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23.05.

2018 R0 For Approval KA


DATE REV. NO. DESCRIPTION Prepare
REVISIONS

M/S. TATA PROJECTS LIMITED

CLIENT :

MUNCIPAL CORPORATION, KARNAL


MUNCIPAL CORPORATION, KARNAL

PROJECT :

20 MLD SEWAGE TREATMENT PLANT BASED ON SBR TECHNOLOGY AT KARNAL

TITLE :
NAME SIGN DATE
PRED KA 23.05.2018
CHKD MB 23.05.2018
STRUCTURAL DESIGN CALCULATION OF SEQUENTIAL
APPD PK 23.05.2018

DOC.No. T A T A - K A R N A L 2 0 - S B R - D C - 0 2
KA MB PK
Prepared Checked Approved
KARNAL

F SEQUENTIAL BATCH REACTOR

SIZE REV.

A4 0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CONTENTS

S Description Page No
No
1 INTRODUCTION AND DESIGN BASIS 4

2 HYDRODYNAMIC CALCULATIONS FOR SBR BASIN 5

3 DESIGN OF WALL W1 AND FOOTING 24

4 DESIGN OF WALL W1A AND DECANTER FOOTING 44

5 DESIGN OF WALL W1D AND FOOTING 72

6 DESIGN OF WALL W2 AND FOOTING 89

7 DESIGN OF WALL W3 AND FOOTING 109

8 DESIGN OF WALL W4 AND FOOTING 125

9 DESIGN OF WALL W6 AND FOOTING 143

10 DESIGN OF WALL W7 161

11 DESIGN OF CHANNEL ON WALL W1D 171

12 DESIGN OF SLABS 176

13 DESIGN OF BEAMS 179

14 DESIGN OF BRACKETS SUPPORTING PIPE 184

15 DESIGN OF STAIRCASE 188

16 DESIGN OF COLUMNS 192

17 SOIL REPORT RECOMMENDATIONS 195


UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

SCOPE OF DESIGN REPORT

This document contains design calculations for Sequential Batch Reactor for
20MLD STP at Karnal
Design Method: STAAD Model has been prepared for Decanter Columns &
Beams. Reactions are used in the excel sheet for design of Decanter footing.

Design of walls has been done using coefficients from IS 3370 (Part 4). Slabs,
Footings and other components have been designed using standard excel sheets.
Hydrodyamnic loads have been added to the calculated moments in Design
sheets.
Limiting Crack width has been taken as 0.2 mm

DESIGN CODES & REFERENCES


IS : 456-2000 Code of Practice for Plain and Reinforced Concrete

IS : 3370 - 2009 Code of Practice for for Concrete Structures for Storage of
Liquids

SP : 16 Design Aids for Reinforced Concrete

IS : 1893 - 2014 Criteria for Earthquake Resistant Design of Structures


(Part 2)
IS : 13920 - 1993 Ductile Detailing of Reinforced Concrete Structures
subjected to Seismic Forces

DESIGN CONSTANTS

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Limiting Crack Width, w

Limiting moment of resistance index, Mu/(fck*b*d^2)

Unit Weight of Liquid, rw

Unit Weight of Soil, rs

Coefficient of lateral pressure due to soil, k

Clear Cover on Water Face


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Clear Cover on Soil Face

Clear Cover Footing Base Slab

Clear Cover for Waist Slab of Staircase

Natural Ground Level (NGL) =

Formation Ground Level (FGL) =

Depth of Footing below NGL =

Net Safe Bearing Capacity at 1.1 m from NGL

Gross Bearing Capacity at 1.1 m from NGL 84.6+18x1.1

Net Safe Bearing Capacity at 0.5 m from NGL

Gross Bearing Capacity at 0.5 m from NGL 56+18x0.5

Wall Footings have been designed to rest at a depth of 1.1 m below NGL except
for walls W4 and W6, which are resting at 0.5 m below NGL.

Analysis of wall footing has been done along with the design of respective walls to
show that bearing pressures are within the allowable SBC.

Grade Slab is resting at a depth of 0.5 m below NGL.

Loads acting from top of Grade Slab to the bottom of PCC are as below:

Weight of water = 5x10

SW of Grade Slab = 25x0.2

Weight of PCC = 24x0.1

TOTAL LOAD = 50+5+2.4

Total load is less than Gross SBC at this level. Hence OK.
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

30 N/mm2

500 N/mm2

0.2 mm

0.133

10.3 kN/m3

18.0 kN/m3

0.33

50 mm
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
30 mm

50 mm

25 mm

243.00 m

243.00 m

1.10 m

84.6 kN/m2

104.4 kN/m2

56.0 kN/m2

65.0 kN/m2

50.0 kN/m2

5.0 kN/m2

2.4 kN/m2

57.4 kN/m2
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

HYDRODYNAMIC
CALCULATIONS FOR SBR BASIN
MENT NO.
AL20-SBR-DC-02

23.05.2018

R0

BASIN
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

HYDRODYNAMIC LOADS FOR 29.0 M WALL

Grade of concrete

Density of concrete

Unit weight of Liquid

Acceleration due to gravity

Density of Liquid

Earthquake zone

Shape of Tank

Dimenson of Tank in XX Direction =

Dimenson of Tank in YY Direction =

Wall Height hw

Liquid Height h

Average Thickness of Wall

Average Thickness of Raft tb

Projection of Raft

Thickness of Top Cover Slab =

Area of Base (29+(0.5x2)+2)x(57+(0.5x2)+2)

WEIGHT CALCULATIONS
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

a) Weight of Tank Walls 2x((29+0.5)+(57+0.5))x5.5x0.5x25

Mass of Tank Walls mw

b) Weight of Base Raft 1920x0.3x25

Mass of Base Raft mb

c) Dead Load of Superstructure 0

Mass of Superstructure mt

d) Weight of Liquid in Tank 29x57x10.3x5

Mass of Liquid in Tank m

PARAMETERS OF SPRING MASS MODEL

Analysis along Length, X-axis

Height of Liquid, h = 5.00 m L = 29.00 m

B= 57.00 m

h/L = 5/29
mi/m= Refer fig 3(a) of IS 1893 Part 2
mi = 0.199x8677828.75
mc/m= Refer fig 3(b) of IS 1893 Part 2
mc = 0.76x8677828.75
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

hi/h= Refer fig 2(b) of IS 1893 Part 2


hi = 0.375x5
hc/h= Refer fig 2(b) of IS 1893 Part 2
hc = 0.512x5
hi*/h= Refer fig 2(b) of IS 1893 Part 2
hi*= 2.387x5
hc*/h= Refer fig 2(b) of IS 1893 Part 2
hc*= 3.8x5

19.9 % of liquid participates in impulsive mode

76 % participates in convective mode

Total of impulsive and convective mass is about 4.1 % less than mass of liquid

TIME PERIOD

Calculating Value of d for a cantilever wall

d = deflection of the tank wall on the vertical center-line at a height of h, when


loaded by uniformly distributed pressure of intensity q

ACI 350.3 (2001) and NZS 3106 (1986) have suggested a simpler approach for
obtaining deflection, d for tanks without roof. As per this approach, assuming that
wall takes pressure q by cantilever action, one can find the deflection, d, by
considering wall strip of unit width and height _h , which is subjected to
concentrated load, P = q h
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

mmw = 57x5.5x0.5x25x10.3x1000/9.81

`h = ((1726888/2)x1.88+4114488x(5.5/2))/((1726888/2)+4114488)

q= ((((1726888/2+4114488)x9.81)/(57x5))/1000)

P= 171.3x5x1

Modulus of Elasticity of concrete, E 5000*SQRT30*10^3

Moment of Inertia (Iw) 1x0.5^3/12

d= (856.5x2.599^3)/(3x27386127.88x0.01)

Time Period for Impulsive Mode

Time period in impulsive mode,


"T" _"i" "="
2𝜋√(𝑑/𝑔) 2x3.14xSQRT(0.018/9.81)

Time Period for Convective Mode

Cl 4.3.2.2 IS 1893 (Part 2), Fig 7 Cc

Tc= Cc (L/g) 5.02xSQRT(29/9.81)


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN HORIZONTAL SEISMIC COFFICIENT

IS 1893 (Part I) Table 2, Zone = III Z

Importance Factor, Refer Table 1 of IS 1893 (Part 2) I

IS 1893 (Part 2) Table 3 R

Design Horizontal Seismic Coefficient for Impulsive Mode


(�_ℎ )_𝑖= �/2 �/�
(�_�/𝑔)_𝑖

Ti (sec) = 0.27 Damping = 5.0% Soil = Hard

IS 1893 (Part 1), Fig 2, (Sa/g)i =


(Ah)i = 0.16x1.5x2.5/(2x2.5)

Design Horizontal Seismic Coefficient for Convective Mode


(�_ℎ )_𝑐= �/2 �/�
(�_�/𝑔)_𝑐

Tc (sec) = 8.630 Damping = 0.5% Soil = Hard

Cl 4.5.2 Multiplying factor for 0.5% Damping

IS 1893 (Part 1), Fig 2, (Sa/g)c * 1.75 =


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

(Ah)c = 0.16x1.5x0.203/(2x2.5)

BASE SHEAR

Cl 4.6.1 Base shear at the bottom of wall in impulsive mode,


Vi = (Ah)i (mi+ mw + mt) g = (0.12x(1726888+1219470)x9.81)/1000

Cl 4.6.1 Base shear at the bottom of wall in convective mode,


Vc = (Ah)c (mc) g 0.01x6595150x9.81/1000

Cl 4.6.3 Total base shear, V= Vi2+Vc2 SQRT((3468.45^2)+(646.98^2))

Seismic Weight 11963+85129.5

Base Shear / Seismic Weight 3528.28/97092.5

HYDRODYNAMIC PRESSURE CALCULATIONS

Impulsive Hydrodynamic Pressure

Impulsive hydrodynamic pressure on wall for Rectangular tanks

Qib(x) = Sinh (1.732 x/L)/ cosh(0.866 L/h)

Cl 4.9.1(b) Piw(y) = Q iw (y) (Ah)i ρ g h


Qiw (y) = Coefficient of Impulsive Hydrodynamic Pressure on wall from Fig 9 (a)
corresponding to h/L = 0.172 at base of wall

Impulsive pressure at the base of wall

Piw (y = 0) = 0.87x0.12x1050x9.81x5/1000

Impulsive hydrodynamic pressure on the base slab (y = 0)

Qib= sinh(1.732 x / L) / cosh( 0.866 L/ h )

Pib=Qib(x)(Ahi)ρgh
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

(1.x0.12x1050x9.81x5)/1000

Convective Hydrodynamic Pressure

Convective hydrodynamic pressure on wall,

Cl 4.9.2(b) Pcw= Qcw(y) (Ah)c ρ g L

Qcw (y) = Coefficient of Convective Hydrodynamic Pressure on wall from Fig 11 (a)
corresponding to h/L = 0.172 at y = 0

Convective pressure at the base of wall

Pcw (y = 0) = 0.36x0.01x1050x9.81x29/1000

Qcw (y) = Coefficient of Convective Hydrodynamic Pressure from Fig 11 (b)


corresponding to h/L = 0.172 at y = h

Pcw (y = h) 0.417x0.01x1050x9.81x29/1000

Convective hydrodynamic pressure on the base slab

Cl 4.9.2(b) Pcb = Qcb (x) (Ah)c ρ g L


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Qcb (x) = Coefficient of Convective Hydrodynamic Pressure on wall from Fig 11 (b)
corresponding to h/L = 0.172 at x = 0.5L
Convective pressure on top of base slab at x = 0.5L

Pcb = 0.325x0.01x1050x9.81x29/1000

Equivalent Linear Pressure Distribution

For stress analysis of tank wall, it is conveninet to have linear pressure

distribution along wall height. As per Section 4.9.4(GSDMA), equivalent

linear distribution for impulsive hydrodynamic pressure distribution

will be as follows:

Base shear due to impulsive liquid mass per unit length,

�_𝑖= ((�_ℎ ) (0.12x1726888x9.81/(2x57)/1000)


_𝑖�_𝑖 𝑔)/2�
Pressure at bottom and top is given by,

�_𝑖= (�_𝑖
(4ℎ−6ℎ_𝑖))/ℎ^2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
�_𝑖= (�_𝑖
(4ℎ−6ℎ_𝑖))/ℎ^2 17.83x(4x5-6x1.88)/(5^2)

�_𝑖= (�_𝑖 17.83x(6x1.88-2x5)/(5^2)


(6ℎ_𝑖−2ℎ))/ℎ^2

Total Impulsive Load =

Height of CG from bottom =

Additional Moment at Bottom =

Equivalent linear impulsive pressure distribution is shown below:


0.91
kN/m2

5.38 6.22
kN/m2 kN/m2

Ht from CG of load
Pressure Total Load Moment
Bottom from Bottom
4.13 1.84 0.39 1.20 0.47

2.75 3.30 0.91 4.74 4.32

1.38 4.76 1.40 10.28 14.41

0.00 6.22 1.88 17.83 33.50

Base shear due to impulsive liquid mass per unit length,


�_𝑐= ((�_ℎ )_𝑐�_𝑐
𝑔)/2� (0.01x6595150x9.81/(2x57)/1000)

Pressure at bottom and top is given by,


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

�_𝑐= (�_𝑐
(4ℎ−6ℎ_𝑐))/ℎ^2 5.68x(4x5-6x2.56)/(5^2)

�_𝑐= (�_𝑐 5.68x(6x2.56-2x5)/(5^2)


(6ℎ_𝑐−2ℎ))/ℎ^2

Total Convective Load =

Height of CG from bottom =

Additional Moment at Bottom =

Equivalent linear convective pressure distribution is shown below:

1.22
1.24 kN/m2
kN/m2

1.08 1.05
kN/m2 kN/m2

Ht from CG of load
Pressure Total Load Moment
Bottom from Bottom
4.13 1.19 0.44 1.05 0.46

2.75 1.14 1.14 2.66 3.02

1.38 1.10 1.84 4.20 7.75


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

0.00 1.05 2.56 5.68 14.54

SLOSHING WAVE HEIGHT

Cl 4.11 Maximum wave height,


dmax = (Ah)c R L /2 0.01x2.5x29/2

Hence, Sloshing height is less than Free board height of 0.5m

ANCHORAGE REQUIREMENT

h/ D =

Cl 4.12 1/(Ah)i = 1/0.12

Since h/D < 8.3, No anchorage is required


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

M-30

25 kN/m3

10.3 kN/m3

9.81 m/s2

1050 kg/m3

III

Rectangular

29.00 m

57.00 m

5.50 m

5.00 m

0.50 m

0.30 m

2.00 m

0.00 m

1920.00 m2
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

11963.00 kN

1219470.00 kg

14400.00 kN

1467889.91 kg

0 kN

0 kg

85129.50 kN

8677828.75 kg

0.172

0.199

1726888 kg

0.760

6595150 kg
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

0.375 m

1.88 m

0.512

2.56

2.387

11.94 m

3.800

19.00 m
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

4114488.0 kg/m3

2.60 m

171.30 kN/m2

856.50 kN

2.74E+07 kN/m2

0.0104 m4

0.01760 m

0.27 sec

5.02

8.630 Sec
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

0.16

1.5

2.5

2.5

0.12

1.75

0.20
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

0.01

3468.45 kN

646.98 kN

3528.28 kN

97092.50 kN

3.63%

0.87

5.38 kN/m2

1.000
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

6.2 kN/m2

0.36

1.08 kN/m2

0.4165

1.24 kN/m2
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

0.33

0.97 kN/m2

17.83 kN-m
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

6.22 kN/m2

0.91 kN/m2

17.83 kN/m

1.88 m

33.50 kN-m/m

5.68 kN-m
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

1.05 kN/m2

1.22 kN/m2

5.68 kN/m

2.56 m

14.54 kN-m/m
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

0.36 m

0.172

8.3
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

HYDRODYNAMIC LOADS FOR 57.0 M WALL

Grade of concrete

Density of concrete

Unit weight of Liquid

Acceleration due to gravity

Density of Liquid

Earthquake zone

Shape of Tank

Dimenson of Tank in XX Direction =

Dimenson of Tank in YY Direction =

Wall Height hw

Liquid Height h

Average Thickness of Wall

Average Thickness of Raft tb

Projection of Raft

Thickness of Top Cover Slab =

Area of Base (29+(0.5x2)+2)x(57+(0.5x2)+2)

WEIGHT CALCULATIONS
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

a) Weight of Tank Walls 2x((29+0.5)+(57+0.5))x5.5x0.5x25

Mass of Tank Walls mw

b) Weight of Base Raft 1920x0.3x25

Mass of Base Raft mb

c) Dead Load of Superstructure 0

Mass of Superstructure mt

d) Weight of Liquid in Tank 29x57x10.3x5

Mass of Liquid in Tank m

PARAMETERS OF SPRING MASS MODEL

Analysis along Length, X-axis

Height of Liquid, h = 5.00 m L = 57.00 m

B= 29.00 m

h/L = 5/57
mi/m= Refer fig 3(a) of IS 1893 Part 2
mi = 0.101x8677828.75
mc/m= Refer fig 3(b) of IS 1893 Part 2
mc = 0.814x8677828.75
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

hi/h= Refer fig 2(b) of IS 1893 Part 2


hi = 0.375x5
hc/h= Refer fig 2(b) of IS 1893 Part 2
hc = 0.503x5
hi*/h= Refer fig 2(b) of IS 1893 Part 2
hi*= 4.811x5
hc*/h= Refer fig 2(b) of IS 1893 Part 2
hc*= 13.5x5

10.1 % of liquid participates in impulsive mode

81.4 % participates in convective mode

Total of impulsive and convective mass is about 8.5 % less than mass of liquid

TIME PERIOD

Calculating Value of d for a cantilever wall

d = deflection of the tank wall on the vertical center-line at a height of h, when


loaded by uniformly distributed pressure of intensity q

ACI 350.3 (2001) and NZS 3106 (1986) have suggested a simpler approach for
obtaining deflection, d for tanks without roof. As per this approach, assuming that
wall takes pressure q by cantilever action, one can find the deflection, d, by
considering wall strip of unit width and height _h , which is subjected to
concentrated load, P = q h
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

mmw = 29x5.5x0.5x25x10.3x1000/9.81

`h = ((876461/2)x1.88+2093336x(5.5/2))/((876461/2)+2093336)

q= ((((876461/2+2093336)x9.81)/(29x5))/1000)

P= 171.3x5x1

Modulus of Elasticity of concrete, E 5000*SQRT30*10^3

Moment of Inertia (Iw) 1x0.5^3/12

d= (856.5x2.599^3)/(3x27386127.88x0.01)

Time Period for Impulsive Mode

Time period in impulsive mode,


"T" _"i" "="
2𝜋√(𝑑/𝑔) 2x3.14xSQRT(0.018/9.81)

Time Period for Convective Mode

Cl 4.3.2.2 IS 1893 (Part 2), Fig 7 Cc

Tc= Cc (L/g) 6.79xSQRT(57/9.81)


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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN HORIZONTAL SEISMIC COFFICIENT

IS 1893 (Part I) Table 2, Zone = III Z

Importance Factor, Refer Table 1 of IS 1893 (Part 2) I

IS 1893 (Part 2) Table 3 R

Design Horizontal Seismic Coefficient for Impulsive Mode


(�_ℎ )_𝑖= �/2 �/�
(�_�/𝑔)_𝑖

Ti (sec) = 0.27 Damping = 5.0% Soil = Hard

IS 1893 (Part 1), Fig 2, (Sa/g)i =


(Ah)i = 0.16x1.5x2.5/(2x2.5)

Design Horizontal Seismic Coefficient for Convective Mode


(�_ℎ )_𝑐= �/2 �/�
(�_�/𝑔)_𝑐

Tc (sec) = 16.370 Damping = 0.5% Soil = Hard

Cl 4.5.2 Multiplying factor for 0.5% Damping

IS 1893 (Part 1), Fig 2, (Sa/g)c * 1.75 =


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DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

(Ah)c = 0.16x1.5x0.107/(2x2.5)

BASE SHEAR

Cl 4.6.1 Base shear at the bottom of wall in impulsive mode,


Vi = (Ah)i (mi+ mw + mt) g = (0.12x(876461+1219470)x9.81)/1000

Cl 4.6.1 Base shear at the bottom of wall in convective mode,


Vc = (Ah)c (mc) g 0.005x7063753x9.81/1000

Cl 4.6.3 Total base shear, V= Vi2+Vc2 SQRT((2467.33^2)+(346.48^2))

Seismic Weight 11963+85129.5

Base Shear / Seismic Weight 2491.54/97092.5

HYDRODYNAMIC PRESSURE CALCULATIONS

Impulsive Hydrodynamic Pressure

Impulsive hydrodynamic pressure on wall for Rectangular tanks

Qib(x) = Sinh (1.732 x/L)/ cosh(0.866 L/h)

Cl 4.9.1(b) Piw(y) = Q iw (y) (Ah)i ρ g h


Qiw (y) = Coefficient of Impulsive Hydrodynamic Pressure on wall from Fig 9 (a)
corresponding to h/L = 0.088 at base of wall

Impulsive pressure at the base of wall

Piw (y = 0) = 0.87x0.12x1050x9.81x5/1000

Impulsive hydrodynamic pressure on the base slab (y = 0)

Qib= sinh(1.732 x / L) / cosh( 0.866 L/ h )

Pib=Qib(x)(Ahi)ρgh
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DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

(1.x0.12x1050x9.81x5)/1000

Convective Hydrodynamic Pressure

Convective hydrodynamic pressure on wall,

Cl 4.9.2(b) Pcw= Qcw(y) (Ah)c ρ g L

Qcw (y) = Coefficient of Convective Hydrodynamic Pressure on wall from Fig 11 (a)
corresponding to h/L = 0.088 at y = 0

Convective pressure at the base of wall

Pcw (y = 0) = 0.4x0.005x1050x9.81x57/1000

Qcw (y) = Coefficient of Convective Hydrodynamic Pressure from Fig 11 (b)


corresponding to h/L = 0.088 at y = h

Pcw (y = h) 0.417x0.005x1050x9.81x57/1000

Convective hydrodynamic pressure on the base slab

Cl 4.9.2(b) Pcb = Qcb (x) (Ah)c ρ g L


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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Qcb (x) = Coefficient of Convective Hydrodynamic Pressure on wall from Fig 11 (b)
corresponding to h/L = 0.088 at x = 0.5L
Convective pressure on top of base slab at x = 0.5L

Pcb = 0.361x0.005x1050x9.81x57/1000

Equivalent Linear Pressure Distribution

For stress analysis of tank wall, it is conveninet to have linear pressure

distribution along wall height. As per Section 4.9.4(GSDMA), equivalent

linear distribution for impulsive hydrodynamic pressure distribution

will be as follows:

Base shear due to impulsive liquid mass per unit length,

�_𝑖= ((�_ℎ ) (0.12x876461x9.81/(2x29)/1000)


_𝑖�_𝑖 𝑔)/2�
Pressure at bottom and top is given by,

�_𝑖= (�_𝑖
(4ℎ−6ℎ_𝑖))/ℎ^2
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DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
�_𝑖= (�_𝑖
(4ℎ−6ℎ_𝑖))/ℎ^2 17.79x(4x5-6x1.88)/(5^2)

�_𝑖= (�_𝑖 17.79x(6x1.88-2x5)/(5^2)


(6ℎ_𝑖−2ℎ))/ℎ^2

Total Impulsive Load =

Height of CG from bottom =

Additional Moment at Bottom =

Equivalent linear impulsive pressure distribution is shown below:


0.91
kN/m2

5.38 6.21
kN/m2 kN/m2

Ht from CG of load
Pressure Total Load Moment
Bottom from Bottom
4.13 1.84 0.39 1.20 0.47

2.75 3.30 0.91 4.73 4.32

1.38 4.75 1.40 10.26 14.39

0.00 6.21 1.88 17.80 33.46

Base shear due to impulsive liquid mass per unit length,


�_𝑐= ((�_ℎ )_𝑐�_𝑐
𝑔)/2� (0.005x7063753x9.81/(2x29)/1000)

Pressure at bottom and top is given by,


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DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

�_𝑐= (�_𝑐
(4ℎ−6ℎ_𝑐))/ℎ^2 5.97x(4x5-6x2.52)/(5^2)

�_𝑐= (�_𝑐 5.97x(6x2.52-2x5)/(5^2)


(6ℎ_𝑐−2ℎ))/ℎ^2

Total Convective Load =

Height of CG from bottom =

Additional Moment at Bottom =

Equivalent linear convective pressure distribution is shown below:

1.22
1.22 kN/m2
kN/m2

1.17 1.17
kN/m2 kN/m2

Ht from CG of load
Pressure Total Load Moment
Bottom from Bottom
4.13 1.21 0.44 1.06 0.47

2.75 1.20 1.13 2.72 3.07

1.38 1.18 1.82 4.36 7.94


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DOCUMENT NO.
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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

0.00 1.17 2.52 5.98 15.04

SLOSHING WAVE HEIGHT

Cl 4.11 Maximum wave height,


dmax = (Ah)c R L /2 0.005x2.5x57/2

Hence, Sloshing height is less than Free board height of 0.5m

ANCHORAGE REQUIREMENT

h/ D =

Cl 4.12 1/(Ah)i = 1/0.12

Since h/D < 8.3, No anchorage is required


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

M-30

25 kN/m3

10.3 kN/m3

9.81 m/s2

1050 kg/m3

III

Rectangular

29.00 m

57.00 m

5.50 m

5.00 m

0.50 m

0.30 m

2.00 m

0.00 m

1920.00 m2
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

11963.00 kN

1219470.00 kg

14400.00 kN

1467889.91 kg

0 kN

0 kg

85129.50 kN

8677828.75 kg

0.088

0.101

876461 kg

0.814

7063753 kg
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

0.375 m

1.88 m

0.503

2.52

4.811

24.06 m

13.500

67.50 m
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

2093336.0 kg/m3

2.60 m

171.30 kN/m2

856.50 kN

2.74E+07 kN/m2

0.0104 m4

0.01761 m

0.27 sec

6.79

16.370 Sec
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

0.16

1.5

2.5

2.5

0.12

1.75

0.11
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

0.005

2467.33 kN

346.48 kN

2491.54 kN

97092.50 kN

2.57%

0.87

5.38 kN/m2

1.000
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

6.2 kN/m2

0.40

1.17 kN/m2

0.4165

1.22 kN/m2
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

0.36

1.06 kN/m2

17.79 kN-m
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

6.21 kN/m2

0.91 kN/m2

17.80 kN/m

1.88 m

33.46 kN-m/m

5.97 kN-m
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

1.17 kN/m2

1.22 kN/m2

5.98 kN/m

2.52 m

15.04 kN-m/m
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

0.36 m

0.088

8.3
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
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20 MLD SEWAGE TREATMENT PLANT BASED ON
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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF WALL W1
& FOOTING
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

1
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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W1 DESIGN OF CANTILEVER WALL

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

Length of Wall = 29.00 m BOW = 242.400 BOF =

TOW = 248.300
Fill TOF HOF b/a Design Methodology

Fill 1 Liquid 248.300 5.50 5.27 Cantilever Wall


Fill 2 Earth 243.000 0.20 5.27 Cantilever Wall

Height of Wall From BOF (m) = 248.3-242.8


Height of Wall From BOW (m) = 248.3-242.4
Design Height of Wall, HOW =
Assumed thickness at various Heights
Height from bottom 0.00 3.60 5.50 Taper = One Side

Provided thickness 750 200 200

DESIGN FOR VERTICAL MOMENTS

Cantilever Wall : Moment at Bottom of Wall = k * r * HOF^2 * HOW / 6


= Coefficient * Multiplier

k = Coefficient of Lateral Pressure due to Fill r = Unit weight of Fill


HOF = Height of Fill HOW = Height of Wall

Coefficient at Bottom of wall = 0.1667 Multiplier = k * r * HOF^2 * HOW


Coefficient at 0.25*HOW from Bottom = 0.0703
Coefficient at 0.50*HOW from Bottom = 0.0208

Coefficient at 0.75*HOW from Bottom = 0.0026


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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 5.50 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.5^2x5.5

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.50
5.50 0.0000 1713.7 0.00 0.00
4.13 -0.0026 1713.7 -4.46 0.00
2.75 -0.0208 1713.7 -35.64 0.00
1.38 -0.0703 1713.7 -120.47 0.00
0.00 -0.1667 1713.7 -285.67 0.00

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 18.0 kN/m3 HOF = 0.20 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 0.33

Multiplier = k * r * HOF^2 * HOW = 0.33x18x0.2^2x5.5

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.50
5.50 0.0000 1.3 0.00 0.00
4.13 -0.0026 1.3 0.00 0.00
2.75 -0.0208 1.3 0.00 -0.03
1.38 -0.0703 1.3 0.00 -0.09
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DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.00 -0.1667 1.3 0.00 -0.22

Negative moments implies that tension face is Fill 2

ENVELOPE VERTICAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from Moment Moment Add EQ Addl EQ Total Total


bottom Fill 1 Fill 2 moment - moment - Moment Moment
of wall Impulsive Convectiv Fill 1 Fill 2
(m) e
5.50
5.50 0 0 0 0
4.13 4.46 0 0.47 0.46 5.39017 0
2.75 35.64 0.03 4.32 3.02 42.9832 0.03
1.38 120.47 0.09 14.41 7.75 142.626 0.09
0.00 285.67 0.22 33.50 14.54 333.712 0.22

CALCULATING REQUIRED VERTICAL REINFORCEMENT

Mu = M * 1.5 c' = 50+0.5x16 = 58 mm


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Fill 1 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.500 200 350 350
5.500 0.00 0.00 200 142 0 350 350
4.125 5.39 8.09 200 142 133 350 350
2.750 42.98 64.47 330 272 565 578 578
1.375 142.63 213.94 540 482 1060 875 1060
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DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.000 333.71 500.57 750 692 1736 875 1736

Fill 2 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.500 200 350 350
5.500 0.00 0.00 200 165 0 350 350
4.125 0.00 0.00 200 165 0 350 350
2.750 0.03 0.05 330 295 0 578 578
1.375 0.09 0.14 540 505 1 875 875
0.000 0.22 0.33 750 715 1 875 875

DESIGN FOR HORIZONTAL MOMENTS

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 5.50 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.5^2x5.5

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.50
5.50 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
4.13 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
2.75 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
1.38 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
0.00 0.000 0.000 1713.7 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 1


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 18.0 kN/m3 HOF = 0.20 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 0.33

Multiplier = k * r * HOF^2 * HOW = 0.33x18x0.2^2x5.5

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.50
5.50 0.000 0.000 1.3 0.00 0.00 0.00 0.00
4.13 0.000 0.000 1.3 0.00 0.00 0.00 0.00
2.75 0.000 0.000 1.3 0.00 0.00 0.00 0.00
1.38 0.000 0.000 1.3 0.00 0.00 0.00 0.00
0.00 0.000 0.000 1.3 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 2

ENVELOPE HORIZONTAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from FILL 1 FILL 2


bottom
of wall
Mid Point Edge Mid Point Edge
(m)
5.50
5.50 0.00 0.00 0.00 0.00
4.13 0.00 0.00 0.00 0.00
2.75 0.00 0.00 0.00 0.00
1.38 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

CALCULATING REQUIRED HORIZONTAL REINFORCEMENT

Mu = M * 1.5 c' = 50+10+0.5x10 = 65 mm


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DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Fill 1 Reinforcement at Mid Point
Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.50 200 350 350
5.50 0.00 0.00 200 135 0 350 350
4.13 0.00 0.00 200 135 0 350 350
2.75 0.00 0.00 330 265 0 578 578
1.38 0.00 0.00 540 475 0 875 875
0.00 0.00 0.00 750 685 0 875 875

c' = 50+10+0.5x10 = 65 mm
Fill 1 Reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.50 200 350 350
5.50 0.00 0.00 200 135 0 350 350
4.13 0.00 0.00 200 135 0 350 350
2.75 0.00 0.00 330 265 0 578 578
1.38 0.00 0.00 540 475 0 875 875
0.00 0.00 0.00 750 685 0 875 875

c' = 30+10+0.5x10 = 45 mm
Fill 2 reinforcement at Mid Point
Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.50 200 350 350
5.50 0.00 0.00 200 155 0 350 350
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
4.13 0.00 0.00 200 155 0 350 350
2.75 0.00 0.00 330 285 0 578 578
1.38 0.00 0.00 540 495 0 875 875
0.00 0.00 0.00 750 705 0 875 875

c' = 30+10+0.5x10 = 45 mm

Fill 2 reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.50 200 350 350
5.50 0.00 0.00 200 155 0 350 350
4.13 0.00 0.00 200 155 0 350 350
2.75 0.00 0.00 330 285 0 578 578
1.38 0.00 0.00 540 495 0 875 875
0.00 0.00 0.00 750 705 0 875 875

SUMMARY OF HORIZONTAL & VERTICAL REINFORCEMENT - REQUIRED & PROVIDED

Height Required Provided Reinforcement Provided Reinf


from Reinforcement
bottom
FILL 1 FILL 2 FILL 1 FILL 2 Fill 1

5.50 350 350 00-000+12-160 00-000+10-160 707


5.50 350 350 00-000+12-160 00-000+10-160 707
4.13 350 350 00-000+12-160 00-000+10-160 707
2.75 578 578 10-160+12-160 10-160+10-160 1198
1.38 1060 875 10-160+12-160 10-160+10-160 1198
0.00 1736 875 16-160+12-160 10-160+10-160 1964
1.20 3.60 3.60
Curtail at
Fill 1 / Fill 2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
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DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Curtail at
Fill 1 / Fill 2 1.60 4.00 4.00

Ht from REQUIRED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2


5.50 350 350 350 350
5.50 350 350 350 350
4.13 350 350 350 350
2.75 578 578 578 578
1.38 875 875 875 875
0.00 875 875 875 875

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

5.50 00-000+10-140 00-000+10-140 00-000+10-140 00-000+10-140


5.50 00-000+10-140 00-000+10-140 00-000+10-140 00-000+10-140
4.13 00-000+10-140 00-000+10-140 00-000+10-140 00-000+10-140
2.75 00-000+10-120 00-000+10-120 00-000+10-120 00-000+10-120
1.38 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
0.00 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
1.40 3.60 1.40 3.60
Break at
Fill 1 / Fill 2 1.80 4.00 1.40 4.00

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT
FILL 1 FILL 2 FILL 1 FILL 2

5.50 561 561 561 561


5.50 561 561 561 561
4.13 561 561 561 561
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
2.75 655 655 655 655
1.38 982 982 982 982
0.00 982 982 982 982

WALL DATA FOR DESIGN OF FOUNDATION

Part Thickness Height Area G1 G2

Bottom Top

4 0.20 0.00 0.00 0.000 0.000 0.000

3 0.20 0.20 1.90 0.380 0.100 0.100

2 0.75 0.20 3.60 1.710 0.264 0.486

1 0.75 0.75 0.40 0.300 0.375 0.375

Total = 2.390 0.252 0.498

Weight of wall per RM = 59.8 kN/m

Case Overturning Moment Sliding Force

Case 1 285.67 155.79


Case 2 0.22
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

248.3-242.8 5.50 m

248.3-242.4 5.90 m

5.50 m

One Side

eight of Fill
eight of Wall

= k * r * HOF^2 * HOW
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.5^2x5.5 1713.7

Earth

0.33x18x0.2^2x5.5 1.3
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.5^2x5.5 1713.7
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Earth

0.33x18x0.2^2x5.5 1.3
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

UIRED & PROVIDED

Provided Reinf

Fill 2

491
491
491
982
982
982
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

NT

POINT

FILL 2
350
350
350
578
875
875

NT

POINT

FILL 2

00-000+10-140
00-000+10-140
00-000+10-140
00-000+10-120
00-000+10-080
00-000+10-080

NT
POINT
FILL 2

561
561
561
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
655
982
982
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
WALL W1 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 750

Reinf, Ast mm2 = 16-160+12-160 1963 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 10-160+10-160 988 Clear Cover, CC mm = 30

Effecive Depth, d = 750-50-0.5x16

Cover to the centre of compression steel, d' = 30+0.5x10

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x80)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x6.74x(692-133.8)/133.8

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

333.71 kN-m

9.33

692 mm

35 mm

80 mm

62.5 mm

133.8 mm

d - d ') = M

6.74 N/mm2
262.3 N/mm2

750 mm

1.45E-03

5.78E-04

8.70E-04

0.157 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
WALL W1 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 700

Reinf, Ast mm2 = 16-160+12-160 1117 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 10-160+10-160 1117 Clear Cover, CC mm = 45

Effecive Depth, d = 750-50-0.5x16

Cover to the centre of compression steel, d' = 30+0.5x10

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x80)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x6.74x(692-133.8)/133.8

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

154.10 kN-m

9.33

642 mm

53 mm

180 mm

99.1 mm

99.73 mm

d - d ') = M

4.48 N/mm2
227.5 N/mm2

700 mm

1.26E-03

1.49E-03

-2.28E-04

-0.058 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W1 DESIGN OF FOOTING


Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

NGL= 243.00 BOW = 242.400 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

Fill 1 Liquid 5.50 10.3 Case 1 285.67


Fill 2 Earth 0.20 18.0 Case 2 0.22

Weight of wall per RM (kN/m) = 59.80 Length LW (m) =


Distances of CG of wall from edges (m)

G1 = 0.252 G2 = 0.498

DIMENSIONING AND CALCULATIONS


Th1F1 = Thicness of footing Fill 1 near wall Liquid Earth
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall


Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side


L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


m mm mm m mm mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

1.85 500 200 2.00 500 200

Additional Earth Fill Fill 1 Side 0.40 Fill 2 Side 0.60


Total length of base (m), LB = L1 + L2 + G1 + G2 = 1.85+2+0.252+0.498

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(500+200)x1.85x25/1000)


CG of footing on Fill 1 side from P, GF1 =
.85-(1.85x1000x(2x200+500)/((3x(200+500)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(500+200)x2x25/1000)

CG of footing on Fill 2 side from S, GF2 =

2-(2x1000x(2x200+500)/((3x(200+500)))/1000)

Weight of Fill 1 on Footing, kN/m = 5.5x10.3x1.85+0.4x18x1.85


CG of Weight of Fill 1 from P = 0.5x1.85
Weight of Fill 2 on Footing, kN/m = 0.2x18x2+0.6x18x2
CG of Weight of Fill 2 from S = 0.5x2

Length of Central Portion of footing ,LCF = 0.252+0.498

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(500+500)x0.75x25/1000

Gross SBC = 84.6+(243-242.4+500/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 285.67


Horizontal pressure Fill 2 - - -
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Weight of Fill 1 on footing 118.12 3.68 -434.09 4.6-0.925
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 16.19 3.54 -57.35 4.6-1.057
Self weight of footing on Fill 2 side 17.50 1.143 -20.00 1.143

Self weight of central portion of footing 9.38 2.38 -22.27 0.5x0.75+2

Self weight of wall 59.80 2.50 -149.39 2+0.498

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 683.099/285.67

Total vertical load P (kN/m) = (118.12-16.188+17.5+9.375+59.8)

Net moment (kN-m/m) = ABS((285.67+434.091+57.352-20.003-22.266-


149.387))

Distance resultant from respective point, S (m) = 397.43/220.98

Eccentricity = 0.5x4.6-1.8

Base Pressure at P, kN/m2 = (220.98/4.6)x(1-(6x0.5/4.6))

Base Pressure at Q (interpolated) = 16.71+((79.37-16.71)/4.6)x1.85

Base Pressure at R (interpolated) = 16.71+((79.37-16.71)/4.6)x(1.85+0.75)

Base Pressure at S, kN/m2 = (220.98/4.6)x(1+(6x0.5/4.6))

Total base pressure P-Q, kN = 0.5x(16.71+41.91)x1.85

CG of base pressure P-Q from Q = (1.85x(2x16.71+41.91))/(3x(16.71+41.91))


Moment at Q (base), kN-m/m = 54.224x0.792-16.188x(1.85-1.057)-118.12x0.5x1.85

Total base pressure R-S, kN = 0.5x(52.13+79.37)x2


CG of base pressure R-S from R = (2x(2x79.37+52.13))/(3x(52.13+79.37))
Moment at R (base), kN-m/m = 131.5x1.069-17.5x(2-1.143)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -0.22

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 28.80 3.6 103.68 4.6-1

Self weight of footing on Fill 1 side 16.19 1.1 17.11 1.057

Self weight of footing on Fill 2 side 17.50 3.457 60.50 4.6-1.143

Self weight of central portion of footing 9.38 2.23 20.86 0.5x0.75+1.85

Self weight of wall 59.80 2.10 125.69 1.85+0.252

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 327.84/0.22
Total vertical load P (kN/m) = (28.8+16.188+17.5+9.375+59.8)
Net moment (kN-m/m) = ABS((-0.22-103.68+17.11+60.498+20.859+125.693))
Distance resultant from respective point, P (m) = 327.62/131.66
Distance resultant from S (m) = 4.6-2.488
Eccentricity = 0.5x4.6-2.112
Base Pressure at P = (131.66/4.6)x(1-(6x0.188/4.6))
Base Pressure at Q (interpolated) = 21.59+((35.65-21.59)/4.6)x1.85
Base Pressure at R (interpolated) = 21.59+((35.65-21.59)/4.6)x(1.85+0.75)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Base Pressure at S = (131.66/4.6)x(1+(6x0.188/4.6))

Total base pressure P-Q, kN = 0.5x(21.59+27.24)x1.85

CG of base pressure P-Q from Q = (1.85x(2x21.59+27.24))/(3x(21.59+27.24))

Moment at Q (base), kN-m/m = 45.17x0.89-16.188x(1.85-1.057)

Total base pressure R-S, kN = 0.5x(29.54+35.65)x2

CG of base pressure R-S from R = (2x(2x35.65+29.54))/(3x(29.54+35.65))

Moment at R (base), kN-m/m = 65.19x1.031-17.5x(2-1.143)-28.8x0.5x2

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 285.67


Horizontal pressure Fill 2 -0.22
Weight of Fill 1 on footing 118.12 3.68 -434.09 4.6-0.925

Weight of Fill 2 on footing 28.80 1.00 -28.80 0.5x2

Self weight of footing on Fill 1 side 16.19 3.54 -57.35 4.6-1.057

Self weight of footing on Fill 2 side 17.50 1.143 -20.00 1.143

Self weight of central portion of footing 9.38 2.38 -22.27 0.5x0.75+2

Self weight of wall 59.80 2.50 -149.39 2+0.498

Total overturning moments (Adding +ve moments) kN-m/m =


Total resisting moments (Adding -ve moments) kN-m/m =
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-118.12+28.8+16.188+17.5+9.375+59.8)
Net moment (kN-m/m) = ABS((285.67-0.22-434.091-28.8-57.352-20.003-
22.266-149.387))

Distance resultant from respective point, S (m) = 426.449/249.78

Distance resultant from S (m) = 1.71

Eccentricity = 0.5x4.6-1.71

Base Pressure at P = (249.78/4.6)x(1-(6x0.59/4.6))

Base Pressure at Q = 12.51+18.17x1.85

Base Pressure at R = 12.51+18.17x(1.85+0.75)

Base Pressure at S = (249.78/4.6)x(1+(6x0.59/4.6))

Total base pressure P-Q = 0.5x(12.51+46.12)x1.85


CG of base pressure P-Q from Q = (1.85x(2x12.51+46.12))/(3x(12.51+46.12))
Moment at Q (base) = 54.23x0.75-16.188x(1.85-1.057)-118.12x0.5x1.85

Total base pressure R-S = 0.5x(59.75+96.09)x2


CG of base pressure R-S from R = (2x(2x96.09+59.75))/(3x(59.75+96.09))
Moment at R (base) = 155.84x1.08-17.5x(2-1.143)-28.8x0.5x2

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -79.13 27.36 -81.43
Moment at R (base) = 125.58 23.43 124.51

Envelope unfactored moments at Q Top 81.43


kN-m/m
Bottom 27.36
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Envelope unfactored moments at R Top 23.43
kN-m/m
Bottom 125.58

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.35

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 81.43 122.15 500 444 649 875 875


Q - Bot 27.36 41.05 500 442 215 875 875
R - Top 23.43 35.14 500 444 183 875 875
R - Bot 125.58 188.37 500 442 1019 875 1019

Reinf
Location Reinforcement Provided
required
Q - Top 875 00-000+12-120 942
Q - Bot 875 00-000+16-140 1436
R - Top 875 00-000+12-120 942
R - Bot 1019 00-000+16-140 1436

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.925 m (500+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x425,250)/100


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Provided Reinforcment = 00-000+12-140

Fill 1 Side, Average th from 0.925 m to 1.85 m (200+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x275,250)/100

Provided Reinforcment = 00-000+10-125

Fill 2 Side, Average th from 0 to 1 m (500+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x425,250)/100

Provided Reinforcment = 00-000+12-140

Fill 2 Side, Average th from 1 m to 2 m (200+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x275,250)/100

Provided Reinforcment = 00-000+10-125

CHECK FOR SLIDING

Sliding Force (kN/m) =


Self-weight of Wall (kN/m) =
Self-weight of Footing (kN/m) =
Weight of Fill 1 on Footing (kN/m) =
Total Weight (kN/m) = 59.8+43.063+118.12

Coefficient of friction between concrete and earth =


Resisting Force (kN/m) =

Balance direct tensile force to be resisted by Nominal Slab (kN/m) =

Check for the crack width attached along with


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

Overturning moment
kN-m/m

285.67
0.22

29.00
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

1.85+2+0.252+0.498 4.60

200)x1.85x25/1000) 16.19

3x(200+500)))/1000) 1.057
00+200)x2x25/1000) 17.50

3x(200+500)))/1000) 1.143

3x1.85+0.4x18x1.85 118.12
0.5x1.85 0.93
0.2x18x2+0.6x18x2 28.80
0.5x2 1.00

0.252+0.498 0.75 m

+500)x0.75x25/1000 9.38

242.4+500/1000)x18 104.4

moments are +ve


Explanation of
Formula for Distance
from S
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
4.6-0.925

4.6-1.057
1.143

0.5x0.75+2

2+0.498

285.67

683.10

683.099/285.67 2.39

8+17.5+9.375+59.8) 220.98

352-20.003-22.266- 397.43
149.387))

397.43/220.98 1.800

0.5x4.6-1.8 0.50

/4.6)x(1-(6x0.5/4.6)) 16.71

37-16.71)/4.6)x1.85 41.91

71)/4.6)x(1.85+0.75) 52.13

4.6)x(1+(6x0.5/4.6)) 79.37

x(16.71+41.91)x1.85 54.22

))/(3x(16.71+41.91)) 0.79
57)-118.12x0.5x1.85 -79.13

0.5x(52.13+79.37)x2 131.50
))/(3x(52.13+79.37)) 1.07
.069-17.5x(2-1.143) 125.58
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

moments are +ve


Formula for Distance
from P

4.6-1

1.057

4.6-1.143
0.5x0.75+1.85
1.85+0.252

0.22
327.84
327.84/0.22 ###
8+17.5+9.375+59.8) 131.66
8+20.859+125.693)) 327.62
327.62/131.66 2.49
4.6-2.488 2.11
0.5x4.6-2.112 0.19
6)x(1-(6x0.188/4.6)) 21.59
65-21.59)/4.6)x1.85 27.24
59)/4.6)x(1.85+0.75) 29.54
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
6)x(1+(6x0.188/4.6)) 35.65

x(21.59+27.24)x1.85 45.17

))/(3x(21.59+27.24)) 0.89

16.188x(1.85-1.057) 27.36

0.5x(29.54+35.65)x2 65.19

))/(3x(29.54+35.65)) 1.03

2-1.143)-28.8x0.5x2 23.43

moments are +ve


Formula for Distance
from S

4.6-0.925
0.5x2
4.6-1.057
1.143
0.5x0.75+2
2+0.498

285.67
712.12
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
2.49
8+17.5+9.375+59.8) 249.78
28.8-57.352-20.003- 426.45
22.266-149.387))

426.449/249.78 1.71

1.71 1.71

0.5x4.6-1.71 0.59

4.6)x(1-(6x0.59/4.6)) 12.51

12.51+18.17x1.85 46.12

1+18.17x(1.85+0.75) 59.75

.6)x(1+(6x0.59/4.6)) 96.09

x(12.51+46.12)x1.85 54.23
))/(3x(12.51+46.12)) 0.75
57)-118.12x0.5x1.85 -81.43

0.5x(59.75+96.09)x2 155.84
))/(3x(59.75+96.09)) 1.08
2-1.143)-28.8x0.5x2 124.51

Case 3
-81.43
124.51
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

TRENGTH

0+0.5x(500+200))/2 425
N(0.5x425,250)/100 744
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
808

0+0.5x(500+200))/2 275
N(0.5x275,250)/100 481
628

0+0.5x(500+200))/2 425
N(0.5x425,250)/100 744
808

0+0.5x(500+200))/2 275
N(0.5x275,250)/100 481
628

155.79
59.80
43.06
118.12
59.8+43.063+118.12 220.98

0.45
99.44

56.35
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W1 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

R-Bottom Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 500

Reinf, Ast mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-120 942 Clear Cover, CC mm = 30

Effecive Depth, d = 500-50-0.5x16

Cover to the centre of compression steel, d' = 30+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x140)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x5.84x(442-90)/90

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

125.58 kN-m

9.33

442 mm

36 mm

140 mm

82.9 mm

90.0 mm

d - d ') = M

5.84 N/mm2
213.1 N/mm2

500 mm

1.24E-03

5.54E-04

6.87E-04

0.150 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W1 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Q-Top Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 500

Reinf, Ast mm2 = 00-000+12-120 942 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 30

Effecive Depth, d = 500-50-0.5x12

Cover to the centre of compression steel, d' = 30+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x12)^2)-0.5x12

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x4.33x(444-72.4)/72.4

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

81.43 kN-m

9.33

444 mm

38 mm

120 mm

76.1 mm

72.4 mm

d - d ') = M

4.33 N/mm2
207.4 N/mm2

500 mm

1.19E-03

8.71E-04

3.22E-04

0.070 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W1 CALCULATION OF CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure

Junction Limiting crack width, w

with Base Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 200

Reinf, Ast mm2 = 00-000+10-220 359 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-220 359 Clear Cover, CC mm = 50

Distance between centroid of Ast and Asc, Zs = 200-50-0.5x10-50-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs

= 359x90/(359+359)

Modified Moment M' = M - N * Xs

Modified moment, M' < 0, section in tension


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Effecive Depth, d = 200-50-0.5x10

Cover to the centre of compression steel, d' = 50+0.5x10

Tension excess tensile face, T'

= (56.345x359/(359+359))

Tension less tensile face, T''

= (56.345x359/(359+359))

Stress in Tension reinforcement, fst = 28.173x1000/359

Total Concrete Area, Ac = 1000x200+(9.33-1)x(359+359)

Direct Tension in Concrete, fct = 56.345x1000/205980.9

Distance from comp face to point where crack width is being calculated, a
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x220)^2+(50+0.5x10)^2)-0.5x10

Strain at the level considered, ε1 = fs / Es

Strain due to stiffening effect in concrete, ε2 = 2bD/3EsAs

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
Part 2 - 2009, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

0.0 kN-m

56.35 kN-m

9.33

90.0 mm

45.0 mm

-2.5 kN-m
OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

145 mm

55 mm

28.2 kN

28.2 kN

78.5 N/mm2

2.1E+05 mm2

0.27 N/mm2

200 mm
OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
220 mm

118.0 mm

3.92E-04

9.29E-04

-5.36E-04

-0.190 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF WALL W1A AND


DECANTER WALL FOOTING
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

AND
TING
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
WALL W1A DESIGN OF CANTILEVER WALL

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

Length of Wall = 17.67 m BOW = 242.500 BOF =

TOW = 248.600
Fill TOF HOF b/a Design Methodology

Fill 1 Liquid 248.600 5.80 3.05 Cantilever Wall


Fill 2 Earth 243.000 0.20 3.05 Cantilever Wall

Height of Wall From BOF (m) = 248.6-242.8


Height of Wall From BOW (m) = 248.6-242.5
Design Height of Wall, HOW =
Assumed thickness at various Heights
Height from bottom 0.00 3.60 5.80 Taper = One Side

Provided thickness 750 500 500

DESIGN FOR VERTICAL MOMENTS

Cantilever Wall : Moment at Bottom of Wall = k * r * HOF^2 * HOW / 6


= Coefficient * Multiplier

k = Coefficient of Lateral Pressure due to Fill r = Unit weight of Fill


HOF = Height of Fill HOW = Height of Wall

Coefficient at Bottom of wall = 0.1667 Multiplier = k * r * HOF^2 * HOW


Coefficient at 0.25*HOW from Bottom = 0.0703
Coefficient at 0.50*HOW from Bottom = 0.0208

Coefficient at 0.75*HOW from Bottom = 0.0026


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 5.80 m HOW = 5.80 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.8^2x5.8

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.80
5.80 0.0000 2009.7 0.00 0.00
4.35 -0.0026 2009.7 -5.23 0.00
2.90 -0.0208 2009.7 -41.80 0.00
1.45 -0.0703 2009.7 -141.28 0.00
0.00 -0.1667 2009.7 -335.02 0.00

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 18.0 kN/m3 HOF = 0.20 m HOW = 5.80 m

k = Coefficient of Lateral Pressure due to Fill = 0.33

Multiplier = k * r * HOF^2 * HOW = 0.33x18x0.2^2x5.8

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.80
5.80 0.0000 1.4 0.00 0.00
4.35 -0.0026 1.4 0.00 0.00
2.90 -0.0208 1.4 0.00 -0.03
1.45 -0.0703 1.4 0.00 -0.10
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.00 -0.1667 1.4 0.00 -0.23

Negative moments implies that tension face is Fill 2

ENVELOPE VERTICAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from Moment Moment Add EQ Addl EQ Total Total


bottom Fill 1 Fill 2 moment - moment - Moment Moment
of wall Impulsive Convectiv Fill 1 Fill 2
(m) e
5.80
5.80 0 0 0 0
4.35 5.23 0 0.47 0.46 6.16017 0
2.90 41.8 0.03 4.32 3.02 49.1432 0.03
1.45 141.28 0.1 14.41 7.75 163.436 0.1
0.00 335.02 0.23 33.50 14.54 383.062 0.23

CALCULATING REQUIRED VERTICAL REINFORCEMENT

Mu = M * 1.5 c' = 50+0.5x16 = 58 mm


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Fill 1 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.800 500 875 875
5.800 0.00 0.00 500 442 0 875 875
4.350 6.16 9.24 500 442 48 875 875
2.900 49.14 73.71 549 491 349 875 875
1.450 163.44 245.15 649 591 981 875 981
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.000 383.06 574.59 750 692 2007 875 2007

Fill 2 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.800 500 875 875
5.800 0.00 0.00 500 462 0 875 875
4.350 0.00 0.00 500 462 0 875 875
2.900 0.03 0.05 549 511 0 875 875
1.450 0.10 0.15 649 611 1 875 875
0.000 0.23 0.35 750 712 1 875 875

DESIGN FOR HORIZONTAL MOMENTS

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 5.80 m HOW = 5.80 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.8^2x5.8

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.80
5.80 0.000 0.000 2009.7 0.00 0.00 0.00 0.00
4.35 0.000 0.000 2009.7 0.00 0.00 0.00 0.00
2.90 0.000 0.000 2009.7 0.00 0.00 0.00 0.00
1.45 0.000 0.000 2009.7 0.00 0.00 0.00 0.00
0.00 0.000 0.000 2009.7 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 1


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 18.0 kN/m3 HOF = 0.20 m HOW = 5.80 m

k = Coefficient of Lateral Pressure due to Fill = 0.33

Multiplier = k * r * HOF^2 * HOW = 0.33x18x0.2^2x5.8

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.80
5.80 0.000 0.000 1.4 0.00 0.00 0.00 0.00
4.35 0.000 0.000 1.4 0.00 0.00 0.00 0.00
2.90 0.000 0.000 1.4 0.00 0.00 0.00 0.00
1.45 0.000 0.000 1.4 0.00 0.00 0.00 0.00
0.00 0.000 0.000 1.4 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 2

ENVELOPE HORIZONTAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from FILL 1 FILL 2


bottom
of wall
Mid Point Edge Mid Point Edge
(m)
5.80
5.80 0.00 0.00 0.00 0.00
4.35 0.00 0.00 0.00 0.00
2.90 0.00 0.00 0.00 0.00
1.45 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

CALCULATING REQUIRED HORIZONTAL REINFORCEMENT

Mu = M * 1.5 c' = 50+16+0.5x10 = 71 mm


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Fill 1 Reinforcement at Mid Point
Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.80 500 875 875
5.80 0.00 0.00 500 429 0 875 875
4.35 0.00 0.00 500 429 0 875 875
2.90 0.00 0.00 549 478 0 875 875
1.45 0.00 0.00 649 578 0 875 875
0.00 0.00 0.00 750 679 0 875 875

c' = 50+16+0.5x10 = 71 mm
Fill 1 Reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.80 500 875 875
5.80 0.00 0.00 500 429 0 875 875
4.35 0.00 0.00 500 429 0 875 875
2.90 0.00 0.00 549 478 0 875 875
1.45 0.00 0.00 649 578 0 875 875
0.00 0.00 0.00 750 679 0 875 875

c' = 30+16+0.5x10 = 51 mm
Fill 2 reinforcement at Mid Point
Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.80 500 875 875
5.80 0.00 0.00 500 449 0 875 875
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
4.35 0.00 0.00 500 449 0 875 875
2.90 0.00 0.00 549 498 0 875 875
1.45 0.00 0.00 649 598 0 875 875
0.00 0.00 0.00 750 699 0 875 875

c' = 30+16+0.5x10 = 51 mm

Fill 2 reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.80 500 875 875
5.80 0.00 0.00 500 449 0 875 875
4.35 0.00 0.00 500 449 0 875 875
2.90 0.00 0.00 549 498 0 875 875
1.45 0.00 0.00 649 598 0 875 875
0.00 0.00 0.00 750 699 0 875 875

SUMMARY OF HORIZONTAL & VERTICAL REINFORCEMENT - REQUIRED & PROVIDED

Height Required Provided Reinforcement Provided Reinf


from Reinforcement
bottom
FILL 1 FILL 2 FILL 1 FILL 2 Fill 1

5.80 875 875 00-000+16-160 00-000+16-160 1257


5.80 875 875 00-000+16-160 00-000+16-160 1257
4.35 875 875 00-000+16-160 00-000+16-160 1257
2.90 875 875 00-000+16-160 00-000+16-160 1257
1.45 981 875 00-000+16-160 00-000+16-160 1257
0.00 2007 875 16-160+16-160 16-160+16-160 2513
1.20 1.20
Curtail at
Fill 1 / Fill 2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Curtail at
Fill 1 / Fill 2 1.50 1.50

Ht from REQUIRED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2


5.80 875 875 875 875
5.80 875 875 875 875
4.35 875 875 875 875
2.90 875 875 875 875
1.45 875 875 875 875
0.00 875 875 875 875

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

5.80 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080


5.80 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
4.35 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
2.90 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
1.45 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
0.00 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080

Break at
Fill 1 / Fill 2

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT
FILL 1 FILL 2 FILL 1 FILL 2

5.80 982 982 982 982


5.80 982 982 982 982
4.35 982 982 982 982
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
2.90 982 982 982 982
1.45 982 982 982 982
0.00 982 982 982 982

WALL DATA FOR DESIGN OF FOUNDATION

Part Thickness Height Area G1 G2

Bottom Top

4 0.50 0.00 0.00 0.000 0.000 0.000

3 0.50 0.50 2.20 1.100 0.250 0.250

2 0.75 0.50 3.60 2.250 0.317 0.433

1 0.75 0.75 0.30 0.225 0.375 0.375

Total = 3.575 0.300 0.450

Weight of wall per RM = 89.4 kN/m

Case Overturning Moment Sliding Force

Case 1 335.02
Case 2 0.23
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

248.6-242.8 5.80 m

248.6-242.5 6.10 m

5.80 m

One Side

eight of Fill
eight of Wall

= k * r * HOF^2 * HOW
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.8^2x5.8 2009.7

Earth

0.33x18x0.2^2x5.8 1.4
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.8^2x5.8 2009.7
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Earth

0.33x18x0.2^2x5.8 1.4
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

UIRED & PROVIDED

Provided Reinf

Fill 2

1257
1257
1257
1257
1257
2513
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

NT

POINT

FILL 2
875
875
875
875
875
875

NT

POINT

FILL 2

00-000+10-080
00-000+10-080
00-000+10-080
00-000+10-080
00-000+10-080
00-000+10-080

NT
POINT
FILL 2

982
982
982
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
982
982
982
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W1A CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)
Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 750

Reinf, Ast mm2 = 16-160+16-160 2513 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 16-160+16-160 2513 Clear Cover, CC mm = 30

Effecive Depth, d = 750-50-0.5x16

Cover to the centre of compression steel, d' = 30+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x80)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x6.34x(692-139)/139

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

383.06 kN-m

9.33

692 mm

38 mm

80 mm

62.5 mm

139.0 mm

d - d ') = M

6.34 N/mm2
235.3 N/mm2

750 mm

1.30E-03

4.48E-04

8.52E-04

0.154 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

1 ACTUATOR LOADS FOR CASE 1

2 ACTUATOR LOADS FOR CASE 2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

SCREEN SHOTS OF REACTIONS FROM STAAD MODEL

1 Reactions of Case 1

2 Reactions of Case 2

These reaction are applied in the footing design sheet of respective load case.
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

D-FTG-M DESIGN OF FOOTING

CASE 1 Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500


Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 50

NGL= 243.00 BOW = 242.500 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

Fill 1 Liquid 5.80 10.3 Case 1 335.02


Fill 2 Earth 0.20 18.0 Case 2 0.23

Weight of wall per RM (kN/m) = 89.40 Length LW (m) =


Distances of CG of wall from edges (m)

G1 = 0.300 G2 = 0.450

DIMENSIONING AND CALCULATIONS


Th1F1 = Thicness of footing Fill 1 near wall Liquid Earth
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall


Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side


L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


m mm mm m mm mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

3.00 600 600 2.20 600 600

Total length of base (m), LB = L1 + L2 + G1 + G2 = 3+2.2+0.3+0.45

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(600+600)x3x25/1000)


CG of footing on Fill 1 side from P, GF1 =
3-(3x1000x(2x600+600)/((3x(600+600)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(600+600)x2.2x25/1000)

CG of footing on Fill 2 side from S, GF2 =

2.2-(2.2x1000x(2x600+600)/((3x(600+600)))/1000)

Weight of Fill 1 on Footing, kN/m = 5.8x10.3x3


CG of Weight of Fill 1 from P = 0.5x3
Weight of Fill 2 on Footing, kN/m = 0.2x18x2.2
CG of Weight of Fill 2 from S = 0.5x2.2

Length of Central Portion of footing ,LCF = 0.3+0.45

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(600+600)x0.75x25/1000

Gross SBC = 84.6+(243-242.5+600/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 335.02


Horizontal pressure Fill 2 - - -
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Weight of Fill 1 on footing 179.22 4.45 -797.53 5.95-1.5
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 45.00 4.45 -200.25 5.95-1.5
Self weight of footing on Fill 2 side 33.00 1.100 -36.30 1.1

Self weight of central portion of footing 11.25 2.58 -28.97 0.5x0.75+2.2

Self weight of wall 89.40 2.65 -236.93 2.2+0.45

Addl vertical load on Fill 1 side, Load 1 -30.00 3.75 112.50 -240x1/8,
0.8+0.3+0.45+2.2

Addl moment on Fill 1 side, Load 3 0.00 0.00 12.81 50x1x(1.6+0.5x0.3


+0.3)/8

Reaction Node - Wall - Vertical (STAAD) -48.22 2.65 127.78 -385.738/8

Reaction Node - Col - Vertical (STAAD) 38.45 1.10 -42.30 307.606/8, 2.2-1.1

Reaction Node - Wall - Moment (STAAD) 0.00 0.00 9.36 74.858/8

Reaction Node - Col - Moment (STAAD) 0.00 0.00 17.08 136.644/8

Total vertical load P (kN/m) = (179.22-45+33+11.25+89.4-30-48.217+38.451)

Net moment (kN-m/m) = ABS((335.02+797.529+200.25-36.3-28.969-


236.926+112.5+12.813+127.784-
42.296+9.357+17.081))

Distance resultant from respective point, S (m) = 727.71/318.1

Eccentricity = 0.5x5.95-2.29

Base Pressure at P, kN/m2 = (318.1/5.95)x(1-(6x0.69/5.95))

Base Pressure at Q (interpolated) = 16.26+((90.66-16.26)/5.95)x3

Base Pressure at R (interpolated) = 16.26+((90.66-16.26)/5.95)x(3+0.75)

Base Pressure at S, kN/m2 = (318.1/5.95)x(1+(6x0.69/5.95))

Total base pressure P-Q, kN = 0.5x(16.26+53.77)x3


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
CG of base pressure P-Q from Q = (3x(2x16.26+53.77))/(3x(16.26+53.77))
Moment at Q (base), kN-m/m = 105.045x1.232-45x(3-1.5)-179.22x0.5x3

Total base pressure R-S, kN = 0.5x(63.15+90.66)x2.2


CG of base pressure R-S from R = (2.2x(2x90.66+63.15))/(3x(63.15+90.66))
Moment at R (base), kN-m/m = 169.191x1.166-33x(2.2-1.1)

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -0.23

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 7.92 4.9 38.41 5.95-1.1

Self weight of footing on Fill 1 side 45.00 1.5 67.50 1.5

Self weight of footing on Fill 2 side 33.00 4.850 160.05 5.95-1.1

Self weight of central portion of footing 11.25 3.38 37.97 0.5x0.75+3

Self weight of wall 89.40 3.30 295.00 3+0.3

Total vertical load P (kN/m) = (+7.92+45+33+11.25+89.4)

Net moment (kN-m/m) = ABS((+0.23-


38.412+67.5+160.05+37.969+295.004))

Distance resultant from respective point, P (m) = 598.71/186.57


Distance resultant from S (m) = 5.95-3.209
Eccentricity = 0.5x5.95-2.741
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Base Pressure at P = (186.57/5.95)x(1-(6x0.234/5.95))
Base Pressure at Q (interpolated) = 23.96+((38.76-23.96)/5.95)x3
Base Pressure at R (interpolated) = 23.96+((38.76-23.96)/5.95)x(3+0.75)

Base Pressure at S = (186.57/5.95)x(1+(6x0.234/5.95))

Total base pressure P-Q, kN = 0.5x(23.96+31.42)x3

CG of base pressure P-Q from Q = (3x(2x23.96+31.42))/(3x(23.96+31.42))

Moment at Q (base), kN-m/m = 83.07x1.43-45x(3-1.5)

Total base pressure R-S, kN = 0.5x(33.29+38.76)x2.2

CG of base pressure R-S from R = (2.2x(2x38.76+33.29))/(3x(33.29+38.76))

Moment at R (base), kN-m/m = 79.255x1.128-33x(2.2-1.1)-7.92x0.5x2.2

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 335.02


Horizontal pressure Fill 2 -0.23
Weight of Fill 1 on footing 179.22 4.45 -797.53 5.95-1.5

Weight of Fill 2 on footing 7.92 1.10 -8.71 0.5x2.2

Self weight of footing on Fill 1 side 45.00 4.45 -200.25 5.95-1.5

Self weight of footing on Fill 2 side 33.00 1.100 -36.30 1.1

Self weight of central portion of footing 11.25 2.58 -28.97 0.5x0.75+2.2

Self weight of wall 89.40 2.65 -236.93 2.2+0.45


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Addl vertical load on Fill 1 side, Load 1 -30.00 3.75 112.50
Addl moment on Fill 1 side, Load 3 0.00 0.00 12.81
Reaction Node - Wall - Vertical (STAAD) -48.22 2.65 127.78
Reaction Node - Col - Vertical (STAAD) 38.45 1.10 -42.30
Reaction Node - Wall - Moment (STAAD) 0.00 0.00 9.36
Reaction Node - Col - Moment (STAAD) 0.00 0.00 17.08
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Total vertical load P (kN/m) = (-179.22+7.92+45+33+11.25+89.4-30-


48.217+38.451)
Net moment (kN-m/m) = ABS((335.02-0.23-797.529-8.712-200.25-36.3-
28.969-236.926+112.5+12.813+127.784-
42.296+9.357+17.081))

Distance resultant from respective point, S (m) = 736.657/326.02

Distance resultant from S (m) = 2.26

Eccentricity = 0.5x5.95-2.26

Base Pressure at P = (326.02/5.95)x(1-(6x0.72/5.95))

Base Pressure at Q = 15.01+13.373x3

Base Pressure at R = 15.01+13.373x(3+0.75)

Base Pressure at S = (326.02/5.95)x(1+(6x0.72/5.95))

Total base pressure P-Q = 0.5x(15.01+55.13)x3


CG of base pressure P-Q from Q = (3x(2x15.01+55.13))/(3x(15.01+55.13))
Moment at Q (base) = 105.21x1.21-45x(3-1.5)-179.22x0.5x3

Total base pressure R-S = 0.5x(65.16+94.58)x2.2


CG of base pressure R-S from R = (2.2x(2x94.58+65.16))/(3x(65.16+94.58))
Moment at R (base) = 175.71x1.17-33x(2.2-1.1)-7.92x0.5x2.2

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -206.90 51.29 -209.03
Moment at R (base) = 160.91 44.37 160.57

Envelope unfactored moments at Q Top 209.03


kN-m/m
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR
Envelope unfactored moments at Q REV R0
kN-m/m
Bottom 51.29
Envelope unfactored moments at R Top 44.37
kN-m/m
Bottom 160.91
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � 1- 1-
��� �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.35

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 209.03 313.55 600 542 1390 875 1390


Q - Bot 51.29 76.94 600 542 330 875 875
R - Top 44.37 66.56 600 542 285 875 875
R - Bot 160.91 241.36 600 542 1059 875 1059

Reinf
Location Reinforcement Provided
required
Q - Top 1390 12-180+16-180 1745
Q - Bot 875 00-000+16-140 1436
R - Top 875 00-000+16-180 1117
R - Bot 1059 00-000+16-140 1436
Dist 875 00-000+12-120 942
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

Overturning moment
kN-m/m

335.02
0.23

17.67
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

3+2.2+0.3+0.45 5.95

00+600)x3x25/1000) 45.00

3x(600+600)))/1000) 1.500
+600)x2.2x25/1000) 33.00

3x(600+600)))/1000) 1.100

5.8x10.3x3 179.22
0.5x3 1.50
0.2x18x2.2 7.92
0.5x2.2 1.10

0.3+0.45 0.75 m

+600)x0.75x25/1000 11.3

242.5+600/1000)x18 104.4

moments are +ve


Explanation of
Formula for Distance
from S
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
5.95-1.5

5.95-1.5
1.1

0.5x0.75+2.2

2.2+0.45

-240x1/8,
0.8+0.3+0.45+2.2

50x1x(1.6+0.5x0.3
+0.3)/8

-385.738/8

307.606/8, 2.2-1.1

74.858/8

136.644/8

-30-48.217+38.451) 318.10

200.25-36.3-28.969- 727.71
.5+12.813+127.784-
296+9.357+17.081))

727.71/318.1 2.290

0.5x5.95-2.29 0.69

5)x(1-(6x0.69/5.95)) 16.26

0.66-16.26)/5.95)x3 53.77

6.26)/5.95)x(3+0.75) 63.15

5)x(1+(6x0.69/5.95)) 90.66

0.5x(16.26+53.77)x3 105.05
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
))/(3x(16.26+53.77)) 1.23
3-1.5)-179.22x0.5x3 -206.90

5x(63.15+90.66)x2.2 169.19
))/(3x(63.15+90.66)) 1.17
x1.166-33x(2.2-1.1) 160.91

moments are +ve


Formula for Distance
from P

5.95-1.1

1.5

5.95-1.1
0.5x0.75+3
3+0.3

+45+33+11.25+89.4) 186.57

ABS((+0.23- 598.71
5+37.969+295.004))

598.71/186.57 3.21
5.95-3.209 2.74
0.5x5.95-2.741 0.23
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
)x(1-(6x0.234/5.95)) 23.96
8.76-23.96)/5.95)x3 31.42
3.96)/5.95)x(3+0.75) 33.29

x(1+(6x0.234/5.95)) 38.76

0.5x(23.96+31.42)x3 83.07

))/(3x(23.96+31.42)) 1.43

.07x1.43-45x(3-1.5) 51.29

5x(33.29+38.76)x2.2 79.26

))/(3x(33.29+38.76)) 1.13

.2-1.1)-7.92x0.5x2.2 44.37

moments are +ve


Formula for Distance
from S

5.95-1.5
0.5x2.2
5.95-1.5
1.1
0.5x0.75+2.2
2.2+0.45
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

+33+11.25+89.4-30- 326.02
48.217+38.451)
-8.712-200.25-36.3- 736.66
.5+12.813+127.784-
296+9.357+17.081))

736.657/326.02 2.26

2.26 2.26

0.5x5.95-2.26 0.72

5)x(1-(6x0.72/5.95)) 15.01

15.01+13.373x3 55.13

01+13.373x(3+0.75) 65.16

5)x(1+(6x0.72/5.95)) 94.58

0.5x(15.01+55.13)x3 105.21
))/(3x(15.01+55.13)) 1.21
3-1.5)-179.22x0.5x3 -209.03

5x(65.16+94.58)x2.2 175.71
))/(3x(65.16+94.58)) 1.17
.2-1.1)-7.92x0.5x2.2 160.57

Case 3
-209.03
160.57
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

D-FTG-M CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

CASE 1 Limiting crack width, w

Q-TOP Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 600

Reinf, Ast mm2 = 12-180+16-180 1744 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 50

Effecive Depth, d = 600-50-0.5x16

Cover to the centre of compression steel, d' = 50+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x90)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x6.51x(542-110.1)/110.1

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

209.03 kN-m

9.33

542 mm

58 mm

90 mm

65.4 mm

110.1 mm

d - d ') = M

6.51 N/mm2
238.3 N/mm2

600 mm

1.35E-03

5.31E-04

8.20E-04

0.151 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

D-FTG-M CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

CASE 1 Limiting crack width, w

R-BOT Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 600

Reinf, Ast mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 50

Effecive Depth, d = 600-50-0.5x16

Cover to the centre of compression steel, d' = 50+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x140)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x5.54x(542-102.4)/102.4

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

160.91 kN-m

9.33

542 mm

58 mm

140 mm

82.9 mm

102.4 mm

d - d ') = M

5.54 N/mm2
221.9 N/mm2

600 mm

1.26E-03

6.54E-04

6.02E-04

0.132 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

D-FTG-M DESIGN OF FOOTING

CASE 2 Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500


Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 50

NGL= 243.00 BOW = 242.500 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

Fill 1 Liquid 5.80 10.3 Case 1 335.02


Fill 2 Earth 0.20 18.0 Case 2 0.23

Weight of wall per RM (kN/m) = 89.40 Length LW (m) =


Distances of CG of wall from edges (m)

G1 = 0.300 G2 = 0.450

DIMENSIONING AND CALCULATIONS


Th1F1 = Thicness of footing Fill 1 near wall Liquid Earth
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall


Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side


L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


m mm mm m mm mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

3.00 600 600 2.20 600 600

Total length of base (m), LB = L1 + L2 + G1 + G2 = 3+2.2+0.3+0.45

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(600+600)x3x25/1000)


CG of footing on Fill 1 side from P, GF1 =
3-(3x1000x(2x600+600)/((3x(600+600)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(600+600)x2.2x25/1000)

CG of footing on Fill 2 side from S, GF2 =

2.2-(2.2x1000x(2x600+600)/((3x(600+600)))/1000)

Weight of Fill 1 on Footing, kN/m = 5.8x10.3x3


CG of Weight of Fill 1 from P = 0.5x3
Weight of Fill 2 on Footing, kN/m = 0.2x18x2.2
CG of Weight of Fill 2 from S = 0.5x2.2

Length of Central Portion of footing ,LCF = 0.3+0.45

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(600+600)x0.75x25/1000

Gross SBC = 84.6+(243-242.5+600/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 335.02


Horizontal pressure Fill 2 - - -
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Weight of Fill 1 on footing 179.22 4.45 -797.53 5.95-1.5
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 45.00 4.45 -200.25 5.95-1.5
Self weight of footing on Fill 2 side 33.00 1.100 -36.30 1.1

Self weight of central portion of footing 11.25 2.58 -28.97 0.5x0.75+2.2

Self weight of wall 89.40 2.65 -236.93 2.2+0.45

Addl vertical load on Fill 1 side, Load 1 -30.00 3.75 112.50 -240x1/8,
0.8+0.3+0.45+2.2

Addl moment on Fill 1 side, Load 3 0.00 0.00 12.81 50x1x(1.6+0.5x0.3


+0.3)/8

Reaction Node - Wall - Vertical (STAAD) 72.45 2.65 -192.00 579.572/8

Reaction Node - Col - Vertical (STAAD) -22.21 1.10 24.43 -177.704/8, 2.2-
1.1
Reaction Node - Wall - Moment (STAAD) 0.00 0.00 -9.41 -75.265/8

Reaction Node - Col - Moment (STAAD) 0.00 0.00 -17.43 -139.41/8

Total vertical load P (kN/m) = (179.22-45+33+11.25+89.4-30+72.447-22.213)

Net moment (kN-m/m) = ABS((335.02+797.529+200.25-36.3-28.969-


236.926+112.5+12.813-191.996+24.434-9.408-
17.426))

Distance resultant from respective point, S (m) = 1034.04/378.1

Eccentricity = 0.5x5.95-2.73

Base Pressure at P, kN/m2 = (378.1/5.95)x(1-(6x0.25/5.95))

Base Pressure at Q (interpolated) = 47.53+((79.57-47.53)/5.95)x3

Base Pressure at R (interpolated) = 47.53+((79.57-47.53)/5.95)x(3+0.75)

Base Pressure at S, kN/m2 = (378.1/5.95)x(1+(6x0.25/5.95))

Total base pressure P-Q, kN = 0.5x(47.53+63.68)x3


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
CG of base pressure P-Q from Q = (3x(2x47.53+63.68))/(3x(47.53+63.68))
Moment at Q (base), kN-m/m = 166.815x1.427-45x(3-1.5)-179.22x0.5x3

Total base pressure R-S, kN = 0.5x(67.72+79.57)x2.2


CG of base pressure R-S from R = (2.2x(2x79.57+67.72))/(3x(67.72+79.57))
Moment at R (base), kN-m/m = 162.019x1.129-33x(2.2-1.1)

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -0.23

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 7.92 4.9 38.41 5.95-1.1

Self weight of footing on Fill 1 side 45.00 1.5 67.50 1.5

Self weight of footing on Fill 2 side 33.00 4.850 160.05 5.95-1.1

Self weight of central portion of footing 11.25 3.38 37.97 0.5x0.75+3

Self weight of wall 89.40 3.30 295.00 3+0.3

Total vertical load P (kN/m) = (+7.92+45+33+11.25+89.4)

Net moment (kN-m/m) = ABS((+0.23-


38.412+67.5+160.05+37.969+295.004))

Distance resultant from respective point, P (m) = 598.71/186.57


Distance resultant from S (m) = 5.95-3.209
Eccentricity = 0.5x5.95-2.741
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Base Pressure at P = (186.57/5.95)x(1-(6x0.234/5.95))
Base Pressure at Q (interpolated) = 23.96+((38.76-23.96)/5.95)x3
Base Pressure at R (interpolated) = 23.96+((38.76-23.96)/5.95)x(3+0.75)

Base Pressure at S = (186.57/5.95)x(1+(6x0.234/5.95))

Total base pressure P-Q, kN = 0.5x(23.96+31.42)x3

CG of base pressure P-Q from Q = (3x(2x23.96+31.42))/(3x(23.96+31.42))

Moment at Q (base), kN-m/m = 83.07x1.43-45x(3-1.5)

Total base pressure R-S, kN = 0.5x(33.29+38.76)x2.2

CG of base pressure R-S from R = (2.2x(2x38.76+33.29))/(3x(33.29+38.76))

Moment at R (base), kN-m/m = 79.255x1.128-33x(2.2-1.1)-7.92x0.5x2.2

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 335.02


Horizontal pressure Fill 2 -0.23
Weight of Fill 1 on footing 179.22 4.45 -797.53 5.95-1.5

Weight of Fill 2 on footing 7.92 1.10 -8.71 0.5x2.2

Self weight of footing on Fill 1 side 45.00 4.45 -200.25 5.95-1.5

Self weight of footing on Fill 2 side 33.00 1.100 -36.30 1.1

Self weight of central portion of footing 11.25 2.58 -28.97 0.5x0.75+2.2

Self weight of wall 89.40 2.65 -236.93 2.2+0.45


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Addl vertical load on Fill 1 side, Load 1 -30.00 3.75 112.50
Addl moment on Fill 1 side, Load 3 0.00 0.00 12.81
Reaction Node - Wall - Vertical (STAAD) 72.45 2.65 -192.00
Reaction Node - Col - Vertical (STAAD) -22.21 1.10 24.43
Reaction Node - Wall - Moment (STAAD) 0.00 0.00 -9.41
Reaction Node - Col - Moment (STAAD) 0.00 0.00 -17.43
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Total vertical load P (kN/m) = (-179.22+7.92+45+33+11.25+89.4-30+72.447-


22.213)
Net moment (kN-m/m) = ABS((335.02-0.23-797.529-8.712-200.25-36.3-
28.969-236.926+112.5+12.813-191.996+24.434-
9.408-17.426))

Distance resultant from respective point, S (m) = 1042.979/386.02

Distance resultant from S (m) = 2.7

Eccentricity = 0.5x5.95-2.7

Base Pressure at P = (386.02/5.95)x(1-(6x0.28/5.95))

Base Pressure at Q = 46.56+6.158x3

Base Pressure at R = 46.56+6.158x(3+0.75)

Base Pressure at S = (386.02/5.95)x(1+(6x0.28/5.95))

Total base pressure P-Q = 0.5x(46.56+65.03)x3


CG of base pressure P-Q from Q = (3x(2x46.56+65.03))/(3x(46.56+65.03))
Moment at Q (base) = 167.39x1.42-45x(3-1.5)-179.22x0.5x3

Total base pressure R-S = 0.5x(69.65+83.2)x2.2


CG of base pressure R-S from R = (2.2x(2x83.2+69.65))/(3x(69.65+83.2))
Moment at R (base) = 168.14x1.13-33x(2.2-1.1)-7.92x0.5x2.2

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -98.22 51.29 -98.64
Moment at R (base) = 146.70 44.37 144.99

Envelope unfactored moments at Q Top 98.64


kN-m/m
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR
Envelope unfactored moments at Q REV R0
kN-m/m
Bottom 51.29
Envelope unfactored moments at R Top 44.37
kN-m/m
Bottom 146.70
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � 1- 1-
��� �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.35

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 98.64 147.96 600 542 640 875 875


Q - Bot 51.29 76.94 600 542 330 875 875
R - Top 44.37 66.56 600 542 285 875 875
R - Bot 146.70 220.05 600 542 962 875 962

Reinf
Location Reinforcement Provided
required
Q - Top 875 12-180+16-180 1745
Q - Bot 875 00-000+16-140 1436
R - Top 875 00-000+16-180 1117
R - Bot 962 00-000+16-140 1436
Dist 875 00-000+12-120 942
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

Overturning moment
kN-m/m

335.02
0.23

17.67
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

3+2.2+0.3+0.45 5.95

00+600)x3x25/1000) 45.00

3x(600+600)))/1000) 1.500
+600)x2.2x25/1000) 33.00

3x(600+600)))/1000) 1.100

5.8x10.3x3 179.22
0.5x3 1.50
0.2x18x2.2 7.92
0.5x2.2 1.10

0.3+0.45 0.75 m

+600)x0.75x25/1000 11.3

242.5+600/1000)x18 104.4

moments are +ve


Explanation of
Formula for Distance
from S
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
5.95-1.5

5.95-1.5
1.1

0.5x0.75+2.2

2.2+0.45

-240x1/8,
0.8+0.3+0.45+2.2

50x1x(1.6+0.5x0.3
+0.3)/8

579.572/8

-177.704/8, 2.2-
1.1
-75.265/8

-139.41/8

-30+72.447-22.213) 378.10

200.25-36.3-28.969- ###
.996+24.434-9.408-
17.426))

1034.04/378.1 2.730

0.5x5.95-2.73 0.25

5)x(1-(6x0.25/5.95)) 47.53

9.57-47.53)/5.95)x3 63.68

7.53)/5.95)x(3+0.75) 67.72

5)x(1+(6x0.25/5.95)) 79.57

0.5x(47.53+63.68)x3 166.82
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
))/(3x(47.53+63.68)) 1.43
3-1.5)-179.22x0.5x3 -98.22

5x(67.72+79.57)x2.2 162.02
))/(3x(67.72+79.57)) 1.13
x1.129-33x(2.2-1.1) 146.70

moments are +ve


Formula for Distance
from P

5.95-1.1

1.5

5.95-1.1
0.5x0.75+3
3+0.3

+45+33+11.25+89.4) 186.57

ABS((+0.23- 598.71
5+37.969+295.004))

598.71/186.57 3.21
5.95-3.209 2.74
0.5x5.95-2.741 0.23
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
)x(1-(6x0.234/5.95)) 23.96
8.76-23.96)/5.95)x3 31.42
3.96)/5.95)x(3+0.75) 33.29

x(1+(6x0.234/5.95)) 38.76

0.5x(23.96+31.42)x3 83.07

))/(3x(23.96+31.42)) 1.43

.07x1.43-45x(3-1.5) 51.29

5x(33.29+38.76)x2.2 79.26

))/(3x(33.29+38.76)) 1.13

.2-1.1)-7.92x0.5x2.2 44.37

moments are +ve


Formula for Distance
from S

5.95-1.5
0.5x2.2
5.95-1.5
1.1
0.5x0.75+2.2
2.2+0.45
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

25+89.4-30+72.447- 386.02
22.213)
-8.712-200.25-36.3- ###
13-191.996+24.434-
9.408-17.426))

1042.979/386.02 2.70

2.7 2.70

0.5x5.95-2.7 0.28

5)x(1-(6x0.28/5.95)) 46.56

46.56+6.158x3 65.03

6.56+6.158x(3+0.75) 69.65

5)x(1+(6x0.28/5.95)) 83.20

0.5x(46.56+65.03)x3 167.39
))/(3x(46.56+65.03)) 1.42
3-1.5)-179.22x0.5x3 -98.64

.5x(69.65+83.2)x2.2 168.14
5))/(3x(69.65+83.2)) 1.13
.2-1.1)-7.92x0.5x2.2 144.99

Case 3
-98.64
144.99
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

D-FTG-M CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

CASE 1 Limiting crack width, w

Q-TOP Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 600

Reinf, Ast mm2 = 12-180+16-180 1744 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 50

Effecive Depth, d = 600-50-0.5x16

Cover to the centre of compression steel, d' = 50+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x90)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x3.07x(542-110.1)/110.1

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

98.64 kN-m

9.33

542 mm

58 mm

90 mm

65.4 mm

110.1 mm

d - d ') = M

3.07 N/mm2
112.4 N/mm2

600 mm

6.37E-04

5.31E-04

1.06E-04

0.020 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

D-FTG-M CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

CASE 2 Limiting crack width, w

R-BOT Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 600

Reinf, Ast mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 50

Effecive Depth, d = 600-50-0.5x16

Cover to the centre of compression steel, d' = 50+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x140)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x5.05x(542-102.4)/102.4

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

146.70 kN-m

9.33

542 mm

58 mm

140 mm

82.9 mm

102.4 mm

d - d ') = M

5.05 N/mm2
202.3 N/mm2

600 mm

1.14E-03

6.54E-04

4.91E-04

0.108 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF WALL W1 D
& FOOTING
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

1D
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W1D DESIGN OF CANTILEVER WALL

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

Length of Wall = 29.00 m BOW = 242.400 BOF =

TOW = 248.500
Fill TOF HOF b/a Design Methodology

Fill 1 Liquid 248.500 5.70 5.09 Cantilever Wall


Fill 2 Earth 243.000 0.20 5.09 Cantilever Wall

Height of Wall From BOF (m) = 248.5-242.8


Height of Wall From BOW (m) = 248.5-242.4
Design Height of Wall, HOW =
Assumed thickness at various Heights
Height from bottom 0.00 3.60 5.70 Taper = One Side

Provided thickness 750 250 250

DESIGN FOR VERTICAL MOMENTS

Cantilever Wall : Moment at Bottom of Wall = k * r * HOF^2 * HOW / 6


= Coefficient * Multiplier

k = Coefficient of Lateral Pressure due to Fill r = Unit weight of Fill


HOF = Height of Fill HOW = Height of Wall

Coefficient at Bottom of wall = 0.1667 Multiplier = k * r * HOF^2 * HOW


Coefficient at 0.25*HOW from Bottom = 0.0703
Coefficient at 0.50*HOW from Bottom = 0.0208

Coefficient at 0.75*HOW from Bottom = 0.0026


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 5.70 m HOW = 5.70 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.7^2x5.7

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.70
5.70 0.0000 1907.5 0.00 0.00
4.28 -0.0026 1907.5 -4.96 0.00
2.85 -0.0208 1907.5 -39.68 0.00
1.43 -0.0703 1907.5 -134.10 0.00
0.00 -0.1667 1907.5 -317.98 0.00

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 18.0 kN/m3 HOF = 0.20 m HOW = 5.70 m

k = Coefficient of Lateral Pressure due to Fill = 0.33

Multiplier = k * r * HOF^2 * HOW = 0.33x18x0.2^2x5.7

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.70
5.70 0.0000 1.4 0.00 0.00
4.28 -0.0026 1.4 0.00 0.00
2.85 -0.0208 1.4 0.00 -0.03
1.43 -0.0703 1.4 0.00 -0.10
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.00 -0.1667 1.4 0.00 -0.23

Negative moments implies that tension face is Fill 2

ENVELOPE VERTICAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from Moment Moment Add EQ Addl EQ Total Total


bottom Fill 1 Fill 2 moment - moment - Moment Moment
of wall Impulsive Convectiv Fill 1 Fill 2
(m) e
5.70
5.70 0 0 0 0
4.28 4.96 0 0.47 0.46 5.89017 0
2.85 39.68 0.03 4.32 3.02 47.0232 0.03
1.43 134.1 0.1 14.41 7.75 156.256 0.1
0.00 317.98 0.23 33.50 14.54 366.022 0.23

CALCULATING REQUIRED VERTICAL REINFORCEMENT

Mu = M * 1.5 c' = 50+0.5x16 = 58 mm


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Fill 1 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.700 250 438 438
5.700 0.00 0.00 250 192 0 438 438
4.275 5.89 8.84 250 192 107 438 438
2.850 47.02 70.53 354 296 566 620 620
1.425 156.26 234.38 552 494 1135 875 1135
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.000 366.02 549.03 750 692 1913 875 1913

Fill 2 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.700 250 438 438
5.700 0.00 0.00 250 215 0 438 438
4.275 0.00 0.00 250 215 0 438 438
2.850 0.03 0.05 354 319 0 620 620
1.425 0.10 0.15 552 517 1 875 875
0.000 0.23 0.35 750 715 1 875 875

DESIGN FOR HORIZONTAL MOMENTS

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 5.70 m HOW = 5.70 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.7^2x5.7

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.70
5.70 0.000 0.000 1907.5 0.00 0.00 0.00 0.00
4.28 0.000 0.000 1907.5 0.00 0.00 0.00 0.00
2.85 0.000 0.000 1907.5 0.00 0.00 0.00 0.00
1.43 0.000 0.000 1907.5 0.00 0.00 0.00 0.00
0.00 0.000 0.000 1907.5 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 1


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 18.0 kN/m3 HOF = 0.20 m HOW = 5.70 m

k = Coefficient of Lateral Pressure due to Fill = 0.33

Multiplier = k * r * HOF^2 * HOW = 0.33x18x0.2^2x5.7

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.70
5.70 0.000 0.000 1.4 0.00 0.00 0.00 0.00
4.28 0.000 0.000 1.4 0.00 0.00 0.00 0.00
2.85 0.000 0.000 1.4 0.00 0.00 0.00 0.00
1.43 0.000 0.000 1.4 0.00 0.00 0.00 0.00
0.00 0.000 0.000 1.4 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 2

ENVELOPE HORIZONTAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from FILL 1 FILL 2


bottom
of wall
Mid Point Edge Mid Point Edge
(m)
5.70
5.70 0.00 0.00 0.00 0.00
4.28 0.00 0.00 0.00 0.00
2.85 0.00 0.00 0.00 0.00
1.43 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

CALCULATING REQUIRED HORIZONTAL REINFORCEMENT

Mu = M * 1.5 c' = 50+10+0.5x10 = 65 mm


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Fill 1 Reinforcement at Mid Point
Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.70 250 438 438
5.70 0.00 0.00 250 185 0 438 438
4.28 0.00 0.00 250 185 0 438 438
2.85 0.00 0.00 354 289 0 620 620
1.43 0.00 0.00 552 487 0 875 875
0.00 0.00 0.00 750 685 0 875 875

c' = 50+10+0.5x10 = 65 mm
Fill 1 Reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.70 250 438 438
5.70 0.00 0.00 250 185 0 438 438
4.28 0.00 0.00 250 185 0 438 438
2.85 0.00 0.00 354 289 0 620 620
1.43 0.00 0.00 552 487 0 875 875
0.00 0.00 0.00 750 685 0 875 875

c' = 30+10+0.5x10 = 45 mm
Fill 2 reinforcement at Mid Point
Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.70 250 438 438
5.70 0.00 0.00 250 205 0 438 438
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
4.28 0.00 0.00 250 205 0 438 438
2.85 0.00 0.00 354 309 0 620 620
1.43 0.00 0.00 552 507 0 875 875
0.00 0.00 0.00 750 705 0 875 875

c' = 30+10+0.5x10 = 45 mm

Fill 2 reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.70 250 438 438
5.70 0.00 0.00 250 205 0 438 438
4.28 0.00 0.00 250 205 0 438 438
2.85 0.00 0.00 354 309 0 620 620
1.43 0.00 0.00 552 507 0 875 875
0.00 0.00 0.00 750 705 0 875 875

SUMMARY OF HORIZONTAL & VERTICAL REINFORCEMENT - REQUIRED & PROVIDED

Height Required Provided Reinforcement Provided Reinf


from Reinforcement
bottom
FILL 1 FILL 2 FILL 1 FILL 2 Fill 1

5.70 438 438 00-000+12-160 00-000+10-160 707


5.70 438 438 00-000+12-160 00-000+10-160 707
4.28 438 438 00-000+12-160 00-000+10-160 707
2.85 620 620 10-160+12-160 10-160+10-160 1198
1.43 1135 875 10-160+12-160 10-160+10-160 1198
0.00 1913 875 16-160+12-160 10-160+10-160 1964
1.20 3.60 3.60
Curtail at
Fill 1 / Fill 2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Curtail at
Fill 1 / Fill 2 1.60 4.00 4.00

Ht from REQUIRED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2


5.70 438 438 438 438
5.70 438 438 438 438
4.28 438 438 438 438
2.85 620 620 620 620
1.43 875 875 875 875
0.00 875 875 875 875

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

5.70 00-000+10-140 00-000+10-140 00-000+10-140 00-000+10-140


5.70 00-000+10-140 00-000+10-140 00-000+10-140 00-000+10-140
4.28 00-000+10-140 00-000+10-140 00-000+10-140 00-000+10-140
2.85 00-000+10-120 00-000+10-120 00-000+10-120 00-000+10-120
1.43 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
0.00 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
1.40 3.60 1.40 3.60
Break at
Fill 1 / Fill 2 1.80 4.00 1.40 4.00

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT
FILL 1 FILL 2 FILL 1 FILL 2

5.70 561 561 561 561


5.70 561 561 561 561
4.28 561 561 561 561
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
2.85 655 655 655 655
1.43 982 982 982 982
0.00 982 982 982 982

WALL DATA FOR DESIGN OF FOUNDATION

Part Thickness Height Area G1 G2

Bottom Top

4 0.25 0.00 0.00 0.000 0.000 0.000

3 0.25 0.25 2.10 0.525 0.125 0.125

2 0.75 0.25 3.60 1.800 0.271 0.479

1 0.75 0.75 0.40 0.300 0.375 0.375

Total = 2.625 0.254 0.496

Weight of wall per RM = 65.6 kN/m

Case Overturning Moment Sliding Force

Case 1 317.98 167.32


Case 2 0.23
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

248.5-242.8 5.70 m

248.5-242.4 6.10 m

5.70 m

One Side

eight of Fill
eight of Wall

= k * r * HOF^2 * HOW
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.7^2x5.7 1907.5

Earth

0.33x18x0.2^2x5.7 1.4
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.7^2x5.7 1907.5
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Earth

0.33x18x0.2^2x5.7 1.4
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

UIRED & PROVIDED

Provided Reinf

Fill 2

491
491
491
982
982
982
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

NT

POINT

FILL 2
438
438
438
620
875
875

NT

POINT

FILL 2

00-000+10-140
00-000+10-140
00-000+10-140
00-000+10-120
00-000+10-080
00-000+10-080

NT
POINT
FILL 2

561
561
561
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
655
982
982
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W1D CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)
Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 750

Reinf, Ast mm2 = 16-160+12-160 1963 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 10-160+10-160 988 Clear Cover, CC mm = 30

Effecive Depth, d = 750-50-0.5x16

Cover to the centre of compression steel, d' = 30+0.5x10

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x80)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x7.39x(692-133.8)/133.8

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

366.02 kN-m

9.33

692 mm

35 mm

80 mm

62.5 mm

133.8 mm

d - d ') = M

7.39 N/mm2
287.6 N/mm2

750 mm

1.59E-03

5.78E-04

1.01E-03

0.182 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W1D DESIGN OF FOOTING


Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

NGL= 243.00 BOW = 242.400 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

Fill 1 Liquid 5.70 10.3 Case 1 317.98


Fill 2 Earth 0.20 18.0 Case 2 0.23

Weight of wall per RM (kN/m) = 65.60 Length LW (m) =


Distances of CG of wall from edges (m)

G1 = 0.254 G2 = 0.496

DIMENSIONING AND CALCULATIONS


Th1F1 = Thicness of footing Fill 1 near wall Liquid Earth
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall


Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side


L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


m mm mm m mm mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

1.85 500 200 2.00 500 200

Additional Earth Fill Fill 1 Side 0.40 Fill 2 Side 0.60


Total length of base (m), LB = L1 + L2 + G1 + G2 = 1.85+2+0.254+0.496

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(500+200)x1.85x25/1000)


CG of footing on Fill 1 side from P, GF1 =
.85-(1.85x1000x(2x200+500)/((3x(200+500)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(500+200)x2x25/1000)

CG of footing on Fill 2 side from S, GF2 =

2-(2x1000x(2x200+500)/((3x(200+500)))/1000)

Weight of Fill 1 on Footing, kN/m = 5.7x10.3x1.85+0.4x18x1.85


CG of Weight of Fill 1 from P = 0.5x1.85
Weight of Fill 2 on Footing, kN/m = 0.2x18x2+0.6x18x2
CG of Weight of Fill 2 from S = 0.5x2

Length of Central Portion of footing ,LCF = 0.254+0.496

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(500+500)x0.75x25/1000

Gross SBC = 84.6+(243-242.4+500/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 317.98


Horizontal pressure Fill 2 - - -
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Weight of Fill 1 on footing 121.93 3.68 -448.09 4.6-0.925
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 16.19 3.54 -57.35 4.6-1.057
Self weight of footing on Fill 2 side 17.50 1.143 -20.00 1.143

Self weight of central portion of footing 9.38 2.38 -22.27 0.5x0.75+2

Self weight of wall 65.60 2.50 -163.77 2+0.496

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 711.479/317.98

Total vertical load P (kN/m) = (121.93-16.188+17.5+9.375+65.6)

Net moment (kN-m/m) = ABS((317.98+448.093+57.352-20.003-22.266-


163.766))

Distance resultant from respective point, S (m) = 393.5/230.59

Eccentricity = 0.5x4.6-1.71

Base Pressure at P, kN/m2 = (230.59/4.6)x(1-(6x0.59/4.6))

Base Pressure at Q (interpolated) = 11.55+((88.71-11.55)/4.6)x1.85

Base Pressure at R (interpolated) = 11.55+((88.71-11.55)/4.6)x(1.85+0.75)

Base Pressure at S, kN/m2 = (230.59/4.6)x(1+(6x0.59/4.6))

Total base pressure P-Q, kN = 0.5x(11.55+42.58)x1.85

CG of base pressure P-Q from Q = (1.85x(2x11.55+42.58))/(3x(11.55+42.58))


Moment at Q (base), kN-m/m = 50.07x0.748-16.188x(1.85-1.057)-121.93x0.5x1.85

Total base pressure R-S, kN = 0.5x(55.16+88.71)x2


CG of base pressure R-S from R = (2x(2x88.71+55.16))/(3x(55.16+88.71))
Moment at R (base), kN-m/m = 143.87x1.078-17.5x(2-1.143)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -0.23

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 28.80 3.6 103.68 4.6-1

Self weight of footing on Fill 1 side 16.19 1.1 17.11 1.057

Self weight of footing on Fill 2 side 17.50 3.457 60.50 4.6-1.143

Self weight of central portion of footing 9.38 2.23 20.86 0.5x0.75+1.85

Self weight of wall 65.60 2.10 137.99 1.85+0.254

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 340.141/0.23
Total vertical load P (kN/m) = (28.8+16.188+17.5+9.375+65.6)
Net moment (kN-m/m) = ABS((-0.23-103.68+17.11+60.498+20.859+137.994))
Distance resultant from respective point, P (m) = 339.91/137.46
Distance resultant from S (m) = 4.6-2.473
Eccentricity = 0.5x4.6-2.127
Base Pressure at P = (137.46/4.6)x(1-(6x0.173/4.6))
Base Pressure at Q (interpolated) = 23.15+((36.62-23.15)/4.6)x1.85
Base Pressure at R (interpolated) = 23.15+((36.62-23.15)/4.6)x(1.85+0.75)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Base Pressure at S = (137.46/4.6)x(1+(6x0.173/4.6))

Total base pressure P-Q, kN = 0.5x(23.15+28.57)x1.85

CG of base pressure P-Q from Q = (1.85x(2x23.15+28.57))/(3x(23.15+28.57))

Moment at Q (base), kN-m/m = 47.84x0.89-16.188x(1.85-1.057)

Total base pressure R-S, kN = 0.5x(30.76+36.62)x2

CG of base pressure R-S from R = (2x(2x36.62+30.76))/(3x(30.76+36.62))

Moment at R (base), kN-m/m = 67.38x1.029-17.5x(2-1.143)-28.8x0.5x2

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 317.98


Horizontal pressure Fill 2 -0.23
Weight of Fill 1 on footing 121.93 3.68 -448.09 4.6-0.925

Weight of Fill 2 on footing 28.80 1.00 -28.80 0.5x2

Self weight of footing on Fill 1 side 16.19 3.54 -57.35 4.6-1.057

Self weight of footing on Fill 2 side 17.50 1.143 -20.00 1.143

Self weight of central portion of footing 9.38 2.38 -22.27 0.5x0.75+2

Self weight of wall 65.60 2.50 -163.77 2+0.496

Total overturning moments (Adding +ve moments) kN-m/m =


Total resisting moments (Adding -ve moments) kN-m/m =
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-121.93+28.8+16.188+17.5+9.375+65.6)
Net moment (kN-m/m) = ABS((317.98-0.23-448.093-28.8-57.352-20.003-
22.266-163.766))

Distance resultant from respective point, S (m) = 422.529/259.39

Distance resultant from S (m) = 1.63

Eccentricity = 0.5x4.6-1.63

Base Pressure at P = (259.39/4.6)x(1-(6x0.67/4.6))

Base Pressure at Q = 7.11+21.426x1.85

Base Pressure at R = 7.11+21.426x(1.85+0.75)

Base Pressure at S = (259.39/4.6)x(1+(6x0.67/4.6))

Total base pressure P-Q = 0.5x(7.11+46.75)x1.85


CG of base pressure P-Q from Q = (1.85x(2x7.11+46.75))/(3x(7.11+46.75))
Moment at Q (base) = 49.82x0.7-16.188x(1.85-1.057)-121.93x0.5x1.85

Total base pressure R-S = 0.5x(62.82+105.67)x2


CG of base pressure R-S from R = (2x(2x105.67+62.82))/(3x(62.82+105.67))
Moment at R (base) = 168.49x1.08-17.5x(2-1.143)-28.8x0.5x2

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -88.16 29.74 -90.75
Moment at R (base) = 140.06 25.54 138.17

Envelope unfactored moments at Q Top 90.75


kN-m/m
Bottom 29.74
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Envelope unfactored moments at R Top 25.54
kN-m/m
Bottom 140.06

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.35

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 90.75 136.13 500 444 725 875 875


Q - Bot 29.74 44.61 500 442 234 875 875
R - Top 25.54 38.30 500 444 200 875 875
R - Bot 140.06 210.08 500 442 1142 875 1142

Reinf
Location Reinforcement Provided
required
Q - Top 875 00-000+12-120 942
Q - Bot 875 00-000+16-140 1436
R - Top 875 00-000+12-120 942
R - Bot 1142 00-000+16-140 1436

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.925 m (500+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x425,250)/100


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Provided Reinforcment = 00-000+12-140

Fill 1 Side, Average th from 0.925 m to 1.85 m (200+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x275,250)/100

Provided Reinforcment = 00-000+10-125

Fill 2 Side, Average th from 0 to 1 m (500+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x425,250)/100

Provided Reinforcment = 00-000+12-140

Fill 2 Side, Average th from 1 m to 2 m (200+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x275,250)/100

Provided Reinforcment = 00-000+10-125


OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

Overturning moment
kN-m/m

317.98
0.23

29.00
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

1.85+2+0.254+0.496 4.60

200)x1.85x25/1000) 16.19

3x(200+500)))/1000) 1.057
00+200)x2x25/1000) 17.50

3x(200+500)))/1000) 1.143

3x1.85+0.4x18x1.85 121.93
0.5x1.85 0.93
0.2x18x2+0.6x18x2 28.80
0.5x2 1.00

0.254+0.496 0.75 m

+500)x0.75x25/1000 9.38

242.4+500/1000)x18 104.4

moments are +ve


Explanation of
Formula for Distance
from S
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
4.6-0.925

4.6-1.057
1.143

0.5x0.75+2

2+0.496

317.98

711.48

711.479/317.98 2.24

8+17.5+9.375+65.6) 230.59

352-20.003-22.266- 393.50
163.766))

393.5/230.59 1.710

0.5x4.6-1.71 0.59

4.6)x(1-(6x0.59/4.6)) 11.55

.71-11.55)/4.6)x1.85 42.58

55)/4.6)x(1.85+0.75) 55.16

.6)x(1+(6x0.59/4.6)) 88.71

x(11.55+42.58)x1.85 50.07

))/(3x(11.55+42.58)) 0.75
57)-121.93x0.5x1.85 -88.16

0.5x(55.16+88.71)x2 143.87
))/(3x(55.16+88.71)) 1.08
.078-17.5x(2-1.143) 140.06
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

moments are +ve


Formula for Distance
from P

4.6-1

1.057

4.6-1.143
0.5x0.75+1.85
1.85+0.254

0.23
340.14
340.141/0.23 ###
8+17.5+9.375+65.6) 137.46
8+20.859+137.994)) 339.91
339.91/137.46 2.47
4.6-2.473 2.13
0.5x4.6-2.127 0.17
6)x(1-(6x0.173/4.6)) 23.15
62-23.15)/4.6)x1.85 28.57
15)/4.6)x(1.85+0.75) 30.76
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
6)x(1+(6x0.173/4.6)) 36.62

x(23.15+28.57)x1.85 47.84

))/(3x(23.15+28.57)) 0.89

16.188x(1.85-1.057) 29.74

0.5x(30.76+36.62)x2 67.38

))/(3x(30.76+36.62)) 1.03

2-1.143)-28.8x0.5x2 25.54

moments are +ve


Formula for Distance
from S

4.6-0.925
0.5x2
4.6-1.057
1.143
0.5x0.75+2
2+0.496

317.98
740.51
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
2.33
8+17.5+9.375+65.6) 259.39
28.8-57.352-20.003- 422.53
22.266-163.766))

422.529/259.39 1.63

1.63 1.63

0.5x4.6-1.63 0.67

4.6)x(1-(6x0.67/4.6)) 7.11

7.11+21.426x1.85 46.75

+21.426x(1.85+0.75) 62.82

.6)x(1+(6x0.67/4.6)) 105.67

5x(7.11+46.75)x1.85 49.82
5))/(3x(7.11+46.75)) 0.70
57)-121.93x0.5x1.85 -90.75

5x(62.82+105.67)x2 168.49
/(3x(62.82+105.67)) 1.08
2-1.143)-28.8x0.5x2 138.17

Case 3
-90.75
138.17
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

TRENGTH

0+0.5x(500+200))/2 425
N(0.5x425,250)/100 744
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
808

0+0.5x(500+200))/2 275
N(0.5x275,250)/100 481
628

0+0.5x(500+200))/2 425
N(0.5x425,250)/100 744
808

0+0.5x(500+200))/2 275
N(0.5x275,250)/100 481
628
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W1D CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

R-Bottom Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 500

Reinf, Ast mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-120 942 Clear Cover, CC mm = 30

Effecive Depth, d = 500-50-0.5x16

Cover to the centre of compression steel, d' = 30+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x140)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x6.51x(442-90)/90

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

140.06 kN-m

9.33

442 mm

36 mm

140 mm

82.9 mm

90.0 mm

d - d ') = M

6.51 N/mm2
237.6 N/mm2

500 mm

1.38E-03

5.54E-04

8.29E-04

0.180 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W1D CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Q-Top Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 500

Reinf, Ast mm2 = 00-000+12-120 942 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 30

Effecive Depth, d = 500-50-0.5x12

Cover to the centre of compression steel, d' = 30+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x12)^2)-0.5x12

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x4.83x(444-72.4)/72.4

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

90.75 kN-m

9.33

444 mm

38 mm

120 mm

76.1 mm

72.4 mm

d - d ') = M

4.83 N/mm2
231.3 N/mm2

500 mm

1.33E-03

8.71E-04

4.60E-04

0.090 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF WALL W2
& FOOTING
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
WALL W2 DESIGN OF CANTILEVER WALL

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

Length of Wall = 57.00 m BOW = 242.400 BOF =

TOW = 248.300
Fill TOF HOF b/a Design Methodology

Fill 1 Liquid 248.300 5.50 10.36 Cantilever Wall


Fill 2 Earth 243.000 0.20 10.36 Cantilever Wall

Height of Wall From BOF (m) = 248.3-242.8


Height of Wall From BOW (m) = 248.3-242.4
Design Height of Wall, HOW =
Assumed thickness at various Heights
Height from bottom 0.00 3.60 5.50 Taper = One Side

Provided thickness 750 200 200

DESIGN FOR VERTICAL MOMENTS

Cantilever Wall : Moment at Bottom of Wall = k * r * HOF^2 * HOW / 6


= Coefficient * Multiplier

k = Coefficient of Lateral Pressure due to Fill r = Unit weight of Fill


HOF = Height of Fill HOW = Height of Wall

Coefficient at Bottom of wall = 0.1667 Multiplier = k * r * HOF^2 * HOW


Coefficient at 0.25*HOW from Bottom = 0.0703
Coefficient at 0.50*HOW from Bottom = 0.0208

Coefficient at 0.75*HOW from Bottom = 0.0026


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 5.50 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.5^2x5.5

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.50
5.50 0.0000 1713.7 0.00 0.00
4.13 -0.0026 1713.7 -4.46 0.00
2.75 -0.0208 1713.7 -35.64 0.00
1.38 -0.0703 1713.7 -120.47 0.00
0.00 -0.1667 1713.7 -285.67 0.00

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 18.0 kN/m3 HOF = 0.20 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 0.33

Multiplier = k * r * HOF^2 * HOW = 0.33x18x0.2^2x5.5

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.50
5.50 0.0000 1.3 0.00 0.00
4.13 -0.0026 1.3 0.00 0.00
2.75 -0.0208 1.3 0.00 -0.03
1.38 -0.0703 1.3 0.00 -0.09
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.00 -0.1667 1.3 0.00 -0.22

Negative moments implies that tension face is Fill 2

ENVELOPE VERTICAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from Moment Moment Add EQ Addl EQ Total Total


bottom Fill 1 Fill 2 moment - moment - Moment Moment
of wall Impulsive Convectiv Fill 1 Fill 2
(m) e
5.50
5.50 0 0 0 0
4.13 4.46 0 0.47 0.47 5.39263 0
2.75 35.64 0.03 4.32 3.07 43.0249 0.03
1.38 120.47 0.09 14.39 7.94 142.801 0.09
0.00 285.67 0.22 33.46 15.04 334.17 0.22

CALCULATING REQUIRED VERTICAL REINFORCEMENT

Mu = M * 1.5 c' = 50+0.5x16 = 58 mm


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Fill 1 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.500 200 350 350
5.500 0.00 0.00 200 142 0 350 350
4.125 5.39 8.09 200 142 133 350 350
2.750 43.02 64.54 330 272 565 578 578
1.375 142.80 214.20 540 482 1061 875 1061
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.000 334.17 501.26 750 692 1739 875 1739

Fill 2 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.500 200 350 350
5.500 0.00 0.00 200 165 0 350 350
4.125 0.00 0.00 200 165 0 350 350
2.750 0.03 0.05 330 295 0 578 578
1.375 0.09 0.14 540 505 1 875 875
0.000 0.22 0.33 750 715 1 875 875

DESIGN FOR HORIZONTAL MOMENTS

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 5.50 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.5^2x5.5

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.50
5.50 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
4.13 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
2.75 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
1.38 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
0.00 0.000 0.000 1713.7 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 1


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 18.0 kN/m3 HOF = 0.20 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 0.33

Multiplier = k * r * HOF^2 * HOW = 0.33x18x0.2^2x5.5

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.50
5.50 0.000 0.000 1.3 0.00 0.00 0.00 0.00
4.13 0.000 0.000 1.3 0.00 0.00 0.00 0.00
2.75 0.000 0.000 1.3 0.00 0.00 0.00 0.00
1.38 0.000 0.000 1.3 0.00 0.00 0.00 0.00
0.00 0.000 0.000 1.3 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 2

ENVELOPE HORIZONTAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from FILL 1 FILL 2


bottom
of wall
Mid Point Edge Mid Point Edge
(m)
5.50
5.50 0.00 0.00 0.00 0.00
4.13 0.00 0.00 0.00 0.00
2.75 0.00 0.00 0.00 0.00
1.38 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

CALCULATING REQUIRED HORIZONTAL REINFORCEMENT

Mu = M * 1.5 c' = 50+10+0.5x10 = 65 mm


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Fill 1 Reinforcement at Mid Point
Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.50 200 350 350
5.50 0.00 0.00 200 135 0 350 350
4.13 0.00 0.00 200 135 0 350 350
2.75 0.00 0.00 330 265 0 578 578
1.38 0.00 0.00 540 475 0 875 875
0.00 0.00 0.00 750 685 0 875 875

c' = 50+10+0.5x10 = 65 mm
Fill 1 Reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.50 200 350 350
5.50 0.00 0.00 200 135 0 350 350
4.13 0.00 0.00 200 135 0 350 350
2.75 0.00 0.00 330 265 0 578 578
1.38 0.00 0.00 540 475 0 875 875
0.00 0.00 0.00 750 685 0 875 875

c' = 30+10+0.5x10 = 45 mm
Fill 2 reinforcement at Mid Point
Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.50 200 350 350
5.50 0.00 0.00 200 155 0 350 350
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
4.13 0.00 0.00 200 155 0 350 350
2.75 0.00 0.00 330 285 0 578 578
1.38 0.00 0.00 540 495 0 875 875
0.00 0.00 0.00 750 705 0 875 875

c' = 30+10+0.5x10 = 45 mm

Fill 2 reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.50 200 350 350
5.50 0.00 0.00 200 155 0 350 350
4.13 0.00 0.00 200 155 0 350 350
2.75 0.00 0.00 330 285 0 578 578
1.38 0.00 0.00 540 495 0 875 875
0.00 0.00 0.00 750 705 0 875 875

SUMMARY OF HORIZONTAL & VERTICAL REINFORCEMENT - REQUIRED & PROVIDED

Height Required Provided Reinforcement Provided Reinf


from Reinforcement
bottom
FILL 1 FILL 2 FILL 1 FILL 2 Fill 1

5.50 350 350 00-000+12-160 00-000+10-160 707


5.50 350 350 00-000+12-160 00-000+10-160 707
4.13 350 350 00-000+12-160 00-000+10-160 707
2.75 578 578 10-160+12-160 10-160+10-160 1198
1.38 1061 875 10-160+12-160 10-160+10-160 1198
0.00 1739 875 16-160+12-160 10-160+10-160 1964
1.20 3.60 3.60
Curtail at
Fill 1 / Fill 2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Curtail at
Fill 1 / Fill 2 1.60 4.00 4.00

Ht from REQUIRED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2


5.50 350 350 350 350
5.50 350 350 350 350
4.13 350 350 350 350
2.75 578 578 578 578
1.38 875 875 875 875
0.00 875 875 875 875

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

5.50 00-000+10-140 00-000+10-140 00-000+10-140 00-000+10-140


5.50 00-000+10-140 00-000+10-140 00-000+10-140 00-000+10-140
4.13 00-000+10-140 00-000+10-140 00-000+10-140 00-000+10-140
2.75 00-000+10-120 00-000+10-120 00-000+10-120 00-000+10-120
1.38 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
0.00 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
1.40 3.60 1.40 3.60
Break at
Fill 1 / Fill 2 1.80 4.00 1.40 4.00

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT
FILL 1 FILL 2 FILL 1 FILL 2

5.50 561 561 561 561


5.50 561 561 561 561
4.13 561 561 561 561
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
2.75 655 655 655 655
1.38 982 982 982 982
0.00 982 982 982 982

WALL DATA FOR DESIGN OF FOUNDATION

Part Thickness Height Area G1 G2

Bottom Top

4 0.20 0.00 0.00 0.000 0.000 0.000

3 0.20 0.20 1.90 0.380 0.100 0.100

2 0.75 0.20 3.60 1.710 0.264 0.486

1 0.75 0.75 0.40 0.300 0.375 0.375

Total = 2.390 0.252 0.498

Weight of wall per RM = 59.8 kN/m

Case Overturning Moment Sliding Force

Case 1 285.67 155.79


Case 2 0.22
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

248.3-242.8 5.50 m

248.3-242.4 5.90 m

5.50 m

One Side

eight of Fill
eight of Wall

= k * r * HOF^2 * HOW
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.5^2x5.5 1713.7

Earth

0.33x18x0.2^2x5.5 1.3
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.5^2x5.5 1713.7
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Earth

0.33x18x0.2^2x5.5 1.3
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

UIRED & PROVIDED

Provided Reinf

Fill 2

491
491
491
982
982
982
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

NT

POINT

FILL 2
350
350
350
578
875
875

NT

POINT

FILL 2

00-000+10-140
00-000+10-140
00-000+10-140
00-000+10-120
00-000+10-080
00-000+10-080

NT
POINT
FILL 2

561
561
561
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
655
982
982
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
WALL W2 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 750

Reinf, Ast mm2 = 16-160+12-160 1963 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 10-160+10-160 988 Clear Cover, CC mm = 30

Effecive Depth, d = 750-50-0.5x16

Cover to the centre of compression steel, d' = 30+0.5x10

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x80)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x6.75x(692-133.8)/133.8

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

334.17 kN-m

9.33

692 mm

35 mm

80 mm

62.5 mm

133.8 mm

d - d ') = M

6.75 N/mm2
262.7 N/mm2

750 mm

1.45E-03

5.78E-04

8.73E-04

0.157 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W2 DESIGN OF FOOTING


Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

NGL= 243.00 BOW = 242.400 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

Fill 1 Liquid 5.50 10.3 Case 1 285.67


Fill 2 Earth 0.20 18.0 Case 2 0.22

Weight of wall per RM (kN/m) = 59.80 Length LW (m) =


Distances of CG of wall from edges (m)

G1 = 0.252 G2 = 0.498

DIMENSIONING AND CALCULATIONS


Th1F1 = Thicness of footing Fill 1 near wall Liquid Earth
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall


Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side


L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


m mm mm m mm mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

1.85 500 200 2.00 500 200

Additional Earth Fill Fill 1 Side 0.40 Fill 2 Side 0.60


Total length of base (m), LB = L1 + L2 + G1 + G2 = 1.85+2+0.252+0.498

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(500+200)x1.85x25/1000)


CG of footing on Fill 1 side from P, GF1 =
.85-(1.85x1000x(2x200+500)/((3x(200+500)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(500+200)x2x25/1000)

CG of footing on Fill 2 side from S, GF2 =

2-(2x1000x(2x200+500)/((3x(200+500)))/1000)

Weight of Fill 1 on Footing, kN/m = 5.5x10.3x1.85+0.4x18x1.85


CG of Weight of Fill 1 from P = 0.5x1.85
Weight of Fill 2 on Footing, kN/m = 0.2x18x2+0.6x18x2
CG of Weight of Fill 2 from S = 0.5x2

Length of Central Portion of footing ,LCF = 0.252+0.498

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(500+500)x0.75x25/1000

Gross SBC = 84.6+(243-242.4+500/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 285.67


Horizontal pressure Fill 2 - - -
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Weight of Fill 1 on footing 118.12 3.68 -434.09 4.6-0.925
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 16.19 3.54 -57.35 4.6-1.057
Self weight of footing on Fill 2 side 17.50 1.143 -20.00 1.143

Self weight of central portion of footing 9.38 2.38 -22.27 0.5x0.75+2

Self weight of wall 59.80 2.50 -149.39 2+0.498

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 683.099/285.67

Total vertical load P (kN/m) = (118.12-16.188+17.5+9.375+59.8)

Net moment (kN-m/m) = ABS((285.67+434.091+57.352-20.003-22.266-


149.387))

Distance resultant from respective point, S (m) = 397.43/220.98

Eccentricity = 0.5x4.6-1.8

Base Pressure at P, kN/m2 = (220.98/4.6)x(1-(6x0.5/4.6))

Base Pressure at Q (interpolated) = 16.71+((79.37-16.71)/4.6)x1.85

Base Pressure at R (interpolated) = 16.71+((79.37-16.71)/4.6)x(1.85+0.75)

Base Pressure at S, kN/m2 = (220.98/4.6)x(1+(6x0.5/4.6))

Total base pressure P-Q, kN = 0.5x(16.71+41.91)x1.85

CG of base pressure P-Q from Q = (1.85x(2x16.71+41.91))/(3x(16.71+41.91))


Moment at Q (base), kN-m/m = 54.224x0.792-16.188x(1.85-1.057)-118.12x0.5x1.85

Total base pressure R-S, kN = 0.5x(52.13+79.37)x2


CG of base pressure R-S from R = (2x(2x79.37+52.13))/(3x(52.13+79.37))
Moment at R (base), kN-m/m = 131.5x1.069-17.5x(2-1.143)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -0.22

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 28.80 3.6 103.68 4.6-1

Self weight of footing on Fill 1 side 16.19 1.1 17.11 1.057

Self weight of footing on Fill 2 side 17.50 3.457 60.50 4.6-1.143

Self weight of central portion of footing 9.38 2.23 20.86 0.5x0.75+1.85

Self weight of wall 59.80 2.10 125.69 1.85+0.252

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 327.84/0.22
Total vertical load P (kN/m) = (28.8+16.188+17.5+9.375+59.8)
Net moment (kN-m/m) = ABS((-0.22-103.68+17.11+60.498+20.859+125.693))
Distance resultant from respective point, P (m) = 327.62/131.66
Distance resultant from S (m) = 4.6-2.488
Eccentricity = 0.5x4.6-2.112
Base Pressure at P = (131.66/4.6)x(1-(6x0.188/4.6))
Base Pressure at Q (interpolated) = 21.59+((35.65-21.59)/4.6)x1.85
Base Pressure at R (interpolated) = 21.59+((35.65-21.59)/4.6)x(1.85+0.75)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Base Pressure at S = (131.66/4.6)x(1+(6x0.188/4.6))

Total base pressure P-Q, kN = 0.5x(21.59+27.24)x1.85

CG of base pressure P-Q from Q = (1.85x(2x21.59+27.24))/(3x(21.59+27.24))

Moment at Q (base), kN-m/m = 45.17x0.89-16.188x(1.85-1.057)

Total base pressure R-S, kN = 0.5x(29.54+35.65)x2

CG of base pressure R-S from R = (2x(2x35.65+29.54))/(3x(29.54+35.65))

Moment at R (base), kN-m/m = 65.19x1.031-17.5x(2-1.143)-28.8x0.5x2

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 285.67


Horizontal pressure Fill 2 -0.22
Weight of Fill 1 on footing 118.12 3.68 -434.09 4.6-0.925

Weight of Fill 2 on footing 28.80 1.00 -28.80 0.5x2

Self weight of footing on Fill 1 side 16.19 3.54 -57.35 4.6-1.057

Self weight of footing on Fill 2 side 17.50 1.143 -20.00 1.143

Self weight of central portion of footing 9.38 2.38 -22.27 0.5x0.75+2

Self weight of wall 59.80 2.50 -149.39 2+0.498

Total overturning moments (Adding +ve moments) kN-m/m =


Total resisting moments (Adding -ve moments) kN-m/m =
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-118.12+28.8+16.188+17.5+9.375+59.8)
Net moment (kN-m/m) = ABS((285.67-0.22-434.091-28.8-57.352-20.003-
22.266-149.387))

Distance resultant from respective point, S (m) = 426.449/249.78

Distance resultant from S (m) = 1.71

Eccentricity = 0.5x4.6-1.71

Base Pressure at P = (249.78/4.6)x(1-(6x0.59/4.6))

Base Pressure at Q = 12.51+18.17x1.85

Base Pressure at R = 12.51+18.17x(1.85+0.75)

Base Pressure at S = (249.78/4.6)x(1+(6x0.59/4.6))

Total base pressure P-Q = 0.5x(12.51+46.12)x1.85


CG of base pressure P-Q from Q = (1.85x(2x12.51+46.12))/(3x(12.51+46.12))
Moment at Q (base) = 54.23x0.75-16.188x(1.85-1.057)-118.12x0.5x1.85

Total base pressure R-S = 0.5x(59.75+96.09)x2


CG of base pressure R-S from R = (2x(2x96.09+59.75))/(3x(59.75+96.09))
Moment at R (base) = 155.84x1.08-17.5x(2-1.143)-28.8x0.5x2

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -79.13 27.36 -81.43
Moment at R (base) = 125.58 23.43 124.51

Envelope unfactored moments at Q Top 81.43


kN-m/m
Bottom 27.36
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Envelope unfactored moments at R Top 23.43
kN-m/m
Bottom 125.58

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.35

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 81.43 122.15 500 444 649 875 875


Q - Bot 27.36 41.05 500 442 215 875 875
R - Top 23.43 35.14 500 444 183 875 875
R - Bot 125.58 188.37 500 442 1019 875 1019

Reinf
Location Reinforcement Provided
required
Q - Top 875 00-000+12-120 942
Q - Bot 875 00-000+16-140 1436
R - Top 875 00-000+12-120 942
R - Bot 1019 00-000+16-140 1436

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.925 m (500+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x425,250)/100


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Provided Reinforcment = 00-000+12-140

Fill 1 Side, Average th from 0.925 m to 1.85 m (200+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x275,250)/100

Provided Reinforcment = 00-000+10-125

Fill 2 Side, Average th from 0 to 1 m (500+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x425,250)/100

Provided Reinforcment = 00-000+12-140

Fill 2 Side, Average th from 1 m to 2 m (200+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x275,250)/100

Provided Reinforcment = 00-000+10-125

CHECK FOR SLIDING

Sliding Force (kN/m) =


Self-weight of Wall (kN/m) =
Self-weight of Footing (kN/m) =
Weight of Fill 1 on Footing (kN/m) =
Total Weight (kN/m) = 59.8+43.063+118.12

Coefficient of friction between concrete and earth =


Resisting Force (kN/m) =

Balance direct tensile force to be resisted by Nominal Slab (kN/m) =

Check for the crack width attached along with


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

Overturning moment
kN-m/m

285.67
0.22

57.00
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

1.85+2+0.252+0.498 4.60

200)x1.85x25/1000) 16.19

3x(200+500)))/1000) 1.057
00+200)x2x25/1000) 17.50

3x(200+500)))/1000) 1.143

3x1.85+0.4x18x1.85 118.12
0.5x1.85 0.93
0.2x18x2+0.6x18x2 28.80
0.5x2 1.00

0.252+0.498 0.75 m

+500)x0.75x25/1000 9.38

242.4+500/1000)x18 104.4

moments are +ve


Explanation of
Formula for Distance
from S
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
4.6-0.925

4.6-1.057
1.143

0.5x0.75+2

2+0.498

285.67

683.10

683.099/285.67 2.39

8+17.5+9.375+59.8) 220.98

352-20.003-22.266- 397.43
149.387))

397.43/220.98 1.800

0.5x4.6-1.8 0.50

/4.6)x(1-(6x0.5/4.6)) 16.71

37-16.71)/4.6)x1.85 41.91

71)/4.6)x(1.85+0.75) 52.13

4.6)x(1+(6x0.5/4.6)) 79.37

x(16.71+41.91)x1.85 54.22

))/(3x(16.71+41.91)) 0.79
57)-118.12x0.5x1.85 -79.13

0.5x(52.13+79.37)x2 131.50
))/(3x(52.13+79.37)) 1.07
.069-17.5x(2-1.143) 125.58
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

moments are +ve


Formula for Distance
from P

4.6-1

1.057

4.6-1.143
0.5x0.75+1.85
1.85+0.252

0.22
327.84
327.84/0.22 ###
8+17.5+9.375+59.8) 131.66
8+20.859+125.693)) 327.62
327.62/131.66 2.49
4.6-2.488 2.11
0.5x4.6-2.112 0.19
6)x(1-(6x0.188/4.6)) 21.59
65-21.59)/4.6)x1.85 27.24
59)/4.6)x(1.85+0.75) 29.54
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
6)x(1+(6x0.188/4.6)) 35.65

x(21.59+27.24)x1.85 45.17

))/(3x(21.59+27.24)) 0.89

16.188x(1.85-1.057) 27.36

0.5x(29.54+35.65)x2 65.19

))/(3x(29.54+35.65)) 1.03

2-1.143)-28.8x0.5x2 23.43

moments are +ve


Formula for Distance
from S

4.6-0.925
0.5x2
4.6-1.057
1.143
0.5x0.75+2
2+0.498

285.67
712.12
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
2.49
8+17.5+9.375+59.8) 249.78
28.8-57.352-20.003- 426.45
22.266-149.387))

426.449/249.78 1.71

1.71 1.71

0.5x4.6-1.71 0.59

4.6)x(1-(6x0.59/4.6)) 12.51

12.51+18.17x1.85 46.12

1+18.17x(1.85+0.75) 59.75

.6)x(1+(6x0.59/4.6)) 96.09

x(12.51+46.12)x1.85 54.23
))/(3x(12.51+46.12)) 0.75
57)-118.12x0.5x1.85 -81.43

0.5x(59.75+96.09)x2 155.84
))/(3x(59.75+96.09)) 1.08
2-1.143)-28.8x0.5x2 124.51

Case 3
-81.43
124.51
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

TRENGTH

0+0.5x(500+200))/2 425
N(0.5x425,250)/100 744
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
808

0+0.5x(500+200))/2 275
N(0.5x275,250)/100 481
628

0+0.5x(500+200))/2 425
N(0.5x425,250)/100 744
808

0+0.5x(500+200))/2 275
N(0.5x275,250)/100 481
628

155.79
59.80
43.06
118.12
59.8+43.063+118.12 220.98

0.45
99.44

56.35
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W2 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

R-Bottom Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 500

Reinf, Ast mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-120 942 Clear Cover, CC mm = 30

Effecive Depth, d = 500-50-0.5x16

Cover to the centre of compression steel, d' = 30+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x140)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x5.84x(442-90)/90

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

125.58 kN-m

9.33

442 mm

36 mm

140 mm

82.9 mm

90.0 mm

d - d ') = M

5.84 N/mm2
213.1 N/mm2

500 mm

1.24E-03

5.54E-04

6.87E-04

0.150 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W2 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Q-Top Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 500

Reinf, Ast mm2 = 00-000+12-120 942 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 30

Effecive Depth, d = 500-50-0.5x12

Cover to the centre of compression steel, d' = 30+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x12)^2)-0.5x12

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x4.33x(444-72.4)/72.4

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

81.43 kN-m

9.33

444 mm

38 mm

120 mm

76.1 mm

72.4 mm

d - d ') = M

4.33 N/mm2
207.4 N/mm2

500 mm

1.19E-03

8.71E-04

3.22E-04

0.070 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
FTG W2 CALCULATION OF CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure

Junction Limiting crack width, w

with Base Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 200

Reinf, Ast mm2 = 00-000+10-220 359 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-220 359 Clear Cover, CC mm = 50

Distance between centroid of Ast and Asc, Zs = 200-50-0.5x10-50-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs

= 359x90/(359+359)

Modified Moment M' = M - N * Xs

Modified moment, M' < 0, section in tension


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Effecive Depth, d = 200-50-0.5x10

Cover to the centre of compression steel, d' = 50+0.5x10

Tension excess tensile face, T'

= (56.345x359/(359+359))

Tension less tensile face, T''

= (56.345x359/(359+359))

Stress in Tension reinforcement, fst = 28.173x1000/359

Total Concrete Area, Ac = 1000x200+(9.33-1)x(359+359)

Direct Tension in Concrete, fct = 56.345x1000/205980.9

Distance from comp face to point where crack width is being calculated, a
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x220)^2+(50+0.5x10)^2)-0.5x10

Strain at the level considered, ε1 = fs / Es

Strain due to stiffening effect in concrete, ε2 = 2bD/3EsAs

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
Part 2 - 2009, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

0.0 kN-m

56.35 kN-m

9.33

90.0 mm

45.0 mm

-2.5 kN-m
OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0

145 mm

55 mm

28.2 kN

28.2 kN

78.5 N/mm2

2.1E+05 mm2

0.27 N/mm2

200 mm
OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
220 mm

118.0 mm

3.92E-04

9.29E-04

-5.36E-04

-0.190 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF WALL W3
& FOOTING
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

3
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W3 DESIGN OF CANTILEVER WALL

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

Length of Wall = 57.00 m BOW = 242.400 BOF =

TOW = 248.300
Fill TOF HOF b/a Design Methodology

Fill 1 Liquid 248.300 5.50 10.36 Cantilever Wall


Fill 2 Liquid 248.300 5.50 10.36 Cantilever Wall

Height of Wall From BOF (m) = 248.3-242.8


Height of Wall From BOW (m) = 248.3-242.4
Design Height of Wall, HOW =
Assumed thickness at various Heights
Height from bottom 0.00 3.60 5.50 Taper = Both Sides

Provided thickness 750 200 200

DESIGN FOR VERTICAL MOMENTS

Cantilever Wall : Moment at Bottom of Wall = k * r * HOF^2 * HOW / 6


= Coefficient * Multiplier

k = Coefficient of Lateral Pressure due to Fill r = Unit weight of Fill


HOF = Height of Fill HOW = Height of Wall

Coefficient at Bottom of wall = 0.1667 Multiplier = k * r * HOF^2 * HOW


Coefficient at 0.25*HOW from Bottom = 0.0703
Coefficient at 0.50*HOW from Bottom = 0.0208

Coefficient at 0.75*HOW from Bottom = 0.0026


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 5.50 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.5^2x5.5

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.50
5.50 0.0000 1713.7 0.00 0.00
4.13 -0.0026 1713.7 -4.46 0.00
2.75 -0.0208 1713.7 -35.64 0.00
1.38 -0.0703 1713.7 -120.47 0.00
0.00 -0.1667 1713.7 -285.67 0.00

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 10.3 kN/m3 HOF = 5.50 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.5^2x5.5

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.50
5.50 0.0000 1713.7 0.00 0.00
4.13 -0.0026 1713.7 0.00 -4.46
2.75 -0.0208 1713.7 0.00 -35.64
1.38 -0.0703 1713.7 0.00 -120.47
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.00 -0.1667 1713.7 0.00 -285.67

Negative moments implies that tension face is Fill 2

ENVELOPE VERTICAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from Moment Moment Add EQ Addl EQ Total Total


bottom Fill 1 Fill 2 moment - moment - Moment Moment
of wall Impulsive Convectiv Fill 1 Fill 2
(m) e
5.50
5.50 0 0 0 0
4.13 4.46 4.46 0.47 0.47 5.39263 5.392627
2.75 35.64 35.64 4.32 3.07 43.0249 43.02492
1.38 120.47 120.47 14.39 7.94 142.801 142.8008
0.00 285.67 285.67 33.46 15.04 334.17 334.17

CALCULATING REQUIRED VERTICAL REINFORCEMENT

Mu = M * 1.5 c' = 50+0.5x16 = 58 mm


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Fill 1 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.500 200 350 350
5.500 0.00 0.00 200 142 0 350 350
4.125 5.39 8.09 200 142 133 350 350
2.750 43.02 64.54 330 272 565 578 578
1.375 142.80 214.20 540 482 1061 875 1061
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.000 334.17 501.26 750 692 1739 875 1739

Fill 2 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.500 200 350 350
5.500 0.00 0.00 200 142 0 350 350
4.125 5.39 8.09 200 142 133 350 350
2.750 43.02 64.54 330 272 565 578 578
1.375 142.80 214.20 540 482 1061 875 1061
0.000 334.17 501.26 750 692 1739 875 1739

DESIGN FOR HORIZONTAL MOMENTS

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 5.50 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.5^2x5.5

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.50
5.50 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
4.13 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
2.75 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
1.38 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
0.00 0.000 0.000 1713.7 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 1


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 10.3 kN/m3 HOF = 5.50 m HOW = 5.50 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x5.5^2x5.5

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.50
5.50 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
4.13 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
2.75 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
1.38 0.000 0.000 1713.7 0.00 0.00 0.00 0.00
0.00 0.000 0.000 1713.7 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 2

ENVELOPE HORIZONTAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from FILL 1 FILL 2


bottom
of wall
Mid Point Edge Mid Point Edge
(m)
5.50
5.50 0.00 0.00 0.00 0.00
4.13 0.00 0.00 0.00 0.00
2.75 0.00 0.00 0.00 0.00
1.38 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

CALCULATING REQUIRED HORIZONTAL REINFORCEMENT

Mu = M * 1.5 c' = 50+16+0.5x10 = 71 mm


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Fill 1 Reinforcement at Mid Point
Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.50 200 350 350
5.50 0.00 0.00 200 129 0 350 350
4.13 0.00 0.00 200 129 0 350 350
2.75 0.00 0.00 330 259 0 578 578
1.38 0.00 0.00 540 469 0 875 875
0.00 0.00 0.00 750 679 0 875 875

c' = 50+16+0.5x10 = 71 mm
Fill 1 Reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.50 200 350 350
5.50 0.00 0.00 200 129 0 350 350
4.13 0.00 0.00 200 129 0 350 350
2.75 0.00 0.00 330 259 0 578 578
1.38 0.00 0.00 540 469 0 875 875
0.00 0.00 0.00 750 679 0 875 875

c' = 50+16+0.5x10 = 71 mm
Fill 2 reinforcement at Mid Point
Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.50 200 350 350
5.50 0.00 0.00 200 129 0 350 350
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
4.13 0.00 0.00 200 129 0 350 350
2.75 0.00 0.00 330 259 0 578 578
1.38 0.00 0.00 540 469 0 875 875
0.00 0.00 0.00 750 679 0 875 875

c' = 50+16+0.5x10 = 71 mm

Fill 2 reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.50 200 350 350
5.50 0.00 0.00 200 129 0 350 350
4.13 0.00 0.00 200 129 0 350 350
2.75 0.00 0.00 330 259 0 578 578
1.38 0.00 0.00 540 469 0 875 875
0.00 0.00 0.00 750 679 0 875 875

SUMMARY OF HORIZONTAL & VERTICAL REINFORCEMENT - REQUIRED & PROVIDED

Height Required Provided Reinforcement Provided Reinf


from Reinforcement
bottom
FILL 1 FILL 2 FILL 1 FILL 2 Fill 1

5.50 350 350 00-000+12-160 00-000+12-160 707


5.50 350 350 00-000+12-160 00-000+12-160 707
4.13 350 350 00-000+12-160 00-000+12-160 707
2.75 578 578 10-160+12-160 10-160+12-160 1198
1.38 1061 1061 10-160+12-160 10-160+12-160 1198
0.00 1739 1739 16-160+12-160 16-160+12-160 1964
1.20 3.60 1.20 3.60
Curtail at
Fill 1 / Fill 2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Curtail at
Fill 1 / Fill 2 1.60 4.00 1.60 4.00

Ht from REQUIRED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2


5.50 350 350 350 350
5.50 350 350 350 350
4.13 350 350 350 350
2.75 578 578 578 578
1.38 875 875 875 875
0.00 875 875 875 875

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

5.50 00-000+10-150 00-000+10-150 00-000+10-150 00-000+10-150


5.50 00-000+10-150 00-000+10-150 00-000+10-150 00-000+10-150
4.13 00-000+10-150 00-000+10-150 00-000+10-150 00-000+10-150
2.75 00-000+10-110 00-000+10-110 00-000+10-110 00-000+10-110
1.38 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
0.00 00-000+10-080 00-000+10-080 00-000+10-080 00-000+10-080
1.40 3.60 1.40 3.60
Break at
Fill 1 / Fill 2 1.80 4.00 1.40 4.00

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT
FILL 1 FILL 2 FILL 1 FILL 2

5.50 524 524 524 524


5.50 524 524 524 524
4.13 524 524 524 524
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
2.75 714 714 714 714
1.38 982 982 982 982
0.00 982 982 982 982

WALL DATA FOR DESIGN OF FOUNDATION

Part Thickness Height Area G1 G2

Bottom Top

4 0.20 0.00 0.00 0.000 0.000 0.000

3 0.20 0.20 1.90 0.380 0.100 0.100

2 0.75 0.20 3.60 1.710 0.375 0.375

1 0.75 0.75 0.40 0.300 0.375 0.375

Total = 2.390 0.375 0.375

Weight of wall per RM = 59.8 kN/m

Case Overturning Moment Sliding Force

Case 1 285.67 155.79


Case 2 285.67
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

248.3-242.8 5.50 m

248.3-242.4 5.90 m

5.50 m

Both Sides

eight of Fill
eight of Wall

= k * r * HOF^2 * HOW
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.5^2x5.5 1713.7

Liquid

1x10.3x5.5^2x5.5 1713.7
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.5^2x5.5 1713.7
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x5.5^2x5.5 1713.7
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

UIRED & PROVIDED

Provided Reinf

Fill 2

707
707
707
1198
1198
1964
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

NT

POINT

FILL 2
350
350
350
578
875
875

NT

POINT

FILL 2

00-000+10-150
00-000+10-150
00-000+10-150
00-000+10-110
00-000+10-080
00-000+10-080

NT
POINT
FILL 2

524
524
524
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
714
982
982
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W3 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)
Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 750

Reinf, Ast mm2 = 16-160+12-160 1963 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 16-160+12-160 1963 Clear Cover, CC mm = 30

Effecive Depth, d = 750-50-0.5x16

Cover to the centre of compression steel, d' = 30+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x80)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc f sc = (1.5m -1) A sc f c (d - ) + A sc fsc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x6.31x(692-127.1)/127.1

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

334.17 kN-m

9.33

692 mm

38 mm

80 mm

62.5 mm

127.1 mm

d - d ') = M

6.31 N/mm2
261.7 N/mm2

750 mm

1.44E-03

5.83E-04

8.59E-04

0.155 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W3 DESIGN OF FOOTING


Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

NGL= 243.00 BOW = 242.400 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m
Fill 1 Liquid 5.50 10.3 Case 1 285.67

Fill 2 Liquid 5.50 10.3 Case 2 285.67

Weight of wall per RM (kN/m) = 59.80 Length LW (m) =


Distances of CG of wall from edges (m)
G1 = 0.375 G2 = 0.375

DIMENSIONING AND CALCULATIONS


Th1F1 = Thicness of footing Fill 1 near wall Liquid Liquid
Th2F1 = Thicness of footing Fill 1 near edge
Th1F2 = Thicness of footing Fill 2 near wall

Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side


L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


m mm mm m mm mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

1.80 500 200 1.80 500 200

Additional Earth Fill Fill 1 Side 0.40 Fill 2 Side 0.60


Total length of base (m), LB = L1 + L2 + G1 + G2 = 1.8+1.8+0.375+0.375

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(500+200)x1.8x25/1000)


CG of footing on Fill 1 side from P, GF1 =
1.8-(1.8x1000x(2x200+500)/((3x(200+500)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(500+200)x1.8x25/1000)

CG of footing on Fill 2 side from S, GF2 =

1.8-(1.8x1000x(2x200+500)/((3x(200+500)))/1000)

Weight of Fill 1 on Footing, kN/m = 5.5x10.3x1.8+0.4x18x1.8


CG of Weight of Fill 1 from P = 0.5x1.8
Weight of Fill 2 on Footing, kN/m = 5.5x10.3x1.8+0.6x18x1.8
CG of Weight of Fill 2 from S = 0.5x1.8

Length of Central Portion of footing ,LCF = 0.375+0.375

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(500+500)x0.75x25/1000

Gross SBC = 84.6+(243-242.4+500/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 285.67


Horizontal pressure Fill 2 - - -
Weight of Fill 1 on footing 114.93 3.45 -396.51 4.35-0.9
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 15.75 3.32 -52.31 4.35-1.029
Self weight of footing on Fill 2 side 15.75 1.029 -16.21 1.029

Self weight of central portion of footing 9.38 2.18 -20.39 0.5x0.75+1.8

Self weight of wall 59.80 2.18 -130.07 1.8+0.375

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 615.477/285.67

Total vertical load P (kN/m) = (114.93-15.75+15.75+9.375+59.8)

Net moment (kN-m/m) = ABS((285.67+396.509+52.306-16.207-20.391-


130.065))

Distance resultant from respective point, S (m) = 329.81/215.61

Eccentricity = 0.5x4.35-1.53

Base Pressure at P, kN/m2 = (215.61/4.35)x(1-(6x0.65/4.35))

Base Pressure at Q (interpolated) = 5.13+((94-5.13)/4.35)x1.8

Base Pressure at R (interpolated) = 5.13+((94-5.13)/4.35)x(1.8+0.75)

Base Pressure at S, kN/m2 = (215.61/4.35)x(1+(6x0.65/4.35))

Total base pressure P-Q, kN = 0.5x(5.13+41.9)x1.8

CG of base pressure P-Q from Q = (1.8x(2x5.13+41.9))/(3x(5.13+41.9))


Moment at Q (base), kN-m/m = 42.327x0.665-15.75x(1.8-1.029)-114.93x0.5x1.8

Total base pressure R-S, kN = 0.5x(57.23+94)x1.8


CG of base pressure R-S from R = (1.8x(2x94+57.23))/(3x(57.23+94))
Moment at R (base), kN-m/m = 136.107x0.973-15.75x(1.8-1.029)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -285.67

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 121.41 3.5 418.86 4.35-0.9

Self weight of footing on Fill 1 side 15.75 1.0 16.21 1.029

Self weight of footing on Fill 2 side 15.75 3.321 52.31 4.35-1.029

Self weight of central portion of footing 9.38 2.18 20.39 0.5x0.75+1.8

Self weight of wall 59.80 2.18 130.07 1.8+0.375

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 637.833/285.67
Total vertical load P (kN/m) = (121.41+15.75+15.75+9.375+59.8)
Net moment (kN-m/m) = ABS((-285.67-
418.865+16.207+52.306+20.391+130.065))
Distance resultant from respective point, P (m) = 352.16/222.09
Distance resultant from S (m) = 4.35-1.586
Eccentricity = 0.5x4.35-2.764
Base Pressure at P = (222.09/4.35)x(1-(6x-0.589/4.35))
Base Pressure at Q (interpolated) = 92.56+((9.55-92.56)/4.35)x1.8
Base Pressure at R (interpolated) = 92.56+((9.55-92.56)/4.35)x(1.8+0.75)

Base Pressure at S = (222.09/4.35)x(1+(6x-0.589/4.35))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Total base pressure P-Q, kN = 0.5x(92.56+58.21)x1.8

CG of base pressure P-Q from Q = (1.8x(2x92.56+58.21))/(3x(92.56+58.21))

Moment at Q (base), kN-m/m = 135.69x0.97-15.75x(1.8-1.029)

Total base pressure R-S, kN = 0.5x(43.9+9.55)x1.8

CG of base pressure R-S from R = (1.8x(2x9.55+43.9))/(3x(43.9+9.55))

Moment at R (base), kN-m/m = 48.105x0.707-15.75x(1.8-1.029)-121.41x0.5x1.8

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 285.67


Horizontal pressure Fill 2 -285.67
Weight of Fill 1 on footing 114.93 3.45 -396.51 4.35-0.9

Weight of Fill 2 on footing 121.41 0.90 -109.27 0.5x1.8

Self weight of footing on Fill 1 side 15.75 3.32 -52.31 4.35-1.029

Self weight of footing on Fill 2 side 15.75 1.029 -16.21 1.029

Self weight of central portion of footing 9.38 2.18 -20.39 0.5x0.75+1.8

Self weight of wall 59.80 2.18 -130.07 1.8+0.375

Total overturning moments (Adding +ve moments) kN-m/m =


Total resisting moments (Adding -ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-114.93+121.41+15.75+15.75+9.375+59.8)
Net moment (kN-m/m) = 7-396.509-109.269-52.306-16.207-20.391-130.065))
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Distance resultant from respective point, S (m) = 724.746/337.02

Distance resultant from S (m) = 2.15

Eccentricity = 0.5x4.35-2.15

Base Pressure at P = (337.02/4.35)x(1-(6x0.02/4.35))

Base Pressure at Q = 75.34+0.982x1.8

Base Pressure at R = 75.34+0.982x(1.8+0.75)

Base Pressure at S = (337.02/4.35)x(1+(6x0.02/4.35))

Total base pressure P-Q = 0.5x(75.34+77.11)x1.8


CG of base pressure P-Q from Q = (1.8x(2x75.34+77.11))/(3x(75.34+77.11))
Moment at Q (base) = 137.21x0.9-15.75x(1.8-1.029)-114.93x0.5x1.8

Total base pressure R-S = 0.5x(77.84+79.61)x1.8


CG of base pressure R-S from R = (1.8x(2x79.61+77.84))/(3x(77.84+79.61))
Moment at R (base) = 141.71x0.9-15.75x(1.8-1.029)-121.41x0.5x1.8

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -87.41 119.48 7.91
Moment at R (base) = 120.28 -87.39 6.13

Envelope unfactored moments at Q Top 87.41


kN-m/m
Bottom 119.48
Envelope unfactored moments at R Top 87.39
kN-m/m
Bottom 120.28

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Reinforcement is calculated for factored moments ; Load Factor = 1.5


M u = M * 1.5 Mu = Factored moments


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � �
�� 1 - 1 - �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.35

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 87.41 131.12 500 444 697 875 875


Q - Bot 119.48 179.21 500 442 968 875 968
R - Top 87.39 131.09 500 444 697 875 875
R - Bot 120.28 180.42 500 442 975 875 975

Location Reinf Reinforcement Provided


required
Q - Top 875 00-000+12-120 942
Q - Bot 968 00-000+16-140 1436
R - Top 875 00-000+12-120 942
R - Bot 975 00-000+16-140 1436

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.9 m (500+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x425,250)/100

Provided Reinforcment = 00-000+12-140

Fill 1 Side, Average th from 0.9 m to 1.8 m (200+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x275,250)/100


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Provided Reinforcment = 00-000+10-125

Fill 2 Side, Average th from 0 to 0.9 m (500+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x425,250)/100

Provided Reinforcment = 00-000+12-140

Fill 2 Side, Average th from 0.9 m to 1.8 m (200+0.5x(500+200))/2

Required Reinforcment = 0.35x1000xMIN(0.5x275,250)/100

Provided Reinforcment = 00-000+10-125


OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

Overturning moment
kN-m/m
285.67

285.67

57.00
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

.8+1.8+0.375+0.375 4.35

+200)x1.8x25/1000) 15.75

3x(200+500)))/1000) 1.029
+200)x1.8x25/1000) 15.75

3x(200+500)))/1000) 1.029

0.3x1.8+0.4x18x1.8 114.93
0.5x1.8 0.90
0.3x1.8+0.6x18x1.8 121.41
0.5x1.8 0.90

0.375+0.375 0.75 m

+500)x0.75x25/1000 9.4

242.4+500/1000)x18 104.4

moments are +ve


Explanation of
Formula for Distance
from S

4.35-0.9
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

4.35-1.029
1.029

0.5x0.75+1.8

1.8+0.375

285.67

615.48

615.477/285.67 2.15

+15.75+9.375+59.8) 215.61

306-16.207-20.391- 329.81
130.065))

329.81/215.61 1.530

0.5x4.35-1.53 0.65

5)x(1-(6x0.65/4.35)) 5.13

((94-5.13)/4.35)x1.8 41.90

13)/4.35)x(1.8+0.75) 57.23

5)x(1+(6x0.65/4.35)) 94.00

0.5x(5.13+41.9)x1.8 42.33

1.9))/(3x(5.13+41.9)) 0.67
029)-114.93x0.5x1.8 -87.41

0.5x(57.23+94)x1.8 136.11
.23))/(3x(57.23+94)) 0.97
3-15.75x(1.8-1.029) 120.28
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

moments are +ve


Formula for Distance
from P

4.35-0.9

1.029

4.35-1.029
0.5x0.75+1.8
1.8+0.375

285.67
637.83
637.833/285.67 2.23
+15.75+9.375+59.8) 222.09
ABS((-285.67- 352.16
6+20.391+130.065))
352.16/222.09 1.59
4.35-1.586 2.76
0.5x4.35-2.764 -0.59
x(1-(6x-0.589/4.35)) 92.56
55-92.56)/4.35)x1.8 58.21
56)/4.35)x(1.8+0.75) 43.90

x(1+(6x-0.589/4.35)) 9.55
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
5x(92.56+58.21)x1.8 135.69

))/(3x(92.56+58.21)) 0.97

7-15.75x(1.8-1.029) 119.48

0.5x(43.9+9.55)x1.8 48.11

3.9))/(3x(43.9+9.55)) 0.71

029)-121.41x0.5x1.8 -87.39

moments are +ve


Formula for Distance
from S

4.35-0.9
0.5x1.8
4.35-1.029
1.029
0.5x0.75+1.8
1.8+0.375

285.67
###
3.54
+15.75+9.375+59.8) 337.02
07-20.391-130.065)) 724.75
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
724.746/337.02 2.15

2.15 2.15

0.5x4.35-2.15 0.02

5)x(1-(6x0.02/4.35)) 75.34

75.34+0.982x1.8 77.11

34+0.982x(1.8+0.75) 77.84

5)x(1+(6x0.02/4.35)) 79.61

5x(75.34+77.11)x1.8 137.21
))/(3x(75.34+77.11)) 0.90
029)-114.93x0.5x1.8 7.91

5x(77.84+79.61)x1.8 141.71
))/(3x(77.84+79.61)) 0.90
029)-121.41x0.5x1.8 6.13

Case 3
7.91
6.13

TRENGTH
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

0+0.5x(500+200))/2 425
N(0.5x425,250)/100 744
808

0+0.5x(500+200))/2 275
N(0.5x275,250)/100 481
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
628

0+0.5x(500+200))/2 425
N(0.5x425,250)/100 744
808

0+0.5x(500+200))/2 275

N(0.5x275,250)/100 481

628
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W3 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 500

Reinf, Ast mm2 = 00-000+16-140 1436 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-120 942 Clear Cover, CC mm = 30

Effecive Depth, d = 500-50-0.5x16

Cover to the centre of compression steel, d' = 30+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x140)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x5.59x(442-90)/90

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

120.28 kN-m

9.33

442 mm

36 mm

140 mm

82.9 mm

90.0 mm

d - d ') = M

5.59 N/mm2
204.0 N/mm2

500 mm

1.19E-03

5.54E-04

6.34E-04

0.136 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF WALL W4
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

4
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
WALL W4 DESIGN OF CANTILEVER WALL

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

Length of Wall = 9.52 m BOW = 242.800 BOF =

TOW = 248.300
Fill TOF HOF b/a Design Methodology

Fill 1 Liquid 245.310 2.51 3.79 Cantilever Wall


Fill 2 Liquid 245.310 2.51 3.79 Cantilever Wall

Height of Wall From BOF (m) = 248.3-242.8


Height of Wall From BOW (m) = 248.3-242.8
Design Height of Wall, HOW =
Assumed thickness at various Heights
Height from bottom 0.00 5.50 Taper = Both Sides

Provided thickness 250 250 +

DESIGN FOR VERTICAL MOMENTS

Cantilever Wall : Moment at Bottom of Wall = k * r * HOF^2 * HOW / 6


= Coefficient * Multiplier

k = Coefficient of Lateral Pressure due to Fill r = Unit weight of Fill


HOF = Height of Fill HOW = Height of Wall

Coefficient at Bottom of wall = 0.1667 Multiplier = k * r * HOF^2 * HOW


Coefficient at 0.25*HOW from Bottom = 0.0703
Coefficient at 0.50*HOW from Bottom = 0.0208

Coefficient at 0.75*HOW from Bottom = 0.0026


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 2.51 m HOW = 2.51 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x2.51^2x2.51

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.50
2.51 0.0000 162.9 0.00 0.00
1.88 -0.0026 162.9 -0.42 0.00
1.26 -0.0208 162.9 -3.39 0.00
0.63 -0.0703 162.9 -11.45 0.00
0.00 -0.1667 162.9 -27.16 0.00

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 10.3 kN/m3 HOF = 2.51 m HOW = 2.51 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x2.51^2x2.51

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

5.50
2.51 0.0000 162.9 0.00 0.00
1.88 -0.0026 162.9 0.00 -0.42
1.26 -0.0208 162.9 0.00 -3.39
0.63 -0.0703 162.9 0.00 -11.45
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.00 -0.1667 162.9 0.00 -27.16

Negative moments implies that tension face is Fill 2

ENVELOPE VERTICAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from Moment Moment


bottom Fill 1 Fill 2
of wall
(m)
5.50
2.51 0 0
1.88 0.42 0.42
1.26 3.39 3.39
0.63 11.45 11.45
0.00 27.16 27.16

CALCULATING REQUIRED VERTICAL REINFORCEMENT

Mu = M * 1.5 c' = 50+0.5x10 = 55 mm


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Fill 1 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.500 250 300 300
2.510 0.00 0.00 250 195 0 300 300
1.883 0.42 0.63 250 195 7 300 300
1.255 3.39 5.09 250 195 60 300 300
0.627 11.45 17.18 250 195 206 300 300
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.000 27.16 40.74 250 195 502 300 502

Fill 2 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.500 250 300 300
2.510 0.00 0.00 250 195 0 300 300
1.883 0.42 0.63 250 195 7 300 300
1.255 3.39 5.09 250 195 60 300 300
0.627 11.45 17.18 250 195 206 300 300
0.000 27.16 40.74 250 195 502 300 502

DESIGN FOR HORIZONTAL MOMENTS

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 2.51 m HOW = 2.51 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x2.51^2x2.51

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.50
2.51 0.000 0.000 162.9 0.00 0.00 0.00 0.00
1.88 0.000 0.000 162.9 0.00 0.00 0.00 0.00
1.26 0.000 0.000 162.9 0.00 0.00 0.00 0.00
0.63 0.000 0.000 162.9 0.00 0.00 0.00 0.00
0.00 0.000 0.000 162.9 0.00 0.00 0.00 0.00
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 10.3 kN/m3 HOF = 2.51 m HOW = 2.51 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x2.51^2x2.51

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
5.50
2.51 0.000 0.000 162.9 0.00 0.00 0.00 0.00
1.88 0.000 0.000 162.9 0.00 0.00 0.00 0.00
1.26 0.000 0.000 162.9 0.00 0.00 0.00 0.00
0.63 0.000 0.000 162.9 0.00 0.00 0.00 0.00
0.00 0.000 0.000 162.9 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
ENVELOPE HORIZONTAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from FILL 1 FILL 2


bottom
of wall
Mid Point Edge Mid Point Edge
(m)
5.50
2.51 0.00 0.00 0.00 0.00
1.88 0.00 0.00 0.00 0.00
1.26 0.00 0.00 0.00 0.00
0.63 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

CALCULATING REQUIRED HORIZONTAL REINFORCEMENT

Mu = M * 1.5 c' = 50+10+0.5x10 = 65 mm

Fill 1 Reinforcement at Mid Point

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
5.50 250 300 300
2.51 0.00 0.00 250 185 0 300 300
1.88 0.00 0.00 250 185 0 300 300
1.26 0.00 0.00 250 185 0 300 300
0.63 0.00 0.00 250 185 0 300 300
0.00 0.00 0.00 250 185 0 300 300

c' = 50+10+0.5x10 = 65 mm
Fill 1 Reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
5.50 250 300 300
2.51 0.00 0.00 250 185 0 300 300
1.88 0.00 0.00 250 185 0 300 300
1.26 0.00 0.00 250 185 0 300 300
0.63 0.00 0.00 250 185 0 300 300
0.00 0.00 0.00 250 185 0 300 300

c' = 50+10+0.5x10 = 65 mm
Fill 2 reinforcement at Mid Point

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.50 250 300 300
2.51 0.00 0.00 250 185 0 300 300
1.88 0.00 0.00 250 185 0 300 300
1.26 0.00 0.00 250 185 0 300 300
0.63 0.00 0.00 250 185 0 300 300
0.00 0.00 0.00 250 185 0 300 300

c' = 50+10+0.5x10 = 65 mm

Fill 2 reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


5.50 250 300 300
2.51 0.00 0.00 250 185 0 300 300
1.88 0.00 0.00 250 185 0 300 300
1.26 0.00 0.00 250 185 0 300 300
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.63 0.00 0.00 250 185 0 300 300
0.00 0.00 0.00 250 185 0 300 300
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

SUMMARY OF HORIZONTAL & VERTICAL REINFORCEMENT - REQUIRED & PROVIDED

Height Required Provided Reinforcement Provided Reinf


from Reinforcement
bottom
FILL 1 FILL 2 FILL 1 FILL 2 Fill 1

5.50 300 300 00-000+10-200 00-000+10-200 393


2.51 300 300 00-000+10-200 00-000+10-200 393
1.88 300 300 00-000+10-200 00-000+10-200 393
1.26 300 300 00-000+10-200 00-000+10-200 393
0.63 300 300 10-200+10-200 10-200+10-200 785
0.00 502 502 10-200+10-200 10-200+10-200 785
1.20 1.20
Curtail at
Fill 1 / Fill 2 1.20 1.20

Ht from REQUIRED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2


5.50 300 300 300 300
2.51 300 300 300 300
1.88 300 300 300 300
1.26 300 300 300 300
0.63 300 300 300 300
0.00 300 300 300 300

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

5.50 00-000+10-180 00-000+10-180 00-000+10-180 00-000+10-180


2.51 00-000+10-180 00-000+10-180 00-000+10-180 00-000+10-180
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
1.88 00-000+10-180 00-000+10-180 00-000+10-180 00-000+10-180
1.26 00-000+10-180 00-000+10-180 00-000+10-180 00-000+10-180
0.63 00-000+10-180 00-000+10-180 00-000+10-180 00-000+10-180
0.00 00-000+10-180 00-000+10-180 00-000+10-180 00-000+10-180

Break at
Fill 1 / Fill 2

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

5.50 436 436 436 436


2.51 436 436 436 436
1.88 436 436 436 436
1.26 436 436 436 436
0.63 436 436 436 436
0.00 436 436 436 436

WALL DATA FOR DESIGN OF FOUNDATION

Part Thickness Height Area G1 G2

Bottom Top

4 0.00 0.00 0.00 0.000 0.000 0.000

3 0.25 0.00 0.00 0.000 0.000 0.000

2 0.25 0.25 5.50 1.375 0.125 0.125

1 0.25 0.25 0.00 0.000 0.000 0.000

Total = 1.375 0.125 0.125


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Weight of wall per RM = 34.4 kN/m

Case Overturning Moment Sliding Force

Case 1 27.16

Case 2 27.16
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

248.3-242.8 5.50 m

248.3-242.8 5.50 m

2.51 m

Both Sides

eight of Fill
eight of Wall

= k * r * HOF^2 * HOW
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x2.51^2x2.51 162.9

Liquid

1x10.3x2.51^2x2.51 162.9
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x2.51^2x2.51 162.9
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x2.51^2x2.51 162.9
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

UIRED & PROVIDED

Provided Reinf

Fill 2

393
393
393
393
785
785

NT

POINT

FILL 2
300
300
300
300
300
300

NT

POINT

FILL 2

00-000+10-180
00-000+10-180
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

00-000+10-180
00-000+10-180
00-000+10-180
00-000+10-180

NT

POINT

FILL 2

436
436
436
436
436
436
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W4 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)
Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 10-200+10-200 790 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 10-200+10-200 790 Clear Cover, CC mm = 30

Effecive Depth, d = 250-50-0.5x10

Cover to the centre of compression steel, d' = 30+0.5x10

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x100)^2+(50+0.5x10)^2)-0.5x10

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x6.18x(195-44.8)/44.8

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

27.16 kN-m

9.33

195 mm

35 mm

100 mm

69.3 mm

44.8 mm

d - d ') = M

6.18 N/mm2
193.3 N/mm2

250 mm

1.32E-03

5.91E-04

7.29E-04

0.128 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W4 DESIGN OF FOOTING


Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

NGL= 243.00 BOW = 242.800 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

Fill 1 Liquid 2.51 10.3 Case 1 27.16


Fill 2 Liquid 2.51 10.3 Case 2 27.16

Weight of wall per RM (kN/m) = 34.40 Length LW (m) =


Distances of CG of wall from edges (m)

G1 = 0.125 G2 = 0.125

DIMENSIONING AND CALCULATIONS


Th1F1 = Thicness of footing Fill 1 near wall Liquid Liquid
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall


Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side


L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


m mm mm m mm mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

0.90 200 200 0.90 200 200

Additional Earth Fill Fill 1 Side 0.00 Fill 2 Side 0.00


Total length of base (m), LB = L1 + L2 + G1 + G2 = 0.9+0.9+0.125+0.125

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(200+200)x0.9x25/1000)


CG of footing on Fill 1 side from P, GF1 =
0.9-(0.9x1000x(2x200+200)/((3x(200+200)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(200+200)x0.9x25/1000)

CG of footing on Fill 2 side from S, GF2 =

0.9-(0.9x1000x(2x200+200)/((3x(200+200)))/1000)

Weight of Fill 1 on Footing, kN/m = 2.51x10.3x0.9


CG of Weight of Fill 1 from P = 0.5x0.9
Weight of Fill 2 on Footing, kN/m = 2.51x10.3x0.9
CG of Weight of Fill 2 from S = 0.5x0.9

Length of Central Portion of footing ,LCF = 0.125+0.125

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(200+200)x0.25x25/1000

Gross SBC = 47+(243-242.8+200/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 27.16


Horizontal pressure Fill 2 - - -
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Weight of Fill 1 on footing 23.27 1.60 -37.23 2.05-0.45
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 4.50 1.60 -7.20 2.05-0.45
Self weight of footing on Fill 2 side 4.50 0.450 -2.03 0.45

Self weight of central portion of footing 1.25 1.03 -1.28 0.5x0.25+0.9

Self weight of wall 34.40 1.03 -35.26 0.9+0.125

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 82.998/27.16

Total vertical load P (kN/m) = (23.27-4.5+4.5+1.25+34.4)

Net moment (kN-m/m) = ABS((27.16+37.232+7.2-2.025-1.281-35.26))

Distance resultant from respective point, S (m) = 55.84/67.92

Eccentricity = 0.5x2.05-0.82

Base Pressure at P, kN/m2 = (67.92/2.05)x(1-(6x0.21/2.05))

Base Pressure at Q (interpolated) = 12.77+((53.5-12.77)/2.05)x0.9

Base Pressure at R (interpolated) = 12.77+((53.5-12.77)/2.05)x(0.9+0.25)

Base Pressure at S, kN/m2 = (67.92/2.05)x(1+(6x0.21/2.05))

Total base pressure P-Q, kN = 0.5x(12.77+30.65)x0.9

CG of base pressure P-Q from Q = (0.9x(2x12.77+30.65))/(3x(12.77+30.65))


Moment at Q (base), kN-m/m = 19.539x0.388-4.5x(0.9-0.45)-23.27x0.5x0.9

Total base pressure R-S, kN = 0.5x(35.62+53.5)x0.9


CG of base pressure R-S from R = (0.9x(2x53.5+35.62))/(3x(35.62+53.5))
Moment at R (base), kN-m/m = 40.104x0.48-4.5x(0.9-0.45)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -27.16

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 23.27 1.6 37.23 2.05-0.45

Self weight of footing on Fill 1 side 4.50 0.5 2.03 0.45

Self weight of footing on Fill 2 side 4.50 1.600 7.20 2.05-0.45

Self weight of central portion of footing 1.25 1.03 1.28 0.5x0.25+0.9

Self weight of wall 34.40 1.03 35.26 0.9+0.125

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 82.998/27.16
Total vertical load P (kN/m) = (23.27+4.5+4.5+1.25+34.4)
Net moment (kN-m/m) = ABS((-27.16-37.232+2.025+7.2+1.281+35.26))
Distance resultant from respective point, P (m) = 55.84/67.92
Distance resultant from S (m) = 2.05-0.822
Eccentricity = 0.5x2.05-1.228
Base Pressure at P = (67.92/2.05)x(1-(6x-0.203/2.05))
Base Pressure at Q (interpolated) = 52.8+((13.46-52.8)/2.05)x0.9
Base Pressure at R (interpolated) = 52.8+((13.46-52.8)/2.05)x(0.9+0.25)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Base Pressure at S = (67.92/2.05)x(1+(6x-0.203/2.05))

Total base pressure P-Q, kN = 0.5x(52.8+35.53)x0.9

CG of base pressure P-Q from Q = (0.9x(2x52.8+35.53))/(3x(52.8+35.53))

Moment at Q (base), kN-m/m = 39.75x0.48-4.5x(0.9-0.45)

Total base pressure R-S, kN = 0.5x(30.73+13.46)x0.9

CG of base pressure R-S from R = (0.9x(2x13.46+30.73))/(3x(30.73+13.46))

Moment at R (base), kN-m/m = 19.886x0.391-4.5x(0.9-0.45)-23.27x0.5x0.9

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 27.16


Horizontal pressure Fill 2 -27.16
Weight of Fill 1 on footing 23.27 1.60 -37.23 2.05-0.45

Weight of Fill 2 on footing 23.27 0.45 -10.47 0.5x0.9

Self weight of footing on Fill 1 side 4.50 1.60 -7.20 2.05-0.45

Self weight of footing on Fill 2 side 4.50 0.450 -2.03 0.45

Self weight of central portion of footing 1.25 1.03 -1.28 0.5x0.25+0.9

Self weight of wall 34.40 1.03 -35.26 0.9+0.125

Total overturning moments (Adding +ve moments) kN-m/m =


Total resisting moments (Adding -ve moments) kN-m/m =
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-23.27+23.27+4.5+4.5+1.25+34.4)
Net moment (kN-m/m) = ABS((27.16-27.16-37.232-10.472-7.2-2.025-1.281-
35.26))

Distance resultant from respective point, S (m) = 93.47/91.19

Distance resultant from S (m) = 1.03

Eccentricity = 0.5x2.05-1.03

Base Pressure at P = (91.19/2.05)x(1-(6x-0.01/2.05))

Base Pressure at Q = 45.78-1.268x0.9

Base Pressure at R = 45.78-1.268x(0.9+0.25)

Base Pressure at S = (91.19/2.05)x(1+(6x-0.01/2.05))

Total base pressure P-Q = 0.5x(45.78+44.64)x0.9


CG of base pressure P-Q from Q = (0.9x(2x45.78+44.64))/(3x(45.78+44.64))
Moment at Q (base) = 40.69x0.45-4.5x(0.9-0.45)-23.27x0.5x0.9

Total base pressure R-S = 0.5x(44.32+43.18)x0.9


CG of base pressure R-S from R = (0.9x(2x43.18+44.32))/(3x(44.32+43.18))
Moment at R (base) = 39.38x0.45-4.5x(0.9-0.45)-23.27x0.5x0.9

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -4.91 17.06 5.81
Moment at R (base) = 17.23 -4.71 5.22

Envelope unfactored moments at Q Top 4.91


kN-m/m
Bottom 17.06
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Envelope unfactored moments at R Top 4.71
kN-m/m
Bottom 17.23

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.24

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 4.91 7.37 200 146 118 240 240


Q - Bot 17.06 25.58 200 145 427 240 427
R - Top 4.71 7.07 200 146 113 240 240
R - Bot 17.23 25.84 200 145 431 240 431

Reinf
Location Reinforcement Provided
required
Q - Top 240 00-000+08-150 335
Q - Bot 427 00-000+10-150 524
R - Top 240 00-000+08-150 335
R - Bot 431 00-000+10-150 524

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.45 m (200+0.5x(200+200))/2

Required Reinforcment = 0.24x1000xMIN(0.5x200,250)/100


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Provided Reinforcment = 00-000+08-150

Fill 1 Side, Average th from 0.45 m to 0.9 m (200+0.5x(200+200))/2

Required Reinforcment = 0.24x1000xMIN(0.5x200,250)/100

Provided Reinforcment = 00-000+08-150

Fill 2 Side, Average th from 0 to 0.45 m (200+0.5x(200+200))/2

Required Reinforcment = 0.24x1000xMIN(0.5x200,250)/100

Provided Reinforcment = 00-000+08-150

Fill 2 Side, Average th from 0.45 m to 0.9 m (200+0.5x(200+200))/2

Required Reinforcment = 0.24x1000xMIN(0.5x200,250)/100

Provided Reinforcment = 00-000+08-150


OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

Overturning moment
kN-m/m

27.16
27.16

9.52
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

.9+0.9+0.125+0.125 2.05

+200)x0.9x25/1000) 4.50

3x(200+200)))/1000) 0.450
+200)x0.9x25/1000) 4.50

3x(200+200)))/1000) 0.450

2.51x10.3x0.9 23.27
0.5x0.9 0.45
2.51x10.3x0.9 23.27
0.5x0.9 0.45

0.125+0.125 0.25 m

+200)x0.25x25/1000 1.25

242.8+200/1000)x18 54.2

moments are +ve


Explanation of
Formula for Distance
from S
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
2.05-0.45

2.05-0.45
0.45

0.5x0.25+0.9

0.9+0.125

27.16

83.00

82.998/27.16 3.06

4.5+4.5+1.25+34.4) 67.92

2.025-1.281-35.26)) 55.84

55.84/67.92 0.820

0.5x2.05-0.82 0.21

5)x(1-(6x0.21/2.05)) 12.77

3.5-12.77)/2.05)x0.9 30.65

77)/2.05)x(0.9+0.25) 35.62

5)x(1+(6x0.21/2.05)) 53.50

5x(12.77+30.65)x0.9 19.54

))/(3x(12.77+30.65)) 0.39
0.45)-23.27x0.5x0.9 -4.91

.5x(35.62+53.5)x0.9 40.10
2))/(3x(35.62+53.5)) 0.48
x0.48-4.5x(0.9-0.45) 17.23
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

moments are +ve


Formula for Distance
from P

2.05-0.45

0.45

2.05-0.45
0.5x0.25+0.9
0.9+0.125

27.16
83.00
82.998/27.16 3.06
4.5+4.5+1.25+34.4) 67.92
+7.2+1.281+35.26)) 55.84
55.84/67.92 0.82
2.05-0.822 1.23
0.5x2.05-1.228 -0.20
x(1-(6x-0.203/2.05)) 52.80
3.46-52.8)/2.05)x0.9 35.53
.8)/2.05)x(0.9+0.25) 30.73
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
x(1+(6x-0.203/2.05)) 13.46

.5x(52.8+35.53)x0.9 39.75

3))/(3x(52.8+35.53)) 0.48

x0.48-4.5x(0.9-0.45) 17.06

5x(30.73+13.46)x0.9 19.89

))/(3x(30.73+13.46)) 0.39

0.45)-23.27x0.5x0.9 -4.71

moments are +ve


Formula for Distance
from S

2.05-0.45
0.5x0.9
2.05-0.45
0.45
0.5x0.25+0.9
0.9+0.125

27.16
120.63
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
4.44
4.5+4.5+1.25+34.4) 91.19
72-7.2-2.025-1.281- 93.47
35.26))

93.47/91.19 1.03

1.03 1.03

0.5x2.05-1.03 -0.01

5)x(1-(6x-0.01/2.05)) 45.78

45.78-1.268x0.9 44.64

78-1.268x(0.9+0.25) 44.32

)x(1+(6x-0.01/2.05)) 43.18

5x(45.78+44.64)x0.9 40.69
))/(3x(45.78+44.64)) 0.45
0.45)-23.27x0.5x0.9 5.81

5x(44.32+43.18)x0.9 39.38
))/(3x(44.32+43.18)) 0.45
0.45)-23.27x0.5x0.9 5.22

Case 3
5.81
5.22
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

TRENGTH

0+0.5x(200+200))/2 200
N(0.5x200,250)/100 240
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
335

0+0.5x(200+200))/2 200
N(0.5x200,250)/100 240
335

0+0.5x(200+200))/2 200
N(0.5x200,250)/100 240
335

0+0.5x(200+200))/2 200
N(0.5x200,250)/100 240
335
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
FTG W4 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

R-Bottom Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 200

Reinf, Ast mm2 = 00-000+10-150 527 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+08-150 333 Clear Cover, CC mm = 30

Effecive Depth, d = 200-50-0.5x10

Cover to the centre of compression steel, d' = 30+0.5x8

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x10)^2)-0.5x10

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x7.79x(145-33.2)/33.2

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

17.23 kN-m

9.33

145 mm

34 mm

150 mm

88.0 mm

33.2 mm

d - d ') = M

7.79 N/mm2
244.8 N/mm2

200 mm

1.83E-03

7.87E-04

1.04E-03

0.190 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
FTG W4 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Q-Top Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 200

Reinf, Ast mm2 = 00-000+08-150 333 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-150 527 Clear Cover, CC mm = 30

Effecive Depth, d = 200-50-0.5x8

Cover to the centre of compression steel, d' = 30+0.5x10

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x8)^2)-0.5x8

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x2.76x(146-28.6)/28.6

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

4.91 kN-m

9.33

146 mm

35 mm

150 mm

88.4 mm

28.6 mm

d - d ') = M

2.76 N/mm2
105.7 N/mm2

200 mm

7.72E-04

1.25E-03

-4.81E-04

-0.090 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF WALL W6
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

6
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W6 DESIGN OF CANTILEVER WALL

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

Length of Wall = 7.50 m BOW = 242.800 BOF =

TOW = 245.260
Fill TOF HOF b/a Design Methodology

Fill 1 Liquid 245.260 2.46 3.05 Cantilever Wall


Fill 2 Liquid 245.260 2.46 3.05 Cantilever Wall

Height of Wall From BOF (m) = 245.26-242.8


Height of Wall From BOW (m) = 245.26-242.8
Design Height of Wall, HOW =
Assumed thickness at various Heights
Height from bottom 0.00 2.46 Taper = Both Sides

Provided thickness 200 200 +

DESIGN FOR VERTICAL MOMENTS

Cantilever Wall : Moment at Bottom of Wall = k * r * HOF^2 * HOW / 6


= Coefficient * Multiplier

k = Coefficient of Lateral Pressure due to Fill r = Unit weight of Fill


HOF = Height of Fill HOW = Height of Wall

Coefficient at Bottom of wall = 0.1667 Multiplier = k * r * HOF^2 * HOW


Coefficient at 0.25*HOW from Bottom = 0.0703
Coefficient at 0.50*HOW from Bottom = 0.0208

Coefficient at 0.75*HOW from Bottom = 0.0026


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 2.46 m HOW = 2.46 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x2.46^2x2.46

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

2.46
2.46 0.0000 153.3 0.00 0.00
1.84 -0.0026 153.3 -0.40 0.00
1.23 -0.0208 153.3 -3.19 0.00
0.61 -0.0703 153.3 -10.78 0.00
0.00 -0.1667 153.3 -25.56 0.00

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 10.3 kN/m3 HOF = 2.46 m HOW = 2.46 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x2.46^2x2.46

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

2.46
2.46 0.0000 153.3 0.00 0.00
1.84 -0.0026 153.3 0.00 -0.40
1.23 -0.0208 153.3 0.00 -3.19
0.61 -0.0703 153.3 0.00 -10.78
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.00 -0.1667 153.3 0.00 -25.56

Negative moments implies that tension face is Fill 2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
ENVELOPE VERTICAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from Moment Moment


bottom Fill 1 Fill 2
of wall
(m)
2.46
2.46 0 0
1.84 0.4 0.4
1.23 3.19 3.19
0.61 10.78 10.78
0.00 25.56 25.56

CALCULATING REQUIRED VERTICAL REINFORCEMENT

Mu = M * 1.5 c' = 50+0.5x10 = 55 mm


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Fill 1 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


2.460 200 240 240
2.460 0.00 0.00 200 145 0 240 240
1.845 0.40 0.60 200 145 10 240 240
1.230 3.19 4.79 200 145 77 240 240
0.615 10.78 16.17 200 145 265 240 265
0.000 25.56 38.34 200 145 658 240 658
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Fill 2 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


2.460 200 240 240
2.460 0.00 0.00 200 145 0 240 240
1.845 0.40 0.60 200 145 10 240 240
1.230 3.19 4.79 200 145 77 240 240
0.615 10.78 16.17 200 145 265 240 265
0.000 25.56 38.34 200 145 658 240 658

DESIGN FOR HORIZONTAL MOMENTS

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 2.46 m HOW = 2.46 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x2.46^2x2.46

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
2.46
2.46 0.000 0.000 153.3 0.00 0.00 0.00 0.00
1.84 0.000 0.000 153.3 0.00 0.00 0.00 0.00
1.23 0.000 0.000 153.3 0.00 0.00 0.00 0.00
0.61 0.000 0.000 153.3 0.00 0.00 0.00 0.00
0.00 0.000 0.000 153.3 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
ρ = 10.3 kN/m3 HOF = 2.46 m HOW = 2.46 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x2.46^2x2.46


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Ht from Coefficients Multiplier Moment Mid Point Moment Edge
bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
2.46
2.46 0.000 0.000 153.3 0.00 0.00 0.00 0.00
1.84 0.000 0.000 153.3 0.00 0.00 0.00 0.00
1.23 0.000 0.000 153.3 0.00 0.00 0.00 0.00
0.61 0.000 0.000 153.3 0.00 0.00 0.00 0.00
0.00 0.000 0.000 153.3 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 2

ENVELOPE HORIZONTAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from FILL 1 FILL 2


bottom
of wall
Mid Point Edge Mid Point Edge
(m)
2.46
2.46 0.00 0.00 0.00 0.00
1.84 0.00 0.00 0.00 0.00
1.23 0.00 0.00 0.00 0.00
0.61 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

CALCULATING REQUIRED HORIZONTAL REINFORCEMENT

Mu = M * 1.5 c' = 50+10+0.5x10 = 65 mm

Fill 1 Reinforcement at Mid Point

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
2.46 200 240 240
2.46 0.00 0.00 200 135 0 240 240
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
1.84 0.00 0.00 200 135 0 240 240
1.23 0.00 0.00 200 135 0 240 240
0.61 0.00 0.00 200 135 0 240 240
0.00 0.00 0.00 200 135 0 240 240
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
c' = 50+10+0.5x10 = 65 mm
Fill 1 Reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
2.46 200 240 240
2.46 0.00 0.00 200 135 0 240 240
1.84 0.00 0.00 200 135 0 240 240
1.23 0.00 0.00 200 135 0 240 240
0.61 0.00 0.00 200 135 0 240 240
0.00 0.00 0.00 200 135 0 240 240

c' = 50+10+0.5x10 = 65 mm
Fill 2 reinforcement at Mid Point

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


2.46 200 240 240
2.46 0.00 0.00 200 135 0 240 240
1.84 0.00 0.00 200 135 0 240 240
1.23 0.00 0.00 200 135 0 240 240
0.61 0.00 0.00 200 135 0 240 240
0.00 0.00 0.00 200 135 0 240 240

c' = 50+10+0.5x10 = 65 mm

Fill 2 reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
2.46 200 240 240
2.46 0.00 0.00 200 135 0 240 240
1.84 0.00 0.00 200 135 0 240 240
1.23 0.00 0.00 200 135 0 240 240
0.61 0.00 0.00 200 135 0 240 240
0.00 0.00 0.00 200 135 0 240 240

SUMMARY OF HORIZONTAL & VERTICAL REINFORCEMENT - REQUIRED & PROVIDED

Height Required Provided Reinforcement Provided Reinf


from Reinforcement
bottom
FILL 1 FILL 2 FILL 1 FILL 2 Fill 1

2.46 240 240 00-000+10-160 00-000+10-160 491


2.46 240 240 00-000+10-160 00-000+10-160 491
1.84 240 240 00-000+10-160 00-000+10-160 491
1.23 240 240 00-000+10-160 00-000+10-160 491
0.61 265 265 10-160+10-160 10-160+10-160 982
0.00 658 658 10-160+10-160 10-160+10-160 982
1.20 1.20
Curtail at
Fill 1 / Fill 2 1.20 1.20

Ht from REQUIRED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2


2.46 240 240 240 240
2.46 240 240 240 240
1.84 240 240 240 240
1.23 240 240 240 240
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.61 240 240 240 240
0.00 240 240 240 240

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

2.46 00-000+10-160 00-000+10-160 00-000+10-160 00-000+10-160


2.46 00-000+10-160 00-000+10-160 00-000+10-160 00-000+10-160
1.84 00-000+10-160 00-000+10-160 00-000+10-160 00-000+10-160
1.23 00-000+10-160 00-000+10-160 00-000+10-160 00-000+10-160
0.61 00-000+10-160 00-000+10-160 00-000+10-160 00-000+10-160
0.00 00-000+10-160 00-000+10-160 00-000+10-160 00-000+10-160

Break at
Fill 1 / Fill 2

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

2.46 491 491 491 491


2.46 491 491 491 491
1.84 491 491 491 491
1.23 491 491 491 491
0.61 491 491 491 491
0.00 491 491 491 491

WALL DATA FOR DESIGN OF FOUNDATION

Part Thickness Height Area G1 G2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Bottom Top

4 0.00 0.00 0.00 0.000 0.000 0.000

3 0.20 0.00 0.00 0.000 0.000 0.000

2 0.20 0.20 2.46 0.492 0.100 0.100

1 0.20 0.20 0.00 0.000 0.000 0.000

Total = 0.492 0.100 0.100

Weight of wall per RM = 12.3 kN/m

Case Overturning Moment Sliding Force

Case 1 25.56

Case 2 25.56
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

245.26-242.8 2.46 m

245.26-242.8 2.46 m

2.46 m

Both Sides

eight of Fill
eight of Wall

= k * r * HOF^2 * HOW
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x2.46^2x2.46 153.3

Liquid

1x10.3x2.46^2x2.46 153.3
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x2.46^2x2.46 153.3

Liquid
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

1x10.3x2.46^2x2.46 153.3
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

UIRED & PROVIDED

Provided Reinf

Fill 2

491
491
491
491
982
982

NT

POINT

FILL 2
240
240
240
240
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
240
240

NT

POINT

FILL 2

00-000+10-160
00-000+10-160
00-000+10-160
00-000+10-160
00-000+10-160
00-000+10-160

NT

POINT

FILL 2

491
491
491
491
491
491
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W6 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)
Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 200

Reinf, Ast mm2 = 10-160+10-160 988 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 10-160+10-160 988 Clear Cover, CC mm = 30

Effecive Depth, d = 200-50-0.5x10

Cover to the centre of compression steel, d' = 30+0.5x10

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x80)^2+(50+0.5x10)^2)-0.5x10

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x8.66x(145-41.6)/41.6

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

25.56 kN-m

9.33

145 mm

35 mm

80 mm

63.0 mm

41.6 mm

d - d ') = M

8.66 N/mm2
200.8 N/mm2

200 mm

1.54E-03

4.09E-04

1.13E-03

0.183 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W6 DESIGN OF FOOTING


Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

NGL= 243.00 BOW = 242.800 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

Fill 1 Liquid 2.46 10.3 Case 1 25.56


Fill 2 Liquid 2.46 10.3 Case 2 25.56

Weight of wall per RM (kN/m) = 12.30 Length LW (m) =


Distances of CG of wall from edges (m)

G1 = 0.100 G2 = 0.100

DIMENSIONING AND CALCULATIONS


Th1F1 = Thicness of footing Fill 1 near wall Liquid Liquid
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall


Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side


L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


m mm mm m mm mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

0.90 200 200 0.90 200 200

Additional Earth Fill Fill 1 Side 0.00 Fill 2 Side 0.00


Total length of base (m), LB = L1 + L2 + G1 + G2 = 0.9+0.9+0.1+0.1

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(200+200)x0.9x25/1000)


CG of footing on Fill 1 side from P, GF1 =
0.9-(0.9x1000x(2x200+200)/((3x(200+200)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(200+200)x0.9x25/1000)

CG of footing on Fill 2 side from S, GF2 =

0.9-(0.9x1000x(2x200+200)/((3x(200+200)))/1000)

Weight of Fill 1 on Footing, kN/m = 2.46x10.3x0.9


CG of Weight of Fill 1 from P = 0.5x0.9
Weight of Fill 2 on Footing, kN/m = 2.46x10.3x0.9
CG of Weight of Fill 2 from S = 0.5x0.9

Length of Central Portion of footing ,LCF = 0.1+0.1

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(200+200)x0.2x25/1000

Gross SBC = 47+(243-242.8+200/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 25.56


Horizontal pressure Fill 2 - - -
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Weight of Fill 1 on footing 22.80 1.55 -35.34 2-0.45
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 4.50 1.55 -6.98 2-0.45
Self weight of footing on Fill 2 side 4.50 0.450 -2.03 0.45

Self weight of central portion of footing 1.00 1.00 -1.00 0.5x0.2+0.9

Self weight of wall 12.30 1.00 -12.30 0.9+0.1

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 57.64/25.56

Total vertical load P (kN/m) = (22.8-4.5+4.5+1+12.3)

Net moment (kN-m/m) = ABS((25.56+35.34+6.975-2.025-1-12.3))

Distance resultant from respective point, S (m) = 32.08/45.1

Eccentricity = 0.5x2-0.71

Base Pressure at P, kN/m2 = (45.1/2)x(1-(6x0.29/2))

Base Pressure at Q (interpolated) = 2.93+((42.17-2.93)/2)x0.9

Base Pressure at R (interpolated) = 2.93+((42.17-2.93)/2)x(0.9+0.2)

Base Pressure at S, kN/m2 = (45.1/2)x(1+(6x0.29/2))

Total base pressure P-Q, kN = 0.5x(2.93+20.59)x0.9

CG of base pressure P-Q from Q = (0.9x(2x2.93+20.59))/(3x(2.93+20.59))


Moment at Q (base), kN-m/m = 10.584x0.337-4.5x(0.9-0.45)-22.8x0.5x0.9

Total base pressure R-S, kN = 0.5x(24.51+42.17)x0.9


CG of base pressure R-S from R = (0.9x(2x42.17+24.51))/(3x(24.51+42.17))
Moment at R (base), kN-m/m = 30.006x0.49-4.5x(0.9-0.45)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -25.56

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 22.80 1.6 35.34 2-0.45

Self weight of footing on Fill 1 side 4.50 0.5 2.03 0.45

Self weight of footing on Fill 2 side 4.50 1.550 6.98 2-0.45

Self weight of central portion of footing 1.00 1.00 1.00 0.5x0.2+0.9

Self weight of wall 12.30 1.00 12.30 0.9+0.1

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 57.64/25.56
Total vertical load P (kN/m) = (22.8+4.5+4.5+1+12.3)
Net moment (kN-m/m) = ABS((-25.56-35.34+2.025+6.975+1+12.3))
Distance resultant from respective point, P (m) = 32.08/45.1
Distance resultant from S (m) = 2-0.711
Eccentricity = 0.5x2-1.289
Base Pressure at P = (45.1/2)x(1-(6x-0.289/2))
Base Pressure at Q (interpolated) = 42.08+((3.02-42.08)/2)x0.9
Base Pressure at R (interpolated) = 42.08+((3.02-42.08)/2)x(0.9+0.2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Base Pressure at S = (45.1/2)x(1+(6x-0.289/2))

Total base pressure P-Q, kN = 0.5x(42.08+24.5)x0.9

CG of base pressure P-Q from Q = (0.9x(2x42.08+24.5))/(3x(42.08+24.5))

Moment at Q (base), kN-m/m = 29.96x0.49-4.5x(0.9-0.45)

Total base pressure R-S, kN = 0.5x(20.6+3.02)x0.9

CG of base pressure R-S from R = (0.9x(2x3.02+20.6))/(3x(20.6+3.02))

Moment at R (base), kN-m/m = 10.629x0.338-4.5x(0.9-0.45)-22.8x0.5x0.9

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 25.56


Horizontal pressure Fill 2 -25.56
Weight of Fill 1 on footing 22.80 1.55 -35.34 2-0.45

Weight of Fill 2 on footing 22.80 0.45 -10.26 0.5x0.9

Self weight of footing on Fill 1 side 4.50 1.55 -6.98 2-0.45

Self weight of footing on Fill 2 side 4.50 0.450 -2.03 0.45

Self weight of central portion of footing 1.00 1.00 -1.00 0.5x0.2+0.9

Self weight of wall 12.30 1.00 -12.30 0.9+0.1

Total overturning moments (Adding +ve moments) kN-m/m =


Total resisting moments (Adding -ve moments) kN-m/m =
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-22.8+22.8+4.5+4.5+1+12.3)
Net moment (kN-m/m) = ABS((25.56-25.56-35.34-10.26-6.975-2.025-1-
12.3))

Distance resultant from respective point, S (m) = 67.9/67.9

Distance resultant from S (m) = 1

Eccentricity = 0

Base Pressure at P = (67.9/2)x1

Base Pressure at Q = 33.95

Base Pressure at R = 33.95+0x(0.9+0.2)

Base Pressure at S = (67.9/2)x1

Total base pressure P-Q = 0.5x(33.95+33.95)x0.9


CG of base pressure P-Q from Q = (0.9x(2x33.95+33.95))/(3x(33.95+33.95))
Moment at Q (base) = 30.56x0.45-4.5x(0.9-0.45)-22.8x0.5x0.9

Total base pressure R-S = 0.5x(33.95+33.95)x0.9


CG of base pressure R-S from R = (0.9x(2x33.95+33.95))/(3x(33.95+33.95))
Moment at R (base) = 30.56x0.45-4.5x(0.9-0.45)-22.8x0.5x0.9

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -8.71 12.66 1.47
Moment at R (base) = 12.67 -8.69 1.47

Envelope unfactored moments at Q Top 8.71


kN-m/m
Bottom 12.66
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Envelope unfactored moments at R Top 8.69
kN-m/m
Bottom 12.67

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.24

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 8.71 13.07 200 146 211 240 240


Q - Bot 12.66 18.98 200 145 312 240 312
R - Top 8.69 13.03 200 146 210 240 240
R - Bot 12.67 19.00 200 145 313 240 313

Reinf
Location Reinforcement Provided
required
Q - Top 240 00-000+08-150 335
Q - Bot 312 00-000+10-150 524
R - Top 240 00-000+08-150 335
R - Bot 313 00-000+10-150 524

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.45 m (200+0.5x(200+200))/2

Required Reinforcment = 0.24x1000xMIN(0.5x200,250)/100


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Provided Reinforcment = 00-000+08-150

Fill 1 Side, Average th from 0.45 m to 0.9 m (200+0.5x(200+200))/2

Required Reinforcment = 0.24x1000xMIN(0.5x200,250)/100

Provided Reinforcment = 00-000+10-125

Fill 2 Side, Average th from 0 to 0.45 m (200+0.5x(200+200))/2

Required Reinforcment = 0.24x1000xMIN(0.5x200,250)/100

Provided Reinforcment = 00-000+12-120

Fill 2 Side, Average th from 0.45 m to 0.9 m (200+0.5x(200+200))/2

Required Reinforcment = 0.24x1000xMIN(0.5x200,250)/100

Provided Reinforcment = 00-000+12-120


OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

242.800

Overturning moment
kN-m/m

25.56
25.56

7.50
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

0.9+0.9+0.1+0.1 2.00

+200)x0.9x25/1000) 4.50

3x(200+200)))/1000) 0.450
+200)x0.9x25/1000) 4.50

3x(200+200)))/1000) 0.450

2.46x10.3x0.9 22.80
0.5x0.9 0.45
2.46x10.3x0.9 22.80
0.5x0.9 0.45

0.1+0.1 0.20 m

0+200)x0.2x25/1000 1.00

242.8+200/1000)x18 54.2

moments are +ve


Explanation of
Formula for Distance
from S
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
2-0.45

2-0.45
0.45

0.5x0.2+0.9

0.9+0.1

25.56

57.64

57.64/25.56 2.26

2.8-4.5+4.5+1+12.3) 45.10

6.975-2.025-1-12.3)) 32.08

32.08/45.1 0.710

0.5x2-0.71 0.29

5.1/2)x(1-(6x0.29/2)) 2.93

((42.17-2.93)/2)x0.9 20.59

7-2.93)/2)x(0.9+0.2) 24.51

.1/2)x(1+(6x0.29/2)) 42.17

.5x(2.93+20.59)x0.9 10.58

9))/(3x(2.93+20.59)) 0.34
9-0.45)-22.8x0.5x0.9 -8.71

5x(24.51+42.17)x0.9 30.01
))/(3x(24.51+42.17)) 0.49
x0.49-4.5x(0.9-0.45) 12.67
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

moments are +ve


Formula for Distance
from P

2-0.45

0.45

2-0.45
0.5x0.2+0.9
0.9+0.1

25.56
57.64
57.64/25.56 2.26
.8+4.5+4.5+1+12.3) 45.10
025+6.975+1+12.3)) 32.08
32.08/45.1 0.71
2-0.711 1.29
0.5x2-1.289 -0.29
1/2)x(1-(6x-0.289/2)) 42.08
((3.02-42.08)/2)x0.9 24.50
-42.08)/2)x(0.9+0.2) 20.60
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
/2)x(1+(6x-0.289/2)) 3.02

.5x(42.08+24.5)x0.9 29.96

5))/(3x(42.08+24.5)) 0.49

x0.49-4.5x(0.9-0.45) 12.66

0.5x(20.6+3.02)x0.9 10.63

0.6))/(3x(20.6+3.02)) 0.34

9-0.45)-22.8x0.5x0.9 -8.69

moments are +ve


Formula for Distance
from S

2-0.45
0.5x0.9
2-0.45
0.45
0.5x0.2+0.9
0.9+0.1

25.56
93.46
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
3.66
.8+4.5+4.5+1+12.3) 67.90
0.26-6.975-2.025-1- 67.90
12.3))

67.9/67.9 1.00

1 1.00

0 0.00

(67.9/2)x1 33.95

33.95 33.95

33.95+0x(0.9+0.2) 33.95

(67.9/2)x1 33.95

5x(33.95+33.95)x0.9 30.56
))/(3x(33.95+33.95)) 0.45
9-0.45)-22.8x0.5x0.9 1.47

5x(33.95+33.95)x0.9 30.56
))/(3x(33.95+33.95)) 0.45
9-0.45)-22.8x0.5x0.9 1.47

Case 3
1.47
1.47
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

TRENGTH

0+0.5x(200+200))/2 200
N(0.5x200,250)/100 240
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
335

0+0.5x(200+200))/2 200
N(0.5x200,250)/100 240
628

0+0.5x(200+200))/2 200
N(0.5x200,250)/100 240
942

0+0.5x(200+200))/2 200
N(0.5x200,250)/100 240
942
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W6 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

R-Bottom Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 200

Reinf, Ast mm2 = 00-000+10-150 527 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+08-150 333 Clear Cover, CC mm = 30

Effecive Depth, d = 200-50-0.5x10

Cover to the centre of compression steel, d' = 30+0.5x8

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x10)^2)-0.5x10

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x-3.73x(145+51.7)/-51.7

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

12.67 kN-m

9.33

145 mm

34 mm

150 mm

88.0 mm

-51.7 mm

d - d ') = M

-3.73 N/mm2
132.4 N/mm2

200 mm

8.47E-04

1.02E-03

-1.71E-04

-0.030 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

FTG W6 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Q-Top Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 200

Reinf, Ast mm2 = 00-000+08-150 333 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-150 527 Clear Cover, CC mm = 30

Effecive Depth, d = 200-50-0.5x8

Cover to the centre of compression steel, d' = 30+0.5x10

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x8)^2)-0.5x8

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x4.89x(146-28.6)/28.6

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

8.71 kN-m

9.33

146 mm

35 mm

150 mm

88.4 mm

28.6 mm

d - d ') = M

4.89 N/mm2
187.3 N/mm2

200 mm

1.37E-03

1.25E-03

1.15E-04

0.020 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF WALL W7
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

7
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W7 DESIGN OF CANTILEVER WALL

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover Water Face = 50 mm Soil Face = 30

Length of Wall = 13.97 m BOW = 243.000 BOF =

TOW = 244.550
Fill TOF HOF b/a Design Methodology

Fill 1 Liquid 244.550 1.55 9.01 Cantilever Wall


Fill 2 Earth 243.000 0.00 9.01 Cantilever Wall

Height of Wall From BOF (m) = 244.55-243


Height of Wall From BOW (m) = 244.55-243
Design Height of Wall, HOW =
Assumed thickness at various Heights
Height from bottom 0.00 1.56 Taper = Both Sides

Provided thickness 150 150

DESIGN FOR VERTICAL MOMENTS

Cantilever Wall : Moment at Bottom of Wall = k * r * HOF^2 * HOW / 6


= Coefficient * Multiplier

k = Coefficient of Lateral Pressure due to Fill r = Unit weight of Fill


HOF = Height of Fill HOW = Height of Wall

Coefficient at Bottom of wall = 0.1667 Multiplier = k * r * HOF^2 * HOW


Coefficient at 0.25*HOW from Bottom = 0.0703
Coefficient at 0.50*HOW from Bottom = 0.0208

Coefficient at 0.75*HOW from Bottom = 0.0026


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 1.55 m HOW = 1.55 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x1.55^2x1.55

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

1.55
1.55 0.0000 38.4 0.00 0.00
1.16 -0.0026 38.4 -0.10 0.00
0.78 -0.0208 38.4 -0.80 0.00
0.39 -0.0703 38.4 -2.70 0.00
0.00 -0.1667 38.4 -6.40 0.00

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


ρ = 18.0 kN/m3 HOF = 0.00 m HOW = 1.55 m

k = Coefficient of Lateral Pressure due to Fill = 0.33

Multiplier = k * r * HOF^2 * HOW = 0

Ht from Coefficients Multiplier Moment Moment


bottom Fill 1 Fill 2
of wall
(m)

1.55
1.55 0.0000 0.0 0.00 0.00
1.16 -0.0026 0.0 0.00 0.00
0.78 -0.0208 0.0 0.00 0.00
0.39 -0.0703 0.0 0.00 0.00
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.00 -0.1667 0.0 0.00 0.00

Negative moments implies that tension face is Fill 2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
ENVELOPE VERTICAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from Moment Moment


bottom Fill 1 Fill 2
of wall
(m)
1.55
1.55 0 0
1.16 0.1 0
0.78 0.8 0
0.39 2.7 0
0.00 6.40 0

CALCULATING REQUIRED VERTICAL REINFORCEMENT

Mu = M * 1.5 c' = 50+0.5x8 = 54 mm


0.5 �fck � 1000 �d � � 4.6 �Mu � 106 �
Ast = � ���1 - 1 - �
� fy ��� fck �1000 �d 2 �

Fill 1 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


1.550 150 180 180
1.550 0.00 0.00 150 96 0 180 180
1.163 0.10 0.15 150 96 4 180 180
0.775 0.80 1.20 150 96 29 180 180
0.388 2.70 4.05 150 96 99 180 180
0.000 6.40 9.60 150 96 240 180 240
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Fill 2 reinforcement

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


1.550 150 180 180
1.550 0.00 0.00 150 116 0 180 180
1.163 0.00 0.00 150 116 0 180 180
0.775 0.00 0.00 150 116 0 180 180
0.388 0.00 0.00 150 116 0 180 180
0.000 0.00 0.00 150 116 0 180 180

DESIGN FOR HORIZONTAL MOMENTS

CASE 1: FILL 1 ACTING ; FILL 2 NOT ACTING Fill 1 =


ρ = 10.3 kN/m3 HOF = 1.55 m HOW = 1.55 m

k = Coefficient of Lateral Pressure due to Fill = 1.00

Multiplier = k * r * HOF^2 * HOW = 1x10.3x1.55^2x1.55

Ht from Coefficients Multiplier Moment Mid Point Moment Edge


bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
1.55
1.55 0.000 0.000 38.4 0.00 0.00 0.00 0.00
1.16 0.000 0.000 38.4 0.00 0.00 0.00 0.00
0.78 0.000 0.000 38.4 0.00 0.00 0.00 0.00
0.39 0.000 0.000 38.4 0.00 0.00 0.00 0.00
0.00 0.000 0.000 38.4 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 1

CASE 2: FILL 2 ACTING ; FILL 1 NOT ACTING Fill 2 =


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
ρ = 18.0 kN/m3 HOF = 0.00 m HOW = 1.55 m

k = Coefficient of Lateral Pressure due to Fill = 0.33

Multiplier = k * r * HOF^2 * HOW = 0


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Ht from Coefficients Multiplier Moment Mid Point Moment Edge
bottom
of wall Mid Point Edge FILL 1 FILL 2 FILL 1 FILL 2
(m)
1.55
1.55 0.000 0.000 0.0 0.00 0.00 0.00 0.00
1.16 0.000 0.000 0.0 0.00 0.00 0.00 0.00
0.78 0.000 0.000 0.0 0.00 0.00 0.00 0.00
0.39 0.000 0.000 0.0 0.00 0.00 0.00 0.00
0.00 0.000 0.000 0.0 0.00 0.00 0.00 0.00

Negative moments implies that tension face is Fill 2

ENVELOPE HORIZONTAL MOMENTS ON FILL 1 & FILL 2 FACE

Ht from FILL 1 FILL 2


bottom
of wall
Mid Point Edge Mid Point Edge
(m)
1.55
1.55 0.00 0.00 0.00 0.00
1.16 0.00 0.00 0.00 0.00
0.78 0.00 0.00 0.00 0.00
0.39 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00

CALCULATING REQUIRED HORIZONTAL REINFORCEMENT

Mu = M * 1.5 c' = 50+8+0.5x8 = 62 mm

Fill 1 Reinforcement at Mid Point

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
1.55 150 180 180
1.55 0.00 0.00 150 88 0 180 180
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
1.16 0.00 0.00 150 88 0 180 180
0.78 0.00 0.00 150 88 0 180 180
0.39 0.00 0.00 150 88 0 180 180
0.00 0.00 0.00 150 88 0 180 180
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
c' = 50+8+0.5x8 = 62 mm
Fill 1 Reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
1.55 150 180 180
1.55 0.00 0.00 150 88 0 180 180
1.16 0.00 0.00 150 88 0 180 180
0.78 0.00 0.00 150 88 0 180 180
0.39 0.00 0.00 150 88 0 180 180
0.00 0.00 0.00 150 88 0 180 180

c' = 30+8+0.5x8 = 42 mm
Fill 2 reinforcement at Mid Point

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M

m kN-m/m kN-m/m mm mm mm2 mm2 mm2


1.55 150 180 180
1.55 0.00 0.00 150 108 0 180 180
1.16 0.00 0.00 150 108 0 180 180
0.78 0.00 0.00 150 108 0 180 180
0.39 0.00 0.00 150 108 0 180 180
0.00 0.00 0.00 150 108 0 180 180

c' = 30+8+0.5x8 = 42 mm

Fill 2 reinforcement at Edge

Height Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
from unfactor Mu Factor Th D Mu required
bottom M
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
m kN-m/m kN-m/m mm mm mm2 mm2 mm2
1.55 150 180 180
1.55 0.00 0.00 150 108 0 180 180
1.16 0.00 0.00 150 108 0 180 180
0.78 0.00 0.00 150 108 0 180 180
0.39 0.00 0.00 150 108 0 180 180
0.00 0.00 0.00 150 108 0 180 180

SUMMARY OF HORIZONTAL & VERTICAL REINFORCEMENT - REQUIRED & PROVIDED

Height Required Provided Reinforcement Provided Reinf


from Reinforcement
bottom
FILL 1 FILL 2 FILL 1 FILL 2 Fill 1

1.55 180 180 00-000+08-150 00-000+08-180 335


1.55 180 180 00-000+08-150 00-000+08-180 335
1.16 180 180 00-000+08-150 00-000+08-180 335
0.78 180 180 00-000+08-150 00-000+08-180 335
0.39 180 180 00-000+08-150 00-000+08-180 335
0.00 240 180 00-000+08-150 00-000+08-180 335

Curtail at
Fill 1 / Fill 2

Ht from REQUIRED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2


1.55 180 180 180 180
1.55 180 180 180 180
1.16 180 180 180 180
0.78 180 180 180 180
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
0.39 180 180 180 180
0.00 180 180 180 180

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

1.55 00-000+08-180 00-000+08-180 00-000+08-180 00-000+08-180


1.55 00-000+08-180 00-000+08-180 00-000+08-180 00-000+08-180
1.16 00-000+08-180 00-000+08-180 00-000+08-180 00-000+08-180
0.78 00-000+08-180 00-000+08-180 00-000+08-180 00-000+08-180
0.39 00-000+08-180 00-000+08-180 00-000+08-180 00-000+08-180
0.00 00-000+08-180 00-000+08-180 00-000+08-180 00-000+08-180

Break at
Fill 1 / Fill 2

Ht from PROVIDED HORIZONTAL REINFORCEMENT


bottom
of wall EDGE MID POINT

FILL 1 FILL 2 FILL 1 FILL 2

1.55 279 279 279 279


1.55 279 279 279 279
1.16 279 279 279 279
0.78 279 279 279 279
0.39 279 279 279 279
0.00 279 279 279 279

WALL DATA FOR DESIGN OF FOUNDATION

Part Thickness Height Area G1 G2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Bottom Top

4 0.00 0.00 0.00 0.000 0.000 0.000

3 0.15 0.00 0.00 0.000 0.000 0.000

2 0.15 0.15 1.56 0.234 0.075 0.075

1 0.15 0.15 0.00 0.000 0.000 0.000

Total = 0.234 0.075 0.075

Weight of wall per RM = 5.9 kN/m

Case Overturning Moment Sliding Force

Case 1 6.4

Case 2 0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

mm

243.000

244.55-243 1.55 m

244.55-243 1.55 m

1.55 m

Both Sides

eight of Fill
eight of Wall

= k * r * HOF^2 * HOW
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x1.55^2x1.55 38.4

Earth

00
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

Liquid

1x10.3x1.55^2x1.55 38.4

Earth
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

00
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

UIRED & PROVIDED

Provided Reinf

Fill 2

279
279
279
279
279
279

NT

POINT

FILL 2
180
180
180
180
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
180
180

NT

POINT

FILL 2

00-000+08-180
00-000+08-180
00-000+08-180
00-000+08-180
00-000+08-180
00-000+08-180

NT

POINT

FILL 2

279
279
279
279
279
279
OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

WALL W7 CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)
Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 150

Reinf, Ast mm2 = 00-000+08-150 333 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+08-180 278 Clear Cover, CC mm = 30

Effecive Depth, d = 150-50-0.5x8

Cover to the centre of compression steel, d' = 30+0.5x8

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x8)^2)-0.5x8

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + Asc fsc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst =0

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018

R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

0.00 kN-m

9.33

96 mm

34 mm

150 mm

88.4 mm

23.1 mm

0.00 N/mm2
0.0 N/mm2

150 mm

0.00E+00

1.11E-03

-1.11E-03

-0.183 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF CHANNEL
ON WALL W8
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

EL
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF CHANNEL ON WALL W1D

Length of Channel Wall =

Bottom Level of Channel Wall =


Top Level of Channel Wall =
Grade of Concrete =

Yield Strength of Reinforcement =

Clear Cover =

m=

Height of Channel Wall =

Moment at Bottom of Wall = (0.5x1x1x10.3)x(1/3)

Required Thickness D = = SQRT(1.72x1000/0.3525)

Provide Thickness =

No of Layers of reinforcment

Effective Depth = = 150-45+0.5x8

Min %age of Steel= 0.35 Min Ast on each face =

Reinf required = = MAX(263,(1.72x1000000/(130x0.87x101)))

Provided Reinforcement = 08-150 Ast Provided =

Percentage of Steel Provided = = 335/(1000x101)

Check for Shear


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Designed Shear Force = = 0.5x1x10.3x1

Shear Stress = = 5.15x1000/(1000x101)

k= = 1.3

Permissible shear stress in slabs (IS 456: 2000 Cl B-5.2, Table 23) = k tc =

Check for Shear =

DESIGN OF BASE SLAB


Width of Channel= = 0.9+0.15/2

Height of Fill =

Assumed thickness (mm) =

Self Weight (Dead Load) = = 25x225/1000


Sewage load = = 1x10.3
Total load on the Slab /m2 = = (5.625+10.3)

Point Load at Edge of Slab from top Slab = (25x0.15+5)x0.45

Point Load at Edge of Slab from Wall = = 25x1x150/1000

Toatl Point Load at Edge of Slab = = (3.94+3.75)


Moment at the Bottom = = 1.72
Effective Depth = = 225-45-0.5x12

Design moment (kN-m/m) = 5.925x0.98x0.98/2)+(7.69x0.98)+1.72

Required Thickness D = = SQRT(16.9x1000/0.3525)

Calculation of Main Steel

Min %age of Steel= 0.35 Min Ast on each face =

Reinforcement Required = = MAX(394,(16.9x1000000/(130x0.87x174)))

Provided Reinforcement = 12-100 Ast Provided =

Percentage of Steel Provided = = 1131/(1000x174)

Calculation of Distribution Steel


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Effective Depth,d=

Min %age of Steel= 0.35 Min Ast on each face =

Reinf Required = MAX(305,(0.007x1000000/(130x0.87x1131)))

Provided Reinforcement = 08-150 Ast Provided =

Check For Shear

Designed Shear Force = = 15.925x0.98+7.69

Shear Stress = = 23.297x1000/(1000x174)

k= = ((0.3x(225-150)/150)+1.3)

Permissible shear stress in slabs (IS 456: 2000 Cl B-5.2, Table 23) = k tc =

Check for Shear =


CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

29.00 m

247.500 m
248.500 m
30

500

45

9.33

1.00 m

1.72 KN-m/m

70 mm

150 mm

Double

101 mm

263 mm2

263 mm2

335 mm2

0.33%
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

5.15 KN/m

0.05 N/mm2

1.3

0.34

OK

0.98 m

1.00 m

225 mm

5.63 kN/m/m
10.30 kN/m/m
15.93 kN/m/m

3.94 KN/m

3.75 KN/m

7.69 KN/M
1.72 KN-m/m
174 mm

16.90 KN-m/m

219 mm

394 mm2

859 mm2

1131 mm2

0.65%
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

174 mm

305 mm2

305 mm2

335 mm2

23.30 N/mm2

0.13 N/mm2

1.45

0.51

OK
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV

Channel CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Wall Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 150

Reinf, Ast mm2 = 00-000+08-150 333 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+08-150 333 Clear Cover, CC mm = 30

Effecive Depth, d = 150-50-0.5x8

Cover to the centre of compression steel, d' = 30+0.5x8

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x8)^2)-0.5x8

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x1.9x(96-23.3)/23.3

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

1.72 kN-m

9.33

96 mm

34 mm

150 mm

88.4 mm

23.3 mm

d - d ') = M

1.90 N/mm2
55.3 N/mm2

150 mm

4.82E-04

1.11E-03

-6.23E-04

-0.103 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV

Channel CALCULATION OF CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Slab Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 225

Reinf, Ast mm2 = 00-000+12-100 1130 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+08-150 333 Clear Cover, CC mm = 30

Effecive Depth, d = 225-50-0.5x12

Cover to the centre of compression steel, d' = 30+0.5x8

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x100)^2+(50+0.5x12)^2)-0.5x12

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5m -1) Asc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
fc (d - x)
Ast fst = (m -1) Ast Solve these equations to get fc
x
Stress in extreme compression fibre, fc
Stress in Tension reinforcement, fst = 9.33x4.31x(169-49)/49

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


OCUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0
9, Annexure B)

0.2 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

16.90 kN-m

9.33

169 mm

34 mm

100 mm

69.1 mm

49.0 mm

d - d ') = M

4.31 N/mm2
98.5 N/mm2

225 mm

7.22E-04

3.81E-04

3.41E-04

0.058 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF SLABS
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

S1 DESIGN OF SUSPENDED SLAB SAS RAS TOP SLAB

Long Span L(y) =

Short Span L(x) =

L(y)/L(x)

Slab to be designed as Simply Supported


Type of slab
Grade Of Concrete

Yield Strength of Reinforcement =

Clear Cover =

Provided Thickness =

Effective Depth 150-0.5x12-45

Self Wt Of Slab 25x150/1000

Dead Load

Water Load

Live Load

Total Load (3.75+5)

Factored Load 8.75x1.5

Load Dist factor along X Kx (0.65^4/(1+0.65^4))

Load Dist factor along Y Ky 1-0.151


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Top Moment 0.151x13.125x3.54x3.54/12


Short Span
Bottom Moment 0.151x13.125x3.54x3.54/8

Top Moment 0.849x13.125x3.54x3.54/12


Long Span
Bottom Moment 0.849x13.125x3.54x3.54/8

Top Mu/bd2 2.073x10^6/1000/99^2


Short Span
Bottom Mu/bd2 3.11x10^6/1000/99^2

Top Mu/bd2 11.633x10^6/1000/99^2


Long Span
Bottom Mu/bd2 17.45x10^6/1000/99^2

Short Span Ast Required at Top

Short Span Ast Required at Bottom

Long Span Ast Required at Top

Long Span Ast Required at Bottom

Provide Top 00-000+08-150


Short Span
Provided Bottom 00-000+08-150

Provide Top 00-000+10-150


Long Span
Provided Bottom 00-000+10-150

Check for Shear

Designed Shear Force = = 0.5x(13.125x(3.54-(99/1000)))

Shear Stress = = (22.582x1000)/(1000x99)


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

k= = 1.3

Percentage of Steel Provided = 524/(1000x99)

Permissible shear stress in slabs (IS 456: 2000 Cl B-5.2, Table 23) = k tc =

Check for Shear =

Check for Deflection

Percentage of steel Reuired

Mdification Factor in Tension

Mdification Factor in Compression

l/d Provided = 3.54/(99/1000)

l/d Required
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

2.30 m

3.54 m

0.65

Simply Supported
Two Way
30

500

45

150 mm

99 mm

3.75 KN/m2

5.00 KN/m2

0.00 KN/m2

0.00 KN/m2

8.75 KN/m2

13.13 KN/m2

0.151

0.849
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

2.07 kN-m

3.11 kN-m

11.63 kN-m

17.45 kN-m

0.21

0.32

1.19

1.78

49 mm2

73 mm2

284 mm2

438 mm2

335 mm2

335 mm2

524 mm2

524 mm2

22.58 kN

0.23 N/mm2
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

1.3

0.53%

0.42

OK

0.44%

1.09

35.76

43.60

Ok
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF BEAMS
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

B2 DESIGN OF BEAM- SAS RAS BEAM

Beam Span =

Width of Beam

Beam to be designed as Simply Supported

Grade of Concrete

Yield Strength of Reinforcement =

Clear Cover =

Provided Thickness =

Effective Depth 300-0.5x16-50

Self Wt of Beam 300x300x25/1000000

Dead Load of Slab

Live Load on Slab

Total Load (4.75+5)

Total Load/m 9.75x1.65x0.5

Factored Load (2.25+8.04)x1.5

Limiting Moment Mu

Min area of Reinforcement

Hogging Moment Top Moment 15.44x2.3x2.3/12


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Sagging Moment Bottom Moment 15.44x2.3x2.3/8

�0.5 �fck �1000 �d � � 4.6 �Mu �106 �


Ast = � 1- 1-
��� 2 �
� fy ��� fck �1000 �d �

Reinforcement Required Provided

Hogging Moment 123 mm2 0-00+3-12

Sagging Moment 123 mm2 2-12+1-16

Check for Shear

Designed Shear Force = = 0.5x2.3x15.44

Shear Stress = = 17.756x1000/(300x300)

Percentage of Steel Provided = 0.588

Permissible shear stress in slabs (IS 456: 2000 Cl B-5.2, Table 23) =

Dia of Shear Stirrup

No. of Legs

Stirrup Spacing

Max Spacing

Provided Spacing

Check for Deflection

Percentage of steel reuired = 123.42/300/242

Percentage of steel provided = 427/300/242

Mdification factor in Tension


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Percentage of comp reinf provided = 339/300/242

Mdification factor in Compression

Span/Eff d Provided = 2.3/(242/1000)

Span/Eff d Required
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

2.30 m

300 mm

Simply Supported

30

500

50

300 mm

242 mm

2.25 kN/m

4.75 KN/m2

5.00 KN/m2

9.75 KN/m2

8.04 kN/m

15.44 kN/m

70.10 kN-m

123 mm2

6.81 kN-m
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

10.21 kN-m

339 mm2

427 mm2

17.76 kN

0.20 N/mm2

0.59

0.53 N/mm2

8 mm

364 mm

182 mm

150 mm

0.17%

0.59%

2.00
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

0.47%

1.14

9.50

45.60

OK
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

B3 DESIGN OF BEAM ABOVE OPENING IN WALL W4

Beam Span =

Width of Beam

Beam to be designed as Simply Supported

Grade of Concrete

Yield Strength of Reinforcement =

Clear Cover =

Provided Thickness =

Effective Depth 450-0.5x20-50

Self Wt of Beam 450x300x25/1000000

Dead Load of Slab

Live Load on Slab

Total Load (4.75+5)

Total Load/m 9.75x1x0.5

Factored Load (3.38+4.88)x1.5

Limiting Moment Mu

Min area of Reinforcement

Hogging Moment Top Moment 12.39x4.8x4.8/12


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Sagging Moment Bottom Moment 12.39x4.8x4.8/8

�0.5 �fck �1000 �d � � 4.6 �Mu �106 �


Ast = � 1- 1-
��� 2 �
� fy ��� fck �1000 �d �

Reinforcement Required Provided

Hogging Moment 143 0-00+3-16

Sagging Moment 217 0-00+3-16

Check for Shear

Designed Shear Force = = 0.5x4.8x12.39

Shear Stress = = 29.736x1000/(300x450)

Percentage of Steel Provided = 603x100/300/390

Permissible shear stress in slabs (IS 456: 2000 Cl B-5.2, Table 23) =

Dia of Shear Stirrup

No. of Legs

Stirrup Spacing

Max Spacing

Provided Spacing

Check for Deflection

Percentage of steel reuired = 217/300/390

Percentage of steel provided = 603/300/390

Mdification factor in Tension


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Percentage of comp reinf provided = 603/300/390

Mdification factor in Compression

Span/Eff d Provided = 4.8/(390/1000)

Span/Eff d Required
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

4.80 m

300 mm

Simply Supported

30

500

50

450 mm

390 mm

3.38 kN/m

4.75 KN/m2

5.00 KN/m2

9.75 KN/m2

4.88 kN/m

12.39 kN/m

182.06 kN-m

199 mm2

23.79 kN-m
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

35.68 kN-m

603 mm2

603 mm2

29.74 kN

0.22 N/mm2

0.52

0.50 N/mm2

8 mm

364 mm

293 mm

200 mm

0.19%

0.52%

2.00
CUMENT NO.
RNAL20-SBR-DC-02

23.05.2018
R0

0.52%

1.15

12.31

46.00

OK
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF BRACKETS
SUPPORTING PIPE
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

TS
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
BR1 DESIGN OF BRACKET FOR PIPE SUPPORT

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Clear Cover 40 mm

C/C Length of Pipe B/W Supports =

Dia of Pipe-1 = 250 mm Thickness of Pipe-1 = 23 mm

Weight of Pipe-1 per RM = 3.14x(250+23)/1000x23/1000x7856x10/1000

Weight of Liquid-1 per RM = 0.7854x(250/1000)^2x10.3

Concentrated Load-1 on the support = 3x(0.51+1.55)

Dia of Pipe-2 = Thickness of Pipe-2 =

Weight of Pipe-2 per RM = 0

Weight of Liquid-2 per RM = 0

Concentrated Load-2 on the support = 0

Total Concentrated Load = +6.18

Distance of concentrated load from support =


Taken as average in case of two loads

Width / Depth of support = 0.30 0.45 m

Self wt of support per RM = 0.3x0.45x25

DESIGN OF BRACKET
Cantilever length =

Factored Bending Moment = 1.5x((3.38x1.3^2)/2+6.18x0.8)


Factored Shear Force= 1.5x(3.38x1.3+6.18)

Effective Depth = 0.45x1000-40-0.5x12

�0.5 �fck �1000 �d � � 4.6 �Mu �106 �


Ast = � 1- 1-
��� 2�
� fy ��� fck �1000 �d �

M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

�0.5 �DESIGN
STRUCTURAL �d � �
fck �1000CALCULATION 4.6 �Mu �10 6 � DATE 23.05.2018
TITLE: Ast = � BATCH
SEQUENTIAL REACTOR
1 - 1 - OF
��� �
fy 2
fck �1000 �d � REV R0
� ��
� �
Ast Required =
Provided Reinforcement = 0-00 + 3-12 Ast Provided =

Shear stress tv = 15.9x1000/(0.3x1000x404)


Percentage of Reinforcement Provided =

Permissible shear stress in slabs = k tc =


Max shear stress tc max =
ENT NO.
20-SBR-DC-02

23.05.2018

R0

3.00 m

1.55 kN/m

0.51 kN/m

6.18 kN

0.00 kN/m

0.00 kN/m

0.00 kN

6.18 kN

0.80 m

3.38 kN/m

1.30 m

11.7 KN-m
15.9 KN

404 mm
ENT NO.
20-SBR-DC-02

23.05.2018

R0
224 mm2
339 mm2

0.13 N/mm2
0.28%

0.39 N/mm2
3.50 N/mm2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
BR2 DESIGN OF BRACKET FOR PIPE SUPPORT

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Clear Cover 40 mm

C/C Length of Pipe B/W Supports =

Dia of Pipe-1 = 300 mm Thickness of Pipe-1 = 25 mm

Weight of Pipe-1 per RM = 3.14x(300+25)/1000x25/1000x7856x10/1000

Weight of Liquid-1 per RM = 0.7854x(300/1000)^2x10.3

Concentrated Load-1 on the support = 3x(0.73+2)

Dia of Pipe-2 = Thickness of Pipe-2 =

Weight of Pipe-2 per RM = 0

Weight of Liquid-2 per RM = 0

Concentrated Load-2 on the support = 0

Total Concentrated Load = +8.19

Distance of concentrated load from support =


Taken as average in case of two loads

Width / Depth of support = 0.30 0.45 m

Self wt of support per RM = 0.3x0.45x25

DESIGN OF BRACKET
Cantilever length =

Factored Bending Moment = 1.5x((3.38x1.15^2)/2+8.19x0.65)


Factored Shear Force= 1.5x(3.38x1.15)+8.19

Effective Depth = 0.45x1000-40-0.5x12

�0.5 �fck �1000 �d � � 4.6 �Mu �106 �


Ast = � 1- 1-
��� 2�
� fy ��� fck �1000 �d �

M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

�0.5 �DESIGN
STRUCTURAL �d � �
fck �1000CALCULATION 4.6 �Mu �10 6 � DATE 23.05.2018
TITLE: Ast = � BATCH
SEQUENTIAL REACTOR
1 - 1 - OF
��� �
fy 2
fck �1000 �d � REV R0
� ��
� �
Ast Required =
Provided Reinforcement = 0-00 + 3-12 Ast Provided =

Shear stress tv = 14x1000/(0.3x1000x404)


Percentage of Reinforcement Provided =

Permissible shear stress in slabs = k tc =


Max shear stress tc max =
ENT NO.
20-SBR-DC-02

23.05.2018

R0

3.00 m

2.00 kN/m

0.73 kN/m

8.19 kN

0.00 kN/m

0.00 kN/m

0.00 kN

8.19 kN

0.65 m

3.38 kN/m

1.15 m

11.3 KN-m
14.0 KN

404 mm
ENT NO.
20-SBR-DC-02

23.05.2018

R0
216 mm2
339 mm2

0.12 N/mm2
0.28%

0.39 N/mm2
3.50 N/mm2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
BR3 DESIGN OF BRACKET FOR PIPE SUPPORT

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Clear Cover 40 mm

C/C Length of Pipe B/W Supports =

Dia of Pipe-1 = 500 mm Thickness of Pipe-1 = 8 mm

Weight of Pipe-1 per RM = 3.14x(500+8)/1000x8/1000x7856x10/1000

Weight of Liquid-1 per RM = 0

Concentrated Load-1 on the support = 2.5x5x1

Dia of Pipe-2 = Thickness of Pipe-2 =

Weight of Pipe-2 per RM = 0

Weight of Liquid-2 per RM = 0

Concentrated Load-2 on the support = 0

Total Concentrated Load = +12.5

Distance of concentrated load from support =


Taken as average in case of two loads

Width / Depth of support = 0.30 0.45 m

Self wt of support per RM = 0.3x0.45x25

DESIGN OF BRACKET
Cantilever length =

Factored Bending Moment = 1.5x((3.38x0.9^2)/2+12.5x0.45)


Factored Shear Force= 1.5x(3.38x0.9)+12.5

Effective Depth = 0.45x1000-40-0.5x12

�0.5 �fck �1000 �d � � 4.6 �Mu �106 �


Ast = � 1- 1-
��� 2�
� fy ��� fck �1000 �d �

M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

�0.5 �DESIGN
STRUCTURAL �d � �
fck �1000CALCULATION 4.6 �Mu �10 6 � DATE 23.05.2018
TITLE: Ast = � BATCH
SEQUENTIAL REACTOR
1 - 1 - OF
��� �
fy 2
fck �1000 �d � REV R0
� ��
� �
Ast Required =
Provided Reinforcement = 0-00 + 3-12 Ast Provided =

Shear stress tv = 17.1x1000/(0.3x1000x404)


Percentage of Reinforcement Provided =

Permissible shear stress in slabs = k tc =


Max shear stress tc max =
ENT NO.
20-SBR-DC-02

23.05.2018

R0

5.00 m

1.00 kN/m

0.00 kN/m

12.50 kN

0.00 kN/m

0.00 kN/m

0.00 kN

12.50 kN

0.45 m

3.38 kN/m

0.90 m

10.5 KN-m
17.1 KN

404 mm
ENT NO.
20-SBR-DC-02

23.05.2018

R0
201 mm2
339 mm2

0.14 N/mm2
0.28%

0.39 N/mm2
3.50 N/mm2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF STAIRCASE
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

SE
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

SC1 DESIGN OF STAIR CASE (PUMP HOUSE)

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

Clear Cover ###

Geometry of Stair Case

Landing 1=

Going =

Landing 2 =

Span of Stair Case =

Type of Support = Simply Supp

Riser =

Tread =

Assume Thickness of Waist Slab =

Inclined Length of Each Step =

Loads acting on Waist Slab

Dead load due to self wt of slab, kN/m2 = 150/1000x25x(306.12/250)

Dead load due to floor finish if any, kN/m2 = (0.04+0.012)x25

Dead load due to weight of steps, kN/m2 = (1/2)x(176.66/1000)x25

Total Dead Load Acting on Slab, kN/m2 = (4.59+1.3+2.21)

Live load on slab kN/m2 =

Total Load Acting on Slab, kN/m2 = (8.1+5)

Total Factored Load, kN/m2 = 13.1x1.5

Loads acting on Landing

Dead load due to self wt of slab, kN/m2 = 150/1000x25

Dead load due to floor finish if any, kN/m2 = (0.04+0.012)x25


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Total Dead Load Acting on Slab, kN/m2 = (3.75+1.3)

Live load on slab kN/m2 =

Total Load Acting on Slab, kN/m2 = (5.05+5)

Total Factored Load, kN/m2 = 10.05x1.5


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

19.65
0 0

a L1 = 0 m L2 = 3.8 m L3 = 0 m b
Ra Rb

Reactions Ra and Rb
Taking moments of all forces about B
Ra x 3.8 = +19.65x3.8x(3.8x0.5)

Ra = 141.87/3.8

Reaction at b = (+19.65x3.8)-37.33
Maximum BM Occurs at the point 'x' where SF is Zero or Changes its sign.
Point of Maximum Moment =
Maximum BM, kN-m = 37.33x1.9-19.65x0.5x1.9^2

Maximum Shear Force, kN =

Area of Steel Required on the Waist Slab

Effective Depth = 150-25-0.5x12


Mu/bd2 = 35.459x10^6/1000/119^2
Ast Required =

Provided Reinforcement = 12-125 Ast Provided =

Distribution Steel

Pt Min = 0.12% Ast Provided = 08-200


Pt Provided = 251/(1000x119)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0
Check for Shear

Shear stress (N/mm2) = 37.34x1000/(1000x119)


% of Reinforcement Provided = 905x100/(1000x119)
Ref IS 456- Max shear stress (N/mm2) =
2000
Permissible shear stress in slabs = tc =

Check for Shear

Check for Deflection

Effective thickness z (mm) = 76.66/(SQRT(250x250+176.66x176.66))


Th for control of deflection (mm) D + 0.5*z =

Eff Depth (mm) d = 222-25-0.5x12


% of Reinforcement Required = 768x100/(1000x191)
% of Reinforcement Provided = 905x100/(1000x191)
Modification factor for tension reinforcement =

Span / effective depth ratio provided = 3.8x1000/191


Basic value span/effective depth ratio =

Modified value span/effective depth ratio = 20x1.23


Check For Deflection =

SB1 DESIGN OF STAIR CASE BEAM

Span of Beam =

Width of Beam =

Depth of Beam =

Load on the Beam =

Effective Depth = 450-25-(12/2)

Bending Moment = (37.34x(1.35^2))/2

Mu/bd2 = 34x10^6/300/419^2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

Ast Required =

Provided Reinforcement = 2-12 + 1-16 Ast Provided =


T NO.
SBR-DC-02

23.05.2018

R0

0.00 m

3.80 m

0.00 m

3.80 m

Simply Supported

177 mm

250 mm

150 mm

306 mm

4.59

1.3

2.21

8.1

13.1

19.65

3.75

1.3
T NO.
SBR-DC-02

23.05.2018

R0

5.05

10.05

15.08
T NO.
SBR-DC-02

23.05.2018

R0

141.87

37.33 KN/m

37.34 KN/m

1.90 m
35.46

37.34 KN

119 mm

2.504

768 mm2

905 mm2

251 mm2

0.21%
T NO.
SBR-DC-02

23.05.2018

R0

0.314

0.761 %

3.50

0.59

OK

144 mm

222 mm

191 mm

0.402 %

0.474 %

1.23

19.90

20.00

24.60

OK

1.35 m

300 mm

450 mm

37.34 KN/m

419 mm

34.0 KN-m

0.646
T NO.
SBR-DC-02

23.05.2018

R0

188 mm2

427 mm2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

DESIGN OF COLUMNS
UMENT NO.
AL20-SBR-DC-02

23.05.2018

R0

NS
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

C2 DESIGN OF COLUMN RAS / SAS Area


Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover = 40 mm

Ht of Column (m) = 2.90


b (mm) = 300 D (mm) = 300
Eff Height (m) = 3.48
d' (mm) = 56 d'/D = 0.20

Factored Vertical Load on Column (kN), Pu =

Factored Moment on Column (kN-m), Mu =

Additional moments for Long Column (kN-m) =

Total moments (kN-m) =

Pu/(fck * b *D) 17.76x1000/30/300/300

Mu/(fck * b *D^2) 6.806x10^6/30/300/300^2

Refer Chart 50 of SP-16, p/fck = 0.02

Percentage of reinforcement = 0.02x30

Required reinforcemment (sqmm) = 0.6x300x300/100

Provided Reinforcment (sqmm) = 4x201+4x113


OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

17.76

6.81

0.00

6.81

76x1000/30/300/300 0.0066

x10^6/30/300/300^2 0.0084

0.02x30 0.6

0.6x300x300/100 540

4x201+4x113 1256
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-02

DATE 23.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

C3 DESIGN OF COLUMN Staircase ST-01


Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

Clear Cover = 40 mm

Ht of Column (m) = 6.20


b (mm) = 450 D (mm) = 300
Eff Height (m) = 7.44
d' (mm) = 56 d'/D = 0.20

Factored Vertical Load on Column (kN), Pu (Refer Stair Case Beam Design)=

Factored Moment on Column (kN-m), Mu (Refer Stair Case Beam Design)=

Additional moments for Long Column (kN-m) =

89.62x300x(7.44x1000)^2/2000/300^2/1000

Total moments (kN-m) =

Pu/(fck * b *D) 89.62x1000/30/450/300

Mu/(fck * b *D^2) 42.268x10^6/30/450/300^2

Refer Chart 50 of SP-16, p/fck = 0.02

Percentage of reinforcement = 0.02x30

Required reinforcemment (sqmm) = 0.6x450x300/100

Provided Reinforcment (sqmm) = 4x201+4x113


OCUMENT NO.
ARNAL20-SBR-DC-02

23.05.2018

R0

N/mm2

89.62

34.00

2000/300^2/1000 8.27

42.27

62x1000/30/450/300 0.0221

x10^6/30/450/300^2 0.0348

0.02x30 0.6

0.6x450x300/100 810

4x201+4x113 1256
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TATA-KARNAL20-SBR-DC-04

DATE 18.05.2018
STRUCTURAL DESIGN CALCULATION OF
TITLE: SEQUENTIAL BATCH REACTOR REV R0

SOIL REPORT
RECCOMENDATIONS
UMENT NO.
AL20-SBR-DC-04

18.05.2018

R0

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