Académique Documents
Professionnel Documents
Culture Documents
Guide
Page 1
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Table of Contents
Page 3
Inline Diesel Fuel Injection Pumps
The 100 Series GAC Actuator mount directly
The basic types of mechanical governors used onto the Stanadyne D Series Pump, no external
are min-max or variable speed governors. mounting brackets or linkage is required.
Page 4
GAC Governor Basic Terms GAC Governor Features
Number of Teeth: - Used to determine RPM Fuel Ramp: - The fuel ramp rate between the
and/or control frequency through the magnetic start fuel parameter and the rated speed.
speed sensor (MSP) on Flywheel Ring Gear Isochronous: - Fixed speed control not load
Teeth. dependent.
𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹 ∗ 60/# 𝑜𝑜𝑜𝑜 𝑡𝑡𝑡𝑡𝑡𝑡𝑡𝑡ℎ = 𝑅𝑅𝑅𝑅𝑅𝑅 Droop: - governs with a decrease in speed as
load increases. Without droop, the engine could
Rated Speed: - The operating speed of the be unstable. GAC governors have the option to
engine. simulate droop with dedicated input and
Variable Speed: – Applications that operate over adjustment.
a range of speeds. RPM can be set externally • Droop %: - This sets the speed decrease
with either a resistive (potentiometer) or voltage based on a percentage of rated speed at
input. full engine load.
Crank Termination RPM: - The speed at which • Droop Switch: – External Droop enable
the governor begins to regulate speed switch is on or off.
Pulse-Width Modulation (PWM): - Equates to a
percentage of battery output supplied to the
actuator.
Page 5
Speed Ramp: – The maximum acceleration rate Foot Petal: - Foot petal input controls an off road
allowed. mobile equipment engine over a wide range of
Idle: - Speed the engine will run at if the idle operating speeds, used with ESD2300 Series
select input is active. controllers.
AUX Input: – A 0-10V reverse polarity signal
used for load sharing and synchronizing multiple
generators.
Speed Trim Control: – The ability to use a
potentiometer to vary the engine speed remotely.
Speed Switches: – Relay contacts that are set to
switch state at a set speed. Typically come in
single, dual and/or triple element speed
switches.
Soft Coupling: - Averages out the engine
noise/instabilities and gives better steady-state
performance using a steady speed reference for
the PID routine. This feature eliminates the
effects of drive train resonance.
Lead Circuit: – Speed anticipation which
enables the governor to be more responsive and
allows higher gain. This provides more active
control and improves the performance of slower
engines.
Dual Gain: – Independent gain adjustments at
idle and rated speed.
Dead Time Compensation (DTC): –GAC
governors have the ability to set various levels
of DTC. Digital governors have the ability to set
a full range of dead-time values based on engine
speed and load.
Multi PID: – Feature for digital governors
allowing independent PID values to be set
throughout the speed and load range.
Fuel Limit: – Limit the actuator position based
on speed or load.
Dither: - Governor commands a small variation
to the actuator output to keep it constantly
moving back and forth so the throttle body
butterfly valve doesn’t stick.
Temperature Compensated: - Internal
component to eliminate drift due to extreme
temperature swings.
Page 6
ENGINE MANUFACTURER: ARROW
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
A32 & A42 ATB T2 45mm 2080
ESD2401 1023
Page 7
GAC APPLICATION NOTE
Page 8
ENGINE MANUFACTURER: BEML
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
BSA6D170 ACE275K 2030
ESD5403 1120 B
Page 9
GAC APPLICATION NOTE
Page 10
2 – ACB Application
ACE275K
3 – 50-Ton Dumper
Page 11
ENGINE MANUFACTURER: CATERPILLAR
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
3054 ADC100-24 2040
ECC328-24 1083
3304 & 3306 ADD225GSC-24 2000 C
3406 ADD225GSC-24 2000 C
3408 ACB2001 2020
ESD5330 1041
ICM200-4 4142 PUG4143
CL602
SPG100-002
3412 ACD225S-24 2000
ESD5111 1000
ESD5500E 1002
ESD5550 1003
3512 ACB2001 2020
ESD5330 1041
Delphi DPA/DPD ADD103B-12/24 2045
Page 12
GAC APPLICATION NOTE
ADC100-24
ECC328-24
ECC328
Governor -
Page 13
GAC APPLICATION NOTE
Page 14
GAC APPLICATION NOTE
Page 15
Engines with Caterpillars own mechanical governor
GAC actuator ADD225GSC-24 is installed on a solid bracket near the mechanical governor and linked to the stop lever.
The throttle lever must be blocked in a forward position, resulting in a speed that is 200 - 300 RPM above the nominal
operating speed.
Page 16
GAC APPLICATION NOTE
Document Title: Caterpillar Engine with ACB2001 and Ignition Control Module
ACB2001
CL602
ICM200-4
Page 17
GAC APPLICATION NOTE
ADC225S-24
Page 18
2. ACD225S-24 Installation Schematic - Caterpillar 3412 Engine
ADC225S-2
Page 19
GAC APPLICATION NOTE
Document Title: GAC Actuator ACB2001 on Caterpillar 3512 and 3516 engines
Page 20
GAC APPLICATION NOTE
Document Title: GAC 103 Series Actuator on Caterpillar Engines with Delphi Fuel
Ignition Pumps
Customer / OEM: Caterpillar (Perkins)
Application(s):
Engine Make / Model / Displacement /
Delphi DPA and DPD Engines
Rating:
Equipment Make / Model:
Fuel System Type & Make / Model: Diesel, Delphi DPG Pump
Operating Speed(s):
Battery Voltage: 12 or 24 V
Installed or Recommended Products: Actuator - ADD103B-12/24
Summary / Details / Notes: The 103 Series Integral Actuator is designed to mount directly to the Delphi
DPA/DPD (fixed speed-versions). No external linkage or brackets are
required to install this actuator. Also, when de-energized the 103 Series
electric actuator provides the function of fuel shutoff solenoid. This is
accomplished by internally moving the fuel metering valve to the no fuel
position.
Installing the 103 Series actuator does not defeat the engine’s mechanical
governor operation. During the installation process, the mechanical
governor is set to a higher speed than the electric governor’s operating
speed. In this configuration the mechanical governor acts as a speed limiter.
The electromechanical design used in the 103 Series is field proven and
provides a proportional actuator movement based on the actuator coil
current.
Photos / Images / Drawings:
1- ADD103B Series Actuator on Delphi Pump
Page 21
ENGINE MANUFACTURER: CUMMINS
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
B4.5T-C99 ESD2349-12 4138
FP100
KT38 ADB120E4 2011 3019635/3001817
ESD5221 1030
RSC671 4020
Cummins B with ACD120 2010B 3019635/3001817
CAV DPA KT101
ESD2210 1022
ESD5111 1000 3020987/3014195
ESD5500E 1002E
MSP6724 PTI 3000C
MSP6728C PTI 3000C
Cummins C with ADC225S 2000
Bosch inline and ADC120 2010B 3019635/3001817
RSV (Governor
Configuration for ACD175A 4149
Stop Lever) ADD175A 4149
EC1300
KT102J
KT175-A-R
KT275 2031A
ESD2210 1022
ESD5111 1000 3020987/3014195
ESD5500E 1002E
MSP6724 PTI 3000C
MSP6728C PTI 3000C
Cummins B with ADC225S 2000
CAV DPA (rear KT100
mount)/Bosch VE
KT105
stop lever
ESD2210 1022
ESD5111 1000 3020987/3014195
ESD5500E 1002E
MSP6724 PTI 3000C
MSP6728C PTI 3000C
Page 22
ENGINE MANUFACTURER: CUMMINS (Continued)
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
6BT 5.9-G1 up to 6 ACD175A 4149
cyl. With Bosch EC1300
Inline KT175-A-R
KT275 2031A
ESD2210 1022
ESD5111 1000 3020987/3014195
ESD5500E 1002E
MSP6724 PTI 3000C
Cummins NT, KT ADB120E4 2011 3019635/3001817
with EFC system BK115
ESD5522E 1002E
MSP6724 PTI 3000C
MSP6728C PTI 3000C
Cummins NT, K19, ESD5522E 1002E
K28, K38, K50 with EAM100 4080
EFC system (PT-
pump)
Cummins…with ESD5119 (reversing action) 1000 3052504 to 509
EFC N.O. (normally
open)
4B 3.3-G1 with ADC175A 4149
Zexel A EC1300
KT175-RS-R-Zexel
ESD2210 1022
ESD5111 1000 3020987/3014195
MSP6728C PTI 3000C
4B 3.9, 4B 3.9- ADC100-12/24 2040
G1(2), & 6BT 5.95- ESD5120 1000 3044189-96/3062322
G1 all with ESD5522E 1002E
Stanadyne MSP6724 PTI 3000C
MSP6728C PTI 3000C
Johnson Irrigation ATB652T2F14-24 2080
VT1710 ESD5111 1000 3020987/3014195
DDM101 4134
KTTA-50L4 ADB120E4 2011 3019635/3001817
LCC107B 1097
Page 23
ENGINE MANUFACTURER: CUMMINS (Continued)
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
MSP677 PTI 3000C 213272
CH 1205 213273
MSP678 PTI 3000C 3003916
ESC63-17 1010 3005810
CH 1203B 3005811
LCC200 1092 3008316
ESC63-7 1010 3014107
ESC63-23 1010 3014195
3014196
TP503 3015105
MSP676 PTI 3000C 3017418
MSP678 PTI 3000C 3628381
3019707
3019708
LCC200 1092 3023157
LCC200 1092 3026405
3034955
3036453
SSW676 4010 3039571
3042524
3379177
SSW675 4010 8836
ITM050 4130 ITM050
ITM051 4130 ITM051
Page 24
Cross Reference Notes
Page 25
GAC APPLICATION NOTE
Summary / Details / Notes: The ESD2300 series electronic governor provides superior speed regulation
over a variable RPM range and an immediate, precise response to transient
load changes. The electronic foot pedal interface provides the load signal
while a ring gear mounted magnetic Pickup provides the speed input.
• ESD2349-12V is specifically for off-road variable speed
applications. It includes adjustable PID governor control and is
compatible with foot pedal, GAC part number FP100.
• ESD2351-12V includes integral over-speed contacts, adjustable
PID governor and is compatible with either a Williams vertically
mounted foot pedal, GAC part number FP201, or horizontally
mounted foot pedal GAC part number FP202.
• ESD2352-12V includes integral over-speed contacts, adjustable
PID governor and is compatible with a Morse foot pedal.
Photos / Images / Drawings:
1 – 10 Ton Taylor Machine Works Forklift
Page 26
2 – Variable Speed Governor and Foot Pedal Options
Page 27
GAC APPLICATION NOTE
Customer / OEM:
Application(s): Tug Boat
Engine Make / Model / Displacement / Two - Cummins KT38 Engines: V12, 38L (2300 in3) Turbocharged / After-
Rating: cooled
Equipment Make / Model:
Fuel System Type & Make / Model: Cummins PT Fuel System, Natural Gas
Operating Speed(s): 2100 RPM
Battery Voltage: 12 or 24V
Installed or Recommended Products: Actuator – Two ADB120E4 (Designed specifically for Cummins PT fuel
system)
Governor – Two ESD5221
Speed Ramping Controller - Two RSC671’s
Summary / Details / Notes:
Page 28
2 – GAC Equipment on Cummins KT38 Engines
Page 29
GAC APPLICATION NOTE
Page 30
GAC APPLICATION NOTE
Page 31
GAC APPLICATION NOTE
Document Title: GAC on Cummins B with CAV DPA and Bosch VE stop lever
Page 32
GAC APPLICATION NOTE
Page 33
GAC APPLICATION NOTE
Page 34
GAC APPLICATION NOTE
Page 35
GAC APPLICATION NOTE
Page 36
GAC APPLICATION NOTE
KT175-RS-R-ZEXEL Installation
KT175-RS-R-ZEXEL InstallationKit
Kit
Page 37
GAC APPLICATION NOTE
Page 38
GAC APPLICATION NOTE
ATB652T2F14-24
Page 39
GAC APPLICATION NOTE
1 – Actuator - ADB120E4
Actuator:
ADB120E4
Page 40
2– LCC107B Module Mounted in Controls Cabinet
Page 41
ENGINE MANUFACTURER: DETROIT ENGINES
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
3-71, 4-71 & V8-71 ADD225 2000
ADB225 2000
ADC225 2000
KT175
ESD5111 1000
ESD5500E 1002
MSP6728C PTI 3000C
MSP679 PTI 3000C
V12-71, V8-92 & ADD225 2000
V12-92 ADB225 2000
ADC225 2000
ESD5111 1000
ESD5500E 1002
MSP6728C PTI 3000C
MSP679 PTI 3000C
V16-71, V24-71, ACB2001 2020
V16-92, V12-149 & ADC225 2000
V16-149
ESD5330 1041
MSP6728C PTI 3000C
MSP679 PTI 3000C
DDEC Engines EAM104
Page 42
GAC APPLICATION NOTE
Page 43
GAC APPLICATION NOTE
Page 44
GAC APPLICATION NOTE
Document Title: GAC on Detroit Engines V16-71, V24-71, V16-92, V12-149, V16-149
Page 45
GAC APPLICATION NOTE
Summary / Details / Notes: Use GAC interface EAM104 for isochronous parallel operation with GAC
auto synchronizer and precision load sharing.
Photos / Images / Drawings:
Page 46
ENGINE MANUFACTURER: DEUTZ
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
616 Series ACB275H 2030 1231 4175
ACB275G4-24 2030
620 ACE295-24 4160 1230 7878
912 & 913 ADE176AA 2053A 0423 3541
0423 3463
1011 & 2011 ACD110-12 2060 0428 1525 KV-12
0427 1797
ACD110-24 2060 0428 1524 KV-24
0427 1898
1012, 1013 & 2012 ADD180G-12/24 2070 0428 3143-12
0428 3145-24
KT188
1015 FIMS ATB552T2N-12 2080 301622
AFR210 PUG 4144
MX60-STM 302972
SCI100
RPR104
ICM200-6 4142
PUG4143
CL602
BK601 302970
SPG100-002 303082
SPM200-1B
STE101
SOX102 302978
SPO100
STC101
GR104
SCI103
1015 ACE275H-24 2030 0422 3844
ACE275J-24 2030 0422 6301
ESD5500E 1002 0422 3846
KT275 2031A 1231 4423
ACD175A 4149
Page 47
ENGINE MANUFACTURER: DEUTZ (Continued)
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
2008 Delphi Pump ADD103B 2045
TWIN 12L513 ACE275 2030
ESD5221 1030 0422 3457
INTERFACE EAM114 4072
MODULE
FIMS1500 302583
CL601 302664
FIMS1500 302938
ECM64A 302969
SPG100-001 302973
SPM101 302974
SAI100 302976
SOX100 302977
KT209 302979
KT214 302981
STE100 302982
CH1231 302983
CH1232 302984
CH1234 302985
MX30-STM 302987
ATB552T2F4-12 2080 302990
ATB401T1F4 2080 302991
BK604 302994
FIMS1500 302997
SPM100 30301
KT207 303089
KT276 2031 0422 3959
CH1220-L6 0422 4032
CH1208-L6 0422 4035
CH1208AM-L6 0422 4956
ACD176A-24 2053 0423 3140
G 4 24V 0423 3142
MSP6728C PTI 3000C 0423 3161
ACD176A-12 2053 0423 3456
G 4 12V 0423 3458
ACD176AA-24 2053 0423 3463
ADE176AA-24 2053 0423 3464
ADE176AA-12 2053 0423 3541
Page 48
ENGINE MANUFACTURER: DEUTZ (Continued)
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
ACD176AA-12 2053 0423 3541
CH1220 0423 3576
CH1230 0424 3577
ESD2210-24 1022 0423 3141
CH1240 CE-L2 0427 1793
ESD2210-12 1022 0427 1795
ESD5550 1003
ESD2210-24 1022 0427 1897
CH1208/AM-L2 0427 1801
DC 22321 1203 6768
MTC6C-4320 LC 1215 3968
EC1110 1215 3968
1215 7759
GA 270 1221 3833
GA 7000 1221 3883
GA 277 1221 3885
ACE295F-24 4160 1230 XXXX
G4-24V 1231 4176
ACB275C-F 2030 1231 4288
KT 1611 1231 6113
ACE275C-F 2030 1231 6257
ACE275K-24 2030 1231 6257
KT278 1231 6259
MSP6714 PTI 3000C 1232 0620
ESD5550 1003 1232 0621
CH1204-L6 1232 0622
CH1203A-L6 1232 0623
CH1203A-L10
CH1301-L10 1232 0914
DSC1004 1232 0916
FN670-10/06 1232 0983
DSC1004B-KPL 1232 2066
CH1220-L10 1232 3417
CH1204-L15 1232 3419
DSC1004B-KPL or
EP200-24-24-10K 1502 2476
RSC671 4020 1509 6246
EAM125 1509 6247
PCI105 1509 8057
CH1203A-L10 1509 8058
CH1204A-L10 1509 8059
Page 49
GAC APPLICATION NOTE
Document Title: GAC Integral Actuator ACB275H S1 on DEUTZ MWM 616 Series
Page 50
2- ACB275H Integral Actuator on Deutz 616 Series Engine
ACB275H
ACB275H
Page 51
GAC APPLICATION NOTE
Page 52
GAC APPLICATION NOTE
Page 53
GAC APPLICATION NOTE
Summary / Details / Notes: The ACD110 actuator mounts directly on the engine in place of the electric
stop solenoid.
Page 54
2 – GAC Equipment on Deutz 1011 Series Engines
GAC part number ACD110-12 = Deutz part number 0428 1525 KV-12
GAC part number ACD110-24 = Deutz part number 0428 1524 KV-24
Page 55
GAC APPLICATION NOTE
Document Title: ADD180G Actuator installation on Deutz 1012 and 1013 Engines
Page 56
ADD180G
Page 57
GAC APPLICATION NOTE
Summary / Details / Notes: Variations of the Deutz 6 cylinder 1015 LNG / CNG / Biogas fueled
engines with GAC Fuel and Ignition Management System components are
used in gen-sets, industrial and agricultural applications with wide range of
power ratings.
Page 58
Photos / Images / Drawings:
1 – GAC FIMS System on Deutz 6 cylinder 1015 LNG / CNG / Biogas Fueled Engine
Page 59
GAC APPLICATION NOTE
1 – ACE275H-24 on V8 Engine
ACE275H-24
Page 60
2 – ACE275J-24 on V6 Engine
ACE275J-24
Page 61
GAC APPLICATION NOTE
Document Title: GAC 103 Series Actuator on Deutz 2008 Delphi Pump
Page 62
GAC APPLICATION NOTE
Summary / Details / Notes: The Alaskan AP188 Hovercraft uses two RCS671 controllers in conjunction
with two ESD5221 controllers driving two ACE275 Actuator installed on
the main propulsion engines, Deutz 12L513’s, powering two 9 foot
propellers.
Photos / Images / Drawings:
Page 63
GAC APPLICATION NOTE
Customer / OEM:
Application(s): Engine Control System
Engine Make / Model / Displacement /
Rating:
Equipment Make / Model:
Fuel System Type & Make / Model:
Operating Speed(s):
Battery Voltage: 12 or 24V
Installed or Recommended Products: Interface Module - EAM114
Summary / Details / Notes: The EAM114 is an electronic interface module that provides conditioning of
electronic signals to operate the DEUTZ EMR engine control system. A
typical application is where a GAC auto synchronizing and load sharing
system is to be connected to the DEUTZ EMR engine control system.
The DC supply for the interface comes from the common battery source for
the governor and the accessory controls. The input to the module (Terminal
B) is typically at 5.0V DC, which represents the auto-sync and load sharing
outputs analog signals. The output of the EAM114 to the EMR engine
control is 2.5V DC with the EMR 5.0V DC reference connected
To Terminal 2.
Photos / Images / Drawings:
Page 64
3- Wiring Diagram WD183C
Page 65
ENGINE MANUFACTURER: DOOSAN
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
D1146T ALN050 2054A
ESD5500E 1002
MSP675 PTI 3000C
KT232R/231L
Page 66
Cross Reference Notes
DWC-2000
DGC-2007
DGC-2013
Page 67
GAC APPLICATION NOTE
ALN050-12 Linear
Actuator
Page 68
ENGINE MANUFACTURER: HATZ
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
1B Series ADD107L01B-12/24
35W Series ADD107L35W-12/24
MSP6730 PTI 3000C
Page 69
GAC APPLICATION NOTE
Summary / Details / Notes: Factory mounted, tested and released system. (retrofit not recommended)
Isochronous and Droop operation
Works with SDG, IGC and ESD control-units
ADD107L01B-12/24
Page 70
GAC APPLICATION NOTE
Document Title: GAC Integral Actuator ADD107L35W on Hatz 35W Series Engines
Summary / Details / Notes: Factory mounted, tested and released system. (retrofit not recommended)
Isochronous and Droop operation
Works with SDG, IGC, EDG and ESD control-units
Direct Link to the fuel rack
Photos / Images / Drawings:
1 – Integral Actuator on Hatz 35W Series Engine
Page 71
ENGINE MANUFACTURER: IRRIGATION PUMPS
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
IRRIGATION ADC120S-12/24 2010
PUMP IGC745-02-04 1061
Page 72
GAC APPLICATION NOTE
Customer / OEM:
Application(s): Irrigation Pump
Engine Make / Model / Displacement /
Rating:
Equipment Make / Model:
Fuel System Type & Make / Model: Diesel
Operating Speed(s):
Battery Voltage: 12 or 24V
Installed or Recommended Products: Actuator – ADC120S – 12/24
Integrated Governor – IGC745-02-04
Summary / Details / Notes:
Photos / Images / Drawings:
ADC120S
Actuator
Page 73
4– Back of Integrated Governor
Back View
IGC745-02-04
5 – Valves
Page 74
ENGINE MANUFACTURER: IVECO
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
7450, 7675, 8031 ADD225S-12 2000 8018971
& 8061 ADD225S-24 2000 8021744
MSP6721C PTI 3000C 8014335
ADB225F 2000 8015587
ESD5111 1000 8017472
KT276 2031 8018343
KT275 2031 8018386
ACB2001 2020 8018556
ESD5330 1041 8018557
MSP6728C PTI 3000C 8018673
ACD275H 2030 8018674
ESD5500E 1002 8018675
ADD225SC-12 2000 8078971
ADD225SC-24 2000 8021744
EGS1013 8023045
ACE275H 2030 8029133
MSP6732 PTI 3000C 8030061
ESD5330 1041 8030357
ADD175A-24 4149 8037141
ADC100-12 2040 8045581
ADC100-24 2040 8045582
8048971
SDG721 or 725 1060 87974507
ADD225GS-12 2000
Page 75
GAC APPLICATION NOTE
1 – GAC ADD225S Actuator on Iveco 7450, 7675, 8031 and 8061 Series Engines
GAC ADD225S
Actuator
Page 76
ENGINE MANUFACTURER: KIRLOSKAR
Customer Part
Engine Model Actuator Governor MSP Accessories PIB Number
6SL8800TA ADC225D1S 2000
ESD5160 1000
DV8, DV10 & DV12 ADD175SA-24 4149
ESD5500E 1002E
Page 77
GAC APPLICATION NOTE
Page 78
2 – GAC Equipment on KOEL Fire Pump Application
Enriching Lives
Page 79
GAC APPLICATION NOTE
Page 80
2 – Test Stand Mounted “P” Pump with GAC Actuator
ADD175SA–24 Actuator on DV10 “P” Pump
Page 81
ENGINE MANUFACTURER: KOMATSU
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
SAA 170-G3 ADC225S-24 2000
GEN. SET ADC225GAS-24 2000
Page 82
GAC APPLICATION NOTE
ADC225S-24 Actuator
Page 83
GAC APPLICATION NOTE
Summary / Details / Notes: The GAS model has a lighter spring (G), additional travel (A) and serrated
shaft (S).
ADC225GAS-24 Actuator
Page 84
ENGINE MANUFACTURER: KUBOTA
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
D905, D1005, ALR190-K04-12/24 4158
D1105, D1105T, MSP6729 PTI 3000C
V1305, V1505 &
V1505-T
D1503M, D1703M, ALR190-KM04-12/24 4158
D1803M, V2003M
& V2403M
D722 ADD120S-12 2010
V2203 ADD120S-12 2010
V3300 & V3800 ALR190-K04-12/24 4158
MSP6729 PTI 3000C
Page 85
GAC APPLICATION NOTE
Customer / OEM: Kubota, Shibaura, Mitsubishi, Farymann, Isuzu, Yanmar and Perkins
Application(s): Power Generation, Agricultural, Construction, Industrial, Stationary Power
Engine Make / Model / Displacement /
See Application Chart
Rating:
Equipment Make / Model: Various
Fuel System Type & Make / Model: Diesel, Inline and Unit Pumps
Operating Speed(s): 1500 / 1800 RPM operating, 600 RPM idle, variable range from 1000-2400
RPM etc…
Battery Voltage: 12 or 24V
Installed or Recommended Products: Actuator – ALR190 Series
Governor – Light Force: ECC328, ESD2402, ESD5520E, ESD5120,
ESD5500-II, ESD5570E, ESD2244-12/24 depending on features needed.
Magnetic Speed Pickup – Various
Summary / Details / Notes: The ALR190 Series Integral Actuator is designed to mount directly onto
various injection Pumps on small engines. No external linkage or brackets
are required for its installation. When de-energized the ALR190 Series
actuator provides the function of a fuel shutoff solenoid. This is
accomplished by a n internal spring loading the fuel-rack to the no fuel
position. Installing the ALR190 Series actuator does not defeat the engine’s
mechanical governor operation. During the installation process, the
mechanical governor is set 200-300 rpm higher than the electric
governor’s operating speed and acts as over-speed protection and engine-
power limiter within the engine manufacturers specifications.
The electromechanical design used in the ALR190 Series is field proven
and provides a proportional actuator movement based on the actuator coil
current.
Photos / Images / Drawings:
1 – Kubota: ALR190-K04-XX
Page 86
2 – Mitsubishi ‘L’ and ‘S’ Series Engines: ALR190-M04-XX
Page 87
5 – Yanmar TNV Series Engines: ALR190-Y04-XX
ALR190-P403
ALR190-P403-12
2.185
Page 88
Applications Chart – All Models Connector Types
Page 89
GAC APPLICATION NOTE
Page 90
GAC APPLICATION NOTE
ADD120S-12
Actuator
Page 91
ENGINE MANUFACTURER: LIMMAT
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
12 CYLINDER ADB225 2000
ESD5500E 1002
RSC671 4020
SSW675 4010
Page 92
GAC APPLICATION NOTE
Document Title: Passenger Boat with variable pitch propeller and GAC Electronic
Governor
Customer / OEM: Limmat
Application(s): Marine Control
Engine Make / Model / Displacement /
12 Cylinder
Rating:
Equipment Make / Model:
Fuel System Type & Make / Model: Diesel, Mechanical Governor, Inline Pump
Operating Speed(s): Variable
Battery Voltage: 24 V
Installed or Recommended Products: Actuator – ADB225
Governor - ESD5500E
EAM / Other - RSC671, SSW675
Summary / Details / Notes: ESD used for governing with the RSC for precise acceleration / deceleration
control. The SSW used for crank / over speed switches.
Page 93
2 – Marine Controls
3 - Actuator
ADB225
Page 94
ENGINE MANUFACTURER: LOMBARDINI
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
LDW 2004 ADC120S-12 2010
Page 95
GAC APPLICATION NOTE
ADC120S-12
Page 96
ENGINE MANUFACTURER: MAN
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
0824 & 0826 ADD120S-24 2010 51.11610-6025
2842 & 2866 ACE275HD-24 2030 51.11610-6028
ACB275H 2030 51.11610-7130
ACE275HM 2030 51.11610-6024
ESD2210 1022 51.11610-7131
ESD2335 4138 51.11610-7159
ESD5131 1000 51.11610-7132
ESD5221 1030 51.11610-7133
ESD5305 1041 51.11610-7134
ESD5550 1003 51.11610-7135
SDG 4124/1060 51.11610-1023
MSP6723C PTI 3000C 51.27120-7032
BR200
LE1400
ADD120S-12 2010 51.11610-6026
BR200
LE1400
CH1400-L10 99.25413-6117
EC1000 51.25435-7007
EC1300 51.25435-6010
EC1310 51.25435-6011
KT278-1 E 51.11610-6029
LE1400-4 E 51.11605-0199
LK275 E 51.11610-6017
SP202 E 51.97601-0286
Page 97
GAC APPLICATION NOTE
Document Title: GAC ADD120S-24 Actuator on MAN 0824 and 0826 Engines
Page 98
GAC APPLICATION NOTE
Document Title: GAC ACE275HD-24 Actuator on MAN 2842 and 2866 Engines
Summary / Details / Notes: The HD Version includes heavy duty bearings received by MAN for
durability.
Photos / Images / Drawings:
ACE275H
ACE275HD-24
Page 99
ENGINE MANUFACTURER: MILITARY
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
ESD5551 1003
John Deere ADC101-24 2040
40457F151 &
AVR100
6068TF151
AVR400
LSS100
LSS400
TCM100
TCM102
TCM400
PCI102
MSP6735 PTI 3000C
MSP6728 PTI 3000C
CH113
CH114
Page 100
GAC APPLICATION NOTE
Page 101
Summary / Details / Notes: The 60 kW is called MEP 806B for 50/60 Hz applications and MEP 816B for 400 Hz
applications. The 30 kW model is called MEP 805B for 50/60 Hz applications and
MEP 815B for 400 Hz applications. Skid and trailer mount configurations are
available.
30 kW 50/60 Hz: The 30kW TQG Generator Set, MEP-805B, is a fully enclosed, self-
contained, skid-mounted, portable unit. It is equipped with controls, instruments, and
accessories necessary for operation as single unit or in parallel with another unit of the
same class and mode. The generator set includes a diesel engine, brushless generator,
cooling system, excitation system, governing system, fuel system, 24 VDC starting
system, DCS, and fault system. The generator set is designed to be used with any
piece of equipment requiring a medium source of AC power and operates in a “Hot
and Basic” climatic condition range of -25°F to +120°F. This generator set is mobile
and requires forklift support.
30 kW 400 Hz: The 30kW TQG Generator Set, MEP-815B, is a fully enclosed, self-
contained, skid-mounted, portable unit. It is equipped with controls, instruments, and
accessories necessary for operation as a single unit or in parallel with another unit of
the same class and mode. The generator set includes a diesel engine, brushless
generator, cooling system, excitation system, governing system, fuel system, and
24VDC starting system, DCS, and fault system. The generator set is designed to be
used with any piece of equipment requiring a medium source of AC power and
operates in a “Hot and Basic” climatic condition range of -25°F to +120°F. This
generator set is mobile and requires forklift support.
60 kW 50/60 Hz: The 60kW TQG Generator Set, MEP-806B, is a fully enclosed, self-
contained, skid-mounted, portable unit. It is equipped with controls, instruments, and
accessories necessary for operation as a single unit or in parallel with another unit of
the same class and mode. The generator set includes a diesel engine, brushless
generator, cooling system, excitation system, governing system, fuel system, 24 VDC
starting system DCS, and fault system. The generator set is designed to be used with
any piece of equipment requiring a medium source of AC power and operates in a
“Hot and Basic” climatic condition range of -25°F to +120°F. This generator set is
mobile and requires forklift support.
60 kW 400 Hz: The 60kW TQG Generator Set, MEP-816B, is a fully enclosed, self-
contained, skid-mounted, portable unit. It is equipped with controls, instruments, and
accessories necessary for operation as a single unit or in parallel with another unit of
the same class and mode. The generator set includes a diesel engine, brushless
generator, cooling system, excitation system, governing system, fuel system, 24VDC
starting system, DCS, and fault system. The generator set is designed to be used with
any piece of equipment requiring a medium source of AC power and operates in a
“Hot and Basic” climatic condition range of -25°F to +120°F. This generator set is
mobile and requires forklift support.
Page 102
Photos / Images / Drawings:
Page 103
Figure 3 – 30 kW, 50/60 Hz Generator Example
Page 104
Figure 5 – 60 kW, 50/60 Hz Generator Example
Page 105
Figure 8 – 30 kW 50/60 Hz Specs
Page 106
Figure 10 – 60 kW 50/60 Hz Specs
Page 107
ENGINE MANUFACTURER: MITSUBISHI
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
L3E-V363JGH EDG6000 4146
EAM208 4138
S4L2 SDG514-02-02 4124 C 242295-BP
ALR190-M04-12 4158 242538
ALR190-M04-12 4158 242538-BP
MSP6738 PTI 3000C 242537-BP
Page 108
GAC APPLICATION NOTE
Customer / OEM:
Application(s): Power Generation
Engine Make / Model / Displacement /
Mitsubishi L3E-V363JGH
Rating:
Equipment Make / Model:
Fuel System Type & Make / Model: Diesel
Operating Speed(s): Variable Range from 1200-3000 RPM
Battery Voltage: 12 or 24V
Installed or Recommended Products: Governor – EDG6000
Interface Module - EAM208
Summary / Details / Notes: The EAM208 is an accessory module which provides an output proportional
to power based on the current input from the variable speed DC
generator. The module does this with an integrated current transformer that
is designed to operate at nominal 100 Amps, max 200 Amps. The integrated
current gain potentiometer provides a method of adjusting the gain response
of the current input with respect to the variable speed output of 0-8VDC.
The EAM208 also features a meter output for external power level
indication that can be scaled using an integrated calibration potentiometer to
coincide with the actual governor output. The module is designed for 24V
operation, with a range of 18 to 32 VDC. It is a perfect complement to the
EDG6000 which has a voltage input for variable speed operation and
includes multiple-PID capability (across entire speed and duty cycle range)
for perfect performance under all operating conditions.
EDG6000
The EDG6000 is a digital governor designed for industrial engine
applications from generator sets, and mechanical drives, to pumps or
compressors. Standard features include:
• Full PID across the engine speed and load range
• Variable speed input – resistive or voltage
• Three fixed speeds (1 idle) and variable speed
• Configurable over-speed output
• AUX Input for Synchronizing and Load Sharing
• RS232 and CAN J1939 Communications
• SmartVU software (no special adapter required)
Page 109
Photos / Images / Drawings:
1 – Mitsubishi L3E Gen-Drive Engine
Page 110
3 – Example: Variable Speed DC Generator Schematic
VDC
EDG6000
Max 20A
Max 20A
Digital Governor Fuse
Variable
EAM208
Speed Input Power Interface Module
On - Off
AUX
+ -
Pre-Heat
Actuator
Solenoid
Battery
Crank
Fuel
+
Oil Pressure
Engine Temp.
Generator Battery Pack
48 VDC
Speed Sensor
-
Magnetic Pick-Up
Load
Engine
Page 111
GAC APPLICATION NOTE
1 – Completed Welder
SDG514-02-02
Page 112
2- ALR Close-Up View 3- Side View of Welder
ALR190-M05-12
Page 113
ENGINE MANUFACTURER: MITSUBISHI HEAVY IND.
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
S6R2 Series ESD5500E 1002 3817999
ADC225S-24 2000 3838271
KT193 3818000
MSP6827C PTI 3000C
S4S & S6S ADD225 2000
ACD175A 4149
ADD175A-12/24 4149
ESD5111 1000
ESD5221 1030
ESD5550 1003
MSP6722C PTI 3000C
MSP6728C PTI 3000C
KT175-AR
S12A2, S12R & ACB2001 2020
S16R ESD5330 1041
MSP6728C PTI 3000C
L Series & K Series ADD225S-12/24 2000
ESD2210-12/24 1022
MSP6728C PTI 3000C
S6A3, S6B3, S6R ESD5500E 1002
ADD225S-24 2000
KT193
MSP6728C PTI 3000C
Page 114
GAC APPLICATION NOTE
KT193
Installation Kit
ADD225S-24 Actuator
Page 115
Volvo D30 (MHI S6R2) Engine with GAC Governor and Actuator on PS6-48 270 Pump
GAC Actuator and Governor Kits on Volvo-MHI Engines for Retrofit Applications
Page 116
GAC APPLICATION NOTE
Page 117
GAC APPLICATION NOTE
Connect the link rack to the fuel rack. The gasket and
adaptor plate are then screwed into the mechanical
1. Put the spring retainer and spring onto the link rack.
2. Mount the link assembly to the link rack with shut-off
plate oriented upwards.
3. Place the spring retainer (1) over the fuel rack and slide it to the body of the fuel pump (see Figure 1-1). Slide the
fuel rack return spring (2) over the fuel rack and against the spring retainer. Attach the rack connection link
assembly (4-7) to the fuel rack with two M5 X 10 mm long retaining screws (3) that include patches of Loctite
adhesive. Torque the screws to 3-4 NM.
Page 118
4. Remove the upper actuator cover (8) and o’ring seal (25). Mount the actuator and gasket (29) to the adaptor plate
using the 4 M6 x 16mm screws (15) and spring washers (16). Torque all four mounting screws to 5-6 NM. Verify
that the fuel rack assembly moves in and out freely inside the upper cavity of the actuator.
NOTE: If there is not a hex key access slot (Figure 1-5), remove the operating lever (17) by loosening the
hex head screw (11).
Operating lever
LES174
5. Carefully loosen screw (11) and (20) over the slotted portion of the adjustment plate so that the operating lever
bearing assembly (21) can be moved away from the fuel rack connection link. Ensure that the fuel rack is as far
out of the pump as possible. Rotate the operating lever (17) out from the actuator until it stops (the armature of the
actuator will be in contact with the lower cover (9)) and hold in this position. Rotate the adjustment plate and
lever bearing assembly (21) in towards the fuel rack so that contact between the bearing and rack connection link
is made. Continue to push in an additional 1 to 2 mm. While holding this position torque the operating lever
assembly shaft screw (11) and screw (20) to 4-6 NM.
Page 119
6. Inspect the assembly to ensure all screws are tight and the fuel rack moves smoothly without any binding. Push in
the fuel rack manually to the full fuel position and rotate the fuel shut off lever (22) to minimum fuel to confirm
that the shut off lever contacts the metal plate (6) on the fuel rack connector assembly and forces the fuel rack to
minimum position.
7. The operating lever has a maximum fuel adjustment set screw (23) which can be used to restrict the fuel rack
travel.
The governor is
installed inside
of a case and
then wired in.
Page 120
Item Qty. Description GAC P/N
1 1 Spring retainer RT172
2 1 Fuel Rack return spring SP170
3 2 M5x10 BTNHD hex screw HW05-550
4-7 1 Rack Connection Link Assembly LSK172
8 1 Upper Actuator Cover CV177
9 1 Lower Actuator Cover CV178
10 1 Plug, Hex Socket 9/16-18 w/o’ring PG296
11 1 Hex head screw M5x.8x10 Z 8.8 DIN933 HW05-667
12 1 M5 EXT LOCKWASHER HW06-624
13 1 Socket head screw
14 1 Actuator operating shaft
15 4 SCH CAP SCR, M6x16, Z, 8.8, DIN912 HW05-566
16 4 CRVD SPRING WASHER, M6, Z, DIN137A HW06-600
17 1 Lever, adjusting assembly LES174
18 4 Socket Head Screw M5x12 HW05-520
19 4 Flat washer M5 HW06-608
20 1 Hex head screw
21 1 Level bearing assembly
22 1 Fuel shut off lever
23 1 Max fuel adjustment set screw
24 1 Hex nut
25 1 Seal, O-ring profiled 175 UPR CVR SE175
26 3 Socket head cap screw M4x.7x12 HW05-662
27 3 LKWIRE, M4x.7x12 mm HW05-663
28 1 Gasket (lower actuator cover) GA178
29 1 Gasket (actuator to mechanical mounting plate GA196
Page 121
Page 122
GAC APPLICATION NOTE
Page 123
4 – ACB2001 Actuator on MHI S12R V12 Engine (Volvo Penta D49)
ACB2001 Linkage w/ 2
BR200 Bearing
Rod Ends
MSP6728
ACB2001
ACB2001
Page 124
MHI - S12R: 2,992 Cubic Inch / 49L Displacement V12
Page 125
GAC APPLICATION NOTE
Page 126
GAC APPLICATION NOTE
Page 127
ENGINE MANUFACTURER: MTU
Customer Part Cross Reference
Engine Model Actuator Governor MSP Accessories PIB Number Notes
183 LCC109B 1089
RSC671 4020
ACE275H 2030
447 & 440 HP EDG5500 4145
ADC225S-24 2000
KT276 2031 000-061-10-03
PCA157 000-532-01-10 Load Anticipation
Module LAM101
PCA155 000-532-50-64
PCA162 000-533-29-88 Filter Board for
EGS104B
MSP677 PTI 3000C 000-535-62-33
ESD5221A 1030 000-538-32-60
EGS104B 000-538-55-60 Caseless
EGS104B 000-538-56-60
MRM100 000-538-57-60
KT275 2031 001-061-09-03
KT275 2031 001-061-10-03
ACB275C 2030 001-061-23-00
PCA156 001-530-16-12
DP3 003-531-76-18
003-531-84-18 MPP4102G2-TD-
352/694 plus
1-186-M
MRM100A 003-531-86-18
KT6731 869-586-01-01
Page 128
GAC APPLICATION NOTE
1 – Locomotive
Page 129
2 – ACE275H
ACE275
3 – LCC109B
LCC109
RSC671
Page 130
GAC APPLICATION NOTE
Summary / Details / Notes: The LiPPEL wood chipped uses the EDG5500 to precisely control engine
speed even under varying loads from the conveyor. It features remote
control capability and a high througHPut. More info can be found here:
http://www.lippel.com.br/en/wood-chippers/forestry-drum-
chippers/forestry-drum-wood-chipper-ptml-350-550-x-800.html#detalhes
Photos / Images / Drawings:
Page 131
2 – EDG5500
EDG5500
ADC225S-24
Page 132
ENGINE MANUFACTURER: NOELL
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
6 CYL. ESD5550 1003
ACD175 4149
RSC671 4020
Page 133
GAC APPLICATION NOTE
1 – Container Crane
Page 134
2 – GAC Controls
ESD5550 RSC671
3 - Actuator
ACD175-12/24
Page 135
ENGINE MANUFACTURER: PERKINS
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
3.1524 ADC100 2040
ESD2244 1022
ESD5120 1000
ESD5522E 1002E
ESD5570 1003
MSP6728C PTI 3000C
EC1350
4.236 ADC100 2040
ADD120S 2010
KT190 PTI 5060
ESD2244 1022
ESD5120 1000
ESD5522E 1002E
ESD5570 1003
MSP6728C PTI 3000C
EC1350
1004-4 ADC100 2040
MSP6723C PTI 3000C
ESD2244 1022
ESD5120 1000
ESD5522E 1002E
ESD5570 1003
MSP6728C PTI 3000C
EC1350
1006-6 ADC100 2040
ADD120S 2010
MSP6723C PTI 3000C
KT190 PTI 5060
ESD2244 1022
ESD5120 1000
ESD5522E 1002E
ESD5570 1003
MSP6728C PTI 3000C
EC1350
1300 SERIES EAM115 4073
1306 (TAG) ACD175A 4149
KT275 2031A
MSP6724 PTI 3000C
Page 136
ENGINE MANUFACTURER: PERKINS (Continued)
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
2006 ACE275HD-24 2030
KT275 2031A
MSP6728 PTI 3000C
2800 SERIES EAM113 4071
3008 (TA) ACE275HD-24 2030
ACD175A 4149
KT275 2031A
3012 SERIES ADD225S-24 2000
MSP6728C PTI 3000C
4006, 4008 & 4016 RPR102
MXSB44-STM
ATB552T2N2-24 2080
ATB652T2N2-24 2080
ATB753T3N14-24 2080
AFR210 PUG4144
ICM200-6/8 4142 PUG4143
STE101
SOX103
CL600
SPW100
GR104
SCI 101
4006 TAG2 ACB2001 2020 C
ENGINE ESD5330 1041 E
ESD5340 1041 E
Vista A ADD103B 2045 2643B317
Page 137
GAC APPLICATION NOTE
Page 138
GAC APPLICATION NOTE
Page 139
GAC APPLICATION NOTE
1- Perkins 1004-4 Engine with Stanadyne rotary pump and ADC100 Actuator
Page 140
GAC APPLICATION NOTE
2- Engine Ratings
Page 141
GAC APPLICATION NOTE
Page 142
GAC APPLICATION NOTE
Page 143
GAC APPLICATION NOTE
Page 144
GAC APPLICATION NOTE
Summary / Details / Notes: The EAM113 interface module is designed to be used between the
PERKINS 2800 series engine control and an external control such as a
variable speed input or a Load sharing and Synchronizing system. The
output of the EAM113 is a current sinking PWM signal that controls the
PERKINS engine control.
The EAM113 has two inputs, a 4-20 mA input as well as a 5.0V DC input.
The 4-20 mA input serves to provide a wide range of PWM for maximum
changes at the PERKINS control. The 5.0vdc input is a limited range PWM
output around 50% duty cycle for trimming of the speed for such usages as
GAC load sharing and synchronizing.
Page 145
GAC APPLICATION NOTE
2- Engine Ratings
Page 146
GAC APPLICATION NOTE
Document Title: ADD225 Actuator and Installation Kit for Perkins 3012 Series Engines
ADD225
Page 147
GAC APPLICATION NOTE
Customer / OEM: Mayphil – Gas Centre of Excellence for Perkins 4000 Series Engines
Application(s): Power Generation
Engine Make / Model / Displacement / Perkins 22.9L (1398 in3) 4006 in-line 6 cylinder series
Rating: Perkins 30.6L (1865 in3) 4008 in-line 8 cylinder series
Perkins 61.1L (3729 in3) 4016 V-16 cylinder series gas engines
Equipment Make / Model:
Fuel System Type & Make / Model: Air/Fuel mixer with zero pressure regulator and mixture adjustment
Actuator throttle body, Ignition system with individual cylinder ignition
coils, spark plugs and electronic engine Governor -
Operating Speed(s): 1500 / 1800 RPM
384 kW @ 1200 RPM, 415 kW @ 1500 RPM, 4008 inline
912 kW @ 1500 RPM, 4016 V-16
Battery Voltage: 24V
Installed or Recommended Products: Zero pressure gas regulator GAC RPR102
Venturi mixer and fuel control valve assembly GAC MXSB44-STM
Actuator throttle body GAC ATB552T2N2-24, ATB652T2N2-24 and
ATB753T3N214-24
Venturi mixer-control / engine speed governor GAC AFR210
Oxygen Sensor GAC SOX103
Exhaust gas temperature sensor GAC STE101
Ignition Control Module GAC ICM200-6/8
Ignition Coils GAC CL600
Spark Plug Wires GAC SPW100
Camshaft trigger wheel GAC GR104
Camshaft sensor GAC SCI101
Summary / Details / Notes: From their UK headquarters in South Wales, Mayphil and their regional
facilities have been appointed Perkins 4000 Series Centre of Excellence for
engines capable of operating on a wide range of methane based gases:
landfill gas, digester gas biogas and coal bed mine gas.
Photos / Images / Drawings:
Page 148
2 – GAC ESD5500 Series Governor - and Actuator Throttle Body
Page 149
GAC APPLICATION NOTE
GAC - ACB2001
Actuator
Page 150
GAC APPLICATION NOTE
Page 151
ENGINE MANUFACTURER: SCANIA
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
D9, D11, DSC 14 & ADC225S-24 2000 1349 380
DSI 14 ESD5131 1000D 1349 569
ESD5500E 1002E 1373 879
MSP675 PIC 3000C 1373 881
(Saab) Scania ACE275K-24 2030 D
DSC1004
Scania 12L ATB652T2N1-24V 2080
Scania S6 EAM127 4091 A
Sanfirden ESD5526E 1002E
SGI-12-ST ATB652 2080
Page 152
GAC APPLICATION NOTE
1 Actuator
ADC225S-24
2 Control Unit
ESD5131 or
ESD5500E
3 Speed Sensor
MSP675
Page 153
1 Actuator
ADC225S-24
2 Control Unit
ESD5131 or
ESD5500E
3 Speed Sensor
MSP675
1 Actuator
ADC225S-24
2 Control Unit
ESD5131
3 Speed Sensor
MSP675
Page 154
1 Actuator
ADC225S-24
2 Control Unit
ESD5131
3 Speed Sensor
MSP675
Page 155
GAC APPLICATION NOTE
Page 156
2 – DSC1004 Controller Panel Installation
DSC1004
Controller
ACE275K
Actuator
Page 157
GAC APPLICATION NOTE
Document Title: Scania 12 Liter Gas Engine with GAC Electronic Governor
Summary / Details / Notes: SCANIA 12 liter gas engine with GAC electronic governor using an
ATB652T3N1-24V Integral electric throttle
Page 158
GAC APPLICATION NOTE
Customer / OEM:
Application(s): S6 Engine Control
Engine Make / Model / Displacement /
Rating:
Equipment Make / Model:
Fuel System Type & Make / Model:
Operating Speed(s):
Battery Voltage:
Installed or Recommended Products: Interface Module - EAM127
Summary / Details / Notes: The EAM127 is an electronic interface module designed for use with the
SCANIA S6 engine control system. The module accepts a nominal 5 VDC
input signal and converts this signal to a 1.589 VDC analog signal for the
S6 control across a galvanic isolated barrier. Typical usage is as a signal
conditioner between a GAC auto-synchronizer / load sharing system and the
S6 engine control. The power to operate the interface comes from the 24
VDC on the COO module.
Photos / Images / Drawings:
1- EAM127 Interface Module
Page 159
GAC APPLICATION NOTE
Page 160
ENGINE MANUFACTURER: VOLVO
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
TD 420, TAD 420, ADD180G-12/24 2070 B 358 9408
TAD 520, TAD 531,
TAD 720 & TAD
731
D5A & D7A ADD180G-12/24 2070 B 358 9408
D25A &D30A ESD5500E 1002 881 616
KT193
ADD225S-24 2000 383 8271
MSP6728C PTI 3000C 382 5810
D34A, D49A & D65A ESD5330 1041 E 881 665
ACB2001 2020 C
MSP6728C PTI 3000C 382 5810
TD610, TWD610, ACB275H-24 2030D 382 7082
TD710, TWD710, 382 5454
TAD721, TAD730, ACD175A-24 4149 382 7267
TD740, TD741,
383 4900
TD1010, TAD1030,
ESD5500E 1002 881 616
TAD1031,
TAD1032, MSP6728C PTI 3000C 382 5810
TWD1211, KT276 2031A 383 9296
TAD1230, 865 233
TAD1231 & KT275 2031A 866 169
TAD1233
TAD 520 & TAD ADD225 2000
720
LE1400-2 862 207
ACB225 2000 863 616
ESD5500E 1002 863 617
MSP679 PTI 3000C 863 618
ESD5500E 1002 865 414
ACB275D 2030 866 167
LE160 866 812
ESD5500E 1002 873 738
ESD5500E 1002 873 747
LSM672N 4000 873 796
LSM201N 4100 873 797
SYC6714 4030 873 798
Page 161
ENGINE MANUFACTURER: VOLVO (Continued)
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
ESD5500E 1002 873 979
TP502 874 370
EGS222-12 881 676
EGS222-24 881 677
ACE275K-24 2030 358 6281
EC1301 358 6282
MPP-4102-G2-
24V-30S-5K 358 6789
EC1310 358 6975
MSP6732C PTI 3000C 358 9140
LE161 382 5151
KT278 382 5233
ACE275H-24 2030 382 5454
KT166 382 6107
ADD175-24 4149 382 7267
EC1300 383 4933
ACE275H-24 2030 383 7082
Page 162
GAC APPLICATION NOTE
GAC ADD180G
Actuator installed
on Volvo engine
Page 163
GAC APPLICATION NOTE
1 – Volvo D30 (MHI S6R2) Engine with GAC Governor and Actuator on PS6-48 270 Pump
KT193
Installation Kit
ADD225S-24
Page 164
Volvo D30 (MHI S6R2) Engine with GAC Governor and Actuator on PS6-48 270 Pump
GAC Actuator and Governor Kits on Volvo-MHI Engines for Retrofit Applications
Page 165
GAC APPLICATION NOTE
1 – ACB2001 on Volvo Penta D49 V12 MHI S12R-MPTK Engine. The actuator is mounted on stiff rubber
elements (shore 60) and connected to the original MHI linkage with 2-SF8 ball-links, with a manual stop lever.
Page 166
GAC APPLICATION NOTE
GAC ACB275H-24
Actuator
Page 167
GAC APPLICATION NOTE
Page 168
Page 169
ENGINE MANUFACTURER: WANCO
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
Wanco- Light Tower TCM050 4157
Page 170
GAC APPLICATION NOTE
Summary / Details / Notes: Wanco purchased the TCM050, which is produced and programmed at
GAC, and enclosed it in their own rugged exterior for use on their light
towers.
Features: Fully integrated display and configuration, non-volatile memory
for fast recording and real-time clock.
Relays – starter, pre-heat, fuel, fault
Warnings - start, ready-to-load, load energized, crank, fault, and LEDs
I/O Low fuel warning, auxiliary shutdown, remote start, magnetic speed
pickup
Photos / Images / Drawings:
Page 171
3 – TCM050
4 -TCM050 in Case
Page 172
ENGINE MANUFACTURER: WISCONSIN MOTORS
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
TM27 ATB401T1N-12 2080 F
MSP 6729 PTI 3000C
AFR201 PUG4144 E
ICM200-4 4142
CL602
MXSB26-STM
RPR102
SOX102
SPM201-2B
SPW100
JDR100 (Part of panel 4156 A
SDU1100 or SDU1101)
Page 173
GAC APPLICATION NOTE
Summary / Details / Notes: The use of GAC’s FIMS500 fuel management system means the engine is
EPA certified to run down to 60% methane content in the fuel.
ATB401T1N-12
MXSB26-STM
Page 174
2 – Constant Speed Engine
SPM201-2B
ATB401T1N-12
MXSB26-STM
CL602 x4
SPW100 x4
ICM200-4
SPG100-002 x4
Page 175
4 – EPA Certificate
Page 176
Page 177
Page 178
Page 179
Page 180
Page 181
ENGINE MANUFACTURER: XICHAI
Engine Model Actuator Governor MSP Accessories PIB Customer Part Number
YANXU-FORKLIFT DPG100-VS 4168A
FP201
Page 182
GAC APPLICATION NOTE
Summary / Details / Notes: The DPG mounts directly onto the Kangda BQ injection pump and offers
superior speed regulation over a variable RPM range. The controller
includes torque limiting flexibility and a fully programmable speed/load
matrix for customized throttle response / throttle progressions. Its electronic
foot peal interface provides the load signal while a ring gear mounted
magnetic Pickup provides the speed signal. The DPG’s actuator mechanism
includes a rack position feedback sensor for precise, closed-loop control of
the fuel system.
Photos / Images / Drawings:
DPG100 Installed
on a Kangda BQ
Fuel Injection
System
Page 183
2 – Xichai Forklift
3 – DPG100-VS Pump Mounted, Integrated Variable Speed Digital Governor / Actuator Assembly
Page 184
ENGINE MANUFACTURER: VARIOUS
Engine Model Actuator Governor MSP Other PIB Customer Part Number
VARIABLE SPEED GAC ACTUATOR
RSC671 ESD5100 1000 D
ESD5200 1031C
ESD5500E
Series 4145 F
RSC671 4020
175 Series 175 Series Actuator 4149
Actuator KT175-RS-
R-Zexel
Page 185
GAC APPLICATION NOTE
Document Title: Variable Speed RSC671 and ESD Series Wiring and Adjustment
ESD5100 Series
ESD5200 Series
ESD5500 Series
Optional Actuator
Cable Shielding To
Jumper for
Meet CE Directive
12 VDC
supply
ACTUATOR
MAGNETIC
SPEED SENSOR
Page 186
2 – Wiring for Current Input Only
L
Wiring:
Page 187
Adjustment:
1. Before starting the engine, turn the SPEED potentiometer of the ESD 25 turns CCW, to make sure the speed is at
zero.
2. Disconnect terminal 10 of the RSC671. Make sure the input, either 0-10 VDC or 4-20 mA, is at the lowest value.
3. Set the IDLE potentiometer of the RSC671 to position 100% and ACCELERATION to 50%.
• ESD5500/5550: Turn the potentiometers “Starting Fuel” fully CW and “Speed Ramping” fully CCW.
Readjust these settings later to optimize performance. (see description ESD5500/5550 )
4. Set the IDLE potentiometer on speed control unit to MAX.
5. Start the engine and at the same time turn the speed potentiometer of the ESD CW until the engine runs. Turn the
speed further CW until high idle (no load) is reached.
Optimize engine performance (see PIB of corresponding speed control unit).
6. Connect terminal 10 of the RSC671. The speed will decrease to the IDLE setting of the RSC671.
7. Set the desired engine idle speed on the RSC671 with the IDLE potentiometer.
9. Adjust the max speed with the SPEED RANGE potentiometer on the RSC671.
10. Set the input of the RSC back to minimum level and repeat steps 7 – 9 until min. and max. speeds are correctly
adjusted.
11. Adjust ACCELERATION and DECELERATION on the RSC671 to the desired value.
Page 188
GAC APPLICATION NOTE
Document Title: Installation of GAC 175 Series Actuator on Denso / Bosch Pump
Rack
Extension
Governor
Housing
Page 189
CROSS REFERENCE GUIDE
Engine
Manufacturer Actuator Governor MSP Accessories PIB Customer Part Number
AGREKKO ESD5520E 1002E 311025A
Page 190
AMBAC CROSS REFERENCES
AMBAC
Actuator Governor MSP Accessories PIB Part Number Cross Reference Notes
ACE120 2010 AGB130D5
ACB225 2000 AGB200A1
AGB200A2 Rotary, .2 Joule, 12-32V w.7.1" Lever
ACB225 2000 AGB200A3
AGB200A4 Rotary, .2 Joule, 12-32V w.7.1" Lever
ACB225 2000 AGB200A5
ACB225 2000 AGB200A6
ACB275H 2030 AGB270A1
ACB275H 2030 AGB270B1
ACB275H 2030 AGB280A1
ACB275H 2030 AGB280B1
ADB120E4 2010 AGD130E4
ADB120E4 2010 AGD130E5
ADB120E4 2010 AGD200E6
AGK1600A1
ACB2001 2020 AGK2200A1
AGK505A4
AGK505A5
AGK525A4
AGK525A5
AGL101A1 Linear, Nippondenso PFR Pump
Mounted, 12V (Perkins 100 Series)
AGL120A1 Linear, Actuator, .05 Joules, Pedestal
Mount, 12V DC
AGL121A1 Linear, Nippondenso PFR Pump
Mounted, 24V (Perkins 100 Series)
AGL202A1 Lucas (CAV) DPA/DPS Pumps with
Fixed Timing 12V
AGL202A2 Lucas (CAV) DPA/DPS Pumps with
Fixed Timing 12V
AGL222A1 Lucas (CAV) DPA/DPS Pumps with
Fixed Timing 24V
ADC100-12 2040 AGS50A1
ADC100-12 2040 AGS50A4
ADC100-24 2040 AGS50A2
ADC100-24 2040 AGS52A4
Page 191
AMBAC CROSS REFERENCES (Continued)
AMBAC
Actuator Governor MSP Accessories PIB Part Number Cross Reference Notes
AL3000-12 Linear, 4 LB. Pull, .8" Stroke, 12V
(Supersedes AGL301)
AL3000-24 Linear, 4 LB. Pull, .8" Stroke, 24V
(Supersedes AGL321)
AL3001-12 Linear, 4 LB. Pull , 12v
AL3001-24 Linear, 4 LB. Pull , 24v
ADC100-12 2040 AR3100-12
ADC100-24 2040 AR3100-24
ACB275H 2030 AR3200
Page 192
AMBAC CROSS REFERENCES (Continued)
AMBAC
Actuator Governor MSP Accessories PIB Part Number Cross Reference Notes
EC60A4 12V, 50/60 Hz Unit
EC60B-3 24V, 50/60 Hz Unit
EC60B-4 12V, 400 Hz Unit
ESD2110 1020B ECD67-2110 24V, 400 Hz Unit
ESD2110 1020B ECD67-2112
ESD5111 1000 ECD67-5111
ESD5221 1030 ECD67-5221
ECD67-7000 Speed Control Unit - P.C. Plug In
KT67-5221 Speed Control Unit - P.C. Plug In
EC-5111B With Adj. Single Set Point
Speed Switch,SWA674 12-32V
LS671 LS671A
LSM672N 4000 LS672A
LSM675 LS7010 Superseded By LS7010
LS7000
Load Share Unit, Load Ramping,
Power Monitors, Compatible With
CU6714D Barber-Colman and Cummins Speed
Controls
SYC6714 4030 SY6000 Superseded by SY6000
Supersedes CU6714D
SYN671(A)
SYN401415 Auto-Synchronizer with Master/Slave
Feature (Order As New Part Number
SYN401415)
RSC671 4020 RGC671 Auto-Synchronizer with Master/Slave
Feature
BP401397
SSW674 4010 SWA674A Adj Speed Swithch Plug-In
SWA675A-1
SSW675 4010 SWA675A-2 2 Element Speed Switch-Latching
(Superceded to SWA675D1)
SSW675 4010 SWA675D1
SSW676 4010 SWA676B
MP414045
MP6710A 4.5 Inch Body Length, Bendix
Connector MS3106A
MP6712 5 Inch Body Length, MIL Connector,
With Matine Connector
Page 193
AMBAC CROSS REFERENCES (Continued)
AMBAC
Actuator Governor MSP Accessories PIB Part Number Cross Reference Notes
MSP675 PTI MP675 3 Inch Body Length, 72 Inch Leads
3000C
MSP676 PTI MP676
3000C
MSP677 PTI MP677
3000C
MSP6721C PTI MP6775
3000C
MSP678 PTI MP678
3000C
MSP679 PTI MP679A
3000C
MP6750
MSP6723C PTI MP6716 2-3/8 Inch Body Length, 8 Inch Leads
3000C
TP502 TP671A
TP503 TP672A description based I think that is right
TP501 CU6710A
CU6711A
CU6721A 1 Turn, 50K OHMS, With Knob,
Switch
10 Turn, 5K OHMS, Remote Droop
Pot
KT410046
KT410632 Converts AGD130 to AGD200
KT410633 Installation Kit; AGB Actuator,
Includes 6 Pin Connector Rod End
Bearings, Threaded Rod, Actuator
Lever And Magnetic Pickup
KT275 2031A KT413882 Installation Kit; AGK Actuator,
Includes Rod End Bearings, Threaded
Rad, Actuator Lever And Magnetic
Pickup
KT276 2031A KT413883
KT6722
KT6723 Idle/Run Module (CU Controllers)
KT6724 AGD130E Service Kit
KT6737 AGD130E Plunger Assembly
KT6738 AGB270A1 and GAB270B1 Bearing
Cover Kit
Page 194
AMBAC CROSS REFERENCES (Continued)
AMBAC
Actuator Governor MSP Accessories PIB Part Number Cross Reference Notes
AGB280A1 and GAB280B1 Bearing
Cover Kit
FU411368
FU411369 Fuse And Holder, 10 Amp Fast Acting
(Most 12V Systems)
Fuse And Holder, 15 Amp Fast Acting
(Most 24V Systems)
CH1203 CB6712A
CH1204 CB401428
(CB6715A)
EC1248-3 Connector (all AGJ Type Actuator)
Connector (all AGJ Type Actuator)
LE6713A
LE1400-1 LE673-1A Lever AGD Type Actuator
LE1400-2 LE673-2A
LE673-3A
BG403040 7.1 Inch Length With 3/16 Inch
Diameter Holes
BR200 BG671 Rod End Bearing, Male 3/16 Inch ID,
10-32 Thread AGB250
BG672
Rod End Bearing, female 3 /16 Inch
ID, 10-32 Thread
BR100 BG403039 (Order As New Part Number
BG403039)
EC1200 EC1248-6
EC1000 EC1249-2
EC1100 EC1267-1
EC1010 EC412902
BK410043
BK114 BK6726 Mounting Bracket For AGK505/525,
AR3500 Series
Page 195
BARBER COLMAN CROSS REFERENCES
Barber Colman
Actuator Governor MSP Accessories PIB Part Number Cross Reference Notes
ATB301T1N-12 2080 PF31-12
ATB401T1N-12 2080 PF38-12
ATB452T2N-12 2080 PF42-12
ATB552T2N-12 2080 PF50-12
ATB652T2N-12 2080 PF60-12
ALN025-12/24 2054A DYNC-10202-12/24
ALN050-12/24 2054A DYNC-10502-12/24
ADB225F-12/24 2000 DYNC-11000-XXX-X-XX
ADC225GS-12/24 2000 DYNC-11020-12/24
ADC225S-24 2000 DYNC-12000-24
DYNC-14000-XXX-X-XX
ACB2001 2020 DYNC-12000-24
ADC100-12 2040 DYNC-70025-12
ESD2402-12/24 1023 DPG2100
ESD1100 or 1022 DPG-2101-001
ESD2210 or or
ESD2402 1023
ESD2210-12/24 1022 DPG-2102
ESD2402-12/24 1023 DPG-2103
ESD5120 1000 DPG-2104
ESD2402-12/24 1023 DPG-2105
DPG-2145-55 DIGITAL CONTROLLER
DPG 2145/55 NO DIRECT
REPLACEMENT
ESD2410-24 or 1023 DYNC-10744
ESD1000-24 or
10125B
SDG700/800 1060 DPG-2201
SDG700/800 1060 DPG-2223
SDG700/800 1060 DPG-2401
SDG700/800 1060 DPG-2300
DYN10024/25/26/31/10502/
503504/506/10652/53/54/56
NO DIRECT REPLACEMENT
ESD5330 1041 DPG-2201
ESD5500E 1002E DPG-2201
ESD5330 1041 DPG-2201
Page 196
BARBER COLMAN CROSS REFERENCES (Continued)
Barber Colman
Actuator Governor MSP Accessories PIB Part Number
ESD2401-12/24 1023 DYN1 10701-000-0-12/24
ESD5131 1000
ESD5520E 1002E DYNA1 10752-000-0-12/24
EAM103 4082 DYNA1 10753,4,6
ESD2402-12/24 1023 DYN1 10784-000-0-12/24
ESD5520 1002E
ESD5120 1000 DYN1 10794-000-0-12/24
ESD2402-12/24 1023
ESD2244-12/24 1022
LAM100 4070 DYN2 500004
SSW675 4010 DYNZ 60010, 60013
MSP674 to PTI DYNT-10100 to 10600
6732C 3000C
MSP6724 to PTI DYNT-13200 to 13300
6744 3000C
MSP6714 to PTI DYNT-11100 to 11600
6723C 3000C
TP503 DYNS 10000, -1
Page 197
HEINZMANN CROSS REFERENCES
Page 198
SDMO CROSS REFERENCES
Page 199
WOODWARD CROSS REFERENCES
Actuator Governor MSP Accessories PIB Woodward Part Number
ESD2225 1022 8290-051, -052
ESD5131 1000 8290-061, -054, -038, -060
ESD5131 1000 8290-067, -071, -046, -075
ESD5500E 1002E 8290-140, -086
ESD5500E 1002E 8290-175, -138, -184, -172
ESD5500E 1002E 8290-069, -073, -044, -077
ESD5500E 1002E 8290-186, -184, -189, -190
ESD5526E 1002E 8290-064, -029, -041, -051
ESD5526E 1002E 8290-057, -058, -039, -052
ESD5526E 1002E 8290-068, -072, -047, -076, 8256-022, -017
ESD5526E 1002E 8290-070, -074, -045, -078
ESD5526E 1002E 8290-045, -185, -187
ESD5528E 1002E 8290-141, -187
ESD5528E 1002E 8290-174, -139, -185
ESD5330 1041 8290-158, 8256-022, -017
ESD5330 1041 8290-142, -021, -016
ESD5530 1041 8290-18-18, 8256-021, -016
EDG5500 or ESD5500E 4145/1002E 2301A
EDG5500 or ESD5500E 4145/1002E DPG2100
EDG6000 4146 DPG2200
EDG5500 or ESD5500E 4145/1002E EPG512/EPG524
EDG5500 or ESD5500E 4145/1002E EPG1712/EPG1714
ADD104-12 4150 DYNC 70000-001-0-12 (CW)
ADC100 2040 Dyna 70025
ADD175A (12 or 24 VDC) 4149 Kit: SA4598
ADD176A (12 or 24 VDC) 2053A Actuator SA-4506-24 (24VDC
ACE275H-24 (24VDC) 2030 Actuator SA-4506-24 (24VDC)
ADC120 (12 or 24 VDC) 2010 Dyna8000, Models DC11020-000-012
Through DC11028-300-024
ADB335-24 (24VDC Only) 2082 Dyna8200, Models DC12000-000-012
Through DC12003-000-024
ADB335F-24 2082 8405-089
ADB445-24 (24VDC Only) DynaPlus4
ACB2001-24 (24VDC Only) 2020 DynaPlus8, UG8 – UG40
ALN025 2054A ProAct Model I
ALN050 2054A ProAct Model II
LSM100 4100 LSM
Page 200
WOODWARD CROSS REFERENCES (Continued)
Actuator Governor MSP Accessories PIB Woodward Part Number
ATB T1 Series 2080 L-Series ITB
ATB T2 Series 2080 F-Series ITB
ATB T3 Series 2080 Flo-Tech ITB
ATB T4 Series 2080 ProAct ITB – Large Bores
Page 201