The Future is Digital

But which bus goes where?

1 Successful Implementation & Improved Operation

 Topics
 Instrumentation
– Reducing Footprint and Wiring Even Further
 Smart Discrete Devices
 Flexibility to Handle Changes
 Reducing Device Count
 Eliminating the Last Proprietary Protocols
 Motor controls
 SIS

2 Successful Implementation & Improved Operation

 Instrumentation
Reducing Footprint and Wiring - Even
Further with Integrated Fieldbus Power
Supply

3 Successful Implementation & Improved Operation

 Hardwired Marshalling
- Well Known, Labor Intensive, Hardware

FTA FTA FTA FTA FTA FTA

P
JB T

JB
CONTROLLERS MARSHALLING
& I/O & POWER

4 Successful Implementation & Improved Operation

 Fieldbus with Separate Device Power Supply
- Now Almost „Traditional‟
FPS
FPS
FPS P
FPS
JB T
FPS
FPS FIELDBUS

JB
CONTROLLERS MARSHALLING
& INTERFACES & POWER

5 Successful Implementation & Improved Operation

 Fieldbus with Integral Device Power Supply
- No Marshalling Cabinet

P
FIELDBUS JB T

JB
CONTROLLERS
& INTERFACES
WITH POWER

6 Successful Implementation & Improved Operation

 Smart Discrete Devices
Intelligence in on/off devices

7 Successful Implementation & Improved Operation

 On/Off Valves
- Hardwired
DO (DC)

FTA
FTA
DI (DC)

FTA
3X
AO (mA)
FTA

AI (mA)
FTA

DO (AC)

ON/OFF
FTA

DI (AC)
VALVE
JUNCTION
I/O MARSHALLING BOX
8 Successful Implementation & Improved Operation
 Intelligent On/Off Valves
- Fieldbus

FIELDBUS
FF (H1)
S
FT LT TT PT

FIELDBUS
I/O ON/OFF VALVE
9 Successful Implementation & Improved Operation
 On/Off Valve Intelligent Device
Management: Diagnostics & Setup

OPERAT. DEVICE • NO DIAGNOSTICS OPERAT. DEVICE • TRAVEL TIME

CONSOLE MGMT CONSOLE MGMT • CYCLE COUNTS
x • STUCK VALVE

F D D F
F O I F

FIELDBUS HARDWIRED FIELDBUS

P T S
3X P T S

10 Successful Implementation & Improved Operation

 Flexibility to Handle Changes
Virtual Marshalling

11 Successful Implementation & Improved Operation

 Hardwired Marshalling
- On/Off Valve
DO (DC)

FTA
FTA
DI (DC)

FTA
AO (mA)
FTA

AI (mA)
FTA

DO (AC)

ON/OFF
FTA

DI (AC)
VALVE
JUNCTION
I/O MARSHALLING BOX
12 Successful Implementation & Improved Operation
 Hardwired Marshalling
- Redesign for Control Valve
DO (DC)

FTA
FTA
DI (DC)

FTA
AO (mA)
FTA
2-3X
AI (mA)
FTA

DO (AC)

CONTROL
FTA

DI (AC)
VALVE
JUNCTION
I/O MARSHALLING BOX
13 Successful Implementation & Improved Operation
 Hardwired Marshalling
- Redesign for Electric Actuator (MOV)
DO (DC)

FTA
FTA
DI (DC)

FTA
AO (mA)
FTA
6-16X M
AI (mA)
FTA

DO (AC)
FTA

DI (AC) MOTOR OPERATED

VALVE (MOV)
JUNCTION
I/O MARSHALLING BOX
14 Successful Implementation & Improved Operation
 Virtual Marshalling: Flexibility
- For Fieldbus Device Type Doesn‟t Matter

FIELDBUS
FF (H1)

ON/OFF
VALVE
JUNCTION
I/O BOX
15 Successful Implementation & Improved Operation
 Virtual Marshalling
- No Card Change or Wire Redesign

FIELDBUS
FF (H1)

CONTROL
VALVE
JUNCTION
I/O BOX
16 Successful Implementation & Improved Operation
 Virtual Marshalling
- No Card Change or Wire Redesign

FIELDBUS
FF (H1)

ELECTRIC
ACTUATOR
JUNCTION
I/O BOX
17 Successful Implementation & Improved Operation
 Reducing Device Count
Multi-Input Transmitters

18 Successful Implementation & Improved Operation

 Single Point Temperature Transmitters

T
T
T
T
T
T
T
T
T
T
JB T
T
T
T
T
T
19 Successful Implementation & Improved Operation
 Multi-Input Fieldbus Temperature
Transmitters
TMP.XMT

TMP.XMT

FIELDBUS

20 Successful Implementation & Improved Operation

 Eliminating the Last Proprietary
Protocols
Fieldbus in complex devices reduce
wiring the most

21 Successful Implementation & Improved Operation

 Complex Devices Have Many Signals
RUNNING
DI (DC) OPEN COMMAND

FTA
STOP COMMAND
CLOSE COMMAND

FTA
DO (AC)
STOPPED

M
FTA AVAILABLE
AI (mA) LOCAL
LOW BATTERY
OPENED FEEDBACK
FTA

AO (mA) CLOSED FEEDBACK

FTA

DI (DC) POSITION
TORQUE
OVERHEAT
FTA

DO (DC) OVER-TORQUE
ELECTRIC
I/O MARSHALLING ACTUATOR
22 Successful Implementation & Improved Operation
 “Virtual Marshalling” of Intelligent MOV in
Software

FTA FTA

DI (DC) FF-H1

DO (AC)
PT TT LT FT
M M
FTA

AI (mA)
FTA

AO (mA)
FTA

DI (DC)

ELECTRIC
FTA

DO (DC)
ACTUATOR
I/O MARSHALLING ELECTRIC I/O
ACTUATOR

23 Successful Implementation & Improved Operation

 Eliminate Proprietary Protocols,
Gateways, and Proprietary Software

DEVICE OPERAT. M.O.V. DEVICE OPERAT.

MGMT CONSOLE CONFIG. MGMT CONSOLE

F F M M F F
F F B B GATEWAY F F

FIELDBUS MODBUS FIELDBUS

P T M M P T M M

PROPRIETARY
P T M M P T M M

24 Successful Implementation & Improved Operation

 Intrinsically Safe Two-Wire Intelligent
Tank Gauging System
TEMP & WATER TEMP & WATER
BOTTOM BOTTOM
GAUGE LEVEL

PRESSURE PRESSURE

FIELDBUS

FIELD FIELD
DISPLAY DISPLAY

POWER
BUS
25 Successful Implementation & Improved Operation
 IPAS: Integrated Process Analyzer System
- Shared Infrastructure

OPERAT. GC OPERAT. DEVICE

CONSOLE CONFIG. CONSOLE MGMT.

MODBUS FIELDBUS H1
SHELTER GC
FIELD GC FT PT TT

26 Successful Implementation & ImprovedSAMPLING

Operation SYSTEM
 FOUNDATION fieldbus as “Electronic
Sampling Line”
OPERAT. GC
CONSOLE CONFIG.

SAMPLING LINE
MODBUS

SHELTERED GAS CHROMATOGRAPH

OPERAT. DEVICE
CONSOLE MGMT.

FIELDBUS H1

FIELD
FT PT TT
GAS SAMPLING SYSTEM
CHROMATOGRAPH
27 Successful Implementation & Improved Operation
 Motor Controls

28 Successful Implementation & Improved Operation

 Variable/Adjustable Speed/Frequency
Drive
ENABLE

15 X
++
DI (DC) START COMMAND

FTA
STOP COMMAND
`
REVERSE/FORWARD

FTA
DO (AC)
AT SPEED
FTA RUNNING
AI (mA) FAULT
SPEED 1
SPEED 2
FTA

AO (mA) SPEED 3
M
FTA

DI (DC) CURRENT
TORQUE
ALARM
FTA

DO (DC) LOCAL
VARIABLE
I/O MARSHALLING SPEED
29 Successful Implementation & Improved Operation DRIVE
 “Virtual Marshalling” of VSD in Software

PROFIBUS-DP
DI (DC)
`
DO (AC)

AI (mA)

AO (mA)
M M M M M
DI (DC)

DO (DC)

I/O MARSHALLING VARIABLE VARIABLE

SPEED I/O SPEED
DRIVE DRIVEs
30 Successful Implementation & Improved Operation
 Safety Instrumented Systems (SIS)
Products are hardwired

31 Successful Implementation & Improved Operation

 SIS
ESD (ON/OFF)

S
PST (HART)

PV (4-20 mA / HART) PST

PT

ESD VALVE

32 Successful Implementation & Improved Operation

 Summary
 Reducing footprint and wiring further than ever
 Smart discrete devices
 Flexibility to handle changes
 Reduce device count
 Eliminating the last proprietary protocols
 Motor controls
 SIS

33 Successful Implementation & Improved Operation