C POWER ACB Manual PDF

Instruction Manual
For Range of
Air Circuit Breakers
Larsen and Toubro is India’s largest
manufacturer of low tension switchgear,
offering the widest range of products
from push buttons to circuit breakers.
L&T invests continually in upgrading

its design, manufacturing and testing
facilities to ensure that the products
offer every feature and every advantage
that state-of-the-art technology can offer.
A proven performance record in tropical

conditions has established that L&T
switchgear is ideal for adverse conditions.
Switchgear Factory at Powai, Mumbai
The L&T switchgear Advantage

• Suitable for tropical climate
• Stands up the Indian summer
• Withstands wide voltage fluctuations
• Accommodates Aluminum terminations
• Easy to maintain
• Easy spares availability through a wide
network of authorised stockists
Switchgear Testing Laboratory (STL) at

Powai Works:
STL is NABL accredited laboratory, fully

equipped for all the type tests and routine
tests.
STL has dedicated 85 kA short- circuit testing

laboratory to ensure that the air circuit
breakers meet the high design standards of
quality and reliability.
Switchgear Testing Laboratories at Powai, Mumbai.

INTRODUCTION
L&T’s range of Air Circuit Breakers are manufactured and tested at one
of India’s most modern switchgear factories. Proper installation and maintenance
according to the instructions given in this manual will ensure that the breakers
render long years of trouble-free service.
These breakers are designed for normal industrial environment. It is important that
the circuit breakers subjected to hostile environment e.g. dust, caustic vapour,
corrosive gases etc. are appropriately enclosed.
CONTENTS
1 Storage............................................................................................................. 1-1
2 Unpacking........................................................................................................ 2-1
3 Handling........................................................................................................... 3-1
4 Identification..................................................................................................... 4-1
5 Operation....................................................................................................... 5-1
6 Racking............................................................................................................ 6-1
7 Installation........................................................................................................ 7-1
8 Protection......................................................................................................... 8-1
9 Accessories...................................................................................................... 9-1
10 Maintenance....................................................................................................10-1
11 Spare Parts......................................................................................................11-1
12 Overall dimensions..........................................................................................12-1
13 Wiring diagrams.............................................................................................. 13-1
14 Special applications........................................................................................ 14-1

1. STORAGE
TRIP
OFF
1. Do not store the breaker 2. If the ACB is not going to be

uncovered even for a short used for a long time then place
period. Always keep it covered the carton back on it.
with polyethylene bag.
3. Store the breaker in a cool and

well-ventilated place protected
from dusty, corrosive, salt laden
or wet atmosphere.
4. Please do not drop or roll the

ACB carton while storing or
transporting. Use proper
material handling equipment for
stacking of breakers.
5. Only same frame breakers should

be stacked one above another.
6. Do not stack more than four
breakers one above another.
1-1
2. UNPACKING
FOR FIXED ACBs
Carton packing Nails

Nails Case packing
2. Lift the carton/wooden case. Cut and
remove any accessories taped to
1. Cut the straps and remove the nails. breaker or kept loose on the pallet.
(If any) Open the polyethylene bag.
(Arc chute holding bracket and padding)*
3. Remove breaker mounting hardware, arc-chute holding bracket,*

padding fixed to the breaker over arc chutes & lift the breaker.
*: For 3P/4P 3200D/4000C breaker, arc chute should be unpacked and mounted on the breaker.
FOR DRAWOUT ACBs (up to 3200A & except 4 pole version of 2000A / 2500A / 3200A)
1. Follow the first 2 steps of fixed ACB unpacking.
2. Remove the locking plate & Rack 3. Pull the breaker out. Remove breaker
out the breaker. mounting hardware & lift the breaker.
(Arc chute holding bracket

and padding)
4. Remove arc-chute holding bracket, 5. Remove cradle clamping hardware. Lift the cradle.
padding fixed to the breaker over arc-chute.
FOR DRAWOUT ACBS (4 pole version of 2000A / 2500A / 3200A & above)
There are separate packing cases for packing of breaker & cradle.
1. For breaker unpacking follow procedure mentioned for fixed ACB unpacking.
2. For cradle unpacking, follow 1 & 5 steps mentioned in drawout ACB unpacking. 2-1
3. HANDLING
1. Move the packing with fork lift. Do

not drop or roll the packing case.
2. Pictures showing attachment of ropes to breaker & cradle for handling.
Caution:
1. Before handling remove breaker from cradle (for drawout ACBS).
2. Do not lift / handle the breaker or cradle by holding its front facia / operating handle / breaker
or cradle terminal / jaw contacts.
3. Keep the breaker on a flat, firm surface in its normal position. Do not
keep it on sides or in up side down position.
Note : Refer the table as per clause 3.1 for weights of different ratings of breaker.
3-1
3.1 Weight of manually operated breaker (kg):
CN-CS...S1
Rating Breaker 3P Cradle 3P Breaker 4P Cradle 4P
630/800/1000/1250S1 50 38 54 44
1600S1 51 38 55 44
2000S1 62 38 71 44
2500S1 72 50 85 57
3200S1 73 50 86 57
CN-CS...C
800/1000C 50 38 54 44
1250/1600C 51 38 55 44
2000/2500C 72 50 77 65
5000/6300C 153 105 207 137
CN-CS...H
800/1000H 51 38 55 44
1250/1600H 51 38 55 44
2000/2500H 72 50 77 65
3200H0/3200H1 76 53 86 57
4000H0/4000H 76 53 86 57
Special orders
3200C 73 50 86 57
3200D 113 75 154 101
4000C 115 75 156 101
For electrical breaker add 7 kg to the above mentioned breaker weight.
3-2
4. IDENTIFICATION
MAIN FACIA LABEL
LARSEN & TOUBRO LIMITED TYPE DESIGNATION ACB RATING
11 RATED CURRENT
1 In : ......... A 6 8 IS 13947-2 SERIAL NUMBER
2 Ue : .........V ~ 50/60 Hz 7 9 IEC 60947-2 CN-CS 2000C

3 Icu : .........kA Ics : .....kA 10 BS EN 60947-2
13
RATED OPERATIONAL
VOLTAGE
In : 2000 A Sr. No. FR167177
4 Icw : .........kA for 1 sec Ue : 415 V ~ 50/60 Hz
5 Utilization Category : B CN-CS 2000C 12 RATED ULTIMATE SHORT-
CIRCUIT BREAKING CAPACITY
Icu : 55 kA I cs : 55 kA
Icw : 55 kA for 1 sec
RATED SERVICE SHORT-
CIRCUIT BREAKING CAPACITY
Utlization Category : B UTILIZATION CATEGORY
RATED SHORT TIME

Standard : IS 13947-2 IEC 60947-2
CURRENT WITHSTAND
CAPACITY
X APPLICABLE
STANDARDS
SUITABILITY FOR ISOLATION
METAL LABEL OF C-POWER
1 Rated current 7 Rated service short-circuit breaking capacity

2 Rated operational voltage 8 Standard compliance
3 Rated ultimate short-circuit breaking capacity 9 Standard compliance
4 Rated short time withstand capacity 10 Standard compliance
5 Utilization category 11 Suitability for isolation
6 Range of rated frequency 12 Type designation
13 marking
4-1
3 2 1
6 19
18
17
7 16
8 15
9
10
11 12 13 14
Fig. 4-1 DRAWOUT ELECTRICAL ACB
1 Rating label 11 Racking interlock

2 Top cover 12 Position indication
3 Arc chutes 13 Lock in - ‘Isolated’ position / ‘Any’ position
4 Lifting lug ** 14 Racking handle
5 Breaker (Draw-out part) 15 Bezel (to be mounted on panel door)
6 Cradle (Fixed part) 16 Overcurrent release type SR21i *
7 ‘ON / OFF’ indication 17 Sealable sliding shutters for push buttons
8 Spring ‘Charged / Discharged’ indication 18 ‘Close’ push button
9 Operating handle 19 ‘Trip’ push button
10 Door interlock
** Should not be removed while removing ACB from packing case.

* Overcurrent releases type DN1/ SR18/ SR18G / SR71 etc.,when provided is mounted at
the same location.
4-4
4-2
Arc chute
clamps
Current Moving Secondary

transformer isolating contacts (SIC)
(for protection)
Scraping Mounting bracket
earth (moving)
Contact jaws
Voltmetric Door interlock pin

release termination
Fig. 4-2 DRAWOUT ACB - REAR VIEW
Note : Please do not place the breaker on its rear side.
Safety
shutter Fixed Secondary
isolating contacts (SIC)
Cradle
terminal
Microswitch
for position Earthing terminal
indication at rear
Scrapping
earth (fixed)
Racking
screw Telescopic rail
Interlock support
Door
interlock
Cradle facia
Racking
Lock in isolated /
interlock
any position
Racking
handle
Fig. 4-3 CRADLE - FRONT VIEW
4-3
Technical Data Sheet
Rating (A) 400 630 800 1000
Type Designation E E S1 E S1 C H E S1 C H
Rated current (A) at 50°C In 400 630 800 1000

*
Rated operational voltage (V), 50/60Hz U e 415 415 415 415
Rated insulation voltage (V), 50/60Hz Ui 1000 1000 1000 1000
No. of poles 3 3 3/4 3 3/4 3 3/4
Rated ultimate short circuit breaking 380/415/500V 50 50 50 50 50 50 65 50 50 50 65

Icu
capacity 50/60Hz (kA rms)
690V - - - - - 35 50 - - 35 50
Rated service short circuit breaking 380/415/500V 50 50 50 50 50 50 65 50 50 50 65

Ics
690V - - - - - 35 50 - - 35 50
0.5 sec 50 50 50 50 50 50 65 50 50 50 65
Rated short time
**
withstand capacity I
cw 1 sec 50 50 50 50 50 50 65 50 50 50 65
50/60Hz (kA rms)
3 sec - - - - - 35 50 - - 35 50
380/415/500V 105 105 105 105 105 105 143 105 105 105 143
Rated making capacity Icm
50/60Hz (kA peak) 690V - - - - - 73.5 105 - - 73.5 105
Rated impulse withstand voltage Uimp 8 8 12 8 12 8 12
of main circuit (kV)
Rated impulse withstand voltage Uimp 4 4 4 4
of aux. circuit (kV)
Typical opening time (ms) 40 40 40 40
Typical closing time (ms) 60 60 60 60
Utilization category B B B B
Suitability for isolation ?? ? ?
Fixed ???????????
Draw out x x ?x ???x ???

Manual ???????????
Electrical x x ?x ???x ???
‡
Electrical & Mechanical life (operating cycles) 15000 15000 20000 15000 20000 15000 20000
Electrical life without maintenance 6000 6000 8000 6000 8000 8000 8000 6000 8000 8000 8000
Dimensions (in mm) Fixed H 385 385 394 385 394 385 394
3 Pole 316 316 326 316 326 316 326

W
4 Pole - - 414 - 414 - 414
D 423.5 423.5 431 423.5 431 423.5 431
Draw out H - - 468 - 468 - 468
3 Pole - - 399 - 399 - 399

W
4 Pole - - 487 - 487 - 487
D - - 587 - 587 - 587
* Please consult us for application at dc voltages & higher operational voltage upto 690V AC.
** Icw values are indicated based on thermal considerations. While selecting a breaker please ensure that Icw requirement for the application is not more than
Ics / Icu at the point of installation.
‡
Electrical life = Mechanical life. However, arcing contacts need to be replaced depending upon wear & tear.
4-4
Rating (A) 1250 1600 2000

Type Designation E S1 C H E S1 C H E S1 C H
Rated current (A) at 50°C In 1250 1600 2000
*
Rated operational voltage (V), 50/60Hz Ue 415 415 415
Rated insulation voltage (V), 50/60Hz Ui 1000 1000 1000
No. of poles 3 3/4 3 3/4 3 3/4
Rated ultimate short circuit breaking 380/415/500V 50 50 50 65 50 50 50 65 50 50 55 75

Icu
690V - - 35 50 - - 35 50 - - 40 65
Rated service short circuit breaking 380/415/500V 50 50 50 65 50 50 50 65 50 50 55 75

Ics
690V - - 35 50 - - 35 50 - - 40 65
0.5 sec 50 50 50 65 50 50 50 65 50 50 55 75
Rated short time
**
withstand capacity Icw 1 sec 50 50 50 65 50 50 50 65 50 50 55 75
50/60Hz (kA rms)
3 sec - - 35 50 - - 35 50 - - 50 65
380/415/500V 105 105 105 143 105 105 105 143 105 105 121 165
50/60Hz (kA peak) 690V 143
- - 73.5 105 - - 73.5 105 - - 84
Rated impulse withstand voltage Uimp
of main circuit (kV) 8 12 8 12 8 12
Rated impulse withstand voltage Uimp

of aux. circuit (kV) 4 4 4
Typical opening time (ms) 40 40 40
Typical closing time (ms) 60 60 60
Utilization category B B B
Suitability for isolation ? ? ?
Fixed ?
? ???????x ??
Draw out x ???x ???x ???
Manual ?
? ??????????
Electrical x ???x ???x ???
‡
Electrical & Mechanical life (operating cycles) 20000 20000 20000
Electrical life without maintenance 6000 7000 7000 7000 6000 7000 7000 7000 4500 5000 5000 5000
Dimensions (in mm) Fixed H 385 394 385 394 385 - 394
3 Pole 316 326 316 326 316 - 482

W
4 Pole 414 - 414 - - 628
D 423.5 431 423.5 431 423.5 - 431
Draw out H - 468 - 468 - 468 468
3 Pole - 399 - 399 - 399 555

W
4 Pole - 487 - 487 - 487 701
D 587 - 587 - 587 587
‡
4-5
Rating (A) 2500 3200 4000 5000 6300
Type Designation S1 C H S1 H0 H1 H0 H C C
Rated current (A) at 50°C In 2500 3200 4000 5000 6300

*
Rated operational voltage (V), 50/60Hz U e 415 415 415 415 415
Rated insulation voltage (V), 50/60Hz Ui 1000 1000 1000 1000 1000
No. of poles 3/4 3/4 3/4 3/4 3/4
Rated ultimate short circuit breaking 380/415/500V 60 60 75 60 75 100 75 100 95 95

Icu
690V - 40 65 - 65 85 65 85 ? ?
Rated service short circuit breaking 380/415/500V 60 60 75 60 75 100 75 100 95 95

Ics
690V - 40 65 - 65 85 65 85 ? ?
0.5 sec 60 60 75 60 75 100 75 100 95 95

Rated short time
**
withstand capacity Icw 1 sec 60 60 75 60 75 100 75 100 95 95
50/60Hz (kA rms)
3 sec - 55 65 - 70 85 70 85 ? ?
380/415/500V 132 132 165 132 165 220 165 220 209 209
50/60Hz (kA peak) 690V - 84 143 - 143 187 143 187 ? ?
Rated impulse withstand voltage Uimp 12 12 12 12 12
of main circuit (kV)
Rated impulse withstand voltage Uimp 4 4 4 4 4
of aux. circuit (kV)
Typical opening time (ms) 40 40 40 40 40
Typical closing time (ms) 60 60 60 60 60
Utilization category B B B B B
Suitability for isolation ? ? ???
Fixed x ??x x x x x x x
Draw out ??????????
Manual ??????????
Electrical ??????????
‡
Electrical & Mechanical life (operating cycles) 20000 10000 10000 5000 5000
Electrical life without maintenance 5000 5000 5000 5000 5000 5000 5000 5000 2500 2500
Dimensions (in mm) Fixed H - 394 - ? ? - -
3 Pole - 482 - ? ? - -
W
4 Pole - 628 - ? ? - -
D - 431 - ? ? - -
Draw out H 468 468 468 468 583 583
3 Pole 555 555 701 701 913 913

W
4 Pole 701 701 909 909 1182 1182
D 587 587 587 587 691 691
‡
? Please consult us.
?
4-6
Range
Breaking capacities:
Icu = Ics = Icw
Rated Current 400A 630A 800A 1000A 1250A 1600A 2000A 2500A 3200A 4000A 5000A 6300A
CN-CS : E 50kA 50kA 50kA 50kA 50kA 50kA 50kA
Frame-1
CN-CS : S1 50kA 50kA 50kA 50kA 50kA 50kA 60kA 60kA
Frame-1 Frame-2
CN-CS : C 50kA 50kA 50kA 50kA 50kA 55kA 60kA 95kA 95kA
CN-CS : H 65kA 65kA 65kA 65kA 75kA 75kA

CN-CS : H0 75kA 75kA
CN-CS : H/H1 100kA 100kA
Frame-1 Frame-2 Frame-3 Frame-4
4-7
CAUTION
SPRING UNDER TENSION.
PERSONAL INJURY
MAY BE CAUSED
ELECTRICAL HAZARD
BEWARE OF
ELECTRICAL SHOCK,
PERSONAL INJURY OR
SCALDING BURN
MAY BE CAUSED
CAUTION
WEAR PERSONAL
PROTECTIVE EQUIPMENT
WHILE CONNECTING
OR DISCONNECTING
4-8
5. OPERATION
OPERATION
5.1 MANUALLY OPERATED BREAKERS:
5.1.1 OPERATION FOR C/S1/H/D - RANGE BREAKER
(Except 5000/6300-4P version)

TRIP / RESET Push Button Speed of closing is independent of the speed
ON - OFF Indicator 1 of handle movement.
ACB closes in single stroke operation of the
handle.
SET
3
5 Operating sequence of manual breakers:-
- RE
Initially breaker is OFF.

P
TR I
2
1. For carrying out any operation, the
breaker-operating handle has to be
pulled out fully by holding its top portion.
Front View Side View
e
2. For extra leverage, the handle can be
Clos
4 telescoped lengthwise (recommended).
RESETTING: 0
Fig. 5-1 3. Rotate the operating handle by 90 in
anti-clockwise direction (till it becomes
horizontal). The breaker will trip at the
beginning of the resetting operation, if it
is in closed condition.
CLOSING : 0
4. Rotate the operating handle by 90 in
clockwise direction (till it becomes
vertical to close the ACB).
OFF 5. After completing the operation ensure
that the handle is placed back in the
cavity on the front facia.
An indicator provided on front facia (refer
Fig. 5-1) shows the position of the main contacts.
- RED / ON : ‘CLOSED’
Fig. 5-2
- GREEN / OFF : ‘OPEN’
0
Operating Handle (refer Fig. 5-2) can occupy either of the two distinct position spaced 90 apart.
- Horizontal Position : ‘OPEN- RESET’
- Vertical Position : ‘CLOSED’ or ’TRIPPED’
The sequence of operation is

RESET ? CLOSE ? OPEN
Caution :
Resetting the ACB in ‘ON’ condition will
cause the ACB to trip.
Precaution :
Ensure presence of supply voltage to
undervoltage release (if fitted) before
ON
closing the ACB.
In case of manual reset type ACB actuation

of TRIP push button / key of lockable trip
push button, resets the tripping
Fig. 5-3 mechanism of ACB.
5-1
TRIP
OPENING THE CIRCUIT BREAKER :
The breaker can be opened by the following

means :
LOCALLY (Manually) :
ON
1. Press the TRIP push button.
OR
2. Press key of lockable trip push button
(when provided).
Fig. 5-4
3. Rotate key of racking interlock for draw

out breakers (if provided) when the
breaker is in any position between
‘Service’ and ‘Test’.
OFF
Indicate with key
Fig. 5-5
4. Operate handle anti-clockwise.
REMOTELY (Electrically) :
OFF
1. Through shunt release.
2. Through under voltage release.

(Refer section 9: Accessories)
Fig. 5-6
Note: For operation of 5000/6300-4P version of manual ACB refer manual charging (clause 5.2 in page 5-4)
and for closing & opening the circuit breaker (page no. 5-5).
5-2
OPERATION
5.1.2 OPERATION FOR E - RANGE BREAKER
TRIP / RESET Push Button
ON - OFF Indicator
Speed of closing is independent of the speed
of handle movement.
ACB closes in single stroke operation of the handle.
SET
3
- RE
Initially breaker is OFF.

P
TR I
The sequence of operation is

RESET ? CLOSE ? OPEN
Front View
e
Clos
4
Fig. 5-7
0
Operating Handle (refer Fig. 5-7) can occupy either of the two distinct position spaced 90 apart.
- Horizontal Position : ‘OPEN - RESET’
- Vertical Position : ‘CLOSED’ or ’TRIPPED’
An indicator provided on control box (refer Fig. 5-7) shows the position of the main contacts.
- RED / ON : ‘CLOSED’
- GREEN / OFF : ‘OPEN’
Operating sequence of manual breakers:-

RESETTING :
0
Rotate the operating handle by 90 in anti-clockwise direction (till it becomes horizontal).
The breaker will trip at the beginning of the resetting operation, if it is in closed condition.
CLOSING :
0
Rotate the operating handle by 90 in clockwise direction (till it becomes vertical to close the ACB).
Presence of supply voltage is essential to close a breaker fitted with under voltage release.
OPENING :
The breaker can be tripped by the following means:
Local : a) By pressing the red ‘TRIP’ button (refer Fig. 5-7)
b) Key of lockable trip push button (when provided)
Remote : Through Voltmetric release (refer Section 9: Accessories)

The tripping push button also serves to reset the over-current and short circuit release if the breaker
is fitted with local resetting feature. Resetting of the manual breaker by handle will not reset O/L-S/C
release in such case.
Caution :
Resetting the ACB in ‘ON’ condition will cause the ACB to trip.
5-3
5.2 ELECTRICALLY OPERATED CIRCUIT BREAKER :
OPERATION FOR C/S1/H/D - RANGE BREAKER
Initially breaker is OFF and spring is
‘TRIP / RESET’ Push Button
‘CLOSING’ Push Button
discharged.
Spring condition is indicated by a
mechanical indicator visible through a
transparent window on the front facia.
Indicator display Spring condition

YELLOW CHARGED
25 0 ON - OFF Indicator
Side View BLACK DISCHARGED
Spring Charged / Discharged Indicator
Front View
Charging Handle The spring in the circuit breaker operating
mechanism must be charged to store the
energy required to close the main contacts.
Fig. 5-8
The spring may be charged manually using
the charging handle or automatically by the
motor.
Electrical Charging :
The spring is automatically charged &
automatically recharged after each closing
operation. (Provided there is a continuous
supply to the motor)
ON
Manual Charging :
In case of power failure, charge the main
spring through multiple strokes of charging
handle. The handle has to pulled outward by
gripping its top portion.
Fig. 5-9
0
Charge by giving small strokes (25 ) as shown in Fig. 5-8 in the clockwise direction till indicator display
shows a spring charged condition (yellow colour).
Now the breaker is OFF and spring is charged.
5-4
CLOSING THE CIRCUIT BREAKER :
(Ensure precautions before closing same as

manual ACBs.)
Breaker is OFF and spring is charged.

ON
LOCALLY (Manually):
Press ON push button.
Fig. 5-10
REMOTELY (Electrically):
The closing electromagnet, when actuated,
discharges the spring and closes the
breaker.
OPENING :
The methods of opening are the same as those for manually operated breakers (except method ‘4’ of
local opening).
5.3 OPERATIONAL FEATURES
5.3.1 ANTI-PUMPING :
After a close - open cycle, it is not possible to reclose the breaker (for electrically operated breakers) if
the closing command is maintained. This feature known as anti-pumping, is assured mechanically,
both in local and remote control operation. This feature prevents auto reclosure of breaker on fault. For
reclosing the breaker, the permanent closing command should be momentarily interrupted. For Electrical
anti-pumping refer page no.8-19.
5.3.2 TRIP FREE MECHANICAL SWITCHING :
(Both for manually and electrically operated breakers)

The moving contacts of the breaker return and remain in open position, when the opening operation is
initiated after initiation of closing command. In this case the closing command is overruled by the
tripping command.
5-5
6. RACKING
Circuit breaker positions
The indicator on the front, shows the position of the circuit breaker in the cradle.
Service position : In service position both power and control circuits are connected.
Panel door
ON
SERVICE
Fig. 6-1
Panel door facia have to be aligned
Test position : In test position power circuit is open ensuring full safety, while control circuit is
connected for checking accessories as well as breaker operation.
Panel door
OFF
TEST
Fig. 6-2
Isolated position : In isolated position both power and control circuits are disconnected from
supply to ensure complete isolation.
Panel door
OFF
ISOLATED
Fig. 6-3
6-1
PROCEDURE :
Racking OUT / IN
1. Racking operation must be done with the
aid of racking handle, provided in racking
SERVICE handle storage location.
2. Insert the racking handle in the racking

1
slot.
2 3. Rotate the racking handle in clockwise

direction to rack in and in anti clockwise
direction to rack out.
Fig. 6-4 (i)

4. Ensure the breaker is in SERVICE position
and remove the racking handle from the
racking slot.
5. After completion of racking operation

ensure that the racking handle is kept in
Rack in
its correct storage location.
Caution :
Fig. 6-4 (ii) Open the circuit breaker before racking
3 Rack out
IN / OUT.
Note :
SERVICE
I. If the panel door is open, keep the door
interlock pin pressed during racking.
5 II. If racking interlock is provided press the
key inwards and turn it clockwise before
racking.
4
Fig. 6-4 (iii)
Note: If the breaker is inserted or withdrawn with it’s main contacts in closed position, then a device
automatically trips the breaker before separation of the main isolating contacts(during withdrawal)
or before they come into contact (during insertion). The same device prevents the closing of the
breaker at one particular location between the position ’Test’ and ‘Service’.
When racking interlock provided, the key of the lock has to be pressed and turned anti-clockwise (this
will trips the breaker if it is in closed condition at any location between the positions ‘Test’ and ‘Service’)
before initiation of the racking operation, otherwise it will not be possible to rack the breaker in or out.
If the cradle is provided with door interlock, ensure that either the door is closed or interlock is defeated
while attempting racking. 6-2
7. INSTALLATION
7.1 INSTALLATION AMBIENT
Install the ACB in dry, dust free, non-corrosive ambience without subjecting it to abnormal shocks /
vibrations. If the above is not possible, provide adequate degree of protection.
Refer to Section 12 for the following information.
- Overall dimensions
- Mounting details
- Panel door cut-out and bezel fixing
- Terminal connections
- Fixing of door interlock components on the panel door (provided in a polyethylene bag)
For fixing the door interlock components on the cradle (provided in another polyethylene bag) Please refer to
Section 9.
7.2 INSTALLING A FIXED BREAKER

7.2.1 MOUNTING
• Mount the breaker on the side brackets with the aid of 4 bolts of M8 or M10 (Refer to item No. 1 in
Fig. 7-1). For further details refer the section 12.
Metalic components (if exist) Metalic components (if exist)
Insulating Screen Insulating Screen

200
200
min
min
100
100
min
min
100 100
min min
First fixed Support First fixed Support
1
200
200
min
min
Panel Structure
C/H/S1/D-Range breaker E-Range breaker

NOTE: Dimensions are in mm
Fig. 7-1 FIXED ACB - METHOD OF MOUNTING
• Insert spacers, if necessary, to prevent deformation during tightening.

• To facilitate normal maintenance, following clearances are required to be maintained
- 140 mm above the breaker to replace arc chutes.
- 200 mm above the breaker to replace arcing contacts.
- 200 mm below the breaker to replace voltmetric releases.
- 50 mm on either side of the breaker (150 mm on left side in case of breaker with mechanical
interlock).
Clearance distance - a safety requirement :
- It is essential to maintain a minimum clearance of 100 mm above the breaker for permitting
expansion/dispersion of the gases emanating from the arc chutes.
- The metallic components, if exist, should be placed at a minimum distance of 200 mm above the
arc chutes.
- If there are metallic components between 100 mm and 200 mm, then an insulating screen should
be placed at a distance of 100 mm minimum above the arc chutes.
7-1
7.2.2 CONNECTIONS
7.2.2.1 MAIN CIRCUIT
• Clean the terminals and links by using cheese cloth. Do not damage plating.
• Use links as per the recommendations given in IS/IEC: 60947 (Part 1).
• Support these links to guard against electrodynamic forces during short circuit.
• Ensure that the first set of fixed supports (fixing the conductor rigidly through an insulating support to
panel structure) is fixed at a distance 100 mm (as shown in fig. 7-1) so that stresses induced during
short circuit do not exceed elastic limit of the link material.
• Ensure that the links are terminated with right size of bolts, tightened to appropriate torque by using
proper plain and spring washers.
Refer clause 12.4 for additional information on good termination practices.
Torque (kgf-m)
Bolt size Bolt dia (mm)
Standard High-tensile
M8 8 0.85 2.5
M10 10 1.88 4.7
M12 12 3.2 7.8
7.2.2.2 AUXILIARY CIRCUIT

• Auxiliary terminals for control circuit connections are located on the rear top cross-piece of the
Breaker.
• Max. 24 nos.
• Rated for 16A at 500 V.
• Accommodates flexible cable upto 2.5 mm2.
• Unless otherwise specified by the customer, connections are to be made with PVC insulated 1.5 mm2
copper wire conforming to IS: 694.
• Refer to Sec. 13 for internal wiring.
• The fuse ratings to be provided for the protection of accessories (voltmetric releases, charging motor
and the closing electromagnet) must be based on their power consumption (indicated in Sec. 9 -
Accessories).
7.2.2.3 EARTHING
• The earthing location is in the rear bottom corner of the right side plate of the breaker marked with
symbol. (Please refer drawing in section 12)
• Clean and degrease the unpainted surface of the earthing connection.
• Use M6 screw for connecting earth bar.
7.2.3 ARRANGEMENT OF CUBICLE DOOR

• Provide a cut-out in the cubicle door for breaker front facia projection
• Refer to Sec. 12 for location of the door cut-out with respect to door hinges (right or left) and fixing the
bezel on the door.
7-2
7.3 INSTALLING A DRAWOUT BREAKER
7.3.1 MOUNTING
• Holes are provided on horizontal surface for mounting the cradle (for mounting refer the clause 12.2.1
& 12.2.2 in Section 12).
• Insert spacers, if necessary, to prevent deformation of the cradle during tightening. To ensure proper
dust proofing, maintain the distance of 8.9 mm between the inner side of the cubicle door and the
outer surface of the interlock support .
• No extra space is required to be provided in the cubicle for maintenance. The breaker can be
maintained fully by drawing it out to a ‘Maintenance’ position (telescopic rails fully stretched)
• In case of breaker with mechanical interlocking leave minimum of 150 mm space on the left side of
the ACB for clutch cable routing.
• Clearance distance - a safety requirement :
Follow the same instructions as mentioned for ‘Installing a fixed breaker’ (clause 7.2.1)
7.3.2 CONNECTIONS
7.3.2.1 MAIN CIRCUIT
• Remove the nut plates fixed to the terminals.
• Use the nut plates for making connection to the terminals.
• Follow the same instructions as mentioned for ‘Installing a fixed breaker’.
7.3.2.2 AUXILIARY CIRCUIT

• Secondary Isolating contacts (SICs) meant for control circuit connections are located on cradle &
breaker (Refer to Sec. 4 - Identification)
• Maximum 24 SICs are available for Electrical D/O and 18 SICs for Manual D/O (standard ACBs).
• Each SIC terminal can accommodate two lugs suitable for crimping with 1.5 mm2 flexible cable.
• Rated for 16A at 500 V.
• Unless otherwise specified by the customer, internal connections are made with PVC insulated
1.5 mm2 copper wire conforming to IS: 694.
• The SIC terminals on the breaker and the cradle are arranged in a precise order (refer. to wiring
diagrams in Sec. 13) to facilitate interchangeability between breaker of same specification.
• Different electrical connection for ‘Test’ & ‘Service’ position of the breakers are possible by adopting
the procedure mentioned as follows.
7-3
Procedure for having different electrical connections in ‘Test’ and ‘Service’ positions.
Terminal
• Remove fixed SIC block by removing fixing

screws
• Decrimp the terminal which needs to be
removed
Connection • Break at neck of the terminal
The standard secondary isolating contact block comprising totally 6 sets of terminals, has two ‘through’
terminals. These ‘through’ terminals are necessary for electrical breakers to give electric supply to the
charging motor in ‘Test’ and ‘Service’ positions (terminals C and D on wiring diagram in Section 13).
Please do not forget to wire the microswitch C6 in ‘Service’ position (refer to Section 13) for electrical
breakers.
• The microswitches in ‘Service’, ‘Test’ or ‘Isolated’ position are designed to take wires with snap on
cable lugs.
• Two covers are provided on the cradle at SIC outgoing side. These covers protect the auxiliary
circuit wire from accidental trapping with the moving part while the breaker is being racked in or
racked out.
• The wiring of the position microswitches should pass between

the rear-end of telescopic rail and the cradle terminal mounting
plate of the cradle before joining the bunch of wires leaving the
secondary isolating contact blocks (as shown in fig. 7-2).
Fig. 7-2
The rating of the fuses to be used for the protection of the accessories (voltmetric releases ,charging
motor and the closing electromagnet) should be based on their power consumption (indicated in Section 9
- Accessories).
7.3.2.3 EARTHING
• The earthing location is on rear bottom right side of the cradle marked with symbol
• Clean and degrease the unpainted surface for the earthing connection.
• Connect earthbar of the switchboard / panel to the M10 earthing screw on the cradle.
7-4
8. PROTECTION
8.1 THERMOMAGNETIC RELEASE TYPE DN1
8.1.1 FEATURE
Air circuit breakers are available with multi-tap CT fed over current release system type DN1.
The rated secondary current of the CT is 8.75A.
Mechanism of protection is as under :

(I) Three electro-magnets provide protection against short-circuit current. Each electromagnet is
provided with two taps M1 and M2 for selecting operating threshold.
(II)Three bimetallic strips give protection against overloads. These are individually adjustable from
0.75 In to 1.0 In by means of a pointer (2) on the front face of the release (refer to Fig. 8-1).
The release operates through its striker on the main trip latch of the mechanism and is reset by the main
1 Mechanical Trip Actuator.
2 Point for Adjustment of

Overload Current Setting.
2
Fig. 8-1
In case of breakers with local reset feature, tripping through release leaves the latch of the mechanism
open & hence resetting with the help of the local ‘TRIP/RESET’ or ‘TRIP/LOCK/RESET’ push button is
necessary prior to subsequent closing operation.
The release is provided with a Strip (refer to item no. 1 in Fig. 8-1) for manual tripping. Pressing the strip
downwards will release the mechanical latch of the release and trip the breaker.
The DN1 release incorporates a definite minimum impulsion time of 25 ms on magnetic trip. Trip time is
independent of the magnitude of short circuit current and is achieved by the aid of a fly wheel. This release
has inverse thermal time-current characteristics on overload.
The magnetic threshold of the release depends on the tap of the current transformer chosen. A label is
pasted on the top of the release to indicate the magnetic threshold of the protection system at various CT
taps.
8-1
8.1.2 TIME-CURRENT CHARACTERISTICES OF DN1 RELEASE
10000
1.05
OPERATING LIMITS THERMAL
1.2
1000
100
ZONE OF SHORT CIRCUIT OPERATION (M1/M2)

10
Trip time in seconds
0.4
0.3
M1
0.2
M2
0.1
DN 1
25 ms
TOTAL OPERATING TIME
MIN. IMPULSION TIME
0.01
0.7 1 2 3 4 5 6 7 8 9 10 20 30 40 50 100 400 1000
Multiples of Current
Fig. 8-2
8-2
8.1.3 RELEASE SETTING FOR CN-CS C/E/S1/H/D ACBs
TYPE CT CT Setting of Magnetic Thermal Current

DESIGNATION Tap release Setting
(A) (A) (A)
320 1800 * 240 to 300

CN-CS 400 E 400
400 2300 * 300 to 400
400 2500 * 300 to 400
CN-CS 630 S1/E 630 500 3000 3700 375 to 500
630 3600 4500 472 to 630
400 2700 * 300 to 400
500
500 3200 3900 375 to 500
CN-CS 800 C/H/S1/E
640 3900 4900 480 to 640
800
800 4700 6000 600 to 800
800 4700 6000 600 to 800
CN-CS 1000 C/H/S1/E 1000
1000 5700 7200 750 to 1000
1000 5700 7200 750 to 1000
CN-CS 1250 C/H/S1/E 1250
1200 7000 8900 940 to 1250
1250 7000 8900 940 to 1250
CN-CS 1600 C/H/S1/E 1600
1600 8800 11500 1200 to 1600
800 4700 6000 600 to 800
1000 5700 7200 750 to 1000
CN-CS 1600D 1600
1250 7000 8900 940 to 1250
1600 8800 11500 1200 to 1600
1000 5700 7200 750 to 1000
1250
1250 7000 8900 940 to 1250
CN-CS 2000 C/H/S1/E
1600 8800 11500 1200 to 1600
2000
2000 11000 14000 1500 to 2000
2000 11000 14000 1500 to 2000
CN-CS 2500 C/H/S1 2500
2500 13500 17000 1875 to 2500
2500 14000 17500 1875 to 2500
CN-CS 3200 H0/H1/S1 3200
3200 17500 22000 2400 to 3200
1600 8500 11500 1200 to 1600
2000
2000 11500 16000 1500 to 2000
CN-CS 3200D 2000 12500 16500 1500 to 2000
3200 2500 14000 18000 1875 to 2500
3200 17000 23000 2400 to 3200
2000 12500 16500 1500 to 2000
2500 14000 18000 1875 to 2500
CN-CS 4000 C/H/H0 4000
3200 17000 23000 2400 to 3200
4000 22000 29000 3000 to 4000
Operating Limits 0.8 to 1.2 of setting 1.05 to 1.2 of setting
* Not recommended.
NOTE : Only one CT per pole can be fitted on the breaker. Request you to choose correct CT
to be mounted in breaker, in case more than one CTs are available for a particular rating. 8-3
8.1.4 TYPES OF PROTECTIONS
Following types of protections can be provided using DN1 release:
• Only overcurrent protection
• Only magnetic protection
• Overcurrent and magnetic protection
8.1.4.1 ONLY OVERCURRENT PROTECTION

T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
R Y B CTs
C
Fig. 8-3
When wired as per Fig. 8-3 with points A & C shorted only overcurrent protection (this includes
protection against both over load & short circuit conditions) is provided.
8.1.4.2 PROCEDURE FOR INCORPORATING ONLY MAGNETIC PROTECTION

Connect the current transformer between terminal M1 or M2 and star point S (refer to Fig. 8-4).
The system provides only magnetic protection.
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
C
R Y B
A
Fig. 8-4
8-4
8.2 MICROPROCESSOR BASED RELEASE TYPE SR18 / SR18G
The release SR18/SR18G is a micro-processor based over-current and earth-fault release designed
specifically for breakers. It has three zones of protection in a single unit. The release monitors
and operates on the secondary currents of the current transformer (CT) mounted on the breaker. The
suitable knobs on the facia enable the release to provide a wide range of protection for various applications.
8.2.1 FEATURES
Current Transformer
The release is fed by three single tap current transformers of same
rating as that of the circuit breaker. This current is referred to as
the nominal current (In) throughout this manual. The CT rating on
the secondary side is 750 mA.
The complete list of abbreviations used is given below.
In : Nominal current STD : Short Time delay

Ir : Rated current GFD : Ground Fault delay
LTP : Long Time pick-up LT : Long Time Trip Indicator
GFP: Ground Fault pick-up ST : Short Time Trip Indicator
1 2 3 45 6 7 8 9 LTD : Long Time delay GF : Ground Fault Trip Indicator
1 Current Setting BCD switches. 6 Button to clear previous fault indication.

2 Power ON LED. 7 Connector for External Testing through
SRT-2 Kit.
3 ON/OFF Switch for Thermal
Memory.(Instantaneous ON/OFF, 6&12 In) 8 Query button - for indicating the last
4 Button to test the SR18G release. fault.
5 Time Delay Setting BCD switches. 9 LEDS for fault Indication.
Type of SETTING RANGE OF SR18/SR18G

Protection PICK-UP CURRENT TIME DELAY
Ir-0.5 to 1.00 times In

Steps : 0.50, 0.60, 0.65, 0.70, 2.5 Sec at 6 times Ir
Long Time
0.75, 0.80, 0.85, 0.90, 0.95, 1.00 Tolerance: ± 10% of current.
Operating Limit: 1.05 to 1.2 times Ir
20 ms to 600 ms.
2 to 10 times In Steps : 20, 60,100,160, 200,
Short Time Steps : 2, 3, 4, 5, 6, 7, 8, 9, 10 260, 300, 400, 500, 600 ms.
Tolerance: ± 10% or 20 ms. (whichever is higher)
100 to 400 ms.

Ground 0.2 to 0.6 times In
Steps : 100, 200, 300, 400 ms & OFF
Fault* Steps: 0.2, 0.3, 0.4, 0.5, 0.6
6 and 12 In
Instantaneous
Tolerance: ± 15% of fault current
*Available in SR18G release only. 8-5

Rotary BCD switches are used to adjust setting. Red knob for pick-up currents and blue knobs for
time delays.
Factory Settings are as follows
LTP =1.0, LTD-2.5s., STP=6, STD=60ms., IP=12, GFP=0.3, GFD=100ms., Thermal Memory = OFF
Short time pick-up, Ground fault pick-up and Ground fault delay have nine, five and five position of
settings respectively. BCD switch arrow placed in between two setting is invalid.
1000
1000
100
100
Trip Time in Sec
10
10
TRIP TIME
11
0.1
0.1
1 1.2 1.5 2 3 4 5 6 7 8 9 10 20
1 Multiples of Rated Current 10
CURRENT MULTIPLE
OVERLOAD CHARACTERISTICS SR 18 / 18G

Fig. 8-5
Note : Please change release setting as per your system protection requirement to ensure
effective protection. 8-6
8.2.2 CHARACTERISTIC CURVE
A Typical four zone time-current curve provided by the release is shown in Fig. 8-6
1. Long Time protection zone

Trip time
2. Short Time protection zone
3. Instantaneous protection zone
4 2 4. Ground Fault protection zone
5. Asymptote for Long Time
protection
3
Current
Fig. 8-6
1 1
0.6
0.5
0.4
0.3
0.26
0.2
0.16 )s
(
E
TRIP TIME
IM
T 0.1
0.1
0.1
IP
TRIP TIME
R
T
0.06
0.02
0.01
0.01
0.01 0.1 1 10 100
1 2 3 4 5 6 7 8 9 10 20 100
1 10
CURRENT MULTIPLE
100 CURRENT
CURRENTMULTIPLE
MULTIPLES
SHORT CIRCUIT CHARACTERISTICS SR 18 / 18G GROUND FAULT CHARACTERISTICS SR 18 / 18 G
8-7
8.2.3 CHANGING OF SETTINGS
The settings can be done by changing the knob positions using a suitable screwdriver. Red knobs are used
for setting the pick-up currents, whereas blue knobs are meant for time-delay setting. Settings are on line
changeable but if any of the fault is active than new setting will not be accepted. The position of the knobs is
indicated by the arrow as shown in the figure below. The following examples further clarify this.
EXAMPLE 1 :
Changing long time pick-up (LTP) from 0.95 to 0.5 times In
0.50 0.50
1.00 0.60 1.00 0.60
0.95 0.65 0.95 0.65
Set at 0.95 X In Set at 0.5 X In
0.90 0.70 0.90 0.70
0.85 0.75 0.85 0.75
0.80 0.80
8.2.4 THERMAL MEMORY

When the breaker trips under long-time protection, the cooling time allowed affects the subsequent
trip-time when the breaker is re-energized under fault condition. This feature can be switched off by the
ON/OFF dip switch, provided on the release facia. It is advisable to use a screwdriver to change the switch
position.
8.2.5 TRIP INDICATORS

Three LEDs are used for displaying the type of fault under which the breaker trips. No external
power supply is required for these indicators. The LED corresponding to the fault shows 'red' when
“Query” button is pressed showing the type of fault, which has caused the tripping of the breaker.
This lasts for 72 hrs. max and remains so till it is cleared by 'clear' pushbutton.
Sw1 Sw2 Overload
Short
Sw3 Sw4 Circuit 8.2.6 TEST BUTTON
The test button is used to verify the validation of
Sw5 Sw6 G.F the software internally, checking whether the
controller is healthy or not. When it is pressed the
Power-On LED changes from blinking green (ON
Inst.
state) to steady red. However, during the time when
Test Clear Query the Test button is pressed all the protections are still
alive and none are affected/defeated.
POWER Sw9
8-8
8.3 MICROPROCESSOR BASED RELEASE TYPE SR21i
The release provides the four zones of protection by an electronic circuit with a micro-processor as the
central processing unit.
The four zones of protection are
1) Protection against overload : In Long time zone
2) Protection against short circuit : In Short time zone
3) Protection against short circuit : In Instantaneous zone
4) Protection against earth fault : In Ground fault zone
It trips the breaker through a Flux Shift Device (FSD) which is mounted on the rear bottom side of the
release. The Flux Shift performs the tripping operation through a link connected to the trip rod of the
breaker. The release is reset by the main shaft of the breaker at the end of the opening operation for
auto-reset type ACBs. For ACBs with local reset feature, resetting is done with the help of the local
‘TRIP/RESET’ or ‘TRIP/LOCK/RESET’ Push button.
1 2 3 456 7 8 9
1 Current setting BCD Switches. 6 Button to clear previous fault indication.

2 Power ON LED. 7 Connector for External Testing through
SRT-2 Kit.
3 ON/OFF Switch for Thermal Memory.
8 Query button - for indicating the last
4 Button to test the SR21i release.
fault.
5 Time Delay Setting BCD Switches.
9 LEDS for fault indication.
8.3.1 FEATURES OF THE RELEASE

The release SR21i is a micro-processor based over-current and earth-fault release designed
specifically for C-POWER breakers. It has four zones of protection in a single unit. The release
monitors and operates on the secondary currents of the current transformer (CT)
mounted on the breaker. The setable knobs on the facia enable the release to provide a wide
range of protection for various applications.
Current Transformer
The release is fed by three single tap current transformers of same rating as that of the circuit
breaker. This current is referred to as the nominal current (In) throughout this manual. The CT
rating on the secondary side is 750 mA. 8-9
The complete list of abbreviation used is given below
In : Nominal current STD : Short Time delay
Ir : Rated current GFD : Ground Fault delay
LTP : Long Time Pick-up LT : Long Time Trip
STP : Short Time Pick-up ST : Short Time Trip
Ip : Instantaneous pick-up INS : Instantaneous Trip
GFP : Ground Fault pick-up GF : Ground Fault Trip
LTD : Long Time delay ZSI : Zone Selective Interlocking
Table1 lists the setting range in all four zones of protection. The settings at the time of shipping are
given at the end of the table.
Type of SETTING RANGE OF SR21i

Protection PICK-UP CURRENT TIME DELAY
Ir = 0.5 to 1.00 times In 0.2 to 30 sec. at 6 Ir

Steps: 0.50, 0.60, 0.65, 0.70, 0.75 Steps: 0.2, 0.5, 1, 1.5, 2, 3.5, 6, 12, 17
Long Time
0.80, 0.85, 0.90, 0.95, 1.00 and 30 sec
Operating Limit: 1.05 to 1.2 times Ir Tolerance: ± 10% of current.
20 ms to 600 ms.
2 to 10 times In
Steps: 20, 60, 100, 160, 200, 260, 300,
Short Time Steps: 2, 3, 4, 5, 6, 7, 8, 9 and 10
400, 500 and 600 ms.
Ip = 2 to 16 times In
Steps: 2, 3, 4, 6, 8, 10, 12, 14, 16
Instantaneous
One position as max*
-
Tolerance: ± 15% of fault current
0.2 to 0.6 times In 100 ms to 400 ms.

Ground
Steps: 0.2, 0.3, 0.4, 0.5, 0.6 Steps: 100, 200, 300, 400 ms. & OFF
Fault
* Inst. max. = Inst. OFF . So Positioning the knob to max position will suppress the corresponding
protection.
Setting for all are done by rotary BCD switches having red knob for pick-up currents and blue knobs
for time delays.
Factory Settings:
LTP =1.0, LTD-2s., STP=6, STD=60 ms., Ip=8, GFP=0.3, GFD=100 ms., Thermal Memory = OFF.
Note : Please change release setting as per your system protection requirement to ensure effective
protection.
8-10
8.3.2 CHARACTERISTIC CURVE
A typical four zone time-current curve provided by the release is shown
5
1. Long Time protection zone
2. Short Time protection zone
1
3. Instantaneous protection zone
4. Ground Fault protection zone
Trip time
5. Asymptote for Long Time protection
4 2
Current
Fig. 8-7
The required characteristic curve can be chosen by selecting proper settings. The settings can be
changed as described below.
8.3.3 CHANGING OF SETTINGS

The position of the knobs is indicated by the arrow.
Facia Cut-out cover TRIP Red knobs are used for

has to be removed setting the pick-up currents,
TRIP
to change knob OFF whereas the knobs for
positions. time-delay setting are blue.
OFF
The settings can be made by

changing the knob positions
1
using screw-driver.
0.50 0.50
1.00 0.60 1.00 0.60
0.95 0.65 0.95 0.65
Set at 0.5 x In Set at 0.95 x In
0.90 0.70 0.90 0.70
0.85 0.75 0.85 0.75
0.80 0.80
8-11
8.3.3.1 RANGE OF PROTECTION
LONG TIME PICK-UP : The release rating (Ir) can be selected by the LTP switch from 0.5 times
(50%) to 1.0 times (100%) the rating of the breaker. Table II gives the selected rated current (Ir)
for different positions of the LTP switch for the entire range of breakers.
TABLE II : LONG TIME PICK-UP CURRENT (Ir) FOR VARIOUS SETTINGS (A)
In 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
LTP
0.5 400 500 625 800 1000 1250 1600 2000 2500 3150
0.6 480 600 750 960 1200 1500 1920 2400 3000 3780
0.65 520 650 812 1040 1300 1625 2080 2600 3200 4095
0.7 560 700 875 1120 1400 1750 2240 2800 3500 4410
0.75 600 750 937 1200 1500 1875 2400 3000 3250 4725
0.8 640 800 1000 1280 1600 2000 2560 3200 4000 5040
0.85 680 850 1062 1360 1700 2125 2720 3400 4250 5355
0.9 720 900 1125 1440 1800 2250 2880 3600 4500 5670
0.95 760 950 1187 1520 1900 2375 3040 3800 4750 5985
1 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
10000
8.3.3.2 LONG TIME DELAY

1000
One out of ten possible inverse time-current
characteristics can be selected by choosing
100 the delay at six times the rated current (Ir).
Trip time in sec
10
0.1
0.01
1 1.2 1.5 2 6 10 14 20
Fig. 8-8
Multiples of Set Current 8-12
8.3.3.3 SHORT TIME
The release provides time-delayed protection against short circuit in short protection zone. The
short time pick-up current (STP) can be varied from 2 to 10 times In and the definite delay (STD)
can be set from 20 to 600 ms.
The characteristic curve changes as per Fig. 8-9 given below, as STP & STD are changed.
Trip
time
STD
STP Current
Fig. 8-9
8.3.3.4 INSTANTANEOUS
The release provides instantaneous (with no intentional time delay) protection against short-circuit
in this zone. The instantaneous pick-up current (IP) can be varied from 2 to 16 times In. The
characteristic curve changes with change in IP setting, as shown below in Fig. 8-10. Table III lists
instantaneous pick-up currents for all IP settings for all ratings of breaker.
The Characteristics curve changes with change in IP setting.
In 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
Ip
2 1600 2000 2500 3200 4000 5000 6400 8000 10000 12600
3 2400 3000 3750 4800 6000 7500 9600 12000 15000 18900
4 3200 4000 5000 6400 8000 10000 12800 16000 20000 25200
6 4800 6000 7500 9600 12000 15000 19200 24000 30000 37800
8 6400 8000 10000 12800 16000 20000 25600 32000 40000 50400
10 8000 10000 12500 16000 20000 25000 32000 40000 50000 63000
12 9600 12000 15000 19200 24000 30000 38400 48000 60000 75600
14 11200 14000 17500 22400 28000 35000 44800 56000 70000 88200
16 12800 16000 20000 25600 32000 40000 51200 64000 80000 100800
Instantaneous can be switched off by putting the IP switch to the position marked ‘MAX’.
8-13
CHARACTERISTIC CURVE
2
MAX 3
16 4
Trip
time 14 6
12 8
10
Knob setting position for ground fault

IP Current protection switched off
8.3.3.5 GROUND FAULT

In this zone, the release provides time delayed protection against earth fault. The ground fault
pick-up (GFP) can be set from 0.2 to 0.6 time In. The delay (GFD) is settable from 100 to 400 ms
in four equal steps. Table IV lists the ground fault pick-up currents for all ratings of ACB for various
settings of GFP.
In 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
GFP
0.2 160 200 250 320 400 500 640 800 1000 1260
0.3 240 300 375 480 600 750 960 1200 1500 1890
0.4 320 400 500 640 800 1000 1280 1600 2000 2520
0.5 400 500 625 800 1000 1250 1600 2000 2500 3150
0.6 480 600 750 960 1200 1500 1920 2400 3000 3780
The ground fault protection can be switched off by putting the GFD switch to the position marked
‘OFF’.
8-14
The characteristic curve change in GFP & GFD, as shown below in Fig. 8-11
Ground Fault Protection

10
100
OFF 200
1 Trip
time
400 300
Trip time in sec
GRD
Knob setting position for ground
0.1
fault protection switched off
GFP Current
0.01
0.1 0.2 06 X In
Fig. 8-11
Multiples of Rated Current
Ground Fault
8.3.4 THERMAL MEMORY (For SR18/SR18G/SR21i/SR71)

Every time electrical power system is overloaded, there are thermal stresses induced in the
system. Thermal stresses caused by repetitive overload faults,can damage the insulation material used in
power system, if the threshold temperature is exceeded (Threshold temperature is the maximum operating
temperature). The thermal memory feature releases record the thermal
stresses induced in the system. This thermal memory ensures reduced tripping time in case of subsequent
overload faults. Hot/Cold curves take into account integrated heating effects to offer closer protection to the
system.
Temperature at subsequent
fault (incase of release
without Thermal memory)
1200C
Threshold Temperature at 1st fault
Temperature
of insulation 950C 1050C
Temperature
Temperature
At Subsequent fault
600C (in case of release)
Normal
operating temperature
‘X’ sec <‘X’ sec
Normal 1st Fault 2nd Fault
Intelligent Microprocessor Based Release
Fig. 8-12
8-15
If time delay for overload protection is set at ‘x’ sec, then a release without thermal memory trips the ACB in
‘x’ sec each time an overload fault occurs, even if it is of a repetitive nature. Line for threshold temperature
of insulation depicts such a case, where temperature overshoots threshold temperature, causing damage
to the insulation.
However, protection releases in ACBs are intelligent to detect a repetitive fault. Here, thermal
memory takes into account the stresses caused due to the previous thermal fault resulting in faster
tripping (< ‘x’ sec in this case) of the release, and hence temperature rise is limited to a lower and safer
level.
8.3.5 ZONE SELECTIVE INTERLOCKING (ZSI)

Zone selective interlocking enables faster clearance of faults thereby reducing the thermal and
dynamic stresses produced. This minimizes the damage to the system, thus enhancing the useful
life available to the users.
A 300 ms
*Breaker opening B 200 ms C 200 ms

time additional
Y
D 100 ms E 100 ms
Fig. 8-13
Single line diagram for ZSI
A, B, C, D and E are ACBs with intelligent releases having zone selective interlocking & are connected in
cascade as shown by dotted line. Short time delays are as indicated to achieve time based discrimination
between upstream & downstream breakers.
When a fault occurs in zone ‘Z’, breaker ‘E’ trips after a delay of 100ms*, and breaker ‘C’ and ‘A’ follow
delays of 200ms* and 300ms*, respectively, if required. But in case of a fault at ‘Y’, breaker ‘C’ trips after a
delay of 60ms* (a default value), instead of 200ms*. Thus saving your system of seeing the fault for another
140ms. Similarly a fault in zone ‘X’ results in breaker ‘A’ tripping after a delay of 60ms*, thus achieving
intelligent discrimination.
8-16
8.3.6 TESTING
Release SR18/SR18G/SR21i can be tested for its functions using test-kit type SRT-2. The release
should be tested with the breaker in isolated or test position. The releases should never be tested when
the breaker is carrying current.
TEST KIT SRT-2 The test-kit simulates setable phase (Long time, short and
Instantaneous) and ground fault conditions which can be injected
to the release through the TEST connector provided on the front
facia of the release. The release can be tested for its characteristics
by applying this input.
Test-Kit can simulate the following fault currents,

For phase fault : 2.5, 4.5, 6.5, 9.5, 11 and 13 times In.
For ground fault : 0.25, 0.35, 0.45, 0.55 times In.
8.3.6.1 PHASE FAULT TEST PROCEDURE

The release can be tested for Long time, Short time and
Instantaneous zone of protection in the following manner,
I. Connect the 9-pin D-sub connecter in the test-kit to
TEST socket on the release.
II. Connect the power supply of the kit to 240 V, 50 Hz
supply. Ignore the reading shown on the LED time
indicator of the test-kit.
III. Select a suitable test-current from the left-side current
setting knob of the test-kit.
EXAMPLE :
If the release is set for LTP = 0.5, STP = 6, IP = 8 then, test
current 2.5 x In will trip the release in Long time. However
for test current of 4.5 or 6.5 x In, the release will trip in short
time, and for all other current it will trip instantaneously.
IV. Start test by setting the 3-postion TEST switch on the test-kit to PHASE FAULT side. The display on
the kit will reset to zero and start counting till tripping takes place. After tripping the input to the release
is automatically cut-off and display shows the trip time.
V. Test-current can be changed and the release can be re-tested be changing the TEST switch position
to OFF position and then setting it back to PHASE fault.
8-17
8.3.6.2.GROUND FAULT TEST PROCEDURE
The release can be tested for ground fault in a similar way by first selecting the appropriate ground fault
test current and setting the 3-POSITION test switch to GROUND FAULT position.
Power supply unit test need not be conducted if the POWER LED on the release facia keeps on blinking
when the breaker is carrying more than 15-20% of the nominal current.
I. Disconnect the D-Sub connecter from the release TEST socket.

II. Remove the CT connector from the rear side of the release. (MUST BE PUT BACK TIGHTLY
AFTER THE TEST IS OVER)
III. Connect the 9-pin shrouded connecter of the test-kit at the CT connector of the release.
IV. Set the 3-way sliding switch (given at the back-side of the kit) to any of the R, Y, or B phase.
V. Set the Ground Fault pick-up value of the release to 0.4 x In and delay as 400ms.
VI. Pass single phase current by pressing the TEST switch of the kit given at the back. The time
display goes blank when current is passed. The release will reset the status indicators to black
position and will trip in Ground Fault. This test can be repeated for the other phases by changing
the slide-switch position.
VII.Remove the shrouded connector from the release and put the CT connector firmly in its place.
8.3.7 SALIENT POINT

1. The release operates from CT currents only. It uses special CTs which have 750mA secondary
current.
2. In normal operating mode,
a) None of the LEDs will glow, when current is carried by the breaker.
b) The POWER ON LED blinks of the low frequency. When current through the breaker exceeds
the rated current (Ir), the blinking becomes faster indicating overload condition.
c) LED can be reset by pressing the clear push button.
d) POWER ON LED will start blinking only when breaker starts carrying a minimum current of
15% of In.
3. In case of a fault,
a) Respective LED will glow only after pressing the query push button. For example, if the
breaker trips in short time, then that particular short time LED will glow only after pressing
query push button.
b) The breaker gets automatically reset after tripping in case of an ‘Auto Reset’ type of breaker.
For a ‘Local Reset’ type of breaker the Trip/Reset push - button needs to be pressed for
resetting. Respective fault LED will glow.
CAUTION :
No or loose connection will result in CT secondary remaining open, which creates very high
voltage when the breaker carries current, possibly damaging the CT and the release.
8-18
8.4 ELECTRICAL ANTI-PUMPING
When a closing command is given, closing coil of the circuit breaker gets supply
through a normally closed (NC) contact of the anti-pumping contactor. The closing coil is
energized and the breaker closes. The auxiliary contact Q1 of the breaker closes. This
energizes the coil K1 of the anti-pumping contactor and the contactor picks up. This opens its
normally closed (NC) contact in series with the closing coil breaking the persistent closing
command. In order to close the circuit breaker again, the closing coil circuit will have to be
reset, which will happen only after the anti-pumping contactor drops off. The contactor will drop
off only when the closing command is removed. This ensures that once the breaker has closed
and tripped on fault the breaker can close again only after the first closing command is
removed and a fresh closing command is given, thus providing anti-pumping. The anti-
pumping contactor should be selected in accordance with the rating of the closing coil.
(
C
Closing
Command
K1
(
Service
Spring Charging
C6 Breaker Limit Switch
Q1 Contact K1
Test
F H
A
ECD
(
Spring Charging
Anti-pumping Motor
CC
Closing K1 Contactor
Coil
E
(
ELECTRICAL ANTI-PUMPING
Fig. 8-14
8-19
9. ACCESSORIES
9.1.1 SHUNT RELEASE :
Remote tripping of the circuit breaker can be accomplished by

the aid of shunt release which is offered in two designations viz :
- Type EA for DC application, (65-130% of rated voltage)

- Type EA1 for AC application (10-130% of rated voltage)
Shunt release coil is short time rated and is disconnected from the
circuit by an auxiliary contact (CA-1) when the ACB is in open
condition.
9.1.2 UNDERVOLTAGE RELEASE :
This release permits closing of breaker contacts if the voltage is

above 80% of the nominal voltage and trips the breaker if the
voltage falls below 35% of the nominal voltage.
- Type MV - with no intentional time delay

- Type MVR - with a fixed time delay of 3±1.5 sec.
When U/V release is provided, the ACB can be closed only when
supply is available to the U/V release.
9.1.3 AUXILIARY CONTACT :
Auxiliary contacts are offered in following combinations :
2 NO + 2 NC
6 NO + 6 NC
Note :Number of aux. contacts available to customers may

be less than actual, as some aux. contacts may be
used for internal wiring purpose.
9.1.4 SECONDARY ISOLATING CONTACTS (SIC) :
• Self aligned, spring loaded, fully drawout type

• Required for control circuit connections
• Maximum four blocks, each of six contacts
• The contacts are rated at 16A, 500V AC
Note : Refer clause 9.8.7 for technical data.

Refer clause 13.1for detail wiring diagram.
9-1
9.1.5 SPRING CHARGING MOTOR :
Electrical charging of the main spring can be achieved by using

motor.
- Offered both in AC and DC rating

- Spring charging time: 7 sec (approx.)
- For 415V application, use a 415V/240V transformer rated for
500 VA
- For DC control applications, the circuit must be wired for
double isolation if AC control to DC control conversion is done.
Note : Providing continuous supply to the motor would ensure that the main spring gets charged
after ‘Close’ operation and is ready for the next operation.
9.1.6 CLOSING ELECTROMAGNET :
Closing electromagnet actuates the closing of electrical breaker, by

discharging main spring.
- Offered both in AC and DC rating

- Coil of the closing electromagnet is continuously rated
- In case of DC closing electromagnet, economy resistors* is
used in series with closing electromagnet.
*Refer technical data for resistor details.
9.1.7 AN 1 - ANNUNCIATOR MODULE :
• Individual fault annunciation by LEDs for

- Long time fault
- Short time/Instantaneous fault
- Ground fault
• Can be used with release type SR18/SR18G & SR21i
• One potential free contact rated 5 A at 230V AC available for
each type of fault
• Flush mounting on panel
• Operating voltage : 240V AC / 110V DC. Other voltages
available on request
• Dimension of A1 module = 96mm x 48mm x 114mm (HxWxD)
• Door cut out dimension = 92mm x 46mm
Note : Refer clause 9.8.7 for technical data

Refer clause 13.1for detail wiring diagram.
9-2
9.1.8 OPERATION COUNTER :
Displays total number of breaker operating cycles and is

mechanically operated.
9.2 FAULT TRIPPING INDICATION ON OVERLOAD & SHORT CIRCUIT :
ACB tripping indication provided with one change-over contact

available for the following :
Common indication for tripping through protection units
• Provided by microswitch C1 fitted in the ACB

• Available for release type DN1/SR18/SR18G/SR21i/SR71 as
an option
View of the mechanism from front Separate indication for tripping due to overload and short
circuit faults
• Provided for release type DN1 by microswitch C1 fitted inside

the ACB and microswitch C2 fitted inside release
Separate indication for tripping due to overload, short circuit

& earth faults
• Available for releases type SR18/SR18G/SR21i Provided by

AN1 annunciator module to be separately mounted on the panel
for remote fault annunciation
View of DN1 release without cover • Provided by LEDs in SR71/SR18/SR18G/SR21i releases, for
local annunciation
Refer clause 12.2.5 for schematic arrangements of fault indication

systems.
9-3
9.3 FAULT TRIPPING INDICATION ON VOLTMETRIC RELEASES
MICROSWITCH
Indication for shunt release operation
• Provided by microswitch C5 fitted on the shunt release
Indication for undervoltage release operation
• Provided by microswitch C3 fitted on the undervoltage release
Note :
This microswitch can be used for an indication system or any
other transducer viz. electrical interlocks, alarm, etc.
9.4 MICROSWITCHES FOR INDICATING POSITION OF THE BREAKER ON THE CRADLE

C8 C6 C7
C9
• Electrical indication available through microswitches

• Two microswitches with one changeover contact for
I) Test or Isolated position (C8 & C9)
II) Service (C6 & C7)
• In case of an electrical ACB, a service position microswitch

is fitted on the left side as a standard. This can be used to
prevent remote closing of ACB in ‘Test’ & ‘Isolated’
View of cradle from front positions
9.5 RACKING INTERLOCK
• Before initiation of racking operation, the key of the lock is

to be pressed and turned anticlockwise. Otherwise the
racking operation gets mechanically prevented
• In case the breaker is in closed condition, pressing of the
key trips the breaker between the Service and Test
Door Racking Locking in positions.
Interlock Interlock ‘Isolated’ Position
• The key remains trapped in the lock when not pressed
View of the cradle and this makes it suitable for interlocking.
Note : Refer clause 9.8.7 for technical data.

9-4
9.6 DETAILS OF DIFFERENT MICROSWITCHES
LOCATION NO. OF SIC’S FOR

NAME APPLICATION
WIRING
C1 Common indication of tripping due to Inside the 3

O/L, S/C & G/F ACB
C2 Separate indication of tripping Inside the 3

due to O/L, S/C & G/F DN1 release
C3 Indication of U/V release operation On the U/V 2

release
C5 Indication for shunt release operation On the shunt 2

release
C6 Service position-Left In cradle 2
C7 Service position-Right In cradle 2
C8 Test or isolated position-Left In cradle 2
C9 Test or isolated position-Right In cradle 2
9-5
9.7 OPERATION OF MICROSWITCHES
LEFT SIDE
1. Cam on telescopic rail.

1 2 3 2. Microswitch (C8/9) in test or isolated position.
3. Microswitch (C6/7) in service position.
RIGHT SIDE
3 2 1
Fig. Microswitch Mounting For Position Indication.
‘Service’ position : The microswitch operates 3 mm before the ‘service’ position

‘Test’ position : The microswitch operates 3 mm before the ‘test’ position during withdrawal
‘Isolated’ position : The microswitch operates 2 mm before the ‘Isolated’ position
9.8 LOCKING SYSTEM FOR THE BREAKER
Locking system arrangement in Air Circuit Breakers are offered as follows:
For drawout breakers only
}
- Locking in ‘Isolated’ position / ‘Any’ position
- Door Interlock
On cradle.
- Racking interlock
- Rating Error Prevention
For both drawout and fixed breaker

- Lockable trip push button
9.8.1 LOCKING IN ‘ISOLATED’ POSITION / ‘ANY’ POSITION
9.8.1.1 Locking in ‘Isolated’ position
In case number of feeders are fed from two sources e.g. a

main supply source and standby generator and it is
Main Standby
necessary that only one source is connected to the bus Supply Generator
bars i.e. only one of the circuit breakers (X & Y) feeding

supply to the feeders can be switched ‘ON’ at any given X Y
time. To achieve this interlock identical locks are fitted on
the two breakers and only one key is kept in the custody of
A B C D
the attendant.
9-6
Breaker in ‘ISOLATED’ position
• Breaker can be locked & key can be removed
• Breaker cannot be racked in
Fig. 2
Breaker in ‘SERVICE’ or ‘TEST’ position

• Breaker cannot be locked
• Key cannot be removed
Fig. 3
These locks are so designed that when the lock is in released position, i.e. open, key cannot be
removed.
If breaker X is closed and changeover to breaker Y is required, then breaker X has to be

tripped and racked out to ‘Isolated’ position. Locking of the breaker X is possible in its ‘Isolated’
position and the key can be removed to unlock the other breaker Y, Breaker Y can now be racked
into ‘Service’ position and closed. As breaker X is locked in ‘Isolated position and the key is trapped
in the lock of Y, X cannot be put into service position. This serves the purpose of interlocking.
Operation
Withdraw the breaker to ‘Isolated’ position. Turn the key clockwise and remove from the lock.
9.8.1.2 Locking in ‘Any’ position
The operation is similar to that explained but can be locked in any position viz. Service,
Test or Isolated.
9.8.2 DOOR INTERLOCK
9.8.2.1 Door Open and Breaker in ‘Isolated’ position.
When the door is open, the spring-loaded pin interferes with the screw (refer Fig. 4)
and hence the racking screw cannot be turned. However, when the door is closed, the pin is
pressed and the screw is free to rotate. The breaker can be racked now.
9-7
This arrangement ensures that the breaker cannot be racked to the ‘Test’ and ‘Service’ position
unless the door is closed.
PIN SCREW
DOOR OPEN (Screw will intefere with pin)
Fig. 4
Door Interlock
Latch Piece
Pin Latch piece
Breaker
Lever
Lock plats
Lever L
Cradle
Bracket Door Busbar Door
50
Fig. 5 Fig. 6
Breaker in Isolated Position Breaker in ‘Test’/ ‘Service’ Position
When the breaker is in ‘Isolated’ position, make sure that the position of the top end of the lever
results in its movement in anti-clockwise direction. Check that on removal of the pressure, the lever
comes back to its original position due to spring action.
9.8.2.2 Door closed and breaker in ‘Service’ / ‘Test’ position :
When the breaker is racked in, the pin on the left side plate of the breaker presses the lever as
shown in Fig. 5 . The rear portion of the lever rises & comes in front of the latch piece fixed to the
cubical door as shown in Fig. 6. The interference between the latch piece and the lever prevents
the door from opening. However, when the breaker is withdrawn to the ‘Isolated’ position, the door
can be opened since the lever is not pressed by the pin of the breaker side plate and hence there is
no interference between the latch piece and the rear portion of the lever.
The door interlock can be defeated by rotating the screw on the cubicle door in anti-clockwise
direction using a screw driver.
9-8
9.8.3 RACKING INTERLOCK
- Before initiation of racking operation, the key of the lock is to be pressed and turned anti-
clockwise. Otherwise the racking operation gets mechanically prevented
- In case the breaker is in closed condition, pressing of the key trips the breaker between the
positions ‘Test’ and ‘Service’
- The key remains trapped in the lock when not pressed and this makes it suitable for interlocking
9.8.4 RATING ERROR PREVENTION :
The breaker and cradle are fitted with ‘rating error prevention’ feature. Any mismatch of the breaker and
cradle rating will be prevented, as the breaker having any rating other than that of the cradle, cannot be
fitted on the telescopic rail of the cradle.
9.8.5 LOCKABLE TRIP PUSH BUTTON :
This system replaces the normal trip push button by a lockable one and used for the purpose of locking
& interlocking. The push button is suitable for both Manual and Elecrical, Draw-out and Fixed Breakers
of all ratings, which makes interlocking between any version and rating possible. The system defeats all
positive closing signals (manual / electrical) and prevents nuisance closing of the locked breakers. The
key remains trapped on the push button once unlocked which makes it suitable for interlocking and
gives easy access (if one desires) to lock the breaker.
PUSH TO TRIP
TURN ANTI - CLOCKWISE TO LOCK
For S1/C/H/D-Range For E-Range Breakers

Breakers
9.8.6 AUTOMATIC SAFETY SHUTTER FOR DRAWOUT BREAKERS
The shutter automatically covers the cradle terminals (which may be live) once the breaker is drawn
out of ‘Service Position’. This is to avoid accidental contact of the operating personnel with live parts
during maintenance.
9-9
9.8.7 TECHNICAL DATA FOR ACCESSORIES :
ACCESSORIES TECHNICAL DETAILS
Nominal Voltage Power

Operating
Type of Release Consumption at
Use (V) pick up Limits
110 AC 800 VA
240 AC 800 VA 10-130% V
EA1
415 AC 800 VA
SHUNT RELEASE: 24V DC 32 W
48V DC 125 W
EA 65-130% V
110 DC 45 W
220 DC 30 W
Note : Other voltage available on request
240V & 415V 50Hz AC,

Nominal voltage
220V & 415V 60Hz AC, & 24V DC
Pick up (V) 80% Ue

UNDER VOLTAGE
Drop off (V) 35-65% Ue
RELEASE
VA Consumption Pick up - 23 VA
Hold on - 8.5 VA
Watt loss 6W
Rated voltage Rated current

Type for resistive circuit
(V) (A)
125 AC 5.0
C2 250 AC 2.0
MICROSWITCH 30 DC 2.0
125-250 AC 10.0
C1, C3 415 AC 5.0
C5, C6 30 DC 8.0
C7, C8, C9 110 DC 0.5
220 DC 0.2
Continued...
9-10
9.8.7 TECHNICAL DATA FOR ACCESSORIES :
ACCESSORIES TECHNICAL DETAILS
Rated voltage (Us) Power Consumption Range of operation
SPRING CHARGING 240V, 50Hz 300VA

MOTOR 85-110% Us
110V DC
154W
220V DC
Power Consumption Range of

Rated Voltage
(Us) operation
Pick-up Hold-on
CLOSING 110V, 50Hz

240V, 50Hz 320VA 50VA
ELECTROMAGNET
220V, 60Hz
85-110% Us
110V DC, 220V DC 300W 50W
24V,30V,48V DC
Economy
Rated dc Voltage (V)
resistor (ohm)
24V DC 16 (ST24202)
ECONOMY RESISTOR 30V DC 24 (ST17402)
48V DC 62 (ST16890)
110V DC 360 (XK52076)
220V DC 1000 (XK52071)
Electrical Voltage Rated current

Circuit (V) (A)
24 to 415AC 16
Resistive
250V DC 1.2
24 to 415 AC 16
Non-resistive
250V DC 1.0
AUXILIARY CONTACTS
=L/R = 15ms with 2 NO or 2 NC contact in series
Note : Short-circuit protection
Largest permissible cylindrical fuse (as per IEC 60269) 16A
Largest permissible MCB with C-characteristics 16A
9-11
10. MAINTENANCE & TESTING
10.1 MAINTENANCE SCHEDULE:
The frequency of maintenance depends essentially on service condition viz. frequency of operation,
tripping on fault, relative humidity and presence of dust and reactive gases etc.
The mechanical / electrical life figures of manually or electrically operated CN-CS...C and CN-CS..D and
CN-CS...S1 & CN-CS..E Air Circuit Breakers are as under:
CN-CS 400E to CN-CS 1000E 15,000 operating cycles
CN-CS 1250E to CN-CS 2000E 20,000 operating cycles
CN-CS 630S1 to CN-CS 2500S1 20,000 operating cycles
CN-CS 3200S1 / C 10,000 operating cycles
CN-CS 800C to CN-CS 2500C 20,000 operating cycles
CN-CS 3200D / 4000C to CN-CS 6300C 5,000 operating cycles
CN-CS 800H to CN-CS 2500 H 20,000 operating cycles
CN-CS 3200H0 / H1 to CN-CS 4000H0 / H 10,000 operating cycles
The arc chutes and arcing contacts are suitable for the following kinds of service without maintenance at
rated current and voltage.
CN-CS 400E to CN-CS 1600E 6,000 M-B operating cycles
CN-CS 2000E 4,500 M-B operating cycles
CN-CS 630S1 to CN-CS 1000S1 8,000 M-B operating cycles
CN-CS 1250S1 to CN-CS 1600S1 7,000 M-B operating cycles
CN-CS 2000S1 to CN-CS 3200S1 5000 M-B operating cycles
CN-CS 800C to CN-CS 1000C 8,000 M-B operating cycles
CS-CS 800H to CN-CS 1000H 8,000 M-B operating cycles
CN-CS 1250H to CN-CS 1600H 7,000 M-B operating cycles
CN-CS 2000H to CN-CS 2500H 5,000 M-B operating cycles
CN-CS 3200H0 / H1 to CN-CS 4000H0 / H 5,000 M-B operating cycles
OR
Break operation followed by two make-break operations at rated making / breaking(M-B) capacity
(Please refer IS 13947 (part 2) or IEC 60947-2)
OR
25 make-break operations at six times the rated current at nominal voltage.
The main contacts and all the other components of the breaker are designed to last for the entire
mechanical/elecrical life of the breaker. It is, however, recommended to carry out inspection as per the
schedule mentioned below:
After every 3000 mechanical operations
OR
After six months of service, if exposed to dust
OR
After an idle period longer than six months
OR
Every year
During the course of inspection, check first the general service conditions of the breaker. Carry out
operations described in Section 5 (these operations can be carried out in ‘Test’ position for draw-out
breakers). Subsequently, check the operating requirements enumerated in Section 5, which may require
readjustment in certain cases. 10-1
10.2 DETAILS OF MAINTENANCE, THAT CAN BE CARRIED OUT ON THE BREAKER
ARE AS UNDER :
10.2.1. ARC CHUTE
- Clean the insulating surface and anti-arc strips covering the inside of the arc chutes by the aid
of a dry piece of cloth.
- At the end of its electrical life, it is recommended that arc chutes be reassembled after turning
the anti-arc insulating strips (inside the arc chutes) around. This will expose fresh surface to
face arcing and will double the life of the arc chutes. The arc chutes need to be replaced
subsequently.
10.2.2. POLE
- Clean the insulating pieces (hylam piece on both the sides of the contacts).
- Close the breaker and check the arcing contact gap.
It is necessary to readjust the fixed arcing contact if the gap is greater than 1.5 mm.(Refer fig.10-4).
It is not necessary to clean them, even if erosion is observed on the contact buttons. However the fixed
and moving arcing contacts should be replaced when the thickness of the button gets reduced to 0.5
mm. The anti-arc strips (hylam pieces on both the sides of the contacts) if provided, should also be
replaced simultaneously. Erosion marks on the main contacts if any will not affect the operation of the
breaker. The contact surface can be cleaned with fine emery cloth and wiped thoroughly (the main
contacts cannot be replaced). However in any case if the moving fingers of a pole appears misaligned,
it is not going to affect the performance of breaker.
10.2.3. ASSEMBLY OF THE BREAKERS

The pole assemblies are maintained under pressure by six special screws located on the side
plates of the breakers. The tightening torque need to be checked as per instructions given later in
the chapter. (refer clause 10.3.7).
10.2.4. OVERCURRENT AND VOLTMETRIC RELEASE

The release DN1, SR18, SR18G, SR21i, SR71, MV, EA, EA 1 etc. do not require any maintenance.
Check that tripping and resetting are as per the test instructions given in clause 10.3.2 to 10.3.6.
10.2.5. GREASING
A breaker normally greased and operating in dust free and non corrosive atmosphere over a period of
two years can undergo its normal cycle of mechanical endurance without greasing. As ideal service
conditions are hardly encountered, it is recommended to re-grease the breaker after a cycle of 500
operations or six months, whichever is earlier. (Please refer to the Fig. 10.1 & 10.3 for details of parts to
be greased).
10.2.5.1 Components to be greased
All rubbing surfaces in the mechanism, poles etc. are to be greased except the contacts (copper on
copper) and sintered bearings. Grease sliding surface of fixed and moving secondary isolating
contacts with petroleum jelly.
Prior to greasing, these surface should be thoroughly cleaned. Excess grease must be wiped out.
Note : Please do not use any cleaning agent while cleaning with cloth.
10-2
P
3 P 4
P P
5
P
P 2 P P 1
Fig. 10-1
Section view of manual breaker E range
COMPONENTS TO BE GREASED GREASE TO BE USED

P) Pins Molygrease ML of Balmer Lawrie & Co. Ltd.
1) Roller Assembly
2) Pole Latch Spring Retainer
3) Stainless Steel Profile Lithon 2 of Hindustan Petroleum
4) Slotted Guide
5) Pole Latch Nylon Rollers
SCHEDULE FOR GREASING:

Every 500 operations or 6 Months
Note : Please do not use any other grease than the recommended ones.
10-3
P
3 P 4
P P
5
P
P 2 P P 1
Fig. 10-2
Section view of manual breaker C/S1/H/D-Range

P) Pins Molygrease ML of Balmer Lawrie & Co. Ltd.
1) Roller Assembly
3) Stainless Steel Profile Lithon 2 of Hindustan Petroleum
4) Slotted Guide

SECONDARY ISOLATING CONTACTS
Sliding Surface of fixed and moving contact with petroleum jelly.
10-4
P
3
P 4 6
P 7
P
5
2
P P P 1
Fig 10-3
Section view of electrical breaker

P) Pins
Molygrease ML of Balmer Lawrie & Co. Ltd.
1) Roller Assembly
3) Stainless Steel Profile
4) Slotted Guide
Lithon 2 of Hindustan Petroleum
6) Crank
7) Plate
SECONDARY ISOLATING CONTACTS
Sliding Surface of fixed and moving contact with petroleum jelly.
10-5
10.2.5.2 Components greased for life
The following components are provided with self lubricating sintered rings impregnated with grease for
life.
- Trip rod
- Intermediate shaft of manual control
- Free return charging device for electrical operation
10.2.5.4 Components not to be greased
- All releases
- Main contacts in pole and cradle terminals
- Earthing terminal
- Secondary isolating contacts
10.2.5.5 Caution
Before any maintenance operation, following procedure must be followed.
- Mechanism spring must be discharged.
- Drawout breaker must be in isolated/maintenance position.
- Circuit breaker which operate rarely, must be periodically operated.
- Please contact our office/authorised service center in case of a problem arising during usage
10-6
10.3 TEST INSTRUCTIONS
The adjustments and tests listed in the following pages are to be carried out after routine maintenance/
replacement of spares. For carrying out some of them, it may be required to remove the front facia. Follow
the procedure given as per clause 10.3.10 for removing the front facia.
Maintenance of the breakers is to be carried out of as per the recommendations mentioned earlier in this
section. The procedure for the replacement of spares will be as per Section 11.
10.3.1 POLE :
Refer to Fig. 10-4
Adjustment of arcing contacts :
Breaker is in ‘Closed’ condition. Move the fixed arcing contacts to obtain the dimension 0.9 ± 0.1 mm
between the fixed and moving arcing contacts.
Tightening couple of the screw (12) : 0.8 kg-m
Note :
8 12
0.9 ± 0.1
9 10 Check the positioning of the arcing contacts again at the end of
the inspection schedule. Gap between the arcing contacts (fixed
and moving) 0.9 ± 0.1 mm. Maximum difference in this dimension
for the arcing contacts of the same pole should not be more than
0.1 mm.
Limit of wear = 1.5 mm
Tightening couple of the screws (9) and (10) : 0.25 kg-m

(moving arcing contact)
7
Fig. 10-4
10.3.2 OVERLOAD AND SHORT CIRCUIT RELEASE TYPE DN1

10.3.2.1 TRIPPING
In ‘Open’ condition of the breaker, resetting adjustment screw (18) to

be unscrewed nearly completely (see Fig. 10-5).
The release being reset, adjust the connecting piece (19) to get the
dimension 1 ± 0.5 mm between the tripping striker (20) and the lug
(21) of latch (22) in the position of rest (Fig. 10-6).
Red Varnish 1.5
18
Fig. 10-5
10-7
Red Varnish 10.3.2.2 Inspection
0.5
1±
In ‘Closed’ condition of the breaker, check that there is a minimum

play of 0.5 mm between tripping striker (20) and the lug (21) of
latch (22) in the position of rest (See Fig. 10-6).
22 21 20 19
Limit of wear 0.1 mm.
Fig. 10-6
Hold the crank (23) of the release and press the release strip (24).
Release the crank (23) slowly while keeping the strip (24) pressed
and see that the breaker trips (See Fig. 10-7).
24
Important
In order not to block the resetting of the release which takes place
when the breaker trips open, carry out the releasing operation of the
23 Hook crank (23) with a hook (See Fig. 10-7).
Fig. 10-7
10.3.2.3 RESETTING
10.3.2.3.1 AUTO RESETTING
In ‘Open’ condition of the breaker keep the DN1 release tripped.
Adjust the screw (18) to effect latching-on of the release. Screw 3/4
Red Varnish 1.5
turn more to ensure a margin of safety for resetting (See Fig. 10-8).
18
Fig. 10-8
Note : A very distinct click sound indicates latching-on of the release.
Inspection :
In ‘Open’ condition of the breaker, check for a resetting margin of safety of 1.5 mm by turning the main
shaft in the direction of closing.
Limit of wear : no latching.
10-8
1 ± 0.5
10.3.2.3.2 LOCAL RESETTING
Breaker in ‘Open’ condition
26
The release being in tripped condition and the crank (26) resting
against the stop (27), adjust the connecting piece (44) to get the
27 44
dimension 1 ± 0.5 mm (See Fig. 10-9). Press the tripping push
Fig. 10-9 button (28) and adjust the screw (29) to effect resetting of the
release. Unscrew one turn to ensure a margin of safety in resetting.
30 (Refer to Fig. 10-10)
29 28
Note : A distinct click sound indicates latching-on of the release.

0.2
Latched 0.5
22 21
Fig. 10-10
Inspection
Breaker in ‘Open’ condition :
Press the push button, check for the safety margin of latching-on of 0.5 mm - the crank of the release
returns by this distance before finally latching-on.
With push button (28) pressed check for a minimum play of 0.2 mm between the lug (21) of the latch (22)
and the bottom of the slot.
EXTREME POSITION
OF RESET
10.3.3 MICRO-PROCESSOR BASED RELEASE TYPE SR18G /
SR 21i
10.3.3.1 TRIPPING
SR21i
In ‘Open’ condition of the breaker, the resetting adjustment screw (16)
RED VARNISH to be unscrewed nearly completely.(See Fig. 10-11).
16
Fig. 10-11
10-9
SR21i The release being reset, adjust the connecting piece (10) to get the
.5
1±0
dimension of 1±0.5mm between the tripping striker (11) and the lug (12)
of the latch (13) in the position of rest (see Fig. 10-12).
RED VARNISH
Inspection
13 12 11 10
In ‘closed’ condition of the breaker, check that there is a minimum play
Fig. 10-12 of 0.5 mm between the tripping striker (11) and the lug (12) of the latch
(13) in the position of rest (see Fig. 10-12).
Limit of wear : 0.1mm
14
Hold the bracket (14) of the release and given an intentional trip
SR21i command using the test kit for the release. Release the bracket (14)
slowly and see the breaker trips (see Fig. 10-13).
HOOK
Fig. 10-13
PUSH BUTTON The breaker can be tripped by applying 18V DC across the points
SR21i (show in Fig. 10-14) on the D-subconnector of the release. The DC
18V DC source should be capable of delivering 6A continuously. It is to be
noted that one has to use a suitable connector for applying the
voltage. Care should be taken that the push button is not kept
D - SUB CONNECTOR
pressed for more than 1 second. In case the test kit is not available,
this method can be adopted to give the trip signal to see the slow
Fig. 10-14 tripping of the breaker as mentioned in the previous paragraph.
Important
In order not to block the resetting of the release when the breaker trips open, carry out the releasing
operation of the bracket with the hook (see Fig. 10-13).
10-10
EXTREME POSITION 10.3.3.2 RESETTING:
OF RESET
10.3.3.2 .1 AUTO RESETTING
In ‘Open’ condition of the breaker and the release being in
Sr21i
tripped condition, adjust the screw (16) to effect latching-on
of the release. Screw 3-4 turns more to ensure the margin of
safety for resetting (See Fig. 10-15).
RED VARNISH
16
Fig. 10-15 Note : A very distinct click sound indicates latching-on of the
release.
Limit of wire: no latching
1 ± 0.5
SR21i
10.3.3.2 .2 LOCAL RESETTING
Breaker in ‘Open’ condition
The release being in tripped condition and the crank (19) resting against
the stop (20), adjust the connecting piece (21) to get the dimension of
1 + 0.5 mm (see Fig. 10-16). Press the tripping push button (23) and
21 20 19 adjust the pin (24) to effect resetting of the release. Unscrew one turn to
ensure a margin of safety in resetting (See Fig. 10-17).
Fig. 10-16
Note: A distinct click sound indicates latching-on of the release.
23
25
Inspection
In ‘Open’ condition of the breaker:
24
Press the push button, check the safety margin of latching-on of
0.5 mm the crank of the release returns by this distance before
finally latching-on. With push button (23) pressed, check for a
minimum play of 0.2 mm between the lug (12) of the latch (13) and the
bottom of the slot (see Fig.10-17).
0.2
13 12 Note: The instruction given in Clause 10.3.3 above are also valid for
SR18, SR18G, SR21i and SR71 releases.
Fig. 10-17
10-11
10.3.4 THE BREAKER NOT FITTED WITH OVERCURRENT
RELEASE
20
In ‘Open’ condition of the breaker, make sure of the following:
0.5 Minimum
A minimum play of 0.5 mm between the tripping striker (20) and the lug
(21) of the latch (22) at rest. A minimum play of 2 mm between, the
resetting screw (18) and the tripping stricker (20).
2 Minimum
22 21 18 Note: Trip rod should be locked to mechanism plate by using

Fig. 10-18 (M4x25 CSK Screw).
Hook
1 ± 0.5
10.3.5 VOLTMETRIC RELEASES
32
10.3.5.1 TRIPPING
Refer to Fig.10-19
In ‘Open’ condition of the breaker, unscrew the resetting adjustment

screw (31) nearly completely. The release being latched on, adjust the
connecting piece (32) to get the dimension 1±0.5 mm between the lever
34 22 21 33 31 (33) and the lug (21) of the latch (22) at rest.
Fig. 10-19
Inspection
1

Check for a minimum play of 0.5 mm between the lever (33) and the lug (21) of the latch (22) at rest.
Limit of wear: 0.1 mm

Hold the striking pin (34) as shown in the Fig. 10-19, free the latch of the release. Release the striking
pin slowly and see that the breaker trips.
Important
In order not to block the resetting of the release when the breaker trips open, carry out the slow releasing of
the striking pin with the help of a hook.
2-minimum
10.3.5.2 RESETTING
Refer to Fig. 10-20.
In ‘Open’ condition of the breaker, adjust the screw (31) to bring
the striking pin (34) against the stop. Unscrew half a turn.
Varnish
34 31
Fig. 10-20 10-12

Inspection
In ‘Open’ condition of the breaker, check if there exists a minimum margin of safety in latching-on of 2 mm.
Limit of wear : no latching.
10.3.6 BREAKERS NOT FITTED WITH VOLTMETRIC RELEASE:

22 21 33 35
Refer to Fig. 10-21.
2 minimum
Check if there exists a minimum play of 2 mm between the lever (33)
2-minimum
31
and the lug (21) of the latch (22) at rest. Check if there exists a minimum
play of 2 mm between the screw (33) and the crank (35).
Fig. 10-21
A A=B±1 B 10.3.7 TIGHTENING OF THE POLE ASSEMBLIES:

Breaker in ‘Open’ condition with special screws (1) loose
(See Fig. 10-22 and Fig. 10-23)
1
Close the breaker
A. For CN-CS 400A - CN-CS 2000A E & CN-CS 630A to CN-CS 3200A
C/S1 & CN-CS 1600D breakers:
(Refer to Fig. 10-22) Tighten the special screws (1) so that the
difference in gaps between the external plates and the poles at the
two ends is not more than 1 mm (A= B±1 mm).
Fig. 10-22 RED VARNISH
Tightening torque = 0.4 kg-m
1 2 72
RED VARNISH
B. For CN-CS 3200D/4000C & 5000/6300C 3P/4P breaker :
(Refer to Fig. 10-23) Tighten the special screws (1) such that the
fixed screws (2) of the inter-mediate plates (72) can be fixed and
rotated freely.
Tightening torque = 1.5 kg-m
C. For CN-CS 800A to CN-CS 2500A H & CN-CS 3200/4000H0 3P/4P
2
Fig. 10-23 breaker :
10
(Refer to Fig. 10-23) Tighten the special screws (1) such that the
fixed screws (2) of the inter-mediate plates (72) can be fixed and
rotated freely.
Tightening torque = 0.4 kg meter.
10.3.8 MICROSWITCH FOR POSITION INDICATION (ON CRADLE)

Refer to Fig. 10-24
10.3.8.1 Microswitch in ‘service’ position
Adjust the screw (10) to ensure operation of the microswitch
12 11 3±0.5 mm before ‘Service’ position (eliminate the play on the
Fig. 10-24 telescopic rails by pulling them).
10-13
10.3.8.2 Microswitch in ‘Test’ position
Adjust the test support (11) and the screws (12) to ensure the operation of the microswitch 3±0.5 mm before
the ‘Test’ position in the direction of the withdrawal (eliminate the play by pushing the rails).
10.3.8.3 Microswitch in ‘Isolated’ position
Adjust the support (11) and the screws (12) to ensure operation of the microswitch 2±0.5 mm before the
‘Isolated’ position (eliminate the play by pushing the rails).
10.3.9 MICROSWITCH ON TRIP ROD

(Refer to Fig. 10-25)
36
1±0
1
Signal indication of tripping on overload and
short circuit.
37
Breaker in ‘Closed’ condition (overcurrent and
short circuit release type DN1/SR18G/SR21i &
FRONT SIDE SR71 latched-on). Orientation of microswitch is
as shown in sketch. For DN1 Release keep the
37
microswitch closed and adjust by deforming
FOR DN 1 RELEASE the strip (36) in such a manner as to obtain a
FOR SR RELEASE dimension of 1mm between the strip (36) and
36 the spring pin (37).
Fig. 10-25
For DN1/SR release, operation of the
microswitch must be checked by tripping the
breaker through release.
1
10.3.10 PROCEDURE TO BE FOLLOWED
FOR REMOVING THE FRONT FACIA OF A
BREAKER
For removing the front facia, follow the
steps mentioned below :
Plug
1. Remove the plug of the operating handle
Fig.10-26b using a screw driver.
(see Fig. 10-26a)
2. Get screw (1) fully unscrewed.
(see Fig. 10-26b)
3. Remove the operating handle.
4. Get the screws at the four corners of the
front facia unscrewed.
Fig.10-26a Fig.10-26c
(Fig. 10-26c)
5. Remove the front facia from the breaker.
10-14
10.3.11 PROCEDURE FOR RACK-IN/RACK-OUT
FITTING A BREAKER ON ITS CRADLE:
• Before fitting the breaker on its cradle, ensure that the breaker is in ‘OFF’ position.
• Ensure that the closing spring in case of electrically operated breakers is discharged. If it is in
charged condition, press the ‘CLOSE’ push button to discharge it and then press the “TRIP” push
button to bring the breaker in ‘OFF’ position.
• Rack the telescopic rails out to ‘isolated’ position if necessary & further pull them out to
‘Maintenance’ position.
• The breaker and cradle are fitted with ‘rating error prevention’ feature. This prevents the mismatch of
breaker & cradle, as a breaker having rating other than that of the cradle cannot be fitted on the
telescopic rails of the cradle.
• Place the breaker onto the rails and engage with M8 nuts, spring washers and the plain washers
on the telescopic rail studs.
• Ensure that the breaker is not sitting on the collars of the studs.
• Push the breaker in fully and then tighten the nuts on the two accessible studs.
• Pull out the breaker so as to tighten the inner two nuts.
RACK-IN OPERATION:
• Push the breaker in, until lug engages with spring loaded catches. This corresponds to ‘Isolated’
position.
• Take the racking handle out from its storage location and insert it into the racking screw location.
• Before racking ensure that
- Key of the racking interlock (if provided) is pressed and turned anti-clockwise.
- Key of position lock (if provided) is turned clockwise.
- Pin of door interlock is pressed.
• Rotate the racking handle in clockwise direction until position indicator shows ‘SERVICE’ position.
Note: Alignment of breaker facia with cradle facia indicates breaker is in ‘SERVICE’ position.
RACK- OUT OPERATION:
• Take the racking handle out from its storage location and insert it into the racking screw location.
• Before racking out ensure that
- Key of the racking interlock (if provided) is pressed and turned anti-clockwise.
- Key of position lock (if provided) is turned clockwise.
- Pin of door interlock is pressed.
• Rotate the racking handle anti-clockwise until position indicator shows ‘ISOLATED’ position.
10-15
11. SPARE PARTS
11.1 GENERAL
Replacement of the recommended spares is to be carried out satisfactorily in accordance with
the given instructions.
Description Cat Nos.
CTs for SR18/SR18G/SR21i

630 S1 ST37495OOOO
800 C/H/S1 SL01857OOOO
1000 C/H/S1 SL01858OOOO
1250 C/H/S1 SL90571OOOO
1600 C/H/S1 SL90572OOOO
2000 C/H SL90565OOOO
2000 S1 SL93210OOOO
2500 C/H/S1 SL90566OOOO
3200 D SL90567OOOO
3200 S1 SL90575OOOO
3200 H0/H1 SL01740OOOO
4000 C SL90568OOOO
4000 H0/H SL01739OOOO
5000 C SL00990OOOO
6300 C SL00991OOOO
CTs FOR DN1
400 E SL01521OOOO
630 S1/E SL01522OOOO
800 C/H/S1 (400/500 Tap) SL00786OOOO
800 E/C/S1 (640/800 Tap) SL00787OOOO
800/1000 H & 1000 E/C/S1 (800/1000 Tap) SL00788OOOO
1250 E/C/H/S1 SL00789OOOO
1600 E/C/H/S1 SL00790OOOO
2000 C/H (1000/1250 Tap) SL00791OOOO
2000 E/S1 SL00993OOOO
2000 C/H (1600/2000 Tap) SL00792OOOO
2500 C/H/S1 (1600/2000 Tap) SL00793OOOO
3200 D (2000/2500/3200 Tap) ST21261OOOO
3200 S1 SL00794OOOO
3200 HO/H1 SL01707OOOO
4000 HO/H SL01706OOOO
4000 C SL90603OOOO
11-1
Arc-chute (440V)
Arc Chute 400 E, 630-1250 E/S1 SL91934OOOO
Arc Chute 1600-2000 E, 800-1600 C/H, 1600/2000S1 SL90855OOOO
Arc Chute 2000 C/H, 2500 C/H/S1 SL90857OOOO
Arc Chute 3200 C/S1 SL91834OOOO
Arc Chute 3200 HO/H1, 4000 H0/H SL90855OOOO
Arc Chute 5000/6300 C SL91977OOOO
Arc Chute 3200 D / 4000 C SL92044OOOO
Arc Chute Fixing Kit SL94648OOOO
Arc-chute (690V)
Arc Chute 690V 800-1600 C/H SL91181OOOO
Arc Chute 690V 2000/2500 C/H SL91183OOOO
Arc Chute 3200 HO/H1, 4000 H0/H SL91181OOOO
Arc Chute 690V 3200 D & 4000 C SL92314OOOO
Arc Chute Fixing Kit SL94648OOOO
Fixed Arcing Contact
400 E, 630-1250 E/S1 SL93890OOOO
800-1600 C, 1600 E/S1, 2000 E SL93891OOOO
800-1600 H, 2000 S1 SL93040OOOO
2000 C/2500 S1 SL90631OOOO
2500 C/H, 3200 S1 SL90631OOOO
3200 HO/H1, 4000 H0/H SL93040OOOO
3200 D, 4000 C SL90652OOOO
5000-6300 C SL90652OOOO
Moving Arcing Contact
400 E, 630-1250 S1/E SL93892OOOO
800-1250 C, 1600 S1/E/C, 2000 S1/E SL93892OOOO
800-1600 C/H, 25000 S1 SL93892OOOO
2000 C SL90629OOOO
2000 H, 2500 C/H SL90629OOOO
3200 S1 SL93892OOOO
3200 HO/H1, 4000 H0/H SL93892OOOO
3200 D, 4000 C SL90742OOOO
5000-6300 C SL90742OOOO
Arc-chute Moving Arcing Contact Fixed Arcing Contact 11-2

Cradle Terminal Assembly

800/1000 C & 630-1250 S1 SL91822OOOO
800-1600 H & 1250/1600 C & 1600/2000 S1 SL91823OOOO
2000 C SL91825OOOO
2000 H & 2500 C/H SL91826OOOO
3200 D SL92448OOOO
2500 S1 SL95212OOOO
3200 S1 SL91828OOOO
4000 C SL92668OOOO
3200 HO/H1, 4000 H0/H SL91947OOOO
5000/6300 C SL91971OOOO
Cradle Terminal support
800/1000 C & 630-1250 S1 SL50086OOOO
800-1600 H, 1250/1600 C, 1600/2000 S1 SL50178OOOO
2000 C SL50085OOOO
2500/3200 S1, 2000 H & 2500 C/H SL50128OOOO
3200 HO/H1, 4000 H0/H SL50178OOOO
3200 D & 4000 C SL50093OOOO
5000/6300 C SL61677OOOO
Safety Shutter
Shutter Assy. 800-1600 C/H, 630-2000 S1 SL91833OOOO
Shutter Assy. 2000-3200 C/H, 2500/3200 S1 SL92811OOOO
Shutter Assy. 3200 HO/H1, 4000 H0/H SL91833OOOO
Shutter Assy. 3000 D & 4000 C SL92985OOOO
Shutter Assy. 5000/6300 C SL91972OOOO
Cradle Terminal Assy. Cradle Terminal support
Safety Shutter
11-3
Jaw Contacts Assembly

Jaw contact Assy. 630/1000 S1 SL93492OOOO
Jaw contact Assy. 800/1000 C/H & 1250 S1 SL92860OOOO
Jaw contact Assy. 1250/1600 C/H, 1600/2000 S1 SL91816OOOO
Jaw contact Assy. 2000 C/H & 2500 S1 SL90881OOOO
Jaw contact Assy. 2500 C/H & 3200S1 SL91116OOOO
Jaw contact Assy. 3200 HO/H1, 4000 H0/H SL91816OOOO
Jaw contact Assy. 3200 D SL90883OOOO
Jaw contact Assy. 4000 C SL91118OOOO
Jaw contact Assy. 5000/6300 C SL91976OOOO
Vertical Terminals
Vertical Terminals 800/1000 C & 630-1250 S1 SL93281OOOO
Vertical Terminals 800-1600 H, 1250/1600 C & 1600/2000
SL93282OOOO
S1
Vertical Terminals 2000 C SL93284OOOO
Vertical Terminals 2000 H/2500 C/H SL93285OOOO
Vertical Terminals 3200 HO/H1, 4000 H0/H SL93288OOOO
Jaw Contacts Assembly
Vertical Terminals
11-4
Pole Assembly Fix Breaker

Pole Assy. 400 E, 630-1250 S1/E SL95601OOOO
Pole Assy. 800/1000 C, 1600 E SL93881OOOO
Pole Assy. 1250/1600 C , 1600 S1, 2000E SL93882OOOO
Pole Assy. 2000 C SL93883OOOO
Pole Assy. 2000/2500 H ST30070OOOO
Pole Assembly Draw-out Breaker
Pole Assy. 630-1250 S1 SL94674OOOO
Pole Assy. 800/1000 C SL90797OOOO
Pole Assy. 800-1600 H SL93192OOOO
Pole Assy. 1250/1600 C & 1600 S1 SL93886OOOO
Pole Assy. 2000 S1 SL94660OOOO
Pole Assy. 2000 C & 2500 S1 SL90800OOOO
Pole Assy. 2000/2500 H ST30071OOOO
Pole Assy. 3200 S1 SL95213OOOO
Pole Assy. 3200 HO/H1, 4000 H0/H SL93470OOOO
Pole Assy. 5000/6300 C SL91961OOOO
Pole Assy. 3200 D SL92638OOOO
Poe Assy. 4000 C SL91176OOOO
Pole Connector
Pole connector : 400-2000E, 630-3200S1, 800-3200C, 800-
SL00345OOOO
2500H
Pole connector : 3200 HO/H1, 4000 H0/H SL00345OOOO
Pole connector : 3200D, 4000C, 5000/6300 C SL61222OOOO
Pole Assembly
11-5
Description Cat No
Auxiliary Contact Block
2NO+2NC 400-2000 E, 630-3200 S1, 800-2500 C/H & 3200 HO/H1,
SL92765OOOO
4000 H0/H
2NO+2NC 3200D, 4000-6300 C SL92766OOOO
6NO+6NC 630-3200 S1, 800-2500 C/H & 3200 HO/H1, 4000 H0/H SL92767OOOO
6NO+6NC 3200D, 4000-6300 C SL92768OOOO
Shunt-Release
Shunt Release EA 24V DC SL92718O4OO
Shunt Release EA1 110V SL92718OAOO
Shunt Release EA1 240V AC SL92718OBOO
Shunt Release EA1 415V AC SL92718ODOO
Under-voltage Release
Under-voltage Release 24V DC ST36877OOOO
Under-voltage Release 240V AC SL92720BOOO
Under-voltage Release 415V AC SL92720DOOO
Closing Coil
Closing Coil 24V DC ST15954OOOO
Closing Coil 30V DC ST17210OOOO
Closing Coil 110V AC/DC SL91079OOOO
Closing Coil 240V AC/ 220V DC SL91080OOOO
Closing Coil Kit
Closing Coil Kit 24V DC SL94645OOOO
Resister Kit
Resistor-Kit 24VDC ST24202OOOO Shunt Release
Resistor-Kit 30VDC ST17402OOOO
Resistor-Kit 110VDC XE52076OOOO
Resistor-Kit 220VDC XE52071OOOO
Closing Preventer
Closing Preventer 240V AC SL91956OOOO
Closing Preventer 415V AC SL91955OOOO
Earth fault release for DN1
Type EF1 (10%, 20% In ) SL91340OOOO
Type EF2 (30%, 40%, 50% In) SL91341OOOO
Under-voltage Release
Closing Coil Earth-Fault Release Closing Coil Kit Closing Preventor
11-6
Description Cat No
Insulating-Tube
Insulating-Tube Big 3-Pole
800-1600 C/H & 630-2000 S1, 400-2000 E SL10057OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10059OOOO
3200 HO/H1, 4000 H0/H SL10061OOOO
3200 D, 4000 C SL10071OOOO
5000/6300 C SL11503OOOO
Insulating-Tube Big 4-Pole
800-1600 C/H & 630-2000 S1 SL10058OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10061OOOO
3200 HO/H1, 4000 H0/H SL11503OOOO
3200 D, 4000 C SL11503OOOO
5000/6300 C SL11506OOOO
Insulating-Tube Small 3-Pole
800-1600 C/H & 630-2000 S1, 400-2000 E SL10062OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10064OOOO
3200 HO/H1, 4000 H0/H SL10066OOOO
Insulating-Tube Small 4-Pole
800-1600 C/H & 630-2000 S1 SL10063OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10066OOOO
3200 HO/H1, 4000 H0/H SL10509OOOO
Insulating-Hylum Tube Pillar (CT TUBES)
800-1600 C/H & 630-2000 S1, 400-2000 E (3P) SL10067OOOO
800-1600 C/H & 630-2000 S1, 400-2000 E (4P) SL10067OOOO
2000/2500 C/H & 2500/3200 S1 (3P) SL10070OOOO
2000/2500 C/H & 2500/3200 S1 (4P) SL10070OOOO
3200 HO/H1, 4000 H0/H (3P) SL10067OOOO
3200 HO/H1, 4000 H0/H (4P) SL10067OOOO
Front Facia Top Cover
800-1600 C/H & 630-2000 S1 (3P) SL50202OOOO
800-1600 C/H & 630-2000 S1 (4P) SL50203OOOO
2000/2500 C/H & 2500/3200 S1 (3P) SL50204OOOO
2000/2500 C/H, 2500/3200 S1 (4P) &
SL50206OOOO
3200 HO/H1, 4000 H0/H (3P)
3200 D, 4000 C (3P) SL50215OOOO
3200 D, 4000 C (4P) & 5000/6300 C (3P) & 3200HO/H1, 4000HO/H (4P) SL50247OOOO
5000/6300 C (4P) SL50262OOOO
11-7
Description Cat No
Front Facia Side Cover
800-1600 C/H & 630-2000 S1 (4P) SL50197OOOO
2000/2500 C/H & 2500/3200 S1 (3P) SL50198OOOO
2000/2500 C/H & 2500/3200 S1 (4P) &
SL50200OOOO
3200 HO/H1, 4000 H0/H (3P)
3200 D, 4000 C (3P) SL50201OOOO
3200 D, 4000 C (4P) & 5000/6300 C (3P) SL50248OOOO
5000/6300 C (4P) SL50263OOOO
Facia assembly
Front Facia Fixing Kit SL94649OOOO
Front Facia - for Manual ACB SL93201OOOO
Front Facia- for Electrical ACB SL93202OOOO
Cradle Facia SL95260OOOO
Motor
Motor 240V AC SL00315OOOO
Motor 110V DC SL00346OOOO
Motor 220V DC SL00347OOOO
Motor Limit Switch SL92795OOOO
Hardware it for Motor SL93076OOOO
Main Spring
MAIN SPRING 800-1600 C (3P), 630-1600 S1 (3P) (Green) SL90686OOOO
MAIN SPRING 800-1600 C (4P), 2000-2500 C (3P), 800-1600
SL90687OOOO
H,2000-3200 S1 (3P), 630-1600 S1 (4P) (Blue)
MAIN SPRING 2000/2500 H (4P), 3200 D & 4000 C (3P) (Yellow) SL92735OOOO
MAIN SPRING 5000/6300 C (3P), 3200 D & 4000 C (4P) (Grey) SL93953OOOO
MAIN SPRING 2000/2500 H (3P), 2000-3200 C (4P), 2000-3200 S1
SL91938OOOO
(4P), 800-1600 H (4P) (White)
MAIN SPRING 3200/4000 H0/H/H1 (3P) (Violet) SL93797OOOO
MAIN SPRING 3200/4000 H0/H/H1(4P) (Light Green) SL93266OOOO
MAIN SPRING 5000/6300 C (4P) (Orange) SL93100OOOO
FRCD
FRCD 630-3200S1 (3P & 4P), 800-3200C (3P & 4P), 800-2500H (3P
SL90825OOOO
& 4P), 3200HO/H1 (3P), 4000HO/H (3P)
FRCD 3200HO/H1 (4P), 4000HO/H (4P), 4000-630 C (3P & 4P) SL92642OOOO
Main Spring Motor FRCD

11-8
Description Cat No
Mechanical operation counter
Mechanical operation counter XM81063OOOO
Mounting kit for counter for C2 (630-3200 S1, 800-3200 C, 800-
SL93077OOOO
2500 H, 3200 HO/H1, 4000 HO/H
Mounting kit for counter for C3 3200D, 4000 C, 5000C, 6300C SL94556OOOO
MDO to EDO Conversion kit
MDO to EDO 630-3200 S1, 800-2500C/H (3P &4P), 3200 HO/H1,
ST31583OOOA
4000 HO/H (3P)
MDO to EDO 3200 HO/H1, 4000 HO/H (4P) ST31583OOOB
MDO to EDO 3200D, 4000/5000/6300 C (3P & 4P) ST31583OOOC
Twisted Link Kit - MF/MDO SL94642OOOO
FRCD Roller Kit SL94647OOOO
Lockable Trip-push Button
Lockable Trip-push Button Type-AA SL93148OOOA
Lockable Trip-push Button Type-BB SL93148OOOB
Lockable Trip-push Button Type-CC SL93148OOOC
Lockable Trip-push Button Type-DD SL93148OOOD
Locking-in Isolated Position (LIP) Type-A SL93146OOOA
Locking-in Isolated Position (LIP) Type-B SL93146OOOB
Locking-in Isolated Position (LIP) Type-C SL93146OOOC
Locking-in Isolated Position (LIP) Type-D SL93146OOOD
Locking-in Any Position (LAP) Type-A SL93147OOOA
Locking-in Any Position (LAP) Type-B SL93147OOOB
Locking-in Any Position (LAP) Type-C SL93147OOOC
Locking-in Any Position (LAP) Type-D SL93147OOOD
Racking-interlock Type- AA SL93149OOOA
Racking-interlock Type-BB SL93149OOOB
Racking-interlock Type-CC SL93149OOOC
Racking-interlock Type-DD SL93149OOOD
Door Interlock SL93150OOOO
LTPB 3 I/C + 2 B/C SL91936OOOO
LTPB 5 I/C + 4 B/C ST30051OOOO
LTPB 4 I/C + 3 B/C ST30052OOOO
LTPB 3 I/C + 2 B/C (Type-L) SL01526OOOO
LTPB 3 I/C + 2 B/C (TYPE-M) SL01527OOOO
LTPB 3 I/C + 2 B/C (TYPE-N) SL01528OOOO
LTPB 3 I/C + 2 B/C (TYPE-LM) SL01529OOOO
LTPB 3 I/C + 2 B/C (TYPE-MN) SL01530OOOO
11-9
Description Cat No
Spring Kit SL92893OOOO
Roller Assy. SL90739OOOO
Hardware Kit SL91093OOOO
CONV. KIT AUTO-MANUAL - C2 SL92716OOOO
PUSH BUTTON-RED SL92635OOOO
PUSH BUTTON-GREEN SL92636OOOO
Racking Handle (upto 2500 H & 3200 C/S1) SL93151OOOO
Racking handle (3200 H0 & Above) SL93251OOOO
Operating Handle SL91623OOOO
Control Box (DVB) SL71256OOOO
R.O.H. MANUAL 800-2500A (DVB) SL60631OOOO
R.O.H. MANUAL 400A (DVB) SL60632OOOO
GRIP FOR Operating Handle SL50055OOOO
6 way Secondary isolating contact SL92701OOOO
Microswitch for voltmetric releases each SL92703OOOO
Microswitch for common indication of O/L & S/C (3) each SL92704OOOO
Microswitch for separate indication of O/L & S/C (3) each SL92705OOOO
Service position microswitch - Right SL93142OOOO
Service position microswitch - Left SL93143OOOO
Test or isolated position microswitch - Right SL93144OOOO
Test or isolated position microswitch - Left SL93145OOOO
Telescopic Rail (L) SL90773OOOO
Telescopic Rail (R) SL90774OOOO
6 WAY SIC BLK. SL92701OOOO
Trip-rod Assy. EA / MV SL92626OOOO
Trip-latch SL90715OOOO
Bezel FIXED BREAKER SL91601OOOO
Bezel DRAWOUT BREAKER SL91602OOOO
Main shaft assembly, 5000/6300 C 4-Pole SL93252OOOO
Push Button Racking Handle
11-10
REPLACEMENT OF SPARES
11.2 REPLACEMENT OF SPARES COMMON FOR ALL ACBs

NOTE: Refer to section 10 for adjustment and inspection.
5 11.2.1. THERMOMAGNETIC TYPE: DN1

1
Remove the front facia (refer clause 10.3.10).
7 6
Refer to Fig. 11-1. In ‘Open’ condition of the breaker,
disconnect the wires from terminals (1) & (5) – as applicable –
and disconnect connecting piece (6) from Trip rod (3) by
removing pin (7). Remove screws (8). Remove the release and
disconnect connecting piece (6) from it. To refit, proceed in
3 8 reverse order. Grease the connecting pins. Make the connections
Fig. 11-1 as per the wiring diagram given on the cover of the
release (as shown in Fig. 11-1).
3 BRACKET
11.2.2 MICRO PROCESSOR BASED OVERCURRENT

1
2 RELEASE TYPE : SR Release
Remove the front facia (refer clause 10.3.10).
Remove the top cover. Refer the Fig. 11-2. Disconnect
the 9-pin female connector(s) (1) by pressing the top and bottom
flanges (2) and pulling the connector(s) (1) away from the release.
Remove screw (3) (fixing the bracket to the release). Remove three
nos. of screw (4). Remove the release. To refit, proceed in reverse
Fig. 11-2 4 order (as shown in Fig. 11-2).
11.2.3 VOLTMETRIC RELEASES

16
11 17 15 Refer to Fig 11-3.
In ‘Open’ condition of the breaker. Disconnect the wires from
terminals (11). Disconnect the rod (15) from trip rod (13) by
removing pin (16). Unscrew nuts (12). Remove the support and
release assembly, loosen the screws (17), remove the release from
its support and disconnecting rod (15) (as shown in Fig. 11-3).
12 14 13
To refit proceed in reverse order. Grease the connecting pins.
Fig. 11-3
11-11
11.2.4 AUXILIARY CONTACT BLOCK
(For both 2N/O + 2N/C & 6N/O + 6N/C)
Disconnect the connections.
Loosen the screws and remove the auxiliary contact block.
To refit, proceed in reverse order, make sure rotary switch
link is placed properly.
Make the connections as per the wiring diagram shown in
Section 13 and the ferrules attached (as shown in Fig. 11-4) .
Fig. 11-4
11.2.5 MOVING SECONDARY ISOLATING CONTACT BLOCK:

Disconnect the wires.
Remove the fixing screw of the SIC block
To refit proceed in reverse order.
Make the connections as per the wiring diagram shown in Section 13.
(as shown in Fig. 11-5).
Fig. 11-5
11.2.6 FIXED SECONDARY ISOLATING CONTACT BLOCK
Remove wire cover by unscrewing screws (1).
Disconnect the wires.
To refit, proceed in reverse order.
1
Make the connections as per the wiring diagram shown in Section 13.
(as shown in Fig. 11-6).
2 11.3 REPLACEMENT OF SPARES FOR 400-2000E, 630- 3200 C/S1,

Fig. 11-6 800-3200C, 800-2500H 1600D, 3200H0/H1 & 4000 H0/H
NOTE: Spare kits accompany detailed instructions on HOW TO
1
CONNECT & TEST a particular accessory.
11.3.1 ARC CHUTE

Press latching lever (1) and rotate it.
Remove the arc chute by pulling it upwards.
To refit, place the arc chute over the arcing horns (2) and rotate the latch
2 for locking. (as shown in Fig. 11-7)
Fig. 11-7
11-12
E 11.3.2 ARCING CONTACTS
2
11.3.2.1 FIXED ARCING CONTACTS
1
Replacement of fixed arcing contacts is to be done in ‘Open’
condition of the breaker.
Loosen the screws (1) and slide the arcing contacts forward.
To refit, proceed in reverse order. (as shown in Fig. 11-8)
11.3.2.1 MOVING ARCING CONTACTS :

Replacement of moving arcing contacts is to be done in
‘Closed’ condition of the breaker.
Fig. 11-8 Loosen the screws (2) by about 1.5 mm to disengage locating
boss (E) and then pull upwards.
To refit, proceed in reverse order (as shown in Fig. 11-8) .
Not: Spare kits accompany detailed instructions on how to connect & test a particular accessory.
11.4 REPLACEMENT OF SPARES FOR C3 & C4 D/O ACB’s

11.4.1 JAW CONTACTS
Ensure orientation of steps while mounting jaw contacts on
upper and lower terminals of breaker as shown in Fig. 9-9
Plain Surface
Small Step
Small Step
Big step
3200D 4000C/5000C/6300C
For Upper Terminals
Small Step
Big step
Plain Surface
Small Step
3200D 4000C/5000C/6300C
For Lower Terminals
Fig. 9-9 11-13

12. OVERALL DIMENSIONS
12.1 DIMENSIONAL DETAILS FOR FIXED BREAKERS
12.1.1 For CN-CS...E 400A-2000A 3P
340 min
Insulator
40 min +1.0 40 min

316 20 min
100 min
56 102 102 56 30
23.5
X
385
325
285
4 HOLES X
Ø12
227
20 20 216
32
22 137.5 298
402 21
179.5
Terminal Connections
2 Holes-ø13
Rating Type X Y
30 15
400A -1250A 5 150
1600/2000A 15 140 25 12.5

50
400A - 2000 A
Note : All Dimensions are in mm.
12-1
12.1 DIMENSIONAL DETAILS FOR FIXED BREAKERS
12.1.2 For 630A to 1600A 3P/4P S1, 800 to 1600A 3P/4P C/H, 2000A to 2500A 3P C/H & 3200A* 3P C
for Metallic Components
To Remove
340 min Arc Chute
for Insulating Sheet
200 min
7
36 min A 36 min
140 min
Door
100 min
20 min Bezel
26 58 264 26
27
9
394
16
309
16 4 Hole-Ø12
385
256
for Mounting 33
(21)
104
22
68.8
20 20
27
216
Earthing Terminal 30 35
230
20 301 54
D E F E D 2 Holes-Ø6.3 2.6 min
405 86 10
23.5
10 23.5
15
10 15
227
227
145
140
Terminal for 630 S1, 800/1000 S1/C Terminal for 1600 S1 & 800/1000 H
1250 S1 1250/1600/2000/2500 C/H & 3200 C
2 Holes-ø13
Ratings Dimensions(mm) 30 15
CN-CS
A D E F
630/800/1000/1250/1600A S1 3P
12.5
326 57 102 -
25
800/1000/1250/1600A C/H 3P
50
630/800/1000/1250/1600A S1 4P
414 56 98 98 630 S1 & 800/1000/1250/1600 C/H/S1
800/1000/1250/1600A C/H 4P
3 Holes-ø13
2000/2500A C/H 3P
482 83 154 -
3200A* C 3P 30
15
Note : All Dimensions are in mm.

25 25 25 25
* Special Version (3200C x 3P/4P)
made for Export Only 100
2000-2500 C/H & 3200 C
12-2
DIMENSIONAL DETAILS FOR FIXED BREAKERS
12.1.3 For 2000A to 2500A 4P C/H & 3200A 4P C
to Remove
340 min Arc Chute
for Insulating Sheet
200 min
7
36 min A 36 min
140 min
Door
100 min
20 min Bezel
26 58 264 26 9
27
4 Holes-Ø10
385
for Mounting
256
33
394
16
309
16
22
(21)
27
104
68.8
230
Earthing Terminal 30 35
20 301 54
2 Holes-Ø6.3 2.6 min
D E F E D 405 10
86
23.5
15
15
227
140
Terminal for 2000-2500 C/H & 3200 C
3 Holes-ø13
Ratings Dimensions(mm)
CN-CS 30
A D E F 15
2000/2500A C/H 4P
628 82 150 156
3200A * C 4P
Note : All Dimensions are in mm. 25 25 25 25

* Special Version (3200C x 3P/4P)
made for Export Only
100
2000-2500 C/H & 3200 C
12-3
DIMENSIONAL DETAILS FOR FIXED BREAKERS
12.1.4 For 3200D/4000C 3P/4P
to Remove
356min Arc Chute
16min for Insulating Sheet
200min
B
140min
7
100min
26 58 264 Door
Bezel
27
71
503
509
25
394
256
309
22
27
68.8
33
21
Earthing Terminal 230 2.6min

16 2 Holes-ø6.3 20 54
27 140
444 85 10
36 min 36 min
4 A 4
D E E F D 71
26 26 15 6 Holes-Ø14
30
15
79
15
287
28 50 50
173.5
160
For 3200D/4000C
Terminal for 3200D / 4000C
102
Dimensions (mm)
Ratings
CN-CS A B D E F
16 16
4 Holes-ø12 for Mounting
3200D/4000A C 3P 628 636 112 202 -
Rear View
3200D/4000A C 4P 830 838 112 202 202
Bezel Fixing Plan for all Fixed Breakers

Hinge 305
Hinge 12 Holes-Ø4 101 332
112
325
363
112
A
112
5.5
11 min 59 294 15 min

Door Cutout Bezel
Door Drilling for
Note : A = 89 for 4000C/3200D
A = 91 for other fixed ACBs
Bezel Fixing Plan
Note : All Dimensions are in mm. 12-4

12.2 DIMENSIONAL DETAILS FOR DRAW-OUT BREAKERS
12.2.1 For 800A to 2500A C/H, 3200C, 3200A H0/H1, 4000A H0/H, 630A to 3200A S1 3P/4P
75 Isolated Position
A
380 min
51 Test Position
200 min
122 for Insulating Sheet
40 max 7
100 min
94.5 264 Service Position Door
64.5 Bezel
26
256
468
397.5
404
160
M 10
46 28
4 74
68.8
6 54
(10)
17.5 min.
20
199.5 6 18.9 max.
538 18 245
8.9 min.
Earthing Terminal
D E F E D
64.5 40 40 65 60
5 5 25 15
10 15 15
308.5
308.5
308.5
308.5
221.5
221.5
221.5
221.5
Terminal for Terminal for Terminal for Terminal for

630/800/1000/1250 S1 1250/1600/2500C/H 3200 S1/C 3200H0/H1
& 800/1000C, 2000C/H, & 800/1000H, 1600/2000S1 & 4000H0/H
2500S1
Ratings Dimensions (mm)

CN - CS A D E F
630/800/1000/1250/1600/2000A S1 3P
399 97.5 102 -
630/800/1000/1250/1600A C/H 3P
630/800/1000/1250/1600/2000A S1 4P
487 96.5 98 98
630/800/1000/1250/1600A C/H 4P
2500/3200A S1 3P
2000/2500/3200A* C 3P 555 123.5 154 -
2000/2500A H 3P
2500/3200A S1 3P
2000/2500/3200A* C 4P 701 122.5 150 156
2500/2500A H 4P Note : All Dimensions are in mm.
3200A H0/H1 3P * Special Version (3200C x 3P/4P)
701 148.5 202 - made for Export Only
4000A H0/H 3P
3200A H0/H1 4P
909 151.5 202 202
4000A H0/H 4P continued.... 12-5
DIMENSIONAL DETAILS FOR DRAW-OUT BREAKERS
Flat Terminal Connections
100 63
50
25 30 30 25
20 19
12.5 10.2 10.2 10.2
4 Slots 6 Slots 4 Slots
58.4
58.4
58.4
8.5 x 9.5
38
38
38
8.5 x 9.5 8.5 x 9.5
8.5 8.5 8.5
800 - 1000C & 630-1250S1 2000C 800 - 1000H, 1250/1600C/H

& 1600-2000S1
106 106
33 33 33 33
20 20
12
12
6 Holes-Ø14
67
43
62
38
6 Holes-Ø14
2000H & 2500C/H 2500S1
106 160
25 25 25 25 25
33 33 6 Holes-Ø14
17.5
20
12
6 Holes-Ø14
70
43
25
67
50
12.5
3200C/S1 3200H0/H1 & 4000H0/H
12-6
12.2.2 For 3200D/4000C 3P/4P, 5000C/6300C 3P/4P
A
124
for Metalic Components
96.5 264
400min
75 Isolated Position
for Insulating Sheet 51 Test Position
200min
40max
100min
Service Position
102
404
Terminal for 3200D

28
5
26
6
199.5
467
368
FRONT VIEW M 10
256
160
(74)
D E F E D
28
5
10
20
5 17.5min
1 18.9max
615 8.9min
18 245
583
SIDE VIEW
42 54 67
15 15
64.5 Earthing Terminal
REAR VIEW
356
368
8 Holes-Ø14
256
256
217
160
25 25 25 25 25
6 Holes-Ø14
17.5
63
28
Terminal for Terminal for
17.5 4000A C 5000/6300A C
25
50
40 50 40 43.5
12.5
7
Door
Bezel
Terminal Connections 4000C 5000C/6300C 160
60 60
Dimensions (mm) 20
256
Ratings 12
CN-CS A D E
6 Holes-Ø14
46
70
3200D/4000C 3P 711 155.5 200

68.8
3200D/4000C 4P 913 156.5 200

10 54
5000C/6300C 3P 913 187.5 269
Terminal Connections 3200D
5000C/6300C 4P 1182 187.5 269
Note : All Dimensions are in mm. 12-7
12.2.3 Mounting Details :- For Horizontal Mounting of all Draw-out Breakers
For 3P/4P 630A to 2500C/H/S1, 3200C/S1/H0/H1, 4000H0/H

107.5 367.5 40 10 Holes-Ø11 for Mounting G
Ratings Type
24 (mm)
800A - 1600A 3P C/H 280.3
630A - 2000A 3P S1 280.3
800A - 1600A 4P C/H 368.3
630A - 2000A 4P S1 368.3
2000 / 2500A 3P C/H 436.3
*G
Front 2000 / 2500A 4P C/H 582.3

2500 / 3200A 3P S1 436.3
2500 / 3200A 4P S1 582.3
3200A 3P H0 / H1 582.3
24 4P
3200A H0 / H1 790.3
64.1
4000A 3P H0 / H 582.3
4000A 4P H0 / H 790.3
20 481 37
For 3200D/4000C/5000C/6300C 3P/4P

592
10 Holes-Ø11 for Mounting
552
25
Ratings Dimensions
CN-CS
A
3200D/4000C 3P 711
3200D/4000C 4P 913
A
Front
5000C/6300C 3P 913
5000C/6300C 4P 1182
25
50
108.5
184.5
12.2.4 Bezel Fixing Plan for all Draw-out Breakers

6 Holes-Ø4 305 332
Hinge Hinge
224
412
450
199
5.5
1
Base of
Cradle
20.5 min A 294 5 min Door Drilling Bezel

for Bezel Fixing Plan
Door Cutout
Note :For 3200A D 3P/4P, 4000A C 3P/4P, 5000C/6300C 3P/4P ACB, A=81.5
For other Drawout Breakers A=79.5 Note : All Dimensions are in mm 12-8
12.2.6 Door Interlock fixing for Plan for all Draw-out Breakers
DOOR
HOLES Ø8.5
HOLES Ø12.5
15
111.4
10.5 CRADLE
BRACKET TO BE WELDED TO THE
DOOR FROM INSIDE AFTER ALIGNING
THE Ø12.5 HOLE OF THE
BRACKET TO THAT OF THE DOOR.
12.2.7 OTHER TERMINAL ORIENTATIONS FOR DRAW-OUT ACBs
12.2.7.1 Horizontal Terminals

Rear Side
80 80 80 80
10
10
15
15
308.5
221.5
800 - 1000C 1250 - 1600C/H 2000C 2500C/H

& 800/1000H & 2000H
2 Holes-Ø14 3 Holes-Ø14 4 Holes-Ø14 6 Holes-Ø14

12.5
20
12.5
16.5
15
25 25 25
33
160
100
50
63
25
33
16.5
12.5 25 12.5 30
12.5 25 12 43
Note : All Dimensions are in mm 12-9

12.2.7 OTHER TERMINAL ORIENTATIONS FOR DRAW-OUT ACBs
12.2.7.2 Vertical Terminals
V S W
U 40.0
4 Holes-ØT O P Top
R
N
M
387.5
X
308.5
221.5
Side View Rear View
Ratings M N P Q R S T U V W X
630-1250 S1 & 800-1000 C 10.2 38 20 25 29.2 5 9 65 95 10 58.4
1600-2000 S1 & 1250-1600 C/H
20 40 20 25 29.2 5 9 65 95 10 80
800-1000 H
2000 C 20 40 20 40 29.2 22.5 14 80 110 15 80
2500 S1/C/H
20 40 20 40 33.5 7.5 14 80 110 15 80
2000 H
3200 S1 30 60 20 40 33.5 7.5 14 105 100 15 120
12.2.7.3 Vertical Terminals 3200 HO/H1, 4000 HO/H
V S W
U 60.0
6 HOLES- ØT Q P Top
R
M NN
387.5
308.5
221.5
Side View Rear View
Ratings M N P Q R S T U V W X
3200 HO/H1, 4000A HO/H 30 50 45 40 29.5 95 14 80 140 15 160
Note : 1) All Dimensions are in mm. 2) Consult us for other Terminal Orientations.
12-10
12.3 REPRESENTATIVE TERMINATION ARRANGEMENT
12.3.1 For 3-Pole breaker
Fixed Support
First Fixed Support

100 mm Min
12-11
REPRESENTATIVE TERMINATION ARRANGEMENT
12.3.2 For 4-Pole breaker
Fixed Support
First Fixed Support

100 mm Min
Note : In 4-Pole ACBs, neutral pole is fully rated.

Hence the poles at either extreme can be used
as the neutral.
Note : Factory gives NRYB configuration when

viewed from the front of the ACB as standard.
12-12
12.4 External Neutral CT
For earth fault protection and protection of neutral against overload, neutral CT is required.
For 4- pole breakers, the CT is provided inside the breaker, whereas for 3 pole breakers,
external CT is required to be provided.
It important that with C-POWER breaker, special neutral Cts supplied by L&T are used.
H1
H2
W1 D1
W2
CT Dimensions
Breaker rating Window (min) External (max)
W1 H1 W2 H2 D1
400 E, 630 S1/E 52 11 94 94 40
800 C/S1/H/E 52 16 94 99 40
1000 C/S1/H/E 52 16 94 99 40
1250 C/S1/H/E 52 16 94 99 40
1600 C/S1/H/E 52 16 94 99 40
2000 S1/E 52 16 94 99 40
2000 C/H 102 16 146 99 40
2500 C/S1/H 102 16 146 99 40
3200 C/S1 102 16 146 99 40
3200 HO/H1 150 16 190 99 40
4000 HO/H 150 16 190 99 40
3200 D, 4000 C 144 25 192 110 40
5000 C 220 25 259 110 45
6300 C 220 25 259 110 45
Note : All Dimensions are in mm

12-13
12.5 GOOD TERMINATION PRACTICES
The following points will help make a good electrical joint having low contact resistance and hence lower
temperature rise :
1. Inspection of links:
? Bending of the links, if any, and position of the termination holes should be such that the mating surfaces
shall meet in a plane.
? Bending radius should be at least equal to 2 times the thickness of the busbar.
2. Preparing the link:
? Ensure that the holes are free from burrs.
? Aluminium to aluminium joint-
? Clean the contact surfaces (just prior to the joining) with a wire brush to obtain a bright finish.
? Remove metal particles from surfaces and edges with a clean cloth.
? Apply a thin film of contact grease (neutral petroleum jelly) immediately to avoid oxidation.
? Aluminium to copper joint-
This is applicable to joint between ACB terminals and links.
? Clean the ACB terminals with cloth only.
? If silver plated aluminium is used then clean the area of the joint with cloth only.
? If bare aluminium is used then clean the contact surfaces (just prior to the joining) with a wire brush to
obtain a bright finish. Remove metal particles from surfaces and edges with a clean cloth and apply a
thin film of contact grease (neutral petroleum jelly) immediately to avoid oxidation
3. Sleeve or tape should not be sandwiched in the intended area of contact.
4. When joining busbars, the overlap of the busbars should be equal to the width of the busbar.
5. Use right size (correct length and diameter) of bolts with plain and conical spring (Belleville) washers.
If aluminium hardware is used then only plain washers can be used.
6. Recommended tightening torque for aluminium joints is as follows,
Torque (kgf-m)
Bolt Size Standard High-tensile
M8 0.85 2.5
M10 1.88 4.7
M12 3.2 7.8
M16 7.3 18.0
Tightening should be done using a torque wrench or equivalent tool. Do not over-tighten the joint.
7. After termination a minimum gap equal to the thickness the busbars is to be maintained during the
subsequent run.
8. Supports:
? Should provide minimum 2 supports in order to prevent the weight of links on ACB terminals:
st
? 1 support < 100mm
? Other supports should be provided at regular intervals so that stresses induced during short circuit do
not exceed the elastic limit of the link material.
9. Corrosive atmosphere:
? Corrosive atmosphere has a profound effect on connections. Nonconductive layers are formed on the
connecting surface which heats up the joint and deteriorates the performance. Frequent maintenance of
the joints / connections is required in such cases. Monitoring the joint temperatures with non-contact
thermometers is also useful.
12-14
13. WIRING DIAGRAMS
13.1 WIRING DIAGRAM FOR C-POWER ACBs
N R Y B
1 3 5 7 9 11 13 15 E C 81 42 41 H 50 73 70 E
(
(
(
(
R
CA-1
Only for DC
x x x x
C11
(
4
Internal Wiring
(
Electrical
Internal Wiring
DN1/SR18/SR18G anti-pumping
CC NCT MV CP
SR21i/SR71
F H
EA/
ECD
EA1
(
81
(
82
(
C6
(
(
(
(
(
(
(
(
(
@
Load 2 40 6 8 10 12 14 16 A B D 82 41 42 F 52 55 74 75 71 72 B
Main Protection & Aux Shunt Aux Aux Aux Aux Aux Aux Closing Electric Neutral U/V Closing Spring Common Separate Shunt Under Electrical
Circuit Control Unit NC Release NC NO NC NO NC NO Coil Charging C.T. Release Preventer Charging fault fault trip voltage anti-pumping
Device Indication Indication Indication Indication Indication
Ref no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
As per order/requirement
The above drawing is for EDO breakers.
1) For MDO/MF versions
Ref no. 3, 9, 10 are not applicable FCA Limit switch(Shown in breaker reset condition)
E, B, C, D, A, 15 are applicable only in electrical breakers. R Economy Resistor
C11 Limit switch operates when closing electromagnet is held on
2) For EF versions C6 ‘Service’ position microswitch for withdrawable circuit breakers (shown in ‘test’ position)
The ref. no. 12,13, 14, 15, 16, 17, 18, 19, 20 are provided
as per customer requirement. For SR 21i release (P&C unit)
SI, SO I discrimination Short ckt i/p & o/p
GI, GO I discrimination Ground fault i/p & o/p
G Ground
13 12
* CA1,N.O. Contacts 3 & 4 not available for auxiliary use,
if shunt release type EA/EA1 is used.
CA4 CA3
14 11
15 10
@ SIC-A
CA4 CA3
16 9
BREAKER AUXILIARY CONTACTS
17 8 TEST SERVICE
CA5 CA2
18 7
Programmed to complete the circuit only in ‘Test’
19 6 position. This enables carrying out operations of
CA5 CA2
20 5 breakers by bypassing the electrical interlocks
which are active in ‘Service’ position.

21 4
CA6 *
CA1
22 3
# # Available for manual ACBs as well .
23 2 NOTE : Max 24 SICs available on ACB (For control,
CA6 CA1 accessories and auxiliary circuits)

24 1
13-1
13.2 SIGNALLING
13.2.1 SPRING CHARGE INDICATION 13.2.2 SIGNALLING FOR VOLTMETRIC RELEASES

(FOR ELECTRICAL ACBs)
13.2.2.1 SHUNT RELEASE
BPED
L8 L5
L9
70 65
B7 B8 73
H
74
FCA G
M
D
13.2.2.2 UNDER VOLTAGE RELEASE
BPED
L4
13.2.3 BREAKER ON-OFF INDICATION

L10
L11 72
B5 70
63
CAI
71
13.2.4 POSITION INDICATION INDICATING LAMPS

13.2.4.1 ISOLATED / TEST POSITION
L4-for Under Voltage Trip
L6/12 C8 OR C9
L5-for ‘Shunt’ Trip
L6-for ‘Isolated’ and/or ‘Test Position’
L7-for ‘Service Position’
L8-for ‘Spring Discharged’
L9-for ‘Spring Charged’
13.2.4.2 SERVICE POSITION L10-for ’Breaker On’
L11-for ‘Breaker Off’
L7 C6 OR C7
L12-for ‘Test’ Position
B5, B6, B7, B8 - Contactors Electromagnets
BPED - ‘Signal Cancelling’ Push Button
SIGNALING SWITCHES
13.2.4.3 SERVICE, TEST, ISOLATED POSITION
L7
C3-for ‘Under Voltage’ Trip
C5-for ‘Shunt’ Trip
L12
C6-for ‘Service’ Position (Left)
L6 C7-for ‘Service’ Position (Right)
C6 OR C7
C8 OR C9 C8-for ‘Isolated/Test’ Position (Left)
C9-for ‘Isolated/Test’ Position (Right)
C12-for ‘Earth fault’ Trip
Note : Wiring shown inside dotted lines is internally wired in ACB
13-2
13.2.5 SIGNALLING FOR OVERLOAD AND SHORT - CIRCUIT TRIPPING
13.2.5.1 Manual Reset 13.2.5.2 Auto Reset

The cancelling of the fault signal is effected Cancelling of fault signalling is provided by
by pressing the local trip button, which also push button BPED. The presence of the fault
resets the overcurrent release. signal does not prevent closing of the circuit
breaker.
Common Signalling
Common Signalling
B2
L1 L1
52 C1
52
50 C1 50
51 51
BPED
Separate Signalling Separate Signalling

BPED L2
L3
L2
55
B3
C2
L3
54
B4
55 52
B1
52
C1 50
C2 C1
54 51
51
Signalling Switches
C1-for ‘Overload and Short Circuit’ Trip

C2-for ‘Short Circuit’ Trip
INDICATING LAMPS
L1-Common for ‘Overload and short Circuit’ Trip

L2-for ‘Overload’ Trip
L3-for ‘Short Circuit’ Trip
B1, B2, B3, B4 - Contactors
BPED - ‘Signal Cancelling’ Push button
–( O–– SIC terminals
Note : Wiring shown inside dotted lines is internally wired in ACB

13-3
13.3 WIRING DIAGRAM: 3Ø, 4 WIRE SCHEME (FIXED BREAKERS)
13.3.1 For Earth Fault Protection with DN & EF Release
N R Y B
81
82
DN RELEASE
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
Star Point
TR Phase1 Phase2 Phase3
Red TY Yellow TB Blue S
N R Y B
S C1
A1
A2 EF
RELEASE
A A3
13.3.2 For Earth Fault Protection with SR21i / SR18G Release
N R Y B
81
S1 S1 S1 S1
SR21i CT CONNECTOR
S2 S2 S2
1 2 Breaker Rating Window Size for
S2
82 in Amps. Neutral CT
3 4 AxB
630 / 800 /1000 C/S1 11 x 52
5 6
1250/1600 C/S1& 2000S1 16 x 52
7 8 2000C & 2500/3200 C/S1 16 x 102
4000C / 3200D 25 x 144
9 10
N R Y B 5000C / 6300C 25 x 220
Note: 1) Wining Diagram shown is for 3Pole

B±1 ACBs.
2) For 4 Pole ACBs, Neutral CT may
be mounted on Neutral Pole inside
the Breaker and therefore Terminal
A±1
No. 81 (& 82 for SR21i Release)

may not be required in such cases.
13-4
13.4 WIRING DIAGRAM: 3Ø, 4 WIRE SCHEME (DRAWOUT BREAKERS)
4mm² - Copper Wire
N R Y B
S1 S1
S2 S2
DNRELEASE
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
Star Point
TR Phase1 Phase2 Phase3
Red TY Yellow TB Blue S
N R Y B
S C1
A1
A2 EF
RELEASE
A A3
For Earth Fault Protection with DN & EF Release
13-5
14. SPECIAL APPLICATIONS
14.1. 690V Application of C-POWER ACBs
C-Power breakers are also suitable for operation at 690V with following changes / precautions.
a)Arc chute suitable for 690V to be used.
b)Characteristics such as rated service Short circuit breaking capacity and rated ultimate short
circuit breaking capacity are as specified on label.
c) Only top terminals (marked line) of breaker are to be connected to the incoming side of supply.
The label indicating suitability of the breaker at 690V with special arc chutes is put on the facia of the
breaker.
The label indicating characteristics is put just below the nameplate on the side of the breaker.
The label identifying ‘Line’ terminal is put above the top terminal on the rear side of the breaker in fixed
ACBs and on the rear side of the cradle in draw out ACBs.
14-1
Electrical Standard Products (ESP) Branch Offices:
REGISTERED OFFICE AND L&T House, Group MIG - 5 No: 73, Karpaga Nagar, 8th Street
HEAD OFFICE Padmanabhpur K. Pudur
L&T House, Ballard Estate Durg 491 001 Madurai 625007
P. O. Box 278 Tel: 0788-2213833 / 14 / 28 / 29 Tel: 0452-2537404, 2521068
Mumbai 400 001 Fax: 0788-2213820 Fax: 0452-2537552
Tel: 022-6752 5656 e-mail: esp-mdu@LNTEBG.com
Fax: 022-6752 5858 A1/11, Astronauts Avenue
Website: www.Larsentoubro.com Bidhan Nagar EBG North Wing Office - Level 2
Durgapur 713 212 Gate 7, Powai Campus
Tel: 0343-2536891 / 8952 / 7844 Mumbai 400 072
ELECTRICAL STANDARD PRODUCTS (ESP) Fax: 0343-2536493 Tel: 022-67052874 / 2737 / 1156
501, Sakar Complex I e-mail: esp-dgp@LNTEBG.com Fax: 022-67051112
Opp. Gandhigram Rly. Station e-mail: esp-bom@LNTEBG.com
Ashram Road Milanpur Road, Bamuni Maidan
Ahmedabad 380 009 Guwahati 781 021 #12, Shivaji Nagar
Tel: 079-66304007-11 Tel: 0361-2651297 North Ambazari Road
Fax: 079-26580491 / 66304025 Fax: 0361-2551308 Nagpur 440 010
e-mail: esp-ahm@LNTEBG.com e-mail: esp-gau@LNTEBG.com Tel: 0712-2260012 / 3
Fax: 0712-2260020 / 30
38, Cubbon Road, Post Box 5098 II Floor, Vasantha Chambers e-mail: esp-nag@LNTEBG.com
Bangalore 560 001 5-10- 173, Fateh Maidan Road
Tel: 080-25020100 Hyderabad 500004 32, Shivaji Marg
Fax: 080-25580525 Tel: 040-66720250 P. O. Box 6223
e-mail: esp-blr@LNTEBG.com Fax: 040-23296468 New Delhi 110 015
e-mail: esp-hyd@LNTEBG.com Tel: 011-41419514 / 5 / 6
Fax: 011-41419600
131/1, Zone II
e-mail: esp-del@LNTEBG.com
Maharana Pratap Nagar D-24, Prithvi Raj Road, C-Scheme
Bhopal 462 011 Jaipur 302 001
L&T House
Tel: 0755-4098706 / 7 / 8 / 9 Tel: 0141-2385916 / 8
P. O. Box 119
Fax: 0755-2769264 Fax: 0141-2373280 191/1, Dhole Patil Road
e-mail: esp-bho@LNTEBG.com e-mail: esp-jai@LNTEBG.com Pune 411 001
Tel: 020-26135048
Plot No. 559, Annapurna Complex Akashdeep Plaza, 2nd Floor Fax: 020-26124910, 26135048
Lewis Road P. O. Golmuri e-mail: esp-pnq@LNTEBG.com
Bhubaneswar 751 014 Jamshedpur 831 003
Tel: 0674-6451342, 2436696 Jharkhand 3rd Floor
Fax: 0674-2537309 Tel: 0657-2340864 / 387 Vishwakarma Chambers
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SCO 32, Sector 26-D Tel: 0261-2473726
Madhya Marg, P. O. Box 14 Skybright Bldg. M. G. Road Fax: 0261-2477078
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10, Club House Road Vadodara 390 015
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Fax: 0422-2588148 Fax: 0522-2311671
e-mail: esp-cbe@LNTEBG.com e-mail: esp-Lko@LNTEBG.com
Product improvement is a continuous process. For the latest information and special applications, please contact any of our offices listed here.
Electrical Standard Products

Larsen & Toubro Limited
Powai Campus, Mumbai 400 072
Customer Interaction Center (CIC)
BSNL / MTNL (toll free) : 1800 233 5858
Reliance (toll free) : 1800 200 5858
Tel : 022 6774 5858
Fax : 022 6774 5859
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Website : www.LNTEBG.com
300913
Users’ Manual
SR71
Protection Release for C Air Circuit Breakers
LARSEN & TOUBRO LIMITED
SR71
POWER
ESC UP DOWN NEXT
O/L
S/C
CLEAR
INST.
E/F
TEST TEST NEU
TRIP
ALARM
QUERY
Copyright © 2006 Larsen & Toubro Limited. All Rights Reserved.

Congratulations...
You are on the verge of being the proud user of C-POWER Air Circuit Breaker,
equipped with the one of the World’s most advanced Protection & Control Unit - SR71
While C-POWER redefines Safety and User-friendliness in ACBs, SR71 offers the
State-of-the-art in Circuit Protection & Control. Feature-by-feature, designed with
users in mind.
Before proceeding further ...
SR71 offers a host of integrated features and easy navigation. Please go through
section 1 - ‘Navigation Overview’ to get a quick view of the unit’s diverse functions.
This User Manual is a generic guide to normal site installation, operation and
maintenance. C-POWER ACBs and their accessories should only be installed,
operated and maintained by competent and properly authorized personnel.
SR71 units are pre-configured for factory settings with Group 1 activated. These are
generic settings and provide Overload & Short Circuit protections.
Contents:
1. Specifications
1.1 Basic Protection
1.2 Additional Protection
1.3 Meter ing
1.4 Basic Features
2. SR71 Family Overview
3. Programming
3.1 Navigation Overview
3.2 Unit Settings
3.3 System Settings
3.4 Protection Settings
4. Reading Data
4.1 Setting
4.2
. Metering Values
4.3 Status of inputs & Outputs
4.4 Maintenance Records
5. Commands
6. Supplementary Modules
6.1
. SR71-REL
6.2 UN-PS
6.3 SR71-COM
6.4 SR71-PM
7. Control Circuit Connection
8. 8.1 Fault Diagnosis

8.2 New Featuesr
8.3 Tr ip Smu
i lation
9. Communication
10. Memory Map
11. Protection Characteristics

1. SPECIFICATIONS
SR71
Power ON
POWER Indication
LCD
Display
ESC UP DOWN NEXT
Navigation
Buttons
O/L
S/C
CLEAR
INST.
Diagnostic E/F Fault

Test TEST TEST NEU Indication
TRIP
ALARM
Trip Simulation
QUERY
Rating Plug
1.1 BASIC PROTECTION
Screen Factory
Parameter
Abbreviation
Details Settings
Overload Current Settings(A), Ir = In x .... PICKUP 0.4 to 1.0 In in steps of 0.05 In 1.0 In
(Phase)
Time Delay, Tr(secs) at 6 x Ir TMS-tr 0.5-1-2-4-6-12-18-24-30 30 secs
Pre-trip Alarm Settings PREALAR 0.5 to 0.95 Ir in steps of 0.05 Ir 0.95 Ir
Thermal Reflectivity THM-MEM ON / OFF OFF
Function FUNC ENABLE / DISABLE
Neutral Fault Current Settings(A), In = Ir x .... PICKUP 0.5 - 1.0 1.0 Ir
Time Delay (secs) DELAY Same as ‘Overload (Phase)’ 30 secs
Short Circuit Current Settings(A), Is = In x .... PICKUP 2 to 10 In in steps of 0.5 In 10 In
2
lt OFF DELAY 20-100-200-300-400 400 msecs
Time Delay, Ts (msecs) at 10 x In
2
lt ON DELAY 20-100-200-300-400 400 msecs
Pre-trip Alarm Settings PREALAR 0.5 to 0.95 Is in steps of 0.05 Is 0.95 Is
2
It 2
It ON / OFF
Cold-load Pickup COLDPIC Enable / Disable Disable

Coldload Pickup Delay CP_DLY 0.1 to 10 secs in steps of 0.1 secs 0.1 secs
Instantaneous Function FUNC Enable / Disable Enable
Current Settingd(A), Ip = In x .... PICKUP 2 to 16 In in steps of 0.1 In 16 In
Earth Fault Function FUNC Enable / Disable Enable
0.1 to 0.6 in steps of 0.05 In for It2 ON
Current Settings(A), Ig = In x .... PICKUP 0.6 In
0.1 to 0.6 in steps of 0.01 In for It2 OFF
100 to 400 msecs in steps of 100 msecs for It2 ON
Time Delay (secs), Td DELAY 3 secs
0.1 to 5 secs in steps of 100 msecs for It2 OFF
Pre-trip Alarm Settings PREALAR 0.5 to 0.95 Ig in steps of 0.05 Ig 0.95 Ig
2
2
It It ON / OFF OFF
Coldload Pickup COLDPIC Enable / Disable Disable
Note: Both Protection Groups 1 & 2 carry the same factory settings.
1-1
1.2 ADDITIONAL PROTECTIONS
Parameter Screen Abbreviation Details Factory Settings
Under Current Function FUNC Enable / Disable Disable
Current Setting(A) x In PICKUP 15% to 80% in steps of 5% in 0.8 In
Time Delay (secs) DELAY 1 to 255 in steps of 1 second 1 second
Trip / Alarm MODE Either / Both Alarm
Current Unbalance Function FUNC Enable / Disable Disable
Current Setting(A) x In PICKUP 10% to 95% in steps of 5% in 0.2 In
Time Delay (secs) DELAY 1 to 10 in steps of 5 secs 2.0 secs
Over Voltage# Function FUNC Enable / Disable Disable
Voltage Setting(V) Vs = Vn x .. PICKUP 105% to 150% in steps of 5% Vn 1.2 Vn
Time Delay (secs) DELAY 0.1 to 100 in steps of 0.1 secs 5.0 secs
Reset Voltage RSTSET 85% to 98% in steps of 1% Vs 0.95 Vs
Under Voltage# Function FUNC Enable / Disable Disable
Voltage Setting(V) Vn x .. PICKUP 45% to 65% in steps of 5% Vn 0.6Vn
Time Delay (secs) DELAY 0.1 to 5 in steps of 0.1 secs 1 second
Reset Voltage RSTSET 102% to 115% in steps of 1% Vs 1.02Vs
Under Frequency# Function FUNC Enable / Disable Disable
45 to 50 Hz for 50 Hz in steps of 0.01 Hz 48.0Hz
Frequency Setting(Hz) PICKUP
57 to 60 Hz for 60 Hz in steps of 0.01 Hz 59.0 Hz
Time Delay(secs) DELAY 0.1 to 100 secs in steps of 0.1 Second 0.2 secs
Drp Off Frequency DRPOFF 0.02 to 0.10 Hz in steps of 0.1 Hz 0.1 Hz
Over Frequency# Function FUNC Enable / Disable Disable
Frequency Setting(Hz) PICKUP
Time Delay(secs) DELAY o.1 to 100 secs in steps of 0.1 second 0.2secs
Drop Off Frequency DRPOFF 0.02 to 0.10 Hz in steps of 0.1 Hz 0.1 Hz
Reverse Power# Function FUNC Enable / Disable Disable
Settings(kW) PICKUP 0.02 to 0.4 in steps of 0.01 Pn 0.2Pn
Time Delay (secs) DELAY 1 to 100 in steps of 0.1 secs 2.0secs
Trip Alarm MODE Either / Both Alarm
Phase Sequence# Function FUNC Enable / Disable Disable
Settings PICKUP 123-132 123
Time Delay (secs) DELAY 0 to 5 in steps of 0.5 secs 2 secs
Breaker Failure Function FUNC Enable / Disable Disable
Time Delay (secs) DELAY 0.05 to 2 secs in steps of 0.01 secs 1.0 second
Maximum Demand Function FUNC Enable / Disable Disable
Exceed
Settings (kW) PICKUP 40-1600 kW 100kW
Step DELAY 10 kW - 1000 10kW
I-Discrimination I Discrimination Disable
# Requires SR71-PM module
1-2
1.3 METERING
Parameter Screen Abbreviation Details
Current I Phase, Earth and Neutral
Imax Maximum running Current per Phase
%Load Percent Loading
Voltage# V Phase-Neutral
Vph-Vph Phase-Phase
Frequency# F System Frequency
Power Factor# PF
Power# kW Active Power per Phase and Total (kW)
kVAR Reactive Power per Phase and Total (kVAR)
kVA Apparent Power per Phase and Total (kVA)
kW Maximum Demand (kW)
Energy# kWh Total Active Energy (kWh)
kVARh Total Reactive Energy (kVARh)
kVAh Total Apparcut Energy (kVAh)
I1HAR R-Phase Current Harmonics
Harmonics-Current
I2HAR Y-Phase Current Harmonics
I3HAR B-Phase Current Harmonics
V1HAR R-Phase Voltage Harmonics

Harmonics-Voltage#
V2HAR Y-Phase Voltage Harmonics
V3HAR B-Phase Voltage Harmonics

Display High Resolution Backlit LCD
# Requires SR71-PM module
1-3
1.4 BASIC FEATURES
Parameter Details
LED Indications Auxillary Power On
Overload
Short Circuit
Instantaneous
Earth Fault
Neutral Fault
Trip
Alarm
Auxillary Supply 24V DC
Digital Inputs (See section 7 for details) 4 Nos. Optically Isolated inputs for indication
3 Nos.(Internal) 240V Ac / 5A, 30V DC / 5A (resistive load)
Output Relays (See section 7 for details)
4 Nos. (External Relay Module)
Rating Plug In Multiplier 630-800-1000-1250-2000-3200-5000
Protocol MODBUS RTU
Communication
Link used RS 485
2
Maintenance Indication It based
Event Records Pickup, Alarm, Trip, Date, Time and Cause of Event
Last 5 records with date and time stampings,

Trip Records
voltage and current readings in all phases
Testing Self-Diagnostic Test

Relay Module (SR71-REL) 4 Relay Outputs (Breaker OPEN, Breaker Close,
Supplementary Modules Pre Trip alarm and MD Exceed)
(See section 6 for details) Power Supply Module (UN-PS) Input: 26 to 60 V DC, 90 to 300 V AC/ DC
Output: 24V DC
Communication Module (SR71-COM) MODBUS RTU using RS485
Power Metering Module (SR71-PM) 240Vac, 415Vac
No. of Storable Settings 2 Setgroups
1-4
2 SR71 Family Overview

UN-PS
Power Supply (24Vdc)
Aux supply
- Available in 2 versions
(26-60Vdc; 90-300 Vac/dc)
- DIN rail / Base mountable module
SR71
POWER
SR71-PM
Voltage inputs Voltage Module
- Provides voltage inputs for
ESC UP DOWN NEXT metering & protections
O/L
S/C
CLEAR EGroupBUS (Exclusive Communication protocol for SR71 Family)
INST.
E/F
TEST NEU
TEST
TRIP
ALARM
QUERY
SR71-REL SR7-COM
Relay Outputs Communication Module
- Breaker Open, Breaker Close, - MODBUS RTU using RS485
Pre Trip Alarm, MD Exceed - DIN rail / Base mountable module
2-1
3. PROGRAMMING
- Incorrect / Inadequate Configuration can result in lack of
protection and / or nuisance tripping/erroneous signalling
CAUTION
- Restrict the knowledge of setting passwords within authorised
personnel only.
To program SR71, the display needs to be ON. This happens automatically, if

- Breaker is carrying 30% of rated current in any one phase or L1 L2 E
- 24V dc supply is connected to across terminals AS+& AS-. SR71
POWER
In case, 24V dc is not available, UN-PS module can be used

ESC UP DOWN NEXT
O/L
Accessing the settings : CLEAR
TEST TEST
S/C
INST.
E/F
NEU
AS+
AS-
TRIP
ALARM
QUERY
P&C Units type SR71 is pre-configured to default factory settings (Refer Page 1-1)
Default settings are common for both Group 1 & 2.
The settings can be changed using Navigational keys on the SR71 front panel
Setting
SR71 SR71
1 1
OFF OFF
Liquid Crystal
Display
MET TRP I / O MENU

Action
indicator
Navigation
buttons
MET : For Metering display TRP : For Trip status display I/O : For Input & Output status MENU : For accessing Settings
ENT : Confirm the selection UP : Move up the menu DOWN : Move down the menu NXT : Move to next screen
ESC : Cancle selection / PREV : Move to Previous screen NXT : Move to Next screen ENT : confirm the selection
Return to Previous Menu YES : Acceptance of change NO : Reject/cancel a change
OPEN : Trip breaker through CLOSE : Switch-on breaker
SR71 through SR71
METERING - I SETTINGS/VIEW SETTINGS PROG-MODE PROG-MODE

SETTINGS PROG MODE ENTER PASSWORD UNIT SETTING
I1 : 00000A VIEW RECORDS VIEW MODE 1ABØ SYSTEM SETTING
I2 : 00000A COMMANDS PROTECTION
I3 : 00000A
MET TRP I / O MENU ESC UP DOWN ENT ESC UP DOWN ENT ENT UP DOWN NEXT ESC UP DOWN ENT
3-1
3.1 NAVIGATION OVERVIEW
METERING - I
I1 : 00000A
I2 : 00000A
I3 : 00000A
MET TRP I / O MENU
FAULT
METERING I/O STATUS MENU
STATUS
» 3-phase Currents » Digital Input Status COMMANDS

» Neutral & earth Currents » FSD (password protected)
» Max. Currents » Relay Output Status » Acknowledge Maintenance
» Phase Voltages » Breaker Operation
» % Loading in each phase » Clear MD
» Average Current & Voltage » Change Set Zgroup
» Line Voltages » Factory Setting
» Frequency & Power Factor » Clear Setting
» Active Power
» Reactive Power VIEW RECORDS
» Apparent Power » Maintenance Records
» Rising Demand » Trip Records
» Maximum Demand » Event Records
» Active Energy
» Reactive Energy SETTINGS
» Apparent Energy
» Total, Fundamental & %
Distortion of R-phase PROGRAM MODE
Current Harmonics (password protected)
VIEW MODE
» Total, Fundamental & %
Distortion of Y-Phase
Current Harmonics UNIT SETTING PROTECTION
» Total, Fundamental & % » Date & Time UNIT SETTING
Distortion of B-Phase » Communication Set Group 1 Set Group 2
Current Harmonics » Event Recorder SYSTEM SETTING
» Total, Fundamental & % » MD Period
Distortion of R-Phase » Logo Display PROTECTION
Voltage Harmonics » Setting Password » Overload OSIE SETTINGS
» Total, Fundamental & % » Command Password » Short Circuit
Distortion of Y-Phase » Voltage Connect » Instantaneous
Voltage Harmonics » Earth Fault
» Total, Fundamental & % » Neutral Current
Distortion of B-Phase » Under Current
Voltage Harmonics SYSTEM SETTING » Current Unbalance
» Under Voltage
» Frequency » Over Voltage
» Rated Current » Under Frequency
» Operating Voltage » Over Frequency
» Maintenance Period » Reverse Power
» Incoming Supply » Breaker Failure
» Phase Sequence » I Discrimination
» M D Exceed
» Relay Module
» Programmable Relay
3-2
3.2 UNIT SETTINGS
UNIT SETTING DATE-TIME DATE-TIME DATE-TIME
DATE & TIME
COMMUNICATION DATE DATE DATE
EVENT RECORDER 01:01:01 01:01:01 01:01:01 Similarly, set time
MD PERIOD TIME TIME TIME
LOGO DISPLAY 01:01:01 01:01:01 01:01:01
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
UNIT SETTING COMMUNICATION COMMUNICATION COMMUNICATION

DATE & TIME NODEADD 00001 NODEADD 00001 NODEADD 00005
COMMUNICATION BAUDRAT 09600 BAUDRAT 09600 BAUDRAT 09600
EVENT RECORDER PARITY NONE PARITY NONE PARITY NONE Similarly, set other
MD PERIOD parameters
LOGO DISPLAY
UP/DOWN
UNIT SETTING EVENT RECORDER EVENT RECORDER EVENT RECORDER

DATE & TIME PICKUP ENABLE PICKUP ENABLE PICKUP DISABLE
COMMUNICATION TRIP ENABLE TRIP ENABLE TRIP ENABLE
EVENT RECORDER ALARM ENABLE ALARM ENABLE ALARM ENABLE Similarly, set other
MD PERIOD DIGI IN ENABLE DIGI IN ENSABLE DIGI IN ENABLE parameters
LOGO DISPLAY
UP/DOWN
UNIT SETTING MD INTEGRATION MD INTEGRATION MD INTEGRATION

DATE & TIME PERIOD: 00030m PERIOD: 00030m PERIOD: 00060m
COMMUNICATION
EVENT RECORDER
MD PERIOD
LOGO DISPLAY
UP/DOWN
UNIT SETTING LOGO DISPLAY LOGO DISPLAY LOGO DISPLAY

DATE & TIME
COMMUNICATION LOGODISPLAY LOGODISPLAY LOGODISPLAY
EVENT RECORDER DISABLE DISABLE ENABLE
MD PERIOD
LOGO DISPLAY
UP/DOWN
3-3
UNIT SETTINGS ...Contd.
UNIT SETTING SETTING PASWORD
COMMUNICATION SET NEWPASSWORD
EVENT RECORDER 0000
MD PERIOD
LOGO DISPLAY
SETTING PASSWORD
ESC UP DOWN ENT ENT UP DOWN NEXT
UP/DOWN
UNIT SETTING SETTING PASWORD

COMMAND PASWORD
EVENT RECORDER SET NEWPASSWORD

MD PERIOD 0000
LOGO DISPLAY
SETTING PASSWORD
COMMAND PASSWORD
ESC UP DOWN ENT ENT UP DOWN NEXT
UP/DOWN
UNIT SETTING
OSCILLOGRAPHY
MD PERIOD
LOGO DISPLAY Select ‘YES’ if SR71-PM is connected
SETTING PASSWORD
COMMAND PASSWORD
VOLTAGE CONNECT
ESC UP DOWN ENT
Voltage, Frequency, Power, Energy and Harmonics related

Metering and Protections are enabled only when Metering
CAUTION Module (SR71-PM) is connected
and “Voltage Connect” menu is set to “YES”
Live parts of voltage module should not be touched
WARNING Supply voltage to Power Supply Module to be maintained

as follows
26-60Vdc, 90-300Vac-dc
3-4
3.3 SYSTEM SETTINGS
SYSTEM SETTING SYSTEM SETTING SYSTEM SETTING
FREQ 00050Hz FREQ 00050Hz FREQ 00060Hz
I_FRAM 01600A I_FRAM 01600A I_FRAM 01600A Release will reboot
Ue 00415V Ue 00415V Ue 00415V
MNTPRD 01Mnths MNTPRD 01Mnths MNTPRD 01Mnths CAUTION after changing
INCMING TOP INCMING TOP INCMING TOP frequency settings
PH SEQ 123 PH SEQ 123 PH SEQ 123
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN

I_FRAM 01600A I_FRAM 01600A I_FRAM 01250A
Ue 00415V Ue 00415V Ue 00415V
MNTPRD 01Mnths MNTPRD 01Mnths MNTPRD 01Mnths
INCMING TOP INCMING TOP INCMING TOP
UP/DOWN

Ue 00415V Ue 00415V Ue 00400V
UP/DOWN

Ue 00415V Ue 00415V Ue 00415V
UP/DOWN

Ue 00415V Ue 00415V Ue 00415V
3-5
3.4 PROTECTION SETTINGS
Protection settings include Basic and Advanced protections.
Basic Protections: 1. Overload 2. Short circuit 3. Instantaneous 4. Earth Fault
Advanced Protections:
1. Under current 2. Current unbalance 3. Undervoltage 4. Overvoltage 5. Under frequency
6. Over frequency 7. Reverse Power 8. Breaker failure 9. I-discrimination 10. Phase Sequence
Rest of the protections require supplementary modules
PROTECTION PROTECTION
SET GROUP1 SET GROUP1
SET GROUP2 SET GROUP2
OR
ESC UP DOWN ENT ESC UP DOWN ENT
UP/DOWN
SET GROUP 1 OVERLOAD Tà10s

y O/L OVERLOAD
OVERLOAD PICKUP 01.00In
Y
Á
Irà 001.00I =PICKUP 00.80In
SHORT CIRCUIT TMS-tr 030.0S trà0030.0S TMS-tr 030.0S
3
INSTANTANEOUS PREALAR 01.00Ir 2 PREALAR 01.00Ir Similarly, change
EARTH FAULT THM-MEM OFF 1 THM-MEM OFF other parameters
NEUTRL CURRENT 0
UNDER CURRENT
1 5 10 àIn
Overload Pick up depends on Rating plug installed on SR71
0.4 Frame Size:630
0.4 Frame Size:800
0.4 Frame Size:1000
0.4 Frame Size:1250
Frame Size:1600
0.4
0*In 0.15*In 0.2*In 0.25*In 0.3*In 0.4*In 0.5*In 0.625*In 0.75*In 0.781*In 1.0*In
CAUTION When Rating Plug is changed also make corresponding change in ln (Frame size) in System Settings.
It is safe to change the protection settings when the breaker is in service.

CAUTION Commissioning and maintenance should be carried out by skilled technician only.
Upstream protection equipment has to be set in a way, so that the upstream faults are interrupted safely
3-6
PROTECTION SETTINGS ...Contd.
SET GROUP 1 SHORT CIRCUIT T 10s S/C SHORT CIRCUIT
OVERLOAD PICKUP 01.00In
Y Is 001.00I PICKUP 00.80In
SHORT CIRCUIT DELAY 00400mS Ts 0000.4S DELAY 00400mS
3
INSTANTANEOUS PREALAR 01.00Ir 2 PREALAR 01.00Ir Similarly, change
EARTH FAULT I2T OFF 1 I2T OFF other parameters
NEUTRL CURRENT COLDPIC DISABLE 0 COLDPIC DISABLE
UNDER CURRENT CP_DLY 010.00s CP_DLY 010.00s
1 5 10 In
UP/DOWN
SET GROUP 1 INSTANTANEOUS INSTANTANEOUS INSTANTANEOUS

OVERLOAD FUNC DISABLE FUNC DISABLE FUNC ENABLE
SHORT CIRCUIT PICKUP 002.0In PICKUP 002.0In PICKUP 002.0In Similarly, change
INSTANTANEOUS
EARTH FAULT other parameters
NEUTRL CURRENT
UNDER CURRENT
UP/DOWN
SET GROUP 1 EARTH FAULT EARTH FAULT EARTH FAULT

SHORT CIRCUIT PICKUP 00.60In PICKUP 00.60In PICKUP 00.60In
INSTANTANEOUS DELAY 003.0S DELAY 003.0S DELAY 003.0S
Similarly, change
EARTH FAULT PREALAR 00.95Ig PREALAR 00.95Ig PREALAR 00.95Ig other parameters
NEUTRL CURRENT I2T ON I2T ON I2T ON
UNDER CURRENT COLDPIC DISABLE COLDPIC DISABLE COLDPIC DISABLE
UP/DOWN
SET GROUP 1 NEUTRAL CURRENT NEUTRAL CURRENT NEUTRAL CURRENT

OVERLOAD FUNC ENABLE FUNC ENABLE FUNC ENABLE
INSTANTANEOUS Similarly, change
EARTH FAULT other parameters
NEUTRL CURRENT
UNDER CURRENT
UP/DOWN
SET GROUP 1 UNDER CURRENT UNDER CURRENT UNDER CURRENT

INSTANTANEOUS DELAY 00001S DELAY 00001S DELAY 00001S
Similarly, change
EARTH FAULT MODE ALARM MODE ALARM MODE ALARM other parameters
NEUTRL CURRENT
UNDER CURRENT
UP/DOWN
CONTD. ON PAGE 3-7
3-7
SET GROUP 1 I_UNBALANCE I_UNBALANCE I_UNBALANCE
SHORT CIRCUIT FUNC ENABLE FUNC ENABLE FUNC ENABLE
INSTANTANEOUS PICKUP 01.00In PICKUP 01.00In PICKUP 00.75In
EARTH FAULT DELAY 002.0S DELAY 002.0S DELAY 002.0S Similarly, change
NEUTRL CURRENT other parameters
UNDER CURRENT
I_UNBALANCE
UP/DOWN
SET GROUP 1 UNDERVOLTAGE UNDERVOLTAGE UNDERVOLTAGE

INSTANTANEOUS FUNC ENABLE FUNC ENABLE FUNC ENABLE
EARTH FAULT PICKUP 00.80Vn PICKUP 00.80Vn PICKUP 00.75Vn Similarly, change
NEUTRL CURRENT DELAY 005.0S DELAY 005.0S DELAY 005.0S
UNDER CURRENT RSTSET 01.01Vs RSTSET 01.01Vs RSTSET 01.01Vs other parameters
I_UNBALANCE MODE TRIP MODE TRIP MODE TRIP
UNDER VOLTAGE
UP/DOWN
SET GROUP 1 OVERVOLTAGE OVERVOLTAGE OVERVOLTAGE

EARTH FAULT FUNC ENABLE FUNC ENABLE FUNC ENABLE
NEUTRL CURRENT PICKUP 01.20Vn PICKUP 01.20Vn PICKUP 01.20Vn
UNDER CURRENT DELAY 005.0S DELAY 005.0S DELAY 005.0S Similarly, change
I_UNBALANCE RSTSET 00.96Vs RSTSET 00.96Vs RSTSET 00.96Vs other parameters
UNDER VOLTAGE MODE TRIP MODE TRIP MODE ALARM
OVER VOLTAGE
UP/DOWN
SET GROUP 1 UNDER FREQ UNDER FREQ UNDER FREQ

NEUTRL CURRENT FUNC DISABLE FUNC DISABLE FUNC DISABLE
UNDER CURRENT PICKUP 48.00Hz PICKUP 48.00Hz PICKUP 48.00Hz
I_UNBALANCE DELAY 002.00S DELAY 002.00S DELAY 002.00S
Similarly, change
UNDER VOLTAGE DRPOFF 0.100Hz DRPOFF 0.100Hz DRPOFF 0.100Hz other parameters
OVER VOLTAGE MODE ALARM MODE ALARM MODE BOTH
UNDER FREQ
UP/DOWN
SET GROUP 1 OVER FREQ OVER FREQ OVER FREQ

UNDER CURRENT FUNC DISABLE FUNC DISABLE FUNC DISABLE
I_UNBALANCE PICKUP 48.00Hz PICKUP 48.00Hz PICKUP 48.00Hz Similarly, change
UNDER VOLTAGE DELAY 002.00S DELAY 002.00S DELAY 002.00S
OVER VOLTAGE DRPOFF 0.100Hz DRPOFF 0.100Hz DRPOFF 0.100Hz other parameters
UNDER FREQ MODE ALARM MODE ALARM MODE BOTH
OVER FREQ
UP/DOWN
CONTD. ON PAGE 3-8
3-8
SET GROUP 1 REVERSE POWER REVERSE POWER REVERSE POWER
I_UNBALANCE FUNC DISABLE FUNC DISABLE FUNC ENABLE
UNDER VOLTAGE PICKUP 00.20Pn PICKUP 00.20Pn PICKUP 00.20Pn Similarly, change
OVER VOLTAGE DELAY 02.00S DELAY 02.00S DELAY 02.00S
UNDER FREQ MODE ALARM MODE ALARM MODE ALARM other parameters
OVER FREQ
REVERSE POWER
UP/DOWN
SET GROUP 1 PHASE SEQUENCE PHASE SEQUENCE PHASE SEQUENCE

UNDER VOLTAGE FUNC DISABLE FUNC DISABLE FUNC ENABLE
OVER VOLTAGE DELAY 001.0S DELAY 001.0S DELAY 001.0S
UNDER FREQ Similarly, change
OVER FREQ other parameters
REVERSE POWER
PHASE SEQUENCE
UP/DOWN
SET GROUP 1 Bkr FAILURE Bkr FAILURE Bkr FAILURE

OVERVOLTAGE FUNC ENABLE FUNC ENABLE FUNC ENABLE
UNDER FREQ DELAY 01.00S DELAY 01.00S DELAY 02.00S
OVER FREQ Similarly, change
REVERSE POWER other parameters
PHASE SEQUENCE
Bkr FAILURE
UP/DOWN
SET GROUP 1 IDISCRIMINATION IDISCRIMINATION IDISCRIMINATION

UNDER FREQ FUNC: DISABLE FUNC: DISABLE FUNC: ENABLE
OVER FREQ
REVERSE POWER
PHASE SEQUENCE
Bkr FAILURE
iDISCRIMINATION
UP/DOWN
SET GROUP 1 MD EXCEED MD EXCEED MD EXCEED

OVER FREQ FUNC: DISABLE FUNC: DISABLE FUNC: ENABLE
REVERSE POWER PICK UP: 00100KW PICK UP: 00100KW PICK UP: 00100KW
PHASE SEQUENCE STEP: 10KW STEP: 10KW STEP: 10KW
Bkr FAILURE
IDISCRIMINATION
MD EXCEED
3-9
SET GROUP 1
PHASE SEQUENCE
Bkr FAILURE
iDISCRIMINATION
MD EXCEED
RELAY MODULE These settings pertain to Supplementary Modules.
PROG RELAY }
ESC UP DOWN ENT
UP/DOWN
SET GROUP 1 RELAY MODULE RELAY MODULE RELAY MODULE

REVERSE POWER FUNC: DISABLE FUNC: DISABLE FUNC: ENABLE
PHASE SEQUENCE
Bkr FAILURE
iDISCRIMINATION
MD EXCEED
RELAY MODULE
UP/DOWN
SET GROUP 1 PROG RELAY PROG RELAY PROG RELAY

PHASE SEQUENCE RLY1: SHORT CKT RLY1: SHORT CKT RLY1: OVER LOAD
Bkr FAILURE RLY2: GND FAULT RLY2: GND FAULT RLY2: GND FAULT
iDISCRIMINATION
MD EXCEED
RELAY MODULE
PROG RELAY
3-10
4. READING DATA
4.1 METERING VALUES
METERING - I METERING - I METERING - Imax METERING - V METERING - %Load
I1max : 00000A V1 : 0000.0V
I1 : 00000A I0 : 00000A I2max : 00000A I1 : 000000%
Auto
V2 : 0000.0V
I2 : 00000A IN : 00000A I3max : 00000A I2 : 000000%
V3 : 0000.0V
I3 : 00000A I0max : 00000A SEQ : ____ I3 : 000000%
INmax : 00000A
ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT
METERING - AvgV,I METERING - VPh-Ph METERING - F, PF METERING - kW METERING - kVAr
Ph1 : 0000.000k Ph1 : 0000.000k

V12 : 0000.0V F : 000.00Hz Ph2 : 0000.000k Ph2 : 0000.000k
Avg.I : 000000A
V23 : 0000.0V Ph3 : 0000.000k Ph3 : 0000.000k
Avg.V : 0000.0V PF : 00.00
V31 : 0000.0V TOTAL: 0000.000k TOTAL: 0000.000k
METERING - kVA METERING - MD METERING - kWh METERING - kVArh METERING - kVAh
Ph1 : 0000.000k TOTAL kVArh:

Ph2 : 0000.000k kW DEMAND: TOTAL kWh: TOTAL kVAh:
Ph3 : 0000.000k ______ -0000.000k
0000.000k 0000.000k
TOTAL: 0000.000k 0000.000k
METERING - I1HAR METERING - I2HAR METERING - I3HAR METERING - V1HAR METERING - V2HAR
TOT : 000000A TOT : 000000A TOT : 000000A TOT : 000000A TOT : 000000A
FUN : 000000A FUN : 000000A FUN : 000000A FUN : 000000A FUN : 000000A
THD-F : 000.00% THD-F : 000.00% THD-F : 000.00% THD-F : 000.00% THD-F : 000.00%
METERING - V3HAR
TOT : 000000A Note:

FUN : 000000A V, F, PF, Vph-ph Avg VkW, kVAr, kVA, MD, kWh, kVAh, kVArh, V1Har, V2 Har, V3 Har
THD-F : 000.00% These measurements are displayed only when Metering module (SR71-PM) is
connected and “Voltage Connect” menu is set to “YES”
ESC PREV NXT
4-1
4.2 STATUS OF INPUTS & OUTPUTS
METERING - I I/O - INPUT I/O - OUTPUT 1 I/O - OUTPUT 2

ACB STATUS :OFF FSD : INACTIVE P RLY1 : INACTIVE
I1 : 00000A SERIAL CNTRL :OFF BKRCLS : NO P RLY2 : INACTIVE
I2 : 00000A EXTRNAL CLOSE :NO BKROPN: NO MP FAIL :
I3 : 00000A EXTRNAL TRIP :NO ALARM : LOW
MD EXD : INACTIVE
MET TRP I/O MENU MET TRP I/O MENU MET TRP I/O MENU MET TRP I/O MENU
4.3 MAINTENANCE RECORDS

METERING - I SETTINGS/VIEW
SETTINGS
I1 : 00000A VIEW RECORDS
I2 : 00000A COMMANDS
I3 : 00000A
MET TRP I / O MENU ESC UP DOWN ENT
VIEW RECORDS VIEW RECORDS MAINTENANCE 1

MAINTENANCE MAINTENANCE 1 DATE
TRIP RECORDS MAINTENANCE 2 01:01:03
EVENT RECORDS MAINTENANCE 3 TIME
MAINTENANCE 4 15:53:51.00 Similarly, view all the records
MAINTENANCE 5 I2T: xxxM
RUNNING PH: 1
MntPer: 357Days
ESC UP DOWN ENT ESC UP DOWN ENT ESC
4-2
5. COMMANDS
METERING - I SETTINGS/VIEW COMMANDS COMMANDS

SETTINGS ENTER PASSWORD MAINTENANCE
I1 : 00000A VIEW RECORDS 1ABØ Bkr OPERATION
I2 : 00000A COMMANDS CLEAR MD
CHANGE SETGROUP
I3 : 00000A FACTORY SETTING
CLEAR ENERGY
MET TRP I / O MENU ESC UP DOWN ENT ENT UP DOWN NEXT ESC UP DOWN ENT
COMMANDS COMMANDS
MAINTENANCE MAINTENANCE DONE
Bkr OPERATION
Press ‘YES’ only after changing Poles as it will
CLEAR MD
CHANGE SETGROUP
CAUTION reset ‘lt’ calculation.
FACTORY SETTING
CLEAR ENERGY
ESC UP DOWN ENT ESC YES NO
Down
COMMANDS COMMANDS
MAINTENANCE BKR OPERATION
Bkr OPERATION
CLEAR MD ‘OPEN’ command will SWITCH-OFF/TRIP the breaker
CHANGE SETGROUP CAUTION and ‘CLOSE’ command will switch-on the breaker.
FACTORY SETTING
CLEAR ENERGY
ESC UP DOWN ENT ESC OPEN CLOSE
Down
COMMANDS COMMANDS
MAINTENANCE CLEAR MD
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP
CAUTION ‘YES’ command will erase Maximum Demand data
FACTORY SETTING
CLEAR ENERGY
Down
COMMANDS COMMANDS
MAINTENANCE CHANGE SETGROUP
Bkr OPERATION
CLEAR MD Changing GROUP will change current protection
CHANGE SETGROUP SET GROUP1 CAUTION parameters as per the new Group.
FACTORY SETTING
CLEAR ENERGY
5-1
COMMANDS ...Contd.
COMMANDS COMMANDS
MAINTENANCE RESTORE FACTORY
Bkr OPERATION SETTINGS
‘YES’ command will erase all the active
CLEAR MD
CHANGE SETGROUP
CAUTION setting & replace them with factory setting.
FACTORY SETTING
CLEAR ENERGY
Down
COMMANDS COMMANDS
MAINTENANCE CLEAR ENERGY
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP CAUTION ‘YES’ command will erase the energy data
FACTORY SETTING
CLEAR ENERGY
ESC UP DOWN ENT ESC OPEN CLOSE
5-2
6. SUPPLEMENTARY MODULES
SR71 is supported by supplementary modules, which enhance the functionality of the P&C unit and offer
a complete system solution.
The installation, configuration and operation of supplementary modules UN-PS, SR71-PM, SR71-REL
and SR71-COM is explained below.
Installation:
The supplementary modules are suitable for base mounting and DIN rail (35mm) mounting.
70
106
77
85
62
REAR VIEW SIDE VIEW
6.1 SR71-REL: Relay Module

4 Relay Outputs are offered through SR71-REL module in addition to the 3 relay
o/ps inbuilt in the SR71 release. The internal relays are selectable for basic faults.
(Overload, Short Circuit, Instantaneous, Earth Fault and Neutral Protection)
OP1 - OP2 - Programmable Relay 1
OP3 - OP4 - Programmable Relay 2
OP5 - OP6 - Microcontroller failure
1) Breaker Open - Activated for 1sec when command is given through SR71 or HMI.
Shunt release of breaker has to be wired through this contact.
2) Breaker Close - Activated for 1sec when command is given through SR71 or HMI.
Closing release of breaker has to be wired through this contact.
3) Pre Trip Alarm - Activated when the Pre-Trip setting of any protection is exceeded
4) MD Exceed - Activated when the Maximum Demand value is exceeded.
It is powered up by 24V dc power supply from UN-PS.

It is connected with SR71 through wire harness at D+ and D-
The COM LED blinks when the module gets successfully connected to SR71
The module works on EGroupBUS which is an exclusive communication protocol for SR71 modules
Configuration:
SR71-REL modules can be configured through Menu section as detailed below,
METERING - I SETTINGS/VIEW SETTINGS PROG-MODE
SETTINGS PROG MODE ENTER PASSWORD
I1 : 00000A VIEW RECORDS VIEW MODE 1ABØ
I2 : 00000A COMMANDS Continued on
I3 : 00000A page 6-2
MET TRP I/O MENU ESC UP DOWN ENT ESC UP DOWN ENT ENT UP DOWN NEXT
6-1
PROG-MODE PROTECTION SET GROUP 1 RELAY MODULE
UNIT SETTING SET GROUP1 PHASE SEQUENCE FUNC : ENABLE
SYSTEM SETTING SET GROUP2 Bkr FAILURE
PROTECTION iDISCRIMINATION
MD EXCEED
RELAY MODULE
PROG MODULES
6.2 UN-PS: Power Supply Module

A. For basic protections, SR71 works independent of external power supply.
B. For Communication, Undercurrent Protection and external modules,24V dc is required
C. Advanced functions like additional protections, Metering and LCD display do not
require external power supply, provided current is atleast 30% of IN
However, in case load current is less than 30%IN SR71 requires 24V dc supply.
UN-PS provides 24V dc auxiliary supply, based on the following input voltages
Version 1: Input voltage 90-300V ac & dc - Output 24Vdc, 750mA
Version 2: Input voltage 26-60V dc - Output 24Vdc, 500mA
One UN-PS is adequate for one unit of SR71 and all supplementary modules connected to it.
6.3 SR71-COM: Communication Module

SR71 communication with PC via external communication Module through
Modbus - RTU protocol.
Features
1) 1-255 Node address selection.
2) Enables breaker control & parameterization

.
3) LED indication for Power and Communication status.
It is connected with SR71 through wire harness at DI, DE, RO, Vcc and GND
The COM LED blinks when the module gets successfully connected to SR71
The module works on EGroupBUS which is an exclusive communication protocol for SR71 modules
6.4 SR71-PM: Power Metering Module

Metering Parameters like V, F, PF, Vph-ph Avg VkW, kVAr, kVA, MD, kWh, kVAh, kVArh,
V1Har, V2 Har, V3 Har are displayed only when Metering module (SR71-PM) is
connected and “Voltage Connect” menu is set to “YES”
Input - V1, V2, V3, N, E from the System (upto 690V)

Output - to SR71 release.
6-2
7. Connection Details
TOP CONNECTORS *
DIGITAL TX
INPUTS RELAY
RX MODULE
DI
DE
RELAYS COMMUNICATION
RO
N B Y R MODULE
VCC
RELAY COMMUNICATION
MODULE GND
MODULE
DI1
EXTERNAL
DI2 TRIP
WIRE
DI3
HARNESS EXTERNAL
DI4 CLOSE
DI5
SERIAL
DI6 CONTROL
R
DI7
BREAKER
CR
KE
DI8 STATUS
AD
EA
LE
AS+
BR
POWER SUPPLY
ZSI AS- MODULE
CT CONNECTOR SI-A
SI-B
SO-A
SR71
SO-B
RELEASE VOLTAGE ZONE SELECTIVE
GI-A INTERLOCKING
MODULE
GI-B
GO-A
GO-B
VR
POWER SUPPLY
VY
MODULE POWER METERING
ROGOWSKI D-SUB VB MODULE
CONNECTOR CONNECTOR VN
OP1
PROGRAMMABLE
OP2 RELAY 1
LOAD OP3
PROGRAMMABLE
OP4 RELAY 2
OP5
REAR CONNECTORS * MICROCONTROLLER
OP6 FAILURE
*REFER TO THE LABELS FOR CONNECTOR LOCATIONS

TERMINALS
BLOCK
7-1
8.1 FAULT DIAGNOSIS
8.1.a FAULT PICK-UP
SR71 allows Users to set Trip/Alarm/Both modes for all

protections, except for basic protections (O/L, S/C, Inst & E/F),
which have a standard mode of ‘Both’ (Ref. Section 1).
When SR71 detects a fault, ‘Alarm’ LED on the facia will start
blinking and also, any external indications (e.g. Hooters) wired at
site will be activated.
For Basic Protections, LEDs on the release provide separate indication for fault type. For other protection,
type of fault can be ascertained through display as follows,
METERING - I FAULT STATUS 1 FAULT STATUS 2 FAULT STATUS 3 FAULT STATUS 3
O/L : IN O/L : V_Over : Ph Seq :

I1 : 00000A S/C : I_Under : F_Under : Bkr Fail :
I2 : 00000A INST : I_Unbal : F_Over : MD Excd :
I3 : 00000A E/F : V_Under : RevPwr :
MET TRP I/O MENU MET TRP I/O MENU MET TRP I/O MENU MET TRP I/O MENU MET TRP I/O MENU
For Protections with only ‘Alarm’ mode set, the indication will be deactivated once the fault is cleared. For
protections with ‘Both’ mode set, SR71 will trip the breaker after the preset delay and ‘Alarm’
indications will be replaced by ‘Trip’ indications.
8.1.b FAULT TRIP
‘TRIP’ LED and LED corresponding to fault (O/L, S/C, Inst,

E/F, Temp) will start blinking. Any external indications (e.g.
Hooters) wired at site will also be activated.
Tripping due to other protection function can be identified through

‘TRP’ navigation on LCD display, as detailed in 8.1.a above.
In case SR71 is not provided with Auxiliary power supply of 24V dc,
Users can still identity the type of fault. On pressing the ‘Query’ button,
LED corresponding to th type of fault will glow.
This indication is independent of auxiliary power supply or batteries

and is available for repeat* usage after the fault TRIP
* Availability of indication depends on time elapsed after the

fault and duration
8-1
Comprehensive Fault Pick-up and Trip details, with date & time stamping are available as ‘Trip
Records’ and ‘Event Records’. 5 last Trip records and 128 last event records are stored in non-volatile
memory and can be accessed any time through display navigation as detailed below,
METERING - I SETTINGS/VIEW
I1 : 00000A ?
SETTINGS
?
VIEW RECORDS
I2 : 00000A
COMMANDS
I3 : 00000A
MET TRP IO ENT ESC UP DOWN ENT
VIEW RECORDS TRIP RECORDS TRIP DATA 1 TRIP DATA 1

MAINTENANCE ?
TRIPDATA1 CAUSE I1 : xxxxxxA
TRIP RECORDS TRIPDATA2 V_UNDER I2 : xxxxxxA
EVENT RECORDS TRIPDATA3
DATE I3 : xxxxxxA
TRIPDATA4
TRIPDATA5 02:02:03 V1 : xxxxxxV
TRIPCOUNTER V2 : xxxxxxV
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ESC UP DOWN
Down
VIEW RECORDS EVENT RECORD 001 EVENT RECORD 002
MAINTENANCE CAUSE CAUSE
TRIP RECORDS V_UNDERTRIP V_UNDERALARM
?
EVENT RECORDS DATE DATE View last 128 events
02:02:03 01:02:03
TIME TIME
11:27:54.87 09:36:29.27
ESC UP DOWN ENT ESC UP DOWN ESC UP DOWN
After diagnosing the fault and taking necessary corrective

action, the fault indication can be reset by pressing the
‘Clear’ button.
TRIP
8-2
8.1.c LED & LCD DISPLAY
In Healthy state, ‘POWER ON’ LED will be blinking Green and LCD
display will be energized.
‘POWER ON’ LED is OFF

This situation is encountered when current in all phases is less
than 10% of nominal current. The unit is not offering any protection
in this condition.
When load is increased to exceed 10% in any one phase, the

POWER ON LED will start blinking.
‘POWER ON’ LED is Blinking, but LCD is not energized
This situation is encountered when current in all phases is less than

30% of nominal current, but in atleast one phase it exceeds 10% of
nominal current. Also, this condition implies that there is no external
24V dc supply to SR71.
In this situation, basic protections are active and the system is

protected.
If LCD does not get energized even after connecting external

24V dc supply, please contact nearest L&T branch office.
‘Controller Failure’ displayed on LCD
In this situation, SR71 is not functional. Switch-off the breaker CONTROLLER

FAILURE
and contact nearest L&T branch office.
Power Saving through LCD backlight
After 15mins of normal load, only the LCD backlight goes OFF.
Screen gets activated on pressing any key.
8.1.d ‘TEST’ BUTTON LARSEN & TOUBRO LIMITED
When ‘POWER ON’ LED is blinking and Display is ON, SR71

Protection functions can be checked by pressing the ‘TEST’
button. This is a ‘Non-Trip’ test and can be performed even when METERING - I
SR71
the breaker is carrying current. I1 : 00000A

COMBINATION
POWER
I2NO.: 1299
00000A
I3 : 00000A
On pressing ‘TEST’ button, fault status LEDs will start blinking & MET TRP I / O ENT
glow steadily, one by one. At the end of test, all LEDS glowing
steadily indicates that SR71 is healthy. In this situation, LCD O/L
shows a Combination number, unique to the set of protection

S/C
CLEAR
INST.
E/F
parameters programmed by the User. This number can be TEST

NEU
TRIP
matched with the number generated immediately after initial

ALARM
QUERY
configuration and if different, can indicate that a change in settings

RATING PLUG : 1600A
has taken place subsequently.
METERING - I
I1 : 00000A
In case of any malfunction, display will indicate ‘TEST FAILED’. In TEST
I2 : FAILED
00000A
this situation, contact nearest L&T branch office. I3 : 00000A
MET TRP I/O ENT
8-3
8.2 EXPLANATION OF NEW FEATURES
This section attempts to provide a brief explanation regarding functionality and usage of these
features, to enable you fully exploit the benefits of chosing SR71.
Trip/Alarm/Both:
Users can program the Output when a specific event occurs as only a Signal, Breaker tripping or Both.
Pre-Trip Alarm:
This feature can be used to provide an early warning when load current is increasing beyond the
normal level, so that corrective action can be taken before tripping occurs.
E.g. On a 1000A ACB, expected normal load current is 700A and Overload setting is at 0.8 In
i.e. 800A. In this situation a Pre-trip alarm setting of 0.75 will provide an alarm signal when load
crosses 750A i.e. before it becomes an overload.
Thermal Reflectivity:
Recurrent overloads can lead to failure of cable insulation, even if t

breaker trips every time as per the overload characteristics. Thermal
reflectivity advances trip time of the breaker for every recurrent t1
overload, to prevent cable overheating and insulation failure. Thermal t2
reflectivity also enables an upstream breaker to trip faster, in the event it t3
has to clear a recurrent overload.

I1 I
2
It ON/OFF: t
Usually, in the Short Circuit zone, trip time remains constant, as per User
settings. In It2 ON mode, the delay configured by Users is set at 10xIn
and inverse characteristics are imparted between Is and 10xIn. As a
result, time delay is higher than set delay, for currents lower than 10xIn.
This feature helps Users to co-ordinate tripping time of breaker with 10xI n I
upstream & downstream fuses..
Cold-Load Pickup:
When a single motor forms a significant part of load, the starting current
falls in Short circuit zone of the breaker, causing nuisance tripping.
When Cold-load pickup feature is enabled, SR71 automatically
doubles the short circuit current setting for the first 60 msec, for avoiding
nuisance tripping at the same time providing necessary short circuit
protection
8-4
i Discrimination:
In case of time based discrimination, time delays in Short circuit

are set progressively higher towards the main incomer ACB. In
the adjoining schematic, ACB A has the highest delay of 400 So1 Go1 So2 Go2 ACB 1
ms. This system is designed for faults at Y. S. C. Time
Si1 Gi1 Si2 Gi2 Delay 400 ms
However, for faults at X, ACB 1 will wait for 400 ms before

clearing the fault, owing to the delay provided. This results in
higher system stresses. X
In iDiscrimination feature, P&C units are hardwired as shown So1 Go1 So2 Go2 ACB 2
and they communicate with each other through restraining S. C. Time
signals. Si1 Gi1 Si2 Gi2 Delay 200 ms
For faults at intermediate locations like X, there is not

restraining signal from feeder breakers and hence ACB1 will
trip in 60 ms instead of preset 400ms delay.
ACB 3
So1 Go1 So2 Go2 S. C. Time
For fault at Y, ACB3 will send restraining signal to ACBs 1 & 2 Delay 100 ms
and hence preset delays are honored. If ACB3 fails to trip after Si1 Gi1 Si2 Gi2
it’s preset delay, restraining signal is removed and ACB2 will
trip after 60 ms. Y
Wire specifications:
Description - PVC sheathed shielded twisted pair wire
Size - 7/0.2 tinned Copper
Shield - Braided tinned copper ID: 4.6 max
Impedance - approx. 76 Ohm/km at 200 MHZ
No. of twists - Approx. 11 twists / ft.
i Discrimination can also be applied for 2 I/C - 1 B/C and 3 I/C - 2

B/C schemes. Please contact us for wiring diagrams.
8-5
8.3 TRIP SIMULATION SR71-COM
Tools required: Screw Driver (Tip width 3 mm) LARSEN & TOUBRO LIMITED
Trip Simulation Kit is available to test the

functioning of SR71 releases. The kit works
SR71
UP
UN-ES2 COMM. INPUT
SUPPLY
ENTER
LEFT RIGHT TEST POWER
ESC
POWER
on 240V ac supply and has a connector to be SIM-KIT DOWN
plugged on to the release. ESC UP DOWN NEXT
Connect the test kit as per detailed instructions

O/L
S/C
CLEAR
INST.
E/F
provided alongwith test kit UN-ES2. TEST NEU

TEST
TRIP
ALARM
QUERY
Follow the settings and procedure given below

Test connection
for testing various zones of the release. Before
every test, breaker must be closed. Once the
breaker is tripped by the release, press ‘Clear’
button.
Type of test Settings on the Release Actions on Test Kit Observations

Overload Overload Pick-up: 1.0 xIn - Set test current to 6 xIn - Breaker should trip in 30 ± 5 sec
Overload Delay: 30 s - Start the test - On pressing 'Query' button, 'Overload'
LED should glow
Short Circuit Short Circuit Pick-up: 4 xIn - Set test current to 5 xIn - Breaker should trip in 400 ± 40 msec
Short Circuit Delay: 400 ms - Start the test - On pressing 'Query' button, 'Short
Circuit' LED should glow
Instantaneous Instantaneous: 6 xIn - Set test current to 9.5 xIn - Breaker should trip in <70ms
- Start the test - On pressing 'Query' button,
'Instantaneous' LED should glow
Earth fault Pick-up: 0.3 xIn - Set test current to 0.45 xIn - Breaker should trip in 0.5s±40 msec
Earth Fault
Earth fault Delay: 0.5s - Start the test - On pressing 'Query' button,
'Earth fault' LED should glow
8-6
9. CONNECTING TO HMI
SR71 offers complete Communication solution using SR71-COM module.

It communicates on MODBUS RTU protocol, using RS485 port.
Serial Cable
Supply for to COM port
UN-PS
RS232 TO
RS485
CONVERTER
(B)GND 10
DATA+
(R)+Vs
DATA-
RX+
TX+
RX-
TX-
Aux. Supply
2 core Shielded Cable
5 core Shielded Cable
AS+ AS- DI DE RO VCC GND Connections on Cradle

Terminal Block
Auxiliary
Supply of
SR71
9-1
10. Memory Map
All registers hold hexadecimal integers unless otherwise specified.

ADDRESS PARAMETERS WORDS MF
Metering Record
30,001 I 1 RMS Current 2 0.01
30,003 I 2 RMS Current 2 0.01
30,005 I 3 RMS Current 2 0.01
30,007 I N RMS Current 2 0.01
30,009 I 0 RMS Current 2 0.01
30,011 Reserved 2
30,013 I 1 Max RMS Current 2 0.01
30,019 I 0 Max Phase RMS Current 2 0.01
30,021 I N Max Phase RMS Current 2 0.01
30,023 I 1 Percent Load Current 2 1
Voltage Phase Sequence - MSB 1
30,029 2
Reserved (1 WORD)
Reserved (1 WORD) 0.001
30,031
Reserved (1 WORD) 2
30,033 V1 RMS Voltage 2 0.1
30,039 V12 RMS Voltage 2 0.1
30,041 V23 RMS Voltage 2 0.1
30,043 V31 RMS Voltage 2 0.1
30,045 Average I 2 0.01
30,047 Average V 2 0.1
Frequency 0.01
30,049
PowerFactor - LSB 2 0.01
30,051 Reserved 2 0.01
30,053 Reserved 2 0.01
30,055 Reserved 2 0.01
30,057 Phase 1 Fundamental Current 2 0.01
30,063 Phase 1 Fundamental Voltage 2 0.1
10-1
Memory Map....Contd

30,069 Phase 1 Voltage THD % (1 word) - MSB 0.01
Phase 2 Voltage THD % (1 word) 2 0.01

30,071 Phase 3 Voltage THD % (1 word) - MSB 0.01
Phase 1 Current THD % (1 word) 2 0.01
30,073 Phase 2 Current THD % (1 word) - MSB 0.01
Phase 3 Current THD % (1 word) 2 0.01
30,075 Phase 1 Active Power (kW) 2 0.001
30,081 Total Active Power (kW) 2 0.001
30,083 Phase 1 Reactive Power (kVAr) 2 0.001
30,089 Total Reactive Power (kVAr) 2 0.001
30,091 Phase 1 Apparent Power (kVA) 2 0.001
30,097 Total Apparent Power (kVA) 2 0.001
30,099 kW Max Demand 2 0.001
30,101 Total kW Energy 2 0.001
30,103 Total Lag kVArh Energy 2 0.001
30,105 Total Lead kVArh Energy 2 0.001
30,107 Total kVAh Energy 2 0.001
30,109 Rising kW Demand (Present Interval Demand) 2 0.001
Note: 1. kW Max Demand and Rising kW Demand are floating
point number of data type float (4 Bytes), represented in IEEE
Format.
Reserved
30,112
Reserved 1
Reserved
30,113
Reserved 1
30,114 Reserved (1 Byte)
Reserved (1 Byte) 1
Trip Record Format:

Trip Record Year
Trip Record Month 1
Trip Record Date
Trip Record Day 1
10-2
Memory Map....Contd

Trip record Hours
Trip Record Minutes 1
Trip record Seconds
Trip Record MilliSeconds 1
Trip Record V1 2 0.1
Trip Record I 1 2 1
Trip Record I 2 2 1
Trip Record I 3 2 1
Trip Record IN 2 1
Trip Record I0 2 1
Reserved 1
Reserved 1
Reserved 1
Reserved 1
Reserved 1
Reserved 1
Trip Record Cause 2 1
Reserved 1
Reserved 1
Reserved 1
Reserved 1
Trip Record Cause Format: 2 WORD

Overload (LSB) - (Position = 0X00000001)
Short Circuit - (Position = 0X00000002)
Instantaneous - (Position = 0X00000004)
Earth Fault - (Position = 0X00000008)
Neutral Fault - (Position = 0X00000010)
Current Unbalance - (Position = 0X00000020)
Under Current - (Position = 0X00000040)
Under Voltage - (Position = 0X00000080)
Over Voltage - (Position = 0X00000100)
Under Frequency - (Position = 0X00000200)
Over Frequency - (Position = 0X00000400)
Reverse Power - (Position = 0X00000800)
Reserved - (Position = 0x00001000)
Maximum Demand - (Position = 0x00002000)
10-3
Memory Map....Contd

Phase Sequence - (Position = 0x00020000)
30,117 Trip Record 1 32

NOTE:
For Trip source Instantaneous protection, 0xFFFF shall
be sent for voltage (V1, V2, V3) and current
(I1,I2,I3,I0,IN) readings in Trip Record as valid data will
not be available.
Response with 0xFFFF for current and voltage values
shall be interpreted as invalid data.
Oscillography Record Format:
Current Range Format:

Oscillography Record Current Range R_CT_LoHiRog (2 bit) LSB
Oscillography Record Current Range Y_CT_LoHiRog (2 bit)
Oscillography Record Current Range B_CT_LoHiRog (2 bit)
Reserved (2bit)
Reserved (1Byte) 1
I 1 Current Packet 1 Format:

Oscillography Record Year
Oscillography Record Month 1
Oscillography Record Date
Oscillography Record Day 1
Oscillography Record Hours
Oscillography Record Minutes 1
Oscillography Record Seconds
Oscillography Record Milliseconds 1
Cycle 1 I 1 Samples 16
Cycle 1 Current Range 1
Cycle 2 I 1t Samples 16
Cycle 3 I 1t Samples 16
10-4
Memory Map....Contd

Cycle 4 I 1 Samples 16
Phase 1 Current Validity Flag 1
Oscillography Phase Current Packet 1 Format:

Cycle 1 Phase Current Samples 16
Phase Current ValidityFlag 1
Oscillography Phase Current Packet 2 - Packet 8 Format:

Cycle 5/9/13/17/21/25/29 Phase Current Samples 16
Cycle 5/9/13/17/21/25/29 Current Range 1
I N & I 0 Packet 1 Format:

Cycle 1 I N / I 0 Samples 16
I N / I 0 ValidityFlag 1
Neutral & Ground Current Packet 2 - Packet 8 Format:

Cycle 5/9/13/17/21/25/29 I N / I 0 Samples 16
10-5
Memory Map....Contd

Phase Voltage Packet 1 Format:
Cycle 1 Phase Voltage Samples 16
Phase Voltage ValidityFlag 1
Phase Voltage Packet 2 - Packet 8 Format:

Cycle 5/9/13/17/21/25/29 Phase Voltage Samples 16
Digital_In_RelayStatus Format:
Breaker Open / Close (1bit)
Reserved (1bit)
Local / Remote (1bit) (LSB)
TNC Close (1bit)
TNC Open (1bit)
FSD (1bit)
External RELAY1 (1bit) - Breaker Close
External RELAY2 (1bit) - Breaker Open
External RELAY3 (1bit) - Alarm
External RELAY4 (1 bit) - MD Exceed
Internal RELAY1 (1bit) - Programmable Relay1
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit) 1
Digital Input and Relay Status Packet Format:

Cycle 1 - Cycle 32 Digital Input and Relay Status Data 32
Digital Input & Relay Status Validity Flag 1
Note :
1.The latest Oscillography Data for 32 Cycles can be read by first
reading the I1 Current Packet 1 followed by read queries for required packets.
2. 32 Cycles data for all currents and voltages are divided into 8 packets, each
packet containing 4 cycles data, each cycle data consisting of 16 samples.
3. I1_Current Packet 1 include CT Range data of corresponding cycles.
4. Digital_In_Relay Status Packet consists of Digital Inputs and Relay

Status data for 32 cycles and packet validity flag.
5. Packet Validity Flag is included as the last byte in Packets 1 of all Current and
Voltage Packets.
Time Stamp for entire Oscillography Record (32 cycles) is

included in I1_Current Packet 1.
Packet Validity Flag to be interpreted in following manner Flag =
1 => Accept the Packet Flag = 0 =>
Reject the Packet
10-6
Memory Map....Contd

30,280 I 1 Current Packet 1 73


31,919 I N Current Packet 1 65

32432 I 0 Current Packet 1 65

32497 I 0 Current Packet 2 64
10-7
Memory Map....Contd

32,945 V1 Voltage Packet 1 65



34,484 Digital Input & Relay Status Packet 33
Event Records Format:

Event Record Year
Event Record Month 1
10-8
Memory Map....Contd

Event Record Date
Event Record Day 1
Event Record Hours
Event Record Minutes 1
Event Record Seconds
Event Record MilliSeconds 1
Event Record Cause 2
Event Record EventSource 1
Reserved 1
Event Record Cause Format: 2 WORD

Overload (LSB) - (Position = 0X00000001)
Short Circuit - (Position = 0X00000002)
Instantaneous - (Position = 0X00000004)
Earth Fault - (Position = 0X00000008)
Neutral Fault - (Position = 0X00000010)
Current Unbalance - (Position = 0X00000020)
Under Current - (Position = 0X00000040)
Under Voltage - (Position = 0X00000080)
Over Voltage - (Position = 0X00000100)
Under Frequency - (Position = 0X00000200)
Over Frequency - (Position = 0X00000400)
Reverse Power - (Position = 0X00000800)
Maximum Demand - (Position = 0x00002000)
Phase Sequence - (Position = 0x00020000)
Digital Inputs
Local / Remote - (Position = 0x0001)
TNC Close - (Position = 0x0002)
TNC Open - (Position = 0x0004)
Breaker Open/Close - (Position = 0x0008)
Event Record Source Format: 1WORD

ALARM - 1
10-9
Memory Map....Contd

TRIP - 2
PICKUP - 3
DIGITAL Input - 4
34,520 Event Record 1 8

10-10
Memory Map....Contd

10-11
Memory Map....Contd

10-12
Memory Map....Contd

Maintenance Record Format
Maintenance Record Year

Maintenance Record Month 1
Maintenance Record Date
Maintenance Record Day 1
Maintenance Record Hours
Maintenance Record Minutes 1
Maintenance Record Seconds
Maintenance Record MilliSeconds 1
Maintenance Record Timebased I2T 2
Maintenance Record No Breaker Operation Days 1
Phase Of I2T
Reserved (1Byte) -- LSB 1
35,680 Maintenance Record 1 8

35,720 Running Maintenance Record 8
10-13
Memory Map....Contd

35,760 Digital Input And Relay Status 1
Digital Input And Relay Status Format:

Breaker Open / Close (1bit)
Reserved (1bit)
Local / Remote (1bit) (LSB)
TNC Close (1bit)
TNC Open (1bit)
FSD (1bit)
External RELAY1 (1bit) - Breaker Close
External RELAY2 (1bit) - Breaker Open
External RELAY3 (1bit) - Alarm
External RELAY4 (1 bit) - MD Exceed
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit)
35,764 Trip Counter 1
Active SetGroup for Protection Settings

35,766
Reserved(1 Byte) -- LSB 1
External Module Status Format

1 - Response OK
0 - Module Not Responding
35,767 External Module Response Status
External Module Response Status Format

Reserved (0x0001)
Reserved (0x0002)
Reserved (0x0004)
Reserved (0x0008)
Reserved (0x0010)
Reserved (0x0020) 1
10-14
Memory Map....Contd

Reserved (0x0040)
Reserved (0x0080)
Reserved (0x0100)
Relay Module (0x0200)
Reserved (6 bits) 1
NOTE:
External Module Response Status conveys no information
if modules are disabled
35,768 Reserved
35,769 Reserved 1
Reserved(1 Byte)
35,770
NOTE:
Voltage Related Metering and Trip Record Data are
valid only if Voltage is connected
and Voltage Connected/Not connected System setting is 1
10-15
Memory Map....Contd
READ / WRITE PARAMETERS: FUNCTION CODE 3
PROTECTION SETTINGS 1:
Overload Current Setting - MSB 0.01

40,001
Reserved (1 Byte) 1
40,002 Overload Delay Setting 1 0.1
ShortCircuit ColdLoad Delay - MSB 0.1

40,003
Phase Sequence Delay Setting - LSB 1 0.1
Overload PreTripAlarm 0.01

40,004
Short Circuit PreTripAlarm - LSB 1 0.01
Earth Fault PreTripAlarm - MSB 0.01
40,005
Reserved (1 BYTE) 1
40,006 Short Circuit Current Setting 1 0.01

40,007 Short Circuit Delay Setting 1 0.001
40,008 Instanteous Time Current Setting 2 0.1
Earth Fault Current 0.01
40,010
Earth Fault Delay - LSB 1 0.1
Thermal Memory, Ground Fault Type and I2T Settings Format:
Overload Thermal Memory Off/On (1bit) LSB

Short Time I2t Off/On (1bit)
Ground Fault I2t Off/On (1 bit)
Short Time ColdPickUp Off/On (1bit)
Reserved (1bit)
Ground Fault ColdPickUp Off/On (1bit)
Reserved (1 bit)
Reserved (1 bit)
I2T RefValue (1byte)
40,011 Thermal Memory, Ground Fault Type and I2T Settings 1

Parameters of Thermal Memory, Ground Fault Type and I2T
Settings can be set by providing a word (2 bytes) which in hex format
carries corresponding bit/byte information for respective parameters.
10-16
Memory Map....Contd

Neutral Fault Current 0.01
40,012
Reserved (1 Byte) -- LSB 1
Under Current 0.01
40,013
Under Current Delay -- LSB 1 1
Current Unbalance 0.01
40,014
Current Unbalance Delay -- LSB 1 0.1
Reset Under Frequency 0.001
40,015
Reset Over Frequency -- LSB 1 0.001
Under Voltage 0.01
40,016
Under Voltage Delay -- LSB 1 0.1
Under Voltage ResetVolt 0.01
40,017
Reserved (1 Byte) -- LSB 1
Over Voltage 0.01
40,018
Over Voltage Reset Volt -- LSB 1 0.01
40,019 Over Voltage Delay 1 0.1
40,020 Under Frequency 1 0.01
40,021 Under Frequency Delay 1 0.01
40,022 Over Frequency 1 0.01
40,023 Over Frequency Delay 1 0.01
40,024 Reverse Power Delay 1 0.01
Reverse Power 0.01
40,025
Breaker Delay -- LSB 1 0.01
40,026 Reserved 1 0.1
Protections Disable/Enable Setting Format:
Instantaneous Current Disable/Enable (1bit) LSB

Ground Fault Disable/Enable (1bit)
Neutral Current DisableEnable (1bit)
Under Current Disable/Enable (1bit)
Current Unbalance Disable/Enable (1bit)
Under Voltage Disable/Enable (1bit)
Over Voltage Disable/Enable (1bit)
Under Frequency Disable/Enable (1bit) MSB
Over Frequency Disable/Enable (1bit) LSB

Reverse Power Disable/Enable (1bit)
Breaker Fail DisableEnable (1bit) 1
10-17
Memory Map....Contd

idiscrimination - Disable/Enable (1bit)
MD Exceed Disable/Enable (1bit)
Phase sequence protection Disable/Enable (1 bit)
Reserved (2 bit) 1
40,027 Protections Disable/Enable Setting 1
Parameters of Disable Enable Setting can be set by providing a word

(2 bytes) which in hex format carries corresponding 1 bit information
for respective parameters.
Protection Alarm/Trip Format:
Alarm = 1
Trip = 2
Both = 3
Under Current Alarm/Trip/Both (2bit) LSB

Under Voltage Alarm/Trip/Both (2bit)
Over Voltage Alarm/Trip/Both (2bit)
Under Frequency Alarm/Trip/Both (2bit)
Over Frequency Alarm/Trip/Both (2bit) LSB

Reverse Power Alarm/Trip/Both (2bit)
Reserved (2bit)
Phase Sequence Alarm/Trip/Both (2 bits) 1
Parameters of Protection Alarm Trip Setting can be set by providing

a word (2 bytes) which in hex format carries corresponding 2bit
information for respective parameters.
40,028 Protection Alarm/Trip Setting
Supplementary Modules Disable/Enable

40,029
Reserved (1 byte) 1
Supplementary Modules Disable Enable Setting Format:

Reserved (1 byte)
Reserved - 0x01 (1 bit)
Relay Module - 0x02 (1 bit)
Reserved (6 bits)
10-18
Memory Map....Contd

Internal Programmable Relay (Type of Protection Format):
Disabled -1
OverLoad -2
Short Circuit - 3
Instantaneous - 4
Earth Fault -5
Neutral Fault - 6
Internal Programmable Relay1 (1 byte)

40,030
Internal Programmable Relay2 (1 byte) - LSB 1
Reserved (1 byte)
40,031
Reserved (1 byte) -- LSB 1
Reserved (1 byte)
40,032
Reserved (1 byte)
40,033
Reserved (1 byte) -- LSB
Reserved (1 byte)
40,034
Reserved(1 Byte)
40,035
Reserved(1 Byte)
40,036
Reserved(1 Byte)
40,037
Reserved(1 Byte)
40,038
Reserved(1 Byte)
40,039
Reserved(1 Byte)
40,040
10-19
Memory Map....Contd

Reserved(1 Byte)
40,041
Reserved(1 Byte)
40,042
Reserved(1 Byte)
40,043
Reserved(1 Byte)
40,044
Reserved(1 Byte)
40,045
Reserved(1 Byte)
40,046
40,047 Reserved 6
40,053 Reserved 6
40,059 Reserved 6
40,065 Reserved 6
40,071 Reserved 6
MD Exceed Settings
40,077 Pickup Setting 1 1
Reserved (1 byte) 1
40,078
StepSize (1 byte) -- LSB 1
a) Stepsize for 10KW is 00
b) Stepsize for 100KW is 01
NOTE:
Enable of Voltage Related Protection functions has no effect if
Voltage Connected/Not connected System setting is 0
PROTECTION SETTINGS 2:
Overload Current Setting 0.01

40,101
Reserved(1 BYTE) -- LSB 1
40,102 Overload Delay Setting 1 0.1
40,103 ShortCircuit Cold Load Delay Setting 0.1

Phase Sequence Delay Setting -- LSB 0.1
10-20
Memory Map....Contd

Overload PreTripAlarm 1 0.01
40,104
Short Circuit PreTripAlarm -- LSB 0.01
GroundFault PreTripAlarm 1 0.01
40,105
Reserved (1Byte) -- LSB
40,106 Short Circuit Current Setting 1 0.01

40,107 Short Circuit Delay Setting 1 0.001
40,108 Instanteous Time Current 2 0.1
40,110 Earth Fault Current 1 0.01
Earth Fault Delay -- LSB 0.1
Thermal Memory, Ground Fault Type and I2T Settings Fromat:
Overload Thermal Memory Off/On (1bit) LSB

Short Time I2t Off/On (1bit)
Ground Fault I2t Off/On (1 bit)
Short Time Cold PickUp Off/On (1bit)
Reserved (1bit)
Ground Fault Cold PickUp Off/On (1bit)
Reserved (1 bit)
Reserved (1 bit)
I2TRefValue (1byte)
40,111 Thermal Memory, Ground Fault Type and I2T Settings 1

Parameters of Thermal Memory, Ground Fault Type and I2T
Settings can be set by providing a word (2 bytes) which in hex format
carries corresponding bit/byte information for respective parameters.
Neutral Fault Current 1 0.01

40,112
Reserved (1 Byte) -- LSB
Under Current 1 0.01
40,113
Under Current Delay -- LSB 1
Current Unbalance 1 0.01
40,114
Current Unbalance Delay -- LSB 0.1
40,115 Reset Under Frequency 1 0.001
Reset Over Frequency -- LSB 0.001
Under Voltage 1 0.01
40,116
Under Voltage Delay -- LSB 0.1
Under Voltage ResetVolt 1 0.01
40,117
Reserved (1 Byte) -- LSB
10-21
Memory Map....Contd

Over Voltage 1 0.01
40,118
Over Voltage ResetVolt -- LSB 0.01
40,119 Over Voltage Delay 1 0.1
40,120 Under Frequency 1 0.01
40,121 Under Frequency Delay 1 0.01
40,122 Over Frequency 1 0.01
40,123 Over Frequency Delay 1 0.01
40,124 Reverse Power Delay 1 0.01
Reverse Power 1 0.01
40,125
Breaker Delay -- LSB 0.01
40,126 Reserved 1 0.1
Protections Disable/Enable Setting Format:
Instantaneous Current Disable/Enable (1bit) LSB 1

Ground Fault Disable/Enable (1bit)
Neutral Current Disable/Enable (1bit)
Under Current Disable/Enable (1bit)
Current Unbalance Disable/Enable (1bit)
Under Voltage Disable/Enable (1bit)
Over Voltage Disable/Enable (1bit)
Under Frequency Disable/Enable (1bit) MSB
Over Frequency Disable/Enable (1bit) LSB

Reverse Power Disable/Enable (1bit)
Breaker Fail Disable/Enable (1bit)
i discrimination Disable/Enable (1bit)
MD Exceed Disable/Enable (1bit)
Phase sequence protection Disable/Enable (1 bit)
Reserved (2 bit)
40,127 Protections Disable/Enable Setting 1
Parameters of Disable Enable Setting can be set by providing a word

(2 bytes) which in hex format carries corresponding 1 bit information
for respective parameters.
Protection AlarmTrip Format:
Alarm = 1
10-22
Memory Map....Contd

Trip = 2
Both = 3
Under Current Alarm/Trip/Both (2bit) LSB 1

Under Voltage Alarm/Trip/Both (2bit)
Over Voltage Alarm/Trip/Both (2bit)
Under Frequency Alarm/Trip/Both (2bit)
Over Frequency AlarmTripBoth (2bit) LSB

Reverse Power AlarmTripBoth (2bit)
Reserved (2bit)
Phase Sequence Alarm/Trip/Both (2 bits)
40,128 Protection Alarm/Trip Setting 1
Parameters of Protection Alarm Trip Setting can be set by

providing a word (2 bytes) which in hex format carries
corresponding 2bit information for respective parameters.
Supplementary Modules Disable Enable Setting Format:

Reserved - 0x0001
Reserved - 0x0002
Reserved - 0x0004
Reserved - 0x0008
Reserved - 0x0010
Reserved - 0x0020
Reserved - 0x0040
Reserved - 0x0080
Reserved - 0x0100
Relay Module - 0x0200
Supplementary Modules Disable/Enable

40,129
Reserved (1 Byte) 1
Internal Programmable Relay (Type of Protection Format):

Disabled -1
OverLoad -2
Short Circuit - 3
Instantaneous - 4
Earth Fault -5
Neutral Fault - 6
10-23
Memory Map....Contd

40,130Internal Programmable Relay1 (1 byte)
Internal Programmable Relay2 (1 byte) - LSB 1
40,131Reserved (1 byte)
1
Reserved(1 Byte)
40,135
Reserved(1 Byte)
40,136
Reserved(1 Byte)
40,137
Reserved(1 Byte)
40,138
Reserved(1 Byte)
40,139
Reserved(1 Byte)
40,140
Reserved(1 Byte)
40,141
Reserved(1 Byte)
40,142
Reserved(1 Byte)
40,143
10-24
Memory Map....Contd

Reserved(1 Byte)
40,144
Reserved(1 Byte)
40,145
Reserved(1 Byte)
40,146
40,147 Reserved 6
40,153 Reserved 6
40,159 Reserved 6
40,165 Reserved 6
40,171 Reserved 6
MD Exceed Settings
40,177 Pickup Setting 1 1
40,178 Reserved (1 byte) 1
StepSize (1 byte) (LSB) 1
NOTE:
Enable of Voltage Related Protection functions has no effect if
Voltage Connected/Not connected System setting is 0
Unit Settings
Event Trigger Source Settings Format
PickUp (1bit) LSB

Trip (1bit)
Alarm (1bit)
Digital Input (1bit)
Reserved (4 bits)
Maintenance Months (1Byte)
40,200 Event Trigger Source Setting 1
Oscillography Settings
1 : Pick Up
2: Trip
10-25
Memory Map....Contd

40,201 Oscillography Trigger Source (1Byte) 2bit used 1
Oscillography Pre Trigger Cycles (1Byte) -- LSB
PassWordSettings
40,202 Settings Password 2
40,204 Commands Password 2
MD Integration/Logo Settings
MD Integeration Period
5,10,15,30,60 mins.
Logo Display Enable/Disable Format:

0 : Disable
1 : Enable
40,206 MD Integeration Period (1 Byte) 1

LOGO Display Enable/Disable (1 Byte) -- LSB
Voltage Connected/Not Connected Setting Format:

1 : Voltage Connected
0 : Voltage Not Connected
40,207 Voltage Connected / Not Connected(1 Bit) LSB 1

Reserved (Other Bits)
System Settings
40,220 Frame Current 1

40,221 Reserved 1
Phase Sequence (01/02) ( 01 => Sequence is 123; 02 = Sequence is 132 )
40,222 Operating Line to Line Voltage 1
40,223 System Frequency (1byte) 1
Node Address (1byte) -- LSB
40,224 BaudRate (1byte) 1
1 - 2400 bps
10-26
Memory Map....Contd

2 - 4800 bps
3 - 9600 bps
4 - 19200 bps
Parity (1byte) -- LSB
0 - None
1 - Odd
2 - Even
40,225 Reserved 1
Current Direction (1 byte) -- LSB
0 - Top
1 - Bottom
RTC Settings
40,250 Year(1 Byte) -- MSB 4

Month(1 Byte)
Date(1 Byte)
Day(1 Byte)
Hours(1 Byte)
Minutes(1 Byte)
Seconds(1 Byte)
Milliseconds(1 Byte)
Note:Altering RTC settings requires all 8 parameters to

be provided in one frame.
Commands
40,270 Reserved (3 Bits) LSB 1

Breaker Open (1 Bit)
Breaker Close (1 Bit)
Clear Maximum Demand (1 Bit)
Maintenance Acknowledge (1 Bit)
Change Protection SetGroup (1 Bit) MSB
Restore Default Settings (1 Bit) LSB

Clear Energies (1 Bit)
Reserved (6 Bits) MSB
NOTE : In RTC Settings ,"Day" value should be anything in between 01 to 07.
10-27
Protection Characteristics
Overload 10000
1000
100
Trip Time in Sec
30 sec
10
24 sec
18 sec
12 sec
8 sec
6 sec
4 sec
1
2 sec Tolerance:
Trip Time: ± 20%
1 sec
0.5 sec
0.1
1.5 2 3 4 5 6 9
Multiples of Rated Current

11-1
Short Circuit 10,000
It2 ON
0.6
1000
1.0
1.5
2.0
100
3.0
4.0
6.0
8.0
Trip Time (s)
10 9.0
10.0
0.4
0.3
0.2
0.1 0.1
0.02
0.01
0.05 0.1 1 10 50
Current Multiples ( x In)
11-2
Short Circuit
2
It OFF 10,000
0.6
1000
1.0
1.5
2.0
100
3.0
4.0
6.0
8.0
Trip Time (s)
10 9.0
10.0
0.4
0.3
0.2
0.1 0.1
0.02
0.01
0.05 0.1 1 10 50
11-3
Instantaneous
10,000
1000
100
Trip Time (s)
10 1.5
2.0
3.0
4.0
1
5.0
6.0
8.0
10.0
12.0
0.1
0.01
0.05 0.1 1 10 50
11-4
Earth Fault 10,000
It2 ON
1000
100
0.2
0.3 0.6
Trip Time (s)
0.4
10
0.5
0.4s
0.1 0.1s
0.01
0.05 0.1 0.8 1 2.4 10 50
11-5
Earth Fault
It2 OFF 10,000
1000
100
Trip Time (s)
10
0.2 0.3
0.4
0.5
0.6
1
1.0
0.4s
0.3s
0.2s
0.1 0.1s
0.01
0.05 0.1 1 10 50
11-6
Electrical Standard Products
Electrical & Electronic Division
Product improvement is a continuous process at L&T.
For the latest information please contact us. Powai Works
Mumbai - 400 072, India
Tel: 91-22-67050505
Fax: 91-22-67051125
C-POWER ACB SR71 / SD03753

C POWER ACB Manual PDF

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Instruction Manual

L&T invests continually in upgrading

A proven performance record in tropical

Switchgear Factory at Powai, Mumbai

The L&T switchgear Advantage

Switchgear Testing Laboratory (STL) at

STL is NABL accredited laboratory, fully

STL has dedicated 85 kA short- circuit testing

Switchgear Testing Laboratories at Powai, Mumbai.

13 Wiring diagrams.............................................................................................. 13-1

14 Special applications........................................................................................ 14-1

1. Do not store the breaker 2. If the ACB is not going to be

3. Store the breaker in a cool and

4. Please do not drop or roll the

5. Only same frame breakers should

Carton packing Nails

(Arc chute holding bracket and padding)*

3. Remove breaker mounting hardware, arc-chute holding bracket,*

(Arc chute holding bracket

1. Move the packing with fork lift. Do

2. Pictures showing attachment of ropes to breaker & cradle for handling.

For electrical breaker add 7 kg to the above mentioned breaker weight.

MAIN FACIA LABEL

LARSEN & TOUBRO LIMITED TYPE DESIGNATION ACB RATING

2 Ue : .........V ~ 50/60 Hz 7 9 IEC 60947-2 CN-CS 2000C

Utlization Category : B UTILIZATION CATEGORY

RATED SHORT TIME

SUITABILITY FOR ISOLATION

METAL LABEL OF C-POWER

1 Rated current 7 Rated service short-circuit breaking capacity

1 Rating label 11 Racking interlock

** Should not be removed while removing ACB from packing case.

Current Moving Secondary

Voltmetric Door interlock pin

Fig. 4-2 DRAWOUT ACB - REAR VIEW

Note : Please do not place the breaker on its rear side.

Rating (A) 400 630 800 1000

Rated current (A) at 50°C In 400 630 800 1000

Rated insulation voltage (V), 50/60Hz Ui 1000 1000 1000 1000

No. of poles 3 3 3/4 3 3/4 3 3/4

Rated ultimate short circuit breaking 380/415/500V 50 50 50 50 50 50 65 50 50 50 65

Rated service short circuit breaking 380/415/500V 50 50 50 50 50 50 65 50 50 50 65

Typical opening time (ms) 40 40 40 40

Typical closing time (ms) 60 60 60 60

Suitability for isolation ?? ? ?

Draw out x x ?x ???x ???

3 Pole 316 316 326 316 326 316 326

D 423.5 423.5 431 423.5 431 423.5 431

Draw out H - - 468 - 468 - 468

3 Pole - - 399 - 399 - 399

D - - 587 - 587 - 587

Rating (A) 1250 1600 2000

Rated ultimate short circuit breaking 380/415/500V 50 50 50 65 50 50 50 65 50 50 55 75

Rated service short circuit breaking 380/415/500V 50 50 50 65 50 50 50 65 50 50 55 75

Rated impulse withstand voltage Uimp

Typical opening time (ms) 40 40 40

Typical closing time (ms) 60 60 60

3 Pole 316 326 316 326 316 - 482

3 Pole - 399 - 399 - 399 555

Rating (A) 2500 3200 4000 5000 6300

Rated current (A) at 50°C In 2500 3200 4000 5000 6300

No. of poles 3/4 3/4 3/4 3/4 3/4

Rated ultimate short circuit breaking 380/415/500V 60 60 75 60 75 100 75 100 95 95