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KSKV SVM 2017

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

MODULE INFORMATION

PROGRAMME : REFRIGERATION AND AIR CONDITIONING TECHNOLOGY


COURSE NAME : INSTALLATION OF SINGLE PHASE VENTILATION FAN AND
MAINTENANCE
(PEMASANGAN & PENYELENGGARAAN KIPAS PENGALIH
UDARAN 1 FASA)

CODE NAME : MPP 2043

LEVEL : SEMESTER 2

CREDIT UNIT : 3

CONTACT HOUR : FACE TO FACE : 5

NON FACE TO FACE : -

MODULE TYPE : VOCATIONAL

PREREQUISITE : -

CORE REQUISITE : -

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At the end of the course, the students should be able to: -

1. Perform ventilation fan installation


2. Perform ventilation fan servicing
3. Perform ventilation fan troubleshooting
4. Perform ventilation fan repairing

MODULE DESCRIPTION:

Ventilation fan (1ph) is a component of the air conditioning system and its function is to move air for ventilation or distribution of air.
The competency involved is focus on identification of the types of ventilation fan for installation, servicing, troubleshooting and preparation of
service report.

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CONTENT AND LEARNING STANDARDS

PROGRAMME : REFRIGERATION AND AIR CONDITIONING TECHNOLOGY

COURSE NAME : INSTALLATION OF SINGLE PHASE VENTILATION FAN & MAINTENANCE

CODE NAME : MPP 2043

CONTACT
CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA
HOUR

RELATED KNOWLEDGE ASSESSMENT CRITERIA


25 HOURS 1.0 PERFORM
(5 WEEKS) VENTILATION FAN
1.1 Types of ventilation fan 1.1.1 Types of ventilation fan correctly identified
INSTALLATION
 Propeller fan according to checklist
 Tube axial fan 1.1.2 Types of single phase motor starting
 Inline centrifugal selected according to wiring diagram / name
plate
1.2 Types of single phase motor starting 1.1.3 Cutting tools selected correctly according to
 Shaded pole building material
 Permanent split capacitor 1.1.4 Fan assembly fit according to hole size
 Split phase 1.1.5 Fan disassemble according to instruction
 Capacitor start manual
1.1.6 Electrical cabling route properly according
1.3 Cutting hole sizes electrical specification
1.4 Types of building material such as 1.1.7 Fan is operating in proper functional order
 Brick
 Wood
 Metal

1.5 Appropriate cutting tools such as


 Jigsaw
 Hacking
 Fan disassemble technique

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 Single phase wiring works

APPLIED SKILLS

1.1 Differentiate types of ventilation fan


1.2 Identify types of single phase motor
starting
1.3 Determine opening size / location
for installing fan
1.4 Select appropriate cutting tools
based construction material to cut
the intended opening
1.5 Select fastening screws for
mounting fan
1.6 Install fan into opening /location
1.7 route Electrical cabling to power
source
1.8 Test run ventilation fan
1.9 Verify fan performance
1.10 Generate report on completion of
fan installation

ATTITUDE / SAFETY /
ENVIRONMENTAL

i. Adhere to electrical safety handling


procedure
ii. Observe Fall protection safety

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CONTENT AND LEARNING STANDARDS

PROGRAMME : REFRIGERATION AND AIR CONDITIONING TECHNOLOGY

COURSE NAME : INSTALLATION OF SINGLE PHASE VENTILATION FAN & MAINTENANCE

CODE NAME : MPP 2043

CONTACT
CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA
HOUR

25 HOURS 2.0 PERFORM RELATED KNOWLEDGE ASSESSMENT CRITERIA


(5 WEEKS) VENTILATION FAN
SERVICING 2.1.1 Ventilation fan components identified
2.1 Types of ventilation fan components
according to maintenance requirement
such as
2.1.2 Types of cleaning chemical selected based
 Damper
on material of components
 Blower 2.1.3 Types of lubricant selected according to
 Bearing manufacturer requirement
 Mounting 2.1.4 Types of cleaning rags selected according
2.2 Types of cleaning chemical such as to component assembly
 Soap 2.1.5 Types of brush selected according to
 Detergent component assembly
2.3 Types of lubricant such as
 Oil
 Grease
2.4 Types of cleaning rags such as
 Cotton
2.5 Types of brush such as
 Paint brush
 Condenser brush

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APPLIED SKILLS

2.1 Obtain ventilation fan service


requirement checklist
2.2 Determine ventilation fan
components
2.3 Select suitable rags for cleaning the
specific component
2.4 Select suitable cleaning chemical
2.5 Clean ventilation fan blade
2.6 Clean ventilation fan housing
2.7 Determine types of lubricant
2.8 Carry out ventilation fan bearing
greasing
2.9 Check ventilation fan electrical
connection for tightness
2.10 Check ventilation fan performance
2.11 Prepare ventilation fan service
completion report

ATTITUDE / SAFETY /
ENVIRONMENTAL

i. Resourceful of electrical safety


handling procedure
ii. Fall protection safety
iii. Hazard communication on chemicals

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CONTENT AND LEARNING STANDARDS

PROGRAMME : REFRIGERATION AND AIR CONDITIONING TECHNOLOGY

COURSE NAME : INSTALLATION OF SINGLE PHASE VENTILATION FAN & MAINTENANCE

CODE NAME : MPP 2043

CONTACT
CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA
HOUR

20 HOURS 3.0 PERFORM RELATED KNOWLEDGE ASSESSMENT CRITERIA


(4 WEEKS) VENTILATION FAN
3.1 Types of faults 3.1.1 Fault sources determined based on
TROUBLESHOOTING
customer complaints
 Unable to run
3.1.2 Fan installed, operated, and maintained
 Noisy according to manufacturer’s installation,
 Vibration operation and maintenance manual
 Motor overheated 3.1.3 Review Manufacturer’s troubleshooting
 Jammed guide
 Short circuit 3.1.4 Identify defective parts replacement
 Insufficient air flow required for fault rectification
3.2 Faults report 3.1.5 Understand operating principle
3.3 Manufacturers installation, 3.1.6 Understand wiring diagram schematics
operation and maintenance
manual
3.4 Operating principle
3.5 Wiring diagram

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APPLIED SKILLS

3.1 Study manufacturer


troubleshooting guide
3.2 Identify types of faults
3.3 Rectify the fault immediately
3.4 Prepare faults report

ATTITUDE / SAFETY /
ENVIRONMENTAL

i. Observe safety precaution


ii. Wear safety clothing or PPE where
required
iii. Resourceful of electrical safety –
lock out / tag out (LOTO)
iv. Fall protection safety

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CONTENT AND LEARNING STANDARDS

PROGRAMME : REFRIGERATION AND AIR CONDITIONING TECHNOLOGY

COURSE NAME : INSTALLATION OF SINGLE PHASE VENTILATION FAN & MAINTENANCE

CODE NAME : MPP 2043

CONTACT
CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA
HOUR

15 HOURS 4.0 PERFORM RELATED KNOWLEDGE ASSESSMENT CRITERIA


(3 WEEKS) VENTILATION FAN
REPAIRING 4.1 Types of worn out / defective parts 4.1.1 Types of worn out / defective parts identified
 Motor according to faults rectification
 Fan blade 4.1.2 Electrical instrument testing to confirm faults
 Capacitor 4.1.3 Correct parts identified for the faults
 Bearing 4.1.4 Method and part replacement are correct for
 Damper faults rectification
 Electrical completeness 4.1.5 Report is accurate and complete for fault
(Cabling & switches) rectification
4.2 Type of electrical test instrument
 Multi meter
 Ampere meter

4.3 Identification of defective part


required

4.4 Method of replacement with


appropriate tools
 Disassembly
 Re-assembly

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APPLIED SKILLS

4.1 Determine ventilation fan scope of


repair required
4.2 Select appropriate electrical
instrument for testing
4.3 Confirm required parts specification
4.4 Check required parts specification
availability
4.5 Apply appropriate method for parts
replacement work
4.6 Test ventilation fan functionality
after repairing
4.7 Prepare ventilation fan repairing
record for reference

ATTITUDE / SAFETY /
ENVIRONMENTAL

i. Observe safety precaution


ii. Wear safety clothing or PPE where
required
iii. Resourceful of electrical safety –
lock out / tag out (LOTO)
iv. Fall protection safety

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CORE ABILITY

CORE ABILITY

SILA RUJUK LAMPIRAN A : JADUAL PEMETAAN NOSS DAN KSKV

SILA RUJUK LAMPIRAN B : JADUAL PEMETAAN NOSS DAN CORE ABILITY

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

Basic HVAC (Heating Ventilation Air Conditioning) hand tools 1:20


Support tools 1:20
Electrical tools 1:20
Special tools 1:20

References:

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1. Paul Roe Jordan(1955), Ventilation manual for sheet metal contractors;: A treatise on the type of ventilation which sheet metal contractors are
called upon to plan and install,
2. Gerald R Bodman(1995), Ventilation fans: Types and sizes (NebGuide)
3. David P Shelton(1982), Ventilation fans: Types and sizes (NebGuide)
4. James E. Brumbaugh(Aug 6, 2004), Audel HVAC Fundamentals, Air Conditioning, Heat Pumps and Distribution Systems
5. George Edward McElroy(1923), Air-measured methods for experimental work on fan-pipe installations (Report of investigations / United States
Department of the Interior, Bureau of Mines)
6. Charles L. Hubbard(Apr 27, 2009), The Ventilation Hand Book: The Principles and Practice of Ventilation as Applied to Furnace Heating Ducts,
Flues and Dampers For Gravity Heating Fans and ... With the Method of Ventilating Ships
7. Paul Roe Jordan(1955),Ventilation manual for sheet metal contractors;: A treatise on the type of ventilation which sheet metal contractors are
called upon to plan and install,

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