Rectangular Tank Calc - STD

SUMMARY OF TANK DATA : T-XXXX
DESIGN CONDITION
Design Reference : 1. Roark's Formulas for stress and strain 7th Edition
2. API 650 Std
Design Pressure : Full of liquid + 0.05 barg = 0.244 barg

Design Temperature : 0 / 70 o
C
Tank Capacity : 3.5 m3
Specific Gravity, :
Water : 1
Liquid : 1.02
Hydrostatic Test Pressure : Full of Water + 0.05 barg = 0.240 barg
Corrosion Allowance : 0 mm
Radiography : Yes (10% spot min)
Joint Efficiency, JE : 1
TANK DIMENSION
Length : 2400 mm
Width : 1460 mm
Height : 1940 mm
Plate Thickness Shell : 6 mm
Roof : 6 mm
Bottom : 6 mm
MATERIALS
Shell Plates : SA-240 316L Lift Lug : SA-240 316L
Stiffeners : SA-240 316L Bolting : SA-193 B8M
Nozzles : SA-312 TP316L
Flanges : SA-182 F316L
ALLOWABLE OF MATERIAL
Minimum Yield of SA-240 316L : 172.4 N/mm2 = 25000 psi
Allow. Stress of SA-240 316L : 2/3 of Minimum Yield of Material
Stiffener (Sst) : 114.9 N/mm2
Plate (Sp) : 114.9 N/mm2
Max. deflection limit of panel plate shall not be more than 1/300 of panel length
Max. deflection (corroded) of plate panel (bottom) shall not be more than t/2 (corroded)
ESTIMATED WEIGHT
Empty Tanks : 1621 kg
Tank with Operating Liquid : 5195 kg
Tank with Full water : 8419 kg
PAGE 2
NOTE : ALL FORMULAS USED ARE TAKEN FROM ROARK'S FORMULA FOR STRESS AND STRAIN
1.0 ROOF DESIGN
1.1 ROOF PLATE DESIGN FOR TANK

Design is based on max unsupported roof plate of = 800 x 610 mm
Allowable Stress of plate, Sp = 114.9 N/mm2

Modulus of Plate E = 200000 N/mm2
Selected plate thickness, T = 6 mm
Corroded plate thickness, t = 6 mm
A. Design uniform load of 1.962 kN/m2

Design External Live Load = 0.001962 N/mm2
Design dead load, plate, stiffener etc = 0.0015 N/mm2
Total Design pressure Pr1 = 0.003462 N/mm2
Design load for internal pressure = 0.005 N/mm2

Design dead load, plate, stiffeners etc, = -0.0015 N/mm2
Total Design Pressure, Pr2 = 0.0035 N/mm2
Design Load for roof plate, Max ( Pr1, Pr2 ) Pr = 0.0035 N/mm2
Width of unsupported roof plate, b = 610 mm

Length of unsupported roof plate, a = 800 mm
a/b = 1.311475
A.1 For fixed edge plate with uniform load, c1 = 0.425538

c2 = 0.021587
Maximum Stress at centre of plate based on t,

S = c1 Pr b2 / t2 = 15.39 N/mm2
Maximum deflection, y1 = c2 Pr b4 / E t3 = 0.24 mm
Check Deflection limit y1 < t/2 PASS

< b/300 PASS
A.2 For simply supported edge plate with uniform load,

c1 = 0.425695
c2 = 0.071187

S = c1 Pr b2 / t2 = 15.40 N/mm2
PAGE 3

< b/300 PASS
B. Design point load of 1.0 kN on 100mm circle

Design is based on maximum unsupported roof plate of = 800 x 610 mm
Design uniform loads i.e. plate, stiffeners etc, Pr = 0.0015 N/mm2

Width of unsupported roof plate, b = 610 mm
Length of unsupported roof plate, a = 800 mm
B.1 For fixed edge plate

With uniform load Pr,
For a / b = 1.31147541 c1 = 0.425538
c2 = 0.021587
Maximum Stress of plate based on t, S1 = c1 Pr b 2 / t2 = 6.60 N/mm2
With point load of 1.0 kN on 100mm circle W = 1000 N

ro = 50 mm
For a/b = 1.31147541 c1 = 0.01118

c2 = 0.075895
Maximum Stress of plate based on t, S2 = 3W[ (1 + v) ln (2b / Pi ro) + c1 ]/2Pi t 2

S2 = 37.89 N/mm2
Maximum deflection, y2 = c2 W b2 / E t3 = 0.65 mm
Maximum Stress of plate, S = S1 + S2 = 44.49 N/mm2
S < Sp PASS
Maximum deflection, y = y1 + y2 = 0.76 mm
y < t/2 PASS
B.2 For simply supported plate

With uniform load Pr,
For a / b = 1.31147541 c1 = 0.425695
c2 = 0.071187
Maximum Stress of plate based on t, S1 = c1 Pr b2 / t2 = 6.60 N/mm2
PAGE 4
Design point load of 1.0 kN on 100mm circle W = 1000 N

ro = 50 mm
For a/b = 1.31147541 c1 = 0.769836

c2 = 0.159561
Maximum Stress of plate based on t, S2 = 3W[ (1 + v) ln (2b / Pi ro) + c1 ]/2Pi t 2

S2 = 47.95 N/mm2
Maximum deflection, y2 = c2 W b2 / E t3 = 1.37 mm
Maximum Stress of plate, S = S1 + S2 = 54.55 N/mm2
S < Sp PASS
Maximum deflection, y = y1 + y2 = 1.72 mm
y < t/2 PASS
Design for Transportation,

Under transportation, vertical acceleration is 0.8g, without live load.
Pr1' = 1.8 * 0.0015
= 0.0027 N/mm2
As Pr1' is less than Pr1, design conditions governs, calculation is not required
for transportation condition.
1.2 ROOF PLATE STIFFENER DESIGN FOR TANK
PAGE 5
Stiffeners A - A
Stiffeners are assumed to be simply supported at both ends.
Pr = 0.0035 N/mm2
b= 800 mm
w = Pr x b = 2.8 N/mm2
a= 1460 mm
S= 114.9 N/mm2
Zr1 = w x a2 / 8 x S = 6492.41 mm3
Design for a point load of 1000 N acting at mid-point,

W= 1000 N
Zr2 = W a / 4 S = 3176.33 mm3
Zr = max(Zr1,Zr2) = 6492.41 mm3
Select Flat Bar 150 x 6mm as stiffeners
The combined sectional modulus of stiffener & plate is, Zx,
Item Width, b Height, l Area, a y ay h ah2 al2/12

1 6 150 900 81 72900 44.57 1787951 1687500
2 200 6 1200 3 3600 33.43 1340963 3600
Total 156 2100 36 76500 3128914 1691100
Ix = ah2 + al2/12 = 4820014 mm4
Zx = Ix / max moment arm = 38384.64 mm3
Check sect. modulus of stiffener

Zx > Zr PASS
Maximum Deflection of stiffener,

y = 5 w12 a4 / 384 E Ix
= 2.06210682
a/y = 708.01 > 360 OK
Stiffeners B - B
Pr = 0.0035 N/mm2
b= 610 mm
PAGE 6
w = Pr x b = 2.135 N/mm2
a= 800 mm
S= 114.9 N/mm2
Zr1 = w x a2 / 8 x S = 1486.35 mm3
Design for a point load of 1000 N acting at mid-point,

W= 1000 N
Zr2 = W a / 4 S = 1740.45 mm3
Zr = max(Zr1,Zr2) = 1740.45 mm3
(2)
The combined sectional modulus of stiffener & plate is, Zx, (1)

1 6 150 900 81 72900 44.57 1787951 1687500
2 200 6 1200 3 3600 33.43 1340963 3600
Total 156 2100 36 76500 3128914 1691100
Ix = ah2 + al2/12 = 4820014 mm4

Zx > Zr PASS

y = 5 w12 a4 / 384 E Ix
= 0.14174232
a/y = 5644.04 > 360 OK
PAGE 7
2.1 SHELL PLATE DESIGN
2.1.1 For Plate with fixed edge support design
Max Spacing of vertical stiffeners on shell plate = 480 mm
A1 For Plate #1
600
Uniform Pressure, P1 = 0.005 N/mm 2
(1) 690
Height of plate, a1 = 690 mm
Width of Plate (max.), b1 = 480 mm 650
(2)
Maximum Liquid Pressure Ps1 = 0.006904 N/mm2 (3) 600
a1 / b1 = 1.4375
b1 / a1 = 0.695652
For increasing loads,

For a1 / b1 = 1.4375 c1 = 0.326625
c2 = 0.012431
For uniform loads,

For a1 / b1 = 1.4375 d1 = 0.473175
d2 = 0.024738

Max Stress at Plate, S = c1 Ps1 a12 + d1 P1 b12

t2 t2
= 44.97 N/mm2 < Sp PASS
Maximum Deflection of Plate, y = c2 Ps1 a14 + d2 P1 b14

Et3 Et3
= 0.60 mm < t/2 PASS
A2 For Plate #2
600
Uniform Pressure, P2 = 0.011904 N/mm (P1+Ps1) 2
(1) 690
(2)
PAGE 8
(3)
a2 / b2 = 1.354167
b2 / a2 = 0.738462

For a2 / b2 = 1.354167 c1 = 0.309458
c2 = 0.011473
For uniform loads,

For a2 / b2 = 1.354167 d1 = 0.441675
d2 = 0.022654


t2 t2
= 57.27 N/mm2 < Sp PASS

Et3 Et3
= 0.64 mm < t/2 PASS
A3 For Plate #3
600
Uniform Pressure, P3 = 0.018408 N/mm (P2+Ps2)
2
(1) 690
(2)
a3 / b3 = 1.25
b3 / a3 = 0.8

For a3 / b3 = 1.25 c1 = 0.288
c2 = 0.010275
For uniform loads,

For a3 / b3 = 1.25 d1 = 0.4023
d2 = 0.02005
PAGE 9

t2 t2
= 64.69 N/mm2 < Sp PASS

Et3 Et3
= 0.64 mm < t/2 PASS
2.1.2 For Plate with simply support design
Max Spacing of vertical stiffeners on shell plate = 480 mm
B1 For Plate #1
600
Uniform Pressure, P1 = 0.005 N/mm2 (1) 690
(2)
a1 / b1 = 1.4375
b1 / a1 = 0.695652

For a1 / b1 = 1.4375 c1 = 0.2475
c2 = 0.040375
For uniform loads,

For a1 / b1 = 1.4375 d1 = 0.48165
d2 = 0.082025


t2 t2
PAGE 10
= 38.01 N/mm2 < Sp PASS

Et3 Et3
= 1.97 mm < t/2 PASS
B2 For Plate #2
600
2
(1) 690
(2)
a2 / b2 = 1.354167
b2 / a2 = 0.738462

For a2 / b2 = 1.354167 c1 = 0.230833
c2 = 0.036875
For uniform loads,

For a2 / b2 = 1.354167 d1 = 0.44465
d2 = 0.074858


t2 t2
= 51.50 N/mm2 < Sp PASS

Et3 Et3
= 2.09 mm < t/2 PASS
B3 For Plate #3
600
2
(1) 690
(2)
PAGE 11
(2)
a3 / b3 = 1.25
b3 / a3 = 0.8

For a3 / b3 = 1.25 c1 = 0.21
c2 = 0.0325
For uniform loads,

For a3 / b3 = 1.25 d1 = 0.3984
d2 = 0.0659


t2 t2
= 59.54 N/mm2 < Sp PASS

Et3 Et3
= 2.08 mm < t/2 PASS
2.1.3 Shell Stiffener Design
C1 Horizontal Stiffener, st. 1-2

Assume stiffeners are simply supported,
w12 = ((P1 + Ps1 / 2) + (P2 + Ps2 / 2)) x (a1 + a2) / 4

P1 600
= 7.91 N/mm 690
P2 = P1+Ps1 st.1-2
b= 480 mm 650
S= 114.9 N/mm 2
P3 = P2+Ps2 st.2-3
600
P4 = P3+Ps3 st.3-4
Zr = w12 x b2 = 1982.1501 mm3
8xS
Select Flat Bar 75 x 6mm as stiffeners (2)
PAGE 12

1 6 75 450 43.5 19575 29.45 390406.6 210937.5
2 200 6 1200 3 3600 11.05 146402.5 3600
Total 81 1650 14.04545 23175 536809.1 214537.5
Ix = ah2 + al2/12 = 751347 mm4
Zx = Ix / max moment arm = 10299 mm3

Zx > Zr PASS

y = 5 w12 b4 / 384 E Ix
= 0.44 mm
b/y = 1099.55 > 360 OK
C2 Horizontal Stiffener, st. 2-3

Assume stiffeners are simply supported,
w23 = ((P2 + Ps2 / 2) + (P3 + Ps3 / 2)) x (a2 + a3) / 4

P1 600
= 11.43 N/mm 690
P2 = P1+Ps1 st.1-2
b= 480 mm 650
S= 114.9 N/mm 2
P3 = P2+Ps2 st.2-3
600
P4 = P3+Ps3 st.3-4
Zr = w23 x b 2
= 2863.8979 mm 3
8xS
Select Flat Bar 75 x 6mm as stiffeners (2)

1 6 75 450 43.5 19575 29.45 390406.6 210937.5
2 200 6 1200 3 3600 11.05 146402.5 3600
Total 81 1650 14.04545 23175 536809.1 214537.5
PAGE 13
Ix = ah2 + al2/12 = 751347 mm4

Zx > Zr PASS

y = 5 w12 b4 / 384 E Ix
= 0.05 mm
b/y = 9132.19 > 360 OK
C3 Vertical Stiffener Design for tank height 1940mm
Uniform Pressure P1 = 0.005 N/mm2

Height of stiffener a = 1940 mm
Width of unstiffened plate b = 480 mm
Maximum liquid pressure Ps = 0.019031 N/mm2
Assuming that stiffeners are simply supported,
For uniform pressure load on stiffener,

When a = 0, wa = wl = P1 x b = 2.40 N/mm
Maximum Moment, M1 = wl a 2 / 8 = 1129080 N-mm
For hydrostatic load on stiffener,

When a = 0, wa = 0, a = l, wl = Ps x b = 9.14 N/mm
Maximum Moment, M2 = 0.0641 wl a 2
= 2203807 N-mm
Combined Maximum Moment, M = M1 + M2 = 3332887 N-mm
Required sectional modulus, Zr = M / S = 29003.65 mm3

(3)
(2)

1 200 6 1200 3 3600 33.43 1340963 3600
2 6 150 900 81 72900 44.57 1787951 1687500
Total 156 2100 36.42857 76500 3128914 1691100
Ix = ah2 + al2/12 = 5E+06 mm4

PAGE 14
Zx > Zr PASS

y = 5 wa a4 / 384 E Ix + 0.00653 wl a4 / E Ix
= 1.34 mm
a/y = 1452.44 > 360 OK
PAGE 15
3.1 BOTTOM PLATE DESIGN FOR PRESSURE & TRANSPORTATION CONDITIONS
Design conditions
Static Head Pressure = 0.0244 N/mm2

Design dead load, plate, stiffener etc = 0.0015 N/mm2
Total Design pressure Pb = 0.0259 N/mm2
Design is based on maximum unsupported plate of 480 x 487 mm

Width of unsupported bottom plate, b = 480 mm

Length of unsupported bottom plate, a = 487 mm
a/b = 1.014583
For fixed edge plate with uniform load, c1 = 0.313313

c2 = 0.014165

S = c1*Pb*b2 / t2 = 51.96 N/mm2
Maximum deflection, y1 = c2*Pb*b4 / E t3 = 0.45 mm

< b/300 PASS
For simply supported plate with uniform c1 = 0.293875
PAGE 15
c2 = 0.045654

S = c1*Pb*b2 / t2 = 48.74 N/mm2
Maximum deflection, y1 = c2*Pb*b4 / E t3 = 1.45 mm

< b/300 PASS
Transportation conditions
Since the transportation condition involves only the plate dead weight
which is 6 mm plate i.e. 0.000616 N/mm2. This dead load is very much less than
the design load, hence, calculation is not required.
3.2 BOTTOM PLATE STIFFENER DESIGN

Stiffeners A - A
Pb = 0.0259 N/mm2
b = 480 mm
w = Pb x b = 12.4377734 N/mm2
a = 1460 mm
S = 114.9 N/mm2
Zr = w x a2 / 8 x S = 28839.68 mm3


1 6 150 900 81 72900 44.57 1787951 1687500
2 200 6 1200 3 3600 33.43 1340963 3600
Total 156 2100 36.43 76500 3128914 1691100
Ix = ah2 + al2/12 = 4820014 mm4

Zx > Zr PASS
PAGE 16
y = 5 w a4 / 384 E Ix
= 0.76 mm
a/y = 1912.66 > 360 OK
Stiffeners B - B
Pb = 0.0259 N/mm2
a = 487 mm
w = Pb x a = 12.6191576 N/mm2
b = 480 mm
S = 114.9 N/mm2
Zr = w x b2 / 8 x S = 3162.68 mm3


1 6 150 900 81 72900 44.57 1787951 1687500
2 200 6 1200 3 3600 33.43 1340963 3600
Total 156 2100 36.43 76500 3128914 1691100
Ix = ah2 + al2/12 = 4820014 mm4

Zx > Zr PASS

y = 5 w b4 / 384 E Ix
= 0.01 mm
a/y = 53050 > 360 OK
PAGE 17
4.0 TANK BOLTING DESIGN
Design Wind Speed, Vw = 45 m/s
= 100.66 mph
Design Wind Pressure, Pwh = 0.0025 x Vw2
= 25.33 lbf
= 0.001213 N/mm2
Design Blast Load, Pbl = 0.03 N/mm2
Length of Tank L = 2400 mm

Height of Tank H = 1940 mm
Total wind shear, Fw = Pwh x L x H

= 5647.3114 N
Total blast shear, Fb = Pbl x L x H
= 139680 N
Transportation Load
Vert & Horizontal load factor, Ah = 0.8 g
Tank weight, We = 1620.76 kg
Transportation Load, Horz Ft = 1296.61 N

Transportation Load, Vert Fv = 2917.37 N
Assume wind, blast, and transport load at the same direction

Max. Horizontal Force, Fh = Fw + Ft + Fb
= 146623.92 N
Max. Vertical uplift Force Fp = Fv
= 2917.37 N
Number of Bolt, n = 14
size of bolt, d = M16
Cross section area of bolt, = 0.29 in2
= 185.47 mm2
Total Area of Bolt, Ae = 2596.55 mm2
Bolt Allowable Shear, Ss = 0.4*Syb = 9000 psi

= 62.05 N/mm2
Required bolt area to withstand Horizontal Force

Ar1 = Fh / Ss
= 2362.89 mm2 OK
Required bolt area to withstand Vertical Force (Uplift due to transport)
Ar2 = Fp/Ss
= 47.01 mm2 OK
4.1 Weld Sizing

Since all the plate to plate welds are full fillet weld on both sides, the total throat
length of weld is 2 x 0.7 t I.e. 1.4 t. This is greater than the plate thickness,
PAGE 18
hence, adequate.
PAGE 19
5.1 LIFTING LUGS DESIGN FOR TANK
Number of Lifting Lugs, N = 4

Safety Factor, SF = 2
Assume Lifting Angle, q = 60 degree
Weight of Tank, We = 1621 kg
Maximum load on each Lug, F = SF* We / ( N * sin q )

= 935.75 N
Details of Shackle
Make / Model = Crosby / G209
Capacity, SWL = 1 Tons
Pin Diameter = 11.18 mm
Outside Diameter of eye = 23.11 mm
Jaw Width = 16.76 mm
Details of Lifting Lugs

Minimum Yield fy = 172.41 N/mm2 = 25000 psi
Radius of Lug R = 60 mm
Diameter of pin-hole d = 14 mm
Thickness of Lug t = 8 mm
Diameter of pin dp = 11.18 mm
Diameter of doublet-plate d' = 40 mm
Thickness of doublet-plate t' = 3 mm
Number of doublet-plate N = 2
Allowable Loads of Lug

Shear
Allowable Shear Stress, fs = 0.4 x fy
= 68.964 N/mm2
Shear Area As = (2R-d)t + Nt'(d'-d)

= 1004 mm2
Allowable Shear Load, Fs = As x fs

= 69240 N
Factor of Safety, F.O.S. = Fs / F

= 73.9941 > 1 OK
Tensile
Allowable Tensile Stress, ft = 0.45 x fy
= 77.5845 N/mm2 (For pin connection)
Tensile Area, At = (2R-d)t + Nt'(d'-d) = 1004 mm2
PAGE 19
Allowable Tensile Load, Ft = At x ft = 77895 N
Factor of Safety, F.O.S. = Ft / F

= 83.2434 > 1 OK
Bearing
Allowable Bearing Stress, fb = 0.9 x fy
= 155.169 N/mm2
Bearing Area, Ab = dp (t + Nt') = 156.46 mm2
Allowable Bearing Load, Fb = Ab x fb = 24278 N
Factor of Safety, F.O.S. = Fb / F

= 25.9454 > 1 OK
5.1.1 COMBINED STRESSES AT BASE OF LUG
In X-direction,
Fx = F * Cos q = 467.9 N
Bending Moment at base of lug,

Mx = Fx * h = 37430 N-mm
Available sectional modulus,

Zx = t x l2 / 6 = 1E+05 mm3
Bending Stress,
fbx = Mx / Zx = 0.312 N/mm2 (Fbx = 113.79 psi )
In Z-direction (perpendicular to lug),

Assume Fz = 0.1 x F
= 93.57 N
Bending Moment at base of lug,

Mz = Fz x h = 7486 N-mm
PAGE 20
Available sectional modulus,
Zz = l x t2 / 6 = 3200 mm3
Bending Stress,
fbz = Mz / Zz = 2.339 N/mm2 (Fbz = 113.79 psi )
Tensile Stress at base of lug,

Force at base of lug,
Fy = F x Sin q = 810.4 N
Area at base of lug,

Ab = t x l = 2400 mm2
Tensile Stress at base of lug,

fa = Fy / Ab = 0.338 N/mm2 (Fa = 103.45 psi )
fa + fbx + fbz = 0.03 < 1 OK

Fa Fbx Fbz
5.2 WELD STRENGTH CALCULATIONS ON LUG ATTACHEMENT
Fx = 467.9 N
Fy = 810.4 N
Allowable Shear, S = 0.4 fy

= 68.964 N/mm2
Assume size of fillet weld, t

Assume Fy is acting only on the vertical weld,
induced shear is
S1 t = Fy / 2 lv 0.7
= 5.7884 N/mm
PAGE 21
Assume Fx is acting only on the horizontal weld,
induced shear is
S2 t = Fx / 2 lh 0.7
= 1.114 N/mm
Shear induced due to the moment from Fx

to center of attachment,
S3 t = Fx (h + lv/2) / lv lh 0.7
= 2.8964 N/mm
S4 t = Fx (h + lv/2) / lh lv 0.7
= 2.8964 N/mm
Maximum Induced Shear,

St = Max. ((S1t + S4 t), (S2 t + S3 t))
= 8.685 N/mm
t = 0.126 mm
Fillet weld selected = 6 mm, O.K.
(Note that top flange to lug is full penetration weld, stress will be lower)
PAGE 22
6.1 WEIGHT CALCULATION
PLATE
SIDE THICKNESS LENGTH WIDTH QTY VOLUMEWEIGHT

(mm) (mm) (mm) (L) (kgs)
SIDE-SMALL 6.0 1940 1460 2 33.99 265.11
SIDE-LARGE 6.0 2400 1940 2 55.87 435.80
ROOF 6.0 2400 1460 1 21.02 163.99
BOTTOM 6.0 2400 1460 1 21.02 163.99
TOTAL 131.91 1029
STRUCTURE
DESCRIPTION WEIGTH / LENGTH LENGTH QTY WEIGHT

(kg/m) (mm) (ft) (kgs)
STIFF - ROOF (L) 6.08 2400 7.9 2 29.20
STIFF - ROOF (W) 6.08 1460 4.8 2 17.77
STIFF- VERTICAL 6.08 1940 6.4 12 141.64
STIFF - HORZ (L)* 3.51 2400 7.9 4 33.70
STIFF - HORZ (W)** 3.51 1460 4.8 4 20.50
STIFF- BOTTOM (L) 6.08 2400 7.9 2 29.20
STIFF - BOTTOM (W) 6.08 1460 4.8 4 35.53
TOTAL 308
NOZZLE+FLANGE
SIZE SCHEDULE THICKNESS WEIGHT QTY WEIGHT

(NB) (mm) (kgs) (kgs)
24 (M1) FF, API 650 6 100 1 100
2 RFWN, 150# 4.12 3.7 10 37
TOTAL 137
TOTAL WEIGHT + 10% CONTINGENCY 1621 kgs 3573 lbs
OPERATING VOLUME = W L Hop = 3.5 m3

WEIGHT OF LIQUID = 3574 kgs
TOTAL VOLUME = WLH= 6.80 m3

WEIGHT OF WATER = 6798 kgs
EMPTY WEIGHT = 1621 kgs 3573 lbs

OPERATING WEIGHT = EMPTY + LIQUID = 5195 kgs 11453 lbs
FULL OF WATER WEIGHT = 8419 kgs 18559 lbs
Note:
* : Along length
** : Along width
PAGE 23

Rectangular Tank Calc - STD

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SUMMARY OF TANK DATA : T-XXXX

Design Pressure : Full of liquid + 0.05 barg = 0.244 barg

1.0 ROOF DESIGN

1.1 ROOF PLATE DESIGN FOR TANK

Allowable Stress of plate, Sp = 114.9 N/mm2

A. Design uniform load of 1.962 kN/m2

Design load for internal pressure = 0.005 N/mm2

Width of unsupported roof plate, b = 610 mm

A.1 For fixed edge plate with uniform load, c1 = 0.425538

Maximum Stress at centre of plate based on t,

Maximum deflection, y1 = c2 Pr b4 / E t3 = 0.24 mm

Check Deflection limit y1 < t/2 PASS

A.2 For simply supported edge plate with uniform load,

Maximum Stress at centre of plate based on t,

Check Deflection limit y1 < t/2 PASS

B. Design point load of 1.0 kN on 100mm circle

Design uniform loads i.e. plate, stiffeners etc, Pr = 0.0015 N/mm2

B.1 For fixed edge plate

Maximum Stress of plate based on t, S1 = c1 Pr b 2 / t2 = 6.60 N/mm2

Maximum deflection, y1 = c2 Pr b4 / E t3 = 0.10 mm

With point load of 1.0 kN on 100mm circle W = 1000 N

For a/b = 1.31147541 c1 = 0.01118

Maximum Stress of plate based on t, S2 = 3W[ (1 + v) ln (2b / Pi ro) + c1 ]/2Pi t 2

Maximum deflection, y2 = c2 W b2 / E t3 = 0.65 mm

Maximum Stress of plate, S = S1 + S2 = 44.49 N/mm2

Maximum deflection, y = y1 + y2 = 0.76 mm

y < t/2 PASS

B.2 For simply supported plate

Maximum Stress of plate based on t, S1 = c1 Pr b2 / t2 = 6.60 N/mm2

Design point load of 1.0 kN on 100mm circle W = 1000 N

For a/b = 1.31147541 c1 = 0.769836

Maximum Stress of plate based on t, S2 = 3W[ (1 + v) ln (2b / Pi ro) + c1 ]/2Pi t 2

Maximum deflection, y2 = c2 W b2 / E t3 = 1.37 mm

Maximum Stress of plate, S = S1 + S2 = 54.55 N/mm2

Maximum deflection, y = y1 + y2 = 1.72 mm

y < t/2 PASS

Design for Transportation,

1.2 ROOF PLATE STIFFENER DESIGN FOR TANK

Zr1 = w x a2 / 8 x S = 6492.41 mm3

Design for a point load of 1000 N acting at mid-point,

Zr = max(Zr1,Zr2) = 6492.41 mm3

Select Flat Bar 150 x 6mm as stiffeners

The combined sectional modulus of stiffener & plate is, Zx,

Item Width, b Height, l Area, a y ay h ah2 al2/12

Total 156 2100 36 76500 3128914 1691100

Ix = ah2 + al2/12 = 4820014 mm4

Zx = Ix / max moment arm = 38384.64 mm3

Check sect. modulus of stiffener

Maximum Deflection of stiffener,

a/y = 708.01 > 360 OK

Zr1 = w x a2 / 8 x S = 1486.35 mm3

Design for a point load of 1000 N acting at mid-point,

Zr = max(Zr1,Zr2) = 1740.45 mm3

Item Width, b Height, l Area, a y ay h ah2 al2/12

Total 156 2100 36 76500 3128914 1691100

Ix = ah2 + al2/12 = 4820014 mm4

Zx = Ix / max moment arm = 38384.64 mm3

Check sect. modulus of stiffener

Maximum Deflection of stiffener,

a/y = 5644.04 > 360 OK

2.1.1 For Plate with fixed edge support design

Max Spacing of vertical stiffeners on shell plate = 480 mm