Electroslag casting guide vane the Three Gorges Hydraulic

China Heart - electroslag casting guide

Since 1998, "a large water wheel authority Key Casting of double refining technologies and
products "as the three Gorges Power Station, Longtan Hydropower Station, Peng in excess
of what 10 large and medium hydropower station provided nearly 8,000 tons of high-quality
castings. Among them, the left bank of the 3 Gorges Power Station Unit 1 project general
contractor for foreign companies, China for supporting production from the guide vane
castings, the only system with independent intellectual property rights of domestic castings
and forgings.
Talk about the matter, Shenyang Institute of Technology Management Casting Zhu Qiang,
vice minister of the areas of speech in showing pride in their own intellectual property
products beliefs. This technology won the 2007 National Science Progress Award.
Three Gorges turbine group is already the world's largest installed capacity Generator , Its
left bank, right bank, and underground and 26 hydroelectric units in Forging almost all
imported, electroslag casting big wicket for the left bank of the project, the only unit with
independent intellectual property rights of domestic products, and reached the international
advanced level. "We are currently producing 6 sets of Three Gorges underground power
station were used wicket." Zhu Qiang said view has entered the industrialization stage, the
market prospect is broad.
Sand Casting guide quality loose leaf instability over the firm
Wicket electroslag casting is the traditional sand casting for the lead leaves, then, to say the
product's unique as well as Innovation Where is points, but also talk about the shortcomings
of conventional way craft.
At first glance, "electroslag casting" process, but not the smelting casting technology is
difficult fully grasp the principles of people. As a major recommendation of the winning
projects, the Chinese Ministry of Machinery Industry Federation Director of Heave scientific
and technological job is given a "popsicles forming" the image of the metaphor: like water in
Mold In cooling ice, first began their external crystal solidification, due to thermal expansion
and contraction principle, likely to cause an external firm, the internal crystal huge false.
Although Heave repeatedly non-scientific nature using this analogy, but let's deep
understanding among the traditional sand casting guide vanes of "weaknesses", that is, the
metal crystallization process, because when middle of to begin with order of four sides, a
large steel ingot cooling often smaller, leading to the middle area of the texture of loose, plus
additional Debu molten steel in a timely manner, they'll form a huge grain, strength isn't good.
Meanwhile, because of the freezing point 1 metal is unlike the impurities formed during
casting sometimes concentrated in the middle, leading to poor mechanical properties of the
finished product.
In acting auditoions , is the generator of Guide vane water bodies with a most important of
your casting and forging, its manufacturing is the manufacture of large-scale turbine group
facing a difficult problem. Guide vanes in the past to use more sand casting, casting internal
quality unstable, prone to shrinkage, shrinkage, porosity, inclusions, cracks and other
common casting problems.
Recent years, foreign multinational companies involved hydropower equipment and medium-
sized hydropower development and construction in China and promote the development of
China's hydropower business enterprise. Three Gorges power station, turbine important
parts orders by international standards, quality requirements, sand casting difficult wicket to
technical requirements.
Therefore, how crucial casting of such autonomy, localization, occurance of mass industrial
production, as of hydropower equipment manufacturing industry is facing a major scenario.
Shenyang Institute of
cast electroslag casting using advanced technology, through the "Ninth Five-Year", "15"
national key projects ("Three Gorges wicket electroslag casting key technologies") funding, to
capture the power slag casting large turbine guide vane material, technology and equipment
and equipment within the key technologies.
Shenyang Foundry Institute also has to Dongfang Electrical Machinery Factory, Harbin
Electrical Machinery Plant produced 10 sets of copies of the three Gorges turbine guide vane
castings, as Tianshengqiao, Longtan, Ertan, dazhe River, Yellow, and other domestic and
foreign Pengshui large and medium hydropower produced 30 units wicket changed the
country down to imported components for such high-end relationship.
Reduce the associated with life increased by 30% 30%
"Electroslag casting process is to ESR refining and solidification processes forming two
combined, forming the whole casting casting action.
about author:
The e-commerce company in China offers quality products such as professional water slide ,
China backyard water slides, plus. For more , please see climber slide at this time!