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TABLE OF CONTENTS

DIVISION 15 - MECHANICAL

GENERAL PROVISIONS
SCOPE OF WORK
CODES, FEES, HEALTH STANDARDS & PERMITS
TESTS
BALANCING OF AIR SYSTEMS
OPERATION & MAINTENANCE DATA
DEMONSTRATION & INSTRUCTIONS TO OWNER
IDENTIFICATION
PIPE & PIPE FITTINGS
SLEEVES & SEALING OF WALL, FLOOR
& CEILING PENETRATIONS
HANGERS, SUPPORTS, & ESCUTCHEONS
VALVES
CONCRETE EQUIPMENT BASES
INSULATION
INTERIOR WASTE & VENT PIPING
FLOOR DRAINS
CLEANOUTS & CLEANOUT ACCESS COVER
ELECTRIC WATER HEATER
PLUMBING SPECIALTIES
PLUMBING FIXTURES & TRIM
REFRIGERANT PIPING
AIR COOLED CONDENSING UNIT
FURNACES
FANS
DUCTWORK
FLEXIBLE DUCTS
DUCT LINING
FLEXIBLE CONNECTIONS IN DUCTWORK
DUCTWORK ACCESSORIES
MOTOR OPERATED DAMPERS
FIRE DAMPERS
DUCT ACCESS DOORS
REGISTERS, & GRILLES
CEILING DIFFUSERS
WALL LOUVER
CONTROLS
DIVISION 15 - MECHANICAL GENERAL PROVISIONS
Section 15010 - Page 1

SECTION 15010

GENERAL PROVISIONS

PART 1. GENERAL

1.O1 RELATED INFORMATION SPECIFIED ELSEWHERE

A. Instructions to Bidders, Supplementary Instructions to Bidders, General Conditions,


Supplementary General Conditions, and Applicable requirements of Division I form
a part of this specification.

1.02 GENERAL INFORMATION

A. Where "provide", "install", or equivalent words are used or are understood,


contractor shall furnish and completely install system, service, material, or device
mentioned with all necessary associated piping, etc., as required for a complete
operating installation.

B. Where the word "contractor" is used in this section, it shall refer to the Plumbing
sub-contractor, andfor the Heating, Cooling, and Ventilating sub-contractor.

C. The drawings and specifications for equipment, devices, systems, etc. are based
upon the dimensions, capacities, ratings, weights, performance, accessibility, sound,
etc. of manufacturer specified. Equipment, devices, systems, etc. made by
manufacturers specified as acceptable manufacturers may also be acceptable
providing they meet the dimensions, capacities, ratings, weights, material, quality,
performance, accessibility, service organization, sound, etc. of that specified. The
acceptability of equipment, devices, systems, etc. other than those specified as being
"equal" shall be judged by the Architect or his engineering representative. Where
equipment used is one of the acceptable manufacturers but not the one specified on
the drawings alters the design requirements indicated, the contractor shall pay for
changes required by other trades to accommodate the substitution. (Refer to
"Substitutions" in the General Conditions).

D. All work shall be installed in keeping with manufacturer's standards and


requirements, unless otherwise noted.

1.03 VERIFICATION OF SITE CONDITIONS

A. Refer to General Conditions.

B. Contractor shall review all drawings and shall visit the site and contact City, Owner,
and utility companies and verify site conditions, soil conditions, points of new
DIVISION 15 - MECHANICAL GENERAL PROVISIONS
Section 15010 - Page 2

connections, utilities, demolition required, etc. before submitting his bid.

C. No increase in contract cost will be permitted because of the contractor's


unfamiliarity with the site conditions.

1.04 CUTTING AND PATCHING

A. New Construction:
1. Contractor shall furnish information on exact location and size of chases and
openings to the General Contractor. Contractor shall also provide and set in
place sleeves, inserts, forms, etc. required for his work. Contractor shall
coordinate this work with the General Contractor.
2. If contractor fails to supply General Contractor with required information in
time or if contractor fails to set sleeves, inserts, forms, etc., contractor shall
arrange and pay General Contractor for required cutting and patching to match
original condition.

R. Existing Construction:
1. Contractor shall do his own cutting and patching. Patching and refinishing
shall match original condition as approved by the Architect. Contractor shall
cut existing construction as required for new connections to existing
construction, installation of new work, admission of new equipment, etc.
2. Unused openings in piping and ducts where revisions have been made shall be
capped or plugged with the same material type as existing piping or ductwork
at point of connection.

C. Cutting shall be neat, located accurately, and not larger than necessary. Cut block
walls with saw and at block joints as much a s possible.

D. Contractor shall patch roads, streets, curbs, sidewalks, parking lots, etc. cut under
his contract to match existing construction.

E. Holes through walls, floors, and roof for ductwork and piping shall be neatly cut.
Walls, floors, and roof shall be patched up to duct or piping or sleeves for ducts and
piping with space between duct or pipe and edge of hole caulked to minimize sound
and air flow. Caulking to be fire rated where wall or floor is fire rated, occupancy
separation, etc. Refer to Sleeves and Sealing of Wall, Floor and Ceiling
Penetrations in Section 15092.

F. Patch walls and floors where equipment, registers, etc. is removed.

1.05 INTERRUPTION OF EXISTING SERVICES AND OWNER'S OPERATION


DIVISION 15 - MECHANICAL GENERAL PROVISIONS
Section 15010 -Page 3

A. Refer to Special Conditions for additional information on scheduling of work.

B. Work shall be scheduled to minimize interruption of existing heating, cooling,


plumbing, gas, sewer, etc. services, and owner's operation. Interruptions shall be
approved in advance in writing by Architect. Interruptions may be during the
normal working day.

1.06 EXCAVATION AND BACKFILL

A. Refer to General Conditions and Division 2.

B. Contractor shall provide underfloor and underground excavation and backfill for the
installation of his work.

C. Contractor shall contact utility companies to accurately locate existing utilities and
obstructions. If he cuts or damages utilities, it is his responsibility to pay for
appropriate repairs.

D. Perform work in accordance with OSHA requirements.

E. Excavate no deeper or wider than necessary. Excavated materials, which are


considered unsuitable by the Architect, and surplus excavated materials, which are
not required for backfilling, shall be removed from the site by the contractor.
Provide all necessary shoring required to prevent cave-ins. Trenches saturated with
water shall be dug out deeper and backfilled with compacted clean sand.

F. Any questionable soil conditions must be reported to the Architect before installing
any work.

G. Bottom of the trench shall be 6" below the bottom of the sewer or pipe with
depressions for hubs, valves, etc. Support pipes and sewers uniformly on 6"
minimum thickness of clean, compacted sand.

H. After piping, sewers, etc. have been installed, tested, and inspected, and all rubbish,
rocks, stones, wood, etc. removed fiom the trench, the trench shall be backfilled.

I. Nothing but clean, compacted sand shall be placed within 6" of any sewer or pipe.

J. Excessive excavation, excavation to reach undisturbed soil, and bedding of all


sewers and pipe shall be backfilled with clean, compacted sand.

K. Backfill under streets, drives, parking, sidewalks, floor slabs, etc. with clean sand
compacted in 6" layers by uniformly rolling, pneumatic tamping, or other approved
equipment to 90% maximum density at optimum moisture content. If necessary,
moisten backfill or allow to dry to correct moisture level before compacting.
DIVISION 15 - MECHANICAL GENERAL PROVISIONS
Section 15010 - Page 4

Architect shall be notified 24 hours in advance of testing and may choose to be


present at that time.

L. Backfill (except within 6" of sewer or pipe) in lawn areas may be clean earth,
tamped and settled with water in 12" layers.

M. Contractor shall be responsible for correcting any settling.

1.07 PROJECT RECORD DOCUMENTS

A. Contractor shall maintain at the project a set of prints on which daily record of
changes and deviations of work shall be recorded.

B. Upon completion of the project and prior to final payment of the contract, the
contractor shall submit to the Architect the marked-up drawings.

1.08 COORDINATION

A. Contractor shall coordinate his work with that of other contractors and construction.
Report conflicts in locations, available space, etc. to Architect in writing before
equipment is purchased or installed, or as soon as possible.

B. Locate equipment, ductwork, piping, devices, services, etc. approximately as


shown, called for, or as directed. Ceiling diffusers, registers, grilles, thermostats,
switches, plumbing fixtures, etc. shall be located to be in harmony with each other
and with ceiling, wall, and floor designs. In general, ceiling diffusers, grilles, etc.
shall be located in center of ceiling tiles and grid pattern. Any work which does not
conform to above shall be relocated as directed by Architect without increase in
contract cost.

C. No electrical equipment or devices shall be located where water from tank, drain, or
other source could drop on it. If it must be so located, it shall be protected by a
shield as acceptable to the Architect.

1.09 WORKMANSHIP

A. Refer to General Conditions.

B. Work must be done in a first class manner by experienced tradesmen. Workmanship


of inferior quality, as determined by Architect, shall be redone as required for a first
class installation at no increase in contract.

1.10 MATERIALS

A. Refer to General Conditions.


DIVISION 15 - MECHANICAL GENERAL PROVISIONS
Section 15010 - Page 5

B, Equipment and material shall be new and in undamaged condition.

C. Similar materials and devices such as valves, air cooled condensing units, furnaces,
ceiling diffusers, grilles and registers, plumbing fixtures, etc. shall be of the same
style and the same manufacturer for uniformity and future serviceability throughout
the project.

D. Equipment and material stored by the contractor on the site and/or installed shall be
kept dry and protected from the weather. Replace or refinish damaged items, as
directed by the Architect.

1.1 1 DEMOLITION AND REMODELING

A. Refer to "Interruption of Existing Services and Owner's Operations" paragraph in


General Provisions.

B. Demolition and remodeling work shall be accomplished with a minimum


interruption of services to building and shall be scheduled with Architect.

C. Remove indicated equipment, fixtures, devices, etc., including associated


unnecessary ducts, piping connections, piping, hangers, controls, fixtures, valves,
etc.

D. Relocate indicated equipment including disconnecting, storing, cleaning and


reinstalling.

E. Remove piping, ducts, etc. to a point as shown on drawings or to an appropriate


point as directed by the Architect. Termination of piping and ducts shall include a
plugged or capped opening.

F. Any necessary items removed, which should have remained, shall be replaced or
rerouted.

G. Removed equipment, fmtures, etc. that Owner wishes to retain shall remain
property of Owner. Contractor shall set removed equipment, which is to be retained
by Owner where Owner will take possession and move it into storage. All other
removed equipment, piping, etc. shall become property of contractor and be
completely removed from the premises by the contractor.

I . 12 ELECTRICAL WORK

A. All electrical work shall conform to all requirements of the Electrical Specifications
and the National Electrical Code.
DIVISION 15 - MECHANICAL GENERAL PROVISIONS
Section 15010 - Page 6

B. Motor Wiring: See paragraph on "Motor and Electrically Powered Device Wiring"
in the Electrical Specification (Division 16).

C. Motor Controllers: Contractor to provide motor controllers for equipment specified


in Division 15; for specifics, see paragraphs on "Motor Controllers" in the Electrical
Specification (Division 16).

D. Disconnects: Contractor to provide disconnects for equipment specified in Division


15; for specifics, see Paragraph on "Disconnects" in the Electrical Specification
(Division 16).

1.13 PAINTING

A. Exterior steel including piping, pipe supports, pipe hangers, etc. shall be galvanized
or primed and painted one coat of color and paint type selected by Architect.

B. Exterior PVC intake and exhaust pipes from h a c e s shall be primed and painted
coat of color and paint type selected by Architect.

C. Paint walls and ceiling where ductwork or equipment is removed. Paint to match
adjacent walls or ceiling.

1.14 SHOP DRAWINGS

A. Refer to General Conditions.

B. Before purchases are made, submit eight copies or more of shop drawings of all
equipment, devices, futtures, controls, etc. to Architect in not more than four
groups. Three sets of shop drawings are to be retained by the contractor for
insertion into the operating and maintenance manuals.

C. Each shop drawing shall indicate equipment, capacity, dimensions, weights,


finishes, performance, control diagrams, wiring diagrams, sequence of operation,
parts lists, service organization and evidence that it has been reviewed and approved
by the contractor.

D. No equipment shall be purchased or installed until shop drawings have been


reviewed in writing by Architect. Exact item to be provided shall be clearly
identified on the submission. The reproduction of catalog pages without item
identification is not acceptable.

E. Architect will review shop drawings solely to assist contractors in correctly


interpreting the plans and specifications.

F. Architect assumes no responsibility for correctly reviewing shop drawings. Contract


DIVISION 15 - MECHANICAL GENERAL PROVISIONS
Section 15010 - Page 7

requirements cannot be changed by shop drawings that differ from contract


drawings and specifications.

1.15 GUARANTEE

A. Refer to General Conditions.

B. All equipment, devices, fcritures, etc. and workmanship shall be guaranteed to


operate properly and be Gee of defects for at least one year (five years for air
conditioning compressors) (ten years for furnace and heat exchangers and three
years for water heater tank) after final payment for completion of the work as
evidenced by the issuance of the final certificate of payment by Architect.

C. Any failure or malfbnctioning during the one-year guarantee period shall be repaired
or replaced as soon as possible at no charge to the Owner. Owner will pay labor on
air conditioning compressor, heat exchanger, and water heater replacement after the
one-year term. Repaired or replaced work shall be guaranteed same as new work.

1.16 CLEANING

A. Refer to General Conditions.

B. Equipment, fixtures, ducts, pipes, devices, etc. shall be kept as clean as possible
during construction.

C. Keep site orderly and clean at all times during the construction. Storing of materials
shall be in accordance with the wishes of the Owner in areas designated for that
purpose.

D. All shipping materials, excess materials, scraps, debris, etc. shall be removed from
site.

E. Labels, stickers, etc. shall be removed and the entire installation left in a clean,
usable condition.

F. The air conditioning system will not be available for use at any time during
construction; however, the air circulation system may be used without cooling, if
approved by the Architect. Disposable filters shall be placed in front of all return
registers and return air openings to keep construction dirt out of recirculating
ductwork. Filters shall be in place in all air handling units when they are operating.
If ductwork and air handling equipment becomes dirty during construction,
contractor shall clean them.

G. Piping and equipment shall be flushed until clean.


DIVISION 15 - MECHANICAL GENERAL PROVISIONS
Section 15010 - Page 8

1.17 FLASHING

A. Openings in roof, including plumbing vents, etc. shall be flashed with 3 lb. or
heavier one-piece sheet lead extending 12" under roofing from pipe.

1.18 PROTECTION OF EXISTING BUILDING AND FURNISHINGS

A. The existing building and furnishings shall be protected and safeguarded from
damage during operations and, if damaged, shall be repaired by the contractor at his
expense.

1.19 ASBESTOS

A. No friable asbestos work of any nature is included in these contracts. If, during the
construction of this project, work involving friable asbestos is suspected or
encountered, the Owner or Owner's representative shall be notified immediately.
The Owner, with his own forces or by separate contract, shall be responsible for
complete investigation, removal and disposition of the friable asbestos hazard in
accordance with applicable laws and regulations.

END OF SECTION
DIVISION 15 - MECHANICAL SCOPE OF WORK
Section 15020 - Page 1

SECTION 15020

SCOPE OF WORK

PART 1. GENERAL

1.0 1 DESCRIPTION

A. Work covered by this specification shall include furnishing all labor, materials,
equipment, and services required to construct and install the complete system
shown on accompanying plans and specified herein. This work shall include, but is
not limited to the following:

PLUMBING

Following codes, paying fees, and obtaining permits


Verification of site conditions
Cutting and patching, excavation and backfill, coordination
Guarantees, cleaning, flashing, tests, identification
Project record documents
Demolition
Shop drawings
Demonstration and operating instructions, parts lists
Wiring and control diagrams
Pipe materials, sleeves, and escutcheons
Hangers and supports
Valves
Pipe insulation
Cold and hot water piping
Gas piping
Final connects of gas piping to heating equipment
Waste and vent piping systems
Floor drains
Water heater
Plumbing fixtures and specialties
Work shown on Plumbing drawings
All other equipment and devices required for complete operating systems.

HEATING, COOLING, AND VENTILATING

Following codes, paying fees, and obtaining permits


Verification of site conditions
Cutting and patching, coordination
Guarantees, cleaning, flashing, tests, identification
DIVISION 15 - MJ3CHANICAL SCOPE OF WORK
Section 15020 - Page 2

Project record documents


Demolition
Painting
Shop drawings
Demonstration and operating instructions, parts lists
Wiring and control diagrams
Pipe materials, sleeves, and escutcheons
Hangers and supports
Concrete equipment bases
Pipe insulation
Air balancing
Refrigerant piping
Air cooled condensing unit
Condensate drain lines
Furnaces
Fans
Sheet metal ductwork, duct lining
Flexible ducts
Fire dampers
Motor operated dampers
Duct access doors
Registers and grilles
Ceiling diffusers
Louvers
Automatic control system
Work shown on Heating, Cooling, and Ventilating drawings
All other equipment and devices required for complete operating systems.

END OF SECTION
DIVISION 15 - MECHANICAL
CODES, FEES, HEALTH STANDARDS, & PERMITS
Section 15023 - Page 1

SECTION 15023

CODES, FEES, HEALTH STANDARDS, AND PERMITS

PART 1. GENERAL

1.0 1 DESCRIPTION

A. Equipment, devices, systems, etc. shall be complete, safe, efficient, and shall
conform to the following:

All specification requirements.


NFPA Codes.
AGA.
U.L. or E.T.L.
N.E.C.
ASHRAE 90 Energy Code.
Owner's insurance company.
Applicable codes.
Ordinances.
Statutes.
OSHA.
Building Codes.
American Disabilities Act of 1990.
All other regulative agencies, without increase in contract cost.

B. All equipment shall have at least one label from AGA, U.L. or E.T.L.

C. Equipment, materials, accessories, etc. shall not contain dioxane, PCB,


formaldehyde, asbestos, or any other harmful chemicals or contaminates.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. General Conditions and Supplementary General Conditions.

PART 3. EXECUTION

3.0 1 INSTRUCTIONS

A. Contractor shall post all bonds, obtain and pay charges for all permits required for
the installation of his work and arrange and pay for all required inspections.

B. Contractor shall pay all fees and taxes imposed by State, Municipal, or other bodies.
DIVISION 15 - MECHANICAL
CODES, FEES, HEALTH STANDARDS, & PERMITS
Section 15023 - Page 2

C. If certain work is done by others, such as utility company or a municipality, all


charges for such work shall be paid by the contractor under whose contract the work
is included.

END OF SECTION
DIVISION 15 - MECHANICAL TESTS
Section 15042 - Page 1

SECTION 15042

TESTS

PART 1. GENERAL

1.01 DESCRIPTION

A. Provide all material, labor, and equipment necessary to complete all pipe testing.
B. All new piping and equipment shall be tested to insure tight systems.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Pipe and Pipe Fittings: Section 15060.


B. Valves: Section 15100.
C. Interior Waste, and Vent Piping: Section 15410.
D. Water Heater: Section 15424.
E. Refrigerant Piping: Section 15651.

1.03 SUBMITTALS

A. Submit dated and signed test report that was witnessed by Architect.

PART 3. EXECUTION

A. Testing shall be done before piping is concealed and before pipe insulation is
installed. Test pressure shall be maintained for at least two hours without drop in
pressure. If leaks are detected, they shall be repaired and tests repeated until
successful. Architect to be notified 24 hours in advance of testing and may choose
to be present.

B. Equipment or devices that may be damaged by test pressure shall be protected or


removed during tests. Cold and hot water piping shall be tested to 100 PSI. Gas
piping shall be tested to 40 PSI.

C. All interior sewers, and vents shall be tested and made tight. Testing shall include
plugging sewer 5'-0" outside building; plugging or capping all fixtures, drains, and
connections; providing a temporary extension to 5'-0" above roof; and filling with
water to top of temporary pipe. If water drops more than 1" in four hours, leaks
shall be repaired and tests repeated. Architect to be notified 24 hours i n advance of
testing and may choose to be present during test. Systems may be tested in sections,
if approved by Architect.

END OF SECTION
DIVISION 15 - MECHANICAL BALANCING OF AIR SYTEMS
Section 15043 - Page 1

SECTION 15043

BALANCING OF ATR SYSTEMS

PART I. GENERAL

1.O 1 DESCRIPTION

A. Provide all material, labor and equipment necessary to adjust and balance air system.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Demonstration and Instructions to Owner: Section 15046.


B. Air Cooled Condensing Unit: Section 15661.
C. Furnace: Section 15810.
D. Fans: Section 15820.
E, ~ u c t w o r kAccessories: Section 15860.
F. Registers and Grilles: Section 15870.
G. Ceiling Diffusers: Section 15872.

1.03 QUALITY ASSURANCE

A. Acceptable balancing subcontractors are:


1. Airdronic, Inc., Testing and Balancing, 21 8 East Elm Street, Sycamore, IL 60 178
(8 151895-9591).
2. Systems Management & Balancing, Inc., 8350 Hickman, Des Moines, IA 50322
(5 151270-8755).
3. Fisher Test & Balancing, Inc., 10 Enchanted Island, Davenport, IA 52802
(3 19/326-5697).
4. Accurate Air Balance, 2402 Scott Street, Davenport, TA 52803 (3 191322-5496).
5. Precision Test & Balance, 14241 Elmcrest Court, Clive, TA 50325 (5 151288-2332).

B. Adjusting, balancing, and testing shall be done by qualified personnel.

C. Submit evidence that the personnel who will perform the testing and balancing of the
project systems are qualified personnel for review and approval by the ArchitectfEngineer
prior to performing the work.

1.04 SUBMITTALS

A. After all balancing and adjustments have been made, to the Architect for review, prepare
and submit three (3) copies of the complete balancing data. Each copy to be bound with
perforated plastic ring binder and shall include title page, balancing person's
qualifications, instruments used, and all testing and balancing data.
DIVISION 15 - MECHANICAL BALANCING OF AIR SYTEMS
Section 15043 - Page 3

I. Make pitot tube duct traverses of main duct runs and main duct divisions. Make pitot
tube traverses of branch ducts when required to determine proper proportioning of air
flows.

J. Plug duct probe holes with tight fitting neoprene inserts after use.

3.02 BALANCING REPORT DATA

A. Balancing report data shall include but not be limited to the following:

1. Duct traverses - CFM


2. For each air inlet or outlet - CFM
3. For each fan - CFM
- Fan RPM; motor RPM
- Inlet and outlet static
pressure
- Motor nameplate current
rating
- Motor current draw

4. For each cooling coil CFM


Inlet and outlet static
pressure
Inlet and outlet dry bulb
and wet bulb air
temperatures
Refrigerant suction and
discharge pressure

5. For each new air cooled condensing unit and - Outdoor air temperature
and existing air cooled condensing unit serving - Each motor-nameplate
the remodeled area before work is started current rating
- Actual current draw
- Refrigerant suction and
discharge pressure
- Unit - nameplate current
rating
- Actual current draw

6. For each new furnace and existing furnace - CFM


serving the remodeled area, before work is - Fan-fan RPM; motor
started - RPM
DIVISION 15 - MECHANICAL BALANCING OF AIR SYTEMS
Section 15043 - Page 4

- Inlet and outlet static


pressure
- Actual current draw
- Unit nameplate current
rating
- Gas input

3.03 ADJUSTING

A. If above tests indicate that design conditions are not being complied with, contractor shall
make necessary corrections in equipment, installation, balancing, etc., and shall repeat
tests as often as necessary to comply with design conditions, without increase in contract
price.

B. Contractor shall make all changes; adjust fan speeds; thoroughly clean all filters and
systems; add volume dampers, splitter dampers, vanes, deflectors, etc. as required to
provide specified capacities of all systems without increase in contract price.

END OF SECTION
DIVISION 15 - MECHANICAL OPERATION & MAINTENANCE DATA
Section 15045 - Page 1

SECTION 15045

OPERATION AND MAINTENANCE DATA

PART 1. GENERAL

10 DESCRIPTION

A. Provide complete operation and maintenance data to serve as a source and reference of
information regarding the products and materials incorporated in this project to aid the
Owner in maintaining and operating the mechanical systems.

1.02 RELATED WORK SPECIFIED ELSEWHERE

Shop Drawings in General Provisions: Section 15010.


Balancing of Air Systems: Section 15043.
Demonstration and Instructions to Owner: Section 15046.
Water Heater: Section 15424.
Plumbing Fixtures and Trim: Section 15450.
Air Cooled Condensing Unit: Section 15661.
Furnace: Section 158 10.
Fan: Section 15820.
Fire Dampers: Section 15864.
Controls: Section 15900.

1.03 SUBMITTALS

A. Submit one copy of the Manual to the Engineer prior to indoctrination of operation and
maintenance personnel. Engineer will review the copy and return it to the contractor with
comments. Contractor shall make the corrections and submit three completed copies to
the engineer.

PART 2. PRODUCTS - Lnstruction Manual Materials

1. Page Size: 8-112" x 11".


2. Paper: White bond, at least 20 lb. weight.
3. Text: Neatly typewritten.
4. Dividers: Separate each portion of the Manual with neatly prepared labeled
tab index divider sheets.
5. Binder: Use heavy-duty, black, 3-ring binders.
6. Cover: To have the following information on each manual:

OPERATING AND MAINTENANCE INSTRUCTIONS


DIVISION 15 - MECHANICAL OPERATION & MAINTENANCE DATA
Section 15045 - Page 2

Name of Project

General Subject of This Manual

7. Organization: Arrange manual in sections with title page, date, and index.
8. Contents: Include at least the following:
a. Descriptive Information:
1. Neatly typewritten index near the front of the Manual giving immediate
information as to location within the Manual.
2. Copy of all guarantees and warranties issued.
3. Manufacturer's bulletins, cuts, and descriptive data, where pertinent, clearly
indicating the precise items included in this installation and deleting, or
otherwise clearly indicating, all manufacturer's data with which this
installation is not concerned.
4. Such other data as required in pertinent Section of these specifications.
5. A copy of all approved mechanical shop drawings.
6. A copy of all control and wiring diagrams.
b. Complete operating procedures for all equipment.
c. Complete inspection and maintenance procedures for all equipment.

PART 3. EXECUTION

3.01 Use the manuals as a basis for instructions to the Owner.

END OF SECTION
DIVISION 15 - MECHANICAL
DEMONSTRATION & INSTRUCTIONS TO OWNER
Section 15046 - Page 1

SECTION 15046

DEMONSTRATION AND INSTRUCTIONS TO OWNER

PART I. GENERAL

1.01 DESCRIPTION

A. Provide knowledgeable and experienced personnel to demonstrate and give Owner's


representative complete operating instructions.

1.02 RELATED WORK SPECIFLED ELSEWHERE

Shop Drawings, in General Provisions: Section 15010.


Operation and Maintenance Data: Section 15045.
Water Heater: Section 15424.
Plumbing Fixtures and Trim: Section 15450.
Air Cooled Condensing Unit: Section 15661.
Furnaces: Section 15810.
Fans: Section 15820.
Fire Dampers: Section 15864.
Controls: Section 15900.

1.03 SUBMITTALS

A. Submit report of session signed and dated by attendees.

PART 3. EXECUTION

3.01 INSTRUCTIONS

A. After systems are complete, adjusted, balanced and tested, and have been found to operate
satisfactorily, contractor shall instruct Owner's operating personnel in the operation and
maintenance of all equipment and systems. Operation and maintenance instructions shall
be given twice with three weeks between each session and shall be scheduled by the
architect.
B. Instructions shall be given at the job site.
C. The operating and maintenance manuals shall serve as a basis of instruction. Review all
contents of the manual with Owner's operating personnel in full detail to explain all
aspects of operations and maintenance.

END OF SECTION
DIVISION 15 - MECHANICAL IDENTIFICATION
Section 15047 - Page 1

SECTION 15047

IDENTIFICATION

PART 1. GENERAL

1.0 1 DESCRIPTION

A. Air cooled condensing units, furnaces, controls, disconnects, etc. shall have an identifying
nameplate.
B. Piping shall have identifying pipe bands.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Pipe and Pipe Fittings: Section 15060.


B. Insulation: Section 15 180.

1.03 QUALITY ASSURANCE

A. Acceptable manufachrers are Brady, Brimar Industries, h c . , Emed Company, McLoone


Metal Graphics, Seaton, or equal.

PART 2. PRODUCTS

2.01 NAMEPLATES

A. Nameplates shall be stamped metal. 0.02 aluminum, or two color engraved plastic or
micarta, or neatly painted, or decals, at least 5" x 3", with 112" high letters.

2.02 PIPE BANDS

A, Pipe bands shall be color coded, self-adhesive or snap around, vinyl cloth with flow
arrow and with 112" high letters indicating fluid in pipe. Brady B-500, B-350, B-946,
Seton Setmark.

PART 3. EXECUTION

3.0 1 INSTALLATION

A. Contractor shall:
1. Fasten nameplate to equipment and devices with screws.
2. Install pipe bands around pipes at intervals of 50-ft. maximum and at both sides of all
walls and partitions.

END OF SECTION
DIVISION 15 - MECHANICAL PIPE & PIPE FITTINGS
Section 15060 - Page 1

SECTION 15060

PIPE AND PIPE FITTINGS

PART 1. GENERAL

1.Ol DESCRIPTION

A. Provide complete pipe systems to fixtures, equipment, devices, etc.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Tests: Section 15042.


B. Sleeves and Sealing of Wall, Floor, and Ceiling Penetration: Section 15092.
C Hangers, Supports, and Escutcheons: Section 15094.
D. Valves: Section 15100.
E. Interior Waste and Vent Piping: Section 15410.
F. Refrigerant Piping: Section 1565 1.

PART 2. PRODUCTS

2.0 1 INTERTOR PIPE MATERIALS SHALL BE AS FOLLOWS:

Service Material

Cold water Type "L" copper


Hot water Type "L" copper
Gas Schedule 40 black steel; 2" & larger welded
Waste & vent Refer to "Interior Waste & Vent" paragraph

2.02 EXTERIOR UNDERGROUND GAS PIPING:

Complete installation to comply with NFPA 54 and ASME B-3 1 requirements.


Schedule 40 black iron with welded joints.
Joints and fittings which are field or factory fabricated.
X-TRU coated or mill wrapped, including joints and fittings.
Approved for underground installation.
Di-electric isolators at points of entering and leaving the ground.
Cathodic protection at mid-point of pipe run.

ASTM D-25 13 plastic gas pipe.


Jointed by solvent, heating, or compression couplings.
DIVISION 15 - MECHANICAL PIPE & PIPE FITTINGS
Section 15060 - Page 2

Provide coated tracer line.


Lay pipe on firm continuously bearing trench bottom with at least 18" of cover.
Install cathodic protection, and di-electric isolators.

2.03 PLASTIC PIPE: PVC plastic

2.04 COPPER PIPE FITTING: Forged copper with sweated joints

2.05 STEEL PIPE FITTINGS:

Screwed pipe: Steel or cast iron with screwed or flanged joints, except where
welded joints are noted.
Welded pipe: Steel welded neck fittings, flanges, and long radius ells.

2.06 UNIONS:

2" and smaller: Screwed coupling type union.


For steel pipe: Malleable iron with bronze ground joint.

PART 3. EXECUTION

3.0 1 INSTALLATION

A. Install interior piping straight, parallel with walls, pitched slightly to drain at low points,
and securely supported.

B. Locate piping to avoid ductwork.

C. Make joints water and gastight, under test pressures as specified in "Tests" paragraph and
under actual service conditions.

D. Verify exact sizes and locations of equipment connections prior to roughing-in for
equipment furnished by others.

E. Make final connections to equipment, unless otherwise noted.

F. For copper pipe with sweated joints: Cut pipe to required length so pipe enters fitting to
full depth. Clean and polish outer surface of pipe ends and inner surface of fitting. Apply
flux and solder as recommended by manufacturer of solder type fittings. Solder to be
lead-free type. Taramet, or Silvabrite 100.

G. For threaded joints: Cut pipe to required length, cut threads, remove burrs, ream ends to
full inside bore, and clean pipe. Apply Teflon tape or approved pipe joint compound to
male threads only. Install pipe.
DIVISION 15 - MECHANICAL PIPE & PIPE FITTINGS
Section 15060 - Page 3

H. For screwed joints in PVC system, use recommended method of joining. For glued joints
in PVC piping, use solvent recommended by manufacturer.

I. Provide di-electric fittings where different pipe materials come together. Di-electric
fittings must be suitable for intended service.

J. Install unions so that a minimum amount of pipe need be disassembled for servicing of
equipment, devices, etc.

K. Provide offsets to absorb expansion and contraction.

L. Horizontal pipes shall be concealed above ceiling unless otherwise indicated.

M. Vertical pipes shall be concealed in walls or chases unless otherwise indicated.

END OF SECTION
DIVISION 15 - MECHANICAL
SLEEVES & SEALING OF WALL, FLOOR, & CEILING PENETRATIONS
Section 15092 - Page 1

SECTION 15092

SLEEVES AND SEALING OF WALL, FLOOR, AND CEILING PENETRATIONS

PART 1. GENERAL

1.O 1 DESCRIPTION

A. Contractor shall provide and set in place sleeves where piping and ducts pass through
walls and floors.

B. Sleeves are not required in masonry walls or concrete floors that are core drilled or walls
of wood or drywall construction, except where wall is a fire andlor smoke rated wall.

C. Penetrations through fire andfor smoke rated walls, and floors must be totally sealed on
both sides in an appropriate manner to maintain the integrity of intended smoke or fire
rating.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Pipe and Pipe Fittings: Section 15060.


B. Ductwork: Section 15840.
C. Refrigerant Piping: Section 15651.

PART 2. PRODUCTS

2.0 1 MATERIALS

A. Oversize sleeves to allow pipe and insulation to pass through sleeve with freedom of
movement of pipe.

B. For non-bearing walls, interior partitions, etc., sleeves shall be galvanized sheet metal of
following gauges: 24 gauge for 2-112" diameter and smaller; 22 gauge for 3" to 6"; 20
gauge for sizes over 6".

C. For bearing and exterior walls, floors, etc., sleeves for piping shall be Schedule 40
galvanized steel pipe.

D. For piping through footings or foundations, sleeves shall be cast iron.

E. For roofs, sleeves shall comply with roofing contractor and bonding company's
recommendations with minimum requirements of 24" x 24" x 12" high membrane boot
tightly sealed to pipe to form watertight joint.
DIVISION 15 - MECHANICAL
SLEEVES & SEALING OF WALL, FLOOR, & CEILING PENETRATIONS
Section 15092 - Page 2

F. For smoke and fire floors, ceilings, walls, and partitions, seal space between sleeve and
pipe andlor insulation with 3M expandable fire resistive joint sealant.

PART 3. EXECUTION

A. Sleeves shall be flush with walls and floors.

B. Caulk between pipe and sleeve of exterior walls to make a watertight installation.

C. Pack insulation between pipe and ducts and sleeve of walls between heated and unheated
spaces and between cooled and un-cooled spaces to prevent cold air from entering.

D. Sleeves shall be grouted into masonry walls and tight to other walls.

E. Sheet metal sleeves shall have flange overlapping wall constniction by 1" and be fastened
to construction.

END OF SECTION
DIVISION 15 - MECHANICAL HANGERS, SUPPORTS & ESCUTCHEONS
Section 15094 - Page 1

SECTION 15094

HANGERS, SUPPORTS AND ESCUTCHEONS

PART 1. GENERAL

1.01 DESCRIPTION

A. All piping shall be adequately supported.

B. Pipe movement shall be controlled to avoid strain on pipe fittings and connections.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Pipe and Pipe Fittings: Section 15060.


B. Lnsulation: Section 15180.
C. Interior Waste and Vent Piping: Section 15410.
D. Refrigerant Piping: Section 1565 1.

1.03 QUALITY ASSURANCE

A. Acceptable manufacturers are Elcen, F & S Manufacturing, and Grinnell.

1.04 SUBMITTALS

A. Refer to Shop Drawings paragraph in General Provisions: Section 15010.

1.05 APPLICABLE PUBLICATIONS

A. All supports and hangers shall conform to the latest requirements of the American
National Standard Institute (ANSI) Code for pressure piping B3 1.1.0 and Manufacturers
Standardization Society (MSS) of the Valve and Fitting Industry Inc. SP-58 and SP-69
except as supplemented or modified by the requirements of this specification.

PART 2. PRODUCTS

2.01 HANGER TYPES

A. For supporting from wood joists, beams, etc., provide side mounted angle bracket with
bolt through structure for attaching hanger rods. Elcen Figure 27 or 47.

B. For supporting from pre-manufactured wood trusses protected by gypsum board, etc.,
provide lag bolts with internal threaded hex heads. Speedy Products 1-612-773-5435.
DIVISION 15 - MECHANICAL HANGERS, SUPPORTS & ESCUTCHEONS
Section 15094 - Page 2

C. For supporting from steel joists, beams, etc., provide "C" clamps for attaching hanger
rods. Elcen Figure 29 or 239A, Grinnell Figure 86, F & S Figure 64.

D. Hangers shall encircle pipe and pipe insulation. Strap hangers are not acceptable. Elcen
Clevis type Figure 12, 12C, and 89, Grinnell Figure 260, F & S Figure 86.

E. For horizontal pipes supported from walls, support pipes with "J" hooks. Elcen Figure 45
and 46, Grinnell, F & S Figure 1788.

F. For vertical pipes supported from walls, support pipes with "U" clamps. Elcen Figure 43
and 43A, Grinnell Figure 137, F & S Figure 137.

2.02 ACCESSORIES

A. Hanger material in contact with the pipe must be same material as pipe, or coated with
same material as pipe, or provided with Cush-A-Strip di-electric isolator.

B. For insulated pipe provide galvanized sheet metal saddle with flared edges to protect pipe
insulation.

C. Minimum hanger rod shall be 3/8" dia. up to 2" pipe, 112" dia. for 2-112" and 3" pipe, 518"
dia. for 4" and 5" pipe, and shall be vertically adjustable.

D. Provide chrome plated brass or steel escutcheons around pipes through walls, floors, and
ceilings on finished side of rooms.

PART 3. EXECUTION

3.0 1 INSTALLATION

A. Secure hangers and supports from building structural system. Hanging from ceiling
suspension systems, electrical conduits, ducts, piping, or other mechanical equipment or
building components not designed for hanging is not allowed.

B. Hangers and supports shall secure pipes in position to maintain specified pitch and allow
for expansion and contraction.

C. Maximum hanger spacing shall be 8'-0" for 1-114" and smaller pipe, 10'-0" for 1-112" and
2" pipe, and 12'-0" for 2-112" and over. Hangers shall also be located within 2'-0" of
corners.

D. Hang cast iron pipe with a hanger at each joint and maximum 5'-0" on centers.

E. Hang plastic piping using no more than maximum hanger spacing as recommended by
manufacturer.
DIVISION 15 - MECHANICAL HANGERS, SUPPORTS & ESCUTCHEONS
Section 15094 - Page 3

F. Install non-compressing insulation spacer behveen pipe and hanger.

G. Escutcheons shall fit around insulation or around pipe when not insulated; outside
diameter shall cover sleeve.

H. Adjust hangers and supports to place piping at proper pitch and elevations.

END OF SECTION
DIVISION 15 - MECHANICAL VALVES
Section 15100 - Page 1

SECTION 1 5 100

VALVES

PART 1. GENERAL

1.01 DESCRIPTION

A. Valves shall be provided to isolate equipment and sections of piping.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Pipe and Pipe Fittings: Section 15060.

1.03 QUALITY ASSURANCE

A. Acceptable manufacturers are:


1. Apollo, Crane, Frey, Hamrnond, Milwaukee, Watts, and Wolverine for ball valves.

1.04 SUBMITTALS

A. Refer to shop drawings paragraph in General Provisions: Section 15010.

PART 2. PRODUCTS

2.01 MATERIALS

A. Valves: Not less than 125 PSI working pressure.

B. Material for renewable disc and seats to be suitable for intended service.

C. Valves 2" and smaller in steel piping: Bronze construction and have screwed connections
with adjacent union.

D. Valves 2" and smaller in copper piping: Bronze construction and shall have solder
connections.
1. 2" and smaller: Threaded, inside screw, rising stem, screw-in bonnet, renewable disc,
Crane 108, Hammond IB440.
2. 2" and smaller: Solder, inside screw, rising stem, screw-in bonnet, renewable disc,
Crane 1310, Hammond 424.

E. Ball valves:
1. 2" and smaller: Threaded, blowout proof stem, glass reinforced Teflon seats, chrome
plated brass on stainless steel ball, full port opening, 2 piece bronze body rated at 600
DIVJSION 15 - MECHANICAL VALVES
Section 15100 - Page 2

WPGl15O SUP, Apollo 77-100, Frey 800 Series, Milwaukee 8A-125, Watts B-6080.
2. 2" and smaller: Soldered, blowout proof stem, glass reinforced Teflon seats, chrome
plated brass or stainless steel ball, full port opening, 2 piece bronze body rated at 600
WOGl150 SUP, Apollo 70-200, Frey 800 Series, Watts B-6081.

F. Gas cocks:
1. 2" and smaller: Threaded, inside screw, level handle, check stop, McDonald 10598.
2. 2-112" and larger: Threaded, inside screw, square head, check stop, Rockwell 142.
3. 2-112" and larger: Flanged, square head, check stop, Rockwell 143.

PART 3. EXECUTION

3.O1 INSTALLATION

A. Locate valves where accessible for operating and so that the bonnet assembly is
removable.

B. Provide access panel for valves, which are concealed in walls or above inaccessible
ceilings. Access panel to have hinges and latch; and match fire rating of ceiling or wall in
which it is located.

END OF SECTION
DIVISION 15 - MECHANICAL CONCRETE EOUIPMENT RASES
Section 15166 - Page 1

SECTION 15166

CONCRETE EQUIPMENT BASES

PART 1. GENERAL

1.0 1 DESCRIPTION

A. Provide concrete equipment bases under furnaces on lower level floor, air cooled
condensing units, and where shown.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Air Cooled Condensing Units: Section 15661.


B. Furnaces: Section 15810.
C. Notes on drawings.

PART 2. PRODUCTS

2.01 CONCRETE EQUIPMENT BASE

A. Concrete of 4000 PSI compressive strength.


B. 6" x 6" x 10 ga. x 10 ga. welded wire fabric 3" above floor line for bases larger, 24" x
24".
C. #4 reinforcing bars at 12" on centers (max.) in both directions for base higher than 6".
D. 6" high, unless otherwise indicated.
E. 1" chamfer at all top and side edges.
F. All exposed surfaces trowelled smooth.
G. 6" larger on all sides than equipment being supported.

PART 3. EXECUTION

3.0 1 INSTALLATION

A. Coordinate concrete equipment bases, etc. with equipment to be supported.

END OF SECTION
DIVISION 15 - MECHANICAL INSULATION
Section 15180 - Page 1

SECTION 151 80

INSULATION

PART 1. GENERAL

1.O1 E L A T E D WORK SPECIFIED ELSEWHERE

A. Identification: Section15047.
B. Pipe and Pipe Fittings: Section 15060.
C. Sleeves and Sealing of Wall, Floor, and Ceiling Penetrations: Section 15092.
D. Hangers, Supports and Escutcheons: Section 15094.
E. Valves: Section 15100.
F. Refrigerant Piping: Section 15651.

1.02 QUALITY ASSURANCE

A. Acceptable manufacturers are:


1. Certain-teed, Knauf, OwensICorning, or Schuller (Johns-Manville) for fiberglass
insulation.
2. Armstrong, Rubatex, or Them-a-cell for cellular insulation.

1.03 SUBMITTALS

A. Refer to Shop Drawings paragraph in General Provisions: Section 15010.


B. Manufacturer's adhesive recommendations and instructions.

PART 2. PRODUCTS

2.01 MATERIALS

A. Insulation thermal resistances and minimum applied thicknesses shall conform to


ASHRAE 90 Energy Code.

B. The following piping shall be insulated as follows:

1. Cold water - 1" fiberglass


2. Hot water - 1" fiberglass
3. Refrigerant suction - 1/2"cellular
4. Furnace exhaust pipes in unheated
areas such as attic - 1/2" cellular

C. Fiberglass pipe insulation:


DIVISION 15 - MECHANICAL INSULATION
Section 15180 - Page 2

1. One or two-piece heavy density fiberglass sectional pipe insulation with all service
jacket.
2. Jacket shall be continuous vapor barrier with paintable surface and pressure sensitive
lap seam.
3. Have maximum flame spread rating of 25 and maximum smoke developed rating of
50.
4. Maximum conductivity of 0.25 BTU-NHR-SQ.FT-DEG. F.
5. Fittings, valve bodies, etc. shall be insulated same as straight sections with fiberglass
tied securely in place with pre-mold plastic covers.
6. All joints and seams must be sealed without using staples.
7. Certain-teed 500 ASJISSL, Knauf ASJ/SSL, Johns-Manville MicroLok 650 AP-T,
OwensICorning 25 ASJISSL.

D. Cellular pipe insulation shall be as follows:

1. Have maximum flame spread rating of 25 and maximum smoke developed rating of
50.
2. May be used only where allowed by code.
3. Fittings, valve bodies, etc. shall be insulated same as straight sections.
4. All joints and seams must be sealed.
5. Armstrong Armaflex AP, Rubatex R-180-FS, Therrna-cell pipe insulation.

PART 3. EXECUTION

3.01 JNSTALLATJON

A. Apply pipe insulation neat and continuous through hangers, sleeves, walls, partitions,
floors, ceilings, etc.
B. Test, inspect piping and equipment before applying insulation.
C. At unions, end of air chambers, connections to equipment, at valve body stems, etc.
where pipe insulation is terminated and where pipe sizes are changed, seal the end of
insulation with Zeston end caps or reducer.
D. In interior partitions where space is limited because of wall thickness and crossing of
pipes, insulation thickness may be reduced where approved and cellular pipe insulation
may be used.
E. Pipe hangers shall encircle pipe insulation and have galvanized sheet metal saddle with
flared edges to protect pipe insulation.
F. Insulation shall be installed in accordance with manufacturer's recommendations.

END OF SECTION
DIVISION 15 - MECHANICAL INTERIOR WASTE & VENT PJPING
Section 15410 - Page 1

SECTION 15410

INTERIOR WASTE AND VENT PIPING

PART 1. GENERAL

A. Provide waste and vent piping to all plumbing fixtures and equipment requiring those
connections.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Excavation & Backfill paragraph in General Provisions: Section 15010.


B. Codes, Fees, Health Standards, & Permits: Section 15023.
C. Tests: Section 15042.
D. Pipe & Pipe Fittings: Section 15060.
E. Hangers, Supports & Escutcheons: Section 15094.
F. Floor Drains: Section 1542 1 ,
G. Cleanouts & Cleanout Access Covers: Section 15423.
H. Plumbing Fixtures & Trim: Section 15450.

PART 2. PRODUCTS

A. Underground waste and vent piping: Standard weight bell and spigot cast iron soil pipe
with neoprene gaskets or lead caulked joints.

B. Above ground waste and vent piping:


1. Standard weight bell and spigot with Neoprene gaskets or no-hub cast iron soil pipe
with neoprene gaskets and 24 gauge 304 stainless steel clamping band; Clamp-All;
Anaheim Foundry; or lead caulked joints, or
2. Type "M" or DWV copper with soldered joints, or
3. PVC plastic with cemented joints, where codes permit.

C. Drainage fittings: Long sweep type designed to aid in hydraulic flow.

PART 3. EXECUTION

3.0 1 INSTALLATION

A. Pitch waste and vent piping to drain and vent. Pitch branches 114" per foot. Pitch main
runs 114" per foot; where limited, pitch may be decreased to 118" per foot.
DIVISION 15 - MECHANICAL INTERIOR WASTE & VENT PIPING
Section 15410 - Page 2

B. Conceal piping, except where noted.

C. Waste and vent piping is minimum in quality and size and must be increased both in
number and size if required to prevent siphoning of traps and if required to comply with
applicable codes.

D. Extend plumbing vents through the roof full sized, but increased to a minimum size of 4"
and flashed for a watertight joint.

END OF SECTION
DIVISION 15 - MECHANICAL FLOOR DRGINS
Section 15421 - Page 1

SECTION 15421

FLOOR DRAINS

PART 1. GENERAL

1.0 1 DESCRIPTION

A. Floor drains shall be suitable for floor construction.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Excavation and Backfill paragraph in General Provisions: Section 15010.


B. Interior Waste and Vent Piping: Section 15410.

1.03 QUALITY ASSURANCE

A. Acceptable manufacturers are Josam, Smith, Wade, Watts, and Zurn.

1.04 SUBMITTALS

A. Refer to Shop Drawings paragraph in General Provisions: Section 15010.

PART 2. PRODUCTS

2.01 FLOOR DRAIN TYPES

A. FD -1- Cast iron body, integral P-trap, integral cleanout, cast iron rim and
strainer, less backwater valve; Smith 2530, Wade W-2210, or Zurn
2-742 or cast iron body, adjustable polished bronze round strainer,
separate P-trap; Smith 201 0-A, Wade W- 1100-STD, or Zurn ZB-4 15-B.

B. FD -2- Same as FD -1, except polished bronze rim and strainer; Smith 2530,
Wade W-22 10, or Zuln ZB-742.

PART 3. EXECUTION

3.01 INSTALLATION

A. Floor drains shall be located at elevations shown on drawings or as directed by


Architect. Top of rim and strainer to be flush with finish floor.

END OF SECTION
DIVISION 15 - MECHANICAL CLEANOUTS & CLEANOUT ACCESS COVER
Section 15423 - Page 1

SECTION 15423

CLEANOUTS AND CLEANOUT ACCESS COVER

PART 1. GENERAL

1.Ol RELATED WORK SPECIFIED ELSEWHERE

A. Interior Waste and Vent Piping: Section 15410.

1.02 QUALITY ASSURANCE

A. Acceptable manufacturers are Josarn, Smith, Wade, Watts, and Zurn.

1.03 SUBMITTALS

A. Refer to Shop Drawings paragraph in General Provisions: Section 15010.

PART 2. PRODUCTS

2.01 MATERIALS

A. Cleanouts in floors shall be adjustable cast iron body with scoriated polished brass top,
spigot for caulking into pipe, and brass cleanout plug with countersunk wrench hole.
Zurn 2-1400-2, Wade W-6000, or Smith 4020.

B. In carpeted areas, provide cleanout with carpet markers. Zurn Z-1400-14, Wade
W-6000-CM, or Smith 4020-Y.

C. Cleanouts in unfinished walls or on exposed piping shall be caulking ferrule with tapered
shoulder brass plug with raised head for cast iron pipe. Zurn Z-1440-A, Wade
W-8550-R, or Smith 4405. Cleanout in copper or plastic pipe shall be similar.

D. Cleanouts in finished walls shall be same as in unfinished walls, except accessible


through sleeve and covered with polished chrome round access cover plate with securing
screw. Zurn Z- 1469, Wade W-8480-R, or Smith 471 0.

E. Exterior cleanouts shall be heavy duty all cast iron adjustable type with secured cover,
lead sealed plug. Install with 45O fittings and set top flush with road or walkway surface
or in 24" diameter - 4" thick concrete pad. Set exterior cleanouts low enough so as not to
interfere with lawnmowers when in an area in which grass will be growing. Zurn
2-1420-27, Wade W-7000-Z, or Smith 4240.

PART 3. EXECUTION
DIVISION 15 - MECHANICAL CLEANOUTS & CLEANOUT ACCESS COVER
Section 15423 - Page 2

3.0 1 INSTALLATION

A. Provide cleanouts:

1. At a maximum of 50'-0" apart.


2. Where shown on drawings.
3. At each turn.
4. End of each horizontal waste line.
5. Where required by code.

B. Cleanout shall be full size of sewer, but a maximum of 4", extended to surface of wall or
floor where concealed with 45O fittings and closed with brass plugs.

C. Top of cleanout rim and top to be flush with finish floor.

END OF SECTION
DIVISION 15 - MECHANICAL ELECTRIC WATER HEATER
Section 15424 - Page 1

SECTION 15424

ELECTRIC WATER HEATER

PART 1. GENERAL

1.Ol RELATED WORK SPECIFIED ELSEWHERE

A. Operation and Maintenance Data: Section 15045.


B. Demonstration and Lnstructions to Owner: Section 15046.
C. Pipe and Pipe Fittings: Section 15060.

1.02 QUALITY ASSURANCE

A. Acceptable manufacturers are Lochinvar, PVI, Rheem, Ruud, A.O. Smith, and State.

B. Certifying agency is U.L.

C. Must comply with recovery and standby efficiency requirements of ASHRAE 90 Energy
Code.

1.03 GUARANTEE

A. Guarantee tank against leakage due to corrosion for 3 years from date of project
acceptance. Repair or replace all faulty equipment within guarantee period.

1.04 SUBMITTALS

A. Refer to shop drawings paragraph in General Provisions: Section 15010.

PART 2. PRODUCTS

2.01 DOMESTIC WATER HEATERS


A.Heater shall be electric.
B.Heater shall be vertical.
C.Materials shall be:
1. Welded steel tank.
2. Glass tank lining.
3. Steel with baked on enamel finish outer shell.
4. Blanket type glass fiber insulation.
5. High density magnesium cathodic protection anode.
6. Brass water connections.
D. Heaters to be free of sharp edges, scratches on enameled surfaces, loose screws, loose
panels, dents on outer jacket, etc.
E. Thermostat with 110°F - 1 70°F water temp. range (adjustable).
DIVISION 15 - MECHANICAL ELECTRIC WATER HEATER
Section 15424 - Page 2

Low watt density immersion elements with nicoloy sheath.


Brass pipe nipples for connection to hot and cold water piping systems.
Drain valve on tank bottom or lower side to completely drain tank.
Factory pressure tested at 300 PSI.
High limit thermostat to shut off power if water temperature inside tank exceeds 190°F
(87.8"C).
Temperature and pressure relief valve, 314" (min.) American Gas Assoc. and American
Society of Mechanical Engineers rated, to relieve heater capacity, piped to floor, settings
shall be 125 PSIG for pressure relief setting and nominally 21 0" F for temperature relief
setting.
Anode rod rigidly supported in heater tank for cathodic protection.
Size and capacity as shown on drawings.

PART 3. EXECUTION

3.0 1 INSTALLATION

A. Install heater, piping, and accessories in accordance with manufacturer's installation


instructions.

B. Adjust thermostat to desired outlet water temperature.

END OF SECTION
DIVISION 15 - MECHANICAL PLUMBING SPECIALTIES
Section 15440 - Page 1

SECTION 15440

PLUMBING SPECIALTIES

PART 1. GENERAL

1.Ol RELATED WORK SPECIFIED ELSEWHERE

A. Pipe and Pipe Fittings: Section 15060.


B. Interior Waste and Vent Piping: Section 15410.
C. Plumbing Fixtures and Trim: Section 15450.

1.02 SUBMITTALS

A. Refer to Shop Drawings paragraph in General Provisions: Section 15010.

1.03 QUALITY ASSURANCE

A. Acceptable manufacturers are:


1. Hammond, Mueller, or Nibco for stop and waste.
2. Smith, Wade, or Woodford for sill cocks.
3. In-Sink-Erator for disposal
4. Guy Gray for automatic washer
5. Armstrong, B&G, Taco, Wessels, or Thrush for expansion tank.

PART 2. PRODUCTS

2.01 STOP AND WASTE (S & W) - Stop valve with waste opening arranged to drain pipe
beyond; Hammond No. 500 or 50 1;Mueller H-8 190; Nibco T-2 11-D.

2.02 SILL COCKS (SC) - non-freezing type, automatic draining, loose key, polished brass
face, vacuum breaker, hardened stainless steel stem. Lock nut on packing nut and brass
valve seat; 314" Smith 5609-PE; Wade W-8620-1; Woodford Model 65 - polished brass.
Located approx. 18" above grade. Where sill cocks are located in masonry walls, locate
in brick or block module.

2.03 DISPOSAL-Continuous feed, automatic reversing action, stainless steel grind chamber,
stopper, insulated housing, shaft seal, overload protector, wrench, heavy duty cord and
plug, 3/s HP. In-Sink-Erator PRO ES77.

2.04 AUTOMATIC WASHER CONNECTION (AWC)- Recessed automatic washer


connection with hose nipples and end of 2"standpipe enclosed in a 9" x 13" x 4" deep
flush steel box-position box so that top of standpipe is 26" to 30"above the floor; with %"
built-in stops, Chicago 770; 48"above floor, Whose valves in recessed box, 2"standpipe
DIVISION 15 - MECHANICAL PLUMBING SPECIALTIES
Section 15440 - Page 2

built into wall extending up 2"above bottom of recessed box, drained through a 2"P-trap
to soil or waste stack; piping concealed. Duplex grounded 120 volt electrical outlet, equal
to Guy Gray BBE-200TS.

2.05 EXPANSION TANK FOR USE ON POTABLE WATER SYSTEM

A. Non-replaceable heavy duty FDA approved butyl rubber bladder.


B. Charging valve.
C. Steel construction.
D. Baked epoxy finish.
E. Airtight.
F. 1.5 gallons.
G. 314" pipe connection.
H. 150 PSI operating pressure.
I. ASME construction.

PART 3. EXECUTION

3.0 1 INSTALLATION

A. Install all plumbing specialties in accordance with manufacturer's instructions.

B. Charge expansion tank to existing cold water static pressure. Support tank from ceiling.

END OF SECTION
DIVISION 15 - MECHANICAL PLUMBING FIXTURES & TRIM
Section 15450 - Page 1

SECTION 15450

PLUMBING FIXTURES AND TRIM

PART 1. GENERAL

1.O1 RELATED WORK SPECIFIED ELSEWHERE

A. Codes, Fees, Health Standards and Permits: Section 15023.


B. Operation and Maintenance Data: Section 15045.
C. Demonstrations and Instructions to Owner: Section 15046.
D. Interior Waste and Vent Piping: Section 15410.
E. Plumbing Specialties: Section 15440.

1.02 QUALITY ASSURANCE

A. Acceptable manufacturers are:


1. American Standard, Crane, Eljer, or Kohler for vitreous china fixtures.
2. Dayton, Elkay, Just, Metcraft, or Progressive for stainless steel fixtures.
3. Elkay, Halsey Taylor, Haws, Sun Roc or Oasis for electric water coolers.
4. Fiat, Mustee or Williams for molded stone fixtures.
5. Sloan or Zurn for flush valves.
6. Beneke, Church, or Olsonite for water closet seats.
7. Lawler, Leonard, Powers, or Syrnrnons for thermostatic mixing valves.
8. Brokar, Insul-guard, McGuire, True Bro for P-traps and supply insulation.

1.03 SUBMITTALS

A. Refer to Shop Drawings paragraph in General Provisions: Section 15010.

PART 2. PRODUCTS

2.01 TRIM

A. Plumbing fixtures shall be best quality and free of imperfections.

B. Fittings and trim shall be chrome plated brass, including supplies, stops, flush pipes,
tailpieces, P-traps, union connections, faucets, brackets, and other trim. Trim concealed
in cabinets are not required to be chrome plated.

C. Where a manufacturer's number for a complete unit is called for, the unit shall be
modified if required to provide all details specified.

D. Waste pipe and trap and hot water piping and hot water stop under handicapped lavatories
DIVISION 15 - MECHANICAL PLUMBING FIXTURES & TRIM
Section 15450 - Page 2

shall be insulated with fully molded reusable flexible vinyl insulation kit in white or
neutral gray color.

E. Each water connection to plumbing fixtures and water using equipment shall have a stop
and rigid supply pipe.

F. Flush valves shall be quiet, exposed, non-hold open type with vacuum breaker, stop with
flush pipe and wall brace. 0.125 gallon per flush for urinals.

G. Water closet seats shall be white, extra heavy duty, molded solid plastic with replaceable
plastic bumpers, self-sustaining check hinge, anti-microbial agent, elongated open front,
Beneke 523SS/CH, Church 9500NSSC, Olsonite IOCC-SS. Coordinate seat with bolt
holes of water closet being provided.

H. Fixtures shall be right or left hand, as shown on drawings or as directed by Architect.

2.02 FIXTURES SHALL BE AS FOLLOWS

Water Closets

WC -1- Floor mounted vitreous china, elongated closet with close coupled tank and tank
fittings, 1.6 gallons per flush, with seat. American Standard 2462.016, Eljer,
Kohler K-3505.

WC -2- Floor mounted vitreous china, elongated closet with close coupled tank and tank
fittings, 1.6 gallons per flush, with seat. 16-112" to 17-114" high bowl for
wheelchair users. American Standard 2467.016, Eljer, Kohler K-3493. Tank trip
lever to be on wide side of compartment.

Lavatories

L -1- Vitreous china countertop lavatory, oval 19" x 16" self-rimming, American
Standard 0476.028, Eljer 05 1-3514, Kohler 2 196; Chicago 802 supply fitting with
!h gpm aerator and 390 lever handles, perforated strainer waste; 1-1/4" P-trap.
Arranged for handicapped with rim at elevation as required to provide 29"
clearance below lavatory and Eljer 803-0530, American Standard 7723-01 8.
Kohler K-13885 offset grid strainer with waste piping offset back to wall with
trap close to wall with hot water and waste pipe insulated. Clearance under
lavatory shall be 27" minimum and extend 8" from front of lavatory.

Urinals

UR -1 - Washout wall hung vitreous china urinal, 18" wide, 14-1/8" projection, built-in
trap, 314" top inlet, 2" outlet, beehive strainer, chair carrier, and flush valve.
American Standard 6501.010, Kohler K-4904. Bottom of urinal opening to be
DIVISION 15 - MECHANICAL PLUMBING FIXTURES & TRIM
Section 15450 - Page 3

17" above floor or as directed by Architect.

Sinks

SK -1- 20 gauge stainless steel, built-in countertop sink, Elkay PSR 33 19, two 14" x 14"
x 7-114" compartments; 33" x 19-112" overall, self-rimming, undercoating, basket
strainers. Chicago 1100-L8-369 deck mounted supply fitting with aerator, 6-112"
high x 8" long swing spout and lever handles. Disposal in right hand
compartment.

Service Sink

SS -1- Enameled cast iron or stainless steel service sink, 24" x 20" trap standard stainless
steel rim guard on sides and front, wall hanger, high backsplash. American
Standard 7695.000, Kohler K-6719, Elkay 23 19; Chicago 897 mixing faucet with
integral stops, pail hook, vacuum breaker, hose spout and wall brace mounted on
wall over service sink.

Service Sink Receptor

SSR -1- 24" x 24" x 10" molded stone receptor Fiat MSB-2424, Mustee 63, Williams
MTB-2424, or Zurn 24, with cast brass strainer, 3" P-trap. Vinyl bumper guard,
mop hanger, hose, and hose bracket. Make watertight joint to wall. Chicago 897
mixing faucet with integral stops, pail hook, vacuum breaker, hose spout, and wall
brace mounted on wall over service sink receptor.

Thermostatic Mixing Valve

TMV - SINGLE VALVE - - Thermostatic Mixing Valve with checkstops, guaranteed under
variable pressure, volume and temperature. Thermostatic mixing valve and piping
shall be arranged to provide a completely accessible and operating installation. TMV
shall have an adjustable high temperature limit stop, must comply and be listed with
ASSE. Mixing Valve shall be equal to Leonard Valve Company. Size as shown on
plumbing drawings.

Electric Water Cooler

EWC -1 - Wall hung bi-level electric water cooler to meet ADA. Dual cabinets with
common refrigeration, stainless steel top with contour design, heavy gauge
bonderized steel cabinet with vinyl finish of standard color selected by Architect,
pliable polyester elastomer bubbler, with anti-squirt nozzle and hood guard,
lead-free storage tank, thermostat set at 50 degrees, low limit thermostat,
removable drain strainer, automatic stream height regulator, self-closing valve,
front mounted push bar, Elkay EZTL8C, Acorn A1 12408BF, Halsey Taylor
HAC8FSBL-Q-ADA, interconnecting refrigerated water and drain with 8.0 GPH

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