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PCS-9691E

Overcurrent Management Relay


Instruction Manual

NR Electric Co., Ltd.


PCS-9691E Overcurrent Management Relay

Preface

Introduction

This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.

Documentation for equipment ordered from NR Electric Co., Ltd. is dispatched separately from
manufactured goods and may not be received at the same time. Therefore this guide is provided
to ensure that printed information normally present on equipment is fully understood by the
recipient.

Before carrying out any work on the equipment the user should be familiar with the contents of this
manual, and read relevant chapter carefully.

This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.

Health and Safety

The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.

When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.

Before working in the terminal strip area, the equipment must be isolated.

Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason only qualified personnel may work on or operate the equipment.

Qualified personnel are individuals who:

z Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;

z Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;

z Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;

z Are trained in emergency procedures (first aid).

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PCS-9691E Overcurrent Management Relay

Instructions and Warnings

The following indicators and standard definitions are used:

DANGER means that death, severe personal injury, or considerable equipment damage will
occur if safety precautions are disregarded.

WARNING means that death, severe personal, or considerable equipment damage could occur
if safety precautions are disregarded.

CAUTION means that light personal injury or equipment damage may occur if safety
precautions are disregarded. This particularly applies to damage to the device and to
resulting damage of the protected equipment.

WARNING!

The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.

WARNING!

During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.

Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.

In particular, the general facility and safety regulations for work with high-voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.

DANGER!

Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.

WARNING!

z Exposed terminals

Do not touch the exposed terminals of this equipment while the power is on, as the high voltage
generated is dangerous

z Residual voltage

Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It
takes a few seconds for the voltage to discharge.

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PCS-9691E Overcurrent Management Relay

CAUTION!

z Earth

The earthing terminal of the equipment must be securely earthed

z Operating environment

The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.

z Ratings

Before applying AC voltage and current or the DC power supply to the equipment, check that they
conform to the equipment ratings.

z Printed circuit board

Do not attach and remove printed circuit boards when DC power to the equipment is on, as this
may cause the equipment to malfunction.

z External circuit

When connecting the output contacts of the equipment to an external circuit, carefully check the
supply voltage used in order to prevent the connected circuit from overheating.

z Connection cable

Carefully handle the connection cable without applying excessive force.

Copyright
Version: 1.14 NR ELECTRIC CO., LTD.
P/N: EN_DYBH0651.0086.0015 69 Suyuan Avenue. Jiangning, Nanjing 211102,China
Tel: 86-25-87178185, Fax: 86-25-87178208
Copyright © NR 2008. All rights reserved Website: www.nari-relays.com
Email: nr_techsupport@nari-relays.com
We reserve all rights to this document and to the information
contained herein. Improper use in particular reproduction and
dissemination to third parties is strictly forbidden except where
expressly authorized.

The information in this manual is carefully checked periodically,


and necessary corrections will be included in future editions. If
nevertheless any errors are detected, suggestions for correction or
improvement are greatly appreciated.

We reserve the rights to make technical improvements without


notice.

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PCS-9691E Overcurrent Management Relay

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PCS-9691E Overcurrent Management Relay

Table of Contents

Preface .....................................................................................................i

Table of Contents ...................................................................................v

1 Introduction .........................................................................................1

1.1 Application .......................................................................................................... 1


1.2 Functions ............................................................................................................ 1
1.3 Features............................................................................................................... 2
1.4 Ordering Options ................................................................................................ 3

2 Technical Data .....................................................................................5

2.1 General Specification ......................................................................................... 5


2.1.1 Electrical Specifications .........................................................................................................5

2.1.2 Mechanical Specifications......................................................................................................6

2.1.3 Ambient Temperature and Humidity.......................................................................................7

2.1.4 Communication Interfaces .....................................................................................................7

2.1.5 Type Test ...............................................................................................................................7

2.2 Protective Functions .......................................................................................... 8


2.2.1 Phase Overcurrent Protection ...............................................................................................8

2.2.2 Zero Sequence Overcurrent Protection .................................................................................9

2.2.3 Thermal Overload Protection .................................................................................................9

2.2.4 Negative Sequence Overcurrent Protection ..........................................................................9

2.2.5 Breaker Failure Initiation........................................................................................................9

2.2.6 Broken Conductor Protection.................................................................................................9

2.2.7 Overvoltage Protection ..........................................................................................................9

2.2.8 Undervoltage Protection ........................................................................................................9

2.3 Management Functions.................................................................................... 10


2.3.1 Metering Scope and Accuracy .............................................................................................10

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PCS-9691E Overcurrent Management Relay

2.3.2 Control Performance............................................................................................................10

2.3.3 Fault and Disturbance Records ...........................................................................................10

2.3.4 Telesignal............................................................................................................................. 11

2.4 Certification........................................................................................................11

3 Operation Theory ..............................................................................13

3.1 Fault Detectors ................................................................................................. 13


3.2 Overcurrent Protection .................................................................................... 14
3.3 Zero Sequence Overcurrent Protection.......................................................... 16
3.4 Thermal Overload Protection .......................................................................... 18
3.5 Negative Sequence Overcurrent Protection................................................... 20
3.6 Broken Conductor Protection ......................................................................... 20
3.7 Breaker Failure Protection............................................................................... 21
3.8 Undervoltage and Overvoltage Protection ..................................................... 22
3.9 Three Phase Auto-reclosing ............................................................................ 23
3.9.1 Auto-recloser Reclaim Conditions........................................................................................24

3.9.2 Auto-recloser Startup Condition ...........................................................................................25

3.9.3 Blocking Logic .....................................................................................................................25

4 Supervision, Metering and Control..................................................27

4.1 Overview............................................................................................................ 27
4.2 Relay Self-supervision ..................................................................................... 27
4.2.1 Relay Hardware Supervision ...............................................................................................27

4.2.2 Setting Supervision..............................................................................................................27

4.2.3 Control Circuit Supervision ..................................................................................................27

4.2.4 Tripped Position Contact Supervision ..................................................................................28

4.2.5 Uncharged Binary Input Supervision ...................................................................................28

4.2.6 CT Failure Supervision ........................................................................................................28

4.2.7 VT Failure Supervision ........................................................................................................28

4.3 Metering............................................................................................................. 29

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PCS-9691E Overcurrent Management Relay

4.4 Remote Control................................................................................................. 29


4.5 Signaling ........................................................................................................... 29
4.6 Setting Group Auto-Switching Function......................................................... 30

5 Hardware Description .......................................................................31

5.1 Overview............................................................................................................ 31
5.2 AI Module........................................................................................................... 32
5.3 CPU Module ...................................................................................................... 33
5.4 HMI Module ....................................................................................................... 34
5.5 PWR Module...................................................................................................... 35
5.6 EXT Module ....................................................................................................... 35
5.7 Operation Circuit Theory ................................................................................. 36

6 HMI Operation Introduction ..............................................................39

6.1 Human Machine Interface Overview ............................................................... 39


6.1.1 Design .................................................................................................................................39

6.1.2 Functionality ........................................................................................................................39

6.1.3 Keypad and Keys ................................................................................................................39

6.1.4 LED Indications ...................................................................................................................40

6.1.5 Commissioning Port ............................................................................................................41

6.1.6 Tripping and Closing Buttons...............................................................................................41

6.2 Understand the HMI Menu Tree ....................................................................... 41


6.2.1 Overview..............................................................................................................................41

6.2.2 Submenu of “VALUES” ........................................................................................................41

6.2.3 Submenu of “REPORT” .......................................................................................................42

6.2.4 Submenu of “SETTINGS” ....................................................................................................42

6.2.5 Submenu of “CLOCK”..........................................................................................................43

6.2.6 Submenu of “VERSION”......................................................................................................43

6.2.7 Submenu of “LANGUAGE” ..................................................................................................43

6.3 Understand the LCD Display ........................................................................... 44

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PCS-9691E Overcurrent Management Relay

6.3.1 Default Display under Normal Operation Condition .............................................................44

6.3.2 Display When Tripping.........................................................................................................44

6.3.3 Display under Abnormal Condition ......................................................................................45

6.4 View the Settings .............................................................................................. 46


6.5 View Device Status ........................................................................................... 47
6.5.1 Display Analogue Data ........................................................................................................47

6.5.2 Display the Status of Binary Inputs ......................................................................................50

6.5.3 Display the Status of Protection Elements ...........................................................................51

6.5.4 Display the Operation Status ...............................................................................................52

6.6 View Software Version ..................................................................................... 53


6.7 View History Reports........................................................................................ 54
6.8 Operation through Keypad .............................................................................. 54
6.8.1 Password Protection............................................................................................................54

6.8.2 Change the Settings ............................................................................................................55

6.8.3 Clock Set .............................................................................................................................55

6.8.4 Delete Records....................................................................................................................56

7 Settings ..............................................................................................57

7.1 Overview............................................................................................................ 57
7.2 Communication Settings (EQUIP SETUP) ...................................................... 57
7.3 System Settings (SYS SETTINGS) .................................................................. 58
7.4 Protection Settings (PROT SETTINGS)........................................................... 61

8 Communication .................................................................................65

8.1 General .............................................................................................................. 65


8.2 RS-485 Interface ............................................................................................... 65
8.3 IEC60870-5-103 Protocol.................................................................................. 66
8.3.1 Initialization..........................................................................................................................66

8.3.2 Time Synchronization ..........................................................................................................67

8.3.3 Spontaneous Events............................................................................................................67

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8.3.4 General Interrogation...........................................................................................................69

8.3.5 Cyclic Measurements ..........................................................................................................69

8.3.6 General Commands ............................................................................................................70

8.3.7 Generic Functions ...............................................................................................................71

8.3.8 Disturbance Records ...........................................................................................................71

8.4 Modbus Protocol .............................................................................................. 72


8.4.1 Binary State Communication ...............................................................................................72

8.4.2 Analog Data Communication ...............................................................................................74

8.4.3 Settings Communication......................................................................................................75

8.4.4 Remote Control ...................................................................................................................79

8.4.5 Diagnostics Information .......................................................................................................79

8.4.6 Download Settings...............................................................................................................79

8.4.7 Time Synchronization ..........................................................................................................79

8.4.8 Abnormal Information...........................................................................................................79

8.5 DNP3.0 Protocol ............................................................................................... 79


8.5.1 Link Layer Functions............................................................................................................80

8.5.2 Transport Functions .............................................................................................................80

8.5.3 Application Layer Functions.................................................................................................80

8.5.4 Information in DNP3.0 .........................................................................................................82

9 Installation .........................................................................................93

9.1 General .............................................................................................................. 93


9.2 Safety Instructions ........................................................................................... 93
9.3 Checking the Shipment.................................................................................... 94
9.4 Material and Tools Required ............................................................................ 94
9.5 Device Location and Ambient Conditions ...................................................... 94
9.6 Mechanical Installation .................................................................................... 95
9.7 Electrical Installation and Wiring .................................................................... 96
9.7.1 Grounding Guidelines ..........................................................................................................96

9.7.2 Cubicle Grounding ...............................................................................................................96

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PCS-9691E Overcurrent Management Relay

9.7.3 Ground Connection on the Device.......................................................................................97

9.7.4 Grounding Strips and their Installation .................................................................................98

9.7.5 Guidelines for Wiring ...........................................................................................................98

9.7.6 Wiring for Electrical Cables..................................................................................................99

9.8 Typical Wiring of the Relay .............................................................................. 99

10 Commissioning .............................................................................101

10.1 General .......................................................................................................... 101


10.2 Safety Instructions ....................................................................................... 101
10.3 Commission Tools........................................................................................ 102
10.4 Setting Familiarization ................................................................................. 102
10.5 Product Checks ............................................................................................ 103
10.5.1 With the Relay De-energized...........................................................................................103

10.5.2 With the Relay Energized ................................................................................................105

10.5.3 Protective Function Testing..............................................................................................108

10.5.4 On-load Checks ............................................................................................................... 114

10.5.5 Final Checks.................................................................................................................... 115

11 Maintenance................................................................................... 117

11.1 Maintenance Schedule ..................................................................................117


11.2 Regular Testing ..............................................................................................117
11.3 Failure Tracing and Repair ............................................................................117
11.4 Replace Failed Modules ................................................................................117

12 Decommissioning and Disposal .................................................. 119

12.1 Decommissioning..........................................................................................119
12.1.1 Switching off .................................................................................................................... 119

12.1.2 Disconnecting cables....................................................................................................... 119

12.1.3 Dismantling...................................................................................................................... 119

12.2 Disposal..........................................................................................................119

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PCS-9691E Overcurrent Management Relay

13 Manual Version History.................................................................121

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PCS-9691E Overcurrent Management Relay

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1 Introduction

1 Introduction

1.1 Application

The PCS-9691E overcurrent management relay is designed for fast and selective short-circuit
protection, control and monitoring of the feeders, the shunt capacitor banks, the reactors or the
motors etc. in directly grounded, impedance grounded, Peterson coil grounded or ungrounded
system. This device is suited to be wall surface mounted indoors or outdoors or flush mounted into
a control panel.

Figure 1.1-1 Application of PCS-9691E

1.2 Functions

Protective Functions
50P Phase instantaneous overcurrent protection
51P Phase time overcurrent protection
50G Ground instantaneous overcurrent protection
51G Ground time overcurrent protection
67G Directional ground time overcurrent protection
51Q Negative sequence time overcurrent protection
49 Thermal overload protection
46BC Broken conductor protection
27 Undervoltage protection
59 Overvoltage protection
51BF Breaker failure protection

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1 Introduction

79 Three-phase auto-reclose (up to three shots)


AI Analog inputs
VTS Voltage transformer supervision
CTS Current transformer supervision
Current drift auto adjustment
Self supervision
Binary inputs
Output relays

Relay Management Functions


Metering
Circuit breaker status monitoring
2 Circuit breaker control
TCS Tripping circuit supervision
CCS Closing circuit supervision
32 Trip records
32 Alarm records
64 Binary change records
FR 3 Fault records, up to 5000ms each time
256 SOE records, latest records of following elements state
SOE changing: operating abnormality alarm elements, self-check
alarm elements, protection elements, binary input elements
Rear communication ports: RS-485
Front commissioning port: RS-232

Auxiliary Testing Functions


Virtual SOE records generation
Virtual measurement values generation
Virtual tripping reports generation
Virtual fault wave records generation

1.3 Features

z On the premise of 32 samples per cycle, all data measurement, calculation and logic
discrimination could be finished within one sampling period. The event recording and
protection logic calculation also can be finished simultaneously.

z Definite time and inverse time of phase overcurrent protection are both provided.

z Definite time and inverse time of zero sequence overcurrent protection are both provided.

z This relay constantly measures and calculates a large mount of analog quantities: phase

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1 Introduction

current, positive sequence current, negative sequence current and zero sequence current.

z The HMI interface with a 128×64-dot LCD, 8 LED indicators and a 2-multifunction-key keypad
on the front panel is very friendly to the user.

z This relay is equipped with two EIA RS-485 standardized electrical interfaces for uplink
communication.

z This relay can communication with SAS or RTU, the communication protocol of this device is
IEC60870-5-103, Modbus or DNP3.0.

z Maturity protection configuration, fast speed, security performance.

z Strong function optional module to satisfy all kinds of requirement on site.

z Event recording function: 32 latest fault reports (up to 8 records in a report), 64 alarm records
and 256 records of time tagged sequence of event can be recorded.

z Perfect fault and disturbance recording function: 3 latest fault waves, and the fault and
disturbance file format is COMTRADE, see Section 2.3.3 for more details.

z This device can store the settings, history reports and the fault waves in a 2Mbit FRAM, which
makes these information does not be lost even the power supply is switched off.

1.4 Ordering Options

This relay is very customizable to meet the requirements of a practical engineering. The following
table shows the various available customizable options when ordering a PCS-9691E.

Information Required when Order:

Relay Type: PCS-9691E- -R1.01

Protection Functions
Standard: 50/51P, 50/51N, 51Q, 49, 27, 59, 79
A
10 binary inputs and up to 9 binary outputs
Rated Auxiliary Voltage
30Vdc A
110 ~ 125Vdc B
220 ~ 250Vdc C
95 ~ 240Vac D
Secondary AC Current Input
1A A
5A B
Secondary AC Voltage Input
100V, Phase-to-phase A
110V, Phase-to-phase B

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1 Introduction

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2 Technical Data

2 Technical Data

2.1 General Specification

2.1.1 Electrical Specifications

2.1.1.1 Power Supply

Rated Voltage (Un) 30Vdc, 110Vdc, 220Vdc, 110Vac(50Hz), 220Vac(50Hz)


Variation (80% ~ 120%)Un
Ripple in the DC
Max 15% of the DC value. Per IEC 60255-11:1979
auxiliary voltage
Per IEC 61000-4-11:1994, IEC 60255-11:1979
Voltage dips and voltage
20ms for interruption without de-energizing, dips 60% of Un without
short interruptions
reset up to 100ms
Quiescent
<10W
condition
Burden
Operating
<15W
condition

2.1.1.2 Analog Current Input Ratings

Rated frequency 50Hz


Phase rotation ABC
Rated Current (In) 1A 5A
Linear to (non-offset AC
20×In 20×In
current)
continuously 3×In 3×In
Thermal for 10s 30×In 30×In
withstand for 1s 100×In 100×In
capability for half
250×In 250×In
a cycle
Burden < 0.5 VA/phase @ In < 1.0 VA/phase @ In

2.1.1.3 Analog Voltage Input Ratings

Standard Per IEC 60255-6:1988


Rated Voltage (Vn) 57.7V (Phase) 63.5V (Phase)
linear to 100V 115V
Thermal continuously 69.3V 76.3V
withstand 10s 115.5V 127.1V
capability 1s 144.4V 158.9V
Burden < 0.5VA/phase @ Vn < 0.5VA/phase @ Vn

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2 Technical Data

2.1.1.4 Binary Input

Rated Voltage (VBI) 30V 110V 220V


Pickup voltage 70% VBI 70% VBI 70% VBI
Dropout voltage 55% VBI 55% VBI 55% VBI
Maximum permitted voltage 120% VBI 120% VBI 120% VBI
Withstand 2000Vac
Optical isolated binary input with fixed debounce time 20ms

2.1.1.5 Binary Output

Item Used for tripping contact Used for signal contact


Output model Potential-free contact
Max system voltage 250Vac/dc
Test voltage across
1000Vac RMS for 1min
open contact
Making Capacity >1000W at L/R=40ms
Breaking capacity 0.4A resistance 0.2A resistance
at 250Vdc 0.2A inductive(L/R=40ms) 0.05A inductive (L/R=40ms)
Continuous carry 8A 5A
Short duration current 50A for 200ms 50A for 200ms
Pickup time (Typical/Max) 5ms/10ms 10ms/15ms
Dropout time
8ms/10ms 4ms/10ms
(Typical/Max)
Bounce time 1ms 1ms
loaded
100,000 operations minimum 100,000 operations minimum
contact
Durability
unloaded
10,000,000 operations minimum 10,000,000 operations minimum
contact

2.1.2 Mechanical Specifications

Enclosure dimensions 188.92×177.00×165.31 (W×H×D, unit: mm)


Trepanning dimensions 173.00×178.00, M5 screw (W×H, unit: mm)
Mounting Way Flush mounted
Weight per device Approx. 3kg
Small control module: 8 LED indicators, a 2-multifunction-key
Local control panel
keypad and a 128×64-dot LCD
Display language Optional: Chinese, English
Housing material Aluminum
Housing color Silver grey
Location of terminals Rear panel of the device
Front side: IP40, up to IP51
Protection class
Rear side, connection terminals: IP20
(per IEC60529:1989)
Other Sides: IP30

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2 Technical Data

2.1.3 Ambient Temperature and Humidity

Operating temperature range -25°C ~ +55°C


Transport and storage temperature range -40°C ~ +70°C
Permissible humidity 5% ~ 95%, condensation not permissible

2.1.4 Communication Interfaces

Interfaces for communicating with RTU/SCADA


Port number 2
Baud rate 4800 ~ 19200bps
Transmission distance < 500m@4800bps
Back RS-485 (EIA)
Maximal capacity 32
Protocol IEC60870-5-103, Modbus or DNP3.0
Safety level Isolation to ELV level
Interfaces for commissioning through “RCS-PC” software
Port number 1
Front RS-232 (EIA) Baud rate 19200bps
Safety level Isolation to ELV level
Port number 2
Back RS-485 (EIA) Baud rate 4800 ~ 19200bps
Safety level Isolation to ELV level

2.1.5 Type Test

2.1.5.1 Environmental Tests

Dry heat test IEC60068-2-2:1974, 16 h at +55°C


Dry cold test IEC60068-2-1:1990, 16 h at -10°C
IEC60068-2-30:1980, two (12+12 hours) cycles, 95%RH,
Damp heat test, cyclic
low temperature +25°C, high temperature +55°C

2.1.5.2 Mechanical Tests

Vibration IEC60255-21-1:1988, Class I


Shock and bump IEC60255-21-2:1988, Class I

2.1.5.3 Electrical Tests

Dielectric tests IEC60255-5:2000, test voltage: 2kV, 50Hz, 1min


IEC60255-5:2000, test voltage: 5kV, unipolar impulses, waveform
Impulse voltage tests
1.2/50μs, source energy 0.5J
Insulation
IEC60255-5:2000, insulation resistance >100MΩ, 500Vdc
measurement

2.1.5.4 Electromagnetic Compatibility

1MHz burst disturbance tests IEC60255-22-1:1988


(idt IEC61000-4-2:1995), Class III

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2 Technical Data

- Common mode 2.5kV


- Differential mode 1.0kV
Electrostatic discharge tests IEC60255-22-2 :1996
(idt IEC 61000-4-2) Class IV
-For contact discharge 8.0kV
-For air discharge 15.0kV
Radio frequency interference tests IEC60255-22-3:2000
(idt IEC 61000-4-3:1995 ) class III
Frequency sweep
-Radiated amplitude-modulated 10V/m(rms), f=80…1000MHz
Spot frequency
-Radiated amplitude-modulated 10Vm(rms), f=80MHz/160MHz
/450MHz/900MHz
- Radiated pulse-modulated 10Vm(rms), f=900MHz
Fast transient disturbance tests IEC60255-22-4:2002
(idt IEC 61000-4-4)
- Power supply, I/O & Earth terminals Class IV, 4kV, 2.5kHz, 5/50ns
- Communication terminals Class IV, 2kV, 5.0kHz, 5/50ns
Surge immunity tests IEC60255-22-5:2002
(idt IEC 61000-4-5:1995) , Class III
- Power supply, AC inputs, I/O terminals 1.2/50us,
2kV, line to earth;
1kV, line to line
Conducted RF electromagnetic disturbance IEC60255-22-6, Class III
- Power supply, AC, I/O, Comm. Terminal 10V(rms), 150kHz~80MHz
Power frequency magnetic field immunity IEC61000-4-8:1993, Class V
100A/m for 1min
1000A/m for 3s
Pulse magnetic field immunity IEC61000-4-9:1993, Class V
6.4/16 us
1000A/m for 3s
Damped oscillatory magnetic field immunity IEC61000-4-10:1993, Class V
100kHz & 1MHz – 100A/m

2.2 Protective Functions

2.2.1 Phase Overcurrent Protection

Current setting 0.2×In ~ 20.0×In


Time setting 0s ~ 50s
Tolerance of current setting ≤ 2.0% or 0.01×In, whichever is greater
Tolerance of time setting ≤ 1% × Setting + 35ms

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2 Technical Data

2.2.2 Zero Sequence Overcurrent Protection

Current setting 0.2×In ~ 20.0×In


Time setting 0s ~ 50s
Tolerance of current setting ≤ 2.0% or 0.01×In, whichever is greater
Tolerance of time setting ≤ 1% × Setting + 35ms

2.2.3 Thermal Overload Protection

Current setting 0.2×In ~ 20.0×In


Time coefficient setting 0.2 ~ 15.0
Tolerance of current setting ≤ 2.0% or 0.01×In, whichever is greater
Tolerance of time setting Average error is 5.0 %

2.2.4 Negative Sequence Overcurrent Protection

Current setting 0.2×In ~ 20.0×In


Time setting 0s ~ 50s
Tolerance of current setting ≤ 2.0% or 0.01×In, whichever is greater
Tolerance of time setting ≤ 1% × Setting + 35ms

2.2.5 Breaker Failure Initiation

Current setting 0.2×In ~ 20.0×In


Time setting 0s ~ 50s
Tolerance of current setting ≤ 2.0% or 0.01×In, whichever is greater
Tolerance of time setting ≤ 1% × Setting + 35ms

2.2.6 Broken Conductor Protection

I2/I1 Ratio setting 0.2 ~ 1.0


Time setting 0s ~ 50s
Tolerance of current setting ≤ 2.0%
Tolerance of time setting ≤ 1% × Setting + 35ms

2.2.7 Overvoltage Protection

Voltage setting 105.0 ~ 600.0V


Time setting 0s ~ 50s
Tolerance of voltage setting ≤ 2.0% or 0.10V, whichever is greater
Tolerance of time setting ≤ 1% × Setting + 35ms

2.2.8 Undervoltage Protection

Voltage setting 10.0 ~ 600.0V


Time setting 0s ~ 50s
Tolerance of voltage setting ≤ 2.0% or 0.10V, whichever is greater
Tolerance of time setting ≤ 1% × Setting + 35ms

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2 Technical Data

2.3 Management Functions

2.3.1 Metering Scope and Accuracy

Current 0.05 ~ 1.4×In


Accuracy ≤ 0.2% of reading
Voltage 0.05 ~ 1.4×Vn
Accuracy ≤ 0.5% of reading
Power (W) 0.2 ~ 1.4×Vn, 0.05 ~ 1.4×In
Accuracy ≤ 0.5% of reading at unity power factor
Reactive Power (Vars) 0.2 ~ 1.4×Vn, 0.05 ~ 1.4×In
Accuracy ≤ 0.5% of reading at zero power factor
Apparent Power (VA) 0.2 ~ 1.4×Vn, 0.05 ~ 1.4×In
Accuracy ≤ 0.5% of reading
Energy (Wh) 0.2 ~ 1.4×Vn, 0.05 ~ 1.4×In
Accuracy ≤ 0.5% of reading at unity power factor
Energy (Varh) 0.2 ~ 1.4×Vn, 0.05 ~ 1.4×In
Accuracy ≤ 0.5% of reading at zero power factor
Phase range 0° ~ 360°
Accuracy ≤ 0.5% or ±1°
Frequency 45 ~ 55Hz
Accuracy ≤ 0.01Hz

2.3.2 Control Performance

Control mode Local or remote


Accuracy of local control ≤ 1s
Accuracy of remote control ≤ 3s

2.3.3 Fault and Disturbance Records

Magnitude and relative phases ≤ 2.5% of applied quantities


Duration Up to 5000ms each time
Trigger condition Pickup of the fault detector
Trigger position 2 cycles before pickup of the fault detector
8 analog channels and at least 10 binary
Recording channels channels (relevant operation elements and
binary signals)
Instantaneous value: 16 points per cycle
Recording frequency
Amplitude value: 1 amplitude value per cycle
2 cycles before pickup of fault detector and
operation of protection + 6 cycles after pickup
Recording data description
of fault detector and operation of protection +
some sampled values, up to 5000ms.

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2 Technical Data

2.3.4 Telesignal

Resolution of telesignals ≤ 1ms


Input of telesignals Potential-free contact
Resolution of SOE ≤ 2ms

2.4 Certification

z ISO9001: 2000

z ISO14001:2004

z OHSAS18001: 1999

z ISO10012:2003

z CMMI L3

z EMC: 89/336/EEC, EN50263: 2000

z Products safety(PS) : 73/23/EEC, EN61010-1 : 2001, EN60950 : 2002

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3 Operation Theory

3 Operation Theory
The PCS-9691E overcurrent management relay provides various overcurrent protection solutions
for the feeders, the shunt capacitor banks, the reactors or the motors etc. The following sections
detail the individual protection functions in this device.

3.1 Fault Detectors

The fault detector operates if any of the following conditions is satisfied.

1. Any one of the three phase currents is in excess of the setting of the stage 1 overcurrent
protection on condition that the stage 1 overcurrent protection is enabled (I > [I_OC1]).

2. Any one of the three phase currents is in excess of the setting of the stage 2 overcurrent
protection on condition that the stage 2 overcurrent protection is enabled (I > [I_OC2]).

3. Any one of the three phase currents is in excess of the setting of the stage 3 overcurrent
protection on condition that the stage 3 overcurrent protection is enabled (I > [I_OC3]).

4. The zero sequence current is in excess of the setting of the stage 1 zero sequence
overcurrent protection on condition that the stage 1 zero sequence overcurrent protection is
enabled (I0 > [I_ROC1]).

5. The zero sequence current is in excess of the setting of the stage 2 zero sequence
overcurrent protection on condition that the stage 2 zero sequence overcurrent protection is
enabled (I0 > [I_ROC2]).

6. The zero sequence current is in excess of the setting of the stage 3 zero sequence
overcurrent protection on condition that the stage 3 zero sequence overcurrent protection is
enabled (I0 > [I_ROC3]).

7. The thermal accumulation value is equal to 100% on condition that the thermal overload
protection is enabled (Accu = 100%).

8. The negative sequence current is in excess of the setting of the negative sequence
overcurrent protection on condition that the negative sequence overcurrent protection is
enabled (I2 > [I_NegOC]).

9. The ratio of negative to positive phase sequence current (I2/I1) is in excess of the ratio setting
of the broken conductor protection on condition that the broken conductor protection is
enabled (I2/I1 > [Ratio_I2/I1]).

10. Any one of phase currents is in excess of the current setting of the breaker failure protection
on condition that the breaker failure protection is enabled (I > [I_OC_BFI]).

11. The maximum phase-to-phase voltage is in excess of the voltage setting of the overvoltage
protection on condition that the overvoltage protection is enabled (Uppmax > [V_OV]).

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3 Operation Theory

12. The maximum phase-to-phase voltage is in less of the voltage setting of the undervoltage
protection on condition that the undervoltage protection is enabled (Uppmax < [V_UV]).

Each fault detector element will reset to normal operation status at once when the relevant input
current is less than its setting multiplied by 0.95.

The following figure shows the logic of fault detector of the PCS-9691E.

Figure 3.1-1 Logic diagram of the fault detector

3.2 Overcurrent Protection

The overcurrent protection in this relay provides three-stage phase overcurrent protection with
independent definite time delay characteristics. Each stage can be enabled/disabled by the
scheme logic settings independently.

The stage 1 and stage 2 overcurrent protections have the same protective functional logic. When
the stage 3 overcurrent protection is used as regular definite time overcurrent protection, it has the
same protective functional logic with other stages of overcurrent protection; when it is used as
inverse definite minimum time (IDMT) overcurrent protection, it has a different protective functional
logic with other stages of overcurrent protection.

When the setting [Opt_InvOC] is set as “0”, the stage 3 overcurrent protection is used as regular
definite time overcurrent protection; and when the setting [Opt_InvOC] is set as “1” to “10”, the
stage 3 overcurrent protection is used as IDMT overcurrent protection.

The inverse time delayed characteristics comply with the formulas in following table.

Setting Value Inverse Type Standard Operation Formula


⎛ 0.0104 ⎞
1 Moderately Inverse US t P = TD • ⎜ 0.0226 + 0.02 ⎟
⎝ M −1 ⎠
⎛ 5.95 ⎞
2 Inverse US t P = TD • ⎜ 0.18 + 2 ⎟
⎝ M −1 ⎠
⎛ 3.88 ⎞
3 Very Inverse US t P = TD • ⎜ 0.0963 + 2 ⎟
⎝ M −1 ⎠
⎛ 5.67 ⎞
4 Extremely Inverse US t P = TD • ⎜ 0.0352 + 2 ⎟
⎝ M −1 ⎠
⎛ 0.00342 ⎞
5 Short-Time Inverse US t P = TD • ⎜ 0.00262 + 0.02 ⎟
⎝ M −1 ⎠

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3 Operation Theory

⎛ 0.14 ⎞
6 Standard Inverse IEC t P = TD • ⎜ 0.02 ⎟
⎝ M −1 ⎠
⎛ 13.5 ⎞
7 Very Inverse IEC t P = TD • ⎜ ⎟
⎝ M −1 ⎠
⎛ 80 ⎞
8 Extremely Inverse IEC t P = TD • ⎜ 2 ⎟
⎝ M −1 ⎠
⎛ 120 ⎞
9 Long-Time Inverse IEC t p = TD • ⎜ ⎟
⎝ M −1⎠
⎛ 0.05 ⎞
10 Short-Time Inverse IEC t P = TD • ⎜ 0.04 ⎟
⎝ M −1 ⎠

Where:

tp = operating time in seconds

TD = time dial setting. If the stage 3 overcurrent protection is used as IDMT overcurrent
protection, it is the setting [TD_InvOC], and its range is “0.05 ~ 15.00”.

M = applied multiples of pickup current (I/Iset). “Iset” is the current setting of the stage 3
overcurrent protection [I_OC3].

The functional logic diagram for the overcurrent protection is shown as bellow.

Ia > [I_OC1]
Ib > [I_OC1]
Ic > [I_OC1] [t_OC1]
& [Op_OC1]
[En_OC1]
[EBI_OC1]

Ia > [I_OC2]
Ib > [I_OC2]
Ic > [I_OC2] [t_OC2]
& [Op_OC2]
[En_OC2]
[EBI_OC2]

Ia > [I_OC3]
Ib > [I_OC3]
Ic > [I_OC3]
[t_OC3]
[En_OC3] & [Op_OC3]
[Opt_InvOC] = 0
[EBI_OC3]

Ia > [I_OC3]
Ib > [I_OC3]
Ic > [I_OC3]
IDMT
[En_OC3] & [Op_InvOC]
[Opt_InvOC] ≠ 0
[EBI_OC3]

Figure 3.2-1 Logical diagram of the overcurrent protection

Where:

[I_OC1] is the current setting of the stage 1 overcurrent protection;

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3 Operation Theory

[t_OC1] is the time-delay setting of the stage 1 overcurrent protection;

[En_OC1] is the logic setting of the stage 1 overcurrent protection;

[EBI_OC1] is the enabling binary input of the stage 1 overcurrent protection;

[I_OC2] is the current setting of the stage 2 overcurrent protection;

[t_OC2] is the time-delay setting of the stage 2 overcurrent protection;

[En_OC2] is the logic setting of the stage 2 overcurrent protection;

[EBI_OC2] is the enabling binary input of the stage 2 overcurrent protection;

[I_OC3] is the current setting of the stage 3 overcurrent protection;

[t_OC3] is the time-delay setting of the stage 3 overcurrent protection;

[En_OC3] is the logic setting of the stage 3 overcurrent protection;

[Opt_InvOC] is the setting which is used to select an IDMT curve;

[EBI_OC3] is the enabling binary input of the stage 3 overcurrent protection.

3.3 Zero Sequence Overcurrent Protection

This relay provides three-stage zero sequence overcurrent protection with independent definite
time delay characteristics. Each stage can be enabled/disabled by the scheme logic settings
independently and can be controlled by the zero sequence directional element respectively.

One input current transformer is dedicated to the earth fault protection, and this input CT is
designed specially to operate at low current magnitudes. The zero sequence current also can be
calculated on the basis of the three phase currents. The setting [Opt_Calc_3I0] is used to select
the source of the zero sequence current.

The stage 1 and stage 2 zero sequence overcurrent protections have the same protective
functional logic. When the stage 3 zero sequence overcurrent protection is used as regular definite
time zero sequence overcurrent protection, it has the same protective functional logic with other
stage zero sequence overcurrent protections; when it is used as zero sequence IDMT overcurrent
protection, it has a different protective functional logic with other stages of zero sequence
overcurrent protection.

When the setting [Opt_InvROC] is set as “0”, the stage 3 zero sequence overcurrent protection is
used as regular definite time zero sequence overcurrent protection; and when the setting
[Opt_InvROC] is set as “1” to “10”, the stage 3 zero sequence overcurrent protection is used as
zero sequence IDMT overcurrent protection.

The inverse time delayed characteristics comply with the formulas in Section 3.2, see Section 3.2
for more details about these formulas.

If the setting [En_ROC3] is set as “0”, when the zero sequence current is greater than the setting
[I_ROC3] and this situation is keeping for the appointed time [t_ROC3], the stage 3 zero sequence

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3 Operation Theory

overcurrent protection also can issue an alarm signal [Alm_ROC3].

The functional logic diagram for the zero sequence overcurrent protection is shown as bellow.

Figure 3.3-1 Logic diagram for the zero sequence overcurrent protection

Where:

[I_ROC1] is the current setting of the stage 1 zero sequence overcurrent protection;

[t_ROC1] is the time-delay setting of the stage 1 zero sequence overcurrent protection;

[En_ROC1] is the logic setting of enabling the stage 1 zero sequence overcurrent protection;

[EBI_ROC1] is the enabling binary input of the stage 1 zero sequence overcurrent protection;

[I_ROC2] is the current setting of the stage 2 zero sequence overcurrent protection;

[t_ROC2] is the time-delay setting of the stage 2 zero sequence overcurrent protection;

[En_ROC2] is the logic setting of enabling the stage 2 zero sequence overcurrent protection;

[EBI_ROC2] is the enabling binary input of the stage 2 zero sequence overcurrent protection;

[I_ROC3] is the current setting of the stage 3 zero sequence overcurrent protection;

[t_ROC3] is the time-delay setting of the stage 3 zero sequence overcurrent protection;

[En_ROC3] is the logic setting of enabling the stage 3 zero sequence overcurrent protection;

[Opt_InvROC] is the setting which is used to select a zero sequence IDMT curve;

[EBI_ROC3] is the enabling binary input of the stage 3 zero sequence overcurrent protection;

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3 Operation Theory

“Flg_Dir_ROCx” (x: 1~3) denotes the status of the zero sequence directional element.

Following figure shows the functional logic diagram for the zero sequence directional element.

Figure 3.3-2 Logic diagram for the zero sequence directional element

Where:

[En_Dir_ROC1] is the logic setting of the directional element for the ROC1 protection;

[Opt_Dir_ROC] is the setting which is used to select the relay characteristic angle.

3.4 Thermal Overload Protection

The relay incorporates a current based thermal replica, using load current to model heating and
cooling of the protected plant.

The heat generated within an item of plant, such as a cable or a transformer, is the resistive loss
(Ι2R x t). Thus, heating is directly proportional to current squared. The thermal time characteristic
used in the relay is therefore based on current squared, integrated over time. The relay
automatically uses the largest phase current for input to the thermal model.

The mathematical formula applicable in this relay is the following:

⎛ R 2 −η ⎞
Ttrip = TD × ⎜⎜τ × ln 2 ⎟
⎝ R − 1 ⎟⎠

Where:

Ttrip = Time to trip (in seconds);

TD = time setting, it is the time coefficient setting [TD_OvLd];

τ = Thermal time constant of the equipment to be protected (in seconds);


R = Thermal overload equal to Ieq/(k×Is);

Ieq = Equivalent current corresponding to the RMS value of the largest phase current;

Is = Full load current rating, it is the current setting [I_OvLd];

k = Factor associated to the thermal state formula;

η = Initial thermal state. If the initial thermal state = 50%, then η = 0.5.

The curves of the thermal overload time characteristic are shown in Figure 3.4-1.

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3 Operation Theory

TIME IN SECONDS

Figure 3.4-1 Curves of the thermal overload protection

The functional logic diagram of the thermal overload protection is shown in Figure 3.4-2. The
overload block is a level detector that detects that the current magnitude is above the threshold.

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3 Operation Theory

Figure 3.4-2 Logic diagram of the thermal overload protection

Where:

[I_OvLd] is the current setting of the overload protection;

[En_OvLd] is the logic setting of the overload protection;

[EBI_OvLd] is the enabling binary input of the overload protection.

3.5 Negative Sequence Overcurrent Protection

This relay provides one stage negative sequence overcurrent protection for protecting the
protected equipment in a phase reverse situation.

Following figure shows the logic diagram of the negative sequence overcurrent protection.

Figure 3.5-1 Logic diagram of the negative sequence overcurrent protection

Where:

[I_NegOC] is the current setting of the negative sequence overcurrent protection;

[t_NegOC] is the time-delay setting of the negative sequence overcurrent protection;

[En_NegOC] is the logic setting of the negative sequence overcurrent protection;

[EBI_NegOC] is the enabling binary input of the negative sequence overcurrent protection.

3.6 Broken Conductor Protection

The relay incorporates an element which measures the ratio of negative to positive phase
sequence current (Ι2/Ι1). This will be affected to a lesser extent than the measurement of negative
sequence current alone, since the ratio is approximately constant with variations in load current.
Hence, a more sensitive setting may be achieved.

The logic diagram is as shown below. The ratio of I2/I1 is calculated and is compared with the
threshold and if the threshold is exceeded then the delay timer is initiated.

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3 Operation Theory

Figure 3.6-1 Logic diagram of the broken conductor protection

Where:

[Ratio_I2/I1] is the ratio setting of the broken conductor protection;

[t_BCP] is the time-delay setting of the broken conductor protection;

[En_BCP] is the logic setting of the broken conductor protection;

[EBI_BCP] is the enabling binary input of the broken conductor protection;

“I1” and “I2” are the positive sequence current and negative sequence current respectively.

3.7 Breaker Failure Protection

The relay provides one stage breaker failure protection with definite time delay characteristics.

The circuit breaker failure protection is specially for re-tripping the circuit breaker, when the relay
has transmitted the tripping command to the circuit breaker, but it also can detect the fault on the
busbar or the circuit breaker is still closed after an appointed time-delay.

An external binary input is special for triggering the breaker failure protection.

The functional logic diagram of the circuit breaker failure protection is shown as bellow.

Figure 3.7-1 Logic diagram of the breaker failure protection

Where:

[I_OC_BFP] is the current setting of the breaker failure protection;

[t_BFP] is the time-delay setting of the breaker failure protection;

[En_BFP] is the logic setting of the breaker failure protection;

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3 Operation Theory

[EBI_BFP] is the enabling binary input of the breaker failure protection;

[BI_Ext_BFP] is the external initiation binary input of the breaker failure protection;

[En_52b_Ctrl_BFP] is the logic setting of the breaker failure protection with the control of the
circuit breaker state;

[S_CBState] is the present state of the circuit breaker;

[En_Trip_Ctrl_BFP] is the logic setting of the breaker failure protection with the control of the
relay operation;

“Flg_Relay_Tripped” means that the relay already has transmitted the tripping command to
the circuit breaker through the tripping output.

3.8 Undervoltage and Overvoltage Protection

This relay provides undervoltage protection. When three phase-to-phase voltages all less than the
voltage setting and the predefined time delay has elapsed, the undervoltage protection will operate.
The undervoltage element is blocked by the position state of the circuit breaker. The VT circuit
failure can be identified automatically by this relay and the undervoltage element will be blocked at
once under such a condition.

This relay also provides overvoltage protection. When anyone of the three phase-to-phase
voltages is greater than voltage setting and the predefined time delay has elapsed, the
overvoltage protection will operate. The overvoltage element can be blocked by the position state
of the circuit breaker.

The functional logic diagram for the undervoltage and overvoltage protection is shown as bellow.

Figure 3.8-1 Logical diagram of the undervoltage and overvoltage protection

Where:

[V_UV] is the voltage setting of the undervoltage protection;

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3 Operation Theory

[t_UV] is the time-delay setting of the undervoltage protection;

[V_OV] is the voltage setting of the overvoltage protection;

[t_OV] is the time-delay setting of the overvoltage protection;

[En_OV/UV] is the logic setting of the voltage protection;

[BI_52a] is the binary input state of the normal opened contact of the circuit breaker;

[BI_52b] is the binary input state of the normal closed contact of the circuit breaker;

[EBI_UV] is the enabling binary input of the undervoltage protection;

[EBI_OV] is the enabling binary input of the overvoltage protection;

“Flg_VTFailure” denotes that the voltage transformer circuit is failed, see Section 4.2.7.

3.9 Three Phase Auto-reclosing

This relay will initiate auto-recloser for fault clearances by the phase overcurrent, earth fault
protections. An auto-reclose cycle can be internally initiated by operation of a protection element
or externally by a separate protection device, provided the circuit breaker is closed until the instant
of protection operation. At the end of the relevant dead time, a CB close signal is given, provided
system conditions are suitable. The system conditions to be met for closing are that the system
voltages are in synchronism or dead line/live bus or live line/dead bus conditions exist, indicated
by the internal check synchronizing element. The CB close signal is cut-off when the circuit
breaker closes.

When the CB is closed, the reclaim timer starts. If the circuit breaker does not trip again, the
auto-reclose function resets at the end of the reclaim time. If the protection operates during the
reclaim time the relay either advances to the next shot in the programmed auto-reclose cycle, or, if
all programmed reclose attempts have been made, goes to lockout.

The logic diagram for the auto-recloser is shown in Figure 3.9-1.

Where:

[t_1stAR] is the time-delay setting of the 1st shot of auto-recloser;

[t_2ndAR] is the time-delay setting of the 2nd shot of auto-recloser;

[t_3rdAR] is the time-delay setting of the 3rd shot of auto-recloser;

[N_AR] is the shot number setting of the auto-recloser;

[En_AR] is the logic setting of the auto-recloser;

[BI_52b] is the auxiliary normal close contact of the CB, which can denote the CB state;

[BI_Uncharged] is the binary input of the CB spring uncharged signal;

[EBI_Lockout] is the external blocking binary input of the auto-recloser;

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3 Operation Theory

“Flg_Trip” denotes that whether the relay is tripped;

“Flg_ManTrip” denotes that the CB is tripped manually;

“Flg_RmtTrip” denotes that the CB is tripped through remote control;

For the information about [Op_OvLd], [Op_NegOC], [Op_BCP], [Op_BFP], [Op_UV] and
[Op_OV], please see Section 6.3.2 and Section 6.5.3.

[En_AR]

Ia < 0.04In
Ib < 0.04In & &
Ic < 0.04In &
Flg_Trip
&
[BI_52b]
& 15s
[Op_FD]

Flg_ManTrip
Flg_RmtTrip
[BI_Uncharged]
[EBI_Lockout]
[Op_OvLd]
[Op_NegOC]
[Op_BCP]
[Op_BFP]
[Op_UV]
[Op_OV]

[t_1stAR]
[Op_1stAR]

& [N_AR] = 1

& [N_AR] = 2

[t_2ndAR]
[Op_2ndAR]

& [N_AR] = 2

& [N_AR] = 3

[t_3rdAR]
[Op_3rdAR]

Figure 3.9-1 Logic diagram for the auto-recloser

3.9.1 Auto-recloser Reclaim Conditions


When the auto-reclosing element is enabled, if all the following conditions are satisfied in normal
operation case, the auto-reclosing element will be in service automatically after 15 seconds.

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3 Operation Theory

1. The auxiliary normal close contact of the circuit breaker (BI_52b) status is “0”; it means that
the circuit breaker is closed.

2. Any operation element is not in startup status; i.e. the fault detector doesn’t pick up.

3. The auto-recloser external blocking binary input [EBI_Lockout] is “0”; i.e. there isn’t an
external blocking signal.

4. The circuit breaker spring uncharged signal binary input [BI_Uncharged] is “0”; i.e. the circuit
breaker is ready for reclosing.

If the auto-reclosing element is in service, the state of the virtual binary input [VBI_Ready_AR] (in
submenu “OPR STATE”) will be “1”.

3.9.2 Auto-recloser Startup Condition


The startup condition of the auto-reclosing element is that one of the protective elements of this
relay is tripped.

The auto-reclosing startup logic diagram is shown in Figure 3.9-1. To prevent the auto-reclosing
startup element from unwanted operation, this relay takes the current measurands into account.
Only when the circuit has tripped absolutely, the auto-reclosing will be put into service.

3.9.3 Blocking Logic


After the auto-reclosing element being put into service successfully, if anyone of the following
cases occurs at anytime in normal operation case, the relay will block the auto-reclosing element
automatically at once.

1. Open the circuit breaker by manual tripping.

2. Open the circuit breaker by remote tripping.

3. The auto-recloser external blocking binary input [EBI_Lockout] is “1”; i.e. there is an external
blocking signal.

4. The circuit breaker spring uncharged signal binary input [BI_Uncharged] is “1”; i.e. the circuit
breaker is not ready for reclosing.

5. The thermal overload protection has operated successfully.

6. The negative sequence overcurrent protection has operated successfully.

7. The broken conductor protection has operated successfully.

8. The breaker failure protection has operated successfully.

9. The undervoltage protection has operated successfully.

10. The overvoltage protection has operated successfully.

11. The last auto-reclosing command has issued successfully.

If the auto-reclosing element isn’t in service, the state of the virtual binary input [VBI_Ready_AR]
(in submenu “OPR STATE”) will be “0”.

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4 Supervision, Metering and Control

4 Supervision, Metering and Control

4.1 Overview

Though the protection system is in non-operating state under normal conditions, it is waiting for a
power system fault to occur at any time and must operate for the fault without fail. When the
equipment is in energizing process before the LED “HEALTHY” is on, the equipment needs to be
checked to ensure there are no errors. Therefore, the automatic supervision function, which
checks the health of the protection system when startup and during normal operation, plays an
important role.

The numerical relay based on the microprocessor operations is suitable for implementing this
automatic supervision function of the protection system.

In case a fatal fault is detected during automatic supervision, the equipment will be blocked out. It
means that relay is out of service. Therefore you must re-energize the relay or even replace a
module to make relay back into service.

The relay also provides some auxiliary functions, such as disturbance data record, on-line data
metering, remote control function etc. All these make the relay meet the demands of the modern
industry requirements.

4.2 Relay Self-supervision

4.2.1 Relay Hardware Supervision


The RAM, ROM, DC/DC and A/D elements on the CPU module are monitored to ensure whether
they are damaged or have some errors. If any one of them is detected damaged or having error,
the equipment will be blocked and issues a relevant alarm signal. The LED indicator “HEALTHY”
will be extinguished.

4.2.2 Setting Supervision


The settings are checked to ensure them to be correct and not to be modified. If the settings are
checked to have any error in them, the alarm signal [Alm_Setting] will be issued and this
equipment will be blocked at the same time. The LED indicator “HEALTHY” will be extinguished.

4.2.3 Control Circuit Supervision


This device can detect the trip circuit and the close circuit respectively. If the trip circuit failure
occurs, this device will issue the alarm signal [Alm_TCS] ([Opt_CBType] = “0”) or [Alm_TCS1]
([Opt_CBType] = “1”) 0.5s later; and if the close circuit failure occurs, this device will issue the
alarm signal [Alm_CCS] ([Opt_CBType] = “0”) or [Alm_TCS2] ([Opt_CBType] = “1”) 0.5s later. The
LED indicator “ALARM” will be lit at the same time when this device issues anyone of the control
circuit failure signals.

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4 Supervision, Metering and Control

4.2.4 Tripped Position Contact Supervision


If the relay detects that the tripped auxiliary contact position of the circuit breaker is on, i.e., the
value of [BI_52b] is “1” in the submenu “BI STATE”, meanwhile any phase current is greater than
0.06In, and this condition lasts longer than 10 seconds, the alarm signal [Alm_52b] will be issued
and the LED indicator “ALARM” will be lit.

4.2.5 Uncharged Binary Input Supervision


When circuit breaker spring mechanism is uncharged it will issue an uncharged signal. If the relay
detects the uncharged binary input is on, the relay will issue the alarm signal [Alm_Uncharged]
when the preset time has elapsed and the LED indicator “ALARM” will be lit. It means that the
circuit breaker is not ready for operation.

4.2.6 CT Failure Supervision


The main purpose of the current transformer (CT) circuit failure supervision function is to detect
faults in the secondary circuits of CT and avoid influence on the operation of corresponding
protection functions. This CT failure supervision function will be processed all the time, whether
general fault detection picks up or not.

The criteria of CTS element are:

(1) 3I0 > 0.04×In + 0.25×Imax (“I0” is self-calculated)

(2) Imax > 0.04×In

In normal operation program of this relay, if the above two conditions are met, the alarm signal
[Alm_CTS] will be issued and the LED indicator “ALARM” will be lit.

In case the CT circuit is in failure, relevant protection elements will not be blocked.

4.2.7 VT Failure Supervision


The voltage transformer supervision (VTS) feature is used to detect failure of the AC voltage
inputs to the relay.

The VTS logic in the relay is designed to detect the voltage failure and automatically adjust the
configuration of protective elements whose stability would otherwise be compromised. A time
delay alarm output is also available.

The logic diagram of the VTS element is shown as below:

Figure 4.2-1 Logical diagram of the VTS element

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4 Supervision, Metering and Control

Where:

“Un” is the rated secondary voltage;

“In” is the rated secondary current;

“U1” is the positive sequence voltage;

“U2” is the negative sequence voltage;

“Imax” is the maximum phase current;

“Umax” is the maximum voltage;

[En_VTSBlkUV] is the logic setting of the VTS blocking undervoltage protection.

In normal operation program of this relay, if anyone of the above two conditions is met, the alarm
signal [Alm_VTS] will be issued 10s later, and the LED indicator “ALARM” will be lit.

In case the VT circuit is failed, the relevant protection element will be blocked, if the corresponding
setting is enabled (set as “1”).

4.3 Metering

The relay produces a variety of both directly and calculated power system quantities. These
measurement values are updated on a per second basis.

The measurands include Ia, Ib, Ic, I0, Ua, Ub, Uc, U0, Uab, Ubc, Uca, f, P, Q, and COSΦ etc.
These measurands are gotten by real-time calculation and real-time summation locally. This
calculation is independent with network.

All these measurands also can transmit to the SAS or RTU through communication. More
information about the communication and protocols, see Chapter 8 “Communication”.

4.4 Remote Control

The relay can receive the remote control commands to trip or close the circuit breaker.

Before executing a telecontrol command, it is necessary to put the telecontrol handle at the
“Remote” position and make the value of [BI_CtrlMode] as “1” in the submenu “BI STATE”.

The remote control commands include remote tripping command, remote closing command. More
information about the communication and protocols, see Chapter 8 “Communication”.

4.5 Signaling

This device provides 10 programmable binary inputs. These programmable binary inputs can be
defined as one of the functional binary inputs which are listed in following table.

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4 Supervision, Metering and Control

Setting value Relevant binary input function


0 To be defined as regular binary input.
1 To be defined as CB normal open contact binary input.
2 To be defined as CB normal close contact binary input.
3 To be defined as CB closing control binary input.
4 To be defined as CB tripping control binary input.
5 To be defined as control function mode binary input.
6 To be defined as signal resetting signal binary input.
7 To be defined as CB spring uncharged signal binary input.
8 To be defined as blocking auto reclosing binary input.
9 To be defined as emergency tripping binary input.
10 To be defined as external BFP initiation binary input.
To be defined as the No.1 enabling binary input of the
11
protection.
To be defined as the No.2 enabling binary input of the
12
protection.
To be defined as the No.3 enabling binary input of the
13
protection.
To be defined as the No.4 enabling binary input of the
14
protection.

NOTE: To all the programmable binary inputs, the setting value “0” can be set to more

than one binary input, and other values (“1” ~ “14”) had better not be set repeatedly. If
more than one binary input is defined repeatedly, this device will process the same
defined binary inputs with “OR” calculation.

4.6 Setting Group Auto-Switching Function

This relay can switch the setting group automatically, if the logic setting [En_Set_Switch] is set as
“1”; the No.1 group of settings can be in service in the predefined time range which is set through
the setting [Time On] and [Time Off] under the submenu “Group Switch”, and the No.2 group of
settings can be in service in other time quantum. If the logic setting [En_Set_Switch] is set as “0”,
the No.1 group of settings is in service fixedly.

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5 Hardware Description

5 Hardware Description

5.1 Overview

The modular design of this device allows the relay to be easily upgraded or repaired by a qualified
service person. The faceplate is hinged to allow easy access to the configurable modules, and
back-plugging structure design makes it easy to repair or replace any modules.

There are several types of hardware modules in this device; each module takes a different part in
this device. This device mainly consists of PWR module, CPU module, AI module, EXT module
and HMI module. Following figure shows the hardware block diagram of this device.

Figure 5.1-1 Hardware block diagram

The following two figures show the front panel and the rear panel of this device.

Figure 5.1-2 Front panel of the PCS-9691E

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5 Hardware Description

Figure 5.1-3 Rear panel of the PCS-9691E

5.2 AI Module

The AI module is an analog input unit. It contains four current transformers. It can transform these
high AC input values to relevant low AC output value, which are suited to the analog inputs of the
CPU module. The transformers are used both to step-down the currents to levels appropriate to
the relay’s electronic circuitry and to provide effective isolation between the relay and the power
system. A low pass filter circuit is connected to each transformer secondary circuit for reducing the
noise of each analog AC input signal.

NOTE: The rated value of the input current transformer is optional: 1A or 5A. The rated

value of the CT must be definitely declared in the technical scheme and the contract.

NOTE: Because the rated value of the input current transformer is optional, it is

necessary to check that whether the rated values of the current transformer inputs are
accordant to the demand of the practical engineering before putting the device into
operation.

A 24-pin connector is fixed on the front of the AI module. The terminal definition of the connector is
described as below.

Pin connections on the connector of the AI module:

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5 Hardware Description

Pin No. Sign Description


601 Ia
Phase A current input
602 Ian
603 Ib
Phase B current input
604 Ibn
605 Ic
Phase C current input
606 Icn
607 I0
Zero sequence current input
608 I0n
609 ~ 616 Not used
617 Ua
Phase A voltage input
618 Uan
619 Ub
Phase B voltage input
620 Ubn
621 Uc
Phase C voltage input
622 Ucn
623 U0
Zero sequence voltage input
624 U0n

DANGER: Never allow the current transformer (CT) secondary circuit connected to this

relay to be opened while the primary system is live. Opening the CT circuit will produce a
dangerously high voltage. If this safety precaution is disregarded, personal death, severe
personal injury or considerable equipment damage will occur.

5.3 CPU Module

The CPU module is the kernel part of this equipment, and contains a powerful microchip processor
and some necessary electronic elements. This powerful processor performs all of the functions for
the relay: the protection functions, the communication management functions. There are several
A/D conversion circuits on this module, which are used to convert the AC analog signals to
corresponding DC signals for fulfilling the demand of the electrical level standard. A high-accuracy
clock chip is contained in this module, it provide accurate current time for the PCS-9691E.

It also contains 8 programmable binary inputs and 2 RS-485 standardized communication ports.

The functional details of the CPU module are listed as below:

z Protection calculations

The CPU module can calculate protective elements (such as overcurrent element, zero
sequence overcurrent etc.) based on the analog inputs and binary inputs, and then decides
that whether the device need to trip or reclose.

z Communication management

The CPU module can effectively manage the communication procedure, and reliably send out

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5 Hardware Description

some useful information through its communication ports. Two RS-485 serial interfaces for
SAS or RTU are contained in this module. If an event is occurred (such as SOE, protective
tripping event etc.), this module will send out the relevant event information through these
interfaces to SAS or RTU.

z Auxiliary calculations

Basing on the analog inputs, the CPU module also can calculate out the measurement values.
All these values can be sent to a SAS or a RTU through the communication interfaces.

A 22-pin connector is fixed on the front of the CPU module. The terminal definition of the connector
is described as below.

Pin connections on the connector of the CPU module:

Pin No. Sign Description


Common negative connection of the BI_1 to BI_8
401 BI-COM
binary inputs
402 BI_1 Programmable binary input 1
403 BI_2 Programmable binary input 2
404 BI_3 Programmable binary input 3
405 BI_4 Programmable binary input 4
406 BI_5 Programmable binary input 5
407 BI_6 Programmable binary input 6
408 BI_7 Programmable binary input 7
409 BI_8 Programmable binary input 8
410 ~ 414 Not used
415 485A-1 The No.1 serial port: EIA RS-485 standardized
416 485B-1 communication interface for connecting with a
417 GND-1 SAS, RTU or RCS-PC
418 FGND Ground terminal
419 485A-2 The No.2 serial port: EIA RS-485 standardized
420 485B-2 communication interface for connecting with a
421 GND-2 SAS, RTU or RCS-PC
422 FGND Ground terminal

5.4 HMI Module

The HMI module is installed on the front panel of this device. It is used to observe the running
status and event information, and configure the protection settings and device operation mode. It
can help the user to know the status of this device and detailed event information easily, and
provide convenient and friendly access interface for the user. For further details, see Chapter 6
“HMI Operation Introduction”.

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5 Hardware Description

5.5 PWR Module

The power supply module is a converter module with electrical insulation between input and
output. The power supply module has an input voltage range and relevant parameters as
described in Chapter 2 “Technical Data”. The standardized output voltages are +3.3Vdc, +5Vdc,
±12Vdc and +24Vdc. The tolerances of the output voltages are continuously monitored.

The power supply also contains one special binary output and four programmable binary outputs.

A 12-pin connector is fixed on the front of the PWR module. The terminal definition of the
connector is described as below.

Pin connections on the connector of the PWR module:

Pin No. Sign Description


101 PS+
PWR Power supply input
102 PS-
103 ALM_1
Device failure signal output
104 ALM_2
105 BO1_1
Programmable binary output 1
106 BO1_2
107 BO2_1
Programmable binary output 2
108 BO2_2
109 BO3_1
Programmable binary output 3
110 BO3_2
111 BO4_1
Programmable binary output 4
112 BO4_2

NOTE: These programmable binary outputs can be configured through the relevant

settings. If a programmable binary output is used tripping output with load current
detection, the tripping output will keep being closed until the load current is disappeared.

5.6 EXT Module

The EXT module consists of some necessary contact outputs which are used for tripping or
closing. It also provides two programmable binary inputs and programmable binary outputs.

A 22-pin connector is fixed on the front of the EXT module. The terminal definition of the connector
is described as below. Pin connections on the connector of the EXT module:

Pin No. Sign Description


201 BI_9+
BI_9 Programmable binary input 9
202 BI_9-
203 BI_10+
BI_10 Programmable binary input 10
204 BI_10-

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5 Hardware Description

205 CCS2+
CCS2 Closing coil supervision input
206 CCS2-
207 TCS2+
TCS2 Tripping coil supervision input
208 TCS2-
209 Not used
210 CLS-
211 Closing output
212 CLS+
213 CCS1 CCS1+ Closing coil supervision input
214 TCS1 TCS1+ Tripping coil supervision input
215 Not used
216 TRP-
217 Tripping output
218 TRP+
219 ~ 220 Not used
221 I+
4~20mA DC output
222 I-

5.7 Operation Circuit Theory

The following figure shows the DC operation circuit of this device for the circuit breaker with
independent closing coil and tripping coil. To the AC control circuit of this device, there haven’t the
seal-in relays “TBJ” and “HBJ”. It is also can be used for the circuit breaker with double tripping
coils, the tripping circuit is for the No.1 tripping coil of the circuit breaker and the closing circuit is
for the No.2 closing coil of the circuit breaker respectively.

PWR+ PWR-

HJ

212 HBJ 210


CC
213 52b
HBJ
CCS1
205 206
CCS2
TJ 52a

218 TBJ 216


TC
52a
214 TBJ
TCS1
207 208
TCS2
52b
BI_CtrlCls

402
HJ
Closing Input

Tripping Input
BI_CtrlTrp

403
TJ
PCS-9691E

Figure 5.7-1 Schematic diagram of the operation circuit of the PCS-9691E

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5 Hardware Description

Here, each abbreviation implicates a relevant functional relay. All the abbreviation and their
implications are listed in following table.

Abbreviation Implication
TBJ Tripping seal-in relay
HBJ Closing seal-in relay
TJ Tripping relay
HJ Closing relay

z Closing Circuit

Closing signal is one of the following signals: remote closing signal, protection closing signal,
closing binary input [BI_CtrlCls] signal or front panel “CLOSE” button closing signal.

When the closing signal binary input contact is closed, the closing relay “HJ” is energized; and
then the closing seal-in relay “HBJ” is energized. The closing seal-in relay “HBJ” pickup
current is adaptive to the closing current in the range of 0.5A~4.0A.

Even if closing signal disappears, the normal open contact of the relay “HBJ” will keep closing
to maintain closing circuits working until the circuit breaker is closed successfully and the
auxiliary contact of circuit breaker (52b) is open.

z Trip Circuit

Tripping signal is one of the following signals: remote tripping signal, protection tripping signal,
tripping binary input [BI_CtrlTrp] signal or front panel “TRIP” button tripping signal.

When the tripping signal binary input contact is closed, the tripping relay “TJ” is energized;
and then the tripping seal-in relay “TBJ” is energized. The tripping seal-in relay “TBJ” pickup
current is adaptive to the closing current in the range of 0.5A~4.0A.

Even if tripping signal disappears, the normal open contact of the relay “TBJ” will keep closing
to maintain tripping circuits working until the circuit breaker is tripped successfully and the
auxiliary contact of circuit breaker (52a) is open.

z Closing Coil Supervision

(1) The circuit breaker is closed. If the closing coil is healthy, this device can detect the “0”
state of the “CCS1” and the “1” state of the “CCS2”; otherwise the relay can detect the “0”
state of the “CCS1” and the “0” state of the “CCS2”.

(2) The circuit breaker is opened. If the closing coil is healthy, this device can detect the “1”
state of the “CCS1” and the “0” state of the “CCS2”; otherwise the relay can detect the “0”
state of the “CCS1” and the “0” state of the “CCS2”.

z Tripping Coil Supervision

(1) The circuit breaker is closed. If the tripping coil is healthy, this device can detect the “1”
state of the “TCS1” and the “0” state of the “TCS2”; otherwise the relay can detect the “0”
state of the “TCS1” and the “0” state of the “TCS2”.

(2) The circuit breaker is opened. If the tripping coil is healthy, this device can detect the “0”

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5 Hardware Description

state of the “TCS1” and the “1” state of the “TCS2”; otherwise the relay can detect the “0”
state of the “TCS1” and the “0” state of the “TCS2”.

NOTE: The pulse width of the closing relay “HJ” and the tripping relay “TJ” is 1000ms. If

this device detects the circuit breaker is operated successfully according to the command
of this device in the pulse width range, the closing relay “HJ” or the tripping relay “TJ” will
be restored immediately.

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6 HMI Operation Introduction

6 HMI Operation Introduction


Human machine interface (HMI) is an important component of the equipment. It is a convenient
facility to access the relay from the front local control panel of the device to view desired
information, such as measurement quantity, binary input state or program version etc, or modify
some system settings or protection settings. This function is very helpful during commissioning
before putting the equipment into service.

Furthermore, all above functions can be realized through the “RCS-PC” software via the dedicated
RS-232 commissioning port on the front panel of this device.

This chapter will describe human machine interface (HMI), menu tree and LCD display of the
equipment. In addition, how to input settings using keypad is described in detail. For more details
about the “RCS-PC” software, refer the “RCS-PC” software instruction manual.

6.1 Human Machine Interface Overview

6.1.1 Design
The human-machine interface consists of a human-machine interface (HMI) module which allows
the communication as simple as possible for the user. The HMI module includes:

z A 128×64-dot matrix backlight LCD visible in dim lighting conditions for monitoring status, fault
diagnostics and setting, etc.

z Eight LED indicators on the front panel of this device for denoting the status of this protection
operation.

z A 2-multifunction-key keypad on the front panel of the device for full access to the device.

z A dedicated RS-232 commissioning port for the “RCS-PC” software which is applied to
commissioning this device and can show the SOE reports of this device.

z Two buttons on the front panel of the device for tripping or closing manually on the front panel.

The front panel of the device is shown in Figure 5.1-2.

6.1.2 Functionality
z The HMI module helps to draw your attention to something that has occurred which may
activate a LED or a report display on the LCD.

z You as the operator may have own interest to view a certain data.

z Use menus navigate through menu commands and to locate the data of interest.

6.1.3 Keypad and Keys


The keypad and keys on the front panel of the equipment provide convenience to the operator to
view a certain data or change the device’s setting.

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6 HMI Operation Introduction

The keypad contains two multifunction keys, and each key can be pressed and turned. Pressing
the upper key “ENT” can confirm present operation or enter the next level menu; and pressing the
lower key “ESC” can cancel present operation or back to the upper level menu. Turning the upper
key “MENU” can choose an expected submenu or data; and turning the lower upper key
“ADJUST” can modify the selected data.

Following figure shows the keypad and keys.

Figure 6.1-1 Keypad on the front panel

6.1.4 LED Indications


There are eight LED indicators, which can indicate the operation state of the device. Following
figure shows the LED indicators on the front panel of the device.

HEALTHY LED1

ALARM LED2

TRIP LED3

CB STATE LED4

Figure 6.1-2 LED indications on the front panel

LED Display Remarks


When the device is not energized or any hardware failure
Off
HEALTHY is detected during supervision.
Steady Green When the equipment is in service.
Off When the equipment is in normal operating situation.
ALARM
Steady Yellow When any abnormality alarm is issued.
Off When the equipment is in normal operating condition
TRIP
Steady Red Lit when any protection element trips.
Off When the circuit breaker is opened.
CB STATE
Steady Green When the circuit breaker is closed.
Off When the relevant predefined signal is restored.
LED1~LED4
Steady Green When the relevant predefined signal is issued.

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6 HMI Operation Introduction

6.1.5 Commissioning Port


A dedicated RS-232 standardized commissioning port is on the front of this device. It is used to
uplink to the “RCS-PC” software for configuring and debugging this device specially.

Figure 6.1-3 Commissioning port on the front panel

6.1.6 Tripping and Closing Buttons


There are two buttons on the front panel of this device. The red button is used to trip the circuit
breaker; and the green button is used to close the circuit breaker.

Figure 6.1-4 Tripping and closing buttons on the front panel

6.2 Understand the HMI Menu Tree

6.2.1 Overview
In this part, the main layout of the menu which is shown on the LCD of the local human-machine
interface (HMI) will be described in detail.

Under normal operating condition, press the upper key can enter the main menu of this device.
The following figure shows the menu tree structure of this device.

Figure 6.2-1 Menu tree diagram of this device

6.2.2 Submenu of “VALUES”

Purpose:

This menu is used to view the measured values binary input state and operation state.

Access Approach:

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6 HMI Operation Introduction

Move cursor to the item “VALUES” and press key “ENT” to enter its submenu after entering the
main menu of this device.

“VALUES” has following submenus.

No. Item Description


1 MEASUREMENT To display the measured values.
2 PHASE ANGLE To display the phase angle values.
3 METERING To display the metering values.
4 HAR MEA To display the harmonic values.
5 PROT STATE To display the protective element state.
6 OPR STATE To display the device operation state.
7 BI STATE To display the states of the binary inputs.

6.2.3 Submenu of “REPORT”

Purpose:

This menu is used to view all kinds of report including trip report, alarm report and so on.

Access Approach:

Move cursor to the item “REPORT” and press key “ENT” to enter its submenu after entering the
main menu of this device.

“REPORT” has following submenus.

No. Item Description


1 TRP REPORT To display the trip reports.
2 ALM REPORT To display the self-supervision report.
3 SOE REPORT To display the SOE reports.
4 CLR REPORT To clear all kinds of history reports.
5 CLR ENERGY To clear the electric power energy data.
6 RESET TARGET To reset all the signals of this relay
To clear the tripping number counter (the maximum is 9999,
7 CLR TCOUNTER
and if it is greater than 9999, it will be cleared automatically)

6.2.4 Submenu of “SETTINGS”

Purpose:

The menu is used to view and modify the settings and parameters of this device.

Access Approach:

Move cursor to the item “SETTINGS” and press key “ENT” to enter its submenu after entering the
main menu of this device.

“SETTINGS” has following submenus.

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6 HMI Operation Introduction

No. Item Description


1 EQUIP SETUP To view and modify communication settings.
2 SYS SETTINGS To view and modify system settings.
3 PROT SETTINGS To view and modify protection settings.
4 CALBR SETUP To view and modify measurement accuracy manually.
5 DEFAULT SET To set all parameters and settings to default values.

“PROT SETTINGS” has following submenus.

No. Item Description


1 Group 01 To view and modify the No.1 group of settings.
2 Group 02 To view and modify the No.2 group of settings.
3 Group Switch To view and modify protection settings.

6.2.5 Submenu of “CLOCK”

Purpose:

This menu is used to modify the clock of this device.

Access Approach:

Move cursor to the item “CLOCK” and press key “ENT” to enter the clock modification menu after
entering the main menu of this device.

6.2.6 Submenu of “VERSION”

Purpose:

This menu is used to view the program version of this device.

Access Approach:

Move cursor to the item “VERSION” and press key “ENT” to show the program version after
entering the main menu of this device.

6.2.7 Submenu of “LANGUAGE”

Purpose:

This menu is used to modify the current displaying language of this relay.

Access Approach:

Move cursor to the item “LANGUAGE” and press key “ENT” to enter the language selection menu
after entering the main menu of this device.

“LANGUAGE” has following submenus.

No. Item Description


1 CHINESE To set the Chinese as default displaying language.
2 ENGLISH To set the English as default displaying language.

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6 HMI Operation Introduction

6.3 Understand the LCD Display

6.3.1 Default Display under Normal Operation Condition


The default display on the LCD is shown as below when the device is in normal situation.

Figure 6.3-1 Default display in normal situation

A brief explanation is made in the following table.

No. Display Explanation


1 09-28 08:32:45 The real time of this device: mm-dd hh:mm:ss.
2 Ia= 002.31 A The phase A current value.
3 Ib= 002.34 A The phase B current value.
4 Ic= 002.29 A The phase C current value.

NOTE: These values displayed on the LCD are alternative, and they are the default

secondary values. Primary values also can be displayed on the LCD by setting the
parameter [Opt_SLD_Displ] as “1” in the submenu “SYS SETTINGS” (See Section 7.3).

6.3.2 Display When Tripping


If there is any protection element operating, a brief tripping report will appear on the LCD. The
format of the fault report is shown as below. In case more than one protection element has
operated, the relevant reports will be displayed alternately on the LCD.

Figure 6.3-2 LCD display of the trip report

A brief explanation is made in the following table.

No. Display Explanation


1 09-28 08:33:54 The operation time of this device: mm-dd hh:mm:ss.
2 RT 0000000.132s The relative time of this operation event: xxxxxxx.xxxs.
3 Op_OC1 The operated protection element.
4 C Imax 015.23A The fault phase and its maximum value.

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6 HMI Operation Introduction

The tripping report will keep being displayed on LCD until an acknowledgement by pressing the
key “ENT”, executing the menu “RESET TARGET” or energizing the binary input [BI_RstTarg].

Protection elements listed below may be displayed.

No. Protection Element Description


1 Op_FD At least one of the fault detector elements operates.
2 Op_OC1 The stage 1 overcurrent protection operates.
3 Op_OC2 The stage 2 overcurrent protection operates.
4 Op_OC3 The stage 3 overcurrent protection operates.
5 Op_InvOC The IDMT overcurrent protection operates.
6 Op_ROC1 The stage 1 zero sequence overcurrent protection operates.
7 Op_ROC2 The stage 2 zero sequence overcurrent protection operates.
8 Op_ROC3 The stage 3 zero sequence overcurrent protection operates.
9 Op_InvROC The zero sequence IDMT overcurrent protection operates.
10 Op_OvLd The thermal overload protection operates.
11 Op_NegOC The negative sequence overcurrent protection operates.
12 Op_BCP The broken conductor protection operates.
13 Op_BFP The breaker failure protection operates.
14 Op_UV The undervoltage protection operates.
15 Op_OV The overvoltage protection operates.
16 Op_1stAR The first shot auto recloser operates.
17 Op_2ndAR The second shot auto recloser operates.
18 Op_3rdAR The third shot auto recloser operates.
The corresponding LED is be lit, when the relevant
19 On_LEDx (x:1~4)
protection element operates.
The corresponding output relay has sent the relevant
20 BO_RLYx (x:1~4)
protection element operation signal.

6.3.3 Display under Abnormal Condition


If there is any abnormality in the operating or firmware error detected by equipment self-diagnostic,
alarm report will be displayed instantaneously on the LCD. Therefore, the default display will be
replaced by the alarm report. In case there is more than one alarm has occurred, the information
will be displayed alternately on the LCD.

Figure 6.3-3 LCD display of the alarm report

A brief explanation is made in the following table.

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6 HMI Operation Introduction

No. Display Explanation


1 09-28 08:33:54 The real time of this device: mm-dd hh:mm:ss.
2 Alm_52b The abbreviation of the alarm event.
3 Alm_CCS The abbreviation of the alarm event.

Alarm elements listed below may be displayed.

No. Alarm Information Description


1 Alm_Setting There is a mistake in the settings.
2 Alm_ModSetting The settings have been modified.
3 Alm_PersistFD The fault detector is keeping pickup for a long time.
4 Alm_52b The auxiliary contact of the circuit breaker is abnormal.
5 Alm_ROM The content of the ROM is broken.
6 Alm_Upgrade The program of the device is upgraded.
7 Alm_I2C The I2C bus is abnormal.
8 Alm_CTS The current transformer circuit is abnormal.
9 Alm_CCS / Alm_TCS2 The closing circuit or the No.2 tripping circuit is broken.
10 Alm_TCS / Alm_TCS1 The tripping circuit or the No.1 tripping circuit is broken.
11 Alm_Uncharged The circuit breaker is uncharged.
12 Alm_VTS The voltage transformer circuit is abnormal.
13 Alm_SPI The SPI1 interface is abnormal.
14 Alm_AD The A/D converter is abnormal.
15 Alm_ROC3 The zero sequence current alarm element operates.

6.4 View the Settings

Here take viewing the No.1 group of protection settings as an example to introduce the operating
steps of viewing setting for operators.

Operating steps:

1. Press key “ENT” to enter the main menu.

2. Turn key “MENU” to locate the cursor on the submenu “SETTINGS” and press key “ENT” to
enter this submenu.

3. Turn key “MENU” to locate the cursor on the submenu “PROT SETTINGS” and press key
“ENT” to enter this submenu.

4. Turn key “MENU” to locate the cursor on the submenu “Group 01” and press key “ENT” to
enter this submenu.

5. Turn key “MENU” to select one of the enabled protection elements (take “OC1 SETTINGS” as
an example), and press key “ENT” to show the detailed settings of the selected protection
element.

6. Turn key “MENU” to view the expected settings.

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6 HMI Operation Introduction

Figure 6.4-1 LCD display of the settings

A brief description about the setting interface is made in the following table.

No. Display Explanation


1 I_OC1 The setting item name.
2 07.00 A The setting’s value and unit.
3 t_OC1 The setting item name.
4 02.00 s The setting’s value and unit.

6.5 View Device Status

6.5.1 Display Analogue Data

Measured values mean AC sampled data in the submenu “MEASUREMENT”, “PHASE ANGLE”,
“METERING” and “HAR MEA”. Take viewing AC sampled data of “MEASUREMENT” as an
example.

Operating steps:

1. Press key “ENT” to enter the main menu.

2. Turn key “MENU” to locate the cursor on the submenu “VALUES” and press key “ENT” to
enter this submenu.

3. Turn key “MENU” to locate the cursor on the submenu “MEASUREMENT” and press key
“ENT” to enter this submenu.

4. Turn key “MENU” to view the expected measured values.

Figure 6.5-1 LCD display of the measured values

A brief description about the measured value interface is made in the following table.

No. Display Explanation


1 Ia= 002.31 A Measured value name and unit.

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2 Ib= 002.33 A Measured value name and unit.


3 Ic= 002.29 A Measured value name and unit.
4 I1= 002.31A Measured value name and unit.

NOTE: These analogue data values displayed on the LCD can be the secondary values

or the primary values by setting the parameter [Opt_SLD_Displ] in the submenu “SYS
SETTINGS” (See Section 7.3).

Protection measurement data are listed below.

No. Symbol Description


1 Ia The phase A current
2 Ib The phase B current
3 Ic The phase C current
4 I1 The positive sequence current
5 I2 The negative sequence current
6 I0 The zero sequence current
7 Ua The phase A voltage
8 Ub The phase B voltage
9 Uc The phase C voltage
10 Uab The phase A to phase B voltage
11 Ubc The phase B to phase C voltage
12 Uca The phase C to phase A voltage
13 U1 The positive sequence voltage
14 U2 The negative sequence voltage
15 U0 The zero sequence voltage
16 U0sm The self-calculated zero sequence voltage
17 ResT The residual time of the overload protection operation
18 Accu The thermal overload accumulation percent value

Phase angle data are listed below.

No. Symbol Description


1 (UA-IA) The angle of phase A voltage and phase A current
2 (UB-IB) The angle of phase B voltage and phase B current
3 (UC-IC) The angle of phase C voltage and phase C current
4 (UA-UB) The angle of phase A voltage and phase B voltage
5 (UB-UC) The angle of phase B voltage and phase C voltage
6 (UC-UA) The angle of phase C voltage and phase A voltage
7 (U0-I0) The angle of the zero sequence voltage and current
8 (IA-IB) The angle of phase A current and phase A current
9 (IB-IC) The angle of phase B current and phase B current
10 (IC-IA) The angle of phase C current and phase C current

Metering measurement data are listed below.

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No. Symbol Description


1 Ia The current value of phase C from metering CT
2 Ib The current value of phase C from metering CT
3 Ic The current value of phase C from metering CT
4 I0 The zero sequence current value
5 Ua The voltage value of phase A
6 Ub The voltage value of phase B
7 Uc The voltage value of phase C
8 Uab The voltage value of phase A to phase B
9 Ubc The voltage value of phase B to phase C
10 Uca The voltage value of phase C to phase A
11 U0 The zero sequence voltage value
12 f The system frequency
13 P_a The active power of phase A
14 P_b The active power of phase B
15 P_c The active power of phase C
16 P The active power
17 Q_a The reactive power of phase A
18 Q_b The reactive power of phase B
19 Q_c The reactive power of phase C
20 Q The reactive power
21 S_a The apparent power of phase A
22 S_b The apparent power of phase B
23 S_c The apparent power of phase C
24 S The apparent power
25 COSΦ_a The power factor of phase A
26 COSΦ_b The power factor of phase B
27 COSΦ_c The power factor of phase C
28 COSΦ The power factor
29 N_Trp The tripping number counter
30 kWh_Out The outgoing active energy
31 kWh_In The incoming active energy
32 kVarh_Out The outgoing reactive energy
33 kVarh_In The incoming reactive energy

NOTE: The energy values only show the secondary values.

Harmonic measurement data are listed below.

No. Symbol Description


nd
1 Ia_02 The 2 harmonic current of phase A
nd
2 Ib_02 The 2 harmonic current of phase B
nd
3 Ic_02 The 2 harmonic current of phase C

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4 Ua_02 The 2nd harmonic voltage of phase A


5 Ub_02 The 2nd harmonic voltage of phase B
6 Uc_02 The 2nd harmonic voltage of phase C
7 Ia_03 The 3rd harmonic current of phase A
8 Ib_03 The 3rd harmonic current of phase B
9 Ic_03 The 3rd harmonic current of phase C
10 Ua_03 The 3rd harmonic voltage of phase A
11 Ub_03 The 3rd harmonic voltage of phase B
12 Uc_03 The 3rd harmonic voltage of phase C
… …… ……
79 Ia_15 The 15th harmonic current of phase A
80 Ib_15 The 15th harmonic current of phase B
81 Ic_15 The 15th harmonic current of phase C
82 Ua_15 The 15th harmonic voltage of phase A
83 Ub_15 The 15th harmonic voltage of phase B
84 Uc_15 The 15th harmonic voltage of phase C

6.5.2 Display the Status of Binary Inputs

Operating steps:

1. Press key “ENT” to enter the main menu.

2. Turn key “MENU” to locate the cursor on the submenu “VALUES” and press key “ENT” to
enter this submenu.

3. Turn key “MENU” to locate the cursor on the submenu “BI STATE” and press key “ENT” to
enter this submenu.

4. Turn key “MENU” to view the expected binary input state.

1 BI_52a : 1
2 BI_52b : 0
3 BI_EmergTrp : 0
4 BI_CtrlCls : 0
Figure 6.5-2 LCD display of the binary input state

A brief description about the binary input state interface is made in the following table.

No. Display Explanation


1 BI_52a :1 Binary input name and state.
2 BI_52b :0 Binary input name and state.
3 BI_EmergTrp : 0 Binary input name and state.
4 BI_CtrlCls :0 Binary input name and state.

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Refer to the following table to see more information about the binary inputs.

No. Symbol Description


1 BI_52a The binary input of the CB normal open auxiliary contact.
2 BI_52b The binary input of the CB normal close auxiliary contact.
3 BI_EmergTrp The binary input of the emergency tripping signal.
4 BI_CtrlCls The binary input of the closing signal.
5 BI_CtrlTrp The binary input of the tripping signal.
6 BI_CtrlMode The binary input of the remote/local control mode signal.
7 BI_RstTarg The binary input of the resetting signal.
8 BI_Uncharged The binary input of the CB spring uncharged signal.
9 BI_Ext_BFP The binary input of the external BFP initiation signal.
10 EBI_Lockout The binary input of the blocking auto reclosing signal.
11 BI_HMICls The binary input of the HMI closing signal.
12 BI_HMITrp The binary input of the HMI tripping signal.
13 BI_CCVolt The binary input of the CB closing circuit voltage signal.
14 BI_TCVolt The binary input of the CB tripping circuit voltage signal.
15 BI_TeleCls The binary input of the remote closing signal.
16 BI_TeleTrp The binary input of the remote tripping signal.
17 EBI_1 The No.1 enabling binary input of the protection.
18 EBI_2 The No.2 enabling binary input of the protection.
19 EBI_3 The No.3 enabling binary input of the protection.
20 EBI_4 The No.4 enabling binary input of the protection.
21 BI_1 ~ BI_10 The state of the binary input 1 to binary input 10.

6.5.3 Display the Status of Protection Elements

Operating steps:

1. Press key “ENT” to enter the main menu.

2. Turn key “MENU” to locate the cursor on the submenu “VALUES” and press key “ENT” to
enter this submenu.

3. Turn key “MENU” to locate the cursor on the submenu “PROT STATE” and press key “ENT”
to enter this submenu.

4. Turn key “MENU” to view the expected protection element state.

Figure 6.5-3 LCD display of the protection element state

A brief description about the protection element state interface is made in the following table.

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No. Display Explanation


1 Op_OC1 :0 Protection element name and state.
2 Op_OC2 :0 Protection element name and state.
3 Op_OC3 :0 Protection element name and state.
4 Op_InvOC :0 Protection element name and state.

Refer to the following table to see more information about the protection elements.

No. Symbol Description


1 Op_FD The fault detector element.
2 Op_OC1 The stage 1 overcurrent protection element.
3 Op_OC2 The stage 2 overcurrent protection element.
4 Op_OC3 The stage 3 overcurrent protection element.
5 Op_InvOC The IDMT overcurrent protection element.
6 Op_ROC1 The stage 1 zero sequence overcurrent protection element.
7 Op_ROC2 The stage 2 zero sequence overcurrent protection element.
8 Op_ROC3 The stage 3 zero sequence overcurrent protection element.
9 Op_InvROC The zero sequence IDMT overcurrent protection element.
10 Op_OvLd The thermal overload protection element.
11 Op_NegOC The negative sequence overcurrent protection element.
12 Op_BCP The broken conductor protection element.
13 Op_BFP The breaker failure protection element.
14 Op_1stAR The first shot auto recloser element.
15 Op_2ndAR The second shot auto recloser element.
16 Op_3rdAR The third shot auto recloser element.
17 Op_OV The overvoltage element.
18 Op_UV The undervoltage element.
19 Op_PhA The fault is occurred at phase A.
20 Op_PhB The fault is occurred at phase B.
21 Op_PhC The fault is occurred at phase C.

6.5.4 Display the Operation Status

Operating steps:

1. Press key “ENT” to enter the main menu.

2. Turn key “MENU” to locate the cursor on the submenu “VALUES” and press key “ENT” to
enter this submenu.

3. Turn key “MENU” to locate the cursor on the submenu “OPR STATE” and press key “ENT” to
enter this submenu.

4. Turn key “MENU” to view the expected device operation state.

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Figure 6.5-4 LCD display of the device operation state

A brief description about the device operation state interface is made in the following table.

No. Display Explanation


1 VBI_DevMode :1 Device operation state name and its present state.
2 VBI_Ready_AR : 1 Device operation state name and its present state.
3 VBI_Set1_On :1 Device operation state name and its present state.
4 VBI_Set2_On :0 Device operation state name and its present state.

Refer to the following table to see more information about the device operation state.

No. Symbol Description


1 VBI_DevMode Whether the protected device is in service.
2 VBI_Ready_AR Whether the auto-recloser is ready for operation.
3 VBI_Set1_On Whether the No.1 of group of settings is in service.
4 VBI_Set2_On Whether the No.2 of group of settings is in service.
5 ExtIO Whether the EXT module is fixed.
6 PwrOn Whether this device is power on.

6.6 View Software Version

By viewing the software version, the program version of this device can be known.

Operating steps:

1. Press key “ENT” to enter the main menu.

2. Turn key “MENU” to locate the cursor on the submenu “VERSION”.

3. Press key “ENT” to enter this submenu to view the program version.

Figure 6.6-1 LCD display of the software version

A brief description about the software version interface is made in the following table.

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No. Display Explanation


1 PCS-9691E_2.00 Program name and its version.
2 CRC: 426C6C74 Program check code.
3 SUBQ00047190 Program development number.
4 08-12-01 15:38 Program creation date and time: yy-mm-dd hh:mm.

NOTE: It is only a sample which is used to explain the indication of the software version

menu. The software version of the device of the practical engineering should be taken
as final and binding.

6.7 View History Reports

This device can record and store the history reports which include the protection tripping reports,
the self supervision reports and the binary input change reports. It provides convenience for
viewing the history reports at any time.

Operating steps

1. Press key “ENT” to enter the main menu.

2. Turn key “MENU” to locate the cursor on the submenu “REPORT” and press key “ENT” to
enter this submenu.

3. Turn key “MENU” to locate the cursor on the expected submenu (“TRP REPORT”, “ALM
REPORT”, etc.) and press key “ENT” to enter this selected submenu.

4. Turn key “MENU” to view the expected history reports in the selected submenu. If there is no
report in the selected submenu, it will show “No Report” on the LCD.

6.8 Operation through Keypad

6.8.1 Password Protection


For the safety purpose, this device provides password protection function for viewing the relevant
menus, deleting the history reports and modifying the settings.

The menu structure contains two levels of access. The level of access is enabled determines what
users can do by entry of password. The levels of access are summarized in the following table:

Access level Operations enabled


Level 0 Read all the menus and delete the history reports.
Read all the menus and delete the history reports, modify the settings,
Level 1 modify the clock, and close or open the circuit breaker through the
front panel.

The Level 0 password is 3-digit number, and its default value is “111”. It can be set through the
setting [Password] in submenu “EQUIP SETUP”. If it is set as “000”, the operation with Level 0

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6 HMI Operation Introduction

password does not need the password, and the Level 0 password input interface is hidden.

The Level 1 password is 3-digit number too, and it can be calculated according to the following
formula based on the current clock of this device.

Level 1 Password = (The ones place of the current hour number + 5)2

For example, the current clock of this device is “17:43:25”, so the current Level 1 password is 144
((7+5)2 = 144).

The password will be valid for one minute if the last inputted password is correct; and the
password will be invalid if there has no keypad operation in one minute.

The password input interface is shown as below.

Figure 6.8-1 Password input interface

If the inputted password is correct, the relevant operation can be executed; otherwise, it will show
“Invalid Password” on the LCD and prompt the user to input the password again.

6.8.2 Change the Settings

Operating steps

1. Refer the Section 6.4 to locate the cursor on the expected setting, and then press key “ENT”
to enter the setting modification state.

2. Turn key “MENU” to locate the cursor on the expected digital place, and then press key
“ADJUST” to change the number to the expected one.

3. After finishing the setting modification, press key “ESC” repeatedly until the password input
interface. Input the correct Level 1 password and press key “ENT” to confirm the modification.
If the modification is given up, press key “ESC” to exit the modification operation.

4. After confirming the setting modification, it will show “Waiting…” on the LCD. Then the device
will restart, and the new settings will be in service.

NOTE: It is necessary to certify the entered settings are correct absolutely before

confirming the setting modification.

6.8.3 Clock Set

Operating steps

1. Press key “ENT” to enter the main menu.

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2. Turn key “MENU” to locate the cursor on the submenu “CLOCK” and press key “ENT” to enter
this submenu.

3. Turn key “MENU” to locate the cursor on the expected digital place, and then press key
“ADJUST” to change the number to the expected one.

4. After finishing the clock modification, press key “ENT” and input the Level 1 password to
confirm the modification.

The clock modification interface is shown as below.

Figure 6.8-2 Clock modification interface

The date format is yy-mm-dd, and the time format is hh:mm:ss.

6.8.4 Delete Records

Operating steps

1. Press key “ENT” to enter the main menu.

2. Turn key “MENU” to locate the cursor on the submenu “REPORT” and press key “ENT” to
enter this submenu.

3. Turn key “MENU” to locate the cursor on the submenu “CLR REPORT” press key “ENT” to
enter password input interface.

4. Input the correct password, and then press key “ENT” to delete all the history records.

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7 Settings

7.1 Overview

The settings are used to determine the characteristic of each protective element and operation
mode of the relay. It is necessary to configure the settings of this relay according to engineering
demands before putting this relay into service. If the settings aren’t configured correctly, the relay
maybe work abnormally (such as communication interrupted), even sometimes much more
serious accident will occur (such as unwanted operation, missing operation).

The settings of this relay include communication settings, system settings and protection settings.
The user can configure these settings or parameters manually (see Section 6.8.2 “Change the
Settings”). Remote modification through the “RCS-PC” software or the SCADA system (based on
the communication protocol) is also supported.

NOTE: If a CPU module is replaced, it is necessary to configure all the settings again

according to the configuration of the CPU module which is replaced.

7.2 Communication Settings (EQUIP SETUP)

The communication settings are used to configure the communication parameters between this
device and the SCADA system. The modification and control popedom parameters are also
contained in this submenu.

No. Menu Text Range Step Default Explanation


1 Equip_ID 6 characters PCC001 Equipment ID
2 Password 000~999 1 111 Device password
3 Comm_Addr 0~255 1 001 Communication address
4 COM_Baud 1200~19200 1 19200 Communication baud rate
5 COM_Protocol 0~3 1 0 Communication protocol

NOTE:

1. The equipment ID can be set according to the protected equipment code number.

2. The password can be set according to the user’s demand.

3. The communication address must be unique in the whole substation.

4. The communication baud rate is 1200, 2400, 4800, 9600, 14400 or 19200.

5. The setting [COM_Protocol] is used to select a communication protocol: “0” is Modbus; “1” is
“IEC60870-5-103”; “2” is “DNP3.0”; and “3” is “RCS-PC”.

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7.3 System Settings (SYS SETTINGS)

The system settings are mainly used to enable or disable the protection elements and configure
the system operation parameters. Two submenus are contained in the relevant menu: “PROT
CONFIG” and “SYS SETTINGS”.

The “PROT CONFIG” menu is used to enable or disable the protection elements; and the “SYS
SETTINGS” menu is used to configure the system operation parameters.

The protection logic settings in the submenu “PROT CONFIG” are listed the following table.

No. Menu Text Range Step Default Explanation


1 En_OC1 0~1 1 1 Enable the stage 1 overcurrent protection
2 En_OC2 0~1 1 1 Enable the stage 2 overcurrent protection
3 En_OC3 0~1 1 1 Enable the stage 3 overcurrent protection
4 En_ROC1 0~1 1 1 Enable the stage 1 residual overcurrent protection
5 En_ROC2 0~1 1 1 Enable the stage 2 residual overcurrent protection
6 En_ROC3 0~1 1 1 Enable the stage 3 residual overcurrent protection
7 En_OvLd 0~1 1 1 Enable the thermal overload protection
8 En_NegOC 0~1 1 1 Enable the negative sequence overcurrent protection
9 En_BCP 0~1 1 1 Enable the broken conductor protection
10 En_BFP 0~1 1 1 Enable the breaker failure protection
11 En_AR 0~1 1 1 Enable the auto reclosing function
12 En_OV/UV 0~1 1 1 Enable the voltage protection
13 En_VTS 0~1 1 1 Enable the VT supervision function
14 En_CTS 0~1 1 1 Enable the CT supervision function
15 En_CCS 0~1 1 1 Enable the closing circuit supervision function
16 En_TCS 0~1 1 1 Enable the tripping circuit supervision function
17 En_Alm_52b 0~1 1 1 Enable the tripping auxiliary contact alarm function
18 En_TestMode 0~1 1 0 Enable the test mode function of this device

NOTE: If the test mode function of this device is enabled, only the “RCS-PC” software

can do the test function. The test function can be done through local HMI.

The system settings in the submenu “SYS SETTINGS” are listed as below.

No. Menu Text Range Step Default Explanation


1 I1n_CT_Prot 0~6000 A 1A 100A Rated primary value of phase CT
2 I2n_CT_Prot 5/1 A 1A 5A Rated secondary value of phase CT
3 I1n_CT_ROC 0~6000 A 1A 10A Rated primary value of zero sequence CT
4 I2n_CT_ROC 5/1 A 1A 5A Rated secondary value of zero sequence CT
5 U1n_VT 0~500kV 0.1kV 20kV Rated primary value of VT
6 U2n_VT 57~120V 0.1V 100V Rated secondary value of VT
7 U2n_DeltVT 57~120V 0.1V 100V Rated secondary value of zero sequence VT
8 I_dcmA_Out 0.5~9.9 0.01 1 The multiple of the rated value

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0x0000 The configuration of the No.1 enabling binary


9 Cfg_EBI1 1 0x0000
~0x07FF input of protection
0x0000 The configuration of the No.2 enabling binary
10 Cfg_EBI2 1 0x0000
~0x07FF input of protection
0x0000 The configuration of the No.3 enabling binary
11 Cfg_EBI3 1 0x0000
~0x07FF input of protection
0x0000 The configuration of the No.4 enabling binary
12 Cfg_EBI4 1 0x0000
~0x07FF input of protection
0: not defined; 1: Ia; 2: Ib; 3: Ic; 4: Ua; 5: Ub;
13 Def_dcmA_Out 0~11 1 0
6: Uc; 7: P; 8: Q; 9: Uab; 10: Ubc; 11: Uca
14 Opt_TctrlMode 0~1 1 0 0: Local / 1: Remote, see NOTE 2
15 En_Blk_HMICtrl 0~1 1 0 Block the button control function
16 Opt_SLD_Displ 0~1 1 0 0: secondary value 1: primary value
17 Opt_V_Input 0~1 1 0 0: phase voltage 1: Phase-to-phase voltage
18 En_Set_Switch 0~1 1 0 Enable the setting group auto-switching function
Zero sequence current is calculated
19 Opt_Calc_3I0 0~1 1 0
0:from neutral CT 1:self-calculation
20 Opt_Dir_ROC 0~1 1 0 Select the RCA for ROC; 0: 225°, 1: 45°
21 Opt_CBType 0~1 1 0 Select the type of a circuit breaker
Select the mode for trigging wave recording;
22 Opt_Wave_Trig 0~1 1 0
0: FD trigging, 1: Trip trigging
Select the IDMT element pickup mode;
23 Opt_IDMT_FD 0~1 1 0 0: picks up when tripping,
1: picks up when current is greater than setting
24 Def_BI_1 0~10 1 4 0: not defined, used as regular binary input
25 Def_BI_2 0~10 1 5 1: defined as “BI_52a”
26 Def_BI_3 0~10 1 6 2: defined as “BI_52b”
27 Def_BI_4 0~10 1 7 3: defined as “BI_EmergTrp”
28 Def_BI_5 0~10 1 8 4: defined as “BI_CtrlCls”

29 Def_BI_6 0~10 1 1 5: defined as “BI_CtrlTrp”

30 Def_BI_7 0~10 1 2 6: defined as “BI_CtrlMode”

31 Def_BI_8 0~10 1 3 7: defined as “BI_RstTarg”

32 Def_BI_9 0~10 1 9 8: defined as “BI_Uncharged”


9: defined as “EBI_Lockout”
10: defined as “BI_Ext_BFP”
11: defined as “EBI_1”
33 Def_BI_10 0~10 1 10
12: defined as “EBI_2”
13: defined as “EBI_3”
14: defined as “EBI_4”
0x0000
34 Cfg_RevBI 1 0x0000 Reverse the relevant binary input.
~0x03FF
35 Def_LED1 0~15 1 11 0: defined as “TrpLog”
36 Def_LED2 0~15 1 6 1: defined as “Alm_CTS” state
37 Def_LED3 0~15 1 7 2: defined as CB closed state

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38 Def_LED4 0~15 1 10 3: defined as CB opened state


39 Def_RLY1 0~15 1 0 4: defined as Remote/Local state
40 Def_RLY2 0~15 1 0 5: defined as “Alm_52b” state
41 Def_RLY3 0~15 1 0 6: defined as communication state
7: defined as AR ready state
8: defined as “Alm_CCS” state
9: defined as “Alm_TCS” state
10: defined as “TrpLog_Hold”
11: defined as “VBI_Set1_On” state
12: defined as “VBI_Set2_On” state
42 Def_RLY4 0~15 1 0
13: defined as “BO_Pkp_IDMT” (OC IDMT)
14: defined as “BO_Pkp_IDMT0” (ROC IDMT)
15: defined as “Pkp_IDMT_H” (OC IDMT pickup)
16: defined as “Pkp_IDMT0_H” (ROC IDMT
pickup)
17: defined as “TrpLog_I_Hold”
Expand the setting [Cfg_EBIx] (x: 1~4) and its corresponding bit meaning.
1 Bit0 0~1 1 0 defined as “EBI_OC1”
2 Bit1 0~1 1 0 defined as “EBI_OC2”
3 Bit2 0~1 1 0 defined as “EBI_OC3”
4 Bit3 0~1 1 0 defined as “EBI_ROC1”
5 Bit4 0~1 1 0 defined as “EBI_ROC2”
6 Bit5 0~1 1 0 defined as “EBI_ROC3”
7 Bit6 0~1 1 0 defined as “EBI_OvLd”
8 Bit7 0~1 1 0 defined as “EBI_NegOC”
9 Bit8 0~1 1 0 defined as “EBI_BCP”
10 Bit9 0~1 1 0 defined as “EBI_BFP”
11 Bit10 0~1 1 0 defined as “EBI_OV”
12 Bit11 0~1 1 0 defined as “EBI_UV”
Expand the setting [Cfg_RevBI] and its corresponding bit meaning.
1 Bit0 0~1 1 0 defined as “Rev_BI_8”
2 Bit1 0~1 1 0 defined as “Rev_BI_7”
3 Bit2 0~1 1 0 defined as “Rev_BI_6”
4 Bit3 0~1 1 0 defined as “Rev_BI_5”
5 Bit4 0~1 1 0 defined as “Rev_BI_4”
6 Bit5 0~1 1 0 defined as “Rev_BI_3”
7 Bit6 0~1 1 0 defined as “Rev_BI_2”
8 Bit7 0~1 1 0 defined as “Rev_BI_1”
9 Bit8 0~1 1 0 defined as “Rev_BI_9”
10 Bit9 0~1 1 0 defined as “Rev_BI_10”

NOTE:

1. System settings is related to the protection activities, thus it is necessary to configure theses

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7 Settings

settings according to actual conditions.

2. The setting [Cfg_EBIx] (x: 1~4) is used to configure the corresponding enabling binary input
[EBI_x] (x: 1~4). If the enabling binary input of a protective element is define in more than one
setting [Cfg_EBIx] (x: 1~4), if any corresponding binary input [EBI_x] (x: 1~4) (if defined) is not
energized, the relevant protective element is blocked.

3. If the setting [Opt_TctrlMode] is set as “0”, when the binary input [BI_CtrlMode] is “1”, the
binary input [BI_CtrlCls] and [BI_CtrlTrp] are invalid, when the binary input [BI_CtrlMode] is
“0”, the binary input [BI_CtrlCls] and [BI_CtrlTrp] are valid. If the setting [Opt_TctrlMode] is set
as “1”, the situation is opposite to the former description.

4. If the setting [En_Blk_HMICtrl] is set as “1”, the button on the front panel for tripping or closing
the circuit breaker is invalid.

5. If the setting [Opt_V_Input] is set as “0”, the phase voltages are input to this device; and if it is
set as “1”, the phase-to-phase voltages are input to this device.

6. The setting [Opt_CBType] is used for deciding the type of a circuit breaker which are
controlled by this devcie. If the setting [Opt_CBType] is set as “0”, the circuit breaker is a
circuit breaker with an independent closing coil and an independent tripping coil; and if it is set
as “1”, the circuit breaker is a circuit with two independent tripping coils.

7. The binary input “BI_1” to “BI_10” can be defined according the demand of the practical
engineering. If a binary input need to be reversed, the corresponding bit in the setting
[Cfg_RevBI] need to be set as “1”.

8. According the demand of the practical engineering, any LED indicator and any programmable
binary output can be defined as a special signal indicator. The signal “TrpLog” means the
tripping instantaneous signal; the signal “TrpLog_Hold” means the tripping holding signal; and
the signal “TrpLog_I_Hold” means the tripping signal with load current detection.

7.4 Protection Settings (PROT SETTINGS)

The protection settings are used to determine the characteristic of each protection element.

All the protection settings of this relay are listed in following table.

No. Menu Text Range Step Default Explanation


1 I_OC1 0.01~20In 0.01A 7A The current setting of the OC1 protection
2 t_OC1 0~50s 0.01s 0.5s The time setting of the OC1 protection
3 TrpLog_OC1 0000~FFFF 1 00C3 The output setting of the OC1 protection
4 I_OC2 0.01~20In 0.01A 6A The current setting of the OC2 protection
5 t_OC2 0~50s 0.01s 1s The time setting of the OC2 protection
6 TrpLog_OC2 0000~FFFF 1 00C3 The output setting of the OC2 protection
7 I_OC3 0.01~20In 0.01A 5.5A The current setting of the OC3 protection
8 t_OC3 0~50s 0.01s 10s The time setting of the OC3 protection
9 Opt_InvOC 0~10 1 0 The inverse curve of the OC3 protection

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10 TD_InvOC 0.05~15.00 0.01 1.00 The time coefficient setting of the IDMT OC3.
11 TrpLog_OC3 0000~FFFF 1 00C3 The output setting of the OC3 protection
12 I_ROC1 0.01~20In 0.01A 7A The current setting of the ROC1 protection
13 t_ROC1 0~50s 0.01s 0.5s The time setting of the ROC1 protection
14 TrpLog_ROC1 0000~FFFF 1 00C3 The output setting of the ROC1 protection
The logic setting of the directional element of the
15 En_Dir_ROC1 0~1 1 0
stage 1 zero sequence overcurrent protection.
16 I_ROC2 0.01~20In 0.01A 6A The current setting of the ROC2 protection
17 t_ROC2 0~50s 0.01s 1s The time setting of the ROC2 protection
18 TrpLog_ROC2 0000~FFFF 1 00C3 The output setting of the ROC2 protection
The logic setting of the directional element of the
19 En_Dir_ROC2 0~1 1 0
stage 2 zero sequence overcurrent protection.
20 I_ROC3 0.01~20In 0.01A 5.5A The current setting of the ROC3 protection
21 t_ROC3 0~50s 0.01s 10s The time setting of the ROC3 protection
22 Opt_InvROC 0~10 1 0 The inverse curve of the ROC3 protection
23 TD_InvROC 0.05~15.00 0.01 1.00 The time coefficient setting of the IDMT ROC3
24 TrpLog_ROC3 0000~FFFF 1 00C3 The output setting of the ROC3 protection
The logic setting of the directional element of the
25 En_Dir_ROC3 0~1 1 0
stage 3 zero sequence overcurrent protection.
26 I_OvLd 0.01~20In 0.01A 5A The current setting of the overload protection
27 TD_OvLd 0.2~15.0 0.01 1.0 The coefficient setting of the overload protection
28 TrpLog_OvLd 0000~FFFF 1 00C3 The output setting of the thermal overload protection
The current setting of the negative sequence
29 I_NegOC 0.01~20In 0.01A 2A
overcurrent protection
The time setting of the negative sequence
30 t_NegOC 0~50s 0.01s 0.5s
overcurrent protection
The output setting of the negative sequence
31 TrpLog_NegOC 0000~FFFF 1 00C3
overcurrent protection
32 Ratio_I2/I1 0.2~1.0 0.01 0.5 The ratio setting of the broken conductor protection
33 t_BCP 0~50s 0.01s 0.5s The time setting of the broken conductor protection
34 TrpLog_BCP 0000~FFFF 1 00C3 The output setting of the broken conductor protection
35 I_OC_BFP 0.01~20In 0.01A 5A The current setting of the breaker failure protection
36 t_OC_BFP 0~50s 0.01s 0.5s The time setting of the breaker failure protection
37 TrpLog_BFP 0000~FFFF 1 00C3 The output setting of the breaker failure protection
The logic setting of the breaker failure protection with
38 En_52b_Ctrl_BFP 0~1 1 1
the control of the circuit breaker state
The logic setting of the breaker failure protection with
39 En_Trip_Ctrl_BFP 0~1 1 1
the control of the relay operation state
40 N_AR 1~3 1 1 The auto recloser shot number
41 t_1stAR 0.01~50s 0.01s 1s The time setting of the first turn AR
42 t_2ndAR 0.01~50s 0.01s 1s The time setting of the second turn AR
43 t_3rdAR 0.01~50s 0.01s 1s The time setting of the third turn AR
44 V_OV 105~600V 0.01V 160V The voltage setting of the overvoltage protection

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45 t_OV 0~50s 0.01s 1.5s The time setting of the overvoltage protection
46 TrpLog_OV 0000~FFFF 1 00C3 The output setting of the overvoltage protection
47 V_UV 10~600V 0.01V 60V The voltage setting of the undervoltage protection
48 t_UV 0~50s 0.01s 1.5s The time setting of the undervoltage protection
49 TrpLog_UV 0000~FFFF 1 00C3 The output setting of the undervoltage protection
The logic setting of the VTS blocking undervoltage
50 En_VTSBlkUV 0~1 1 1
protection
Expand the setting [TrpLog_xxxx] and its corresponding bit meaning.
1 Bit0 0~1 1 1 En_Prot
2 Bit1 0~1 1 1 En_Trp
3 Bit2 0~1 1 0 Reserved
4 Bit3 0~1 1 0 LED1
5 Bit4 0~1 1 0 LED2
6 Bit5 0~1 1 0 LED3
7 Bit6 0~1 1 1 LED4
8 Bit7 0~1 1 1 RLY1
9 Bit8 0~1 1 0 RLY2
10 Bit9 0~1 1 0 RLY3
11 Bit10 0~1 1 0 RLY4

NOTE:

1. In the setting [TrpLog_xxxx]: the bit [En_Prot] is used to enable the corresponding protection;
the bit [En_Trp] is used to make the corresponding protection send output tripping or closing
signal to relevant tripping output; the bit [LED1] to [LED4] are used to show the relevant
operation signal through the corresponding LED indicator; and the bit [RLY1] to [RLY4] is are
used to send the relevant tripping or closing signal to corresponding output relay.

2. The setting [Opt_InvOC] and [Opt_InvROC] are used to select the inverse curve respectively.
See Section 3.2 and Section 3.3 for more details.

3. If the setting [Opt_InvOC] and [Opt_InvROC] are set as “1” to “5”, the setting ranges of the
[TD_InvOC] and [TD_InvROC] are “0.50 ~ 15.00” respectively. And if the setting [Opt_InvOC]
and [Opt_InvROC] are set as “6” to “10”, the setting ranges of the [TD_InvOC] and
[TD_InvROC] are “0.05 ~ 3.20” respectively.

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8 Communication

8.1 General

This section outlines the remote data communication interfaces of this device. This device
supports several protocols: IEC60870-5-103, Modbus, DNP3.0 or “RCS-PC”. Setting the relevant
communication parameter can select the expected protocol (see Section 7.2).

The two rear EIA RS-485 standardized interfaces are isolated, and are suitable for permanent
connection whichever protocol is selected. The advantage of this type of connection is that up to
32 devices can be “daisy chained” together using a simple twisted pair electrical connection.

It should be noted that the descriptions contained within this section do not aim to fully detail the
protocols themselves. Refer the relevant documentations for the detailed protocol information.
This section serves to describe the specific implementation of the protocols in this device.

8.2 RS-485 Interface

This device provides two RS-485 standardized communication ports in the CPU module. So this
device can communicate with a SCADA system through these RS-485 standardized ports.

The EIA RS-485 two-wire connection provides a half-duplex fully isolated serial connection to the
product. The connection is polarized and whilst the product’s connection diagrams indicate the
polarization of the connection terminals it should be borne in mind that there is no agreed
definition of which terminal is which. If the master is unable to communicate with the product, and
the communication parameters match, then it is possible that the two-wire connection is reversed.

The EIA RS-485 bus must have 120Ω (Ohm) ½ Watt terminating resistors fitted at either end
across the signal wires (see Figure 8.2-1). Some devices may be able to provide the bus
terminating resistors by different connection or configuration arrangements, in which case
separate external components will not be required. However, this product does not provide such a
facility, so if it is located at the bus terminus then an external termination resistor will be required.

Figure 8.2-1 EIA RS-485 bus connection arrangements

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8 Communication

The EIA RS-485 standard requires that each device is directly connected to the physical cable that
is the communications bus. Stubs and tees are expressly forbidden, such as star topologies. Loop
bus topologies are not part of the EIA RS-485 standard and are forbidden by it also.

Two-core screened cable is recommended. The specification of the cable will be dependent on the
application, although a multi-strand 0.5mm2 per core is normally adequate. Total cable length must
not exceed 500m. The screen must be continuous and connected to ground at one end, normally
at the master connection point; it is important to avoid circulating currents, especially when the
cable runs between buildings, for both safety and noise reasons.

This product does not provide a signal ground connection. If a signal ground connection is present
in the bus cable then it must be ignored, although it must have continuity for the benefit of other
devices connected to the bus. At no stage must the signal ground be connected to the cables
screen or to the product’s chassis. This is for both safety and noise reasons.

The communication baud rate is 1200bps to 19200bps; see Section 7.2 for more information.

8.3 IEC60870-5-103 Protocol

The IEC60870-5-103 interface over serial port is a master/slave interface with the relay as the
slave device. It is properly developed by NR Electric Co., Ltd.

The relay conforms to compatibility level 2; compatibility level 3 is not supported.

The following IEC60870-5-103 facilities are supported by this interface:

z Initialization (reset)

z Time synchronization

z General interrogation

z Event record extraction

z Cyclic measurements

z General commands

z Disturbance records

8.3.1 Initialization
Whenever this device has been powered up, or if the communication parameters have been
changed, a reset command is required to initialize the communications. The relay will respond to
either of the two reset commands (Reset CU or Reset FCB), the difference is that the Reset CU
will clear any unsent messages in the relay’s transmit buffer.

The relay will respond to the reset command with an identification message ASDU 5, the COT
(Cause Of Transmission) of this response will be either Reset CU or Reset FCB depending on the
nature of the reset command.

In addition to the above identification message, if the relay has been powered up it will also

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8 Communication

produce a power up event.

8.3.2 Time Synchronization


The relay time and date can be set using the time synchronization feature of the IEC60870-5-103
protocol. The relay will correct for the transmission delay as specified in IEC60870-5-103. If the
time synchronization message is sent as a send/confirm message then the relay will respond with
a confirmation. Whether the time-synchronization message is sent as a send confirmation or a
broadcast (send/no reply) message, a time synchronization Class 1 event will be generated.

8.3.3 Spontaneous Events


Events are categorized using the following information:

z Type identification (TYP)

z Function type (FUN)

z Information number (INF)

The following table contains a complete listing of all events produced by the relay. For the details
about this events, see relevant sections in Chapter 6 “Human Interface Operation Introduction”.

TYP FUN INF COT Event


242 222 1 Alm_Setting
242 223 1 Alm_ModSetting
242 214 1 Alm_PersistFD
242 210 1 Alm_52b
242 196 1 Alm_ROM
242 224 1 Alm_Upgrade
242 246 1 Alm_I2C
ASDU 1 242 206 1 Alm_CTS
242 203 1 Alm_CCS
242 204 1 Alm_TCS
242 169 1 Alm_Uncharged
242 162 1 Alm_VTS
242 195 1 Alm_SPI
242 245 1 Alm_AD
242 180 1 Alm_ROC3
ASDU 2 242 182 1 Op_FD
242 94 1 Op_OC1
242 95 1 Op_OC2
242 96 1 Op_OC3
242 91 1 Op_InvOC
242 54 1 Op_ROC1
242 55 1 Op_ROC2
242 56 1 Op_ROC3
242 60 1 Op_InvROC

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242 181 1 Op_OvLd


242 138 1 Op_NegOC
242 139 1 Op_BCP
242 156 1 Op_BFP
242 128 1 Op_1stAR
242 129 1 Op_2ndAR
242 130 1 Op_3rdAR
242 215 1 Op_OV
242 34 1 Op_UV
242 192 1 Op_PhA
242 193 1 Op_PhB
242 194 1 Op_PhC
ASDU 40 1 150 1 BI_52a
1 151 1 BI_52b
1 152 1 BI_EmergTrp
1 153 1 BI_CtrlCls
1 154 1 BI_CtrlTrp
1 155 1 BI_CtrlMode
1 156 1 BI_RstTarg
1 157 1 BI_Uncharged
1 158 1 EBI_Lockout
1 159 1 BI_HMICls
1 160 1 BI_HMITrp
1 161 1 BI_CCVolt
1 162 1 BI_TCVolt
1 163 1 BI_TeleCls
1 164 1 BI_TeleTrp
1 165 1 BI_1
1 166 1 BI_2
1 167 1 BI_3
1 168 1 BI_4
1 169 1 BI_5
1 170 1 BI_6
1 171 1 BI_7
1 172 1 BI_8
1 173 1 BI_9
1 174 1 BI_10
1 175 1 VBI_DevMode
1 176 1 VBI_Ready_AR
1 180 1 VBI_Set1_On
1 177 1 VBI_Set2_On
1 178 1 ExtIO
1 179 1 PwrOn

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8 Communication

1 181 1 BI_Ext_BFP
1 182 1 EBI_1
1 183 1 EBI_2
1 184 1 EBI_3
1 185 1 EBI_4
1 186 1 BI_TCVolt2
1 187 1 BI_TCVolt1
1 188 1 Pkp_IDMT
1 189 1 Pkp_IDMT0
1 190 1 BO_Rly1
1 191 1 BO_Rly2
1 192 1 BO_Rly3
1 193 1 BO_Rly4
1 194 1 BO_Cls
1 195 1 BO_Trp
1 196 1 Pkp_OC1
1 197 1 Pkp_OC2
1 198 1 Pkp_OC3
1 199 1 Pkp_ROC1
1 200 1 Pkp_ROC2
1 201 1 Pkp_ROC3
1 202 1 Pkp_OvLd
1 203 1 Pkp_NegOC
1 204 1 Pkp_BCP
1 205 1 Pkp_BFP
1 206 1 Pkp_OV
1 207 1 Pkp_UV

8.3.4 General Interrogation


The GI can be used to read the status of the relay, the function numbers, and information numbers
that will be returned during the GI cycle. The GI cycle strictly abides by the rules defined in the
IEC60870-5-103.

The relay will respond to this GI command with an ASDU 44 message, the cause of transmission
(COT) of this response is 9.

Referring the IEC60870-5-103 standard can get the enough details about general interrogation.

8.3.5 Cyclic Measurements


The relay will produce measured values using ASDU 50 on a cyclical basis, this can be read from
the relay using a Class 2 poll (note ADSU 3 and ASDU 9 are not used).

The cause of transmission is 2. The rate at which the relay produces new measured values is fixed
(about one second). It should be noted that the measurands transmitted by the relay are sent as a
proportion of corresponding times the rated value of the analog value.

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8 Communication

The following table shows all the measurands and the proportion relationship between the
measurands and the rated value.

TYP FUN INF COT Measurand Max. code Corresponding value


1 92 2 Ia 4095 1.2 × In
1 93 2 Ib 4095 1.2 × In
1 94 2 Ic 4095 1.2 × In
1 95 2 I0 4095 1.2 × In
1 96 2 Ua 4095 1.2 × Un
1 97 2 Ub 4095 1.2 × Un
1 98 2 Uc 4095 1.2 × Un
1 99 2 Uab 4095 1.2 × 3 × Un
1 100 2 Ubc 4095 1.2 × 3 × Un
1 101 2 Uca 4095 1.2 × 3 × Un
1 102 2 U0 4095 1.2 × 3 × Un
1 103 2 f 4095 1.2 × 50.00
1 104 2 P_a 4095 1.2 × Un × In
1 105 2 P_b 4095 1.2 × Un × In
ASDU 50 1 106 2 P_c 4095 1.2 × Un × In
1 107 2 P 4095 1.2 × 3 × Un × In
1 108 2 Q_a 4095 1.2 × Un × In
1 109 2 Q_b 4095 1.2 × Un × In
1 110 2 Q_c 4095 1.2 × Un × In
1 111 2 Q 4095 1.2 × 3 × Un × In
1 112 2 S_a 4095 1.2 × Un × In
1 113 2 S_b 4095 1.2 × Un × In
1 114 2 S_c 4095 1.2 × Un × In
1 115 2 S 4095 1.2 × 3 × Un × In
1 116 2 COSΦ_a 4095 1.2×1000
1 117 2 COSΦ_b 4095 1.2×1000
1 118 2 COSΦ_c 4095 1.2×1000
1 119 2 COSΦ 4095 1.2×1000
1 120 2 N_Trp 4095 4095

Here, the sign “In” denotes the rated current of the AC current input, the sign “Un” denotes the
rated phase voltage of the AC voltage input.

8.3.6 General Commands


A list of the supported commands (in control direction) is contained in the following table. The relay
will not respond to other commands, and short-term communication interrupt will occur.

TYP FUN INF DCC Function


ASDU 64 1 48 0x81 Remote trip with confirmation
ASDU 64 1 48 0x82 Remote close with confirmation

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8 Communication

ASDU 64 1 48 0x01 Remote trip with execution


ASDU 64 1 48 0x02 Remote close with execution
ASDU 64 1 48 0xC1 Remote trip with abortion
ASDU 64 1 48 0xC2 Remote close with abortion

If the relay receives one of the command messages correctly, it will respond an ACK message,
and then respond a message which has the same ASDU data with the control direction message
in next communication turn.

8.3.7 Generic Functions


The generic functions can be used to read the setting and protection measurement of the relay,
and modify the setting. Two supported type identifications are ASDU 21 and ASDU 10. For more
details about generic functions, see the IEC60870-5-103 standard.

1. Generic functions in control direction

INF Semantics
240 Read headings of all defined groups
241 Read values or attributes of all entries in one group
243 Read directory of a single entry
244 Read value or attribute of a single entry
245 General interrogation of generic data
248 Write entry
249 Write entry with confirmation
250 Write entry with execution
251 Write entry abort

2. Generic functions in monitor direction

INF Semantics
240 Read headings of all defined groups
241 Read values or attributes of all entries of one group
243 Read directory of a single entry
244 Read value or attribute of a single entry
245 End of general interrogation of generic data
249 Write entry with confirmation
250 Write entry with execution
251 Write entry aborted

8.3.8 Disturbance Records


This relay can store up to 16 disturbance records in its memory. A pickup of the fault detector or an
operation of the relay can make the relay store the disturbance records.

The disturbance records are stored in uncompressed format and can be extracted using the
standard mechanisms described in IEC60870-5-103.

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8 Communication

8.4 Modbus Protocol

The Modbus protocol is a master/slaver communication protocol, and this device is severed as a
slaver in this system. The detailed information about the Modbus protocol, see the “Modbus
Protocol Reference Guide (PI-MBUS-300 Rev.J)”.

The Modbus protocol in this device has following definition.

z Physical layer configuration: 1 start-bit, 8 data-bit, 1 stop-bit, no check.

z Linker layer configuration : RTU communication mode, ASCII code not supported.

z Frame length limit: Maximum 512 bytes.

z Frame word definition: first MSB, later LSB.

8.4.1 Binary State Communication


The functional code is 02H (Read Input Status). The binary state includes protection element state,
device operation state, alarm information state and binary input state.

Protection element state

Register Address Protection Element State


0000H Op_FD
0001H Op_OC1
0002H Op_OC2
0003H Op_OC3
0004H Op_InvOC
0005H Op_ROC1
0006H Op_ROC2
0007H Op_ROC3
0008H Op_InvROC
0009H Op_OvLd
000AH Op_NegOC
000BH Op_BCP
000CH Op_BFP
000DH Op_1stAR
000EH Op_2ndAR
000FH Op_3rdAR
0010H Op_OV
0011H Op_UV
0012H Op_PhA
0013H Op_PhB
0014H Op_PhC

Device operation state

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Register Address Device Operation State


1000H VBI_DevMode
1001H VBI_Ready_AR
1002H VBI_Set1_On
1003H VBI_Set2_On
1004H ExtIO
1005H PwrOn

Alarm information state

Register Address Alarm Information State


3000H Alm_Setting
3001H Alm_ModSetting
3002H Alm_PersistFD
3003H Alm_52b
3004H Alm_Trp
3005H Alm_ROM
3006H Alm_Upgrade
3007H Alm_I2C
3008H Alm_CTS
3009H Alm_CCS / Alm_TCS2
300AH Alm_TCS / Alm_TCS1
300BH Alm_Uncharged
300CH Alm_VTS
300DH Alm_SPI
300EH Alm_AD
300FH Alm_ROC3

Binary input state

Register Address Binary input state


2000H BI_1
2001H BI_2
2002H BI_3
2003H BI_4
2004H BI_5
2005H BI_6
2006H BI_7
2007H BI_8
2008H BI_9
2009H BI_10
200AH BI_HMICls
200BH BI_HMITrp
200CH BI_CCVolt
200DH BI_TCVolt

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200EH BI_TeleCls
200FH BI_TeleTrp

8.4.2 Analog Data Communication


The functional code is 04H (Read Input Registers). The analog data include measurement values,
phase angle data and harmonic measurement values.

Metering measurement values

Register Address Analog Data Name Unit


0000H Ia (two places of decimals) A
0001H Ib (two places of decimals) A
0002H Ic (two places of decimals) A
0003H I0 (two places of decimals) A
0004H Ua (two places of decimals) V
0005H Ub (two places of decimals) V
0006H Uc (two places of decimals) V
0007H Uab (two places of decimals) V
0008H Ubc (two places of decimals) V
0009H Uca (two places of decimals) V
000AH U0 (two places of decimals) V
000BH f (two places of decimals) Hz
000CH P_a (integer) W
000DH P_b (integer) W
000EH P_c (integer) W
000FH P (integer) W
0010H Q_a (integer) Var
0011H Q_b (integer) Var
0012H Q_c (integer) Var
0013H Q (integer) Var
0014H S_a (integer) VA
0015H S_b (integer) VA
0016H S_c (integer) VA
0017H S (integer) VA
0018H COSΦ_a (three places of decimals)
0019H COSΦ_b (three places of decimals)
001AH COSΦ_c (three places of decimals)
001BH COSΦ (three places of decimals)
001CH N_Trp (integer)
001EH kWh_Out (MSW of integer)
001FH kWh_Out (LSW of integer) kWh
0020H kWh_Out (two places of decimals)
0021H kWh_In (MSW of integer) kVarh
0022H kWh_In (LSW of integer)

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8 Communication

0023H kWh_In (two places of decimals)


0024H kVarh_Out (MSW of integer)
0025H kVarh_Out (LSW of integer) kWh
0026H kVarh_Out (two places of decimals)
0027H kVarh_In (MSW of integer)
0028H kVarh_In (LSW of integer) kVarh
0029H kVarh_In (two places of decimals)
002AH Binary input state (See Section 8.4.1)
002BH Protection element state (See Section 8.4.1)
002CH Protection element state (See Section 8.4.1)
002DH Alarm information state (See Section 8.4.1)
002EH Device operation state (See Section 8.4.1)

Phase angle data and harmonic measurement values

Register Address Analog Data Name Unit


1000H (UA-IA) (integer) deg
1001H (UB-IB) (integer) deg
1002H (UC-IC) (integer) deg
1003H (UA-UB) (integer) deg
1004H (UB-UC) (integer) deg
1005H (UC-UA) (integer) deg
1006H (U0-I0) (integer) deg
1007H (IA-IB) (integer) deg
1008H (IB-IC) (integer) deg
1009H (IC-IA) (integer) deg
100AH Ia_02 (two places of decimals) A
100BH Ib_02 (two places of decimals) A
100CH Ic_02 (two places of decimals) A
100DH Ua_02 (two places of decimals) V
100EH Ub_02 (two places of decimals) V
100FH Uc_02 (two places of decimals) V
… …… …
… …… …
1058H Ia_15 (two places of decimals) A
1059H Ib_15 (two places of decimals) A
105AH Ic_15 (two places of decimals) A
105BH Ua_15 (two places of decimals) V
105CH Ub_15 (two places of decimals) V
105DH Uc_15 (two places of decimals) V

8.4.3 Settings Communication


The functional code is 03H (Read Holding Registers). The settings include communication settings,
system settings and protection settings.

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Communication settings

Register Address Communication Settings Unit


0000H Equip_ID (ASCII code High word)
0001H Equip_ID (ASCII code middle word)
0002H Equip_ID (ASCII code low word)
0003H Password
0004H Comm_Addr
0005H COM_Baud bps
0006H COM_Protocol

System settings 1 --- Protection element logical settings

Register Address Protection Element Logical Settings


Bit0: En_OC1
Bit1: En_OC2
Bit2: En_OC3
Bit3: En_ROC1
Bit4: En_ROC2
Bit5: En_ROC3
Bit6: En_OvLd
Bit7: En_NegOC
1000H
Bit8: En_BCP
Bit9: En_BFP
Bit10: En_AR
Bit11: En_OV/UV
Bit12: En_VTS
Bit13: En_CTS
Bit14: En_CCS
Bit15: En_TCS
Bit0: En_Alm_52b
1001H
Bit1: En_TestMode

System settings 2 --- System settings

Register Address System Settings Unit


1002H I1n_CT_Prot A
1003H I2n_CT_Prot A
1004H I1n_CT_ROC A
1005H I2n_CT_ROC A
1006H U1n_VT kV
1007H U2n_VT V
1008H U2n_DeltVT V
1009H I_dcmA_Out
100AH Cfg_EBI1

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100BH Cfg_EBI2
100CH Cfg_EBI3
100DH Cfg_EBI4
100EH Def_dcmA_Out
Bit0: Opt_TctrlMode
Bit1: En_Blk_HMICtrl
Bit2: Opt_SLD_Displ
Bit3: Opt_V_Input
Bit4: En_Set_Switch
100FH
Bit5: Opt_Calc_3I0
Bit6: Opt_Dir_ROC
Bit7: Opt_CBType
Bit8: Opt_WaveTrig
Bit9: Opt_IDMT_FD
1010H Def_BI_1
1011H Def_BI_2
1012H Def_BI_3
1013H Def_BI_4
1014H Def_BI_5
1015H Def_BI_6
1016H Def_BI_7
1017H Def_BI_8
1018H Def_BI_9
1019H Def_BI_10
101AH Cfg_RevBI
101BH Def_LED1
101CH Def_LED2
101DH Def_LED3
101EH Def_LED4
101FH Def_RLY1
1020H Def_RLY2
1021H Def_RLY3
1022H Def_RLY4

Protection settings

Register Address Protection Settings Unit


2000H I_OC1 A
2001H t_OC1 s
2002H TrpLog_OC1
2003H I_OC2 A
2004H t_OC2 s
2005H TrpLog_OC2
2006H I_OC3 A

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2007H t_OC3 s
2008H Opt_InvOC
2009H TD_InvOC
200AH TrpLog_OC3
200BH I_ROC1 A
200CH t_ROC1 s
200DH TrpLog_ROC1
200EH Bit0: En_Dir_ROC1
200FH I_ROC2 A
2010H t_ROC2 s
2011H TrpLog_ROC2
2012H Bit0: En_Dir_ROC2
2013H I_ROC3 A
2014H t_ROC3 s
2015H Opt_InvROC
2016H TD_InvROC
2017H TrpLog_ROC3
2018H Bit0: En_Dir_ROC3
2019H I_OvLd A
201AH TD_OvLd
201BH TrpLog_OvLd
201CH I_NegOC A
201DH t_NegOC s
201EH TrpLog_NegOC
201FH Ratio_I2/I1
2020H t_BCP s
2021H TrpLog_BCP
2022H I_OC_BFP A
2023H t_OC_BFP s
2024H TrpLog_BFP
Bit0: En_52b_Ctrl_BFP
2025H
Bit1: En_Trip_Ctrl_BFP
2026H N_AR
2027H t_1stAR s
2028H t_2ndAR s
2029H t_3rdAR s
202AH V_OV V
202BH t_OV s
202CH TrpLog_OV
202DH V_UV V
202EH t_UV s
202FH TrpLog_UV
2030H Bit0: En_VTSBlkUV

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8.4.4 Remote Control


The functional code is 05H (Force Single Coil).

Register Address Relevant Operation


0000H Close (0xFF00); Trip (0x00AA)
0001H Reset (0xFF00)

8.4.5 Diagnostics Information


The functional code is 08H (Diagnostics).

Function Code Semantics


00H Return query data
01H Restart communication option
0BH Return bus message count
0CH Return bus communication error count
0DH Return bus exception error count
0EH Return slave message count
0FH Return slave no response count

8.4.6 Download Settings


The functional code is 10H (Preset Multiple Registers). All the register addresses are described in
Section 8.4.3. Only the protection settings can be modified in this protocol.

8.4.7 Time Synchronization


The functional code is 10H (Preset Multiple Registers). All the registers must be transmitted to the
device at one time.

Register Address Description Remark


4000H MSB: year; LSB: month BCD Code
4001H MSB: day; LSB: hour BCD Code
4002H MSB: minute; LSB: second BCD Code

8.4.8 Abnormal Information


If this device receives an unidentified message, this device will reply an abnormal information
message to the master device.

Abnormality Code Semantics


01H Invalid functional code
02H Invalid register address

8.5 DNP3.0 Protocol

The descriptions given here are intended to accompany this relay. The DNP3.0 protocol is not
described here; please refer to the DNP3.0 protocol standard for the details about the DNP3.0

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implementation.

This manual only specifies which objects, variations and qualifiers are supported in this relay, and
also specifies what data is available from this relay via DNP3.0.

The relay operates as a DNP3.0 slave and supports subset level 2 of the protocol, plus some of
the features from level 3.

The DNP3.0 communication uses the EIA RS-485 at the rear of this relay. The data format is 1
start bit, 8 data bits, no parity bit and 1 stop bit.

8.5.1 Link Layer Functions


Please see the DNP3.0 protocol standard for the details about the linker layer functions.

8.5.2 Transport Functions


Please see the DNP3.0 protocol standard for the details about the transport functions.

8.5.3 Application Layer Functions

8.5.3.1 Time Synchronization

1. Time delay measurement

Master/Slave Function Code Object Variation Qualifier


Master 0x17 - - -
Slave 0x81 0x34 0x02 0x07

2. Read time of device

Master/Slave Function Code Object Variation Qualifier


Master 0x01 0x34 0x00, 0x01 0x07
Slave 0x81 0x32 0x01 0x07

3. Write time of device

Master/Slave Function Code Object Variation Qualifier


Master 0x02 0x32 0x01 0x00,0x01,0x07,0x08
Slave 0x81 - - -

8.5.3.2 Supported Writing Functions

1. Write time of device

See Section 8.5.3.1 for the details.

2. Reset the CU (Reset IIN bit7)

Master/Slave Function Code Object Variation Qualifier


Master 0x02 0x50 0x01 0x00, 0x01
Slave 0x81 - - -

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8.5.3.3 Supported Reading Functions

1. Supported qualifiers

Master Qualifier 0x00 0x01 0x06 0x07 0x08


Slave Qualifier 0x00 0x01 0x01 0x07 0x08

2. Supported objects and variations

z Object 1, Binary inputs

Master Variation 0x00 0x01 0x02


Slave Variation 0x02 0x01 0x02

The protection operation signals, alarm signals and binary input state change signals are
transported respectively according to the variation sequence in above table.

z Object 2, SOE

Master Variation 0x00 0x01 0x02 0x03


Slave Variation 0x02 0x01 0x02 0x03

If the master qualifier is “0x07”, the slave responsive qualifier is “0x27”; and if the master
qualifier is “0x01”, “0x06” or “0x08”, the slave responsive qualifier is “0x28”.

z Object 30, Analog inputs

Master Variation 0x00 0x01 0x02 0x03 0x04


Slave Variation 0x01 0x01 0x02 0x03 0x04

The metering values are transported firstly, and then the protection measurement values are
transported.

z Object 40, Analog outputs

Master Variation 0x00 0x01 0x02


Slave Variation 0x01 0x01 0x02

The protection settings are transported in this object.

z Object 50, Time Synchronization

See Section 8.5.3.1 for the details.

3. Class 0 data request

The master adopts the “Object 60” for the Class 0 data request and the variation is “0x01”.

The slave responds with the above mentioned “Object 1”, “Object 30” and “Object 40” (see
“Supported objects and variations” in Section 8.5.3.3).

4. Class 1 data request

The master adopts the “Object 60” for the Class 1 data request and the variation is “0x02”.

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The slave responds with the above mentioned “Object 2” (see “Supported objects and
variations” in Section 8.5.3.3).

5. Multiple object request

The master adopts the “Object 60” for the multiple object request and the variation is “0x01”,
“0x02”, “0x03” and “0x04”.

The slave responds with the above mentioned “Object 1”, “Object 2”, “Object 30” and “Object
40” (see “Supported objects and variations” in Section 8.5.3.3).

8.5.3.4 Remote Control Functions

The function code 0x03 and 0x04 are supported in this relay. The function code 0x03 is for the
remote control with selection; and the function code 0x04 is for the remote control with execution.

The selection operation must be executed before the execution operation, and the single point
control object can be supported to this relay.

Master Qualifier 0x17 0x27 0x18 0x28


Slave Qualifier 0x17 0x27 0x18 0x28

The “Object 12” is for the remote control functions.

Master Variation 0x01 0x01: closing


Control Code
Slave Variation 0x01 0x10: tripping

8.5.4 Information in DNP3.0

8.5.4.1 Information of Binary Inputs

The information of binary inputs includes the protection operation signals, the alarm signals and
the binary input state change signals.

Protection operation signals

Index Protection Element State Date Type Decimal


0000H Op_FD Boolean 0
0001H Op_OC1 Boolean 0
0002H Op_OC2 Boolean 0
0003H Op_OC3 Boolean 0
0004H Op_InvOC Boolean 0
0005H Op_ROC1 Boolean 0
0006H Op_ROC2 Boolean 0
0007H Op_ROC3 Boolean 0
0008H Op_InvROC Boolean 0
0009H Op_OvLd Boolean 0
000AH Op_NegOC Boolean 0
000BH Op_BCP Boolean 0
000CH Op_BFP Boolean 0

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000DH Op_1stAR Boolean 0


000EH Op_2ndAR Boolean 0
000FH Op_3rdAR Boolean 0
0010H Op_OV Boolean 0
0011H Op_UV Boolean 0
0012H Op_PhA Boolean 0
0013H Op_PhB Boolean 0
0014H Op_PhC Boolean 0

Alarm signals

Index Alarm Information State Date Type Decimal


0015H Alm_Setting Boolean 0
0016H Alm_ModSetting Boolean 0
0017H Alm_PersistFD Boolean 0
0018H Alm_52b Boolean 0
0019H Alm_Trp Boolean 0
001AH Alm_ROM Boolean 0
001BH Alm_Upgrade Boolean 0
001CH Alm_I2C Boolean 0
001DH Alm_CTS Boolean 0
001EH Alm_CCS / Alm_TCS2 Boolean 0
001FH Alm_TCS / Alm_TCS1 Boolean 0
0020H Alm_Uncharged Boolean 0
0021H Alm_VTS Boolean 0
0022H Alm_SPI Boolean 0
0023H Alm_AD Boolean 0
0024H Alm_ROC3 Boolean 0

Binary input state change signals

Index Binary input state Date Type Decimal


0025H BI_52a Boolean 0
0026H BI_52b Boolean 0
0027H BI_EmergTrp Boolean 0
0028H BI_CtrlCls Boolean 0
0029H BI_CtrlTrp Boolean 0
002AH BI_CtrlMode Boolean 0
002BH BI_RstTarg Boolean 0
002CH BI_Uncharged Boolean 0
002DH EBI_Lockout Boolean 0
002EH BI_Ext_BFP Boolean 0
002FH EBI_OC&OvLd Boolean 0
0030H EBI_ROC Boolean 0
0031H EBI_NegOC&BCP Boolean 0

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0032H EBI_OV&UV Boolean 0


0033H BI_CCVolt Boolean 0
0034H BI_TCVolt Boolean 0
0035H VBI_DevMode Boolean 0
0036H VBI_Ready_AR Boolean 0
0037H VBI_Set1_On Boolean 0
0038H BI_1 Boolean 0
0039H BI_2 Boolean 0
003AH BI_3 Boolean 0
003BH BI_4 Boolean 0
003CH BI_5 Boolean 0
003DH BI_6 Boolean 0
003EH BI_7 Boolean 0
003FH BI_8 Boolean 0
0040H BI_9 Boolean 0
0041H BI_10 Boolean 0
0042H VBI_Set2_On Boolean 0
0043H ExtIO Boolean 0
0044H PwrOn Boolean 0
0045H BI_HMICls Boolean 0
0046H BI_HMITrp Boolean 0
0047H BI_TeleCls Boolean 0
0048H BI_TeleTrp Boolean 0
0049H Pkp_IDMT Boolean 0
004AH Pkp_IDMT0 Boolean 0
004BH BO_Rly1 Boolean 0
004CH BO_Rly2 Boolean 0
004DH BO_Rly3 Boolean 0
004EH BO_Rly4 Boolean 0
004FH BO_Cls Boolean 0
0050H BO_Trp Boolean 0
0051H Pkp_OC1 Boolean 0
0052H Pkp_OC2 Boolean 0
0053H Pkp_OC3 Boolean 0
0054H Pkp_ROC1 Boolean 0
0055H Pkp_ROC2 Boolean 0
0056H Pkp_ROC3 Boolean 0
0057H Pkp_OvLd Boolean 0
0058H Pkp_NegOC Boolean 0
0059H Pkp_BCP Boolean 0
005AH Pkp_BFP Boolean 0
005BH Pkp_OV Boolean 0
005CH Pkp_UV Boolean 0

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8.5.4.2 Information of Analog Inputs

The information of analog inputs includes the protection measurement values, the phase angle
data and the harmonic measurement values etc.

Metering values

Index Metering Date Type Decimal Unit


0000H Ia Unsigned Integer 2 A
0001H Ib Unsigned Integer 2 A
0002H Ic Unsigned Integer 2 A
0003H I0 Unsigned Integer 2 A
0004H Ua Unsigned Integer 2 V
0005H Ub Unsigned Integer 2 V
0006H Uc Unsigned Integer 2 V
0007H Uab Unsigned Integer 2 V
0008H Ubc Unsigned Integer 2 V
0009H Uca Unsigned Integer 2 V
000AH U0 Unsigned Integer 2 V
000BH F Signed Integer 2 Hz
000CH P_a Signed Integer 3 kW
000DH P_b Signed Integer 3 kW
000EH P_c Signed Integer 3 kW
000FH P Signed Integer 3 kW
0010H Q_a Signed Integer 3 kVar
0011H Q_b Signed Integer 3 kVar
0012H Q_c Signed Integer 3 kVar
0013H Q Signed Integer 3 kVar
0014H S_a Signed Integer 3 kVA
0015H S_b Signed Integer 3 kVA
0016H S_c Signed Integer 3 kVA
0017H S Signed Integer 3 kVA
0018H COSΦ_a Unsigned Integer 3
0019H COSΦ_b Unsigned Integer 3
001AH COSΦ_c Unsigned Integer 3
001BH COSΦ Unsigned Integer 3
001CH N_Trp Unsigned Integer 0

Protection measurement values


Index Measurement Date Type Decimal Unit
001DH Ia Unsigned Integer 2 A
001EH Ib Unsigned Integer 2 A
001FH Ic Unsigned Integer 2 A
0020H I1 Unsigned Integer 2 A
0021H I2 Unsigned Integer 2 A

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0022H I0 Unsigned Integer 2 A


0023H Ua Unsigned Integer 2 V
0024H Ub Unsigned Integer 2 V
0025H Uc Unsigned Integer 2 V
0026H Uab Unsigned Integer 2 V
0027H Ubc Unsigned Integer 2 V
0028H Uca Unsigned Integer 2 V
0029H U1 Unsigned Integer 2 V
002AH U2 Unsigned Integer 2 V
002BH U0 Unsigned Integer 2 V
002CH U0sm Unsigned Integer 2 V
002DH ResT Unsigned Integer 2 Min
002EH Accu Unsigned Integer 2 %

Energy accumulation values


Index Energy Accumulation Date Type Decimal Unit
002FH kWh_Out Unsigned Integer 0 kWh
0030H kWh_In Unsigned Integer 0 kWh
0031H kVarh_Out Unsigned Integer 0 kVarh
0032H kVarh_In Unsigned Integer 0 kVarh

Phase angle data


Index Phase Angle Date Type Decimal Unit
0033H (UA-IA) Unsigned Integer 0 deg
0034H (UB-IB) Unsigned Integer 0 deg
0035H (UC-IC) Unsigned Integer 0 deg
0036H (UA-UB) Unsigned Integer 0 deg
0037H (UB-UC) Unsigned Integer 0 deg
0038H (UC-UA) Unsigned Integer 0 deg
0039H (U0-I0) Unsigned Integer 0 deg
003AH (IA-IB) Unsigned Integer 0 deg
003BH (IB-IC) Unsigned Integer 0 deg
003CH (IC-IA) Unsigned Integer 0 deg

Harmonic measurement values

Index Harmonics Date Type Decimal Unit


003DH Ia_02 Unsigned Integer 2 A
003EH Ib_02 Unsigned Integer 2 A
003FH Ic_02 Unsigned Integer 2 A
0040H Ua_02 Unsigned Integer 2 V
0041H Ub_02 Unsigned Integer 2 V
0042H Uc_02 Unsigned Integer 2 V
0043H Ia_03 Unsigned Integer 2 A

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0044H Ib_03 Unsigned Integer 2 A


0045H Ic_03 Unsigned Integer 2 A
0046H Ua_03 Unsigned Integer 2 V
0047H Ub_03 Unsigned Integer 2 V
0048H Uc_03 Unsigned Integer 2 V
… …… Unsigned Integer 2 …
0085H Ia_14 Unsigned Integer 2 A
0086H Ib_14 Unsigned Integer 2 A
0087H Ic_14 Unsigned Integer 2 A
0088H Ua_14 Unsigned Integer 2 V
0089H Ub_14 Unsigned Integer 2 V
008AH Uc_14 Unsigned Integer 2 V
008BH Ia_15 Unsigned Integer 2 A
008CH Ib_15 Unsigned Integer 2 A
008DH Ic_15 Unsigned Integer 2 A
008EH Ua_15 Unsigned Integer 2 V
008FH Ub_15 Unsigned Integer 2 V
0090H Uc_15 Unsigned Integer 2 V

8.5.4.3 Information of Analog Outputs

The information of analog outputs includes the settings.

System settings

Index System Settings Date Type Decimal Unit


Bit0: En_OC1
Bit1: En_OC2
Bit2: En_OC3
Bit3: En_ROC1
Bit4: En_ROC2
Bit5: En_ROC3
Bit6: En_OvLd
Bit7: En_NegOC
0000H Unsigned Integer 0
Bit8: En_BCP
Bit9: En_BFP
Bit10: En_AR
Bit11: En_OV/UV
Bit12: En_VTS
Bit13: En_CTS
Bit14: En_CCS
Bit15: En_TCS
Bit0: En_Alm_52b
0001H Unsigned Integer 0
Bit1: En_TestMode
0002H I1n_CT_Prot Unsigned Integer 0 A

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0003H I2n_CT_Prot Unsigned Integer 2 A


0004H I1n_CT_NP Unsigned Integer 0 A
0005H I2n_CT_NP Unsigned Integer 2 A
0006H U1n_VT Unsigned Integer 2 kV
0007H U2n_VT Unsigned Integer 2 V
0008H U2n_DeltVT Unsigned Integer 2 V
0009H I_dcmA_Out Unsigned Integer 2 pu
000AH Cfg_EBI1 Unsigned Integer 0
000BH Cfg_EBI2 Unsigned Integer 0
000CH Cfg_EBI3 Unsigned Integer 0
000DH Cfg_EBI4 Unsigned Integer 0
000EH Def_dcmA_Out Unsigned Integer 0
Bit0: Opt_TctrlMode
Bit1: En_Blk_HMICtrl
Bit2: Opt_SLD_Displ
Bit3: Opt_V_Input
Bit4: En_Set_Switch
000FH Unsigned Integer 0
Bit5: Opt_Calc_3I0
Bit6: Opt_Dir_ROC
Bit7: Opt_CBType
Bit8: Opt_WaveTrig
Bit9: Opt_IDMT_FD
0010H Def_BI1 Unsigned Integer 0
0011H Def_BI2 Unsigned Integer 0
0012H Def_BI3 Unsigned Integer 0
0013H Def_BI4 Unsigned Integer 0
0014H Def_BI5 Unsigned Integer 0
0015H Def_BI6 Unsigned Integer 0
0016H Def_BI7 Unsigned Integer 0
0017H Def_BI8 Unsigned Integer 0
0018H Def_BI9 Unsigned Integer 0
0019H Def_BI10 Unsigned Integer 0
001AH RevBI: Unsigned Integer 0
001BH Def_LED1 Unsigned Integer 0
001CH Def_LED2 Unsigned Integer 0
001DH Def_LED3 Unsigned Integer 0
001EH Def_LED4 Unsigned Integer 0
001FH Def_Rly1 Unsigned Integer 0
0020H Def_Rly2 Unsigned Integer 0
0021H Def_Rly3 Unsigned Integer 0
0022H Def_Rly4 Unsigned Integer 0

Protection settings of the No.1 group

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Index Protection Settings Date Type Decimal Unit


0025H I_OC1 Unsigned Integer 2 A
0026H t_OC1 Unsigned Integer 2 s
0027H TrpLog_OC1 Unsigned Integer 0
0028H I_OC2 Unsigned Integer 2 A
0029H t_OC2 Unsigned Integer 2 s
002AH TrpLog_OC2 Unsigned Integer 0
002BH I_OC3 Unsigned Integer 2 A
002CH t_OC3 Unsigned Integer 2 s
002DH TD_InvOC Unsigned Integer 2
002EH Opt_InvOC Unsigned Integer 0
002FH TrpLog_OC3 Unsigned Integer 0
0030H I_ROC1 Unsigned Integer 2 A
0031H t_ROC1 Unsigned Integer 2 s
0032H TrpLog_ROC1 Unsigned Integer 0
0033H En_Dir_ROC1 Unsigned Integer 0
0034H I_ROC2 Unsigned Integer 2 A
0035H t_ROC2 Unsigned Integer 2 s
0036H TrpLog_ROC2 Unsigned Integer 0
0037H En_Dir_ROC2 Unsigned Integer 0
0038H I_ROC3 Unsigned Integer 2 A
0039H t_ROC3 Unsigned Integer 2 s
003AH TD_InvROC Unsigned Integer 2
003BH Opt_InvROC Unsigned Integer 0
003CH TrpLog_ROC3 Unsigned Integer 0
003DH En_Dir_ROC3 Unsigned Integer 0
003EH I_OvLd Unsigned Integer 2 A
003FH TD_OvLd Unsigned Integer 2
0040H TrpLog_OvLd Unsigned Integer 0
0041H I_NegOC Unsigned Integer 2 A
0042H t_NegOC Unsigned Integer 2 s
0043H TrpLog_NegOC Unsigned Integer 0
0044H Ratio_I2/I1 Unsigned Integer 2
0045H t_BCP Unsigned Integer 2 s
0046H TrpLog_BCP Unsigned Integer 0
0047H I_OC_BFP Unsigned Integer 2 A
0048H t_BFP Unsigned Integer 2 s
0049H TrpLog_BFP Unsigned Integer 0
Bit0: 52b_Ctrl_BFP
004AH Unsigned Integer 0
Bit1: Trip_Ctrl_BFP
004BH N_AR Unsigned Integer 0
004CH t_AR1 Unsigned Integer 2 s
004DH t_AR2 Unsigned Integer 2 s

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004EH t_AR3 Unsigned Integer 2 s


004FH V_OV Unsigned Integer 2 V
0050H t_OV Unsigned Integer 2 s
0051H TrpLog_OV Unsigned Integer 0
0052H V_UV Unsigned Integer 2 V
0053H t_UV Unsigned Integer 2 s
0054H TrpLog_UV Unsigned Integer 0
0055H En_VTSBlkUV Unsigned Integer 0

Protection settings of the No.2 group

Index Protection Settings Date Type Decimal Unit


0056H I_OC1 Unsigned Integer 2 A
0057H t_OC1 Unsigned Integer 2 s
0058H TrpLog_OC1 Unsigned Integer 0
0059H I_OC2 Unsigned Integer 2 A
005AH t_OC2 Unsigned Integer 2 s
005BH TrpLog_OC2 Unsigned Integer 0
005CH I_OC3 Unsigned Integer 2 A
005DH t_OC3 Unsigned Integer 2 s
005EH TD_InvOC Unsigned Integer 2
005FH Opt_InvOC Unsigned Integer 0
0060H TrpLog_OC3 Unsigned Integer 0
0061H I_ROC1 Unsigned Integer 2 A
0062H t_ROC1 Unsigned Integer 2 s
0063H TrpLog_ROC1 Unsigned Integer 0
0064H En_Dir_ROC1 Unsigned Integer 0
0065H I_ROC2 Unsigned Integer 2 A
0066H t_ROC2 Unsigned Integer 2 s
0067H TrpLog_ROC2 Unsigned Integer 0
0068H En_Dir_ROC2 Unsigned Integer 0
0069H I_ROC3 Unsigned Integer 2 A
006AH t_ROC3 Unsigned Integer 2 s
006BH TD_InvROC Unsigned Integer 2
006CH Opt_InvROC Unsigned Integer 0
006DH TrpLog_ROC3 Unsigned Integer 0
006EH En_Dir_ROC3 Unsigned Integer 0
006FH I_OvLd Unsigned Integer 2 A
0070H TD_OvLd Unsigned Integer 2
0071H TrpLog_OvLd Unsigned Integer 0
0072H I_NegOC Unsigned Integer 2 A
0073H t_NegOC Unsigned Integer 2 s
0074H TrpLog_NegOC Unsigned Integer 0
0075H Ratio_I2/I1 Unsigned Integer 2

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0076H t_BCP Unsigned Integer 2 s


0077H TrpLog_BCP Unsigned Integer 0
0078H I_OC_BFP Unsigned Integer 2 A
0079H t_BFP Unsigned Integer 2 s
007AH TrpLog_BFP Unsigned Integer 0
Bit0: 52b_Ctrl_BFP
007BH Unsigned Integer 0
Bit1: Trip_Ctrl_BFP
007CH N_AR Unsigned Integer 0
007DH t_AR1 Unsigned Integer 2 s
007EH t_AR2 Unsigned Integer 2 s
007FH t_AR3 Unsigned Integer 2 s
0080H V_OV Unsigned Integer 2 V
0081H t_OV Unsigned Integer 2 s
0082H TrpLog_OV Unsigned Integer 0
0083H V_UV Unsigned Integer 2 V
0084H t_UV Unsigned Integer 2 s
0085H TrpLog_UV Unsigned Integer 0
0086H En_VTSBlkUV Unsigned Integer 0

8.5.4.4 Information of Remote Control

This relay can provide remote control function for closing or opening a circuit breaker or a switch.

Index Remote Control Date Type Decimal Unit


0000H Rmt_Ctrl Signed Integer 0

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9 Installation

9 Installation

9.1 General

The equipment must be shipped, stored and installed with the greatest care.

Choose the place of installation such that the communication interface and the controls on the
front of the device are easily accessible.

Air must circulate freely around the equipment. Observe all the requirements regarding place of
installation and ambient conditions given in this instruction manual.

Take care that the external wiring is properly brought into the equipment and terminated correctly
and pay special attention to grounding. Strictly observe the corresponding guidelines contained in
this section.

9.2 Safety Instructions

Modules and units may only be replaced by correspondingly trained personnel. Always observe
the basic precautions to avoid damage due to electrostatic discharge when handling the
equipment.

In certain cases, the settings have to be configured according to the demands of the engineering
configuration after replacement. It is therefore assumed that the personnel who replace modules
and units are familiar with the use of the operator program on the service PC.

DANGER: Only insert or withdraw the PWR module while the power supply is switched

off. To this end, disconnect the power supply cable that connects with the PWR module.

WARNING: Only insert or withdraw the other boards while the power supply is switched

off.

WARNING: The modules of this relay may only be inserted in the slots designated in

Chapter 5. Components can be damaged or destroyed by inserting boards in the wrong


slots.

DANGER: Improper handling of the equipment can cause damage or an incorrect

response of the equipment itself or the primary plant.

WARNING: Industry packs and ribbon cables may only be replaced or the positions of

jumpers be changed on a workbench appropriately designed for working on electronic

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9 Installation

equipment. The modules and bus backplanes of this device are sensitive to electrostatic
discharge when not in the unit’s housing.

The basic precautions to guard against electrostatic discharge are as follows:

z Should boards have to be removed from this device installed in a grounded cubicle in an HV
switchgear installation, please discharge yourself by touching station ground (the cubicle)
beforehand.

z Only hold electronic boards at the edges, taking care not to touch the components.

z Only works on boards that have been removed from the cubicle on a workbench designed for
electronic equipment and wear a grounded wristband. Do not wear a grounded wristband,
however, while inserting or withdrawing units.

z Always store and ship the electronic boards in their original packing. Place electronic parts in
electrostatic screened packing materials.

9.3 Checking the Shipment

Check that the consignment is complete immediately upon receipt. Notify the nearest NR
Company or agent, should departures from the delivery note, the shipping papers or the order be
found.

Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or
agent.

If the equipment is not going to be installed immediately, store all the parts in their original packing
in a clean dry place at a moderate temperature. The humidity at a maximum temperature and the
permissible storage temperature range in dry air are listed in Section 2.1.3.

9.4 Material and Tools Required

The necessary mounting kits will be provided, including screws, pincers and assembly
instructions.

A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if this device is mounted in cubicles).

9.5 Device Location and Ambient Conditions

The place of installation should permit easy access especially to front of the device, i.e. to the
human-machine interface of the equipment.

There should also be free access at the rear of the equipment for additions and replacement of
electronic boards.

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Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:

1) The location should not be exposed to excessive air pollution (dust, aggressive substances).

2) Severe vibration, extreme changes of temperature, high levels of humidity, surge voltages of
high amplitude and short rise time and strong induced magnetic fields should be avoided as
far as possible.

3) Air must not be allowed to circulate freely around the equipment.

The equipment can in principle be mounted in any attitude, but it is normally mounted vertically
(visibility of markings).

WARNING: Excessively high temperature can appreciably reduce the operating life of

this device.

9.6 Mechanical Installation

This device is made of a single layer 4U height 6” chassis with 4 connectors on its rear panel (See
Figure 5.1-2). Following figure shows the dimensions of this device for reference in mounting.

165.31
188.92 149.90

HEALTHY LED1
N
M
U

ALARM LED2

TRIP LED3
D US
A
T

CB STATE LED4

RS-232 CLOSE TRIP

173.00
AI CPU EXT PWR

01 02

03 04

05 06

07 08

09 10

11 12

13 14

15 16

17 18

19 20

21 22

23 24

Cut-out in the Cubicle

Figure 9.6-1 Dimensions of the PCS-9691E and the cut-out in the cubicle (unit: mm)

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NOTE: It is necessary to leave enough space top and bottom of the cut-out in the cubicle

for heat emission of the PCS-9691E.

As mentioned former (Chapter 5 “Hardware Description”), up to four modules are installed in the
enclosure of this device, and these modules must be plugged into the proper slots of the
PCS-9691E respectively. The safety instructions must be abided by when installing the boards,
see Section 9.2 “Safety Instructions”.

In the case of equipment supplied in cubicles, place the cubicles on the foundations that have
been prepared. Take care while doing so not to jam or otherwise damage any of the cables that
have already been installed. Secure the cubicles to the foundations.

The following shows the installation demonstration of this device.

Figure 9.6-2 Installation demonstration of this device

9.7 Electrical Installation and Wiring

9.7.1 Grounding Guidelines


Switching operations in HV installations generate transient over voltages on control signal cables.
There is also a background of electromagnetic RF fields in electrical installations that can induce
spurious currents in the devices themselves or the leads connected to them.

All these influences can influence the operation of electronic apparatus.

On the other hand, electronic apparatus can transmit interference that can disrupt the operation of
other apparatus.

In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.

NOTE: All these precautions can only be effective if the station ground is of good quality.

9.7.2 Cubicle Grounding


The cubicle must be designed and fitted out such that the impedance for RF interference of the

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ground path from the electronic device to the cubicle ground terminal is as low as possible.

Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.

NOTE: If the above conditions are not fulfilled, there is a possibility of the cubicle or parts

of it forming a resonant circuit at certain frequencies that would amplify the transmission
of interference by the devices installed and also reduce their immunity to induced
interference.

Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (see Figure 9.7-1).

The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.

NOTE: For metallic connections please observe the voltage difference of both materials

according to the electrochemical code.

The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).

Figure 9.7-1 Cubicle grounding system

9.7.3 Ground Connection on the Device


There is a ground terminal on the rear panel (see Figure 9.7-2), and the ground braided copper
strip can be connected with it. Take care that the grounding strip is always as short as possible.
The main thing is that the device is only grounded at one point. Grounding loops from unit to unit
are not allowed.

There are some ground terminals on some connectors of the PCS-9691E, and the sign is “GND”.
All the ground terminals are connected in the cabinet of this relay. So, the ground terminal on the

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rear panel (see Figure 9.7-2) is the only ground terminal of this device.

Figure 9.7-2 Ground terminal of the PCS-9691E

9.7.4 Grounding Strips and their Installation


High frequency currents are produced by interference in the ground connections and because of
skin effect at these frequencies, only the surface region of the grounding strips is of consequence.

The grounding strips must therefore be of (preferably tinned) braided copper and not round copper
conductors, as the cross-section of round copper would have to be too large.

Data of braided copper strip: threaded M4, 4.0mm2.

Proper terminations must be fitted to both ends (press/pinch fit and tinned) with a hole for bolting
them firmly to the items to be connected.

The surfaces to which the grounding strips are bolted must be electrically conducting and
non-corroding.

The following figure shows the ground strip and termination.

Figure 9.7-3 Ground strip and termination

9.7.5 Guidelines for Wiring


There are several types of cables that are used in the connection of PCS-9691E: braided copper
cable, serial communication cable.

Recommendation of each cable:

z Grounding: braided copper cable, threaded M4, 4.0mm2

z Serial communication: 4-core shielded braided cable

z Power supply, Binary Output: brained copper cable, 1.5mm2

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9.7.6 Wiring for Electrical Cables


A female connector is used for connecting the wires with it, and then a female connector plugs into
a corresponding male connector that is in the front of one board. For further details about the pin
defines of these connectors, see Chapter 5 “Hardware Description”.

The following figure shows the glancing demo about the wiring for the electrical cables.

Figure 9.7-4 Glancing demo about the wiring for electrical cables

WARNING: Never allow the current transformer (CT) secondary circuit connected to this

equipment to be opened while the primary system is live. Opening the CT circuit will
produce a dangerously high voltage.

9.8 Typical Wiring of the Relay

Relevant information and sections about the modules and the connectors of this device are
described in Chapter 5. Referring the relevant sections can help to wire correctly and effectively.

z The power supply can be DC or AC power supply input. In Figure 9.8-1, if the DC power
supply is applied, the “A~” is the positive input (PS+), and the “N~” is the negative input (PS-).

z The closing circuit must be in series with an auxiliary normal close contact of the CB, and the
tripping circuit must be in series with an auxiliary normal open contact of the CB; these
methods can avoid the closing coil (CC) and tripping coil (TC) to be damaged.

z The “BI_1” to “BI_10” are the programmable binary inputs of this device, and each binary
input can be defined respectively. See Section 7.3 for more information about the binary input
definition. The default definition of these programmable binary inputs in the manufacture
factory is applied in Figure 9.8-1. The binary input rated voltage must be definitely declared in
the technical scheme and the contract.

z The “BO1” to “BO4” are the programmable binary outputs of this device, and each binary
output can be defined respectively. See Section 7.3 for more information about the binary
output definition.

The typical wiring of this relay is shown as below.

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A~ N~ AI module wiring is accordant to Section 5.2

101 103
PWR FAIL
102 104
105
401 BI-COM BO1
106
402 BI_1 (BI_CtrlCls)
107
403 BI_2 (BI_CtrlTrp) BO2
108
404 BI_3 (BI_CtrlMode)
109
405 BI_4 (BI_RstTarg) BO3
110
406 BI_5 (BI_Uncharged)
52a 111
407 BI_6 (BI_52a) BO4
52b 112
408 BI_7 (BI_52b)
409 BI_8 (BI_EmergTrp)

201 BI_9+ BI_9 221


(EBI_Lockout) AO
202 BI_9- 222
203 BI_10+ BI_10
204 BI_10- (BI_Ext_BFP)

213 CCS1+ FGND 418


205 CCS2+ CCS Circuit FGND 422
206 CCS2-
52a
214 TCS1+
207 TCS2+ TCS Circuit 485A-1 415
52b 208 TCS2- 485B-1 416
212 GND-1 417
52b Closing Output
CC 210 485A-2 419
218 485B-2 420
Tripping Output
TC 52a 216 GND-2 421

Figure 9.8-1 Typical wiring diagram of this relay

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10.1 General

This relay is fully numerical in their design, implementing all protection and non-protection
functions in software. The relay employ a high degree of self-checking and in the unlikely event of
a failure, will give an alarm. As a result of this, the commissioning test does not need to be as
extensive as with non-numeric electronic or electro-mechanical relays.

To commission numerical relays, it is only necessary to verify that the hardware is functioning
correctly and the application-specific software settings have been applied to the relay.

Blank commissioning test and setting records are provided at the end of this manual for
completion as required.

Before carrying out any work on the equipment, the user should be familiar with the contents of the
safety and technical data sections and the ratings on the equipment’s rating label.

10.2 Safety Instructions

WARNING: Hazardous voltages are present in this electrical equipment during operation.

Non-observance of the safety rules can result in severe personal injury or property
damage.

WARNING: Only qualified personnel shall work on and around this equipment after

becoming thoroughly familiar with all warnings and safety notices of this manual as well
as with the applicable safety regulations.

Particular attention must be drawn to the following:

z The earthing screw of the device must be connected solidly to the protective earth conductor
before any other electrical connection is made.

z Hazardous voltages can be present on all circuits and components connected to the supply
voltage or to the measuring and test quantities.

z Hazardous voltages can be present in the device even after disconnection of the supply
voltage (storage capacitors!).

z The limit values stated in the technical data (Chapter 2) must not be exceeded at all, not even
during testing and commissioning.

z When testing the device with secondary test equipment, make sure that no other
measurement quantities are connected. Take also into consideration that the trip circuits and
maybe also close commands to the circuit breakers and other primary switches are

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disconnected from the device unless expressly stated.

DANGER: Current transformer secondary circuits must have been short-circuited before

the current leads to the device are disconnected.

WARNING: Primary test may only be carried out by qualified personnel, who are familiar

with the commissioning of protection system, the operation of the plant and safety rules
and regulations (switching, earthing, etc.).

10.3 Commission Tools

Minimum equipment required:

z Multifunctional dynamic current and voltage injection test set with interval timer.

z Multimeter with suitable AC current range and AC/DC voltage ranges of 0 ~ 500V and 0 ~
250V respectively.

z Continuity tester (if not included in the multimeter).

z Phase angle meter.

z Phase rotation meter.

NOTE: Modern test set may contain many of the above features in one unit.

Optional equipment:

z An electronic or brushless insulation tester with a DC output not exceeding 500V (for
insulation resistance test when required).

z A portable PC, with appropriate software (this enables the rear communications port to be
tested, if this is to be used, and will also save considerable time during commissioning).

z EIA RS-485 to EIA RS-232 converter (if communication port and relevant protocol need to be
tested).

10.4 Setting Familiarization

When commissioning a PCS-9691E relay for the first time, sufficient time should be allowed to
become familiar with the method by which the settings are applied. The Chapter 6 contains a
detailed description of the menu structure of this relay.

With the front cover in place all keys are accessible. All menu cells can be read. LED indicators
and alarms can be reset. Protection or configuration settings can be changed, or fault and event
records cleared. However, menu cells will require the appropriate password to be entered before
changes can be made.

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Alternatively, if a portable PC is available together with suitable setting software “RCS-PC”, the
menu can be viewed a page at a time to display a full column of data and text. This PC software
also allows settings to be entered more easily, saved to a file on disk for future reference or printed
to produce a setting record. Refer to the “RCS-PC” software user manual for details. If the
software is being used for the first time, allow sufficient time to become familiar with its operation.

10.5 Product Checks

These product checks cover all aspects of the relay which should be checked to ensure that it has
not been physically damaged prior to commissioning, is functioning correctly and all input quantity
measurements are within the stated tolerances.

If the application-specific settings have been applied to the relay prior to commissioning, it is
advisable to make a copy of the settings so as to allow them restoration later. This could be done
by extracting the settings from the relay itself via printer or manually creating a setting record.

10.5.1 With the Relay De-energized


The PCS-9691E serial protection is fully numerical and the hardware is continuously monitored.
Commissioning tests can be kept to a minimum and need only include hardware tests and
conjunctive tests. The function tests are carried out according to user’s correlative regulations.

The following tests are necessary to ensure the normal operation of the equipment before it is first
put into service.

z Hardware tests

These tests are performed for the following hardware to ensure that there is no hardware
defect. Defects of hardware circuits other than the following can be detected by
self-monitoring when the DC power is supplied.

z User interfaces test

z Binary input circuits and output circuits test

z AC input circuits test

z Function tests

These tests are performed for the following functions that are fully software-based. Tests of
the protection schemes and fault locator require a dynamic test set.

z Measuring elements test

z Timers test

z Metering and recording test

z Conjunctive tests

The tests are performed after the relay is connected with the primary equipment and other
external equipment.

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z On load test.

z Phase sequence check and polarity check.

10.5.1.1 Visual Inspection

After unpacking the product, check for any damage to the relay case. If there is any damage, the
internal module might also have been affected, contact the vendor. Following items listed is
necessary.

z Protection panel

Carefully examine the protection panel, protection equipment inside and other parts inside to
see that no physical damage has occurred since installation.

The rated information of other auxiliary protections should be checked to ensure it is correct
for the particular installation.

z Panel wiring

Check the conducting wire which is used in the panel to assure that their cross section
meeting the requirement.

Carefully examine the wiring to see that they are no connection failure exists.

z Label

Check all the isolator binary inputs, terminal blocks, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.

z Equipment plug-in modules

Check each plug-in module of the equipments on the panel to make sure that they are well
installed into the equipment without any screw loosened.

z Earthing cable

Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.

z Switch, keypad, isolator binary inputs and push button

Check whether all the switches, equipment keypad, isolator binary inputs and push buttons
work normally and smoothly.

10.5.1.2 Insulation Test (if required)

Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.

Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:

z Current transformer circuits

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z Power supply

z Optic-isolated control inputs

z Output contacts

z Communication ports

The insulation resistance should be greater than 100MΩ at 500V.

Test method:

To unplug all the terminals sockets of this relay, and do the Insulation resistance test for each
circuit above with an electronic or brushless insulation tester.

On completion of the insulation resistance tests, ensure all external wiring is correctly reconnected
to the protection

10.5.1.3 External Wiring

Check that the external wiring is correct to the relevant relay diagram and scheme diagram.
Ensure as far as practical that phasing/phase rotation appears to be as expected.

Check the wiring against the schematic diagram for the installation to ensure compliance with the
customer’s normal practice.

10.5.1.4 Auxiliary Supply

The relay can be operated with the power supply voltage 30Vac, 110Vdc, 220Vdc, 110Vac or
220Vac auxiliary supply depending on the relay’s nominal supply rating. The incoming voltage
must be within the operating range specified in Chapter 2, before energizing the relay, measure
the auxiliary supply to ensure it within the operating range.

10.5.2 With the Relay Energized


The following groups of checks verify that the relay hardware and software is functioning correctly
and should be carried out with the auxiliary supply applied to the relay.

The current and voltage transformer connections must remain isolated from the relay for these
checks. The trip circuit should also remain isolated to prevent accidental operation of the
associated circuit breaker.

10.5.2.1 Check Program Version

Connect the relay to power supply correctly and turn the relay on. Check program version and
forming time displayed in command menu to ensure that are corresponding to what ordered.

The liquid crystal display (LCD) is designed to operate in a wide range of substation ambient
temperatures. For this purpose, this relay has an automatic “LCD contrast” adjusting feature,
which is capable to adjust LCD contrast automatically according to the ambient temperature.

10.5.2.2 Check Date and Time

If the time and date is not being maintained by substation automation system, the date and time

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should be set manually.

Set the date and time to the correct local time and date using menu item “CLOCK”.

In the event of the auxiliary supply failing, with a battery fitted on CPU board, the time and date will
be maintained. Therefore when the auxiliary supply is restored the time and date will be correct
and not need to set again.

To test this, remove the auxiliary supply from the relay for approximately 30s. After being
re-energized, the time and date should be correct.

10.5.2.3 Check the LEDs

z “HEALTHY” LED

In normal operation situation, the “HEALTHY” LED is on. If a fatal error which is described in
Section 6.3.3 occurs in this device, the “HEALTHY” LED will be off.

z “ALARM” LED

In normal operation situation, the “ALARM” LED is off. If an error which is described in
Section 6.3.3 occurs in this device, the “ALARM” LED will be on. So simulate the abnormality
in Section 6.3.3 to check the “ALARM” LED.

z “TRIP” LED

The “TRIP” LED can be tested by initiating a manual circuit breaker trip from the relay.
However the “TRIP” LED will operate during the protective function checks (performed later).
Therefore no further testing of the “TRIP” LED is required at this stage.

z “CB STATE” LED

The “CB STATE” LED is used to denote the circuit breaker position state. When the CB is
closed, the “CB STATE” LED is on; otherwise, the “CB STATE” LED is off.

z Other LEDs

The “LED1” to “LED4” can be defined as various signal output indicators, so define all the
LEDs as the same function, and then simulate the relevant signal to check this LEDs.

10.5.2.4 Testing the AC Current Inputs

This test verified that the accuracy of current measurement is within the acceptable tolerances.

Apply current equal to the current transformer secondary winding rating to each current
transformer input of the corresponding rating in turn, see the following table or external connection
diagram for appropriate terminal numbers, checking its magnitude using a multimeter/test set
readout. The corresponding reading can then be checked in the relays menu.

The current measurement accuracy of the relay is ±2.0% or 0.01In, whichever is greater. However
an additional allowance must be made for the accuracy of the test equipment being used.

Current channel linearity and precision checkout

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Current channel linearity and precision checkout

Item Practical Input Measurement (on LCD) Error


Ia
Ib
Ic
I0

10.5.2.5 Testing the AC Voltage Inputs

This test verified that the accuracy of voltage measurement is within the acceptable tolerances.

Apply rated voltage to each voltage transformer input in turn; checking its magnitude using a
multimeter/test set readout. The corresponding reading can then be checked in the relays menu.

The voltage measurement accuracy of the relay is ±0.5%. However an additional allowance must
be made for the accuracy of the test equipment being used.

Voltage channel linearity and precision checkout

Item Practical Input Measurement (on LCD) Error


Ua
Ub
Uc
U0

10.5.2.6 Testing the Binary Inputs

This test checks that all the binary inputs on the relay are functioning correctly.

The binary inputs should be energized one at a time, see external connection diagrams for
terminal numbers.

Ensure that the voltage applied on the binary input must be within the operating range.

The status of each binary input can be viewed using menu item “BI STATE”. Sign “1” denotes an
energized input and sign “0” denotes a de-energized input.

Binary Inputs testing checkout

BI Name State without energized State with energized Correct?

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10.5.3 Protective Function Testing


The setting checks ensure that the entire application-specific relay, for the particular installation,
has been correctly applied to the relay.

NOTE: The trip circuit should remain isolated during these checks to prevent accidental

operation of the associated circuit breaker.

10.5.3.1 Demonstrate Correct Protection Operation

The above tests have already demonstrated that the protection is within calibration, thus the
purpose of these tests is as follows:

z To conclude that the primary function of the protection can trip according to the correct
application settings.

z To verify correct setting of all related protective elements.

10.5.3.2 Overcurrent Protection Check

This check, performed the stage 1 overcurrent protection function, demonstrates that the relay is
operating correctly at the application-specific settings.

1. Enable the stage 1 overcurrent protection.

z Set the logic setting [En_OC1] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [TrpLog_OC1] in the “OC1 SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output the
trip signal.

2. Energize the binary input [EBI_OC1] (if defined), and de-energize all the other binary inputs.

3. Simulate a normal condition with normal input currents.

4. Simulate a single-phase fault or multi-phase fault, the fault phase current is 2×[I_OC1].

5. After the period of [t_OC1], the stage 1 overcurrent protection will operate and issue a trip
command. The “LED1” indicator will be on; a relevant report will be shown on the LCD.

6. Simulate a normal condition with normal input currents again. The relay will restore the stage
1 overcurrent protection automatically. Restore the “LED1” indicator and the LCD manually.

10.5.3.3 IDMT Overcurrent Protection Check

This check, performed the IDMT overcurrent protection function, demonstrates that the relay is
operating correctly at the application-specific settings.

1. Enable the IDMT overcurrent protection with IEC very inverse characteristic.

z Set the logic setting [En_OC3] as “1” in the relay’s “PROT CONFIG” submenu under the

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“SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [Opt_InvOC] as “7” in the “OC3 SETTINGS” submenu under the “PROT
SETTINGS” menu.

z Set the setting [TrpLog_OC3] in the “OC3 SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output the
trip signal.

2. Energize the binary input [EBI_OC3] (if defined), and de-energize all the other binary inputs.

3. Simulate a normal condition with normal input currents.

4. Simulate a single-phase fault or multi-phase fault, the fault phase current is 2×[I_OC3].

5. After the period of 13.5×[t_OC3], the IDMT overcurrent protection will operate and issue a trip
command. The “LED1” indicator will be on; a relevant report will be shown on the LCD.

6. Simulate a normal condition with normal input currents again. The relay will restore the IDMT
overcurrent protection automatically. Restore the “LED1” indicator and the LCD manually.

NOTE: The IDMT overcurrent protection with other inverse characteristic can be checked

through the same method. Note to set the relevant inverse characteristic correctly.

10.5.3.4 Zero Sequence Overcurrent Protection Check

This check, performed the stage 1 zero sequence overcurrent protection function, demonstrates
that the relay is operating correctly at the application-specific settings.

1. Enable the stage 1 zero sequence overcurrent protection.

z Set the logic setting [En_ROC1] as “1” in the relay’s “PROT CONFIG” submenu under
the “SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [TrpLog_ROC1] in the “ROC1 SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”, the bit [En_Dir_ROC1]
is set as “0”. Here, set the [LED1] and [RLY1] as “1”; so the “LED1” can indicate the trip
signal and the “BO1” can output the trip signal.

2. Energize the binary input [EBI_ROC1] (if defined), and de-energize all the other binary inputs.

3. Simulate a normal condition, the input current of the zero sequence CT is less than 0.9 ×
[I_ROC1].

4. Simulate a single-phase earth fault, the input current of the zero sequence CT is greater than
1.1 × [I_ROC1].

5. After the period of [t_ROC1], the stage 1 zero sequence overcurrent protection will operate
and issue a trip command. The “LED1” indicator will be on; a relevant report will be shown on
the LCD.

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6. Simulate a normal condition again. The relay will restore the stage 1 zero sequence
overcurrent protection automatically. Restore the “LED1” indicator and the LCD manually.

10.5.3.5 Zero Sequence IDMT Overcurrent Protection Check

This check, performed the zero sequence IDMT overcurrent protection function, demonstrates that
the relay is operating correctly at the application-specific settings.

1. Enable the zero sequence IDMT overcurrent protection with IEC very inverse characteristic.

z Set the logic setting [En_ROC3] as “1” in the relay’s “PROT CONFIG” submenu under
the “SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [Opt_InvROC] as “7” in the “ROC3 SETTINGS” submenu under the
“PROT SETTINGS” menu.

z Set the setting [TrpLog_ROC3] in the “ROC3 SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”, the bit [En_Dir_ROC1]
is set as “0”. Here, set the [LED1] and [RLY1] as “1”; so the “LED1” can indicate the trip
signal and the “BO1” can output the trip signal.

2. Energize the binary input [EBI_ROC3] (if defined), and de-energize all the other binary inputs.

3. Simulate a normal condition, the input current of the zero sequence CT is less than
0.9×[I_ROC3].

4. Simulate a single-phase earth fault, the input current of the zero sequence CT is 2×[I_ROC3].

5. After the period of 13.5×[t_ROC3], the zero sequence IDMT overcurrent protection will
operate and issue a trip command. The “LED1” indicator will be on; a relevant report will be
shown on the LCD.

6. Simulate a normal condition again. The relay will restore the zero sequence IDMT overcurrent
protection automatically. Restore the “LED1” indicator and the LCD manually.

NOTE: The zero sequence IDMT overcurrent protection with other inverse characteristic

can be checked through the same method. Note to set the relevant inverse characteristic
correctly.

10.5.3.6 Thermal Overload Protection Check

This check, performed the thermal overload protection function, demonstrates that the relay is
operating correctly at the application-specific settings.

1. Enable the thermal overload protection.

z Set the logic setting [En_OvLd] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [TrpLog_OvLd] in the “OvLd SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output the

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trip signal.

2. Energize the binary input [EBI_OvLd] (if defined), and de-energize all the other binary inputs.

3. Simulate a normal condition with normal input currents.

4. Simulate a system overload situation; the fault phase current is 3.0 × [I_OvLd].

5. After the thermal accumulation is 100%, the thermal overload protection will operate and
issue a trip command. The “LED1” indicator will be on; a relevant report will be shown on the
LCD.

6. Simulate a normal condition with normal input currents again. The relay will restore the
thermal overload protection automatically. Restore the “LED1” indicator and the LCD
manually.

10.5.3.7 Negative Sequence Overcurrent Protection Check

This check, performed the negative sequence overcurrent protection function, demonstrates that
the relay is operating correctly at the application-specific settings.

1. Enable the negative sequence overcurrent protection.

z Set the logic setting [En_NegOC] as “1” in the relay’s “PROT CONFIG” submenu under
the “SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [TrpLog_NegOC] in the “NegOC SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output the
trip signal.

2. Energize the binary input [EBI_NegOC] (if defined), and de-energize all the other binary
inputs.

3. Simulate a normal condition with normal input currents.

4. Simulate a system fault situation to make the negative sequence current is greater than 1.1 ×
[I_NegOC].

5. After the period of [t_NegOC], the negative sequence overcurrent protection will operate and
issue a trip command. The “LED1” indicator will be on; a relevant report will be shown on the
LCD.

6. Simulate a normal condition again. The relay will restore the negative sequence overcurrent
protection automatically. Restore the “LED1” indicator and the LCD manually.

10.5.3.8 Broken Conductor Protection Check

This check, performed the broken conductor protection function, demonstrates that the relay is
operating correctly at the application-specific settings.

1. Enable the broken conductor protection.

z Set the logic setting [En_BCP] as “1” in the relay’s “PROT CONFIG” submenu under the

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“SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [TrpLog_BCP] in the “BCP SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output the
trip signal.

2. Energize the binary input [EBI_BCP] (if defined), and de-energize all the other binary inputs.

3. Simulate a normal condition with normal input currents.

4. Simulate a system fault situation to make the negative sequence current and positive
sequence current satisfy the logic condition of the broken conductor protection.

5. After the period of [t_BCP], the broken conductor protection will operate and issue a trip
command. The “LED1” indicator will be on; a relevant report will be shown on the LCD.

6. Simulate a normal condition again. The relay will restore the broken conductor protection
automatically. Restore the “LED1” indicator and the LCD manually.

10.5.3.9 Breaker Failure Protection Check

This check, performed the breaker failure protection function, demonstrates that the relay is
operating correctly at the application-specific settings.

1. Enable the breaker failure protection.

z Enable the stage 1 overcurrent protection according to the Section 10.5.3.2.

z Set the logic setting [En_BFP] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [TrpLog_BFP] in the “BFP SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED2]
and [RLY2] as “1”; so the “LED2” can indicate the BFP trip signal and the “BO2” can
output the BFP trip signal.

z Set the settings [En_52b_Ctrl_BFP] and [En_Trp_Ctrl_BFP] as “1” in the “BFP


SETTINGS” submenu under the “PROT SETTINGS” menu.

2. Energize the binary input [EBI_BFP] and [EBI_OC1] (if defined), and de-energize all the other
binary inputs.

3. Energize the binary input [BI_52a] until this check is finished.

4. Simulate a system fault as described in Section 10.5.3.2, and this relay will output the stage 1
overcurrent protection trip signal.

5. Keep the fault situation and make the fault phase current is greater than 1.1 × [I_OC_BFP].

6. After the period of [t_BFP], the breaker failure protection will operate and issue a trip
command again. The “LED2” indicator will be on; a relevant report will be shown on the LCD.

7. Simulate a normal condition again and de-energize all the binary inputs. The relay will restore

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the breaker failure protection automatically. Restore the “LED1” and “LED2” indicatora and
the LCD manually.

10.5.3.10 Overvoltage Protection Check

This check, performed the overvoltage protection function, demonstrates that the relay is
operating correctly at the application-specific settings.

1. Enable the overvoltage protection.

z Set the logic setting [En_OV] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [TrpLog_OV] in the “OV SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output the
trip signal.

2. Energize the binary inputs [BI_52a] and [EB_OV] (if defined), and de-energize all the other
binary inputs of this relay.

3. Simulate a normal condition with normal input voltages.

4. Simulate a system fault situation to make one of the three phase-to-phase voltages is greater
than 1.05 × [V_OV].

5. After the period of [t_OV], the overvoltage protection will operate and issue a trip command.
The “LED1” indicator will be on; a relevant report will be shown on the LCD.

6. Simulate a normal condition again. The relay will restore the overvoltage protection
automatically. Restore the “LED1” indicator and the LCD manually.

10.5.3.11 Undervoltage Protection Check

This check, performed the undervoltage protection function, demonstrates that the relay is
operating correctly at the application-specific settings.

1. Enable the undervoltage protection.

z Set the logic setting [En_UV] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [TrpLog_UV] in the “UV SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output the
trip signal.

2. Energize the binary inputs [BI_52a] and [EB_UV] (if defined), and de-energize all the other
binary inputs of this relay.

3. Simulate a normal condition with normal input voltages.

4. Simulate a system fault situation to make all of the three phase-to-phase voltages are less

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than 0.95 × [V_UV].

5. After the period of [t_UV], the undervoltage protection will operate and issue a trip command.
The “LED1” indicator will be on; a relevant report will be shown on the LCD.

6. Simulate a normal condition again. The relay will restore the undervoltage protection
automatically. Restore the “LED1” indicator and the LCD manually.

10.5.3.12 Auto-reclosing Check

This check, performed the auto-reclosing function, demonstrates that the relay is operating
correctly at the application-specific settings.

There are many operation elements can make the auto-recloser operate. Here, the check is based
on the assumption that the stage 1 overcurrent protection is operated.

1. Enable the stage 1 overcurrent protection and auto-recloser of this relay.

z Set the logic setting [En_OC1] and [En_AR] as “1” in the relay’s “PROT CONFIG”
submenu under the “SYS SETTINGS” menu, and set other logic settings as “0”.

z Set the setting [TrpLog_OC1] in the “OC1 SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output the
trip signal.

z Set the setting [N_AR] as “1” in the “AR SETTINGS” submenu under the “PROT
SETTINGS” menu. It means the auto-recloser can shot one time.

z Set the setting [Def_LED2] as “7” in the “SYS SETTINGS” submenu under the “SYS
SETTINGS” menu. It means the “LED2” can indicate the auto-recloser ready state.

2. Energize the binary input [EBI_OC] (if defined), and de-energize all the other binary inputs.

3. Simulate a normal condition with normal currents and the circuit breaker is closed. After 15
seconds, the auto-reclosing element is ready and in service. The “LED2” indicator is on.

4. Simulate a single-phase fault or multi-phase fault, the fault phase current is 2×[I_OC1].

5. After the period of [t_OC1], the stage 1 overcurrent protection will operate and issue a trip
command. The “LED1” indicator will be on; a relevant report will be shown on the LCD.

6. Just at the same time, simulate a normal condition in which the input currents are zero and
the circuit breaker is opened. After the period of [t_1stAR], the auto-recloser will operate, this
relay will issue a reclosing signal; a relevant report will be shown on the LCD.

10.5.4 On-load Checks


The objectives of the on-load checks are:

z Confirm the external wiring to the current inputs is correct.

z Measure the magnitude of on-load current (if applicable).

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z Check the polarity of each current transformer.

However, these checks can only be carried out if there are no restrictions preventing the
tenderization of the plant being protected.

Remove all test leads, temporary shorting leads, etc. and replace any external wiring that has
been removed to allow testing.

If it has been necessary to disconnect any of the external wiring from the protection in order to
perform any of the foregoing tests, it should be ensured that all connections are replaced in
accordance with the relevant external connection or scheme diagram. Confirm the current
transformer wiring.

10.5.5 Final Checks


After the above tests are completed, remove all test or temporary shorting leads, etc. If it has been
necessary to disconnect any of the external wiring from the protection in order to perform the
wiring verification tests, it should be ensured that all connections are replaced in accordance with
the relevant external connection or scheme diagram.

Ensure that the protection has been restored to service.

If the protection is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance and current counters should be zero. If a test block is installed, remove the
test plug and replace the cover so that the protection is put into service.

Ensure that all event records, fault records, disturbance records and alarms have been cleared
and LED’s has been reset before leaving the protection.

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11 Maintenance

11 Maintenance

11.1 Maintenance Schedule

It is recommended that products supplied by NR receive periodic monitoring after installation. In


view of the critical nature of protective relays and their infrequent operation, it is desirable to
confirm that they are operating correctly at regular intervals.

This relays are self-supervised and so require less maintenance than earlier designs of relay. Most
problems will result in an alarm so that remedial action can be taken. However, some periodic
tests should be done to ensure that the relay is functioning correctly and the external wiring is
intact.

11.2 Regular Testing

The relay is almost completely self-supervised. The circuits which can not be supervised are
binary input, output circuits and human machine interfaces. Therefore regular testing can be
minimized to checking the unsupervised circuits.

11.3 Failure Tracing and Repair

Failures will be detected by automatic supervision or regular testing.

When a failure is detected by supervision, a remote alarm is issued and the failure is indicated on
the front panel with LED indicators and LCD display. It is also recorded in the alarm record.
Failures detected by supervision are traced by checking the “ALM REPORT” screen on the LCD.
See Section 6.3.3 “Display under Abnormal Condition” for the details of the alarm events.

When a failure is detected during regular testing, confirm the following:

z Test circuit connections are correct

z Modules are securely inserted in position

z Correct power supply voltage is applied

z Correct AC inputs are applied

z Test procedures comply with those stated in the manual

11.4 Replace Failed Modules

If the failure is identified to be in the relay module and the user has spare modules, the user can
recover the protection by replacing the failed modules.

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11 Maintenance

Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.

Check that the replacement module has an identical module name (AI, PWR, CPU and EXT) and
hardware type-form as the removed module. Furthermore, the CPU module replaced should have
the same software version. And the AI and PWR module replaced should have the same ratings.

WARNING: Units and modules may only be replaced while the supply is switched off and

only by appropriately trained and qualified personnel. Strictly observe the basic
precautions to guard against electrostatic discharge.

WARNING: When handling a module, take anti-static measures such as wearing an

earthed wrist band and placing modules on an earthed conductive mat. Otherwise, many
of the electronic components could suffer damage. After replacing the CPU module,
check the settings.

DANGER: After replacing modules, be sure to check that the same configuration is set

as before the replacement. If this is not the case, there is a danger of the unintended
operation of switchgear taking place or of protections not functioning correctly. Persons
may also be put in danger.

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12 Decommissioning and Disposal

12 Decommissioning and Disposal

12.1 Decommissioning

12.1.1 Switching off


To switch off the PCS-9691E, switch off the external miniature circuit breaker of the power supply.

12.1.2 Disconnecting cables


Disconnect the cables in accordance with the rules and recommendations made by relational
department.

DANGER: Before disconnecting the power supply cables that connected with the PWR

module of the PCS-9691E, make sure that the external miniature circuit breaker of the
power supply is switched off.

DANGER: Before disconnecting the cables that are used to connect analog input module

with the primary current transformers, make sure that the circuit breaker for the primary
current transformers is switched off.

12.1.3 Dismantling
The PCS-9691E rack may now be removed from the system cubicle, after which the cubicles may
also be removed.

DANGER: When the station is in operation, make sure that there is an adequate safety

distance to live parts, especially as dismantling is often performed by unskilled personnel.

12.2 Disposal

In every country there are companies specialized in the proper disposal of electronic waste.

NOTE: Strictly observe all local and national regulations when disposing of the device.

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13 Manual Version History

13 Manual Version History


In the current version of the instruction manual, several descriptions on existing features have
been modified.

Manual version and modification history records

Version
Date Description of change
Software Manual
2.00 1.00 2009-02-26 Form the original manual.
(1) Modify the terminal definition and figures in Section
5.6, 5.7 and 9.8
2.01 1.01 2009-06-05
(2) Add the new theory of the TCS and CCS in Section
5.7
(1) Add the theory of the thermal overload protection, the
negative sequence overcurrent protection, the
broken conductor protection and the breaker failure
protection in Chapter 3
(2) Add a new binary input definition in Section 4.5
(3) Add the relevant HMI information of the new added
2.02 1.02 2009-06-25 protections in Chapter 6
(4) Add the relevant setting information of the new added
protections in Chapter 7
(5) Add the relevant communication information of the
new added protections in Chapter 8
(6) Add the relevant commissioning information of the
new added protections in Chapter 10
(1) Add two measurement value “Accu” and “RseT” in
Section 6.5.1 and 8.4.2
2.10 1.03 2009-09-22
(2) Modify the setting definitions in Chapter 7 and delete
three never used settings
(1) Update the thermal overload protection in Section 3.4
(2) Add directional element for the zero sequence
overcurrent protection
(3) Add undervoltage and overvoltage protections
(4) Update the auto-recloser logic
(5) Add voltage transformer supervision function
2.11 1.04 2010-02-28
(6) Redefine the terminal definition of the AI module
(7) Update the setting sheets
(8) Add the commissioning related to the undervoltage
and overvoltage protections
(9) Update all the figures to make them be in
consonance with the firmware of this relay

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13 Manual Version History

(1) Modify the thermal curves graph of the thermal


overload protection in Section 3.4
2.12 1.05 2010-03-12
(2) Modify the setting description of the setting
[Opt_Dir_ROC] in Section 7.3
(1) Update the undervoltage logic in Section 3.8
(2) Update the VTS logic in Section 4.2.7
(3) Modify the HMI menu diagram in Section 6.2.1
2.21 1.06 2010-08-03 (4) Modify the submenu description in Section 6.2.2
(5) Update the measurement table in Section 6.5.1
(6) Add the new measurements to the communication
information table in Chapter 8
(1) Modify the description about how to reset the
2.22 1.07 2010-08-19 protection operation signal
(2) Update the measurement table in Section 6.5.1
(1) Update the relevant settings in Section 7.2
2.22 1.08 2010-09-28 (2) Add a new section related to the DNP3.0 protocol in
Chapter 8
(1) Update the description related to the analog value in
Chapter 6
2.23 1.09 2010-10-28
(2) Update the description related to the password of this
device in Chapter 6
(1) Update the relevant logic diagrams in Chapter 3
(2) Update the relevant binary input signals in Chapter 4,
Chapter 6, and Chapter 8
2.24 1.10 2011-01-30
(3) Update the relevant settings in Section 7.3
(4) Update the relevant commissioning description in
Section 10.5.3
(1) Support the circuit breaker with double tripping coils
(2) Add the logic setting [Opt_CBType] in Section 7.3
(3) Update the operation circuit in Section 5.6 and 5.7
2.25 1.11 2011-06-15
(4) Update the alarm signal table in Section 6.3.3
(5) Update the information table in Chapter 8
(6) Update the typical wiring diagram in Section 9.8
(1) Update the parameters of the analog voltage input in
Section 2.1.1.3
(2) Update the submenu “REPORT” in Section 6.2.3
(3) Update the relevant tables of the operation elements,
2.26 1.12 2011-08-15 add three new signals “Op_PhA”, “Op_PhB” and
“Op_PhC” in Chapter 6 and Chapter 8
(4) Update the relevant tables about the settings, add
two new setting “En_CCS” and “En_TCS”, delete the
setting “En_TCCS” in Chapter 7 and Chapter 8
(1) Add some description of the fault and distribution
2.27 1.13 2011-11-16
function in Chapter 1 and Chapter 2

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13 Manual Version History

(2) Add some description of the history report recording


function in Chapter 1
(3) Update the TCS and CCS function in Section 4.2.3
(4) Update the description of communication ports in
CPU module in Section 5.3
(5) Update the HMI menu and the relevant description in
Chapter 6
(6) Update the setting tables in Chapter 7
(7) Update the communication information in Chapter 8
(8) Add relevant description of the “RCS-PC” in relevant
sections of this manual
(9) Update the binary input parameters in Section 2.1.1.4
(1) Add two new settings in Section 7.3, and update the
relevant information tables in Chapter 8
(2) Update the description of the wave recording function
2.28 1.14 2012-08-08
in Section 1.2, Section 1.3 and Section 2.3.3
(3) Add the pickup element communication information
in Chapter 8

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