WI Calibration Manual

WOBBE INDEX ANALYSER
For fast analysis of Wobbe Index and Air Demand
Installation, Operation
and Maintenance manual
© Copyright 2011 Hobré Instruments
All rights reserved
Doc. no: 68-9909-P.01-001 Rev. 0.7

Installation, Operation and Maintenance manual WIM Compas™ F series
Wobbe Index Meter
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© Hobré Instruments 2013 Rev.: 0.7 Date: September 2013 Page 2 of 124
Wobbe Index Meter
TABLE of CONTENTS
1 SAFETY CONSIDERATIONS .................................................................................................................. 7

1.1 INSTRUCTIONS AND PROCEDURES ..................................................................................................... 8
1.2 GENERAL SAFETY AND OPERATING INFORMATION............................................................................... 8
1.3 GENERAL PRECAUTIONS ................................................................................................................... 8
1.4 ELECTRICAL POWER ......................................................................................................................... 8
1.5 RISK EVALUATION COMMUNICATION PORTS WIM COMPAS™ F ........................................................... 9
1.5.1 General setup ........................................................................................................................... 9
1.5.2 External communication ......................................................................................................... 10
1.5.3 Other communication ports on Industrial computer................................................................ 12
1.6 SYSTEM LOCATION ......................................................................................................................... 13
1.7 FILTERS ......................................................................................................................................... 13
1.8 VENTS ........................................................................................................................................... 13
1.9 SPECIFIC SAFETY CONSIDERATIONS FOR EX-UNITS .......................................................................... 14
1.9.1 Type and warning plates ........................................................................................................ 14
1.9.1.1 Type and warning plates ATEX / IECEx ................................................................................... 14
1.9.2 Information on installed batteries ........................................................................................... 16
1.9.3 Handling, storage and disposal of installed batteries ............................................................. 16
1.9.4 Installed safety barriers and isolators ..................................................................................... 18
1.9.4.1 For KEMA 10 ATEX 0011 X ..................................................................................................... 18
1.9.4.2 For DEKRA 11 ATEX 0277 X ................................................................................................... 19
2 THE WIM COMPAS™ F WOBBE INDEX METER................................................................................27

2.1 FIELDS OF APPLICATION.................................................................................................................. 27
2.2 FEATURES ..................................................................................................................................... 27
2.3 REQUIRED UTILITIES ....................................................................................................................... 28
3 DEFINITIONS .........................................................................................................................................29
4 PRINCIPLE OF OPERATION ................................................................................................................31

4.1 BASICS .......................................................................................................................................... 31
4.2 HOW TO MEASURE RESIDUAL OXYGEN ............................................................................................. 32
4.3 CALCULATING RESIDUAL OXYGEN FROM THE CELL MVOLT SIGNAL. (NERNST-EQUATION) .................... 32
4.4 W HY MEASURE BOTH W OBBE AND CARI INDEX ............................................................................... 33
4.5 ANALYSER CALIBRATION ................................................................................................................. 33
4.6 CALORIFIC VALUE (OR HEATING VALUE) AND SPECIFIC GRAVITY*..................................................... 34
5 GAS MIXING COMPARTMENT ............................................................................................................35

5.1 PURPOSE OF THE GAS MIXING COMPARTMENT ................................................................................. 35
5.2 BASIC OPERATION OF THE GAS MIXING COMPARTMENT ..................................................................... 35
5.3 LOW PRESSURE VERSION ............................................................................................................... 36
5.4 INSTRUMENT AIR ............................................................................................................................ 36
5.5 THE SPECIFIC GRAVITY CELL ......................................................................................................... 36
6 THE ELECTRONICS..............................................................................................................................37
6.1 GENERAL....................................................................................................................................... 37
7 INSTALLATION .....................................................................................................................................39
7.1 HANDLING INSTRUCTIONS ............................................................................................................... 39
7.2 MECHANICAL HOOK-UP ................................................................................................................... 39
7.3 POINTS OF ATTENTION FOR INSTRUMENT AIR SUPPLY ....................................................................... 40
7.4 POINTS OF ATTENTION FOR SAMPLE SUPPLY .................................................................................... 40
7.5 POINTS OF ATTENTION FOR VENT AND DRAIN ................................................................................... 40
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7.6 POINTS OF ATTENTION FOR ATMOSPHERIC VENT LINES ..................................................................... 41

7.7 POINTS OF ATTENTION FOR INSTRUMENT AIR ON HAZARDOUS AREA UNITS ......................................... 41
7.8 HY-LOK INSTRUCTIONS ................................................................................................................... 43
7.9 ELECTRICAL HOOK-UP .................................................................................................................... 44
7.9.1 Connecting power ................................................................................................................... 44
7.9.2 Loss off power supply ............................................................................................................. 45
7.9.3 Connecting signal ................................................................................................................... 46
7.9.4 Simulating signals ................................................................................................................... 46
8 START-UP .............................................................................................................................................49
8.1 GENERAL....................................................................................................................................... 49
8.2 ON-SITE SUPPORT & TRAINING ........................................................................................................ 49
8.3 PRECAUTIONS UPON START-UP ....................................................................................................... 49
8.4 ELECTRICAL START-UP................................................................................................................... 50
8.5 START-UP GAS MIXING SYSTEM ....................................................................................................... 50
8.6 SETTING THE BOOSTER REGULATOR................................................................................................ 50
8.7 DETERMINING THE CORRECT ORIFICE SIZE AND CALIBRATION GASES ................................................. 51
9 ANALYSER CONFIGURATION ............................................................................................................53

9.1 GENERAL CONTROLS ...................................................................................................................... 53
9.2 DISPLAY LAYOUT ............................................................................................................................ 54
9.2.1 Process schematic ................................................................................................................. 55
9.2.2 Input status (Contacts) ........................................................................................................... 55
9.2.3 Output status (Contacts)......................................................................................................... 55
9.2.4 Top chart and bottom chart .................................................................................................... 56
9.2.5 Large value ............................................................................................................................. 56
9.2.6 Alarms and measuring values ................................................................................................ 56
9.2.7 Function keys.......................................................................................................................... 56
9.3 RESET ALARMS .............................................................................................................................. 56
9.4 CHANGING VIEWS ........................................................................................................................... 57
9.4.1 View of alarms and measuring field. ...................................................................................... 57
9.5 SETTING VALUES AND CONTROLLERS .............................................................................................. 58
9.5.1 Oxygen input........................................................................................................................... 58
9.5.2 Wobbe Index........................................................................................................................... 58
9.5.3 CARI ....................................................................................................................................... 59
9.5.4 WI (Mass based) .................................................................................................................... 60
9.5.5 SG (Specific Gravity)* ............................................................................................................. 60
9.5.6 CV (Calorific Value)* ............................................................................................................... 62
9.5.7 Pressure ................................................................................................................................. 62
9.6 TEMPERATURES ............................................................................................................................. 63
9.6.1 Oven ....................................................................................................................................... 64
9.6.2 Electronics heater* ................................................................................................................. 64
9.6.3 Cabinet heater* ....................................................................................................................... 64
9.6.4 Gas temperature ..................................................................................................................... 65
9.7 CALIBRATING/VALIDATING THE ANALYSER........................................................................................ 66
9.7.1 Global calibration settings ...................................................................................................... 67
9.7.2 Profiles .................................................................................................................................... 67
9.7.3 Calibration gas parameters .................................................................................................... 67
9.7.4 Auto calibration ....................................................................................................................... 68
9.7.5 Starting calibration .................................................................................................................. 68
9.8 DISPLAY ........................................................................................................................................ 69
9.8.1 Screensaver............................................................................................................................ 69
9.8.2 Large value ............................................................................................................................. 70
9.8.3 View of the charts ................................................................................................................... 70
9.9 CLIENT SETTINGS ........................................................................................................................... 70
9.9.1 Language ................................................................................................................................ 70
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9.9.2 Datalogging............................................................................................................................. 70
9.9.2.1 Datalogging .............................................................................................................................. 71
9.9.2.2 Logged Values and Names ...................................................................................................... 72
9.9.2.3 Copy logged data ..................................................................................................................... 72
9.9.3 Configuration File ................................................................................................................... 72
9.9.3.1 Backup settings ........................................................................................................................ 72
9.9.3.2 Restore Settings ....................................................................................................................... 73
9.10 STANDBY MODE ............................................................................................................................. 73
10 SERVICE MODE ....................................................................................................................................75

10.1.1 Logging in ............................................................................................................................... 75
10.1.2 Exit service mode ................................................................................................................... 75
10.1.3 Installed options ...................................................................................................................... 76
10.1.3.1 Installed options........................................................................................................................ 77
10.1.3.2 Initialize..................................................................................................................................... 78
10.1.3.3 Change serial number .............................................................................................................. 78
10.1.3.4 Factory Settings........................................................................................................................ 78
10.1.4 Configuration .......................................................................................................................... 79
10.1.4.1 Modbus* ................................................................................................................................... 79
10.1.4.2 TCP/IP ...................................................................................................................................... 80
10.1.5 Alarms..................................................................................................................................... 81
10.1.5.1 Logging ..................................................................................................................................... 83
10.1.6 In- and outputs ........................................................................................................................ 83
10.1.6.1 Analog inputs ............................................................................................................................ 83
10.1.6.1.1 Calibrate oxygen input ............................................................................................................... 84
10.1.6.1.2 Calibrate Analog Input 1* ........................................................................................................... 85
10.1.6.1.3 Calibrate Analog input 2* ........................................................................................................... 85
10.1.6.2 Analog outputs.......................................................................................................................... 86
10.1.6.2.1 Calibrate analog outputs ............................................................................................................ 86
10.1.6.3 Digital inputs ............................................................................................................................. 87
10.1.6.4 Digital user outputs ................................................................................................................... 87
10.1.6.5 Digital machine outputs ............................................................................................................ 87
10.1.7 Time and date ......................................................................................................................... 88
10.1.8 Passwords .............................................................................................................................. 88
10.1.9 Reboot .................................................................................................................................... 88
11 INJECTION VERSION* ..........................................................................................................................89

11.1 INTRODUCTION............................................................................................................................... 89
11.2 SETUP OF THE INJECTION VERSION.................................................................................................. 90
11.2.1 Injection Settings .................................................................................................................... 91
11.2.1.1 Measuring method .................................................................................................................... 92
11.2.1.2 Calibration Values .................................................................................................................... 92
11.2.1.3 Options ..................................................................................................................................... 93
11.2.2 Injection Timing ...................................................................................................................... 93
11.2.2.1 Group timing ............................................................................................................................. 93
11.2.2.2 Inject timing .............................................................................................................................. 94
11.2.2.3 Measure timing ......................................................................................................................... 94
12 MAINTENANCE AND INSPECTION .....................................................................................................95

12.1 GENERAL MAINTENANCE ................................................................................................................. 95
12.2 MAINTAINING THE PRESSURE REGULATOR STATIONS (PILOT & COMBUSTION AIR)............................... 97
12.3 MAINTAINING THE SAMPLE PRESSURE REGULATOR ........................................................................... 97
12.4 MAINTAINING THE BOOSTER REGULATOR ......................................................................................... 97
12.5 REPLACING THE ORIFICE TUBES IN THE MIXING CHAMBER ................................................................. 97
12.6 INSPECTION OF THE FLOW METERS.................................................................................................. 97
12.7 INSPECTION OF THE PRESSURE RELIEF VALVES (ONLY HAZARDOUS AREA VERSIONS) ........................ 97
12.8 REPLACEMENT OF THE ZIRCONIUM OXIDE CELL ................................................................................ 99
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12.9 REPLACEMENT OF THE ZIRCONIUM OXIDE CELL AND NICR CATALYST SCREEN .................................. 100
12.10 INJECTION WIM ........................................................................................................................... 102
12.10.1 Balancing valves ................................................................................................................... 102
12.10.2 Air solenoid valves ................................................................................................................ 102
12.10.3 Sample Injection valve .......................................................................................................... 102
12.11 SERVICE SUPPORT ....................................................................................................................... 103
12.12 SPARE PARTS AND SUPPORT......................................................................................................... 103
12.13 UPDATING SOFTWARE .................................................................................................................. 104
13 TROUBLESHOOTING AND ERROR MESSAGES ............................................................................105

13.1 TROUBLESHOOTING ..................................................................................................................... 105
13.2 ERROR MESSAGES ....................................................................................................................... 107
13.3 ALARM LIST & DIGITAL USER OUTPUTS ........................................................................................... 107
14 SETTING UP ETHERNET CONNECTION FOR REMOTE CLIENT AND MODBUS CONNECTION109

14.1 SETTING THE SOFTWARE OF THE WIM COMPAS™ F ...................................................................... 109
14.2 CONNECTION SETUP..................................................................................................................... 109
14.2.1 Settings for communication on internal network................................................................... 109
14.2.1.1 Local network settings ............................................................................................................ 109
14.2.1.2 Client software settings (only remote client) ........................................................................... 109
14.2.2 Settings for communication to external network................................................................... 110
14.2.2.1 Local network settings ............................................................................................................ 110
14.2.2.2 Client software settings (only remote client) ........................................................................... 110
15 SPECIFICATIONS ...............................................................................................................................113
15.1 SPECIFICATIONS .......................................................................................................................... 113
15.2 MEASURING RANGES .................................................................................................................... 113
15.3 OUTPUTS..................................................................................................................................... 113
15.4 UTILITIES ..................................................................................................................................... 114
15.5 INSTALLATION .............................................................................................................................. 114
15.6 PART NUMBER ............................................................................................................................. 115
16 OVERVIEW DIGITAL USER OUTPUTS .............................................................................................117
17 CE DECLARATION OF CONFORMITY ..............................................................................................120

17.1 GENERAL PURPOSE EXECUTION .................................................................................................... 120
17.2 EXPLOSION PROOF EXECUTION (ZONE I) ........................................................................................ 121
APPENDIX 1: OVERVIEW MODBUS ADDRESSES ...............................................................................124
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1 Safety Considerations
WARNING: Failure to follow appropriate safety procedures or inappropriate

use of the equipment described in this manual can lead to equipment damage
or injury to personnel.
These instructions shall be read and referenced by the person who will install the analyser.
Any person, working with or on the equipment described in this manual, is required to
evaluate all functions and operations for potential safety hazards before commencing work.
Take a moment to familiarize yourself with these instructions. Read each chapter in this
manual carefully to be able to install and operate the analyser in an appropriate and safe
manner.
Take a moment to read the EC type examination certificate
KEMA 10 ATEX 0011 X or DEKRA 11 ATEX 0277 X or the Certificate Of Conformity IECEx
DEK 11.0057 X. Especially the conditions for safe use. Both documents can be found in the
last paragraph of this chapter.
The manual includes images, tables, and charts that provide a visual understanding of the
analyzer and its functions. The manual also uses special symbols to make you aware of
potential hazards, important information, and valuable tips. Pay close attention to this
information. If a procedure cannot be performed safely, it shall not be performed until
appropriate actions are taken.
The following symbols have been used throughout this manual to alert users to potential
hazards or important information.
Document Label Definitions

Symbol Label Description
Consists of conditions, practices, or
WARNING: procedures that must be observed to
prevent personal injury.
Consists of conditions, practices, or
CAUTION: procedures that must be observed to
prevent injury or equipment damage.
Risk of electric shock. May result in
CAUTION: injury if proper precautions are not
taken.
NOTE:
Emphasises important or essential
information.
The procedures in these instructions are not designed to replace or supersede local safety
procedures.
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1.1 Instructions and procedures

This document uses step-by-step instructions and procedures. The listed functions shall be
performed in the order shown to ensure proper functioning of the equipment. Particular
attention must be paid to any safety warnings or cautions.
1.2 General safety and operating information

This document is designed to aid personnel in safe installation of the analyser. It is not
designed to replace or limit local safety measures. Any additional safety measures that are
required must be determined (e.g. by the local safety officer) and followed by personnel
performing work on the analyser.
1.3 General precautions

When servicing the hot analyser oven or hot internal components, appropriate gloves must
be worn. Heated components should be allowed to cool before servicing if possible. Other
appropriate equipment or clothing must be used as required by the type of work performed.
WARNING: Ovens and internal components may be hot even when power is
not applied to the unit. Take appropriate precautions to prevent injury from
contact with hot items.
All applicable regulations and procedures must be followed for the work performed. Before
beginning any work on the system, carefully consider all the potential hazards and ensure
that appropriate measures are taken to prevent injury to personnel or equipment damage.
1.4 Electrical power
CAUTION: Always disconnect the main power to the instrument before

attempting any repair.
Make sure that the power supply complies with the power supply mentioned on the analyser.
The system uses AC power at 115 or 230 volts. Appropriate precautions must be taken to
prevent sparks that may ignite combustible materials that may be present in the analyser
environment.
The AC power to the system must be free from noise, surges, sags, and spikes for proper
operation of the system. AC power earth leak circuit breaker and wiring must be sized
properly for the required current. All wiring installations must meet the applicable electrical
codes.
Wobbe Index Meter
On the analyser the rating for the earth leak circuit breaker is mentioned. The installed earth
leak circuit breaker in the power supply to the analyser shall meet this value.
WARNING: Power to the analyser shall be protected by an earth leak circuit

breaker. The maximum allowable earth leak shall not exceed 30mA. The power
rating of the earth leak circuit breaker shall not exceed the rating mentioned on
the analyser.
1.5 Risk evaluation communication ports WIM Compas™ F

1.5.1 General setup
The analyser exist of two boards running propriety software. One board is running firmware
and handles all the communication internal and external. The second board runs Linux
based software and behaves like a HMI (human machine interface). This software is not
mandatory for the controlling and communication of the analyser.
WIM Compas™ F
external
communication:
Industrial computer Control board • Ethernet
• USB
running embedded USB running firmware • RS485
Linux with propriety
software
Keyboard
Display
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1.5.2 External communication

For external communication the following ports are available:
Port Location Controlled Protocol Function

by
Ethernet Control Firmware TCP/IP • Remote Client
board HMI
• Modbus RTU
USB Control Firmware USB Remote
board Client HMI
RS485 Control Firmware RS485 Modbus
board
Analog Control Firmware - Range
output board output
Digital Control Firmware - Command
input board input
Digital Control Firmware - Status
output board output
Relay Control Firmware - Status
output board output
RS232
Ethernet
USB
RS485
USB ports
(4x) on
Industrial
computer
Analog output Digital input Digital output Relay output
Wobbe Index Meter
Communication of the analyser on the ports controlled by the firmware is only done directly
to this firmware. The Ethernet connector is located on the board running this firmware,
therefore attacks can never infect the analyser. Firmware does not run on an operating
system and therefore firmware software can not be changed.
Wobbe Index Meter
The Ethernet connector on the Control board can be used for:

• Modbus communication (port 502)
• Remote client HMI (port 80/81)
With the remote client it is possible to control the analyser remotely using the same HMI
interface. All normal operations can be done. All settings influencing the analysers
communication to the client are located at Service level. A password is required to enter this
level.
1.5.3 Other communication ports on Industrial computer

The industrial computer runs the local HMI. On this industrial computer diverse
communication ports are present:
• USB
• Ethernet
• RS232
• VGA
• PS2 (2x)
All communication above is not used and not suitable for external communication.
The software on the industrial board runs on embedded Linux.
For the ports not used no drivers are loaded in the operating system, therefor these ports are
inactive. Drivers can not be automatically run from an external device.
The only used ports on the Industrial computer are the USB ports. These ports are used for:
• Communication to the Control board.
• Updating the analyser software (firmware and software).
• Logging.
The following safety aspects are taken to prevent the USB ports:
• The USB port is not auto running, so no action will be taken when connection is made by
USB-port.
• Software on USB devices can not be run by an operator or any service personnel.
• The USB ports are not bootable, this prevents the Industrial computer from running an
other operating system.
The Linux operating system is a special embedded operating system designed to run the
WIM Compas™ F analyser of Hobré Instruments. Therefore unwanted and not used
modules are removed from or disabled in the operating system.
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1.6 System location

The analyser shall be installed in a potential hazardous area with a classification for which it
is certified. Pay attention to the ATEX group and equipment category or IECEx EPL markings
on the analyser. The ambient conditions at which this analyser may be installed are
5°C≤Ta≤40°C for the standard execution.
With the low ambient option installed the analyser is suitable for ambient conditions of
-20°C≤Ta≤40°C.
With the low ambient and high ambient options installed the analyser is suitable for ambient
conditions of -20°C≤ Ta≤55°C.
The analyser shall be protected from temperature, humidity and other weather extremes. Do
not hesitate to contact Hobré Instruments for consult if required.
Remark: The analyser top cabinet must be protected from direct sunlight from all sides to
prevent overheating of the electronics.
The analyser must be attached securely and appropriately to a floor or wall. The analyser
shall be mounted such that adequate access for operation and maintenance is permitted.
At the outlet of the purge control unit there shall be no obstacles within 100mm from the
outlet opening to allow for free venting of the purged air from the purge control unit.
1.7 Filters
Filters are used in the instrument air regulators and optionally in the optional fast loop to
reduce the maintenance requirements. Periodically, filters must be replaced and/or cleaned.
Please ensure that all pressure is removed from the filter body before servicing. Used filters
or filter elements must be disposed in compliance with all applicable regulations. If you need
to replace a filter element, use only the filter elements from Hobré Instruments.
1.8 Vents
Vents are used to discharge the spent gases from the analyser. The vents must be routed to
a safe location. Backpressure must be kept to an absolute minimum to prevent degrading the
analysers performance. Long vent runs must be avoided.
When ambient temperatures, in the area where the vent lines are run, could drop below 5°C
the vent lines shall be winterized from the analyzer vent-port up to the vent discharge point.
This winterization shall be in compliance with local and international regulations. Pay
attention to the formation or change of a potential hazardous area where these vent lines are
run.
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1.9 Specific safety considerations for Ex-units

1.9.1 Type and warning plates
1.9.1.1 Type and warning plates ATEX / IECEx
CAUTION ! WARNING !
HOT
SURFACE
Damaged or lost type and warning plates shall be replaced. Contact Hobré Instruments BV
for replacement of damaged or lost type and warning plates.
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hobré instruments bv
Netwerk 4, 1446 WK Purmerend
the Netherlands
Tel.: 0031 (0)299 420871 0344
TYPE / MODEL : WIM COMPAS F Exd PWR

Ex CODE : Ex d IIC T5 Gb
CATAGORY : II 2G
SERIAL No. / PROJ. No. : 68V10002-1 / D68-1002-1
CERTIFICATE : DEKRA 11 ATEX 0277 X
YEAR OF MFG. : 2011
POWER SUPPLY : 230 VAC 50Hz 10A +/-10%
THREAD SIZE AND TYPE : M20x1.5
hobré instruments bv
Netwerk 4, 1446 WK Purmerend
the Netherlands
Tel.: 0031 (0)299 420871 0344
TYPE / MODEL : WIM COMPAS F Exd SGN

Ex CODE : Ex d IIC T5 Gb
CATAGORY : II 2G
SERIAL No. / PROJ. No. : 68V10002-1 / D68-1002-1
CERTIFICATE : DEKRA 11 ATEX 0277 X
YEAR OF MFG. : 2011
POWER RATING : 24VDC 16A
THREAD SIZE AND TYPE : M20x1.5 / M25x1.5
Damaged or lost type and warning plates shall be replaced. Contact Hobré Instruments BV
for replacement of damaged or lost type and warning plates
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1.9.2 Information on installed batteries

Inside the electronics compartment of the WIM Compas™ F a back up battery is installed on
the main computer board as well as on the mini ITX motherboard for the HMI. This back-up
battery has the following specifications:
• Type: CR 2032
• Nominal Voltage: 3V
• Nominal capacity: 220 mAh
• Continuous standard load: 0.2mA
• Operating temperature: -30 -/- +60 °C
1.9.3 Handling, storage and disposal of installed batteries

When used correctly, lithium batteries provide a safe and dependable source of power.
However, if they are misused or abused, leakage, venting, or in extreme cases explosion
and/or fire may be the result.
Make sure to observe amongst others, following warnings.
Handling the batteries:

• Do not insert batteries in reverse. Observe the polarity markings on battery and equipment
• Do not short-circuit batteries
• Do not charge batteries
• Do not force discharge batteries
• Do not mix batteries
• Do not weld or solder directly to batteries
• Do not dismantle batteries
• Do not deform batteries
• Do not dispose of batteries in fire
• A battery with a damaged container should not be exposed to water
• In case of ingestion of a cell or battery, the person involved should seek medical
assistance promptly.
• Do not encapsulate and/or modify batteries
• Exhausted batteries should be immediately removed from equipment and disposed of
• When discarding batteries with solder tags, insulate the tags by wrapping them with tape,
foil, etc.
Storage of the batteries:

• Store unused batteries in their original packaging and keep them away from metal objects
which may short-circuit them. Storing unpackaged cells together could result in cell
shorting and heat build-up.
• Store and display batteries in there original packaging in well ventilated, dry and cool
conditions.
• Avoid storing or display of batteries in direct sun or in places where they get exposed to
rain.
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Disposal of the batteries:

Waste disposal method:
Be sure to comply with your federal, state and local regulation disposal of used
batteries.
• Dispose in accordance with appropriate national and international regulations, below
some references.
European Community:
According to Directive 2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE), Annex II, batteries have to be removed from any separately collected
WEEE. The removed batteries have to be treated according to the Battery directive
2006/66/EC
US:
Lithium batteries are neither specifically listed nor exempted from the Federal
Environmental Protection Agency (US EPA) hazardous waste regulations. The only
material of possible concern due to its reactivity is lithium metal. However, button
cells contain so little lithium that they can be disposed off in the normal municipal
waste stream.
Use a professional disposal firm for disposal of mass quantities lithium batteries.
• Open cells should be treated as hazardous waste DO NOT INCINERATE or subject battery
cells to temperatures in excess of 212°F (100°C). Such treatment can cause cell rupture.
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1.9.4 Installed safety barriers and isolators

1.9.4.1 For KEMA 10 ATEX 0011 X
For the electrical components installed in the bottom compartment the Exi safety parameters
for the installed barriers or Isolators, located in the electronics compartment of the purged top
compartment, are as per the below table:
No Safety Barrier or Isolator for: Exi saftey parameters :

01 Active dc & ac sensors Thermocouples (MTL) Uo= 10 V
Thermocouple (Simple device) Io= 300 mA
Po= 390 mW
Co= 20 µF
Lo= 0.91 mH
02 Transmitters Controller outputs, switches Uo= 30 V
(MTL) Pressure transmitter (Ex i) 2 off Io= 100 mA
Po= 1W
Co= 22 nF
Lo= 0 µH
03 Analogue Input barrier - thermocouple & mV Uo= 9.3 V
sources (Stahl) Io= 300 mA
Po= 0.7 mW
Co= 0.83/1.7 µF
Lo= 0.5/0.1 mH
04 Analogue Output barrier - controller outputs Uo= 28 V
(I/P converters) (Stahl) Io= 110 mA
Po= 0.77 mW
Co= 0.08 µF
Lo= 1.25 mH
05 Isolated Switch Amplifier Uo= 10.5 V
Io= 26 mA
Po= 68 mW
Co= 2.41 µF
Lo= 52 mH
06 SMART Transmitter Power Supply Uo= 25.4 V
Io= 86.8 mA
Po= 551 mW
Co= 0.093 µF
Lo= 4.6 mH
07 Dual-Channel Safety Barriers Series 9002 Uo= 9.3 V
Io= 40 mA
Po= 0.09 mW
Co= 0.59/1/1.8 µF
Lo= 10/1/0.1 mH
Io= 300 mA
Po= 0.12 mW
Co= 7.3/15 µF
Lo= 0.5/0.1 mH
Wobbe Index Meter
1.9.4.2 For DEKRA 11 ATEX 0277 X

For the electrical components installed in the bottom compartment the Exi safety parameters
for the installed barriers or Isolators, located in the electronics compartment of the purged top
compartment, are as per the below table:
No Safety Barrier or Isolator for: Exi saftey parameters :

01 Analogue Input barrier - thermocouple & mV Uo= 9.3 V
sources (Stahl) Io= 300 mA
Po= 0.7 mW
Co= 0.83/1.7 µF
Lo= 0.5/0.1 mH
02 Analogue Output barrier - controller outputs Uo= 28 V
(I/P converters) (Stahl) Io= 110 mA
Po= 0.77 mW
Co= 0.08 µF
Lo= 1.25 mH
03 Isolated Switch Amplifier Uo= 10.5 V
Io= 26 mA
Po= 68 mW
Co= 2.41 µF
Lo= 52 mH
04 SMART Transmitter Power Supply Uo= 25.4 V
Io= 86.8 mA
Po= 551 mW
Co= 0.093 µF
Lo= 4.6 mH
Io= 40 mA
Po= 0.09 mW
Co= 0.59/1/1.8 µF
Lo= 10/1/0.1 mH
Io= 300 mA
Po= 0.12 mW
Co= 7.3/15 µF
Lo= 0.5/0.1 mH
Wobbe Index Meter
Make sure that the "specific conditions of use" as described within the
Ex-certificates, KEMA 10 ATEX 0011 X or DEKRA 11 ATEX 0277 X or
DEK 11.0057X have been read and understood.
Make sure that the area for which the unit is intended complies with the gas
group and temperature class for which the unit has been certified.
Make sure that the power supply complies with the power supply mentioned on
the type plate.
Make sure that the analyser is properly protected with a earth leak circuit brake
at the rating as stated on the type plate. Maximum allowable earth leak
detection 30mA.
Power connection to the analyser has to be done in the Exd power connection
box. Hook up of the power cable and transit into the power box has to comply
with the latest revision of the regulations EN-IEC 60079-0, EN-IEC 60079-14
and EN-IEC 60079-1 for the ATEX execution and IEC 60079-0, IEC-60079-14
and IEC 60079-1 for the IECEx execution.
Signal connection to the analyser has to be done in the Exd signal connection
box. Hook up of the signal cables and transit into the signal box has to comply
with latest revision of the regulations EN-IEC 60079-0, EN-IEC 60079-14 and
EN-IEC 60079-1 for the ATEX execution and IEC 60079-0, IEC-60079-14 and
IEC 60079-1 for the IECEx execution.
Make sure that the manual has been read and understood in its full before
operating or servicing the analyser.
Make sure that all mechanical utility, sample, vent and drain connections are
made in accordance with the analyser hook-up drawings and are tested for
leak tightens.
The unit contains hot surfaces in both the gas mixing compartment (bottom
compartment) and the oven compartment (left hand top compartment).
Wobbe Index Meter
Installation instructions for ATEX Ex units

(See also EC Type examination certificates KEMA 10 ATEX 0011 X and
DEKRA 11 ATEX 0277 X) (Whichever is applicable)
The intrinsically safe circuits shall be installed in such a way that separation is
guaranteed between the different circuits or voltage and/or current addition
shall be taken into account at places where the circuits can come into contact
with each other. (Full compliance to EN-IEC 60079-0, EN-IEC 60079-14 and
EN-IEC 60079-11)
Where applicable the earth connection of the above mentioned barriers shall
be connected to the potential equalizing system within the hazardous area.
This may also be achieved via an earth collecting rail within the analyser.
The screens of the cables shall be connected to the enclosure of the analyser.
When the screens are also earthed at the other side of the cable, the potential
equalizing system shall assure that the current capability of the screen is
capable for the expected currents through it.
The cable entry devices and closing devices for unused openings on the
pressurized enclosure shall be in type of explosion protection flameproof
enclosure "d" according to EN-IEC 60079-1 or increased safety "e" according
to EN-IEC 60079-7, suitable for the conditions of use and correctly installed.
control boxes shall be in type of explosion protection flameproof enclosure "d”
according EN-IEC 60079-1", suitable for the conditions of use and correctly
installed.
For connection of an external earthing or bonding conductor a cable lug shall

be used. The conductor shall be connected so that it is secured against
loosening and twisting and that the contact pressure is maintained according to
the EN-IEC 60079-0 and EN-IEC 60079-14.
Wobbe Index Meter
Specific conditions of use for ATEX Ex units

(See also EC Type examination certificates KEMA 10 ATEX 0011 X and
DEKRA 11 ATEX 0277 X) (Whichever is applicable)
A separate purge backup system shall be installed in such a way that during
the cooling-down time for the furnace (98 minutes for T3 or 132 min for T4), a
minimum overpressure of 50 Pa inside the pressurized enclosure is
maintained.
Energizing the electrical apparatus by using the bypass function of the purge
control unit or remote bypass switch located near the control unit is only
permitted with permission of the works manager or his proxy. This permission
may only be given when it is made sure that during the time the system is
energized by using this switch an explosive atmosphere is not present or when
the necessary protective measures against explosion hazard have been taken
(“hot permit”).
• Do not open when an explosive atmosphere may be present.
Wobbe Index Meter
Installation instructions for IECEx units and ATEX units using the Purge
Solutions purge unit.
See also: (Whichever is applicable)
• EC Type examination certificate DEKRA 11 ATEX 0277 X
• Certificate of Conformity IECEx DEK 11.0057 X
The intrinsically safe circuits shall be installed in such a way that separation is
guaranteed between the different circuits or voltages and/or currents. (Full
compliance to (EN)-IEC 60079-0, (EN)-IEC 60079-14 and (EN)-IEC 60079-11)
Where applicable the earth connection of the above mentioned barriers and
isolators, see section 1.9.4 for safety values of the installed barriers and
isolators, shall be connected to the potential equalizing system within the
hazardous area. This may also be achieved via an earth collecting rail within
the analyser.
The screens of the cables shall be connected to the enclosure of the analyser.
When the screens are also earthed at the other side of the cable, the potential
equalizing system shall assure that the current capability of the screen is
capable for the expected currents through it.
pressurized enclosure shall be in type of explosion protection flameproof
enclosure "d" according to (EN)-IEC 60079-1 or increased safety "e" according
to (EN)-IEC 60079-7, suitable for the conditions of use and correctly installed.
control boxes shall be in type of explosion protection flameproof enclosure "d”
according (EN)-IEC 60079-1", suitable for the conditions of use and correctly
installed.
For connection of an external earthing or bonding conductor a cable lug shall

be used. The conductor shall be connected so that it is secured against
loosening and twisting and that the contact pressure is maintained according to
the (EN)-IEC 60079-0 and (EN)-IEC 60079-14
Wobbe Index Meter
Specific conditions of use for IECEx units and ATEX units using the
Purge Solutions purge unit.
See also: (Whichever is applicable)
• EC Type examination certificate DEKRA 11 ATEX 0277 X
• Certificate of Conformity IECEx DEK 11.0057 X
A separate purge backup system shall be installed in such a way that during
the cooling-down time for the furnace (98 minutes for T3 or 132 min for T4), a
minimum overpressure of 50 Pa inside the pressurized enclosure is
maintained.
Energizing the electrical apparatus by using the bypass function of the purge
control unit or remote bypass switch located near the control unit is only
permitted with permission of the works manager or his proxy. This permission
may only be given when it is made sure that during the time the system is
energized by using this switch an explosive atmosphere is not present or when
the necessary protective measures against explosion hazard have been taken
(“hot permit”).
• Do not open when an explosive atmosphere may be present.
Wobbe Index Meter
Electronics
Compartment
Oven
Compartment
Gas mixing
Compartment
LAY-OUT WOBBE INDEX METER WIM COMPAS™ F
Wobbe Index Meter
Wobbe Index Meter
2 The WIM COMPAS™ F Wobbe Index Meter
2.1 Fields of application

The gas you use or deliver has to meet contractual specifications. In many refineries and
petrochemical plants, furnaces, turbines and boilers can be exposed to frequent and sudden
changes in the fuel gas composition. These changes will immediately affect the operating
stability of your combustion process and can cause unwanted emissions.
Users are looking for a method to control the air/fuel ratio in such a way that disturbances in
the temperature are minimised and that the combustion process occurs with maximum
efficiency.
In cooperation with the Dutch Gasunie, Hobré Instruments has developed a solution for
measuring and monitoring the Wobbe Index, Combustion Air Requirement and Calorific
value based on a residual oxygen measurement. The WIM Compas™ F Wobbe Index
analyser offers an unmatched combination of response time, accuracy and availability over a
large range of gas compositions without the concerns of flameouts or the need for support
gases.
Hobré Instruments is a leading company in online analysing techniques. Besides

manufacturing analysers, Hobré Instruments is a worldwide known and valued system
integrator. With over 30 years of experience as analyser distributor / manufacturer and
system integrator, Hobré Instruments can supply you with complete solutions, from sample
take off to output signal!
2.2 Features
• Fastest WI analyser available (T90 within 5 seconds)
• High Accuracy and low noise
• Flameless analyser (no flameout errors or overheating)
• Large effective measuring range 0-100MJ/Nm3
• Minimal maintenance
• Straight forward measuring principle
• Suitable for corrosive gases and high Sulphur applications
• Standard analog outputs: WI and CARI
• Optional outputs: SG and HV
• Suitable for outdoor installation (no need for expensive HVAC unit)
• Epoxy coated stainless steel enclosure
• Insensitive to ambient temperature fluctuations
• Local man-analyser interface without the need of connecting a computer
• Versions available for installation in:
General purpose area
II 3G Ex px [ib] IIC T3 Gc
II 2G Ex px [ib] IIC T3 Gb
Class1. Div. 2, Group B, C, D T3
IECEx Ex Px [ib] IIC T3 Gb
Wobbe Index Meter
The controller is based on an industrial PC and features user friendly software and trend
display. The software enables users to perform automatic (remote) calibration based on a
time interval or a calibration time schedule. Input of a calibration or validation command can
be given from a control room or DCS system.
The analyser itself is insensitive to ambient temperature variations; there is no specific need
for a climate controlled environment.
2.3 Required utilities

The WIM Compas™ F requires the following utilities for operation:
• Dry (dew point -20°C @ 7 barG and 10°C lower than minimum ambient) less than 40 ppm
oil (reported as equivalent C3H8)
• Two calibration gases (a third calibration gas is required for the dual range version).
Calibration gases are project specific, recommended by Hobré Instruments to ensure the
best results on your application.
• Appropriate power 115/230 VAC, with a current rating specified on the drawing. Including
an installed leak circuit breaker.
• Atmospheric vents according to the installation drawing.
Wobbe Index Meter
3 Definitions
Heating- or Calorific Value (HV or CV): The amount of heat generated by the complete
combustion of a certain volume of gas with air.
Upper caloric value CVu Total combustion heat, including condensation [MJ/Nm3]
heat of formed water
Lower caloric value CVl Total combustion heat, minus condensation [MJ/Nm3]
heat of formed water
Both values can be measured with the Hobré Instruments Wobbe Index analyser. Measuring
the lower or the upper value is a matter of calibrating the analyser in lower or upper value.
Specific Gravity (SG): The specific gravity, also known as relative density is the density of
gas in relation to the density of air, when both are at the same reference conditions.
Density fuel gas

Specific gravity =
Density air
Wobbe Index: The Wobbe Index (WI) is the main indicator of the interchangeability of fuel
gases and is frequently defined in the specifications of gas supply and transport utilities.
Wobbe Index is used to compare the combustion energy output with different composition of
fuel gases. If two fuels have identical Wobbe Indices then for given pressure and valve
settings the energy output will also be identical. The Wobbe Index is a critical factor to
minimize the impact of fluctuations in the fuel gas supply and can therefore be used to
increase the efficiency of e.g. burner or gas turbine applications.
Heating Value
Wobbe Index =
Specific Gravity
CARI (Combustion Air Requirement Index): The required amount of dry air to burn 1Nm3
of fuel gas compensated for the specific gravity of the gas.
 Nm 3 
Air Demand  3 
 Nm   kg 
CARI = or CARI = Air Demand   × Specific Gravity
Specific Gravity  kg 
Wobbe Index Meter
Wobbe Index Meter
4 Principle of operation
4.1 Basics
The measurement principle of the Hobré Instruments Wobbe Index analyser is based on the
measurement of residual oxygen after catalytic combustion of the flare or fuel gas. A small
sample flow is mixed continuously with dry air in a constant fixed ratio. This ratio depends on
the gas composition and is determined on a case by case basis. Using an electrical heated
catalytic oven the air-fuel mixture is fully burned at a temperature of approximate 812°C. The
residual oxygen is measured by a highly accurate and reliable oxygen sensor. The oxygen
sensor used is a Zirconium oxide (ZrO2) cell. The measured residual oxygen content
provides an accurate measurement of the Combustion Air Requirement and correlates well
to the Wobbe Index of the gas.
Alkanes Olefins Hydrogen Carbon monoxide

120
100
Wobbe Index [MJ/Nm3]
80
60
40
20
0
0 5 10 15 20 25 30
CARI
Wobbe Index Meter
4.2 How to measure residual oxygen

The ZrO2 cell is a hollow rod from which the outside is exposed to the flue gas whilst the
inside has an open connection to the atmosphere.
To the cell two Pt-electrodes are fixed, the positive one on the outside (gas-side) and the
negative one on the inside (atmospheric side). At high temperatures, over 600°C, oxygen
molecules can diffuse through the Zirconium oxide by picking up two electrons from the
negative Pt electrode. The oxygen then moves through as oxygen-ions, at the outer side of
the Zirconium oxide, they are converted back again to gaseous oxygen by release of the two
electrons. The thus created electrochemical process can be compared with that of a battery,
but with gaseous reactants. The driving force of this process is manifested as an electrical
potential difference over the two electrodes in the form of a mV signal.
As long as the oxygen concentration of the sample gas is equal to that of the outside air
there will be no driving force. However, as soon as there is a difference in partial oxygen
presence a potential difference will develop over the electrodes. So the extent of this
potential difference is a function of the difference in oxygen concentration.
4.3 Calculating residual oxygen from the cell mVolt signal. (Nernst-equation)
The relation between the cell voltage and the oxygen concentration in the flue gas is given by
the Nernst-equation.
R ⋅T α
E= ⋅ ln 0
4⋅F α
With:
E = Cell voltage in V
R = Gas constant in J/molK
F = Constant of Faraday in C/mol
T = Temperature in the oven in K
α0 = oxygen concentration in the outside air in %
α = oxygen concentration in the flue gas %
The milli-voltage varies exponentially with the oxygen concentration, this relation is linearised
within the analysers control unit.
The now linearised milli-voltage signal is used to determine the residual oxygen percentage.
Wobbe Index Meter
4.4 Why measure both Wobbe and CARI index

Wobbe analysers in general are based on the linear relationship between CARI and Wobbe
Index. For mixtures of inert gases and Alkanes (and to a certain extend for Olefins) this ratio
is approx. 4,16.
Example:
CH4: ratio is 4,163
C3H8: ratio is 4,152
For fuel gases containing CO and H2 there is no direct linear relationship between the Wobbe
index and CARI. For these gases it is therefore important to use both parameters in the
control loop. Most important is CARI as the optimum air fuel ratio is essential for efficient
combustion and to minimise emissions.
Wobbe Index is used for control of energy flow. Minor systematic errors are less important
here as energy input can be corrected with feedback control in most control schemes.
The Hobré Wobbe Index meter measures residual oxygen (which is a direct measurement for
CARI), and correlates this residual O2 value to Wobbe Index. The accuracy of the instrument
for CARI measurement is better than 0,4%, even with large fluctuations in the CO and H2
content. The accuracy on Wobbe Index is better than ± 0,4% on natural gas and better than
± 1% on more complex fuel gases.
4.5 Analyser calibration

To convert the residual oxygen percentage to a Wobbe Index value the analyser is calibrated
with two gases with known Wobbe Index values. A low calibration gas with a low Wobbe
Index and a high calibration gas with a high Wobbe Index. Prior to calibration, the known
Wobbe values are entered in to the instruments software. When starting a calibration, the
analyser subsequently switches from sample to low calibration gas, high calibration gas and
back to sample.
During calibration, the residual oxygen percentage, and therefore CARI value, for the
corresponding Wobbe Index is determined and stored.
By using the values, determined during calibration, the slope and offset (and therefore linear
regression) of the calibration line can be calculated.
The composition of the calibration gases

varies per application, and will be
recommended by Hobré Instruments to
guarantee the performance of the
analyser.
α
Wobbe Index Meter
4.6 Calorific Value (or Heating Value) and Specific Gravity*

For measuring the Calorific Value (CV) an additional Specific Gravity signal needs to be read
by the electronics. With this additional signal the Calorific Value can be calculated:
Calorific Value = Wobbe Index ⋅ Specific Gravity
A Specific Gravity signal can be provided by an integrated Density meter. When temperature
and pressure are constant (like in the WIM Compas™ F) the signal of the Density meter can
be used as a Specific Gravity input. The Specific Gravity is also available as a separate
output.
There are two different types of Density meters for the WIM Compas™ F, an oscillation type
continuous measurement and a cyclic Hobré SG cell. It depends on the application and the
performance requirements which SG cell is best suitable.
When this cell is added also the Specific Gravity of the calibration gases should be entered
into the calibration menu.
* = Optional
Wobbe Index Meter
5 Gas mixing compartment
5.1 Purpose of the gas mixing compartment

The gas mixing compartment is an integral part of the analyser and houses the system for
mixing the sample with instrument air. Several standard options are available to fulfil the end-
users needs. For instance:
P-version : For sample pressures between 1.5 and 5 barG

LP-version : For sample pressures below 1.5 barG
Injection version : For direct heating value output and high dew point / corrosive
applications
Heated versions : For samples with high dew point
Built in SG cell : To calculate the heating value from the Wobbe Index measurement
Integrated fast loop : To optimize the response time of the entire system incl. sample line
5.2 Basic operation of the gas mixing compartment

A small amount of gas is mixed continuously with dry air in a constant fixed ratio. Mixing of
gas and air is done inside a mixing chamber. Both air and gas are introduced to this mixing
chamber using orifices. Besides ensuring a fixed mixing ratio, the orifices are also sized to
guarantee a critical flow. For this reason the standard version of the analyser requires a
minimum inlet pressure of 1.5 barG. This critical mixing is the best way to eliminate
influences of pressure and temperature fluctuation in the process. The ratio between gas and
air depends on the gas composition and is determined on a case by case basis.
The flow to the oven is limited by a restriction in the line to the oven and for hazardous area
models in combination with a pressure relief valve directly before the restriction. Using an
electrical heated catalytic oven the air fuel mixture is fully burned at a temperature of
approximate 812°C.
The residual oxygen is measured by a highly accurate and reliable zirconium oxide cell. This
residual oxygen content provides an accurate measurement of the Combustion Air
Requirement (CARI) and correlates well to the Wobbe Index of the gas.
Wobbe Index Meter
5.3 Low pressure version

In case the minimum required sample pressure of 1.5 barG is not available or desired, Hobré
Instruments has the possibility to adapt the gas mixing compartment to include a sample
pump. The pump selection of the low-pressure gas mixing systems depends on the available
sample supply pressure and the water/hydrocarbon dewpoint of the sample.
Please consult Hobré Instruments for further information.
5.4 Instrument air

The instrument air introduced to the analyser has a double function. It is used both as pilot
air as well as combustion air. For the instrument air a minimum supply pressure of 4 barG is
required, maximum 10 barG. Directly after entering the analyser the air is split into pilot and
combustion air. Both lines enter their own pressure regulator and filtration unit (air station).
The pilot air pressure is reduced and routed to the electronics compartment. Inside the
electronics compartment it is connected into a solenoid manifold. This electrically operated
solenoid controls the actuation of the valves, selecting different sample and calibration gases
inside the gas mixing compartment.
5.5 The Specific Gravity Cell

In order to generate a heating value output from the Wobbe Index, a specific gravity cell has
to be installed inside the gas mixing compartment. By using the output of the SG cell the
heating value can be calculated using the following formula:
Heating Value = Wobbe Index ⋅ Specific Gravity
The SG cell will be installed upstream of the mixing chamber in order to measure the SG of
the sample gas only. The outlet of the SG cell is routed to atmosphere. The analyser has the
possibility to generate a density signal from the SG signal. Please be aware that the SG is
measured under controlled conditions. For this reason the density output is given at
reference conditions. Creating a line density output with this integrated SG cell is not
possible.
Wobbe Index Meter
6 The electronics
6.1 General
CAUTION: Always disconnect the main power to the instrument before

attempting any electrical work.
The electronics of the WIM Compas™ F consists of the power supply, the control board, PC
and display with touch screen. The power supply is fed through an EMC-filter.
Inside the cabinet there are fuses installed which protect the various components.
The control board holds the core or the electronics. and carries an Avr32 microcontroller on
board which controls all the functions of the analyser. There are two temperature controllers,
four mA outputs, mV inputs, digital inputs, Ethernet and modbus interfaces.
On top of the control board there is an ITX PC board installed which runs the user interface
under Linux. The PC connects to the display and provides the video driver. The USB-port on
the PC allows for software upgrade of both the PC client software as well as the control
board.
For further details refer to the concerned drawing.
Wobbe Index Meter
WIM COMPAS™ F GENERAL PURPOSE

Picture 1 hoist 01
WIM COMPAS™ F EXPLOSION PROOF

Picture 2 hoist 02
Wobbe Index Meter
7 Installation
7.1 Handling instructions

The WIM Compas™ F weighs between 75 kg (Wall mounting) and 135 kg (With floor
standing frame). Unpack the WIM Compas™ F as near as possible to the installation site.
(Transport e.g. by forklift). Handle carefully, do not drop.
During handling and transport the WIM Compas™ F should be supported and strained
properly without damaging the WIM Compas™ F. Especially take care of tubing and
electrical connection points.
CAUTION: Take great care when carrying and installing the WIM Compas™ F.
The WIM Compas™ F must be carried and installed very carefully by at least
four people.
If the WIM Compas™ F is equipped with a purge system do NOT hold or lift the
analyser by the purge control unit and/or the purge air supply regulator.
For hoisting use 2 certified synthetic lifting straps of at least 4.5m length and sling around the
WIM Compas™ F as wide apart as possible See picture 1 ‘hoist 01’. Prevent the straps of
sliding towards each other. Handle carefully avoiding the WIM Compas™ F to slide forwards
or backwards in the straps.
NOTE: The 4 lugs (on each corner of the analyser) are designed for wall
mounting the analyser. Do not use these as hoisting lugs.
When the WIM Compas™ F is supplied on a frame, this analyser is supplied with lifting lugs
on top See picture 2 ‘hoist 02’. Use 2 certified synthetic lifting straps of 1.5 to 2m length
suitable of lifting 500 kg each. Connect the lifting straps by means off certified bow shackles
to the lifting lugs on top off the frame and connect the two lifting straps at the top to the crane
hook.
NOTE: Do not use chains to avoid damage to the analyser and analyser
equipment.
7.2 Mechanical hook-up

All mechanical connections on the WIM Compas™ F are double compression type fittings
(imperial sizes). Please fit these according the instructions in paragraph 7.8.
Wobbe Index Meter
7.3 Points of attention for instrument air supply

The analyser requires instrument air at a pressure of 4 to 10barG and with the following
quality grading:
1. Water Dew-point minimal -20°C @ 7barG. If minimum ambient temperature is below -10°C the
Water Dew-point shall be 10°C below minimum ambient temperature.
2. Filtered at a maximum particle size of 5µ.
3. Hydrocarbon contamination 40ppm Volume max.
4. Supply temperature within given ambient temperature limits. (As per installed options).
5. Oxygen content in the instrument air must be stable.
7.4 Points of attention for sample supply

Please ensure that the sample entering the analyser is kept above dew point at
all time to prevent condensate entering the analyser. If required the analyser
can be equipped with a heat shrinkable connection for the direct connection of
a heat traced sample line to the analyser.
To ensure a fast response of the analyser the length between sample take-off
point and analyser should be as short as possible. If possible, route the line
sloped back to the take-off point.
When using a pressure reduction system, please install this system as close as
possible to the sample take-off point to optimize the response of the entire
system.
For sample take-off a Hobré Instruments flow impact probe plus pressure
reduction system is advisable. Install the pressure reduction system as close as
possible to the sample take-off.
The diameter of the supply line should be as small as possible to minimize the
internal volume, while maintaining enough sample pressure to the inlet of the
analyser. A sample line outer diameter of 1/8" OD or 1/4” OD max is advised.
7.5 Points of attention for vent and drain

It is advisable to heat trace both the vent and the drain above 5dgrC to avoid
freezing of water condensate, when ambient temperature conditions require
this.
The drain connection will bleed droplets of condensate. If not connected to a

drain collection header, it is advisable to put a drain collection bottle under it
that is emptied on a regular basis. As a rule of thumb 100 cc/day of water will
condensate.
Wobbe Index Meter
7.6 Points of attention for atmospheric vent lines

All versions of the WIM Compas™ F have two atmospheric vents:
The first vent is the atmospheric vent for the flammable excess sample. Since this is behind
the mixing chamber the sample has been diluted with air (1 sample : 10 air). In case of a
hazardous area version of the analyser (ATEX/CSA/IECEx) this vent also contains the outlet
of the relief valve, protecting the gas containment system inside the purged top compartment
from pressures above 200mbarG, in conjunction with the orifice this relief limits the maximum
flow into the gas containment system.
The excess sample vent should not be connected to the flare as back pressure
fluctuations will influence your measurement and void the safety of the
analyser.
The second vent is the vent of the oven. No flammable substances will be vented due to the
WIM Compas™ F internal interlock system.
The oven vent should be atmospheric. Back pressure will influence your
measurement.
7.7 Points of attention for instrument air on hazardous area units

When the analyser is suitable for use in a potential hazardous area, ATEX/IECEx, it can be
supplied with an optional back-up purge air bottle and back-up air volume guard. When the
ATEX/IECEx analyser has been supplied without the previous mentioned option, it is
supplied with a separate back-up purge air/N2 connection. At this back-up purge air/N2
connection, air or nitrogen shall be available at a pressure of 4-10barG
For the Gönnheimer purge unit (ATEX only) a minimum volume of 2800 normal litres is
required. When the previous mentioned volume of back-up air or nitrogen is not available,
power to the analyser shall be isolated.
For the Purge Solutions purge unit (ATEX or IECEx) a minimum volume of 9500 normal litre
is required. When the previous mentioned volume of back-up air or nitrogen is not available
power to the analyser shall be isolated.
When the analyser in Ex execution is supplied without the optional back-up purge air bottle
and back-up air volume guard, the user is responsible for the availability of back-up air or
nitrogen to be in full compliance with the ATEX EC type examination certificate, the IECEx
COC or the CE declaration of conformity specific conditions for safe use. Failing to meet
these requirements will void the explosion safety of the analyser.
Wobbe Index Meter
The instrument air supply for purging the analyser shall be in full compliance to Anex D 2.2 of
the EN-IEC 60079-2 for the ATEX version and IEC-60079-2 for the IECEx version. The
instrument air lines mounted on the analyser are constructed off seamless bright annealed
SS-316 tubing. It is recommended to use the same seamless bright annealed SS-316 tubing
for the instrument air supply to the analyser. This tubing should have a minimal internal
diameter of 10mm.
CAUTION: When the analyser in Ex version is supplied without the optional

back-up purge air bottle and back-up air volume guard, read the specific
conditions of use in the ATEX EC type examination certificate (EPL Gb), IECEx
COC (EPL Gb) or CE declaration of conformity (EPL Gc) carefully. Isolate
power to the analyser when these conditions are no longer met.
Wobbe Index Meter
7.8 Hy-lok instructions
Wobbe Index Meter
7.9 Electrical hook-up

7.9.1 Connecting power
CAUTION: Attempting to perform electrical procedures without turning off the

power could result in an electrical shock hazard to personnel and damage to
the Wobbe Index analyser!
Before applying power to the analyser unit check that the unit has been configured for the
correct power supply, 115Vac or 230Vac, 50Hz or 60Hz. Before actually connecting the main
power supply to the analyser open all fuse terminals. Leave them in the open position until
start-up.
The WIM Compas™ F Ex can have one of the following executions for heating and or
pumps:
Execution Gas mixing Compartment Oven Electronics compartment

(no part of this certificate) compartment
01 500W IECEX/ATEX T3 350W 150 W power supply
02 500W IECEX/ATEX T3 350W 150 W power supply +
500W heat
500W heat
Pump 115VAC 6.6A IECEX/ATEX T3
or
Pump 115VAC 6.6A IECEX/ATEX T3 500W heat
or
For the T4 version of the analyser the above stated T3 equipment has to be replaced by
suitable certified T4 equipment.
Wobbe Index Meter
The main power supply to the analyser, connected inside the Exd power box, shall be
protected by means of an earth leak circuit breaker rated as per below table and 30mA earth
leak detection limit:
Execution 115VAC 50-60Hz power supply 230VAC 50Hz power supply

01 10A 10A
02 16A 16A
03 16A 16A
04 20A 16A
05 16A 16A
06 20A 16A
The connections made to the Exd power box and materials used shall be in full compliance
with EN-IEC 60079-0, EN-IEC 60079-14 and EN-IEC 60079-1 for the ATEX execution and
IEC-60079-0, IEC-60079-14 and IEC-60079-1 for the IECEx execution.
7.9.2 Loss off power supply

When the power supply is lost, the analyser will respond depending of the duration of the
power drop.
1. Loss of power <28ms
When the power drop is less than 28ms, no effect is seen on the analyser behaviour. The
WIM Compas will ignore the dip and operate normal.
2. Loss of power between 28 ms and 1 minute:
When the power drop lasts between 28ms and one minute, the analyser will go offline. The
gas valves will close. When the power is restored after maximum one minute, the Control
board resumes operation after 7 seconds. It then takes about 30 seconds before the
analyser is back on temperature. The valves will open and the analyser resumes normal
operation.
3. Loss of power longer than 1 minute.
When power is lost longer then 1 minute, the furnace and cabinet temperature will drop
below their alarm setpoint. If both the furnace and cabinet cool down to ambient temperature,
it will take a maximum of 30 minutes to restore operation of the furnace. However stability
within specification will be restored after some hours of operation, due to the heating of the
sample cabinet. Using the various alarm settings, operators can set the required IO delay
time and alarm levels, so that the analyser will give the IO signal only when all is within the
required accuracy.
(For control purposes on can use a 2% accuracy and still maintain optimum process
conditions. For custody transfer maximum accuracy of 0,1% is required and then the
analyser must be stabilised for a longer time).
Remarks:
• When the valves are closed, the sample pressure in the mixing system will drop. After the
valves are opened again, the analyser needs some time before a representative signal
will be measured again.
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• When the analyser is equipped with an Ex air purge for Zone1, a prepurge will be
performed. During this time the analyser stays off. Depending on the execution of the
purge unit, this can lead to a down time of up to 15 minutes.
• When power is restored, also the mini-ITX PC is restarted. This takes about 1 minute.
During this time the analyser display is off and no parameters can be adjusted.
7.9.3 Connecting signal

For the WIM Compas™ F and WIM Compas™ F Ex EPL Gc inside the electronics
compartment the following connections can be found in the standard execution:
• 2x Analog Output
• 6x Digital Input (active signal)
• 8x Digital Output (active signal)
Optional the following signals are available inside de Exd signal box:
• Ethernet (Copper)
• Ethernet (Fibre Optic)
• RS-485 (Copper)
• RS-485 (Fibre Optic)
• Additional 2x Analog Output
• 8x Digital Output volt free contacts.
For the WIM Compas™ F Ex EPL Gb inside the Exd signal box the following connections
can be found in the standard execution:
• 2x Analog Output
• 6x Digital Input (active signal)
• 8x Digital Output (volt free contacts)
Optional the following signals are available inside de Exd signal box:
• Ethernet (Copper)
• RS-485 (Copper)
• Additional 2x Analog Output
The connections made to the Exd signal box and materials used shall be in full compliance
with EN-IEC 60079-0, EN-IEC 60079-14 and EN-IEC 60079-1 for the ATEX execution and
IEC-60079-0, IEC-60079-14 and IEC-60079-1 for the IECEx version.
7.9.4 Simulating signals

When setting up the connection with the WIM Compas™ F different signals can be simulated
for testing.
For simulating the analog outputs go to:
Service (F2) In / outputs (4) Analog outputs (2)
Wobbe Index Meter
Choose which output you like to simulate. Then select in the pull down menu the options
named 4, 8, 12, 16 or 20 mA. This function generates a fixed analog output signal.
In case the signal is different than expected, the analog output can be calibrated. Choose for
calibrating the analog output option ‘Calibrate analog outputs’ in the Analog outputs menu.
For simulating the digital outputs go to:
Service (F2) In / outputs (4) Digital user outputs (4)
Choose which digital output you want to simulate. With polarity it is possible to change the
physical digital output. This affects not the real alarm, so when the alarm is present it will not
switch it off, only the output signal changes.
To check the Modbus communication, there are two addresses available which give constant
values:
• Address 30001 gives the number: 1234.5601
• Address 30003 gives the number: -1.1000
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8 Start-up
8.1 General
We strongly recommend to have one of our service engineers present during start-up. To do
a proper start-up it is necessary to have calibration gases present that are representative for
the sample to be measured. Please consult Hobré Instruments on determining the correct
calibration gases and orifices.
No special tools are required, except for the caliber, necessary to change the orifices in the
mixing chamber. The caliber is included with the analyser.
8.2 On-site support & training

The Hobré Instruments scope of supply does not end upon delivery of equipment. The Hobré
Instruments service department can provide you with technical assistance, on-site support,
training and spare parts. We have a well equipped workshop for repairs.
Hobré Instruments has a well equipped and well trained service department that can be hired
for commissioning, start-up and maintenance. Service contracts can be concluded to secure
proper preventive maintenance on the equipment without putting a burden on the customer’s
service department.
Our service department can provide you with on-site training or at our location in Purmerend,
The Netherlands. Standard training courses are available and can be adjusted to meet
individual client's requirements. Please inquire.
8.3 Precautions upon start-up
WARNING: Bottles typically have very high pressures and may result in
serious injury to personnel if the bottle valve is opened without a regulator
attached or if the valve is broken off the bottle. Bottles must always be fastened
and secured against falling.

Perform a visual inspection of the system and close all shut-off valves in the system. Before
applying gas and air to the apparatus check that the correct lines are connected to the
correct entries on the analyser against the project specific drawings. Leak test the
connections with nitrogen and soap (snoop).
Before applying power also check that electrical connections have been made in accordance
with the project specific drawings.
Wobbe Index Meter
8.4 Electrical Start-up

Before connecting the power cables all fuse terminals inside the electronics have to be
opened. After checking the correct connection of the wiring the fuse terminals can be closed
one by one. Turn the power on. This will result in an automatic start-up of the analyser
computer and the screen will come to life. For an explanation of readings on the display
please refer to chapter 9 of this manual. The oven will start to heat itself up. This takes about
half an hour.
8.5 Start-up gas mixing system
WARNING: Ovens, internal components, and gas mixing system components

may be hot even when power is not applied to the unit. Take appropriate
precautions to prevent injury from contact with hot items.
After the leak test and check of correct connections both electrically and mechanically, the
shut-off valve on the air line may be opened. Please note; the electronics of the analyser will
keep the sample / calibration valves closed until the oven is on temperature. This will result in
noisy venting of the air through the booster regulator. As soon as the oven has reached the
correct temperature, the analyser will open the sample line and the noisy venting will stop.
Keep the air shut-off valve closed until the oven is at temperature.
When the oven has reached the required temperature, check the setting of the sample
pressure regulator. Check against project specific drawings for settings as P or LP versions
differ.
Also check the flow rate to the oven. This can be done by adjusting the flow through the
excess sample flow meter. This may be of setting due to transport and the hook-up of vent
lines. Set it to such a value that the reading of the flow to the analyser on the flow meter
(right next to the excess meter) is at about in the middle of its scale (18-24 L/hr).
8.6 Setting the booster regulator

The pressure booster relay is there to equalize of both sample and air pressure. This is also
described in the text of the different sample systems.
The booster is found on the schematic diagram as part 46.
It can also be used to fine-tune the desired residual oxygen percentage. Purpose is to
achieve a mV signal of maximum 70mV on the high end of the measuring range. The
residual oxygen percentage is mainly determined by the choice of orifices. With this booster
relay it can be fine-tuned. This is achieved by setting a small negative or positive offset. Keep
such an offset within 0.5 bar.
The offset adjustment can be checked by reading the air and gas pressure indicators. This
operation must be repeated until the desired residual oxygen concentration is reached.
Wobbe Index Meter
It is advisable to carry out a check on the booster relay adjustment with high Wobbe-Index
calibration gas, directly after setting up the booster set point. Choose the option "manual
calibration" in the option menu and select the "High Wobbe Index calibration gas". The
display will now show the mV-value suitable for this calibration gas. The setting of the
booster relay is correct when the mV-value stays below 67 mV. If not, a positive offset should
be set with help of the booster relay, so that relative more air will be added and the mV value
will fall.
The required mV-signal should be around 65mV for the highest expected Wobbe value.
The analyser is now operative.
8.7 Determining the correct orifice size and calibration gases

Upon proper supply of sample composition, Hobré Instruments will set-up and fine tune your
analyser to the desired measuring range. The analyser will than be provided with the correct
orifices. To enable us to do so, it is of the utmost importance to provide Hobré with the
expected gas composition.
Please contact Hobré Instruments sales department on determining the correct calibration
gases and orifices. Please make sure to have a sample composition data sheet present upon
inquiry. Especially when high and fluctuating concentrations of CO, H2 or CO2 are present
within the gas, since this is essentional information to determine the calibration gases and
orifice sizes.
Calibration gases should always have a similar composition as to the sample gas analysed.
WARNING: Bottles typically have very high pressures and may result in
serious injury to personnel if the bottle valve is opened without a regulator
attached or if the valve is broken off the bottle. Bottles must always be fastened
and secured against falling.
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9 Analyser configuration
9.1 General controls

The menu’s on the screen can be opened by clicking on one of the buttons of the keypad.
When the screen is activated, the different menu options can be selected by choosing the
corresponding menu number.
KEY BOARD SCREEN
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9.2 Display layout

The display layout is split into the following parts:
Left side of screen:
• Process schematic (A)
• Input and output status (Contacts) (E and G)
• Top chart(s) (F)
• Bottom chart(s) (F)
A B C D
H
G
E
SCREEN DISPLAY
Right side of screen:

• Client software version (B), firmware version (D) and serial number (in this example 1235)
• IP address (C) when connected on an ethernet network
• Large displayed value (J)
• Alarms and measured values (H)
• Function keys (bottom bar)
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9.2.1 Process schematic

On the process schematic, the gas stream with the corresponding measuring values can be
seen. Depending on the options installed, different icons can be seen as well. For instance,
for optional temperature or pressure measurement.
If the alarms are set at specific values, a red alarm will appear near the icons as soon as the
alarm levels are exceeded.
The schematic is a simplified set up of the gas mixing compartment and the oven
compartment.
9.2.2 Input status (Contacts)

All available digital inputs are displayed. When an input is routed to a specific function the
Acronym can be seen by a short term above the icon of the connected input.
An input can be configured as voltage input or contact closure. According to the clients
requirement it can be set in the software (see 10.1.6.3) and on the Control board by setting
jumpers.
Contact closure:
• Jumper set on corresponding input option (contact closure, on board: ‘cc’)
• Configuration of input: contact closure (Service (F2) login in Service (F2)
In/outputs (4) Digital Inputs (3))
• Contact open: icon is grey
• Contact closed: icon is green
Voltage input:
• Jumper removed from corresponding input
• Configuration of input: voltage input (Service (F2) login in Service (F2)
In/outputs (4) Digital Inputs (3))
• The input must be activated with a DC-voltage which is 24VDC
• No voltage: icon is grey
• Voltage present: icon is green
9.2.3 Output status (Contacts)

The first eight contacts (1 till 8) are reserved for client use. The second eight (9 till 16) are for
internal use, for example for switching process and calibration valves.
Above each contact the function, to which it is routed, is displayed as an acronym. For a
complete overview see chapter 16.
Normal output:
• Configuration of output: (Service (F2) login in Service (F2) In/outputs (4)
Digital User outputs (4))
• No alarm: icon is grey, physical output is low
• Alarm: icon is green, physical output is high
Failsafe output:
• Configuration of output: (Service (F2) login in Service (F2) In/outputs (4)
Digital User outputs (4))
• No alarm: icon is grey, physical output is high
• Alarm: icon is green, physical output is low
Only ‘System fault’ is red instead of green, when there is a fault.
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The first digital output is always "System Fault" and cannot be moved to another output. the
reason is that there is a watchdog timer behind this contact, so when the microprocessor on
the control board fails, the System Fault will still create an alarm. The digital output is a
MOSFET transistor that sinks maximal 1A to ground. It is advised to galvanically separate
the analyser by using relays when interfacing outside the analyser is required.
The first two external outputs are hard wired coupled onto the two relays on the board. When
more potential free contacts are needed an optional relay card is available.
9.2.4 Top chart and bottom chart

Different measuring values can be displayed. For the top and the bottom chart one or two
charts can be displayed. The charts are auto scaling.
9.2.5 Large value

The main measuring value of the analyser can be displayed. One or two measuring values
can be set to be displayed. Every main measuring value can be displayed including its
corresponding unit.
9.2.6 Alarms and measuring values

All activated alarms and measuring values are displayed. The appearance of alarms can be
set, alarms can be hidden or latched and even routed to other alarms.
9.2.7 Function keys

These keys are coupled onto the five function keys displayed. The functions of the keys vary
depending on the displayed menu items. When no menu is opened standard functions are
assigned to the keys.
The standard functions of the keys are:
F1: Opening the Main menu. In this menu common operating parameters can be set.
F2: Login into Service mode. Here the hardware configuration parameters are located.
F3: Alarms. Reset the alarms.
F4: Calibrate. Start a calibration or validation.
F5: Not assigned. In most menus F5 is the Save/Ok button.
9.3 Reset alarms

When an alarm is set to be latching it can be cleared by resetting it with:
Alarms (F3)
Confirm with F5 all the alarms can be reset.
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9.4 Changing views

The views of specific parts of the normal screen can be changed. The views of alarms and
measuring field and the view of the charts can be changed. Also the view of the Main/large
value (see 9.2.5) (usually Wobbe Index) can be changed.
9.4.1 View of alarms and measuring field.

In the alarms and measuring field, different displayed sets of parameters can be chosen.
Displayed parameters can be shown categorized for different purposes.
The view of the alarms and measuring field can be changed here:
Menu (F1) Views (1)
The following parameters sets can be chosen:

• Values (view normal values)
• Calibration results (view calibration results)
• Temperature values
• Analog output values
• SG values
• All values
• Logged events (events and changed values)
• Logged values (fast logging values)
As an example: During a calibration the view ‘Calibration results’ is displayed on the right
hand side.
CALIBRATION VALUES in the Values and Alarms view
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9.5 Setting values and controllers

Every measured parameter (for example: Wobbe Index) and controller in the analyser must
be configured in the Settings menu.
Menu (F1) Settings (2)
9.5.1 Oxygen input

For measuring the mV output of the Zirconia cell different settings can be made. These
settings can be found in the following menu:
Menu (F1) Settings (2) oxygen input (1)
Several parameters regarding the oxygen input can be made here:

• The alarm levels will trigger the alarms in the analyser. When this alarm is routed to an
output it provides you a digital output signal.
• With the Z-factor the moving average can be set for noise reduction. There are two
different Z-factors: for normal process measuring and for calibration/validation.
• After pressing ‘More’ (F1) the calibration settings and the temperature correction can be
found. These settings can only be changed in Service mode (login with F2). The
calibration values are determined by calibrating the oxygen input. The calibration is done
by Hobré Instruments. Normally you do not need to recalibrate the oxygen input.
Changing the value manually can lead to inaccurate readings.
• The analog input has a certain small temperature dependancy. The temperature
compensation factor can be set here.
9.5.2 Wobbe Index

For correct handling and displaying of the Wobbe Index, go to:
Menu (F1) Settings (2) Wobbe Index (2)
Several settings regarding the Wobbe Index can be made here:

• The unit in which the Wobbe index is displayed can be changed. After changing the units,
a calibration should be executed. The calibration gas values must be changed manually
in the correct values for the new units.
• The alarm levels will trigger the alarms in the analyser. When these alarms are routed to
an output they provide an output signal.
• The calibration slope and offset values are automatically determined during calibration.
Normally you do not need to change these values. Changing the values can lead to
wrong readings.
Wobbe Index Meter
WOBBE SETTINGS
9.5.3 CARI
For correct handling and displaying the CARI, go to:
Menu (F1) Settings (2) CARI (3)
Several settings regarding the CARI can be made here

• The high and low alarm levels will trigger the alarms in the analyser. When this alarm is
routed to an output it provides you an output signal.
• The calibration values slope and offset are automatically determined during calibration.
inaccurate readings.
Wobbe Index Meter
9.5.4 WI (Mass based)

For correct handling and displaying the mass based WI go to:
Menu (F1) Settings (2) WI (mass based) (4)
Several settings regarding the mass based WI can be made here

• The mass based units can be selected.
• The high and low alarm levels will trigger the alarms in the analyser. When this alarm is
routed to an outpit it provides you an output signal.
•
• Remark: The mass based WI can only be used when a SG cell is installed.
9.5.5 SG (Specific Gravity)*

For correct handling and displaying the Specific Gravity, go to:
Menu (F1) Settings (2) SG (5)
Several settings regarding the Specific Gravity can be made here. There are different types
of SG cells available for the WIM Compas™ F, the Hobré cell and the frequency spool. Both
types will be discussed.
• The specific gravity can also be simulated. Selecting ‘yes’ and entering a fixed value will
result in a fixed SG value.
• The SG alarm levels will trigger the high and low alarms in the analyser. When this alarm
is routed to an output it provides you an output alarm signal.
• With the Z-factor the moving average can be set. There are two different Z-factors: for
normal process measuring and for calibration/validation.
* = Optional
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The following settings are for the Hobré SG cell only:

• The flush time is the time the valve is opened. The valve is opened right after the upper
pressure level is reached. It stays open during the measure time and it is left opened
during the flush time. The flush time is important for a good response time. Do not
decrease the flush time, for heavy gases it takes a longer time to reach the upper
pressure level, so the flush time is important for a fast response.
• During the measuring time, the time between reaching the upper and lower pressure level
is determined. When the upper pressure level is not reached –within the measuring time-
the analyser cannot determine the SG and will give an error.
• The calibration values (offset and slope) are automatically determined during calibration.
inaccurate readings.
• The filling time of the volume is measured between the values for the low and high
pressure level. So changing these values will affect the given SG and therefore
recalibration is needed.
• The offset and slope for the analog input are fixed values determined by Hobré. Do not
change these settings, since inaccurate readings will then occur.
SG SETTINGS
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9.5.6 CV (Calorific Value)*

For correct handling and displaying the Calorific Value, go to:
Menu (F1) Settings (2) CV (6)
Several setting regarding the Calorific Value can be made here:

• The unit for the CV can be set.
• The CV high and low alarm levels will trigger the alarms in the analyser. When this alarm
is routed to an output it provides you an output signal.
9.5.7 Pressure
For correct handling and displaying the sample pressure in the gas mixing compartment, go
to:
Menu (F1) Settings (2) Pressure (7)
Several settings regarding the pressure can be made here:

• The output of the pressure transmitter can be simulated. Selecting ‘yes’ and entering a
fixed value will result in a fixed pressure setting.
• The sample pressure alarm levels will trigger the pressure high/low alarms in the analyser.
When this alarm is routed to an output it provides you an output alarm signal.
• Depending on the pressure transmitter, the used pressure range can be specified here.
Normal setup is 4 mA for 0 bar and 20 mA for 4 bar.
* = Optional
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9.6 Temperatures
All settings regarding any temperature in the analyser can be controlled here.
TEMPERATURE SETTINGS
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9.6.1 Oven
For adjustment of the oven parameters, go to:
Menu (F1) Temperatures (3) Oven (1)
Several settings regarding the oven parameters can be made here:

• The required temperature for a WIM Compas™ F furnace is 812°C. Do not change this
temperature.
• The oven alarm levels will trigger the alarms in the analyser. When this alarm is routed to
an output it provides you with a digital output signal. The gas valve is only opened when
the temperature is between the upper and lower alarm levels. (Normally 850°C resp.
805°C)
• With the warm up detection the conditions for a stable temperature of the oven can be set.
There are three options. The waiting time for the analyser to signal a stable oven
temperature, can be changed as well.
• The PID settings are for controlling the oven temperature and correct settings provide a
stable temperature. These settings can only be changed when logged into service mode.
Upon delivery the most optimized settings are already made. For WIM Compas™ F oven
these settings are:
• P: 100
I: 100
Imax: 3
D: 10
9.6.2 Electronics heater*

For correct control of the electronics heater in the electronics compartment, go to:
Menu (F1) Temperatures (3) Electronics Heater (2)
Several settings regarding the electronics heater can be made here:

• The heater can be switched on and off. This can be set by initializing the analyser by
logging in. This cannot be changed here.
• The required temperature in the Electronics Compartment for both the Compas™ F and
Basic is set at 10°C. Do not change these temperatures, they are exactly chosen to meet
the requirements.
• No PID settings for this heater are required.
9.6.3 Cabinet heater*

For correct control of the cabinet heater in the Gas Mixing Compartment, go to:
Menu (F1) Temperatures (3) Cabinet heater (3)
* = Optional
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Several settings regarding the cabinet heater can be made here:

• The heater can be enabled or disabled. This can be set by initializing the analyser in the
service menu.
• The required temperature in the Gas Mixing Compartment for the WIM Compas™ is
usually 55°C. Do not change the temperature, it is exactly chosen to meet the application
requirements.
• The alarm levels will trigger the alarms in the analyser. When this alarm is routed to an
output it provides you a digital output signal.
• The PID settings are to control the Gas Mixing Compartment temperature and correct
settings provide a stable temperature. Do not change these settings. Upon delivery the
most optimized settings are already made. For the WIM Compas™ F the settings are:
P: 10
I: 1500
Imax: 150
D: 0
If there is a problem with the heater thermocouple or fuses, and therefore the temperature is
not reached within a certain time, the heater will be shut down. To exit this situation press the
reset button inside the analyser (lower of the three buttons) or use the reboot function in the
service menu.
9.6.4 Gas temperature

The gas temperature is used for compensating the Hobré SG cell and some oscillating spool
cells. The gas temperature is read through the thermocouple or analog input 2, depending on
the type of SG cell. For setting the parameters of the gas temperature, go to:
Menu (F1) Temperatures (3) Gas Temperature (4)
Several settings regarding the electronics heater can be made here:

• The output of the gas temperature can also be simulated. Selecting ‘yes’ and entering a
fixed value will result in a fixed gas temperature.
• The gas temperature alarm levels will trigger the gas temperature level alarms in the
analyser. When this alarm is routed to an output it provides you an output alarm signal.
• The temperature compensation is used for specific SG measurement cells. Do not change
this setting.
* = Optional
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9.7 Calibrating/Validating the analyser

Select Calibration (F4) to be able to select either the calibration or validation profile.
All calibration settings can be changed in:
Menu (F1) Calibration (4)
CALIBRATION SETTINGS
Wobbe Index Meter
9.7.1 Global calibration settings

To set the global calibration parameters go to:
Menu (F1) Calibration (4) Global calibration settings (1)
Several settings regarding the calibration can be found here:

• The flush time is the time used measuring the exact values of the calibration gas. Setting
a flush time too short results in wrong readings of the analyser. The minimum
recommended flush time is 2 minutes. The choice of the flush time depends on the exact
set up of the total system. The flush time is also used for the process gas. When the
analyser is ready with calibrating, the process gas is also flushed. This to ensure the
analyser will be back in operation with proper readings/outputs.
• The error margin can be set for the values to be calibrated. The margin is an absolute part
of the measured value. When a new calibration is done and the new value is out of the
error margin range, the calibration will be rejected. Alarms are given on the display and
as digital output (when routed). When calibrating and an error margin occurs, it is
displayed in which step the value is rejected. With an automatic calibration the error
margins are always used, they can not be ignored.
9.7.2 Profiles
To set the control of the different valves for calibrating go to:
Menu (F1) Calibration (4) Profiles (2)
In this menu 5 profiles can be programmed for calibration or validation. Normally one profile
is used for calibrating the analyser. The analyser is set up with the correct profiles
programmed for the customers specific situation.
In each profile the following settings can be made:
• Calibration type. The method of calibration can be specified here. Also validation can be
chosen. With validation chosen, the profile sequence can be set specific for validation, for
instance with only one gas. During validation the offset and slope are not changed.
• According to the type of calibration chosen, the corresponding standard settings for the
calibration gases (Calgas) are displayed. You can change the control of the gas valves
here. A certain valve can be assigned to a low, mid or high calibration gas valve. For
understanding the calibration type, the calibration gas configuration displayed here will
make things clear.
9.7.3 Calibration gas parameters

To set the values of the calibration gases go to:
Menu (F1) Calibration (4) Calibration gas parameters (3)
In case of a continuous mixing version of the WIM Compas™ F, the Wobbe Index, CARI and
Specific Gravity values can be set for the used gases.
Wobbe Index Meter
When an injection version of the WIM Compas™ F is set, the Calorific Value, Air demand
and the Specific Gravity values can be set for the used calibration gases.
Calibration gas 1 to 4 is assigned by the calibration profiles to the specific low, high or mid
gases. The high, low or mid gases are routed to the physical outputs on the Control board.
There is an option to select whether the Wobbeindex measurement or the SG must be
calibrated or both. Together with the choice which particular calibration gas is used, the
optimal calibration profiles can be set up.
9.7.4 Auto calibration

The auto calibration can be programmed by selecting:
Menu (F1) Calibration (4) Auto calibration (4)
The date and time of the first calibration can be entered. Afterwards the repeat time between
calibrations can be entered. The next time a calibration will be executed, it will be displayed
in the main value screen. The minimum repeat time is 30 minutes.
9.7.5 Starting calibration

Starting a calibration can be done through two different paths:
Menu (F1) Calibration (4) Start calibration/validation (5)
Or direct from the main screen:
Calibrate (F4)
When selected, different profiles can be started. Only the programmed profiles are displayed.
Normally the first profile is the one to start. When an external digital signal is applied to the
analyser the profile connected to that particular input will start.
When a specific profile is chosen you will have to choose whether you want manual or
automatic calibration. Normally automatic calibration will be started. When manual is
selected, you will need to step through the process by pushing ‘Next’ on the screen.
Also ‘Ignore range errors’ can be selected (recommended for first calibration). With this
option ticked the analyser ignores the set margin error(see 9.7.1).
Pressing F5 will start the calibration. F4 is used for cancellation of the calibration.
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9.8 Display
The menu display shows different settings for setting the appearance of different processes
on the display.
Menu (F1) Display (5)
DISPLAY SETTINGS
9.8.1 Screensaver
When the analyser is in operation and the keypad is not touched the LCD display is switched
off automatically by the screensaver:
Menu (F1) Display (5) Screensaver (1)
By entering a wait time and saving it with F5 the screensaver is activated.

When zero is chosen, the screensaver will not be active.
To activate the display screen touch a key and the screen will show the main menu. To
change parameters one of the function keys is pressed. At the same moment the analyser
will ask for the Login code. This code is factory set to 7890. The code can be changed by the
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user. If set to 0 the login function will not be active and users can operate the analyser
without entering the Login code.
Remark: Using the screensaver is highly recommended to extend the lifetime of the display.
9.8.2 Large value

The large value (upper right corner) can be chosen by going to:
Menu (F1) Display (5) Large value (2)
You can choose for one or two large values and set which value needs to be displayed.
9.8.3 View of the charts

The view of the charts field can be changed here:
Menu (F1) Display (5) Charts (3)
The top and bottom chart can be separated into 2 charts. In the menu the displayed value
can be chosen. A total of 4 charts can be displayed in this way. All charts are auto-ranging.
9.9 Client settings

The client settings menu provides some user adjustable features
9.9.1 Language
In the Language settings menu the menu language can be chosen.
Main menu (F1) Client Settings (6) Language(1)
Currently English and German language is available. In case there is a need for an additional
language, please contact your local rep or Hobre.
Once the selection is made, the value must be saved using F5. And then analyser must be
rebooted.
Press the following keys right after each other: Esc, BKSP, PgDn. The mini-ITX pc will now
reboot and load the new language file.
9.9.2 Datalogging
The software allows the customer to save measured values on the memory card of the mini-
ITX PC. The data can be retrieved using a USB stick.
Main menu (F1) Client Settings (6) Data logging (2)
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9.9.2.1 Datalogging
Main menu (F1) Client Settings (6) Data logging (2)Datalogging(1)
The instantaneous data is taken at programmable intervals and then saved in RAM. In the
present setup the minimum logging interval time is 1 second . After a programmable time the
data is transferred from RAM to the CF card which is mounted on the mini ITX PC. When the
storage space is full (currently 600 Mbytes), the old data will be overwritten. This will give a
retention time of minimal 3 years on a 15 minute interval.
The file names are setup as: log-<serialnumber>-<type><date>.csv
Type can be d(day), w(week) or m(month).
To secure the data integrity of the data file, a hash file is also made for every single file that
was logged. For example: log-1234-12-3-2013.md5. A user of the data can check the
integrity of the data file using the md5 algorithm.
A program that can be used under windows to calculate the md5 value is for instance
WinMD5Free.
Tick the “Enable logging” checkbox to start the logging.
The menu offers 5 variables to organise the logged data.

a. Log time.
The interval at which data is taken.
b. Buffer value:
The CF card has a limited amount of write cycles. To protect the card, first a buffer is filled
and then the buffer is saved in one write. Set the value as writes/day. It is advisable to make
the number of writes/day as low as possible compared to the risk of data loss.
c.Number of files
The data can be organised in three ways. Namely as day, week and month files.
When the data is organised as day files, every midnight a new file is made.
When the data is organised as week files, every Monday morning at 00:01 hour a new file is
made and the date of the monday is mentioned in the name of the file (even when the file is
started at another day)
When the data is organised as month file, every first day of the new month a new file is
made. Of course here the first day of the month is mentioned in the file name.
The data is organised in a maximum number of files. If all files are filled, the first file will be
overwritten, then the next file, etc. The number of files can be set If the value is too big, so
that the data storage is exceeded, the input field will color red and it is not possible to save
the setting.
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d. CSV separators,
Because there are some differences in the value for the separator we have added the
possibility to choose from two options.
e. Date format
Here a choice between dd/mm/yy hh:mm:ss or yy/mm/dd hh:mm:ss can be made.
9.9.2.2 Logged Values and Names

The data to be saved is organised in a .CSV format and a record looks as follows:
“CARI”,"Wobbe index","Calorific Value","Specific Gravity","System fault","Calibrating","Time
stamp"
The parameters which need to be logged can also be set:
Main menu (F1) Client Settings (6) Data logging (2)Logged Values and Alarms(2)
Select the required values and save with F5.
9.9.2.3 Copy logged data

The measured data can be copied to a usb stick which must be inserted in one of the free
usb ports on the lefthand side of the mini-ITX PC.
Main menu (F1) Client Settings (6) Data logging (2)Copy Logged Data(3)
When F5 is pressed, the data files are copied from the mini-ITX PC to the usb stick.
If a remote connection is made, the data is still stored on the analyser’s PC. However the
data cannot be retrieved from the analyser remotely. Instead the data is stored in a directory
on the remote PC named: C:\hobre-compas-client\log
9.9.3 Configuration File
9.9.3.1 Backup settings

Main menu (F1) Client Settings (6)Configuration File (3) Backup settings(4)
The analyser contains many different parameters many of which are customer specific. It is
possible to make a copy of these configuration parameters. The configuration file can be
saved to a USB stick as a .dat file.
To copy the configuration file, insert a USB stick in one of the USBports on the ITX pc.
The analyser will display the name of the backup file for example:
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compas-1234-130320-0056.dat.
-1234 is the serial number
-130320 is the date (YYMMDD)
-0056 is the time (HHMM)
Now press Save (F5)
If no USB stick is inserted, the backup will be written to the SD card on the control board.
9.9.3.2 Restore Settings

Main menu (F1) Client Settings (6) Configuration File (3)Restore settings(5)
The analyser settings can be loaded from a configuration file.
Install a USB stick with the configuration file on the left hand side of the mini- ITX pc.
When the USB stick is ready the configuration file can be uploaded to the analyser using F5.
A configuration file downloaded from the Control board, can only be uploaded if the serial
number, all options, and the validation code are identical.
Using copy and paste of settings from an other machine is possible.

First make a backup of the analyser which must be setup. Then copy the data from the
master analyser and backup and paste it in the configuration file of the new machine. Then
restore it.
The backup can be made directly from the analyser, from the USB-client on a laptop and
over a remote client connected over TCP/IP.
9.10 Standby mode

To stop the analyser a Standby function is implememted.
Select: Main Menu (F1) Standby (7) then select F5 to activate the standby mode.
During standby the gas valve is closed and with an injection WIM the injections will stop.
The furnace and heaters continue to operate.
This function is intended to save gas, for instance if the analyser is only measuring during a
batch process.
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Wobbe Index Meter
10 Service mode
When going into the Service mode, different important settings can be made. This is only
suitable for advanced users.
WARNING: During Service mode, all valves will remain closed so

measurements are no longer valid. Also the mA outputs will go to 0
mA. Be aware of this to prevent unwanted effects on the controlled
process!
10.1.1 Logging in
To log into the Service mode press Login (F2).
After entering the Password (3224) the menu of F2 has been changed to ‘Service’. In this
menu different Service mode options are available.
10.1.2 Exit service mode

With this option you can leave the Service mode and go back in regular operation mode.
Valves will be re-activated.
Service (F2) Exit service mode (1)
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10.1.3 Installed options

With these menu's different settings regarding setting up the analyser can be made.
ANALYSER SETTINGS
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10.1.3.1 Installed options

With this menu item the installed options can be changed. Do not change these settings,
while the optional settings are not installed in the analyser. Extra options might be available,
but you will need a validation code which should be requested from Hobré Instruments. For
settings go to:
Service (F2) Installed options (2) Installed options (1)
The following options are available:

• The serial number is set by Hobré Instruments. With this code, and the options installed,
the validation code is calculated. With this validation code it is possible to install extra
options. Call Hobre for pricing and the options.
• The default setting for the WIM Compas™ F is ‘ITX & QTouch keyboard’. Changing this
setting leads to a keyboard wich does not operate. Therefore the setting can not be
cancelled. No user interface is an option for a complete remote device.
• The electronic cabinet can be fitted with a heater for low ambient temperatures. Switch on
when present.
• The analyser can operate as a continuous flow or as an injection system. Both options
require a different gas mixing compartment. Standard, the system which is supplied will
be selected.
• Different Specific Gravity cells can be installed. With this option the appropriate one can
be selected. ‘Frequency’ are all cells working with a vibrating spool. ‘Hobré’ is a cell
developed by Hobré Instruments, based on a fixed volume filled by an orifice. ‘Fixed
value’ is chosen when a CV is needed with fixed SG.
• The SG cell type depends on the type of frequency cell installed. This option is set by
Hobré Instruments.
• The amount of available analog outputs can be set to two or four outputs. This option is
set by Hobré Instruments.
• The analyser can be supplied with Modbus communication. Choose enable when Modbus
RTU on RS485 is supplied. When Modbus on TCP/IP is supplied do not enable this
option, but enable ‘TCP/IP’.
• When TCP/IP is supplied enable this option. With TCP/IP, Modbus and client connection
can be made with the analyser.
• The validation code is needed to enable certain options. These options are: User
interface, SG (frequency or Hobré), 4 analog outputs, Modbus and TCP/IP. This code
can be obtained from Hobré instruments.
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10.1.3.2 Initialize
The initialize function is only needed on new machines! Be aware that parameters are
changed to default values.
In case there is any doubt, make a copy of the configuration data first before executing the
initialisation.
Service (F2) Installed options (2) Initialize (2)
Several system settings can be done here:

• Set the date of the control board clock.
• Set the time of the control board clock.
• For both the Wobbe Index and Calorific Value the units can be selected. After changing
the units the analyser should be recalibrated. The analyser does not convert the values to
other units automatically.
• For all analog outputs the measuring value can be chosen. This can also be done in a
later stage under the Analog Outputs menu.
• With ‘skip electronics calibration values’ the calibration of analog inputs and outputs are
not reset to default values.
10.1.3.3 Change serial number

When a new board is installed, the serial number needs to be changed. Go to:
Service (F2) Installed options (2) Change serial number (3)
For changing this serial number a validation code from Hobré Instruments is needed. Contact
the Hobré service department for further information.
10.1.3.4 Factory Settings

Factory settings can be saved and restored. This option can be found under:
Service (F2) Installed options (2) Factory settings (4)
There are two backups which can be made: ‘backup 1’ or ‘backup 2’.
With selecting ‘save’ or ‘restore’, the following options can be chosen:
• With saving to ‘backup 1’ or ‘backup 2’ automatically the date of the backup is assigned.
• With restore ‘backup 1’ or ‘backup 2’ can be restored.
With F5 the backup can be saved or restored. With F4 the action can be cancelled.
This features comes handy when on site a change is made for testing purpose.
With the restore function it is easy to restore the original settings.
Wobbe Index Meter
10.1.4 Configuration
10.1.4.1 Modbus*
When the Modbus option is activated different settings can be made for communicating:
Service (F2) Configuration (3) Modbus (1)
There are two Modbus protocols supported: over RTU and TCP/IP. RTU handles the RS485
output, and TCP/IP the Ethernet connection.
In order for correct communication with the master, the settings made for Modbus should
correspond with the setting of the analyser. All settings and addresses can be found in
Appendix 1. The following communication parameter can be set:
RTU:
• The Modbus ID is the identification number for the analyser. This is used for Modbus
communication to identify the analyser. Normally this is set to ‘1’.
• The baud rate is the speed of communication used in the Modbus protocol. Three baud
rates can be chosen: 2400, 9600 and 19200.
• The parity can be set to none, even and odd.
• The byte order is important for correct interpretation of the floating point data. Standard
communication is ‘3210 Big endian’.
TCP:
• The port for communicating with the Modbus protocol can be set. Normally this will be
502. The byte order is important for correct interpretation of the floating point data.
Standard communication is ‘3210 Big endian’.
Remark: Currently the analyser supports one Modbus master (or client) only at the same
time.
* = Optional
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10.1.4.2 TCP/IP
This menu is for setting the different settings regarding TCP/IP connection with the analyser.
Service (F2) Configuration (3) TCP/IP (2)
For making a connection using Ethernet/TCP/IP refer to chapter 14. The following settings
for TCP/IP can be made:
• The IP address is the unique address in the network. Always use a free address in the
network. For example: “192.168.1.10”.
• The Net mask should always be “255.255.255.0”
• The gateway address is the IP address of the port to the world wide web. This address is
used when connecting from outside the network to the analyser.
• For connecting to the analyser normally port 81 or port 82is used.
• When using a login code, only people that know this code can connect to the analyser.
Normally the login code is zero. Zero means no login code is needed.
The analyser can be used with two clients at the same time. We advise to use only one client
each time!
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10.1.5 Alarms
All assigned alarms can be set to meet your requirements. When the alarm function is
changed we strongly advise to save the configuration, so that these can easily be restored.
(see 9.9.3)
The alarm settings can be found under:
Service (F2) Configuration (3) Alarms (3)
ALARM SETTINGS
By default two alarm contacts In Operation and System Fault are available.
-IO indicates that all operating parameters are normal and within range.
-SF indicate a serious problem, that need operator intervention.
Customers can mix or combine both functions for their own purposes.
The alarms are divided into specific groups. Different settings can be made for every alarm:
• All alarms can be hidden. This function normally is not needed, but can be helpful in
specific situations. Some events are always hidden, like opened valves.
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• Alarms can be latched or not latched. When an alarm is latched it has to be reset by
pressing F3. An alarm which is not latched will disappear automatically. When a latched
alarm drives another alarm, this driven alarm will also be latched.
• Alarms can be set whether they are acting on the ‘In Operation’ alarm contact. When this
option is set, activating the alarm will activate the 'in operation' alarm
• All alarms can also be set whether they are acting on the ‘System Fault’ alarm contact.
• With ‘Can be cleared’ the alarm will automatically be cleared when the condition for the
alarm is gone. When ‘no’ is chosen, the alarm will remain.
• With ‘Reboot when cleared’ the analyser does a total reset of the Control board when the
condition of the alarm is gone.
• It is also possible to connect to another alarm.
Remark: Once a setting is changed, exit the menu with F5 and then with F5 again. Only then
will the values be saved in memory.
ALARM OPTIONS
In the Alarm Options menu the different properties of the alarm can be set. In the above
picture the Flow Alarm has an effect on the IO alarm flag.
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10.1.5.1 Logging
Service (F2) Configuration (3) Logging (4)
The analyser saves some parameters on the control board. These parameters can be
selected. The log times are not adjustable, nor can the data be retrieved to other media. The
data can be read on the screen. Go to the View menu and use the option 7 or 8.
To make data available for other purposes refer to 9.9.2 Datalogging.
10.1.6 In- and outputs

To set and control the in- and outputs go to:
Service (F2) In / outputs (4)
10.1.6.1 Analog inputs

The different analog inputs can be configured and set by going to:
Service (F2) In / outputs (4) Analog inputs (1)
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10.1.6.1.1 Calibrate oxygen input

For correct reading of the mV oxygen input a calibration is required. Go to:
Service (F2) In / outputs (4) Analog inputs (1) Calibrate oxygen input (1)
Calibration is done by two points. The calibration must be done using a stable and known DC
milivolt signal in the range of 0 mV-100 mV. So normally the values in the fields ‘supplied
mV’ should not be changed. Submitting 0 mV can be done by shorting the plus and minus of
the cell connectors.
To calibrate the oxygen input, follow these steos:
• Go to ‘Calibrate oxygen input’.
• Take the connector from the oxygen cell in the oven compartment and short them.
• Wait until the ‘Current value’ is stable.
• Then supply 100 mV. The inner connector of the cell is positive (outer negative).
• Press ‘F5’ to save the calibration.
• Connect the cell clips again.
CALIBRATE OXYGEN ANALOG INPUT
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10.1.6.1.2 Calibrate Analog Input 1*

The first analog input is used to read the sample pressure transmitter. This transmitter can
monitor the sample pressure in the gas mixing compartment.
Service (F2) In / outputs (4) Analog inputs (1) Calibrate Analog input 1 (2)
The input can be calibrated using a milli amperes simulator. By supplying a calibrated current
to the input and saving this in the analyser the inputs are automatically calibrated. Follow
these steps for the input:
• Connect the output of the milli amperes to the AIN1+ and AIN1- of the analog input
connector in the analyser.
• Supply 4 mA to the input.
10.1.6.1.3 Calibrate Analog input 2*

The second analog input is used to read the gas temperature.
Service (F2) In / outputs (4) Analog inputs (1) Calibrate Analog input 2 (3)
The input can be calibrated using a milli amperes simulator. By supplying a calibrated current
to the input and saving this in the analyser the inputs are automatically calibrated. Follow
these steps for the input:
• Connect the output of the milli amperes to the AIN2+ and AIN2- of the analog input
connector in the analyser.
* = Optional
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10.1.6.2 Analog outputs

The different analog outputs can be configured and set by going to:
Service (F2) In / outputs (4) Analog outputs (2)
There are standard 2 analog outputs enabled and optional 2 extra (total 4) analog outputs.
Each different output can be set to a specific measured or calculated value which meets your
requirements.
By choosing one of the two or four analog outputs different settings can be made:
• First you will have to choose which value should be routed to the 4-20 mA output. Also
fixed levels can be chosen here.
• During calibration or validation the value can be hold (fixed at the moment the calibration
or validation was started) or follow the complete signal (track).
• The range can be set for the analog output. So the value for 4 mA (lowest) and the
20 mA (highest) determine the output range of the analog output.
• With error indication a chosen alarm can interrupt the analog output. So the analyser can
then indicate an alarm over the analog output. The mA value during alarm can be set.
• The calibration data is determined during calibrating the analog outputs to exact values.
This calibrating is done in the Service mode by logging in.
• Every output has a certain dependence of temperature. To give the possibility of
compensating this, a factor can be determined.
10.1.6.2.1 Calibrate analog outputs

For correct and precise reading of the analog outputs they should be calibrated first. Go to:
Service (F2) In / outputs (4) Analog outputs (2) Calibrate analog outputs (5)
All two or four analog outputs can be calibrated in the same way using a milliampère
measure device. Measuring the current output and storing this in the analyser the outputs are
automatically calibrated. Follow these steps for each output:
• Go to ‘Calibrate analog outputs’.
• Connect a mA-meter to the appropriate output (take care of plus and minus).
• Outputs are alternating between 4 and 20 mA.
• Wait first for the 4 mA output and fill in the actual measured value in the low column field.
• Press ‘OK’ and wait for the 20 mA output.
• Fill in the measured mA value in the High column field and press ‘OK’.
• Repeat above steps for every output.
• End the calibration with ‘F5’ save.
Wobbe Index Meter
10.1.6.3 Digital inputs

The different digital inputs can be configured and set by going to:
Service (F2) In / outputs (4) Digital inputs (3)
An input signal can be applied by maintaining the applied input signal a short time (about 1
second) on the digital input terminals. For all available eight digital inputs different settings
can be made:
• Every input can be assigned to a certain function. A list of different inputs can be chosen.
• The input format can be chosen. Choosing contact closure gives the possibility to just
close two ends for activating the input. Voltage input gives the possibility to start a certain
action by sourcing a voltage on the terminals (24 VDC). Depending on this setting also
the jumpers on the Control board needs to be set according to contact closure or voltage
input (see 9.2.2).
• Debouncing eliminates false actions on digital inputs. With debouncing set to on, an input
is valid when the signal is stable for a short time (1 sec).
10.1.6.4 Digital user outputs

The digital outputs are split into eight user and eight analyser outputs. Only user outputs
(1 till 8) are configurable for users. Analyser outputs (9 till 16) are configured by Hobré
Instruments and should not be changed in order to maintain correct functioning.
The user outputs can be found under:
Service (F2) In / outputs (4) Digital user outputs (4)
Selecting one of the available digital outputs gives following settings:

• To every output a certain function can be assigned. Output 1 is normally used for System
fault.
• For all outputs the polarity can be chosen between failsafe and normal mode. The icons
on the main screen will light up accordingly (see 9.2.3)
10.1.6.5 Digital machine outputs

These outputs are used for internal control of valves, probes, etc. These outputs (9 t/m 16)
are configured by Hobré Instruments and should not be changed in order to maintain correct
functioning of the analyser.
The analyser outputs can be found under:
Service (F2) In / outputs (4) Digital machine outputs (5)
Selecting one of the available digital outputs gives following settings:

• To every output a certain internal device is assigned.
• Also the polarity can be chosen between failsafe and normal mode. The icons on the main
screen will light up accordingly (see 9.2.3)
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10.1.7 Time and date

The time and date can be changed without doing a total initialisation:
Service (F2) Time and date (5)
• To change the date. Enter the date as follows DDMMYY. The year is from 00 till 99 !
To change the time. Enter the time as follows HHMMSS
10.1.8 Passwords
For changing the passwords without initialisation go to:
Service (F2) Passwords (6)
• The ‘Unlock code’ is needed to unlock the analyser from the screensaver. When this code
is set to ‘0' there is no unlock code to be entered (only press F5). Standard the unlock
code is ‘7890’.
• The ‘Service code’ is needed to enter the Service mode. In the Service mode several
advanced settings can be made to the analyser (only recommended for trained service
personnel). Standard the Service code is ‘3224’.
• Caution: there is no ‘’backdoor’’ code. So write down the new code(s) and save it carefully
for future reference.
10.1.9 Reboot
To reset the Control board the Reboot function is added.
Adding this function made it possible to Reboot the analyser from a remote location over
Ethernet and another important aspect is that the Control board can be reset without open
ing the purged cabinet.
Service(F2)Reboot(7)F5
Wobbe Index Meter
11 Injection version*
11.1 Introduction
The injection WIM was introduced to measure flare gas applications. The method is also
applicable for gases with high dewpoint, high sulphur and high olefine content.
The injection version of the WIM Compas™ has the standard electronics of the WIM
Compas™. Physically the gas mixing compartment is set up different. In the injection version
an injection valve injects a small amount of sample into an air stream. This stream with the
injected gas part is burned in a furnace.The injection takes place at adjustable time intervals
As the injected sample consumes some oxygen in the combustion process, the ZrO2 cell
measures a decrease of oxygen content. Normal oxygen content in instrument air is about
20.95%, during an injection it can be reduced to up to 2% at the top of the dip due to the
combustion process.
The difference between the baseline (20,95% O2) and the minimum of the O2 reading is the
∆O2. This ‘Oxygen Delta’ correlates directly to the Heating Value of the gas sample. Either
the inferior and superior heating value can be measured with the injection version, however
not at the same time.
Occasionally the baseline oxygen measured between injections is not exactly 20.95%. This
does not affect the proper functionality of the analysis as the signal interpretation is done
based on a difference in oxygen reading (minimum residual oxygen content versus the
baseline).
The settings for the injection interval are configured by Hobré Instruments during in-house
testing.
Balancing valves are installed to compensate the injection volume for pressure variations in
the flare return line.
Wobbe Index Meter
11.2 Setup of the injection version

Some menus are different when the analyser is configured as an injection version.
The settings menu for the injection version looks as follows:
Settings Menu for the Injection WIM
To adjust the settings go to:
Menu (F1) Settings (2)
The working principle of handling the different times discussed is explained by the next
graph. The timing is critical for a correct reading of the analyser..Changing the timing can
lead to false peak detection and therefore inaccurate determination of the ∆O2. Each
analyser is setup to its specific application requirement during the production fase at Hobre.
* = Optional
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Timing diagram injection WIM

Group delay Fill time Measure delay Idle time Group delay
Measurement time
Fill time
Fill Balancing Injection
Measurement time
Z1 Measuring Z2
Oxygen signal
20.95%
∆O2
0%
Time
During the Fill time, the injection valve will go in the fill position. After a fixed time the
balancing valves will activate. When the balancing period is finished, the sample is injected
in the air stream to the furnace.
The measure delay is set so that the gas can travel to the furnace, before the actual
measurement starts.
During Z1 the baseline zero is determined. Then then peak height is measured and the next
step is to measure the Z2 baseline zero. At the end of the Measurement time the CV value is
calculated.
The Idle time is used to extend the time between injections. The Idle time must always be
longer than the Measurement time otherwise nu updates will be calculated!
The Group delay is used to extend the time between a single or group of injections. For
instance on slow processes where continuous measurement is not needed.
After each Group delay, a number of injections will be taken to let the analyser stabilise.
When a measurement is updated, an Injection ready bit is set, for synchronisation with other
equipment.
11.2.1 Injection Settings

To enter the Injection Settings menu type:
Menu (F1) Settings (2) Injection Settings(2)
Wobbe Index Meter
Injection Settings
11.2.1.1 Measuring method

Currently two methods are supported:
-Peak height. This is the default setting.
The difference between the baseline and the dip is a measure of the HV.
-Peak Area. This is used for special applications.
The peak area is a measure for the CV,
11.2.1.2 Calibration Values

Here the slope and offset values for Calorific Value and the Air Demand are stored, when a
calibration is done. The values can also be adjusted manually.
Wobbe Index Meter
11.2.1.3 Options
There are two options available:
-Balancing. This option is added to operate the software for WIM analysers which have no
balancing valves added.
-Stop-flow. This option is added to operate the software for WIM analysers which do not have
a stop flow valve added.
11.2.2 Injection Timing
To enter the Injection Timing menu type:

Menu (F1) Settings (2) Injection Timing(3)
Injection Timing
11.2.2.1 Group timing

-When the value for the Group delay is set at 0 the Group delay is switched off.
Wobbe Index Meter
Any other setting will make the analyser wait the given time, before the next group of
injections take place.
-After the Group delay time the injections start again. The number of flush cycles is the
amount of injections that will be discarded, before the new average starts.
The Cycles per Group determine how many injections the group will last before the Group
delay starts.
- Average Cycles bepaald het aantal injections in the average.
11.2.2.2 Inject timing

-Fill Time is the time in which the sample is filling and flushing the sample injection valve.
-Measure Delay is the time the analyser waits after the sample is injected.
-Idle Time is the time that is used to control the interval between two injections.
-Idle Time Calibrating is the Idle time used during calibration. Usually this time is set the
same or smaller then the Idle Time. The function is used to prevent long calibration times.
11.2.2.3 Measure timing

-Zero Time. During the zero time the average oxygen value of the baseline is calculated.
-Measure Time. During the measure time the peak value or the area value is measured.
Wobbe Index Meter
12 Maintenance and inspection
12.1 General maintenance
WARNING: Calibration gas bottles typically have very high pressure and may
result in serious injury to personnel if the bottle valve is opened without a
regulator attached or if the valve is broken off the bottle. Bottles must always
be fastened and secured against falling.

the Wobbe analyser!
The analyser only has a few parts that require regular maintenance. Within the gas mixing
compartment this is limited to the pressure regulator station for pilot air and combustion air,
the sample pressure regulator and the booster regulator. The orifices in the mixing chamber
are subject to wear and fauling. It is advisable to replace them every 2 years and to clean
them with isopropanol every 6 months.
A few parts need to be checked on a regular basis for proper functioning. These are the flow
meters and the relief valve (Ex version).
Normal life time of the zirconium oxide cell is 3-5 years. The life time of the zirconium oxide
cell depends on the application. The oven thermocouple should be replaced after 3 years.
The oven thermocouple needs replacement after three years.
For details on how to maintain or replace a certain part, please refer to the instructions.
When your analyser is a Zone 1 Ex-execution equipped with a purge back-up bottle make
sure that its pressure remains above 140 bars. A pressure drop under this value will cause a
power shut-off. For T3 during 90 minutes the pressure out of this emergency back-up system
has to be equal to the normal air supply pressure with a minimum of 6 barG and a maximum
of 10 barG with an air flow of 15 normal litres per minute. For T4 during 130 minutes the
pressure out of this emergency back-up system has to be equal to the normal air supply
pressure with a minimum of 6 barG and a maximum of 10 barG with a air flow of 15 normal
litres per minute.
The total amount of available emergency back-up air has to be 1900 normal litres minimum
for T3 and 2800 normal litres minimum for T4. When the available amount of emergency
back-up drops below the 1900 normal litres for T3 or 2800 normal litres for T4 power to the
purge control unit shall be isolated. Inspect on a regular basis.
When your analyser is a Zone 1 Ex-execution without the purge back-up bottle it will have a
separate back-up connection. It is the customer’s responsibility to make inspections and
compliance with the required backup air volume. See section 7.7 for more details about the
requirements of the back-up purge facility.
Wobbe Index Meter
ORIFICE TUBE REPLACEMENT IN MIXING CHAMBER
Wobbe Index Meter
12.2 Maintaining the pressure regulator stations (Pilot & combustion air)
Check the sintered filter elements in these stations on a regular basis. The replacement rate
is depending on how clean the air offered to the analyser is. Check the filter bowls for
moisture and drain if necessary. If moisture is present, check the instrument air dewpoint.
When larger than normal fluctuations are visible on the outlet pressure gauge, it is advisable
to replace the regulator.
12.3 Maintaining the sample pressure regulator

When the sample pressure gauge shows fluctuations it is advisable to replace the regulators
membrane. The inlet filter can be cleaned with isopropanol.
12.4 Maintaining the booster regulator

When the combustion air pressure indicator show fluctuations in pressure it is advisable to
replace the booster membrane. Adjust the setting of the booster relay to the desired residual
oxygen value as described in chapter 8.6.
12.5 Replacing the orifice tubes in the mixing chamber

To replace the orifices in the mixing chamber, loosen the mixing chamber cover. Loosen the
nut of the connectors on both sides of the mixing chamber. Now take out the two orifice
tubes. Every unit is supplied with a calibre. Unscrew the big nut on top of the mixing chamber
and take-off the top. Now insert the calibre into the mixing chamber. Insert the new orifice
tubes and push their tips against the calibre. Pay attention to install the gas orifice tube
(small OD)with the orifice side inside the mixing chamber and the air orifice tube (big OD)
outside the mixing chamber. Using the calibre ensures that the two orifice tubes face each
other precisely on a distance of 7.5 mm (thickness of calibre). Now re-tighten the nuts on the
connectors or the orifices. Take out the calibre, mount the cover and the big nut on the top
and re-fit the mixing chamber.
After replacement of the orifice tubes the unit must be re-calibrated
12.6 Inspection of the flow meters

Check the flow rates on both the excess vent flow meter and the analyser flow meter on a
regular basis. These flow rates should remain on a stable setting, if not adjust them by
means of their needle valve. The settings of the flow can be found on the analyser data
sheet.
12.7 Inspection of the pressure relief valves (Only Hazardous Area versions)
Inspect the pressure relief valve on the excess sample vent line at least once a year. This
item is critical for safe operation and mandatory to ensure the analysers explosion safety.
Take out the relief valve and check that it opens at 200 mbarG maximum. The re-seating
pressure is less important but is preferably not lower than 180 mbarG.
If the relief valve is not functioning correctly, it must be replaced. Hobré Instruments does
supply factory set relief valves.
Wobbe Index Meter
REPLACEMENT OF THE ZIRCONIUM OXIDE CELL
Wobbe Index Meter
12.8 Replacement of the zirconium oxide cell

During standard replacement of the zirconium oxide cell it is strongly recommended to
replace the NiCr catalyst screens.
CAUTION: Beware of hot oven surface temperatures. Let parts cool down
properly before dismantling any parts.
Supplies:
Wrench: 22 mm (2 off)
1 graphite o-ring (Art. no.: see spare parts list)
1 ceramic ring (Art. no.: see spare parts list)
1 Zirconium Oxide cell (Art. No.: see spare parts list)
1. Turn off the gas (outside the analyser) and close the needle valve on the by-pass flow
meter. Make sure the booster has some air pressure. This leaves a small airflow across
the cell.
2. Reduce the oven temperature by turning the set point of the oven temperature control to
0°C and wait till the temperature drops below 60°C. See 9.6.1.
3. Switch off the power to the analyser and close the instrument air supply.
4. Remove the plus and minus contact clips on the cell. Note that the ceramic O-ring, which
electrically insulates the outer cell clip, is not damaged or lost.
5. Remove the zirconium oxide cell from the cell housing, using a wrench 22 mm. Retain
the cell housing using the second 22 mm wrench. If you have a cell with two hexagon
surfaces use the 2 flat faces near the oven on the cell housing for this. CAUTION: only
use the 22 mm hexagon on the zirconium oxide cell. Never use the bigger hexagon. This
is the sealant of the cell, if force is put on this, the gas tightness and functionality of the
cell will no longer be guaranteed. The complete cell has then to be replaced. Send the
replaced cell to Hobré Instruments for review.
6. Remove the old graphite gasket. It can be stuck onto the cell or on the cell housing.
7. Eventually the cell may be cleaned with a dry cloth. Gently wipe off the worst pollution but
make sure that the coating of the cell is not damaged. Treat the cell gently; it is very
brittle and thus fragile.
8. Place the new graphite gasket on the zirconium oxide cell and ensure, during step 9, that
the ring is centred on the cell housing.
9. Install the zirconium oxide cell in the cell housing and fasten with wrench 22 so the
graphite gasket is slightly compressed. Retain the cell housing using the second 22 mm
wrench. CAUTION; the zirconium oxide cell is very fragile, handle with care and never
apply force on the large hexagon when your cell does have two hexagons.
10. Replace the ceramic sealing ring.
11. Mount the signal wires by pushing the inner and outer cell clips to the cell.
12. Reinstate power and instrument air to the analyser.
13. Reset the set point of the temperature control to 812°C and wait until the oven has
reached the proper temperature. See 9.6.1.
14. Open the gas supply and set all pressures and flows. See 8.5.
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15. Use process gas to stabilize the analyser for several hours. After stabilizing perform a
calibration. See 9.7.
12.9 Replacement of the zirconium oxide cell and NiCr catalyst screen
Supplies:
Wrench: 7 mm, 1/4", 7/16", 11/16", 22 mm (2x)
Screwdriver flat size 4 and size 2
Allen wrench size 2,5
Rod Ø 4 mm, 40 cm length
Tube Ø 12 mm 40 cm length with smooth ends
Tube Ø 12 mm 40 cm length with jagged end
3 NiCr Catalyst screen (Art. no.: see spare parts list)
Graphite tape (Art. no.: see spare parts list)
1 graphite o-ring (Art. no.: see spare parts list)
1 ceramic ring (Art. no.: see spare parts list)
1 Zirconium Oxide cell (Art. No.: see spare parts list)
1 nut M16
1 bolt M10x25
1. Turn off the gas (outside the analyser) and close the needle valve on the by-pass flow
meter. This leaves a small airflow across the cell.
2. Reduce the oven temperature by turning the set point of the oven temperature control to
0°C and wait till the temperature drops below 60°C. (See 9.6.1)
3. Switch off the power to the analyser and close the instrument air supply.
4. Loosen the 1/8" nozzle on the inlet of the cell housing (behind the oven) by loosening the
compression fitting with a 7/16" wrench.
5. Remove the plus and minus contact clips on the cell. Make sure that the ceramic o-ring,
which electrically insulates the outer cell clip, is not damaged or lost.
6. Disconnect the power leads and earth lead from the oven at the terminals located at the
bottom of the oven compartment.
7. Use screwdriver #4 to unfasten the small clamp on the front of the oven and take out the
thermocouple.
8. Loosen the 3/8" nozzle on the outlet of the cell housing (in front of oven) using wrench
11/16”. To make disassembly a bit easier one can also loosen the 3/8" nozzle at the
bottom of the oven compartment using a 11/16" wrench.
9. Use wrench 7 to remove the bolts at the front of the oven mounting bracket and take out
the oven assembly. (the back of the oven mounting bracket is fixed by means of key-hole
slots so the bolts do not have to be loosened)
10. Remove the 1/8" elbow fitting from the inlet of the cell housing with a 1/4" wrench. Retain
the cell-housing using a 22 mm wrench. Use the 2 flat sides on the cell near the oven.
Make sure the 22mm wrench is on the cell housing and not on the hexagon of the cell.
Wobbe Index Meter
11. Slide the cell housing out of the oven.
CAUTION: Small fibres of the oven’s insulation material can come out, onto
the cell housing. This is NOT asbestos but inhalation could also lead to lung
cancer. Immediately clean up any particles of insulation material using a moist
cloth. Use this cloth only once, throw away and use a new cloth for a second
sweep.
12. Clamp the cell housing in a vise and remove the zirconium oxide cell from the cell
housing, use wrench 22. CAUTION: only use the 22 mm hexagon on the zirconium oxide
cell. If you have a cell with two hexagons never use the bigger hexagon. This is the
sealant of the cell, if force is put on this, the gas tightness, and therewith the safety and
functionality of the cell is not be guaranteed anymore. The whole cell has then to be
replaced.
13. Remove the old graphite gasket. It can be stuck onto the cell or on the cell housing.
14. Take a 4 mm bar with length 40 cm, and shot from the 1/8” side of the cell housing the
screens out of the cell housing.
15. When the grids did not completely come out of the cell body, or are penetrated with the
4 mm rod, use a tube Ø 12 mm with 40 cm length and jagged end to press and turn on
the bottom of the cell housing to loosen or crush the screens.
16. Clean the inside of the cell housing by scratching a 12 mm rod or tube with smooth end
along the whole inner cell housing. Knock all dirt out of the cell housing and eventually
blow it out.
17. Also clean the inside of the 1/4” pipe at the outlet of the cell housing
18. Position a NiCr screen, perfectly centred, on a M16 nut and push with an M10 bolt the
screen through the hole so a convex shape is created. Do this for all three screens.
19. Clamp the cleaned cell housing vertically in the vice.
20. Place a NiCr screen with the convex side down on the cell housing and push with a 12
mm pipe towards the bottom of the cell housing. Check visually whether the screen is in
the right position. Place and check the following 2 screens in the same way.
21. Place the new graphite gasket on the zirconium oxide cell and ensure, during step 22,
that the ring is centred on the cell housing.
22. Install the zirconium oxide cell in the cell housing and fasten with wrench 22 so the
graphite gasket is slightly compressed. Retain the cell housing using the 2’nd 22 mm
wrench. CAUTION; the zirconium oxide cell is very fragile, handle with care and never
apply force on the large hexagon when your cell does have two hexagons.
23. Place one rotation of PTFE tape over the 1/8” threads on the left side of the cell. It will
require some effort to do this such that it fits correctly and remains in place while
handling the cell housing.
24. Slide the cell housing with zirconium oxide cell carefully in the oven.
25. Mount the 1/8” elbow fitting on inlet of the cell housing, pay attention to the correct
mounting of the PTFE tape. Retain the cell housing using the 22mm wrench. Ensure that
the elbow fitting is in the correct position after tightening. Looking to the cell housing as if
it were installed inside the cell housing (outlet facing towards you and outlet tube
vertically down) the elbow fitting should be horizontally and facing to the right. NOTE that
the fitting may only be positioned during fastening; it may not be turned back because a
Wobbe Index Meter
gastight installation is then no longer ensured endangering the safety. If the fitting is
turned too far it has to be taken off and re-installed again using new PTFE tape.
26. Replace the oven into the analyser and fix using the small bolts. Reconnect the inlet and
outlet tubing. Ensure that all fittings are properly tightened.
27. Install the thermocouple inside the oven and secure it with the clamp and screw.
28. Reinstall the disconnected oven power leads and earth lead to the terminal block at the
bottom of the oven compartment.
29. Replace the ceramic sealing ring and mount the signal wires by pushing the inner and
outer cell clips onto the cell.
30. Put on the instrument air supply to the analyser and switch on the power supply.
31. Reset the set point of the oven temperature control to 812°C and wait until the oven has
reached the proper temperature. See 9.6.1.
32. Open the gas supply and set all pressures and flows. See 8.5.
33. Use process gas to stabilize the analyser for several hours. After stabilizing perform a
calibration. See 9.7.
Hobré Instruments can offer you maintenance contracts and on site support. Please contact
our Service department for more information.
12.10 Injection WIM

The maintenance on an injection WIM is basically the same as on a standard WIM. The main
difference is the use of the balancing valves and the sample injection valve.
12.10.1 Balancing valves

The balancing valves are used frequently. For this reason it is recommended to check the
internals of the valves for signs of wear. Used a light silicone based lubricant on the stem.
Also chek the seat of the valves.and replace the stem of the valve if needed.
Recommended interval is yearly.
12.10.2 Air solenoid valves

The air solenoid valves are located in the electronics compartment. Although these valves
are very reliable for the frequent operation involved, it is recommended to check the proper
functioning and replacement after 5 years.
12.10.3 Sample Injection valve

Hobre has used different types of sample injection valves. Most common is the use of the
Dinfa valve and the Valco valves. Each of these valves have specific needs for maintenance.
We recommend to replace sliders or rotors on a 6 months basis.
Refer to the corresponding valve manual which is supplied separate from this manual.
Wobbe Index Meter
12.11 Service support

Hobré Instruments can offer you maintenance contracts and on site support. Please contact
our Service department for more information.
12.12 Spare parts and support

In case you have any questions regarding the operation or maintenance of the analyser send
us an email with the serial number of the analyser mentioned and we will support you as
good as we can. The serial number can be found on the screen, or inside the analyser on a
decal.
Serialnumber
There is always the risk of a component breaking down. It is therefore advisable to have
those spares marked in the column "Critical" of the spare parts list on stock.
Spare parts can be obtained via Hobré Instruments spare parts department. Please make
sure to always refer to your analysers serial number to enable us to send out the correct
spare part.
For a detailed spares advice and quote specific to your analyser unit please inquire.
Hobré Instruments B.V.

Netwerk 4
PO Box 328
1440 AH Purmerend
The Netherlands
Telephone: +31 - (0) 299 – 393 100 (service/spares)
Telefax: +31 - (0) 299 – 423 302 (service/spares)
Internet: www.hobre.com
Wobbe Index Meter
12.13 Updating software

To update the software of the WIM Compas™ F follow the steps below.
You will need:

• Computer
• USB-stick
• compas.zip file
Steps:
1. Obtain the compas.zip file from Hobré Instruments.
2. Copy this file on to the root directory of a USB-stick.
3. Open the electronics compartment of the analyser.
4. Plug the USB stick into the left side of the front mounted PCB (next to the USB cable).
5. Locate the three switches on the control board. First press ‘boot’, hold it and press one
time ‘reset’. Release ‘boot’.
6. The control board should be in a boot loader mode. This means no (flashing) lights next
to the buttons. Otherwise try point 5 again.
7. Press ‘itxreset’.
8. The analyser will reboot.
9. Wait till the analyser start up is completed.
10. Check if the expected client and firmware is now displayed on the upper right side of the
display.
11. Pull out the USB stick and close the electronics cabinet.
The software is now updated.
Wobbe Index Meter
13 Troubleshooting and error messages

the Wobbe analyser!
WARNING: Ovens, internal components, and sample system components may

be hot even when power is not applied to the unit. Take appropriate
precautions to prevent injury from contact with hot items.
In this chapter the most common occurrences of failure are listed. When your problem can
not be found and solved using the table below please do not hesitate to contact Hobré
Instruments through: compas@hobre.com or our service department for further assistance.
Please make sure to have the unit's serial number available upon contacting us, so we can
help you in the most efficient way to enable us good reference to your specific analyser.
Proper and regular maintenance will keep your analyser in a good condition. Hobré
Instruments can supply training and maintenance support on request.
13.1 Troubleshooting
Malfunction: Probable cause
No or low gas pressure Check air pressure to be sufficient.
Check display for alarms.
Tube fracture.
Check for obstruction in sample line, inspect
sample lines and sample filter.
Check sample regulator to function properly.
Check supply pressure to be minimal 0.5 barG
above sample gas setpoint.
No or low air pressure Check air regulator to function properly.
Check supply pressure to be sufficient.
Check system for blockages.
Check sample pressure on booster regulator (low
sample pressure will result in venting of air
through booster).
Tube fracture.
Oven temperature too low Check setpoint of oven temperature.
Check for oven temperature alarms, when present
check temperature measurement.
Check fuse F2.
Check 110 VAC to oven.
Wobbe Index Meter
Analyser shows slow response Check all flows and pressures for correct value. If
not, clean the system (orifices) and adjust to the
correct values.
Check resistance of zirconium cell to be less than
100 Ohm (when hot). If not, replace cell.
Check Z-factor of oxygen input in the menu. This
moving average should be 5 s.
No response from analyser Check alarms on display and solve them.
Check connections of electronics for problem with
Control board or Mini-ITX.
Check for mV signal from zirconium cell, when
present check settings and calibrate analyser.
Check for leakage in the mixing system.
No mA signal Check for alarms on display.
Check wiring.
Check analog output settings.
Analyser is performing an automatic calibration.
Check for other problems by simulating mA signal
via analog output menu. Set output to 4, 8, 12, 16
and 20 mA.
No mV signal Check cell clips for loose connection on cell.
Check for loose connection on mV terminals of
Control board.
Unstable measurement Calibration gases have Wobbe Index with too little
difference.
Faulty calibration. Increase the flush time.
Increase the Z-factor.
Too much back-pressure on the oven vent / drain
line.
Check for blockages in oven vent / drain line.
Check flows of flowmeters in Gas mixing system.
Check filters of airstations for condense and drain
if necessary.
Check sample and air pressure regulators for
fluctuations on their outlets. When fluctuating
replace membranes.
Unexpected low measurement value The WIM measures all components in the gas
including water. Some other systems report on
dry basis.
Unexpected high measurement value The WIM measures all components in the sample
gas. The lab method must take all components
into account including water and inert gases like
nitrogen.
Power failure Too low voltage on power feed.
A fuse has blown inside the electronics. Check all
fuses in the power terminal strip.
Check electronics power circuit with drawing.
Pressure differential between air and The booster pressure regulator is more than
sample pressure +/- 0,2 barG. Check for wear of boosters
membrane and replace membrane if necessary.
Wobbe Index Meter
13.2 Error messages

An alarm will be displayed on the values screen. In general every alarm will give description
of the problem and where the problem occurs (See chapter 9 for an explanation of the
screen display messages).
Every measured value has its own ‘too high/low’ alarm. The boundaries at which the value is
valid can be set in the menu of the involved measuring value. For example:
Wobbe Index too high

Cari too high
SG too high
When an alarm can not be solved by tweaking settings in the menu, it should be solved by
checking wires and probes.
Certain error messages refer to serious problems with the mentioned circuit. For example:
Heater error
Oven error
Errors like this occur when there is a problem with the heating circuit. It could be either a
broken thermocouple, furnace or fuse.
NOTE: One exception is the cabinet heater alarm. When the cabinet is left open and the
software detects that it cannot maintain the set temperature, then after a preset time of a few
minutes, the heater will switch off. To reset this situation press the Reset button on the
interface board. When the problem persists continue the fault finding as usual.
13.3 Alarm list & digital user outputs

For a complete overview of the alarm list see chapter 16. A description is given of the
available alarms in the analyser. Users can change the alarms and the alarm behaviour
according to their own requirements.
Wobbe Index Meter
Wobbe Index Meter
14 Setting up Ethernet connection for remote client and modbus connection
When connecting to the WIM Compas through Ethernet different settings must be made.
With a connection to Ethernet the following is possible:
• Remote client connection to operate the analyzer remotely.
• Retrieve analyzer data using the Modbus protocol at port 502. Only one connection is
allowed.
•
• With the remote client connection the analyzer can be operated remotely.
• With Modbus all settings and measuring values can be obtained.
14.1 Setting the software of the WIM Compas™ F

For Ethernet functionality you will need to use software version 2.x.x. or higher. For the
settings
See 10.1.4.2.
14.2 Connection setup

14.2.1 Settings for communication on internal network
14.2.1.1 Local network settings
For connection in a network the analyser should have its own unique IP address. Contact
your local network administrator for a free IP address.
Internal communication inside network:
client
computer
Hobré WIM Compas
router
14.2.1.2 Client software settings (only remote client)

For remote client connection by Ethernet to the WIM Compas™ F the following should be
done:
• Java should be installed. Go to www.java.com for installing this software.
• The IP address of the analyser should be known (see TCP/IP settings on the WIM
Compas™ F).
• The port of the analyser should be known (see TCP/IP settings on the WIM Compas™ F,
normally port 81).
• The compas.jar file should be available.
• Additional a batch file should optionally be available.
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Place the compas.jar file and the batch file in the same directory.
For correct communication in the batch file the IP address and the port should be specified.
Edit the batch file and fill in the correct IP address and port number. Do not add or remove
spaces. For example, if you see the following text you have to copy it exactly, incuding the
spaces.
javaw -jar compas.jar -net192.168.1.21 -port81
Besides using a batch file, this command can also be started from the command line. Go to
the directory where the compas.jar file is located and type this command. The command
mode can be started by going to: start run type: cmd <enter>.
After typing this command or running the batch file a terminal screen will be started.
Afterwards the WIM Compas™ Client software will be displayed.
14.2.2 Settings for communication to external network

14.2.2.1 Local network settings
For connection to an external network you will first need to set a free IP address in the local
network. The same as for connection to an internal network.
Besides, the network administrator should program a port forwarding in the modem
connected with the world wide web. This port will be connected to the IP address of the WIM
Compas™ F in the internal network. When connecting to the WIM Compas™ F from outside
the network the IP address of the modem (known on the World Wide Web) including the port
number should be used.
External communication to external network:
World Wide Web
client
computer
modem
Hobré WIM Compas™
router
14.2.2.2 Client software settings (only remote client)

When connecting by Ethernet to the WIM Compas™ F the following should be done:
• Java should be installed. Go to www.java.com for installing this software.
• The IP address of modem connected to the world wide web should be known.
• The port on the modem to which the analyser is connected should be known.
• The compas.jar file should be available.
• Additional a batch file should optionally be available.
Wobbe Index Meter
In the batch file the IP address of the modem connected to the world wide web and the port
(to which the IP address of the analyser is connected) should be specified. Edit the batch file
and fill in the correct IP address and port number. For example:
javaw -jar compas.jar –net192.168.1.22 –port81
Besides using a batch file, also this command can be started from the DOS-prompt. Go to
the directory where the compas.jar file is located and type this command. The DOS-prompt
can be started by going to: start run cmd <enter>.
After typing this command or running the batch file a terminal screen will be started.
Afterwards the WIM Compas™ Client software will be displayed.
Wobbe Index Meter
Wobbe Index Meter
15 Specifications
15.1 Specifications
Service Natural Gas, Fuel Gas, Flare Gas, Biogas, BFG, COG, etc.
Measuring principle Residual oxygen Method
Sample wetted parts SS316, Inconel and Platinum
Installation options - Non Ex
- II 3G Ex px [ib] IIC T3 Gb
- II 2G Ex px [ib] IIC T3 Gb
- Class 1, Div. 2, Group B, C, D T3
- IECEx Ex px [ib] IIC T3 Gb
15.2 Measuring ranges

Wobbe Index 50 MJ/Nm3 span in 0 – 100 MJ/Nm3 range
Accuracy ± 0,4% of full scale for natural gas
Repeatability ± 0,05% of measured value or ± 30 kJ (which ever is higher)
Drift < ±0,05% or ± 30 kJ per day (which ever is higher)
Response time T90 < 5 seconds (includes lag time and rise time)1
CARI2 span of 15 in 0 – 25 range
Calorific Value (SG cell*)3 span of 50 MJ/Nm3 in 0 – 120 MJ/Nm3 range
Specific Gravity cell (SGU*) Updated signal (every 10 seconds, Hobré SG cell)
SG range 0–3
SG accuracy < ± 0,5% of Full scale
Response time CV signal < 20 seconds to T90
Specific Gravity cell (SGC*) Continuous measurement (oscillation principle SG cell)
SG range 0–3
SG accuracy < ± 0,5% of reading
Response time CV signal < 5 seconds to T90
15.3 Outputs
Local HMI 8,4” full colour display with touchpad (all functions)
Analogue outputs 2 off isolated 4 – 20 mA outputs (optionally 4). Open loop
voltage 16V. Max load resistance 500 ohm
Digital outputs - 2 off relay SPST for malfunction, calibration status, etc.
- 8 off 24 VDC 1 A or potential free (option)
Digital input Start calibration, start validation, etc
Communication options - Remote control via ethernet or optic fiber incl. software for
remote operation
- MODBUS RTU via RS485, TCP/IP (optionally over optic fiber)
1 Response time measured without options such as fastloop filter, pump etc.
2 CARI = Combustion Air Requirement Index
3 Response time CV signal depends on type SG cell
* = Optional
Wobbe Index Meter
15.4 Utilities
Power supply 115/230 VAC, 50/60 Hz
Maximum power dip 28 ms
Installation category 2
Power consumption minimal 1000 Watt, maximum 2250 Watt (depending on configuration)
Instrument air - 15 Nl/min at 4 barG minimum, 10 barG maximum
- 50 Nl/min for Ex purge option ATEX4
- 80 Nl/min for Ex purge option IECEx4
Sample flow ± 1 Nl/min
Sample pressure 1.5 – 5 barG for standard version
0 – 1.5 barG requires pump option
15.5 Installation
Mounting Wall mounting
Dimensions (HxWxD) 1000 x 800 x 400 mm (non-Ex version)
Weight 80 – 250 kg, depending on version
Enclosure protection IP65 design (outdoor installation: protected against direct sunlight
and rain)
Ambient temperature range +5..+40°C (Optional -20..+55°C)5
4 Pre-purge: total flush volume 500 liter, pre-purge flow 70Nl/min. (80 Nl/min for IECEx)
5 Instrument air temperature should not exceed max. ambient temperature
Wobbe Index Meter
15.6 Part number

Order WIM Compas™ F
Code
P P version (sample pressure > 1,5 barg)
LP LP version with one pump, incl. fast loop (sample pressure < 1,5 barg )
C Continuous measurement principle
D High sulphur version with continuous measurement and dilution system
I High sulphur version with Injection system
115 Power supply 115 VAC, 50/60 Hz
230 Power supply 230 VAC, 50/60 Hz
0 No specific gravity meter
SGC Oscillation type specific gravity cell
SGU Hobré specific gravity cell
0 No sample pressure monitoring
SPM Sample pressure monitoring
OFA Oven flow alarm
FPM Oven flow alarm + Sample pressure monitoring
0 Non Ex version
1 II 2G Ex px [ib] IIC T3 Gb version (Zone 1, excluding back-up purge)
2 II 2G Ex px [ib] IIC T3 Gb version (Zone 1, including back-up purge and freestanding frame)
3 II 3G Ex px [ib] IIC T3 Gb version (Zone 2)6
Z Class 1, Div. 2, Group B, C, D T3 version
E1 IECEx Ex px [ib] IIC T3 Gb version (IECEx Zone 1, excluding back-up purge)
E2 IECEx Ex px [ib] IIC T3 Gb version (IECEx Zone 1, including back-up purge and frame)
2 2 analog outputs
4 4 analog outputs
0 No serial communication
R Remote operation via TCP/IP (incl. software for communication)
RM Modbus and/or remote operation via TCP/IP (incl. software for communication)
RO Remote operation via optical fiber (incl. software for communication)
RMO Modbus and/or remote operation via optical fiber (incl. software for communication)
M Modbus RTU via RS485
MO Modbus RTU via optical fiber
0 No extra isolated relais added
R 8 off extra isolated relais added (already included in II 2G version)
0 No additional fast loop inside the analyser
F Fast loop installed inside analyser
FA Fast loop with alarm installed inside analyser
0 Standard ambient temperature range +5 up to +40°C
H Heated electronics for low ambient temperature (down to -20°C)
C Cooling for high ambient temperature (up to +55°C)
HC Version for ambient temperature range of -20 up to +55°C
1 No additional frame included
2 Analyser mounted on free standing frame (SS304)
3 Analyser mounted on free standing frame with sunroof
6 In case of purge failure the analyser has to be switched off
Wobbe Index Meter
Wobbe Index Meter
16 Overview digital user outputs
Drives Drives
Alarm In System
short-cut Description operation Fault Latched Explanation
A1 User alarm 1 Free programmable
alarm
A2 User alarm 2 Free programmable
alarm
FA Flow alarm A √ Alarm based on gas flow
FB Flow alarm B √ Alarm based on gas flow
SP Sample pressure √ √ Comes from client input
(not from internal gas
pressure measurement)
AP Air pressure √ √
CP Calgas pressure √ √
SF System fault
IO In operation
IR ITX reset √
NR Reboot needed
OX oxygen system alarm
SG SG system alarm
OV Oven system alarm
AG Any gas One of the gas valves is
open
WU Warming up √ On until the oven
temperature is stable
mo Service mode √ Analyser is in Service
Mode
st Command not started √ A command was not
executed
un Digital input unused √ A digital input is ON but
has no associated
function
lo Oven temperature too √
low
hi Oven temperature too √
high
lo Cabin temperature too √
low
hi Cabin temperature too √
Wobbe Index Meter
Drives Drives
Alarm In System
high
lo Board temperature too √
low
hi Board temperature too √
high
lo Wobbe Index too low √
hi Wobbe Index too high √
lo Cari too low √
hi Cari too high √
lo CV too low √ Calorific Value too low
hi CV too high √ Calorific Value too high
lo oxygen too low √
hi oxygen too high √
un oxygen unstable
lo SG too low √
hi SG too high √
un SG unstable
lo Gas temperature too low √
hi Gas temperature too high √
lo Pressure too low √ The sample pressure
measured in the cabinet
is too low
hi Pressure too high √ The sample pressure
measured in the cabinet
is too high
er Oven error √ Oven heating stopped
because of unexpected
behaviour
er Heater error √ Oven heating stopped
because of unexpected
behaviour
CA Calibrating Calibration in progress
VA Validating Validation in progress
CV Calibrating/validating Calibration or validation
in progress
CE Calibration/validation
error
CE Calibration error √
Wobbe Index Meter
Drives Drives
Alarm In System
VE Validation error √
Ox Cal margin error oxygen √
Wo Cal margin error Wobbe √
CA Cal margin error CARI √
SG Cal margin error SG √
pa Calprofile parameter √
error
st Cal margin error step 1 √
fr Invalid SG frequency √ √
no No SG signal √ √
ER HSG error √
VA oxygen input value error √
Wobbe Index Meter
17 CE Declaration of conformity
17.1 General purpose execution
Wobbe Index Meter
17.2 Explosion proof execution (zone I)

For DEKRA 11 ATEX 0277 X
Wobbe Index Meter
For KEMA 10 ATEX 0011 X.
Wobbe Index Meter
Wobbe Index Meter
Appendix 1: Overview Modbus addresses (appendix is a separate document)

WI Calibration Manual

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WOBBE INDEX ANALYSER

For fast analysis of Wobbe Index and Air Demand

Doc. no: 68-9909-P.01-001 Rev. 0.7

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1 SAFETY CONSIDERATIONS .................................................................................................................. 7

2 THE WIM COMPAS™ F WOBBE INDEX METER................................................................................27

4 PRINCIPLE OF OPERATION ................................................................................................................31

5 GAS MIXING COMPARTMENT ............................................................................................................35

7.6 POINTS OF ATTENTION FOR ATMOSPHERIC VENT LINES ..................................................................... 41

9 ANALYSER CONFIGURATION ............................................................................................................53

10 SERVICE MODE ....................................................................................................................................75

11 INJECTION VERSION* ..........................................................................................................................89

12 MAINTENANCE AND INSPECTION .....................................................................................................95

13 TROUBLESHOOTING AND ERROR MESSAGES ............................................................................105

14 SETTING UP ETHERNET CONNECTION FOR REMOTE CLIENT AND MODBUS CONNECTION109

16 OVERVIEW DIGITAL USER OUTPUTS .............................................................................................117

17 CE DECLARATION OF CONFORMITY ..............................................................................................120

APPENDIX 1: OVERVIEW MODBUS ADDRESSES ...............................................................................124

WARNING: Failure to follow appropriate safety procedures or inappropriate

Document Label Definitions

1.1 Instructions and procedures

1.2 General safety and operating information

1.3 General precautions

1.4 Electrical power

CAUTION: Always disconnect the main power to the instrument before

WARNING: Power to the analyser shall be protected by an earth leak circuit

1.5 Risk evaluation communication ports WIM Compas™ F

1.5.2 External communication

Port Location Controlled Protocol Function

Analog output Digital input Digital output Relay output

The Ethernet connector on the Control board can be used for:

1.5.3 Other communication ports on Industrial computer

1.6 System location

1.9 Specific safety considerations for Ex-units

TYPE / MODEL : WIM COMPAS F Exd PWR

TYPE / MODEL : WIM COMPAS F Exd SGN

1.9.2 Information on installed batteries

1.9.3 Handling, storage and disposal of installed batteries

Handling the batteries:

Storage of the batteries:

Disposal of the batteries:

1.9.4 Installed safety barriers and isolators

No Safety Barrier or Isolator for: Exi saftey parameters :

1.9.4.2 For DEKRA 11 ATEX 0277 X

No Safety Barrier or Isolator for: Exi saftey parameters :

Installation instructions for ATEX Ex units

For connection of an external earthing or bonding conductor a cable lug shall

Specific conditions of use for ATEX Ex units

• Do not open when an explosive atmosphere may be present.

For connection of an external earthing or bonding conductor a cable lug shall

• Do not open when an explosive atmosphere may be present.

LAY-OUT WOBBE INDEX METER WIM COMPAS™ F

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2 The WIM COMPAS™ F Wobbe Index Meter

2.1 Fields of application

Hobré Instruments is a leading company in online analysing techniques. Besides

2.3 Required utilities

Density fuel gas

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Alkanes Olefins Hydrogen Carbon monoxide

4.2 How to measure residual oxygen

4.4 Why measure both Wobbe and CARI index

4.5 Analyser calibration