Académique Documents
Professionnel Documents
Culture Documents
October 2008
Operator Panel Gauges and Switches
Track Limp Home Switches - 220 Engine Sensors and Switches - 218, 209
KENR2894-01
TOW POINT JOG
AP-1050B Asphalt Paver
Electrical System
6ZN1-UP
36 Page,
Left Auger Up/Down Sloenoid - 409
Right Screed Jog Up/Hold/Float Switch - 403
Worklight - 503
T
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
Glowplugs - 601 circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Crown Control Motor - 620 4 Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Blower Motors - 609
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
R. Grade Slope/Height Motors - 623 T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
can open or close a valve or move a piece of metal that can do work.
R. Main Screed Control Box -
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
DISPLAY CLEAR/STORE SW
SR 2 P600-BR 86
PADDLE/SONIC SENSOR(R)
CONVEYOR MANUAL(R)SW
PADDLE/SONIC SENSOR(L)
CONVEYOR MANUAL(L)SW
85 CR23E-6477
6N-8589
BURNER SYSTEM ON SW
102 302 TS29 1 .075A
CONVEYOR AUTO(R)SW
P200-BK CB8
CONVEYOR AUTO(L)SW
CONVEYOR BYPASS(R)
S G
INCREMENT/FAULT SW
FEED OVERRIDE(R)SW
CONVEYOR BYPASS(L)
AUGER MANUAL(R)SW
FEED OVERRIDE(L)SW
702
AUGER MANUAL(L)SW
MAT`L HEIGHT DIAL(R)
{133}
DISPLAY SERVICE SW
P101-RD-1/0 4D-1836
SPRAY PUMP ON SW
R-M AUTO MODE SW
SERVICE MODE SW
PADDLE SENSOR(L)
502
SOLENOID RETURN
CLEAR/STORE SW
INSTRUMENT LIGHTS
AUGER BYPASS(L)
SENSOR RETURN
SENSOR RETURN
IDENTITY CODE 2
IDENTITY CODE 3
IDENTITY CODE 1
103
FEED OFF(L)SW
303
PUMP FLOW(R)
MTR
SOL RETURN 2
BATT
R-M BLOWER
P101-RD-6
L-M BLOWER
R-E BLOWER
PU
KEY SWITCH
L-E BLOWER
3E0268
FAULT LAMP
FAULT LAMP
9X-1439
FUEL PUMP
HR 503
V(8VDC)
+V (8VDC)
P101-RD-4 65W(2.7A)
CAT LINK
CAT LINK
104 AIR INLET
{107} P356-OR-4 HEATER 304 704
CHARGE
6I-4753 86A 9X-1439
P401-BR .20AMP P338-GY B+ ALTERNATOR 504
105
(Dimensions: 48 inches x 35 inches)
R D+ R 24V-52A 65W(2.7A)
PL1 9D-3127 B- 305 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 705 J1 J2
10
11
12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
40
10
12
13
14
19
23
35
37
38
9D-2868
3
4
7
8
9
1
2
3
4
5
6
7
8
9W-3043
D1 270O5 W
7N-5876
200O11 W P/J-14 CR2 P608-GN 9X-1439
106 505 10.8AMPS TOTAL 65W(2.7A)
R1 105-5094 R2 105-5095
P922-PU
P926-BR
P934-WH
P935-YL
P939-GY
P900-PK
P901-GY
P930-PK
P923-YL
P912-BU
P924-BU
P925-OR
P915-YL
P916-WH
P917-GY
P902-BU
P903-WH
P911-BR
P910-OR
P920-GY
P921-PK
P932-PK
P928-BU
P929-BR
P936-WH
P937-PK
P938-PU
P931-GY
P914-GY
P913-PU
P933-OR
P927-BU
P919-WH
P918-BR
P414-YL
Pxxx-xx
P201-GN
P128-BU
9P-9057
P901-GY
P844-YL
P204-BR
P843-OR
P900-PK
P771-GY
P846-GY
P811-OR
P203-GN
P203-GN
P845-PK
P813-GN
P859-BR
P860-OR
P861-PU
P862-YL
P855-BU
P856-GY
P857-PK
P858-WH
P865-GY
P868-GN
P866-OR
P867-PK
P763-PU
P864-OR
P863-YL
P869-BR
P120-YL
P814-BU
P817-WH
P205-BR
P847-BU
P848-GY
P849-OR
P816-GY
P815-PU
P850-PK
P132-PK
P810-BR
P851-WH
P812-YL
P852-PU
P853-YL
P421-OR
P854-BU
KEY 306 {501} 706
HEAT ENG WATER TEMP HEAT RELAY
ON 9X-1439
P355-GN P354-WH 104
107 OFF START HR 1A 506
KENR2894-01
1K O (15) 717
FUEL LEVEL
A 717 P827-WH
(J1-18)
P813-GN L.MAIN TEMP
HI OR 1 IN OUT S MAIN 30 87 85 86 1 2
118 P/J-11b-2 I G
317 L.MATERIAL OR PWM 516 TS34
{717} 141-9273 (J2-23)
P852-PU
87a
CR1 CR1 D2
7N-5876
-(GND) BK (11)
P923-YL 730 (J1-23)
30 87 P413-BR B -(GND) B B B PV4 R-M BLOWER
131 528 P815-PU 1 RD M BK 2 2A (J1-19)
AUTO P859-BR 3 2
1V-6652
{113} {113} 9P-9057 P/J-11a-12 SIG WH P937-PK (J2-8)
HORN 330 C SIGNAL C C C (28) 109-0334
HORN RIGHT PADDLE P914-GY 731 L-M MAN BURN SW
P303-PK P939-GY (31)
132 7T-0969 SENSOR D SWITCH D D D (7)
529 R-E BLOWER
OFF
PB2 3D-9710 P/J-10b-2 P/J-38-A 2-5A
1 2 2A
AUTO MANUAL
E RIGHT SONIC E E E P817-WH RD M BK MANUAL P856-GY 1
START RELAY 331 121-7386 L HORN 732 (J2-2) (J1-24)
P306-GN SENSOR(CAT) SCREED HORN SCREED HORN 109-0334
133 SR 102 F F F F P/J-6C P120-YL 3D-9718 P304-WH (J1-20)
AUTO P860-OR 3 2
118-3534 1A 530 1V-6652
8T-8027 7T-0969
L.AUGER BYPASS 10 AMPS PB5 2-5A
332 R HORN 733 R-M MAN BURN SW
P913-PU CB12
134 BR BURNER TIMER
(32)
SV4 xA 9G-9487 3D-9718 OFF
P105-RD 87 30 BR 87a AUTO MANUAL
P871-YL
BT
0.2 TO 15 MIN 136 531 MANUAL P857-PK 1
112-7483 8 333 PB6 734 (J1-25)
{109} {109}
135 CR3a BT 3 (J1-21)
AUTO P861-PU 3 2
1V-6652
30 87 2 P872-GN 85 86 136 532 TO LINE 708
CR3a
{136}
P870-OR 3E-6477 .075A 334 R.AUGER FLOW WITH AUTO 735 R-E MAN BURN SW
136 4 P933-OR OFF
{135}
(33)
PV5 BURNERS ONLY AUTO MANUAL
SET AT 15 MIN 85 86 117
3E-6477
CR3a
.075A R.FEEDER BYPASS
533 (J1-26)
MANUAL P858-WH 1
335
137 (34)
P927-BU
(J1-22)
AUTO P862-YL 3 2
PV6 1V-6652
534
336 (J1-30)
P867-PK
138 (35)
P919-WH
P866-OR
(J1-29)
F 139 F
(J1-27)
E45490 1 2 3 4
R.AUGER BYPASS
140 338 P918-BR
HARNESS CODE CONNECTOR E45492
(36)
SV8 xA
LINE: 100 - 141 LINE: 300 - 339 LINE: 500 - 535 LINE: 700 - 735
Operator Panel Gauges and Switches
L EXTENDER
P112-PU P112-PU P112-PU P200-BK
200 P200-BK
400 P200-BK
600 BLOWER
FROM LINE 121
VIBRATOR VIBRATOR OFF GLOWPLUG Main Breaker and Relays - 101, 107
PROPEL MPC-10 CONTROL 142-5758 VIBRATOR OFF ON OFF ON XXO
P131-PK IR
P841-PU 2 3 P842-GN P/J-6R 2
3 P/J-6L P802-YL 1 VIBRATOR DRIVE SOL 2 P118-GY 3
201 15A 1 BATTERY BATTERY 2 401 601 P812-YL GLOWPLUG
SV20 2 OOX
STEERING WHEEL SENSOR
10A TS18
DISPLAY CLEAR/STORE SW
1
L.TRACK SPEED SENSOR
6N-8589
2W-6832 Track Limp Home Switches - 220 Engine Sensors and Switches - 218, 209
SPEED LEVER SENSOR
BRAKE PEDAL SENSOR
202 9G-9487
HARNESS CODE 1 SW
HARNESS CODE 2 SW
HARNESS CODE 3 SW
HARNESS CODE 4 SW
HARNESS CODE 5 SW
DISPLAY SERVICE SW
BLOWER
PROPEL ENABLE SOL
PARK BRAKE SW OFF
LOWER RPM SWITCH
COMMON(OUTPUT)
L.REV PROPEL SOL
SCREED LIFT
IMPLEMENT RELAY
P129-WH HOLD
TRAVEL SWITCH
BACKUP ALARM
FLOAT UP 3 1 2 3
403 2
P800-BR
Screed/Auger Solenoids - 403
FAULT LAMP
603
SPEED DIAL
TS21
V(8VDC)
P840-PK
404 109-7187 1.8A 604 BLOWER 141-9273
10A SV17 OFF GLOWPLUG
CB6
205 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 SCREED ASSIST 2 XXO
9G-9487
P/J-13 405 1.8A 605
3
P811-OR GLOWPLUG
SV18 2 OOX
TS40 1 8A @ 24V
P345-GY
P344-BU
P416-GY
P417-PK
P418-PU
P900-PK
P901-GY
P319-BR
P342-YL
P329-PU
P330-GY
P350-BR
P351-BU
P349-PU
P348-OR
P948-BR
P949-GY
P942-PK
P943-PU
P944-WH
P945-YL
P946-BU
P346-WH
P347-YL
P311-BU
P317-WH
P320-OR
P343-PK
P307-BR
P304-WH
P947-BU
P415-BU
P202-BR
P130-OR
C P417-PK
- BK (32)
P317-WH
SV3 xA CB7 L JOG
UP DOWN
615
Hour Meter - 121
217 OUTPUT WH (6)
416
9G-9487
9G-0011
P/J-1C P/J-1F L. Remote Screed Control Box - 511
118-6240 P/J-6a 1
P/J-6F P727-YL P728-GN Hydraulic Oil Filter Bypass Switch - 124
A
2
616 9 XOO BLOWER Glowplugs - 603
12 XXO
218 R.TRACK SPEED
SENSOR R.T.S.
+ RD
B 417
TS25 3
9 GR
P/J-1E P/J-1D
10 GR
1 2 8
OXX P821-BU 11
P817-WH 1 RD
M
BK
2A
2
L. Main Screed Control Box - 620
MPC-10 Control Boxes - 200, 300
C P418-PU
- BK
ENGINE SPEED L JOG P/J-6G 5 {414} 6 {414} 617 7 OOX 109-0334
L. Grade Slope and
OUTPUT WH L.TOW POINT UP 10
P416-GY
219 (7) (5) UP DOWN P718-BR 1 2 L. Grade Slope/Height Motor
118-6240 6V-2455 418 9G-0011
1.8A
Truck Hitch Sloenoids - 418, 423, 411
SEE LINE 108
2
1 SV12a
618
220 TS26 3 P719-OR 1 L.TOW POINT DOWN 2 CROWN
L. TRACK LIMP HOME L. REV PROPEL
419
221
STOP
REV FWD P371-YL
820 O 2W P342-YL
(11)
A PV1b B RIGHT GRADE OR
SLOPE CONTROLLER
1
SV12b 1.8A
2 619
- +
o
P830-BR
Worklight - 503
1 R3 9P-8841 L. FWD PROPEL P/J-8-1 P/J-2B P/J-2A P/J-8-3 1
C 2 820 O 2W
(10)
D PV1a C
420 B C F D E A SCREED
P/J-5C P119-OR
TS42 1 XOO RD OOX 6 C
TS5 3 P319-BR R JOG CROWN M 6A
222 P312-PU
620
7N-8008
R. TRACK LIMP HOME R4 9P-8841 R. REV PROPEL SEE LINES 322,329
UP DOWN P/J-2C P/J-2E 15 AMPS 2 5
STOP (34) 421 9G-0011 7N-8008 3 OOX BK XOO 4
820 O 2W A PV2b B 1 CB14 2 Vibratory Drive Solenoid - 401
REV FWD P314-WH P343-PK 2 P/J-6H P729-BU P730-GY 6N-8589
223 621 P831-OR
1 R5 9P-8841 R. FWD PROPEL P/J-2F P/J-2D
Y
3
TS27 L.SLOPE
Y
(33) 422 1 2
11 GR 12 GR
- +
2 D PV2a C o
224 TS6 3 P315-PK
820 O 2W P320-OR
R JOG P/J-6J 7 8
Glowplugs - 601
7N-8008 R6 9P-8841 PROPEL ENABLE SOL {414} {414} R.TOW POINT UP 622 P832-YL
L. UP DOWN P720-YL 1 2
(31)
423 9G-0011 1
SV23 xA 1.8A TS43
225 4 P313-GY D3 P311-BU 1 SV14a 1 XOO 85 3E-6477 RD OOX 6
9P-9057 R. 2
623 SR2 626 L.SLOPE M 6A Crown Control Motor - 620 4
1 R.TOW POINT DOWN
D4 P/J-20-2
P307-BR P721-GN
5 SV24 xA TS28 3 2 2 5
6 9P-9057
(35) PARK BRAKE SOL
424 1.8A 7N-8008 3 OOX 86 .075A BK XOO 4
226 4 PARK BRAKE SV14b 2
(RELEASED)OFF P833-GN
5 ON(SET)
P/J-21-2 P/J-28-1 SV2 xA 1 2 624 Blower Motors - 609
6 L.HEIGHT
1 2 BRAKE ON 425
227
CONTROL MODE
3 4
P411-PU
PL5 R
87-0541
87-1771
87-0548 625
o
- + P834-BU
HOLD SCROLL 1 2 7J-9108 426
228 (17)
P348-OR
TS44 2
BK OOX 6 R. Grade Slope/Height Motors - 623
3 7X-2058
SR2 1 XOO
P349-PU 30 P822-YL
2 P948-BR
(18)
(16)
3 4 626 87a 2
L.HEIGHT M 6A
5
229 6T-1767 1 427
6 {623} 7N-8008 3 OOX RD XOO 4
DISPLAY MODE
P835-GY
1 R. Extender Solenoid - 514, 517
HOLD 5 P949-GY
627
Y
INCR CLR/STR TS1 4 (19)
428
X
230 1
CLEAR/STORE R.SLOPE
B B
- +
9G-0011
THROTTLE o
R. Main Screed Control Box -
X
X
2 HOLD P836-PU
TS2 3 THROTTLE SOL 628
231 LOWER RAISE 429
1 P353-OR DEC 1
SV1a xA TS45 1 XOO 85 3E-6477 RD OOX 6
2 P352-GY INC
232 3
SV1b xA 629 SR3 632 R.SLOPE M 6A
P351-BU 4 430 2 5
BK XOO 4 Main Breaker - 101
(15)
7N-8008 3 OOX 86 .075A 2
(14)
P350-BR
6 TS7
5
P837-WH Glowplugs - 601
233 630
7N-8008 431 R.HEIGHT Fuel Solenoid - 110
234
(8)
P900-PK
432 631
- +
o
P838-PK Worklight - 503
P901-GY
TO LINE 307
TS46 2 R. Hopper/Tow Point Solenoids - 408, 418
(9)
SR3 1 XOO BK OOX 6
235 30 P823-WH Worklight - 503 Propel Pump Solenoids - 220
9W-1951 433 632 87a 2
R.HEIGHT M 6A
5
TO LINE 709
{629} 3 OOX RD XOO 4
236
A B C D E F G H J
P/J-29
7N-8008
1
Engine Electrical Components - 108
P839-BR
8C-6354(CAP)
434 633
CAT DATA LINK VEHICLE I.D. CONNECTOR R. Remote Screed Control Box Travel Solenoid - 216
237 E46467
30MAY95 Right Paddle Sensor or
435 E45489 634
1 2 3 4 5 6 R. Sonic Sensor (Optional) - 329 R. Auger/Feeder Solenoids - 334
238 P/J-30
635
P942-PK
(21)
239
A (22)
P943-PU
E45491
A
(23)
P944-WH TO LINE 114
240 & TO LINE 500
P945-YL
(24)
P946-BU
(25)
241
E45487 THIS SCHEMATIC IS FOR THE AP-1050B ASPHALT PAVER
LINE: 200 - 241 LINE: 400 - 435 LINE: 600 - 635 MEDIA NUMBER: KENR2894-02
Components are shown installed on a fully operable machine.
14 13 12 11 10 9 8 7 6 5 4 3 2 1