
463CL
463DR
464AT
622AZ
622BZ
Exhaust pipe,
eductor
shroud,
firewall shield.

5744–457–05E Inspect torque of MLG supports attachment bolts. – B 12000 fl 453CL


5744–467–05E NOTE: One–time inspection. 453DR
454AT
522AZ
522BZ
463CL
463DR
464AT
622AZ
622BZ
Exhaust pipe,
eductor
shroud,
firewall shield.
STRUCTURAL INSPECTION PROGRAM
PAGE C26
Maintenance Review Board Report Jan/05

TASK NO. TASK DESCRIPTION INSP. EFF THRESHOLD ACCESS REMARKS


LEVEL /
INTERVAL

5752–541–01E Inspect flap upper skin for cracks. Detailed ALL 16000 fl/ –
5752–641–01E 6000 fl

5752–541–01I Inspect flap forward and rear spar assembly at skin, spar Detailed ALL 16000 fl/ 541AT
5752–641–01I and rib sections for cracks. 6000 fl 641AT

5752–541–02E Inspect flap lower skin for cracks. Detailed ALL 16000 fl/ –
5752–641–02E 6000 fl
Maintenance Review Board Report

HIGHLIGHTS

REVISION NO. 18
Pages which are new, deleted or revised are outlined below.

TASK PAGE REASON FOR CHANGE EFFECTIVITY


L.E.P. 1–2 Revised to indicate added, revised and/or de-
leted pages.

0600–222–02I D 12 Added access and effectivity for Cargo/


Freighter configuration.
0600–231–80I D 14 Added access and effectivity for Cargo/
0600–232–80I Freighter configuration.
0600–241–02I D 15 Added access and effectivity for Cargo/
0600–242–02I Freighter configuration.
0600–251–02I D 16 Added access and effectivity for Cargo/
0600–252–02I Freighter configuration.
0600–261–80I D 17 Added access and effectivity for Cargo/
0600–262–80I Freighter configuration.

Section D – Highlights
Page 1
Jan/05
Maintenance Review Board Report

LIST OF EFFECTIVE PAGES


N, R or D indicates pages which are New, Revised or Deleted respectively.
Remove and insert the affected pages and complete the Record of Revisions and the Record of Temporary
Revisions as necessary.
SUBJECT N/R/D PAGE DATE
L.E.P. R 1–1 Jan/05
R 2–2 Jan/05

SECTION D
INTRODUCTION R 1 Jan/05
R 2 Jan/05
R 3 Jan/05

INSPECTION PROGRAM
R D1 Jan/05
R D2 Jan/05
R D3 Jan/05
R D4 Jan/05
R D5 Jan/05
R D6 Jan/05
R D7 Jan/05
R D8 Jan/05
R D9 Jan/05
R D10 Jan/05
R D11 Jan/05
R D12 Jan/05
R D13 Jan/05
R D14 Jan/05
R D15 Jan/05
R D16 Jan/05
R D17 Jan/05
R D18 Jan/05
R D19 Jan/05
R D20 Jan/05
R D21 Jan/05
R D22 Jan/05
R D23 Jan/05
R D24 Jan/05
R D25 Jan/05

SECTION D – L.E.P.
Page 1
Jan/05
Maintenance Review Board Report

SUBJECT N/R/D PAGE DATE


R D26 Jan/05
R D27 Jan/05
R D28 Jan/05
R D29 Jan/05
R D30 Jan/05
R D31 Jan/05
R D32 Jan/05
R D33 Jan/05
R D34 Jan/05
N D35 Jan/05

SECTION D – L.E.P.
Page 2
Jan/05
Maintenance Review Board Report

ZONAL INSPECTION PROGRAM

1. GENERAL
The zonal inspection program serves two primary purposes:
A. The program assures that all systems/components/installations contained in a zone receive adequate
surveillance to determine security of installation and general condition.
B. The program provides packaging of a number of general visual inspection tasks generated against
maintenance significant items (MSI’s) and structures environmental and accidental items into one or more
zonal surveillance tasks. Operator may take credit for zone surveillance tasks and transfer MSI’s to the Zonal
Inspection Program ; this will be negotiated between the operator and his regulatory authority.
2. ZONAL INSPECTION CRITERIA
In general the inspections are visual and require no inspection aids other than lamp and mirror.
The described inspection task – surveillance – is valid for all items to be inspected in the affected zone. Unless
otherwise indicated, the whole of the zones, as visible, are to be inspected from normal viewing distance i.e. in
most cases from within a distance of one arms length.
It is assumed that the inspector has an adequate level of knowledge of the aircraft construction and of its system
installation.
The zonal inspection requires the action to gain access to the zone and possible cleaning, draining and ventilating
the fuel tanks.
The extent of the zonal inspection, is also defined by the access i.e. identification of access doors and panels to
be removed, lifting of insulation etc and positioning of flight control surfaces.
A. All components will be inspected for:
(1) Security of attachments, visible connections, electrical bonding, safety wiring, leakage, cracks,
corrosion, chafing, evidence of overheating, condition of painting and corrosion treatment and
cleanliness.
B. All mechanical controls will be inspected for:
(1) Security of attachments, safety wiring, alignment, free and full movement, electrical bonding correctly
installed.
(2) Distortion, corrosion, fraying, chafing, kinking, evidence of wear, cracks, flattening and condition of
painting and corrosion treatment.
C. All tubing will be inspected for:
(1) Evidence of leakage, cracks, corrosion, security of attachments, chafing, sufficient free length, safety
wiring, sign of overheating, clamping and correctly positioned.
D. All ducting will be inspected for:
(1) Evidence of leakage, cracks, corrosion, delamination, crushing, chafing, security of attachments, safety
wiring, sign of overheating, clamping and fluid soakage.
E. All wiring will be inspected for:
(1) Insulation damage, security of attachments, sufficient free length, clamping and sign of overheating.
(2) Connectors, terminals and terminal blocks for security, corrosion, legibility of markings.

SECTION D
Page 1
Jan/05
Maintenance Review Board Report

F. All metallic structures and parts will be inspected for:


(1) Visible cracks, corrosion, disbonding, distortion, dents, chafing, crushing, bulging, overheating, lightning
damage, missing or loose fasteners, hinges and latches for wear, sign of leakage (fuel or cabin
pressure) fluid spillage, cleanliness, condition of painting and corrosion treatment.
G. All non–metallic structures and parts such a fairings, seals, control surfaces, insulation, windows, etc. will be
inspected for:
(1) Cleanliness, finish, security of attachment, connections and locking, sufficient free length.
(2) Freedom from cracks, cuts, chafing, kinking, twisting, crushing, contraction, deterioration, crazing, loss
of flexibility, overheating, fluid soakage, delamination.
(3) Integrity of lightning protection.
NOTE: Controls shall be operated as necessary to facilitate the requirements of paragraphs A thru G
inclusive.
NOTE: Zonal inspection will include checking the zone/area for freedom from foreign objects such as
tools, rags, etc. and for freedom from accidental damage.
3. NOTES
A. Zones which contain no systems installation or which receive adequate surveillance from major
zone/subzone inspection, adjacent zone inspection or other maintenance or structural inspection tasks are
identified thus: ”No additional surveillance task”.
B. The access information for each zone is intended to serve as a guide during development of the operator’s
maintenance program. Based on the operator’s access panel configuration, experience and scheduling
requirements, the accessing requirements may be amended by the operator.
C. The need for reapplying corrosion inhibiting compound will be determined at the time of inspection and by the
criteria spelled out in manufacturers instructions.
D. All structural inspections not covered by the Structural Inspection Program (section C) are included within
this Zonal Inspection Program (section D).
To corrulate escalated calendar check intervals in section C and D, 6Y/4Y intervals apply in both sections.

4. TASK IDENTIFICATION NUMBER (REFER TO AS ”TASK NO.”)

XXXX–XXX–XX E or I
Used to identify External or Internal tasks

Sequence Number (01 and on)

Zone Number

ATA system/subsystem number.

SECTION D
Page 2
Jan/05
Maintenance Review Board Report

5. PROGRAM RULES FOR ZONAL SAMPLING


A. Inspections are to be accomplished on each aircraft unless indicated as zonal sampling inspections by
identification No.–80.
B. For sampling inspections, the following applies:
– The zonal sampling inspection is identified only for the zones where an environmental damage
surveillance inspection requirement has established the zone interval.

– A group of operators may, after approval by their respective regulatory authorities, combine their fleets for
the purpose of accomplishing the sampling inspection requirements.

– The sample size shall be 1/5, representing the fraction of each operator, or group of operators, fleet which
must be inspected by the time specified.

– If the fraction is lower or higher than one half, refer to section C, paragraph 6, item 2 (Age Exploration
Program rules).

– All aircraft belonging to an operator, or group of operators, in an age range of 2 years when the oldest
aircraft of the operator, or group of operators, reaches the inspection time, will comprise the fleet for zonal
sampling.
– For a group of operators at least one aircraft from each operator must be selected.

– The sampling inspections shall be accomplished on different aircraft when fleet size permits.

– When sampling inspections indicate the evidence of deterioration appropriate further actions must be
taken. Such actions may consist of a one time fleet inspection, a modification, a change of sample size,
etc.

– Interval to be adjusted by individual operators in consideration of their own in–service experience and
operational environment.

– Continuation of the sampling program on aircraft not belonging to the original fleet will be dictated by the
inspection results.

6. REPORTING OF INSPECTION RESULTS


Reports of all significant findings from the zonal inspection program shall be made to the manufacturer. An
inspection summary shall be submitted regarding the –80 identified zonal sampling items (refer to section G,
appendix 4).

SECTION D
Page 3
Jan/05
ZONAL INSPECTION PROGRAM
PAGE D1
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 100 – LOWER HALF OF FUSELAGE (below cabin floor)

0600–100–02E – 4000 FH ALL General visual inspection.

ZONE 111 – RADOME

0600–111–01I 111AL 4000 FH ALL General visual inspection.

ZONE 112 – NOSE GEAR WELL

0600–112–01E – 800 FH ALL General visual inspection.

ZONE 113/114 – HYDRAULIC COMPARTMENT LH/RH

0600–113–01I 113AZ 800 FH ALL General visual inspection.


0600–114–01I 114AZ

ZONE 115/116 – FWD FLIGHT DECK UNDERFLOOR LH/RH

0600–115–01I 115AL 4000 FH ALL General visual inspection.


0600–116–01I 116AR

0600–115–02I 115AL 6Y/4Y ALL General visual inspection.


0600–116–02I 116AR
Insulation
lifted.
ZONAL INSPECTION PROGRAM
PAGE D2
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–117–01I – 4000 FH ALL General visual inspection.


0600–118–01I

0600–117–02I 117AL 6Y/4Y ALL General visual inspection.


0600–118–02I 118AR
117AZ
117BZ
Insulation
lifted.

ZONE 121/122 – FORWARD CABIN UNDERFLOOR – FWD LH/RH

0600–121–01I 117BZ 4000 FH ALL General visual inspection.


0600–122–01I 121AZ
121BZ
121CZ
122AZ

0600–121–02I 117BZ 4Y/2Y NOTE General visual inspection.


0600–122–02I 121AZ NOTE: If galley or forward toilet is installed.
121BZ
121CZ
122AZ
122BZ
Galley
Toilet.
Insulation
lifted.

0600–121–03I 117BZ 6Y/4Y NOTE General visual inspection.


0600–122–03I 121AZ NOTE: If galley or forward toilet is not installed.
121BZ
121CZ
122AZ
122BZ
Insulation
lifted.
ZONAL INSPECTION PROGRAM
PAGE D3
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 131/132 – FORWARD CABIN UNDERFLOOR – MID LH/RH

0600–131–01I 121CZ 4000 FH ALL General visual inspection.


0600–132–01I 122AZ
131AZ
131BZ
131CZ
132AZ
132BZ

0600–131–02I 121CZ 6Y/4Y ALL General visual inspection.


0600–132–02I 122AZ
131AZ
131BZ
132AZ
132BZ
131CZ
Insulation
lifted.

ZONE 141/142 – FORWARD CABIN UNDERFLOOR – REAR LH/RH

0600–141–01I 131CZ 4000 FH ALL General visual inspection.


0600–142–01I 131BZ
132AZ
132BZ
141AZ
142AZ
ZONAL INSPECTION PROGRAM
PAGE D4
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–141–02I 131CZ 6Y/4Y ALL General visual inspection.


0600–142–02I 131BZ
132AZ
132BZ
141AZ
142AZ
Insulation
lifted.

ZONE 143/144 – FORWARD CABIN UNDERFLOOR – REAR LH/RH

0600–143–01I 131BZ 4000 FH ALL General visual inspection.


0600–144–01I 132BZ
141AZ
141BZ
142AZ
142BZ

0600–143–02I 131BZ 6Y/4Y ALL General visual inspection.


0600–144–02I 132BZ
141AZ
141BZ
142AZ
142BZ
Insulation
lifted.

ZONE 145/146 – FORWARD CABIN UNDERFLOOR – REAR LH/RH

0600–145–01I 141BZ 4000 FH ALL General visual inspection.


0600–146–01I 141CZ
142BZ
142CZ
ZONAL INSPECTION PROGRAM
PAGE D5
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–145–02I 141BZ 6Y/4Y ALL General visual inspection.


0600–146–02I 141CZ
142BZ
142CZ
Insulation
lifted.

ZONE 151/152 – MID CABIN UNDERFLOOR LH/RH

0600–151–01I 151AB 4000 FH ALL General visual inspection.


0600–152–01I 151BB
151CB
151DB
152AB
152BB

0600–151–02I 151AZ 4000 FH ALL General visual inspection.


0600–152–02I 151BZ
152AZ
152BZ

ZONE 161/162 REAR CABIN UNDERFLOOR – FWD LH/RH

0600–161–01I 161AZ 4000 FH ALL General visual inspection.


0600–162–01I 161BZ
162AZ
162BZ

0600–161–02I 161AZ 6Y/4Y ALL General visual inspection.


0600–162–02I 161BZ
162AZ
162BZ
Insulation
lifted.
ZONAL INSPECTION PROGRAM
PAGE D6
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 163/164 – REAR CABIN UNDERFLOOR – FWD LH/RH

0600–163–01I 161AZ 4000 FH ALL General visual inspection.


0600–164–01I 161BZ
162CZ
162DZ

0600–163–02I 161AZ 6Y/4Y ALL General visual inspection.


0600–164–02I 161BZ
162CZ
162DZ
Insulation
lifted.

ZONE 171/172 – REAR CABIN UNDERFLOOR – REAR LH/RH

0600–171–01I 161AZ 4000 FH ALL General visual inspection.


0600–172–01I 161BZ
162CZ
162DZ
171AZ
171BZ
172AZ
172BZ

0600–171–02I 161AZ 6Y/4Y ALL General visual inspection.


0600–172–02I 161BZ
162CZ
162DZ
171AZ
171BZ
172AZ
172BZ
Insulation
lifted.
ZONAL INSPECTION PROGRAM
PAGE D7
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 173/174 – REAR CABIN UNDERFLOOR – REAR LH/RH

0600–173–01I 171AZ 4000 FH ALL General visual inspection.


0600–174–01I 171BZ
171DZ
172AZ
172BZ
172CZ

0600–173–02I 171AZ 4Y/2Y NOTE General visual inspection.


0600–174–02I 171BZ NOTE: If rear toilet is installed.
171DZ
172AZ
172BZ
172CZ
Toilet.
Insulation
lifted.

0600–173–03I 171AZ 6Y/4Y NOTE General visual inspection.


0600–174–03I 171BZ NOTE: If rear toilet is not installed.
171DZ
172AZ
172BZ
172CZ
Insulation
lifted.
ZONAL INSPECTION PROGRAM
PAGE D8
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 181/182 – CARGO COMPARTMENT UNDERFLOOR – FWD LH/RH

0600–181–01I 171DZ 4000 FH ALL General visual inspection.


0600–182–01I 172CZ
181AZ
181BZ
181CZ
182AZ
182BZ
182CZ
Toilet (if
installed).

0600–181–02I 171DZ 4Y/2Y ALL General visual inspection.


0600–182–02I 172CZ
181AZ
181BZ
181CZ
182AZ
182BZ
182CZ
Toilet (if
installed).
Insulation
lifted.

ZONE 183/184 – CARGO COMPARTMENT UNDERFLOOR – REAR LH/RH

0600–183–01I 183AZ 4000 FH ALL General visual inspection.


0600–184–01I 183BZ
183CZ
ZONAL INSPECTION PROGRAM
PAGE D9
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–183–02I 183AZ 6Y/4Y ALL General visual inspection.


0600–184–02I 183BZ
183CZ
Insulation
lifted.

ZONE 191/192 – AREA IN WING FAIRING

0600–191–01I 191BL 6Y/4Y ALL General visual inspection.


0600–192–01I 192BR

ZONE 193/194 – AREA IN WING FAIRING (ECS COMPARTMENT)

0600–193–01I 193BL 4000 FH ALL General visual inspection.


0600–194–01I 193CL
193AR
194BR
ZONAL INSPECTION PROGRAM
PAGE D10
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–193–03I 193AL 6Y/4Y ALL General visual inspection.


0600–194–03I 193BL
193CL
194AR
194BR
ACM.
Heat
Exchanger.
Insulation
lifted.

ZONE 195/196 – AREA IN WING FAIRING (BATTERY AND ELECTRIC COMP)

0600–195–01I 193AR 4000 FH ALL General visual inspection.


0600–196–01I 195AL
195BL
196BR
196CR

0600–195–02I 193AR 6Y/4Y ALL General visual inspection.


0600–196–02I 195AL
195BL
196BR
196CR

ZONE 197/198 – AREA IN HYDRAULIC TUBING FAIRING LH/RH

0600–197–01I 197AL 6Y/4Y ALL General visual inspection.


0600–198–01I 197BL
198AR
198BR
191AL
192AR
ZONAL INSPECTION PROGRAM
PAGE D11
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 200 – UPPER HALF OF FUSELAGE

0600–200–02E – 4000 FH ALL General visual inspection.

ZONE 210 – FLIGHT COMPARTMENT

0600–210–01I 116AZ 4000 FH ALL General visual inspection.


211AZ thru
211HZ
215AZ thru
215EZ
216AZ
thru
216EZ
210AL
210AR

0600–210–02I 211AZ thru 6Y/4Y ALL General visual inspection.


211HZ
215AZ thru
215EZ
216AZ
thru
216EZ
210AL
210AR
Insulation lifted.

ZONE 221 – AVIONICS RACK

0600–221–01I 220AZ 8000 FH ALL General visual inspection.


ZONAL INSPECTION PROGRAM
PAGE D12
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–221–80I Insulation lifted. 6Y/4Y ALL General visual inspection.


NOTE: Task may be sampled by operator. Ref. page D4.

ZONE 222 – FWD CABIN RH

0600–222–01I 813 4000 FH ALL General visual inspection.

0600–222–02I Insulation lifted. 6Y/4Y General visual inspection.

222AZ
222BZ GEN.I

222AZ thru
222FZ GEN.II

222AZ thru
222DZ GEN.III
232CZ

222GZ Cargo
231HZ

ZONE 223 – GALLEY AND AIRSTAIR STOWAGE AREA

0600–223–01I 813 4000 FH ALL General visual inspection.

0600–223–02I 221AZ 6Y/4Y ALL General visual inspection.


221BZ
Insulation lifted.
ZONAL INSPECTION PROGRAM
PAGE D13
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 225 – FWD ENTRANCE AREA

0600–225–01I 813 4000 FH ALL General visual inspection.

0600–225–02I 221AZ 6Y/4Y ALL General visual inspection.


221BZ
232BZ

ZONE 226 – FWD TOILET AREA (if installed)

0600–226–01I – 4000 FH ALL General visual inspection.

ZONE 231/232 – FWD CABIN LH/RH

0600–231–01I 813 4000 FH ALL General visual inspection.


0600–232–01I
ZONAL INSPECTION PROGRAM
PAGE D14
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–231–80I Insulation lifted 6Y/4Y General visual inspection.


0600–232–80I except NOTE: Task may be sampled by operator. Ref. page D4.
cemented
insulation.

231AZ thru
231DZ GEN.I
232AZ thru
232CZ

231AZ thru
231GZ GEN.II
232AZ thru
232FZ

231AZ thru
231DZ GEN.III
232AZ thru
232CZ
241BZ
242BZ

231AZ Cargo
231HZ
232AZ
241JZ

ZONE 241/242 – CENTER CABIN LH/RH

0600–241–01I 813 4000 FH ALL General visual inspection.


0600–242–01I
ZONAL INSPECTION PROGRAM
PAGE D15
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–241–02I Insulation lifted 6Y/4Y General visual inspection.


0600–242–02I except
cemented
insulation.

241AZ thru
241DZ GEN.I
242AZ thru
242CZ

241AZ thru
241HZ GEN.II
242AZ thru
242GZ

241AZ thru
241EZ GEN.III
242AZ thru
242EZ

241AZ Cargo
241JZ
241KZ
242AZ

ZONE 251/252 – CENTER CABIN LH/RH

0600–251–01I 813 4000 FH ALL General visual inspection.


0600–252–01I
ZONAL INSPECTION PROGRAM
PAGE D16
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–251–02I Insulation lifted. 6Y/4Y General visual inspection.


0600–252–02I
251AZ thru
251DZ GEN.I
252AZ thru
252CZ

251AZ thru
251GZ GEN.II
252AZ thru
252FZ

251AZ thru
251EZ GEN.III
252AZ thru
252DZ

241KZ Cargo
251AZ
251HZ
252AZ
261JZ

ZONE 261/262 – AFT CABIN LH/RH

0600–261–01I 813 4000 FH ALL General visual inspection.


0600–262–01I
ZONAL INSPECTION PROGRAM
PAGE D17
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–261–80I Insulation lifted. 6Y/4Y General visual inspection.


0600–262–80I NOTE: Task may be sampled by operator. Ref. page D4.
261AZ thru GEN.I
261DZ
262AZthru
262CZ

261AZ thru GEN.II


261HZ
262AZthru
262GZ

251CZ GEN.III
252CZ
261AZ thru
261EZ
262AZthru
262DZ

261AZ Cargo
261JZ
262AZ
271GZ
ZONAL INSPECTION PROGRAM
PAGE D18
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 271/272 – CARGO COMPARTMENT LH/RH

0600–271–01I 271AZ 4000 FH General visual inspection.


0600–272–01I 272AZ GEN.I

271AZ thru
271FZ NOTE1 NOTE: 1. GEN.II & GEN.III interior, with forward toilet installed.
272AZ thru
272CZ
272EZ

271AZ 271BZ
271DZ NOTE2 NOTE: 2. GEN.II & GEN.III interior, with rear toilet installed or cabin extension.
271FZ
272DZ
272EZ

0600–271–02I Insulation lifted. 4Y/2Y General visual inspection.


0600–272–02I
271AZ thru
271DZ GEN.I
272AZ
272BZ

271AZ thru
271FZ NOTE1 NOTE: 1. GEN.II & GEN.III interior, with forward toilet installed.
272AZ thru
272CZ
272EZ

271AZ thru
271FZ NOTE2 NOTE: 2. GEN.II & GEN.III interior, with rear toilet installed or cabin extension.
272DZ
272EZ
ZONAL INSPECTION PROGRAM
PAGE D19
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 274 – REAR TOILET AREA (if installed)

0600–274–01I – 4000 FH ALL General visual inspection.


ZONAL INSPECTION PROGRAM
PAGE D20
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 300 – EMPENNAGE AND FUSELAGE TAIL SECTION FROM AFT FACE OF CARGO
COMPARTMENT BULKHEAD TO END OF TAILCONE.

0600–300–02E – 4000 FH ALL General visual inspection.

ZONE 311/312 – FWD SECTION OF FUSELAGE TAIL LH/RH

0600–311–01I 270AZ 4000 FH ALL General visual inspection.


0600–312–01I

ZONE 313/314 – HORIZ. AND VERTICAL STABILIZER ATTACHMENT AREA ABOVE


WL 110

0600–313–01I 270AZ 6Y/4Y ALL General visual inspection.


0600–314–01I 317AB

ZONE 315/316 – HORIZ. AND VERTICAL STABILIZER ATTACHMENT AREA BELOW


WL 110

0600–315–01I 270AZ 4000 FH ALL General visual inspection.


0600–316–01I 317AB

ZONE 317/318 – AFT SECTION OF FUSELAGE TAIL AND FWD FACE OF PRESSURE
BULKHEAD

0600–317–01I 317AB 4000 FH ALL General visual inspection.


0600–318–01I
ZONAL INSPECTION PROGRAM
PAGE D21
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 319 – AFT FACE OF PRESSURE BULKHEAD AND TAIL CAP

0600–319–01I 319AL 6Y/4Y ALL General visual inspection.

ZONE 321 – DORSAL FIN

0600–321–01I 321AL 6Y/4Y ALL General visual inspection.


321BL
321CL

ZONE 322 – VERTICAL STABILIZER LEADING EDGE

0600–322–01I 322AL 6Y/4Y ALL General visual inspection.

ZONE 323 – VERTICAL STAB FRONT SPAR TO REAR SPAR

0600–323–01I 322AL 6Y/4Y ALL General visual inspection.


323AB
323BB

ZONE 324 – RUDDER LEADING EDGE

0600–324–01I 324AL 4000 FH ALL General visual inspection.


324AR
324BR
324DR
324ER
ZONAL INSPECTION PROGRAM
PAGE D22
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

0600–324–80I 324FR 6Y/4Y ALL General visual inspection.


324GR NOTE: Task may be sampled by operator. Ref. page D4.

ZONE 325 – RUDDER

0600–325–01I 325AR 4Y/2Y ALL General visual inspection.


Trim fairings.

0600–325–80I 324FR 6Y/4Y ALL General visual inspection.


324GR NOTE: Task may be sampled by operator. Ref. page D4.

ZONE 326 – RUDDER TRIM TAB

ALL No additional tasks.

ZONE 327 – RUDDER TIP

ALL No additional tasks.

ZONE 328 – VERTICAL STABILIZER TIP

ALL No additional tasks.


ZONAL INSPECTION PROGRAM
PAGE D23
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 331/341 – HORIZONTAL STABILIZER LEADING EDGE

0600–331–01I 331BL 6Y/4Y ALL General visual inspection.


0600–341–01I 341BR

ZONE 332/342 – HORIZONTAL STABILIZER FRONT TO REAR SPAR

0600–332–01I 331BL 6Y/4Y ALL General visual inspection.


0600–342–01I 332AB
332BB
341BR
342AB
342BB

ZONE 333/343 – ELEVATOR LEADING EDGE

0600–333–01I 333AB 4Y/2Y ALL General visual inspection.


0600–343–01I 333BB
333CB
343AB
343BB
343CB
ZONAL INSPECTION PROGRAM
PAGE D24
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 334/344 – ELEVATOR

0600–334–01I 333AB 4Y/2Y ALL General visual inspection.


0600–344–01I 333BB
333CB
333DB
333EB
343AB
343BB
343CB
343DB
343EB

ZONE 335/345 – ELEVATOR TRIM TAB

ALL No additional tasks.

ZONE 336/346 – HORIZONTAL STABILIZER TIP

0600–336–01I 336AB 4Y/2Y ALL General visual inspection.


0600–346–01I 346AB
ZONAL INSPECTION PROGRAM
PAGE D25
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 430/440 – POWERPLANT

0600–430–01E 451AT 800 FH ALL General visual inspection.


0600–440–01E 451BL
451CR
461AT
461BL
461CR
453AL
453BR
453CL
453DR
463AL
463BR
463CL
463DR

ZONE 450/460 – NACELLE

0600–450–01E Flaps 800 FH ALL General visual inspection.


0600–460–01E extended.

ZONE 451/461 – NACELLE FWD FAIRING

ALL No additional tasks.


ZONAL INSPECTION PROGRAM
PAGE D26
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 452/462 – INLET COMPARTMENT

0600–452–01I 452AL 4000 FH ALL General visual inspection.


0600–462–01I 452BR
452CB
462AL
462BR
462CB

ZONE 453/463 – NACELLE/POWERPLANT

0600–453–01I 453AL 800 FH ALL General visual inspection.


0600–463–01I 453BR
453CL
453DR
463AL
463BR
463CL
463DR
(With engine
installed).

0600–453–03I 453AL 8000 FH ALL General visual inspection.


0600–463–03I 453BR
453CL
453DR
463AL
463BR
463CL
463DR
Engine.
Lower Eductor
Shroud.
ZONAL INSPECTION PROGRAM
PAGE D27
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 454/464 – EXHAUST PIPE / SHROUD ASSY

0600–454–01E 454AT 800 FH ALL General visual inspection.


0600–464–01E 464AT

0600–454–01I 454AT 8000 FH ALL General visual inspection.


0600–464–01I 464AT
”Firewall shield”
Instl–Nac STA
281 to 324.

ZONE 455/465 – NACELLE EQUIPMENT COMPARTMENT

0600–455–01I 455AL 4000 FH ALL General visual inspection.


0600–465–01I 455BR
465AL
465BR

ZONE 456/466 – LOWER NACELLE

0600–456–01I 456AB 6Y/4Y ALL General visual inspection.


0600–466–01I 466AB

ZONE 457/467 – LOWER NACELLE/WHEEL WELL

0600–457–01I 457EZ 4Y/2Y ALL General visual inspection.


0600–467–01I 457JZ
467EZ
467JZ
ZONAL INSPECTION PROGRAM
PAGE D28
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 458/468 – LOWER NACELLE AFT OF MAIN WHEEL WELL

0600–458–01I 458AB 4000 FH ALL General visual inspection.


0600–468–01I 468AB
Flaps extended
ZONAL INSPECTION PROGRAM
PAGE D29
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 500/600 – LEFT AND RIGHT WING

0600–500–01E – 800 FH ALL General visual inspection.


0600–600–01E

0600–500–01I Flap hinge 4Y/2Y ALL General visual inspection.


0600–600–01I fairings.
Wing/nacelle
leading fillet
fairing.

ZONE 501/601 – WING FWD SPAR TO REAR SPAR

0600–501–01I 501AZ 6Y/4Y ALL General visual inspection.


0600–601–01I 501BZ
501CZ
501DZ
601AZ
601BZ
601CZ
601DZ

ZONE 511/611 – WING LEADING EDGE

0600–511–01I 511BL 9000 FH ALL General visual inspection.


0600–611–01I 611BR

ZONE 512/612 – WING LEADING EDGE

0600–512–01I 512AL 6Y/4Y ALL General visual inspection.


0600–612–01I 512BL
612AR
612BR
ZONAL INSPECTION PROGRAM
PAGE D30
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 513/613 – WING LEADING EDGE

0600–513–01I 513AL 6Y/4Y ALL General visual inspection.


0600–613–01I 513BL
613AR
613BR

ZONE 514/614 – WING LEADING EDGE–EXTENDED WING TIP

0600–514–01I 514AL 8Y/4Y ALL General visual inspection.


0600–614–01I 561AL
614AL
661AL

ZONE 520/620 – WING FRONT SPAR TO REAR SPAR WS 42.30 – 11406

ALL No additional tasks.

ZONE 521/621 – WING FORWARD SPAR TO REAR SPAR

0600–521–01I 521AT 6Y/4Y ALL General visual inspection.


0600–621–01I 521BT NOTE: Operational check of low level float switch is to be performed at this time
521CT (Ref. TASK No. 284101).
521DT
621AT
621BT
621CT
621DT
ZONAL INSPECTION PROGRAM
PAGE D31
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 522/622 – WING FORWARD SPAR TO REAR SPAR AT THE NACELLE

0600–522–01I 522AZ 6Y/4Y ALL General visual inspection.


0600–622–01I 522BZ
622AZ
622BZ

ZONE 523/623 – WING FORWARD SPAR TO REAR SPAR

0600–523–01I 523AT 6Y/4Y ALL General visual inspection.


0600–623–01I 523BT
523CT
523DT
523ET
523FT
523GT
523HT
623AT
623BT
623CT
623DT
623ET
623FT
623GT
623HT

ZONE 524/624 – WING FORWARD SPAR TO REAR SPAR

0600–524–01I 513BL 6Y/4Y ALL General visual inspection.


0600–624–01I 524AL
524BL
613BR
624AR
624BR
ZONAL INSPECTION PROGRAM
PAGE D32
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 525/625 – EXTENDED WING TIP

0600–525–01I 514AL 8Y/4Y ALL General visual inspection.


0600–625–01I 525AL
561AL
561BL
614AL
625AL
661AL
661BL

ZONE 531/631 – REAR SPAR TO FLAP COVE TRAILING EDGE

0600–531–01E Flaps 800 FH ALL General visual inspection.


0600–631–01E extended.

ZONE 541/641 – FLAP ASSY LEADING EDGE TO TRAILING EDGE.

0600–541–01E Flaps 4Y/2Y ALL General visual inspection.


0600–641–01E extended.

0600–541–01I 541AT 6Y/4Y ALL General visual inspection.


0600–641–01I 641AT
ZONAL INSPECTION PROGRAM
PAGE D33
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 551/651 – AILERON ASSY LEADING EDGE TO TRAILING EDGE

0600–551–01I Trim act. fairing 4000 FH ALL General visual inspection.


0600–651–01I 551AB
551BB
551CB
551DB
551EB
651AB
651BB
651CB
651DB
651EB

0600–551–80I 551AB 6Y/4Y ALL General visual inspection.


0600–651–80I 551BB NOTE: Task may be sampled by operator, ref. page D4.
551CB
551DB
551EB
651AB
651BB
651CB
651DB
651EB
Leading edge
hinge covers.

ZONE 552/652 – AILERON TRIM TAB ASSEMBLY

0600–552–01I Trim act. fairing 4000 FH ALL General visual inspection.


0600–652–01I
ZONAL INSPECTION PROGRAM
PAGE D34
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 561/661 – WING TIP

0600–561–01I 561AL 8Y/4Y ALL General visual inspection.


0600–661–01I 561BL
661AR
661BR

ZONE 710 – NOSE LANDING GEAR AND DOORS

0600–710–01E – 800FH ALL General visual inspection.

ZONE 731/741 – MAIN LANDING GEAR INBOARD DOORS

ALL No additional tasks.

ZONE 732/742 – MAIN LANDING GEAR

0600–732–01I Landing gear 800FH ALL General visual inspection.


0600–742–01I doors

ZONE 733/743 – MAIN LANDING GEAR OUTBOARD DOORS

ALL No additional tasks.

ZONE 811 – PILOT ESCAPE HATCH

0600–811–01E – 4000 FH ALL General visual inspection.

0600–811–01I 811AZ 4Y/2Y ALL General visual inspection.


ZONAL INSPECTION PROGRAM
PAGE D35
Maintenance Review Board Report Jan/05

TASK NO. ACCESS INTERVAL EFF ZONE TITLE


TASK DESCRIPTION

ZONE 813 – ENTRANCE DOOR

0600–813–01I 813AZ 4000 FH ALL General visual inspection.


Insulation

ZONE 814 – EMERGENCY EXIT DOOR TYPE II

0600–814–01E – 4000 FH ALL General visual inspection.

0600–814–01I 814AZ 4Y/2Y ALL General visual inspection.


Insulation

ZONE 815/816 – EMERGENCY EXIT DOOR TYPE III

0600–815–01E – 4000 FH ALL General visual inspection.


0600–816–01E

0600–815–01I 815AZ 4Y/2Y ALL General visual inspection.


0600–816–01I 816AZ
Insulation

ZONE 817 – CARGO DOOR

0600–817–01E – 800 FH ALL General visual inspection.

0600–817–01I 817AZ 4Y/2Y ALL General visual inspection.


Maintenance Review Board Report
HIGHLIGHTS

REVISION NO. 18
Pages which are new, deleted or revised are outlined below.

SUBJECT PAGE REASON FOR CHANGE EFFECTIVITY


L.E.P. 1–1 Revised to indicate added, revised and/or
deleted pages.

Section E – Highlights
Page 1
Jan/05
Maintenance Review Board Report
LIST OF EFFECTIVE PAGES
N, R or D indicates pages which are New, Revised or Deleted respectively.
Remove and insert the affected pages and complete the Record of Revisions and the Record of Temporary
Revisions as necessary.

SUBJECT N/R/D PAGE DATE


L.E.P. R 1–1 Jan/05

SECTION E
LINE CHECK PROGRAM
R E1 Jan/05
R E2 Jan/05
R E3 Jan/05
R E4 Jan/05
R E5 Jan/05
R E6 Jan/05

SECTION E – L.E.P.
Page 1
Jan/05
Maintenance Review Board Report
LINE CHECK PROGRAM
1. GENERAL
This Section provides the Summary of the line check requirements with additional recommendations.

2. SCOPE OF THE CHECKS


Line checks (LC1 and LC2) are servicing and visual walk around checks for general condition from the
ground. The tasks from the MSG–3 Systems and Powerplant analyses are identified with the (ATA
ITEM/MSI ) task number in brackets and can also be found in Section B under their respective task
number.

3. LINE CHECK INTERVALS


LC1 is valid for 48 hours elapsed time
LC2 is valid for 7 calendar days elapsed time
LC1, LC2 to be performed by maintenance personnel or other authorized personnel in agreement with
the National Authority.
NOTE: Previous LC1 & LC2 checks converted to hard time intervals (25FH & 50FH), Section F
related, will also remain in this Section E for convenience.

4. LC1 AND LC2 ITEMS PER AREA


A. ALL AREAS – GENERAL
The aircraft shall be checked for general condition from the ground (Walk–around check) or as
otherwise noted. General condition includes damage; security; signs of fluid leakage; doors, panels,
fairings and cowlings in normal position.

NOTE: When check is performed just prior to flight: Remove downlock pins, all protective covers
and wheel chocks.
NOTE: When check is performed after flight: Install downlock pins, all protective covers and
wheel chocks. Empty water tanks and waste tank when freezing risk is expected.

B. LINE CHECK ITEMS PER AREA (REF. FIG. 1)


LC1 items are unmarked. LC2 items are marked as such.

SECTION E
Page E1
Jan/05
Maintenance Review Board Report
LINE CHECK AREA
2.

1.

3.
17.

6.
14.

16. 4.
13 7
15. 5.

7.
13.

12.
8.

11. 9.

10.

FIG. 1
1. Nose Gear and Wheel Well 10. Tail Section
2. Nose section 11. LH Empennage
3. RH Forward Fuselage 12. LH Rear Fuselage
4. RH Inboard section of Wing 13. LH Outer Wing and
5. RH Main Gear and Wheel Well Rear Inboard section of Wing
6. RH Powerplant, Propeller and Nacelle 14. LH Powerplant, Propeller and Nacelle
7. RH Outer Wing and 15. LH Main Gear and Wheel Well
Rear Inboard section of Wing 16. LH Inboard section of Wing section of Wing
8. RH Rear Fuselage 17. LH Forward Fuselage
9. RH Empennage

SECTION E
Page E2
Jan/05
Maintenance Review Board Report
1. NOSE GEAR AND WHEEL WELL
Strut extension appears normal.
Gear doors for normal position.
Check filter differential pressure indicators not extended (task 291001).
Check tire pressure using gauge and inspect tires for damage (task 324101). Servicing in accordance
with AMM 12–10–32.
LC2 – Perform functional check of main hydraulic system (US–Operators only: task 291002; Non–US
Operators only: task 291011).
Procedures in accordance with AMM 29–10–00 & 29–10–10.
NOTE: Ref. Section F, Airworthiness Limitations (National Variant), interval MAX 50FH (task 291002).
LC2 – Inspect auxiliary hydraulic system for leakage (WAC) (task 292001).
LC2 – Check oil quantity in auxiliary reservoir (task 292002).

2. NOSE SECTION
Pitot heads, Static vents unobstructed.
Radome.
Front windshields, side windows and wipers, Clean as required.
Inspect Angle of Attack vanes (task 273501).
NOTE: Ref. Section F, Airworthiness Limitations, interval MAX 25FH.

3. RH FORWARD FUSELAGE
Antennas and cabin windows, external skin as visible.

4. RH INBOARD SECTION OF WING


Leading edge and deicer boots.
Visually inspect the de–icer boots for surface damage such as:
– abrasions
– cracking
– crazing
– cuts
– debonding
– erosion
– foreign object damage (FOD)
– loose repair patches
– pinholes
– scuffs
– tears
Inspect fuel for contamination by sumping each wing fuel storage tank (task 281102).

SECTION E
Page E3
Jan/05
Maintenance Review Board Report
5. RH MAIN GEAR AND WHEEL WELL
Strut extension appears normal.
Gear doors for normal position.
Check brake wear indicators (task 324201).
Check tire pressures using a gauge and inspect tires for damage (task 324101). Servicing in accordance
with AMM 12–10–32.

6. RH POWERPLANT, PROPELLER AND NACELLE


Exterior of engine and propeller gearbox.
Accessories for fuel and/or oil leaks.
Check engine oil level and replenish as required (task 791101).
NOTE: Oil tank should be filled up if full level is not indicated during inspection. If an engine is
on–watch for oil consumption or leakage, oil quantity should be checked daily, 24 elapsed
hours.
Oil cooler inlet/outlets for obstruction.
Drain collector tank (task 717101).
Inspect propeller assembly for oil or grease leakage from hub assy (task 611001).
Visual inspection of environment drains and exhaust pipe for evidence of excessive oil leakage (task
791102).
Inspect overboard drains, for evidence of oil leakage (task 726101).
Inspect the propeller gearbox lube filter impending bypass button and change filter element if button is
extended (task 791201).
LC2 – Inspect propeller deicer boots (task 306001).
LC2 – Inspect engine air intakes erosion coat for chips, scratches and general condition (task 716001).
LC2 – Check propeller gearbox oil level and replenish oil as required (task 791202).
NOTE: Oil tank should be filled up if full level is not indicated during inspection. If a propeller gearbox
is on–watch for oil consumption or leakage, oil quantity should be checked daily, 24 elapsed
hours.
LC2 – Inspect ignitor plug. This task only applicable for model SAAB 340A and without (PRE–) MOD
1414 (SB 74–004) incorporated (task 742001).
LC2 – After new/overhauled engine installation. Remove, inspect and clean power unit electrical chip
detector (task 791106).
LC2 – Inspect cowlings (task 711001). Verify latching.
LC2 – Inspect overboard drains, for evidence of fuel. (task 731001).

7. RH OUTER WING AND REAR INBOARD SECTION OF WING


Leading edge and deicer boots.

SECTION E
Page E4
Jan/05
Maintenance Review Board Report
Visually inspect the de–icer boots for surface damage such as:
– abrasions
– cracking
– crazing
– cuts
– debonding
– erosion
– foreign object damage (FOD)
– loose repair patches
– pinholes
– scuffs
– tears

Check fuel panel and that filler cap is secured, level select switch and Fuel Panel Main switch is OFF
and De–fuel switch is closed. Close Fuel Panel Door.
Aileron, trim tab and static dischargers, flap.
Inspect exhaust tail pipe for evidence of excessive oil leakage (791102).
8. RH REAR FUSELAGE
Cabin windows, external skin as visible, emergency exit.
LC2 – Check ACM Oil level and replenish if necessary (215001).

9. RH EMPENNAGE
Vertical stabilizer leading edge, deicer boots vortex generators and antennas.
Horizontal stabilizer leading edge, deicer boots, trailing edge, elevator including trim tabs and static
dischargers.
Visually inspect the de–icer boots for surface damage such as:
– abrasions
– cracking
– crazing
– cuts
– debonding
– erosion
– foreign object damage (FOD)
– loose repair patches
– pinholes
– scuffs
– tears
Vertical stabilizer trailing edge, vortex generators, rudder, trim tab, static dischargers.
LC2 – Inspect rudder tab from ground for evidence of hydraulic fluid leakage from damper (task
272202).
LC2 – Visually inspect horizontal stabilizer deicer boots and re–apply ”Icex” (or equivalent) if required
(301007).

10. TAIL SECTION


Static dischargers and tail lights
ELT antenna.

SECTION E
Page E5
Jan/05
Maintenance Review Board Report
11. LH EMPENNAGE
Repeat in reverse order the checks made of RH Empennage.

12. LH REAR FUSELAGE


Open Cargo Door and check integrity of compartment lining.
LC2 – Drainage of elevator deicing boot water traps and ensure that the drainage holes in separator are
clear (task 301005).
Close and lock Cargo Door after this check is completed.
Repeat in reverse order the checks made of RH Rear Fuselage.

13. LH OUTER WING AND REAR INBOARD SECTION OF WING


Repeat in reverse order the checks made of RH Outer Wing and rear inboard section of wing.

14. LH POWERPLANT, PROPELLER AND NACELLE


Repeat the checks made of the RH Powerplant, Propeller and Nacelle.

15. LH MAIN GEAR AND WHEEL WELL


Repeat the checks made of RH Main Gear and Wheel Well.

16. LH INBOARD SECTION OF WING


Repeat the checks made of RH Inboard section of Wing.
17. LH FORWARD FUSELAGE
Repeat in reverse order the checks made of RH Forward Fuselage. Main Door and Entrance Stair.

18. INTERIOR CABIN


Cabin seats, flight attendant seat, seat belts.
LC2 – Check portable oxygen for pressure and integrity of seals (task 353001).
Check first aid kit for integrity of seal.
Check fire extinguishing bottle for pressure and integrity of seals.

19. INTERIOR COCKPIT


Crew seats and seat belts and fire axe stowed, spare bulbs and fuses quantity, hand pump rod, oxygen
masks, smoke goggles and flashlights are stowed.
20. INDICATING
Lamp test (task 315102).
Check oxygen pressure.

SECTION E
Page E6
Jan/05
Maintenance Review Board Report

LETTER OF TRANSMITTAL

SECTION F

REVISION No. 04, JAN 2005

TO: All holders of SAAB 340 Maintenance Review Board Report.

NOTE: This section, section F (CMR/AWL), of the MRB report has it’s own revision since the MRB report revision
16. This section is separately approved by the EASA.

NOTE: Revision 04 is a complete issue of the Section F and after inserting this revision all pages of the Section F
will have the date Jan/05.

FILING INSTRUCTIONS

Update the manual according to the ”LIST OF EFFECTIVE PAGES”.

R = Revised (to be replaced)

D = Deleted (to be removed)

N = New (to be introduced)

Ensure that the contents of the enclosed MRB section F agrees with the ”LIST OF EFFECTIVE PAGES”.

Update the ”RECORD OF REVISIONS” page accordingly.

REASON FOR ISSUE

The attached Highlight detail the reasons for this issue.


Maintenance Review Board Report
HIGHLIGHTS
REVISION NO. 04

Pages which are new, deleted or revised are outlined below.

SUBJECT PAGE REASON FOR CHANGE EFFECTIVITY


L.E.P. 1–1 Revised to indicate added, revised and/or
deleted pages.
PART 4 (LANDING F 15 Safe life increased to 77530 fl for MLG Shock
GEAR LIFE LIMITED Strut AIR 83064 and for MLG Dragbrace AIR
PARTS) 84334 and AIR 84335.
F 15 Trunnion Bolt AIR 123816 is removed from
NLG Shock Strut AIR 83522 and AIR 83562
tables.
F 16 Trunnion Bolt AIR 123816 is removed from
NLG Shock Strut AIR 83564 and AIR 83566
tables.
F 17 Downlock Roller AIR 126076, Roller Pin AIR
124544, Screw AIR 123540, Shear Bolt AIR
124050, Shear Bolt ARD 4312 and Shear Bolt
ARD 4313 are removed from NLG Dragbrace
AIR 84306 table.
F 17 Downlock Roller AIR 126076, Roller Pin AIR
124544, Screw AIR 123540, Shear Bolt AIR
124050, Shear Bolt ARD 4312 and Shear Bolt
ARD 4313 are removed from NLG Dragbrace
AIR 84350 table.
F 17 Cam AIR 123520 and AIR 129220 added to
NLG Dragbrace AIR 84350 table.
F18 MLG Shock Strut AIR 83022:
Lock Tab AIR 124052, Bearing Housing AIR
125436 and Bolt AIR 127322 are removed
from the table.
P/N AIR 390226 added as alternative to P/N
127308 and P/N 130238.
Increased fatigue life for:
– Trunnion Pin AIR 127278 to 90000 fl.
– Torque Arm Pin AIR 127282 to 90000 fl.
– Axle Adaptor AIR 127308, AIR 130238 and
AIR 390226 to 90000 fl.
– Piston AIR 130230 to 83121 fl.
– Brake Flange AIR 127312 to 40702 fl.
– Dowel Pin AIR 130236 and ARD6076 to
67547 fl.
– Cylinder AIR 123400 to 58021 fl.
– Gas Head AIR 123430, AIR 127304, ARD
6075 and ARD 6092 to 90000 fl.

Section F – Highlights
Page 1
Jan/05
Maintenance Review Board Report

SUBJECT PAGE REASON FOR CHANGE EFFECTIVITY


F19 MLG Shock Strut AIR 83064:
Lock Tab AIR 124052, Bearing Housing AIR
125436 and Bolt AIR 127322 are removed
from the table.
Increased fatigue life for:
– Trunnion Pin AIR 127278 to 68590 fl.
– Torque Arm Pin AIR 127282 to 71093 fl.
– Axle Adaptor AIR 130238 to 65836 fl.
– Piston AIR 130230 to 61771 fl.
– Brake Flange AIR 127312 to 30247 fl.
– Dowel Pin AIR 130236 and ARD 6076 to
50197 fl.
– Gas Head AIR 127304, ARD 6075 and ARD
6092 to 71093 fl.
– Pivot Pin AIR 123738 to 68302 fl.
F19 MLG Dragbrace AIR 84310:
Increased fatigue life for:
– Trunnion Pin AIR 127294 to 90000 fl.
– Upper Link AIR 129692 to 71262 fl.
F20 MLG Dragbrace AIR 84311:
Increased fatigue life for:
– Trunnion Pin AIR 127294 to 90000 fl.
– Upper Link AIR 129693 to 71262 fl.
F20 MLG Dragbrace AIR 84334:
Increased fatigue life for:
– Trunnion Pin AIR 127294 to 68590 fl.
– Upper Link AIR 130246 to 52958 fl.
– Pivot Pin AIR 123738 to 68302 fl.
F20 MLG Dragbrace AIR 84335:
Increased fatigue life for:
– Trunnion Pin AIR 127294 to 68590 fl.
– Upper Link AIR 130247 to 52958 fl.
– Pivot Pin AIR 123738 to 68302 fl.

Section F – Highlights
Page 2
Jan/05
Maintenance Review Board Report
LIST OF EFFECTIVE PAGES
N, R or D indicates pages which are New, Revised or Deleted respectively.
Remove and insert the affected pages and complete the Record of Revisions and the Record of Temporary
Revisions as necessary.

SUBJECT N/R/D PAGE DATE


L.E.P. R 1–1 Jan/05
R.O.R. R 1–1 Jan/05

SECTION F
AIRWORTHINESS LIMITATIONS
R F1 Jan/05
R F2 Jan/05
R F3 Jan/05
R F4 Jan/05
R F5 Jan/05
R F6 Jan/05
R F7 Jan/05
R F8 Jan/05
R F9 Jan/05
R F10 Jan/05
R F11 Jan/05
R F12 Jan/05
R F13 Jan/05
R F14 Jan/05
R F15 Jan/05
R F16 Jan/05
R F17 Jan/05
R F18 Jan/05
R F19 Jan/05
R F20 Jan/05
R F21 Jan/05
R F22 Jan/05

SECTION F – L.E.P.
Page 1
Jan/05
Maintenance Review Board Report

RECORD OF REVISIONS

REV. ISSUE DATE BY REV. ISSUE DATE BY REV. ISSUE DATE BY


No. DATE INSERTED No. DATE INSERTED No. DATE INSERTED

01 Jun/02 –––––––– –

02 Jan/03 –––––––– –

03 Oct/04 –––––––– –

04 Jan/05 Jan/05 –

Section F – Record of Revisions


Page 1
Jan/05
Maintenance Review Board Report

SECTION F
AIRWORTHINESS LIMITATIONS/
CERTIFICATION MAINTENANCE REQUIREMENTS
APPROVAL SHEET
Changes and revisions to Section F are approved by the EASA (European Aviation Safety Agency) and
by the LFV (Swedish Civil Aviation Authority) on behalf of the FAA (Federal Aviation Administration) for
U.S. registered aircraft in accordance with the provisions of 14 CFR Section 21.29.

REVISION AND REVISION DESCRIPTION APPROVAL

Revision: 04 Approved By:


Date: Jan/05 EASA (European Aviation Safety Agency)

Revision Description
EASA Approval No: 2004–11936
Ref. Highlights Section F.

SECTION F
Page F1
Jan/05
Maintenance Review Board Report

THIS PAGE INTENTIONALLY BLANK

SECTION F
Page F2
Jan/05
Maintenance Review Board Report

AIRWORTHINESS LIMITATIONS

The scheduled maintenance requirements specified in these Airworthiness Limitations arise from SAAB 340
certification activities. The aim is to provide one section with all Airworthiness Limitations that is segregated and
clearly distinguishable from other scheduled maintenance requirement.

These scheduled maintenance requirements are presented, as follows:

– PART 1 Certification Maintenance Requirements (CMR) and National Variants


– PART 2 Structural Limitation Items
– PART 3 Systems Life Limited Parts
– PART 4 Landing Gear Life Limited Parts
– PART 5 Engine Life Limited Parts

The Maintenance actions listed in the Airworthiness Limitation Section are mandatory to each operator of the
SAAB 340 and may be changed only by the certification authorities, Civil Aviation Administration (LFV) and
Federal Aviation Administration (FAA) per the manufacturers recommended guidelines. The items may either be
changed based upon design changes, test experience (completion of current test programs) or service
experience.
Changes to Airworthiness Limitations Section must be directly approved by the EASA (European
Aviation Safety Agency) and by the LFV (Swedish Civil Aviation Authority) on behalf of the FAA
(Federal Aviation Administration) for U.S. registered aircraft in accordance with the provisions of 14
CFR Section 21.29.
The tasks and intervals specified in this Section F may not be modified by the operator.

NOTE: Each operator is required to report all discrepancies or test failures when performing the maintenance
requirements specified in this section PART 1. The responsibility of this action rests with the operator.
The findings shall include reference to the applicable MRB task number.
Mail findings to:
SAAB AIRCRAFT AB
Customer Support
Maintenance Programs
S–581 88 Linköping, Sweden
Attn: ACD–PS
Concerning structural findings (PART 2 ) see ”STRUCTURAL INSPECTION REPORTING
PROCEDURE” Appendix 4.

SECTION F
Page F3
Jan/05
Maintenance Review Board Report

PART 1 – CERTIFICATION MAINTENANCE REQUIREMENTS (CMR) and NATIONAL VARIANTS

This PART 1 specifies periodic maintenance tasks which arise from the SAAB 340 certification process
where System Safety Analysis found the maintenance interval to have a direct influence on the safety
objectives (FAR/JAR 25.1309). (Doc No: 72DSS0602 defines and justifies below CMRs). The tasks and
intervals specified below may not be modified by the operator.
NOTE: The task (CMR) intervals may NOT EXCEED BELOW STATED MAX. FIGURES.

The following (ATA ITEMS/MSI) Task numbers and maximum allowed interval apply:

TASK DESCRIPTION MAX IN- CAT EFF Zone Access


NO. TERVAL

262201 Functional check of electrical circuit 5000 FH 8 ALL 212 270AZ


excluding cartridges. 270
or
271

271206 Check backlash of LH and RH aileron trim 4000 FH 8 ALL 551/ 531AT
tab mechanism. 661 631AT
552/
652

272401 System self test of limiter system. 400 FH 8 ALL 211 –


212

273201 Operational check of the individual normal 400 FH 8 ALL 217 –


pitch trim switches (both pilots). 218

273204 Check backlash of LH and RH elevator trim 4000 FH 8 ALL 334/ 333FB
tab mechanism. 344 343FB
335/
345

273208 Operational check of the individual standby 400 FH 8 ALL 211 –


pitch trim switches.

273210 Operational check of the trim 400 FH 8 ALL 211 –


synchronization.

273501 Visually inspect angle of attack (AOA) vanes 25 FH 8 ALL 210 –


for condition and check for freedom of
movement.

273504 Operational check through rotation of AOA 200 FH 8 ALL 210 –


transmitter to high angle of attack on both 732/
LH and RH system (override WOW switch). 742

275101 Test of flap control operation. 400 FH 8 ALL 211 –


212
219

SECTION F
Page F4
Jan/05
Maintenance Review Board Report

TASK DESCRIPTION MAX IN- CAT EFF Zone Access


NO. TERVAL

275201 Inspect interconnect system for security and 4000 FH 8 ALL 151 152BB
general condition. 152 151BB
151DB

323106 Functional check of emergency extension of 5000 FH 8 ALL 218 114AZ


landing gear. 116AZ

323108 Continuity check of separation bolt dual 5000 FH 8 ALL 457/ –


bridge wire circuitry. 467

612502 Perform autocoarsen system test. 85 FH – ALL 210 –


NOTE: PRE–MOD 2198 (SB 61–026).

612502 Perform autocoarsen system test. 300 FH – B 210 –


NOTE: PRE–MOD 2198 (SB 61–026). Interval
only applicable if task 612503 is
performed.

612502 Perform autocoarsen system test. 350 FH – A 210 –


NOTE: PRE–MOD 2198 (SB 61–026). Interval
only applicable if task 612503 is
performed.

612502 Perform autocoarsen system test. 200 FH – ALL 210 –


NOTE: POST–MOD 2198 (SB 61–026).

612502 Perform autocoarsen system test. 850 FH – ALL 210 –


NOTE: POST–MOD 2198 (SB 61–026). Interval
only applicable if task 612503 is
performed.

612503 Perform P3–switch test. 15 FH – ALL 210 –


NOTE: PRE–MOD 2198 (SB 61–026). NOT
required if task 612502 performed at
interval 85 FH.

612503 Perform P3–switch test. 65 FH – ALL 210 –


NOTE: POST–MOD 2198 (SB 61–026). NOT
required if task 612502 performed at
interval 200 FH.

761401 Perform automatic power reserve (APR) 300 FH 6 B 210 –


system test.

SECTION F
Page F5
Jan/05
Maintenance Review Board Report

NATIONAL VARIANTS

The FAA also requires the following tasks in this PART 1 (US operators only):

TASK DESCRIPTION MAX IN- CAT EFF Zone Access


NO. TERVAL

273503 Operational check of pusher disarm. 150 FH 8 ALL 214 –


215

291002 Main hydraulic system functional check. 50 FH 8 ALL 112 –

351204 Functional check of oxygen pressure switch. 8000 FH 6 ALL 116 116AR

SECTION F
Page F6
Jan/05
Maintenance Review Board Report

PART 2 – STRUCTURAL LIMITATION ITEMS

This PART 2 contains only the structural tasks which qualify for an Airworthiness Limitation.

The qualification/selection takes into consideration the consequence of failure and damage detection.

TASK NO. TASK DESCRIPTION INSP. EFF Threshold/


LEVEL Interval

5312–181–01I Inspect frame STA 630.112 inner flange from Detailed ALL 30.000 fl/
lower sill to SL 1524 for cracks. 6.000 fl
Access: 181BZ 181CZ

5312–241–02I Inspect fwd wing support frame below WL 100.0 Detailed ALL 30.000 fl/*
5312–242–02I for cracks. 12.000 fl
Access: 241AZ 241BZ 242BZ 242BZ & insulation
(GEN I interior). 241AZ 241BZ 241DZ 241EZ
241AZ 242BZ 242DZ 242EZ & insulation
(GEN II interior). 241AZ 241BZ 242AZ 242CZ
(GEN III interior)

5312–251–01I Inspect rear wing support frame below WL 100.0 Detailed ALL 30.000 fl/*
5312–252–01I for cracks. 12.000 fl
Access: 251AZ 251BZ 252AZ 252BZ & insulation

5312–271–01I Inspect frame STA 630.112 inner flange from SL Detailed ALL 30.000 fl/
1504 to lower sill for cracks. 6.000 fl
Access: 181BZ 181CZ

5312–271–02I Inspect frame STA 686.888, inner flange from SL Detailed ALL 30.000 fl/
1504 to lower sill for cracks. 6.000 fl
Access: 181BZ 181CZ

5332–181–01E Inspect lower corners of cargo door reinforcement Detailed ALL 30.000 fl/
for cracks. 3.000 fl
Access: N/A

5332–181–01I Inspect cargo door reinforcement upper & lower Detailed S/N 30.000 fl/
splice at STA 655 for cracks. 004–068 12.000 fl
Access: 181BZ 181CZ & insulation

5332–225–01E Inspect skin panels around main entrance door, Special ALL 30.000 fl/
upper fwd corner from STA 258 to STA 264.5 detailed 12.000 fl
and from WL 135 to WL 139.8 for cracks.
Access: N/A

*Not affected by reduction factor (Ref. Section C


Introduction Para 2).

SECTION F
Page F7
Jan/05
Maintenance Review Board Report

TASK NO. TASK DESCRIPTION INSP. EFF Threshold/


LEVEL Interval

5332–225–02E Inspect skin panel around main entrance door, Special ALL 30.000 fl/
lower rear corner from STA 284 to STA 288 and detailed 12.000 fl
from WL 70.1 to WL 76 for cracks.
Access: N/A

5332–225–03E Inspect skin panel around main entrance door, Detailed ALL 30.000 fl/
skin and doubler at edge of cut out for cracks. 12.000 fl
Access: N/A

5332–241–01E Inspect rear emergency exits, skin and doubler at Detailed ALL 30.000 fl/
5332–242–01E lower rear corner for cracks. 6.000 fl
Access: N/A

5332–241–02E Inspect rear emergency exits, skin and doubler at Detailed ALL 30.000 fl/
5332–242–02E upper forward corner for cracks. 12.000 fl
Access: N/A

5332–271–01E Inspect upper fwd corner of cargo door Detailed ALL 30.000 fl/
reinforcement for cracks. 3.000 fl
Access: N/A

5332–271–01I Inspect cargo door reinforcement, splice at STA Special ALL 30.000 fl/
655 for cracks. detailed 12.000 fl
Access: 271DZ & insulation

5332–271–03E Inspect cargo door cut out, upper rear corner Special S/N 30.000 fl/
from STA 681 to STA 685.7 and from WL 122.2 detailed 004–068 6.000 fl
to WL 125.5 for cracks.
Access: N/A

5332–271–04E Inspect cargo door cut out, upper rear corner Special S/N 30.000 fl/
from STA 681 to STA 685.7 and from WL 122.2 detailed 069 & 12.000 fl
to WL 125.5 for cracks. up
Access: N/A

5341–191–01I Inspect wing/fuselage attachments, frame lugs for Detailed ALL 30.000 fl/ *
5341–192–01I cracks. 6.000 fl
Access: 191BL 192BR

5511–332–01E Inspect upper horiz. stab skin common to spar Detailed ALL 30.000 fl/
5511–342–01E caps inbd of HSS. 60.0 for cracks. 6.000 fl
Access: N/A

*Not affected by reduction factor (Ref. Section C


Introduction Para 2).

SECTION F
Page F8
Jan/05
Maintenance Review Board Report

TASK NO. TASK DESCRIPTION INSP. EFF Threshold/


LEVEL Interval

5551–332–01I Inspect horiz stab upper front spar finger splice Special A 30.000 fl/
5551–342–01I attach to fuselage frame for cracks. detailed 12.000 fl
Access: 317AB

5551–332–02I Inspect horiz stab upper rear spar finger splice Special A 30.000 fl/
5551–342–02I attach to fuselage frame for cracks. detailed 12.000 fl
Access: 317AB

5551–332–03I Inspect horiz stab upper front spar finger splice Special B 30.000 fl/
5551–342–03I attach to fuselage frame for cracks. detailed 12.000fl
Access: 317AB

5551–332–04I Inspect horiz stab upper rear spar finger splice Special B 30.000 fl/
5551–342–04I attach to fuselage frame for cracks. detailed 12.000fl
Access: 317AB

5711–501–02I Inspect lower forward splice fitting BL 0.0 for Special ALL 30.000 fl/
5711–601–02I cracks. detailed 12.000 fl
Access: 501CZ 501DC 601CZ 601DC

5711–501–03I Inspect lower mid splice fitting at BL 0.0 for Special ALL 30.000 fl/
5711–601–03I cracks. detailed 12.000 fl
Access: 501CZ 501DC 601CZ 601DC

5711–501–04I Inspect lower aft splice fitting at BL 0.0 for Special ALL 30.000 fl/
5711–601–04I cracks. detailed 12.000 fl
Access: 501CZ 501DC 601CZ 601DC

5711–523–01I Inspect lower front spar section at skin inboard of Detailed ALL 30.000 fl/
5711–623–01I WS 297 for cracks. 12.000 fl
Access: 512BL 612BR

5711–531–01I Inspect lower rear spar section at skin, web and Detailed ALL 30.000 fl/
5711–631–01I spar cap for cracks. 12.000 fl
Access: 524AL 524BL 624AR 624BR

5741–501–01I Inspect inboard forward wing attach fitting at lug Detailed ALL 30.000 fl/
5741–601–01I area for cracks. 12.000 fl
Access: 512BL 612BR151AB 151BB 151CB 151DB
152AB 152BB 191BL 192BR

5741–501–02I Inspect outboard forward wing attach fitting of lug Detailed ALL 30.000 fl/
5741–601–02I area for cracks. 12.000 fl
Access: 512BL 612BR151AB 151BB 151CB 151DB
152AB 152BB 191BL 192BR

SECTION F
Page F9
Jan/05
Maintenance Review Board Report

TASK NO. TASK DESCRIPTION INSP. EFF Threshold/


LEVEL Interval

5741–501–03I Inspect inboard rear wing attach fitting at lug Detailed ALL 30.000 fl/
5741–601–03I area for cracks. 12.000 fl
Access: 512BL 612BR151AB 151BB 151CB 151DB
152AB 152BB 191BL 192BR

5741–501–04I Inspect outboard rear wing attach fitting at lug Detailed ALL 30.000 fl/
5741–601–04I area for cracks. 12.000 fl
Access: 512BL 612BR151AB 151BB 151CB 151DB
152AB 152BB 191BL 192BR

SECTION F
Page F10
Jan/05
Maintenance Review Board Report

PART 3 – SYSTEMS LIFE LIMITED PARTS

This PART 3 contains Systems Life Limited items (Components).

TASK DESCRIPTION MAX CAT EFF ZONE ACCESS REMARKS


No. INTER-
VAL

256002 Replace ELT Battery. 9 ALL 311 270AZ CMM

Type: LITTON 95210000–20 6 YEARS


Type: NARCO ELT 10 or 24 MOS
DM ELT 8.1
NOTE: Interval from date of
manufacture.

256005 Replace underwater locator 9 ALL 312 270 AZ


beacon assy/battery.

Type: DUKANE DK 100 & DK 120 6 YEARS


or
ELP362D or
FAIRCHILD 266–E0305–00

Type: DUKANE N15F210B or 24 MOS


FAIRCHILD 15957
NOTE: Expiry date of the battery
is printed on the “Replacement
date”–label on the beacon body.

262106 Discard extinguisher cartridges 5 Y 8 ALL 455/ 455BR P/N 897776


per service life limits. 465 465BR
NOTE: Lifetime on A/C 5 years,
total life 6 years.

262108 Replace and discard extinguisher 10 Y 8 ALL 455/ 455BR P/N


cartridges iaw service life limits. 465 465BR 897776–01

262202 Discard cartridge. Nat. Reg 5 ALL 270 or 270AZ CMM.


or 271
Vendor
Rec.

262206 Discard trash bin fire extinguisher. 10 Y – ALL 274 or –


P/N. BA20509. 226
NOTE: Interval from date of
manufacture.

SECTION F
Page F11
Jan/05
Maintenance Review Board Report

TASK DESCRIPTION MAX CAT EFF ZONE ACCESS REMARKS


No. INTER-
VAL

262304 Discard bottle. Nat. Reg. 6 ALL 210 – CMM


or
Vendor
Rec.

275109 Discard flap actuator. 10000 fl – ALL 151 151DB If installed


P/N. TP 1000–9 152 152BB
541 541AT
641 641AT

275110 Discard flap actuator. 58162 fl – ALL 151 151DB If installed


P/N. TP 1000–10. 152 152BB
541 541AT
641 641AT

275111 Discard flap actuator. 39600 fl – ALL 151 151DB If installed


P/N. 70837 & 70837–1. 152 152BB
541 541AT
641 641AT

291012 Replace the hydraulic reservoir 63000 fl – ALL 113 113AZ If installed
P/N 70841.

291013 Replace the hydraulic reservoir 72000 fl – ALL 113 113AZ If installed
P/N 70841–2.

292007 Replace hydraulic hoses to 12000 fl – ALL 713 – Not applica-


NLG downlock actuator P/N ble for US
AE706458–4, NLG actuator operators,
P/N AE706458–5 and pending FAA
AE706458–8 and to NLG AD.
steering actuator P/N
AE706458–6 and AE706458–7. SB 29–022

292008 Replace hydraulic hoses to L/H 12000 fl – ALL 731 458AB Not applica-
and R/H MLG actuators extend 741 468AB ble for US
and to L/H and R/H flap 541 operators,
actuators retract P/N 641 pending FAA
P240606040146, AD.
J230606040146,
AE2463512E0146 and SB 29–022
AE710951–1.

292009 Replace hydraulic hoses to L/H 12000 fl – ALL 731 458AB Not applica-
and R/H MLG actuators retract 741 468AB ble for US
and to L/H and R/H flap 541 operators,
actuators extend P/N 641 pending FAA
P240606040146R, AD.
J230606040146R,
AE2463718E0146 and SB 29–022
AE710952–1.

SECTION F
Page F12
Jan/05
Maintenance Review Board Report

TASK DESCRIPTION MAX CAT EFF ZONE ACCESS REMARKS


No. INTER-
VAL

321116 Discard landing gear life limited See Re- – ALL 713 – Interval as
322116 parts. marks 732/ per this
742 Section F
PART 4

323109 Discard separation bolts. 10 Y 8 ALL 457/ 731/


467 741
NOTE: Interval from date of
manufacture.

323203 Discard landing gear uplock 20000 fl – ALL 713 457AL If installed
actuator(s) P/N. 67110–1. 732/ 467BR
742

351108 Discard Oxygen bottle. 6 ALL 115 –


P/N. 89506050. 15 Y 116
P/N. 803207–01. 24 Y
NOTE: Interval from date of or
manufacture. Nat. Reg.

351109 Discard oxygen bottle. 15 Y or 6 ALL 115 – If FAR 135


P/N. 803358–01. Nat. Reg. 116 option
NOTE: Interval from date of installed
manufacture. (POST–MOD
1142)

354002 Discard PBE. Nat. Reg. 9 ALL 216 –


or 222
Vendor 270
Rec.

561003 Discard windshield/side window 24000 fl – ALL 210 –


attachment bolts.

613010 Discard propeller brake control 22000 fl – ALL 440 641AB If installed
assembly
P/N. HP 1410100–3.

723101 Discard output shaft. Iaw G.E. 6 ALL 430/ –


MM SEI 440
576.

723801 Discard rotating components at Iaw G.E. 6 ALL 430/ –


published life limits. MM SEI 440
NOTE: Rotating Parts Life 576.
Management Program to monitor
part condition for life extension.

SECTION F
Page F13
Jan/05
Maintenance Review Board Report

TASK DESCRIPTION MAX CAT EFF ZONE ACCESS REMARKS


No. INTER-
VAL

724404 Discard rotor disks and cooling Iaw G.E. 5 ALL 430/ –
plates at published life limits. MM SEI 440
576.

725301 Discard power turbine shaft at Iaw G.E. 6 ALL 430/ –


published life limits. MM 440
SEI 576.

725302 Discard power turbine attaching Iaw G.E. 6 ALL 430/ –


hardware when replacing power MM SEI 440
turbine engine shaft and/or power 576.
turbine rotor disks.

761001 Replace control quadrant P/N 2Y – ALL 210 211AZ If installed


53082–7. 211BZ
211CZ
211DZ

761002 Replace control quadrant P/N 6000 fl – ALL 210 211AZ If installed
53170. 211BZ
211CZ
211DZ

SECTION F
Page F14
Jan/05
Maintenance Review Board Report

PART 4 – LANDING GEAR LIFE LIMITED PARTS


NOTE: Current safe life for landing gear units. (Pending completion of an ongoing fatigue test)

Safe life MLG shock strut NLG shock strut MLG dragbrace NLG dragbrace
90000 fl AIR 83022 AIR 83522, AIR 83562 AIR 84310, AIR 84311 AIR 84306
77530 fl AIR 83064 AIR 84334, AIR 84335
79387 fl AIR 83564, AIR 83566 AIR 84350

Components with exception of the current safe life are listed in the tables on page 15 to 20.
NOSE LANDING GEAR (NLG)
* Denotes component effectivity

NLG SHOCK STRUT P/N. AIR 83522


(SUB–ASSY OF NLG SHOCK STRUT AND STEERING ASSEMBLY P/N. AIR 83530
Component Part Number Mod Standard Fatigue Life
/3 /4 /5 /6 /7 /8 /9
Trunnion Pin AIR 123342 * * – – – – – 32460 fl
Trunnion Pin AIR 123344 * * – – – – – 32460 fl
Trunnion Pin AIR 127284 – – * * * * – 80793 fl
Trunnion Pin AIR 134492 – – – – – – * 80793 fl
Trunnion Pin AIR 127286 – – * * * * * 80793 fl
Torque Arm Pin AIR 123350 * * – – – – – 21600 fl
Torque Arm Pin AIR 127288 – – * * * * * 89503 fl
Cylinder AIR 123300 * * * * * * * 79822 fl
Retract Pin AIR 123346 * – – – – – – 21600 fl
Retract Pin AIR 127298 – * * * * * * 90000 fl

NLG SHOCK STRUT P/N. AIR 83562


(SUB–ASSY OF NLG SHOCK STRUT AND STEERING ASSEMBLY P/N. AIR 83570
Component Part Number Mod Standard Fatigue Life
/1 /2 /3 /4 /5 /6
Trunnion Pin AIR 127284 * * * * * – 80793 fl
Trunnion Pin AIR 134492 – – – – – * 80793 fl
Trunnion Pin AIR 127286 * * * * * * 80793 fl
Torque Arm Pin AIR 127288 * * * * * * 89503 fl
Cylinder AIR 123300 * * * * * * 79822 fl
Retract Pin AIR 123346 * – – – – – 21600 fl
Retract Pin AIR 127298 – * * * * * 90000 fl

SECTION F
Page F15
Jan/05
Maintenance Review Board Report

NLG SHOCK STRUT P/N. AIR 83564


(SUB–ASSY OF NLG SHOCK STRUT AND STEERING ASSEMBLY P/N. AIR 83572
Component Part Number Mod Standard Fatigue Life
/1 /2
Trunnion Pin AIR 127284 * – 60041 fl
Trunnion Pin AIR 134492 – * 60041 fl
Trunnion Pin AIR 127286 * * 60041 fl
Torque Arm Pin AIR 127288 * * 66514 fl
Cylinder AIR 123300 * * 59319 fl
Retract Pin AIR 127298 * * 79387 fl

NLG SHOCK STRUT P/N. AIR 83566


(SUB–ASSY OF NLG SHOCK STRUT AND STEERING ASSEMBLY P/N. AIR 83608
Component Part Number Mod Standard Fatigue Life
/1 /2 /3
Trunnion Pin AIR 127284 * * – 60041 fl
Trunnion Pin AIR 134492 – – * 60041 fl
Trunnion Pin AIR 127286 * * * 60041 fl
Torque Arm Pin AIR 127288 * * * 66514 fl
Cylinder AIR 123300 * * * 59319 fl
Retract Pin AIR 127298 * * * 79387 fl

SECTION F
Page F16
Jan/05
Maintenance Review Board Report

NLG DRAGBRACE ASSEMBLY P/N. AIR 84306


Component Part Number Mod Standard Fatigue Life
/5 /6 /7 /8 /9
Trunnion Pin AIR 123514 * – – – – 26033 fl
Trunnion Pin AIR 123516 * – – – – 26033 fl
Trunnion Pin AIR 127290 – * * * * 80793 fl
Trunnion Pin AIR 127292 – * * * * 80793 fl

NLG DRAGBRACE ASSEMBLY P/N. AIR 84350


Component Part Number Mod Standard Fatigue Life
/1 /2 /3
Trunnion Pin AIR 127290 * * * 60041 fl
Trunnion Pin AIR 127292 * * * 60041 fl
Abutment Bolt AIR 123518 * * * 70805 fl
Lever Pivot Pin AIR 123530 * * * 70805 fl
Cam AIR 123520 * * * 68659 fl
Cam AIR 129220 * * * 68659 fl

SECTION F
Page F17
Jan/05
Maintenance Review Board Report

MAIN LANDING GEAR (MLG)

* Denotes component effectivity

MLG SHOCK STRUT ASSEMBLY P/N. AIR 83022


Component Part Number Mod Standard Fatigue Life
/5 /6 /7 /8 /9 /10 /11 thru /20
Trunnion Pin (Inner) AIR 125342 * * * * – – – 7672 fl
Trunnion Pin (Inner) AIR 127280 – – – – * * * 79879 fl
Trunnion Pin (Outer) AIR 123442 * * * – – – – 3777 fl
Trunnion Pin (Outer) AIR 127278 – – – * * * * 90000 fl
Torque Arm Pin AIR 123450 * * – – – – – 8662 fl
Torque Arm Pin AIR 127282 – – * * * * * 90000 fl
Axle Adaptor AIR 123402 * * – – – – – 2953 fl
Axle Adaptor AIR 127308 alt. P/N – – * * * * * 88591 fl
AIR 130238 alt. P/N
AIR 390226
Piston AIR 123410 * * * * * – – 21206 fl
Piston AIR 130230 – – – – – * * 83121 fl
Brake Flange AIR 127312 – – * * * * * 40702 fl
Dowel AIR 123688 * * – – – – – 2000 fl
Dowel Pin AIR 127314 – – * * * * – 29878 fl
Dowel Pin AIR 130236 – – – – – – * 67547fl
Dowel Pin ARD 6076 – – * * * * * 67547 fl
Cylinder AIR 123400 * * * * * * * 58021 fl
Gas Head AIR 123430 * * – – – – – 90000 fl
Gas Head AIR 127304 – – * * * * * 90000 fl
Gas Head ARD 6075 – – * * * * * 90000 fl
Gas Head ARD 6092 – – * * * * * 90000 fl

SECTION F
Page F18
Jan/05
Maintenance Review Board Report

MLG SHOCK STRUT ASSEMBLY P/N. AIR 83064


Component Part Number Mod Standard Fatigue Life
/1 thru /7
Trunnion Pin AIR 127278 * 68590 fl
Trunnion Pin AIR 127280 * 59362 fl
Torque Arm Pin AIR 127282 * 71093 fl
Axle Adaptor AIR 130238 * 65836 fl
Piston AIR 130230 * 61771 fl
Brake Flange AIR 127312 * 30247 fl
Dowel Pin AIR 130236 * 50197 fl
Dowel Pin ARD 6076 * 50197 fl
Cylinder AIR 130232 * 48000 fl
Gas Head AIR 127304 * 71093 fl
Gas Head ARD 6075 * 71093 fl
Gas Head ARD 6092 * 71093 fl
Pivot Pin AIR 123738 * 68302 fl

MLG DRAG BRACE ASSEMBLY P/N. AIR 84310


Component Part Number Mod Standard Fatigue Life
/2 /3 /4 thru /9
Trunnion Pin AIR 123740 * – – 12030 fl
Trunnion Pin AIR 127294 – * * 90000 fl
Trunnion Pin AIR 124218 * * – 46653 fl
Trunnion Pin AIR 129662 – – * 56980 fl
Upper Link AIR 125162 * * * 14098 fl
Upper Link AIR 129692 – * * 71262 fl

SECTION F
Page F19
Jan/05
Maintenance Review Board Report

MLG DRAGBRACE ASSEMBLY P/N. AIR 84311


Component Part Number Mod Standard Fatigue Life
/2 /3 /4 thru /9
Trunnion Pin AIR 123740 * – – 12030 fl
Trunnion Pin AIR 127294 – * * 90000 fl
Trunnion Pin AIR 124218 * * – 46653 fl
Trunnion Pin AIR 129662 – – * 56980 fl
Upper Link AIR 125163 * * * 14098 fl
Upper Link AIR 129693 – * * 71262 fl

MLG DRAGBRACE ASSEMBLY P/N. AIR 84334


Component Part Number Mod Standard Fatigue Life
/1 thru /5
Trunnion Pin AIR 127294 * 68590 fl
Trunnion Pin AIR 129662 * 42345 fl
Upper Link AIR 130246 * 52958 fl
Pivot Pin AIR 123738 * 68302 fl

MLG DRAGBRACE ASSEMBLY P/N. AIR 84335


Component Part Number Mod Standard Fatigue Life
/1 thru /5
Trunnion Pin AIR 127294 * 68590 fl
Trunnion Pin AIR 129662 * 42345 fl
Upper Link AIR 130247 * 52958 fl
Pivot Pin AIR 123738 * 68302 fl

SECTION F
Page F20
Jan/05
Maintenance Review Board Report

PART 5 – ENGINE LIFE LIMITED PARTS

For Engine Life Limited Parts refer to the latest revision of the General Electric Engine Maintenance
Manual SEI 576.

SECTION F
Page F21
Jan/05
Maintenance Review Board Report

THIS PAGE INTENTIONALLY BLANK

SECTION F
Page F22
Jan/05
Maintenance Review Board Report
HIGHLIGHTS

REVISION NO. 18
Pages which are new, deleted or revised are outlined below.

SUBJECT PAGE REASON FOR CHANGE EFFECTIVITY


L.E.P. 1–2 Revised to indicate added, revised and/or de-
leted pages.
APPENDIX 3 G3:2 Revised Persons.

Section G – Highlights
Page 1
Jan/05
Maintenance Review Board Report

LIST OF EFFECTIVE PAGES


N, R or D indicates pages which are New, Revised or Deleted respectively.
Remove and insert the affected pages and complete the Record of Revisions and the Record of Temporary
Revisions as necessary.

SUBJECT N/R/D PAGE DATE


L.E.P. R 1–1 Jan/05
R 2–2 Jan/05

SECTION G
APPENDIX 1 R G1 Jan/05
R G1:1 Jan/05
R G1:2 Jan/05
R G1:3 Jan/05
R G1:4 Jan/05
R G1:5 Jan/05
R G1:6 Jan/05
R G1:7 Jan/05
R G1:8 Jan/05
R G1:9 Jan/05
R G1:10 Jan/05
R G1:11 Jan/05
R G1:12 Jan/05
R G1:13 Jan/05
R G1:14 Jan/05
R G1:15 Jan/05
R G1:16 Jan/05
R G1:17 Jan/05
R G1:18 Jan/05
R G1:19 Jan/05
R G1:20 Jan/05

APPENDIX 2 R G2:1 Jan/05


R G2:2 Jan/05

SECTION G – L.E.P.
Page 1
Jan/05
Maintenance Review Board Report
SUBJECT N/R/D PAGE DATE
R G2:3 Jan/05
R G2:4 Jan/05
R G2:5 Jan/05

APPENDIX 3 R G3:1 Jan/05


R G3:2 Jan/05
R G3:3 Jan/05
R G3:4 Jan/05
R G3:5 Jan/05

APPENDIX 4 R G4:1 Jan/05


R G4:2 Jan/05
R G4:3 Jan/05
R G4:4 Jan/05

APPENDIX 5 R G5:1 Jan/05


R G5:2 Jan/05

APPENDIX 6 R G6:1 Jan/05

APPENDIX 7 R G7:1 Jan/05

SECTION G – L.E.P.
Page 2
Jan/05
Maintenance Review Board Report

ZONING/ACCESS PANELS AND DOORS

1. General
Regarding the following tasks we refer to the information in the SAAB 340 Aircraft Maintenance Manual
(AMM), Chapter 06:
– Major Aircraft Dimensions
06–10–00
– Access Doors and Panels
06–30–00 (Generation I Interior)
06–30–00 Conf 1 (Generation II Interior)
06–30–00 Conf 2 (Generation III Interior)

EFFECTIVITY: ALL SECTION G


APPENDIX 1
Page G1
Jan/05
Maintenance Review Board Report

GENERAL
ZONING

1. General
NOTE: This appendix is attached only for convenience and act only as reference material. The material
in this appendix is extracted from the SAAB 340 Aircraft Maintenance Manual, Chapter 06–20–00.

In case of conflicting information between this appendix and the Aircraft Maintenance Manual, the
Aircraft Maintenance Manual takes precedence.
FOR A/C ALL
Zoning deals with zone delimitation, stations and access door identification.
2. Zone Delimitation
Zone delimitation and division is accomplished as follows :
A. Major Zones
FOR A/C 004–341 343–378 380–394 396–408 410–430 432–454 456–459
REF.FIG.1
FOR A/C 342 379 395 409 431 455
REF.FIG. 2
FOR A/C ALL
Major zones are identified by a three digit number :
– 100, Lower half of the fuselage
– 200, Upper half of the fuselage
– 300, Empennage
– 400, Nacelles
– 500, Left wing
– 600, Right wing
– 700, Landing gear
– 800, Doors
FOR A/C 342 379 395 409 431 455
– 900, APU power plant
FOR A/C ALL

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:1
Jan/05
Maintenance Review Board Report

800 800 800

300

200

800
100

600 400 400 500

700 700 700


A1448

Major Zones
FIG. 1

800 800 800

300

200

900
800

100

600 400 400 500

700 700 700


A15390

Major Zones
FIG. 2

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:2
Jan/05
Maintenance Review Board Report

B. Major Sub–zones
REF.FIG. 3
FOR A/C 004–341 343–378 380–394 396–408 410–430 432–454 456–459
REF.FIG. 4
FOR A/C 342 379 395 409 431 455
REF.FIG. 5
FOR A/C ALL

560/660
530/630
540/640
550/650
1
520/620 520/620 520/620
DRY
BAY 510/610
(FUEL) (FUEL)
510/610
510/610

WS297.60

WS425.17
WS291.84
WS292.22

WS356.40

WS415.20
WS150.89
WS114.06
WS42.30
WS49.00

520/620 560/660
NS NS NS NS
189.97 203.0 251.98 308.0
410/420 2
430/440 510/610

410/420
BEFORE MOD 2571
1 (SB 57–026 or 57–030)
450/460

WS451.20
WS415.20
AFTER MOD 2571
2 (SB 57–026 or 57–030)
NS 196.73 NS 323.50
A14550

Wing and Nacelle Major Sub–Zones


FIG. 3

Division of the zone is accomplished by sub–zoning on the basis of a second digit in the zone number.
Example of empennage major sub–zoning :
– 310, Fuselage aft of cargo compartment rear bulkhead
– 320, Vertical stabilizer
– 330, Left horizontal stabilizer
– 340, Right horizontal stabilizer

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:3
Jan/05
Maintenance Review Board Report

210 220 230 240 250 260 270

320

330
340

110 190 120 130 140 150 160 170 180


310

STA STA STA STA STA STA STA STA STA


132.4 215.0 294.0 363.0 375.5 450.5 535.5 621.8 733.0

STA 306.9
STA 403.5
STA 467

STA 560
190

A1449

Fuselage and Empennage Major Sub–Zones


FIG. 4

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:4
Jan/05
Maintenance Review Board Report

210 220 230 240 250 260 270


320

330
340

350
360
110 190 120 130 140 150 160 170 180 310

STA STA STA STA STA STA STA STA STA


132.4 215.0 294.0 363.0 375.5 450.5 535.5 621.8 733.0

STA
306.9

STA
403.5
STA
467

190
STA
560

A15389

Fuselage and Empannage Major Sub–Zones


FIG. 5

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:5
Jan/05
Maintenance Review Board Report

C. Sub–Zones
REF.FIG. 6 , 7 , 10 , 11 , 12
FOR A/C 004–341 343–378 380–394 396–408 410–430 432–454 456–459
REF.FIG. 8 ,
FOR A/C 342 379 395 409 431 455
REF.FIG. 9
FOR A/C ALL
Division of sub–zones is accomplished by use of a third digit in the zone number.

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:6
Jan/05
Maintenance Review Board Report

111 114
116 118 122 132 146 152 162 174 182 184
112
115 117 121 131 145 151 161 173 181 183

113

111

WL 79.0 WL 73.5 WL 70.5 WL 73.5 WL 79.5

110 120 130 140 150 160 170 180

STA 396.9
STA 408.5

STA 467.0
STA 475.6
STA 518.0
STA 530.0
STA 560.0
192

STA 369.0 191 194


196
193

STA 592.5

195

A1451

Lower Fuselage Sub–Zones


FIG. 6

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:7
Jan/05
Maintenance Review Board Report

212
219 221 222 242 241
213 214

216
215
218

217 211
A B C
197 198 197 198 197 198

222
(REF)
221 274 233
(REF) 225
223

D E F

210 220 230 240 250 260 270

A B C
231/232
D F 241/242 251/252 261/262 E 271/272

STA STA STA STA STA STA STA STA STA


132.4 215.0 294.0 363.0 375.5 450.5 535.0 621.8 733.0

A15955

Upper Fuselage Sub–Zones


FIG. 7

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:8
Jan/05
Maintenance Review Board Report

328 327

324

322
323 325 326

321
DORSAL
FIN AREA AFT FUSELAGE

312 314 319


316 318 BL0

313 317
311 315

BL0.00
HS 176.39 (340A)
HS 188.40 (340B)

331
341
336
346 332
342
337
347 333
343
334
344
335 345

HS 99.13 HS 26.658
A6900

Tail Unit and Stabilizers Sub–Zones


FIG. 8

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:9
Jan/05
Maintenance Review Board Report

328 327

324

322
323 325 326

321
DORSAL
FIN AREA AFT FUSELAGE

319
312 314
316 318 BL0

313 317
311 315
STA 781.23
STA 758.15

STA 815.0

STA 897.9
STA 733.0

BL0.00

HS 188.40

331
341
336
346 332
342
337
347 333
343
334
344
335 345

A15391
HS 99.13 HS 26.658

Tail Unit and Stabilizers Sub–Zones


FIG. 9

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:10
Jan/05
Maintenance Review Board Report

531/631 561/661

541/641
551/651
523/623 1
521/621
522/ 524/624
501/601 622
(FUEL) (FUEL)
512/612
511/611

WS 356.40

WS 415.20
WS 114.06

WS 291.84

WS 425.17
WS 297.60
WS 292.22
WS 150.89
WS 42.30

WS 49.00

BL0.00

525/625 561/661

BEFORE MOD 2571 2


1 (SB 57–026 or 57–030)
514/614
AFTER MOD 2571
2 (SB 57–026 or 57–030)

WS451.20
WS415.20
NS 197.0

NS 189.97 NS 203.0 NS 251.98 NS 308.0

NS 164.37
451/461

410/420 453/463

454/464

452/462
455/465
457/467 458/
468

NS 196.73 NS 323.50
NS 333.0
A14551

Wings and Nacelles Sub–Zones


FIG. 10

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:11
Jan/05
Maintenance Review Board Report

712 711 713

732/742
731/741 733/743

A1455

Landing Gear Sub–Zones


FIG. 11

STA 283.0

814
FLIGHT DIRECTION

815
811 813 816

817

A1456

Door Sub–Zones
FIG. 12

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:12
Jan/05
Maintenance Review Board Report

3. Stations
REF.FIG. 13, 16, 18
REF.FIG. 19, 20, 21
FOR A/C 004–384 386–404 406–459
REF.FIG.14
FOR A/C 385 405
REF.FIG.15
FOR A/C 004–341 343–378 380–394 396–408 410–430 432–454 456–459
REF.FIG. 16
FOR A/C 342 379 395 409 431 455
REF.FIG. 17
FOR A/C ALL
This paragraph provides information relative to stations on the fuselage, nacelles, empennage and wings.

STA 194.5
STA 203.5
STA 212.0
STA 136.50
STA 145.06

STA 176.10

193.25
200.50
STA 152.10
STA 160.10

207.75
STA 168.60

STA 231.0
STA 225.0
STA 129.0

186.0

STA 215.0
STA 98.0

STA
STA
STA
STA

A1457

Stations, Forward Fuselage


FIG. 13

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:13
Jan/05
Maintenance Review Board Report

STA 622.0

STA 608.0

STA 583.0

STA 560.0

STA 535.0

STA 512.0

STA 487.0
STA 475.5
STA 465.175
STA 464.075
STA 461.5
STA 450.5
STA 438.5
STA 435.5
STA 415.575
STA 413.0
STA 411.9
STA 401.0
STA 389.0

STA 363.0

STA 339.0

STA 231.0
STA 319.0
STA 236.5
STA 294.0
STA 258.0 STA 288.0

STA 272.0 STA 272.0


STA 288.0
STA 258.0
STA 294.0
STA 298.0
STA 236.5
STA 231.0
A12334

Stations, Center Fuselage


FIG. 14

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:14
Jan/05
Maintenance Review Board Report

STA 622.0

STA 608.0

STA 583.0

STA 560.0

STA 535.0

STA 512.0

STA 487.0
STA 475.5
STA 465.175
STA 464.075
STA 461.5
STA 450.5
STA 438.5
STA 435.5
STA 415.575
STA 413.0
STA 411.9
STA 401.0
STA 389.0

STA 363.0

STA 339.0
STA 231.0
STA 236.5 STA 319.0

STA 294.0
STA 258.0
STA 288.0
STA 272.0
STA 272.0
STA 288.0
STA 294.0 STA 258.0
STA 298.0

STA 236.5
STA 231.0
A15847

Stations, center fuselage.


FIG. 15

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:15
Jan/05
A1459

A13740
STA 615

STA 622.0

STA 630.112

EFFECTIVITY: ALL
STA 615
STA 640.0
STA 622.0
STA 649.0
STA 630.112
STA 658.5
STA 640.0
STA 668.0
STA 649.0
STA 677.0
STA 658.5
STA 686.388
STA 668.0
STA 694.0
Maintenance Review Board Report

STA 677.0
STA 702.0

STA 710.0 STA 686.388


STA 718.0 STA 694.0
STA 725.5 STA 702.0
STA 733.0
STA 735 STA 710.0
STA 741.0 STA 718.0

STA 749.0 STA 725.5


STA 753.0

FIG. 17
FIG. 16
STA 733.0
STA 758.15 STA 735
STA 741.0
STA 768.85
STA 773.55 STA 749.0
STA 753.0

Stations, Rear Fuselage


STA 781.35 STA 758.15
Stations, Rear Fuselage
STA 791.0 STA 768.85
STA 793.2
STA 773.55
STA 803.0
STA 781.35

STA 815.0 STA 791.0 STA 793.2

STA 828.2 STA 803.0

STA 815.0

STA 827.0

STA 839.0

STA 853.0

STA 897.9 STA 869.685

Page G1:16
Jan/05
APPENDIX 1
ZONING
Maintenance Review Board Report

NS 369.66

NS 323.50

NS 314.31
NS 308.0

NS 299.0
NS 294.96
NS 288.70
NS 286.78
NS 280.10 NS 283.50
NS 277.50 NS 277.17

NS 269.33

NS 262.00

NS 251.98
NS 248.83

NS 238.94

NS 226.60

NS 203.0 NS 203.05
NS 200.00

NS 189.97
NS 183.88

A1460

Stations, Left or Right Nacelle


FIG. 18

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:17
Jan/05
A15804
BL 182.30 HS 188.40

HS 174.95 BL 170.34 HS 176.35

HS 165.25 HS 165.62 HS 165.25 HS 165.62

EFFECTIVITY: ALL
HS 156.75 HS 156.75
HS 147.92 HS 147.92
HS 139.92 HS 139.92
HS 131.92 HS 131.92
HS 123.92 HS 123.92
HS 115.92 HS 115.92
Maintenance Review Board Report

HS 107.92 HS 107.92

HS 99.13 HS 99.92 HS 99.13 HS 99.92


HS 91.92 HS 91.92
HS 83.92 HS 83.92
HS 75.92 HS 75.92

340 A

340 B
HS 67.92 HS 67.92

FIG. 19
HS 59.92 HS 59.92
HS 51.92 HS 51.92
HS 43.92 HS 43.92

Stations, Horizontal Stabilizer


HS 37.81 HS 37.81
HS 26.66 HS 26.66

BL 0.00 HS 0.00 BL 0.00 HS 0.00

STA 824.40
STA 781.35
STA 758.15
STA 739.99
STA 824.40
STA 781.35
STA 758.15
STA 739.99

Page G1:18
Jan/05
APPENDIX 1
ZONING
Maintenance Review Board Report

STA 829.5259 STA 874.3659

WL 282.30
WL 270.30

WL 256.80
WL 246.3002

WL 218.3488
WL 206.67
WL 209.5988
WL 204.1816
WL 196.4692
WL 187.5666

WL 171.8739
WL 153.2739
WL 145.845
WL 142.830 WL 143.1484
WL 135.04
STA 630.15

STA 758.15

STA 781.35
STA 649.0

STA 686.9
STA 571.0

STA 608.0

STA 668.0

STA 702.0

STA 718.0

STA 733.0

STA 749.0

A16023

Stations, Dorsal Fin and Vertical Stabilizer


FIG. 20

EFFECTIVITY: ALL ZONING


APPENDIX 1
Page G1:19
Jan/05
WS 21.15

A14552
WS 42.30
WS 49.00
WS 61.95

WS 81.60

EFFECTIVITY: ALL
WS 101.25
WS 114.06
WS 123.38

WS 152.50
WS 164.14
WS 179.03
Maintenance Review Board Report

WS 183.21

WS 202.27

WS 221.34

WS 240.40

FIG. 21
WS 259.47

WS 278.53
WS 291.84
Stations, Left or Right Wing
WS 297.60
WS 292.22
WS 317.20

WS 336.80

WS 356.40

WS 376.00

WS 395.60
WS 415.20 WS 414.82
WS 425.17

WS 440.50
(SB 57–026 or 57–030)
AFTER MOD 2571

Page G1:20
Jan/05
APPENDIX 1
ZONING
WS 451.20
Maintenance Review Board Report

GLOSSARY

ACCIDENTAL DAMAGE:
Physical deterioration of an item caused by contact or impact with an object or influence which is not a
part of the aircraft, or by improper manufacturing or maintenance practices.
AGE EXPLORATION:
A systematic evaluation of an item based on analysis of collected information from in–service
experience. It assesses the item’s resistance to a deterioration process with respect to increasing age.
AIRWORTHINESS:
The condition of an item (Aircraft, aircraft system or part) in which that item operates in a safe manner to
accomplish its intended purpose.
CERTIFICATION MAINTENANCE REQUIREMENTS (CMR):
A recurring flight crew or groundcrew check that is required by design to help show compliance with
FAR/JAR 25.1309(b) and (d)(2) by detecting the presence of, and thereby limiting the exposure time to,
a significant latent failure that would, in combination with one or more other specific failures or events
identified in a safety analysis, result in a hazardous or catastrophic failure condition.
DAMAGE TOLERANT:
A qualification standard for aircraft structure. An item is judged to be damage tolerant if it can sustain
damage and the remaining structure can withstand reasonable loads without structural failure or
excessive structural deformation until the damage is detected.
DISCARD:
The removal from service of an item at a specified time limit.
DIRECT ADVERSE EFFECT ON OPERATING SAFETY:
1. Direct:
To be direct it must achieve its effect by itself, not in combination with other functional failures (no
redundancy exists and is a primary dispatch item).
2. Adverse Effect on Safety:
Implies that the consequences are extremely serious or possibly catastrophic and might cause the loss
of aircraft or injury to occupants.
3. Operating:
Means the time from the moment the aircraft first moves under its own power for the purpose of flight
until the moment it comes to rest at the next point of landing (FAR 1, ”Block–to–Block”).
ENVIRONMENTAL DAMAGE/DETERIORATION:
Physical deterioration of an item’s strength or resistance to failure as a result of chemical interaction with
its climate or environment.
FAILURE:
The inability of an item to perform within previously specified limits.
FAILURE CAUSE:
Why the functional failure occurs.
FAILURE EFFECT:
What is the result of a functional failure.

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FLIGHT LEADER CONCEPT:


Inspections on specific aircraft selected from those which have the highest operating age/usage in order
to identify the first evidence of deterioration in their condition caused by the fatigue damage.
FLIGHT CYCLE (= LANDING):
A completed take–off and landing sequence.
NOTE: Touch and go landings are counted as FLIGHT CYCLEs.
FUNCTION:
The normal characteristic actions of an item.
FUNCTIONAL CHECK:
A quantitative check to determine if one or more functions of an item performs within specified limits.
FUNCTIONAL FAILURE:
How an item failed to perform its function.
HIDDEN FUNCTION:
1. A function which is normally active and whose cessation will not be evident to the operating crew during
performance of normal duties.
2. A function which is normally inactive and whose readiness to perform, prior to it being needed, will not be
evident to the operating crew during performance of normal duties.
INHERENT LEVEL OF RELIABILITY AND SAFETY:
That level which is built into the unit and therefore inherent in its design. This is the highest level of
reliability and safety that can be expected from a unit; system, or aircraft if it receives effective
maintenance. To achieve higher levels of reliability, generally, requires modification or redesign.
INSPECTION (SYSTEMS & POWERPLANT):
An examination of an item against a specific standard.
INSPECTION – DETAILED (STRUCTURAL):
An intensive visual check of a specified detail, assembly, or installation. It searches for evidence of
structural irregularity using adequate lighting and, where necessary, inspection aids such as mirrors,
hand lens, etc. Surface cleaning and elaborate access procedures may be required.
INSPECTION – DIRECTED (STRUCTURAL):
A collective term which includes the detailed inspection and the special detailed inspection.
INSPECTION – EXTERNAL SURVEILLANCE (STRUCTURAL):
A visual check that will detect obvious unsatisfactory conditions/discrepancies in externally visible
structure. It may also include internal structure which is visible through quick opening access
panels/doors. Workstands, ladders, etc. may be required to gain proximity.
INSPECTION – INTERNAL SURVEILLANCE (STRUCTURAL):
A visual check that will detect obvious unsatisfactory conditions/discrepancies in internal structure. This
type of inspection applies to obscured structure and installations which require removal of fillets, fairings,
access panels/doors, etc.
INSPECTION – GENERAL VISUAL (ZONAL):
A visual check that will detect obvious unsatisfactory conditions/discrepancies in internal structure and
system/powerplant installations. This type of inspection may require removal of fillets, fairings, access
panels/doors, etc. Workstands, ladders, etc. may be required to gain proximity.

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INSPECTION – GENERAL (POWERPLANT & APU):


A general visual check of a specific detail, assembly or installation that will detect obvious unsatisfactory
conditions/discrepancies in externally visible hardware/structure. It searches for evidence of irregularity
and shall be guided by the appropriate section of the approved maintenance manual. It may include
internal structure/hardware which is visible through quick opening access panels/doors. Workstands,
ladders, etc., may be required to gain proximity.
INSPECTION – GENERAL VISUAL (STRUCTURAL):
A collective term which includes the External Surveillance Inspection, the Internal Surveillance
Inspection, and the Walk–Around Check.
INSPECTION – SPECIAL DETAILED (STRUCTURAL):
An intensive check of a specific location similar to the detailed inspection except for the following
differences. The check requires some special technique such as non–destructive test techniques, dye
penetrant, high powered magnification, etc., and may require disassembly procedures.
INSPECTION – WALK AROUND CHECK:
A visual check conducted from ground level to detect obvious discrepancies.
LIFE LIMITED ITEM:
An item which must be removed from service and discarded before a specified time is achieved.
ITEM:
Any level of hardware (i.e., system, sub–system, module, accessory, component, unit, part, etc.).
LUBRICATION & SERVICING:
Any act of lubricating or servicing an item for the purpose of maintaining its inherent design operating
capabilities.
MAINTENANCE SIGNIFICANT ITEMS (MSI):
Items identified by the manufacturer whose failure:
– Could affect safety (ground or flight), and/or
– Is undetectable during operation, and/or
– Could have significant operational economic impact, and/or
– Could have significant non–operational economic impact.
MAJOR INSPECTION INTERVAL
The time between major inspections of selected components, as defined in the relevant Component
Maintenance Manual. The assembly requiring major inspection will be returned to a condition that will
permit operation for at least another full inspection interval.
MAJOR REVISIONS
Major revisions entail extensive changes to the requirements such as may be introduced by new power
plants, new versions, accumulated experience or conclusions of the fatigue test.
MINOR REVISIONS
Minor revisions are those which do not entail extensive changes and will be normally associated with
additional requirements for particular modifications, general clarification and improvement.
NON–OPERATIONAL EFFECTS:
Failure effects which do not prevent aircraft operation, but are economically undesirable due to added
labor and material cost for aircraft or shop repair.

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NORMAL OPERATING CREW DUTIES:


Crew consists of qualified cockpit and cabin attendant personnel who are on duty.
Those duties which are inherent in the normal operation of the aircraft to include the following:
– Preflight check list by operating crew members;
– Monitoring of cockpit and/or cabin instrumentation, by operating crew;
– Recognition of abnormalities of failures by the operating crew through the use of normal physical
senses (i.e., odor, noise, vibration, temperature, visual observation of damage or failure, changes in
physical input force requirements, etc.).
NORMAL OPERATING CREW MONITORING:
Any monitoring of system operation accomplished by the operating crew members during their normal
duties. This includes monitoring of instrumentation of systems normally used daily and of systems
required to be checked by the crew on a daily basis.
OPERATIONAL CHECK:
A task to determine that an item is fulfilling its intended purpose. Does not require quantitative
tolerances. This is a failure finding task.
OPERATIONAL EFFECTS:
Failure effects which interfere with the completion of the aircraft mission. These failures cause delays,
cancellations, ground or flight interruptions, high drag coefficients, altitude restrictions, etc.
OTHER STRUCTURE:
Structure which is judged not to be a Structural Significant Item. ”Other Structure” is defined both
externally and internally within zonal boundaries.
POST–MOD:
= After. Used for configuration of aircraft. Simply, refer to applicability if modification has been
incorporated.
PRE–MOD:
= Before. Used for configuration of aircraft. Simply, refer to applicability if modification has not been
incorporated.
RESTORATION:
That work (on/off the aircraft) necessary to return the item to a specific standard.
SAFE LIFE STRUCTURE:
Structure which is not practical to design or qualify as damage tolerant: Its reliability is protected by
discard limits which remove items from service before failures are expected.
SCHEDULED MAINTENANCE CHECK:
Any of the maintenance opportunities which are prepackaged and are accomplished on a regular basis.
STRUCTURAL ASSEMBLY:
One or more structural elements which together provide a basic structural function.
STRUCTURAL DETAIL:
The lowest functional level in an aircraft structure. A discrete region or area of a structural element, or a
boundary intersection or two or more elements.
STRUCTURAL ELEMENT:
Two or more structural details which together form an identified manufacturer’s assembly part.

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STRUCTURAL FUNCTION:
The mode of action of aircraft structure. It includes acceptance and transfer of specified loads in items
(details/elements/assemblies) and provides consistently adequate aircraft response and flight
characteristics.
STRUCTURAL SIGNIFICANT ITEM (SSI):
A structural detail, structural element, or structural assembly which is judged significant because of the
reduction in aircraft residual strength or loss of structural function which are consequences of its failure.

TASKS – MAINTENANCE:
An action or set of actions required to achieve a desired outcome which restores an item to or maintains
an item in serviceable condition, including inspection and determination of condition.
THRESHOLD:
The specific value of a usage parameter (flight cycles, flight hours, etc.) at which the first inspection of
some particular level or method should be conducted.

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MSG – 3 DEVELOPMENT ORGANIZATION
(LIST OF REPRESENTATIVES)

This appendix gives a list over the present MRB/ISC members and a historical listing of representatives
involved in the SAAB 340 MSG – 3 Development organization, Maintenance / Industry Steering
Committee Participants & Working groups.

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APPENDIX 3

MSG–3 PARTICIPANTS
SAAB 340 MAINTENANCE REVIEW BOARD
Members

Chairman Johansson Dennis LFV


Chairman Layton Gary FAA
ISC Chairman Baker Brad Mesaba
Alternate Rathbun Chip Shuttle America
ISC Chairman Gooneratne Nick Regional Express
MRB Secretary/ Svelid Per Saab Aircraft AB
ISC Co Chairman
Alternate Palmborg Björn Saab Aircraft AB
ISC Co–Chairman

SAAB 340 INDUSTRY STEERING COMMITTEE


Members

Chairman Baker Brad Mesaba


Alternate Rathbun Chip Shuttle America
Chairman Gooneratne Nick Regional Express
Co–Chairman Svelid Per Saab Aircraft AB
Alternate Palmborg Björn Saab Aircraft AB
Co–Chairman

Members
Wilson Kevin BM Engineering
Baumgartner Gerhard Crossair
Maker John Chautauqua
Emery Dick Aurigny

Advisors
Johansson Dennis LFV
Layton Gary FAA

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MAINTENANCE / INDUSTRY STEERING COMMITTEE
HISTORICAL PARTICIPANTS

SAAB 340 MAINTENANCE / INDUSTRY STEERING COMMITTEE

Members Turner C O CAA


Dow Gail FAA
Gleiter Jim FAA
Antvik Gunnar LFV
Johansson Lennart LFV
Director Product Support North America
ILS/340 Fairchild Republic Co.
Loiacono Francis M Fairchild Republic Co.
Romander Åke SAS
Jonsson Jan Saab Scania AB
Schueler William Air Midwest
Haerry Antonio Crossair Ltd
Wastler Harry General Electric
Heurlin Joel D.G.A.C
Krietemeijer Cees RLD
Wramell Lennart Saab Scania AB
Ruotsalainen Yrjö Saab Scania AB
Thorstensson Lars Saab Scania AB
Prestby Göran Saab Scania AB
Malovskis Vladimirs Air Baltic
Ralich Dave Chautauqua

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MSG–3 PARTICIPANTS HISTORICAL

WORKING GROUP 1 ELECTRICAL/AVIONICS

Members McLean James Air Midwest


Kaiser James Air Midwest
May Hans–Rudolf Crossair Ltd.
Haerry Antonio Crossair Ltd
Nilsson Bengt Swedair
Ejdehage Kjell Saab Scania AB
Sundström Lennart Saab Scania AB

WORKING GROUP 2 STRUCTURE

Members Ruotsalainen Yrjö Saab Scania AB


Freeman Mike Air Midwest
Haerry Antonio Crossair Ltd
Davis Graham CAA
Dow Gail FAA
Antvik Gunnar LFV
Caracost George Fairchild Republic Co.
Levy Meir Fairchild Republic Co.
Lindström Göran Saab Scania AB
Presby Göran Saab Scania AB
Thompson Geoff Saab Scania AB

WORKING GROUP 3 MECHANICAL

Members Schueler William Air Mdwest


May Hans–Rudolf Crossair Ltd
De Clerk Piet NLM Cityhopper
Dahl Karl–G Swedair
Mellberg Willard Swedair
Hallberg Nils LFV
Larsson Bengt Saab Scania AB

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MSG–3 PARTICIPANTS HISTORICAL

WORKING GROUP 4 PROPULSION


Members Loiacono Francis Fairchild Republic Co.
Schueler William Air Mdwest
Haerry Antonio Crossair Ltd
Budden William Dowty Rotol Ltd.
St Pierre Kenneth General Electric Co.
Barbieri Joseph FAA
Johansson Lennart LFV
Jonsson Jan Saab Scania AB

WORKING GROUP 5 ZONAL


Members Ruotsalainen Yrjö Saab Scania AB
Haerry Antonio Crossair Ltd
May Hans–Rudolf Crossair Ltd
Mellberg Willard Swedair
Schueler William Air Mdwest
Hallberg Nils LFV
Loiacono Francis Fairchild Republic Co.
Ejdehage Kjell Saab Scania AB

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Maintenance Review Board Report

STRUCTURAL INSPECTION REPORTING PROCEDURE

1. Reports of structurally significant defects, shall be reported by each operator to Saab on enclosed SAAB
340 Structure Defect Report or equivalent.
2. In addition to the above, a structural inspection summary (enclosed) shall be submitted to Saab for
inspections accomplished on all Section C items and Section D Zonal Sampling items identified with a
number of –80. All significant structural discrepancies found during scheduled inspection of these items
shall be reported to Saab using a structure defect report or equivalent.
3. The responsibility of this action rests with the operator.
4. All reports should be submitted to Saab Aircraft Customer Support as soon as practical (preferably within
30 days) after accomplishment of inspection.
5. Saab will distribute to all SAAB 340 operators and relevant regulatory authorities the results of the
completed inspections.
6. These reports will be evaluated by Saab and by the individual operators. Each operator is responsible for
adjusting his own program using this and/or other operator’s experience for guidance.
7. The requirements for Item I and for Item 2 apply to all airplanes. Should Saab or any other operator
desire a change in the reporting procedures, he may request a meeting of all participating operators,
Saab and the relevant regulatory authority at any time for review of the proposed changes.
8. Mail reports to the following address:
SAAB AIRCRAFT AB
Customer Support
Maintenance Programs
S−581 88 Linköping, Sweden
Attn: ACD−MS

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THIS PAGE INTENTIONALLY LEFT BLANK

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SAAB 340 STRUCTURE DEFECT REPORT

REPORT NO. ...................................

DATE ............................................... DEFECT NO. .....................................(ref. Inspection


summary)

OPERATOR ...................................... .

*)A/C REG ....................................... A/C SERIAL No. .................................

TOTAL FLIGHT HOURS ................... TOTAL LANDINGS ...........................

DESCRIPTION OF DEFECT: (Attach sketches and photographs as required)

Modification or Repair Status: (where applicable)

DATE OF SUBMITTAL: .......................................

SIGNATURE: ........................................................

*) To be filled in, if this report is sent separatly without the INSPECTION SUMMARY

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SAAB 340 COMPLETED INSPECTION SUMMARY

REPORT NO......................................

OPERATOR:...................................... INSPECTION AGENCY.........................................

A/C REG. ...................................... . A/C SERIAL NO. ...............................................

DATE OF INSPECTION .....................


TOTAL FLIGHT HOURS .................... TOTAL LANDINGS .............................................

SIGNATURE:....................................

STRUCTURE INSPECTIONS COMPLETED

Task Identification Inspection Method Defect Defect Number


Number (Yes or No)

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ABBREVIATIONS (ACRONYMS)

A.E.P. – Age Exploration Program


AC – Alternating Current
A/C – Aircraft
ACM – Air Cycle Machine
ADC – Air Data Computer
ADI – Attitude Director Indicator
AHC – Attitude & Heading Computer
AHRS – Attitude & Heading Reference System
AMM – Aircraft Maintenance Manual
APR – Automatic Power Reserve
A/P – Autopilot
ASI – Airspeed Indicator
ATC – Air Traffic Control
AOA – Angle of Attack
BAT – Battery
BL – Buttock Line
BS – Body Station
CMM – Components Maintenance Manual
CTOT – Constant Torque on Take Off
CVR – Cockpit Voice Recorder
DC – Direct Current
DPU – Display Processor Unit
EADI – Electronic Attitude Director Indicator
EC – Engine Change
ECU – Electrical Control Unit
EHSI – Electronic Horizontal Situation Indicator
ELT – Emergency Locator Transmitter
ENG – Engine
FAR – Federal Aviation Regulations
FH – Flight Hours
FWD – Forward
fl – Flight cycle
GS – Glide Slope
HMU – Hydromechanical Unit
HP – High Pressure
HSI – Horizontal Situation Indicator
HSS – Horizontal Stabilizer Station
IAW – In Accordance With
inbd – Inboard
IPD – Inlet Protection Device
ITT – Inter Turbine Temperature
LDG – Landing Gear
l.e. – Leading Edge
LH – Left Hand
MFD – Multi Function Display
MLG – Main Landing Gear
MOS – Month
MPU – Multi Function Processor Unit

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NLG – Nose Landing Gear


NS – Nacelle Station
NTM – Nondestructive Testing Manual
NWS – Nose Wheel Steering
Outbd – Outboard
PCU – Pitch Control Unit
PGB – Propeller Gear Box
PTT – Push to Test
RBL – Right Buttock Line
REU – Remote Electronic Unit
RH – Right Hand
SL – Stringer Level
STA – Station
STBY – Standby
S/O – Shut Off
TBD – To Be Determined
TBO – Time Between Overhaul
UFDR – Universal Flight Data Recorder
VAC – Volt Altering Current
VGV – Variable Guide Vanes
VOR – Very High Frequency Omnidirectional Range
VSI – Vertical Speed Indicator
WAC – Walk Around Check
WEU – Warning Electronic Unit
WHL – Wheel
WL – Water Line
WOW – Weight On Wheel
WS – Wing Station
XFR – Transfer
XSIDE – Cross side

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Maintenance Review Board Report

REASSIGNED MAINTENANCE TASKS

In order to improve the overall view of future tasks which are reassigned, deleted or transferred from the
SAAB 340 MRB report (ref. MRB report Section A). These tasks are recorded in a separate document
72LKS6170. Copies of this document can be obtained from:

SAAB AIRCRAFT AB
Customer Support
Maintenance Programs
S−581 88 Linköping, Sweden
Attn: ACD−MS

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Maintenance Review Board Report

SAAB 340 AEP COMPLETED INSPECTION SUMMARY


DATE OF INSPECTION ......................................

OPERATOR........................................................... INSPECTION AGENCY................................................


AEP A/C SERIAL NO............................................ AEP A/C REG NO........................................................

TOTAL FLIGHT HOURS ....................................... TOTAL LANDINGS ......................................................


NO OF AC IN AEP GROUP..........................................
SIGNATURE..................................................................

AEP INSPECTIONS TASKS COMPLETED

Task Identification Defect Defect Description


Number (Yes or No)
5210–813–80I
5512–332–80I
5512–342–80I
5512–332–81I
5512–342–81I
5532–323–80I
5551–332–80I
5551–342–80I
5551–332–81I
5551–342–81I
5711–501–80I
5711–601–80I
5711–521–80I
5711–621–80I
5711–522–80I
5711–622–80I
5711–523–80I
5711–623–80I
5711–523–81I
5711–623–81I
5711–524–80I
5711–624–80I
5711–531–80I
5711–631–80I
5741–501–80I
5741–601–80I
5742–524–80E
5742–624–80E
5742–524–81E
5742–624–81E

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