Westfalia Service Training PDF

Westfalia Separator
Mineraloil Systems GmbH

Westfalia Separator Mineraloil Systems GmbH
Mechanical Separation
Service Training by Ronald Eschmann, Service Center Hamburg
- model designation - Foundation

- installation - clutch, clutch shoes
- bowl parts - gear oil
- single mode - wear to gear
- series mode - bottom bearing
- running mode -02- - misc.: OSA7, OSA20, OSB35
- running mode -91- - bowl unbalance
- running mode -01- - wear protection
- running mode -36- - refinery process / fuel problems
- running mode -96- - timing unit VESA, VESB, VESC
- running mode -0196- - timing unit C7
- Displacement - alarm list
- potable water - trouble shooting list
- syphons
- centripetal pump
Westfalia Separator
Mineraloil Systems GmbH model designation of separators
e.g. OSA7-02-066
26.04.2005 Ronald Eschmann, Service Dept., Hamburg 2

Westfalia Separator
Mineraloil Systems GmbH model designation of separators
OSA 7-02-066
application: Mineral Oil
Separator with self-cleaning bowl
A-series of WS-Separators
size (efficiency) 7
bowl for clarification and separation with a disc stack
separator with single centripetal pump and

discharge by gravity of the heavy component (water)
drive via centrifugal clutch, open frame, neck
bearing standard or gas-tight; standard or EEx motor
hinged hood, either cast design with cast-on feed-
and discharge line or welded design with welded-on
or screwed-on feed and discharge connections
flange-type motor (horizontal), type B5, with clutch

Westfalia Separator
Mineraloil Systems GmbH Diagram of installation
Stuffing box oil

Fuel
Settl.
tank Service
tank
Sludge Sludge tank
HFO - Sludge tank LO - Sludge tank
Lube oil Bilge water

Westfalia Separator
Mineraloil Systems GmbH Diagram of installation: SINGLE MODE
instrument air feed valve pre-heater

steam inlet
solenoid f+d water
motor starter
potable water
clean oil discharge

control unit
throttle valve
inspection cover
pressure switch
Separator pre-set valve
solenoid
operating water water discharges
feed pump
pre-strainer
dirty oil feed

Westfalia Separator
Mineraloil Systems GmbH bowl: VARIZONE
dirty water discharges
clean oil discharge
dirty oil feed

Westfalia Separator
Mineraloil Systems GmbH bowl: disk stack
The disk stack consits a

large number of conical
disks situated on top of
each other. Each disk is
provided with spacers so
that there are precisley
defined narrow interspaces
(very small radial sedimen-
tation path). The solids will
be collected on the upper
wall of each inter-space. A
smooth bottom disk
surface is necessary to slide
down the solids into bowl
sludge holding space.

Westfalia Separator
Mineraloil Systems GmbH bowl: disk stack

Westfalia Separator
Mineraloil Systems GmbH Bowl: OSA7-02

Westfalia Separator
Mineraloil Systems GmbH bowl: OSA20 UNITROL
CS PSL

Westfalia Separator
Mineraloil Systems GmbH bowl: OSB35-02

Westfalia Separator
Mineraloil Systems GmbH Bowl: OSC4-02

Westfalia Separator
Mineraloil Systems GmbH bowl: OSC4 UNITROL
CS PSL

Westfalia Separator
Mineraloil Systems GmbH bowl: OSC30-91

Westfalia Separator
Mineraloil Systems GmbH bowl: OSD6-91

Westfalia Separator
Mineraloil Systems GmbH diagram of installation: SINGLE MODE
temperature switch high / low pressure switch low (SMS) conductivity sensor (WMS)
1: displacement water
2: operating water
6 3: 3/2 way feed valve
3 4: circulation valve
5: water discharge valve
7
6: dirty oil feed
7: feed return line
8: clean oil discharge
8
pressure switch
ejection monitoring motor protection vibration monitor flow switch
HFO: single / parallel mode: recommended with increased water content

Westfalia Separator
HFO
return line of feed valve led back to settling tank

Westfalia Separator
LO
return line of feed valve led back to oil sump

Westfalia Separator
Mineraloil Systems GmbH diagram of installation: SERIES MODE

Westfalia Separator
HFO series mode: recommended with increased amount of solids in the feed

Westfalia Separator
Mineraloil Systems GmbH SERIES MODE of operation: HFO only
When running in series mode only the feed pump and pre-heater
of the first stage (purifier) are in operation. An attached feed
pump at the second stage (clarifier) must be disconnected from
the horizontal shaft to avoid a run dry. If necessary the setpoint
of TAL (temp. alarm low) needs to be lowered as well as the
timer „alarm bridging time“ needs to be increased at the timing
unit of second stage in order to avoid PAL (discharge pressure
low) alarms.
Westfalia Separator
series mode of operation: process and installation diagram

Westfalia Separator
Mineraloil Systems GmbH series mode with VESB-EC 1
holes open in holes closed in

separating disc separating disc
FIRST STAGE: PURIFIER SECOND STAGE: CLARIFIER

Function keys to be pre-selected Function keys to be pre-selected
at timing unit type VESB-EC 1: at timing unit type VESB-EC 1:
F2, F3 and F13 F2, F3, F4, F10 and F13

Westfalia Separator
Mineraloil Systems GmbH series mode with VESB-EC 1
VESB- Panel INPUTS - UNIT 2 OUTPUTS -UNIT 2

No. 2 I 111 I 112 I 113 I 114 O 1013 O 1014 O 1015 O 1016
X1-Terminals 23 24 26 25 27 28 30 29 59 60 61 62 63 64 65 66
24 VDC from unit 1

24 VDC from unit 2
Series Mode FAIL
Series Mode FAIL

Series Mode OFF
Series Mode OFF
Feedback Signal
Series Mode ON
Feedback Signal
Series Mode ON
X1-Terminals 59 60 61 62 63 64 65 66 23 24 26 25 27 28 30 29
VESB- Panel O 1013 O 1014 O 1015 O 1016 I 111 I 112 I 113 I 114
No. 1 OUTPUTS - UNIT 1 INPUTS - UNIT 1

Westfalia Separator
Mineraloil Systems GmbH series mode with C7
holes open in holes closed in

separating disc separating disc
FIRST STAGE: PURIFIER SECOND STAGE: CLARIFIER

Function keys to be pre-selected Function keys to be pre-selected
at timing unit type C7: at timing unit type C7:
and and

Westfalia Separator
Mineraloil Systems GmbH series mode with C7
MPI-interface / MPI - code 1/2 MPI-interface / MPI - code 3/4

on on
off off
HFO 1 HFO 2
A WMS-01- A
B B SMS -36-
Terminal strip Terminal strip

HFO 1 HFO 2
1 12 sc 1 12 sc
Cable type:
UNITRONIC-BUS-FD P L2/F.I.P
1x2x0,25 mm2 + screen
Attention:
Not laying MPI-data cables parallelly to power cables

Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -02-
OSC4
VARIZONE -02-: no UNITROL valves

on the hood but a regulating ring;
suitable for products with max.
density of 0,991 kg/dm³ @ 15°C

Westfalia Separator
Mineraloil Systems GmbH Separator type VARIZONE -02-, regulating ring
OSC15 OSA20
Regulating ring (ringdam)

Westfalia Separator
To choose the correct size of regulating

ring, the density of the oil as well as the
separation temperature must be given.
For example: density is given with 0,873
kg/dm³ @ 20°C. Separation temp: 70°C
The density of oil decreases linear with
increased temperature. Find the intersection
of the density line with the line of 70°C.
Find the thick curves (here green). The
number in the field between two curves
shows the correct regulating ring: Ø 70 mm.
OSC5-02-066

Westfalia Separator

Westfalia Separator
Mineraloil Systems GmbH regulating ring – hydrostatic balance
( ) ( )
r2
r1 ρ1 ⋅ R − r1 = ρ 2 ⋅ R − r2
2 2 2 2
R = separation line (fixed diameter)

r1 = oil weir (fixed diameter)
r2 = inner diameter of regulating ring (variable)
ρ 1 = density of oil (changeable - HFO)
ρ 2 = density of water
OSB35 − 02

Westfalia Separator
Mineraloil Systems GmbH regulating ring – hydrostatic balance
ρWater ⋅ rWater
2
− ρ Oil ⋅ rOil
2
ρ Oil ⋅ (R 2 − rOil
2
) = ρWater ⋅ (R 2 − rOil2 ) R=
ρWater − ρ Oil
For example: OSC5-02 Separation line
Diameter oil weir: 52 mm Ringdam
Outer diameter of disk stack: 124 mm Oil weir
Regulating ring in use: 56,5 mm

Density of water @ 98 °C: 0965 kg/dm³
Separation temperature: 98 °C
Density of oil @ 98 °C: 0,93 kg/dm³
Calculated separtion line: 127 mm
(+ 1 %) Density of oil @ 98 °C: 0,9393 kg/dm³
Calculated separtion line: 145 mm !
-> next smaller regulating diameter to be
selected (55 mm)

Westfalia Separator
OSC30
-91-: same working principle as

VARIZONE -02-. Dirty water is not
drained by gravity into the hood but
discharged under pressure by means
of a second centripetal pump

Westfalia Separator
1 Dirty oil feed

2 Clean oil discharge
3 Filling / Displacement water
4 Pressure switch (clean oil)
5 Regulating ring
6 Control unit
7 Centripetal pump (dirty water)
8 Centripetal pump (clean oil)
9 Separating disk
10 Sludge holding space
11 Dirty water discharge
12 Operating water discharge
13 Sludge discharge
14 Operating water feed
15 Solenoid valve block

Westfalia Separator
clean oil discharge
dirty oil feed dirty water

discharge to
frame drain
Two centripetal pumps

Westfalia Separator
pressure switch in the dirty water OSC30

discharge: PAH breakover water discharge

Westfalia Separator

Westfalia Separator
holes open !
All process parameters, timer adjustments, water flow rates, regulating

ring diagram´s etc. of separator type -91- are identically with -02- design.
Please note, the screw pins need´s to be removed from the lower centri-
petal pump chamber cover when running mode VARIZONE -91-.

Westfalia Separator
regulating ring
Efficient dewatering of water-contained

oils is only possible when the bowl is
correctly adjusted to the difference in
densities between oil and water.
The inner diameter of the regulating
ring can be determined from the
diagram or by experiment. The general
rule of thumb is:
- narrow regulating ring for heavy oil
- wide regulating ring for light oil

Westfalia Separator
lower centripetal pump chamber cover
-UNITROL- -VARIZONE-
holes closed holes open

Westfalia Separator
OSC30

Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL-WMS -01-
OSC50
UNITROL-WMS: no ringdam;
with conductivity sensor, circu-
lation- and water discharge
valve, suitable for products with
max. density of 1,01 kg/dm³ @ Water Monitoring System:
15°C PURIFIER - FIRST STAGE

Westfalia Separator
1: dirty oil feed

3: displacement
water feed
4: pressure indicator
5: conductivity sensor
6: pressure switch
7: circulation valve
HFO 8: water discharge
valve
9: sensing liquid flow
10: sensing liquid pump
11: control unit
12: centripetal pump
(clean oil)
19 13: separating disc
19: screw pin´s (holes open 17: operating water 14: dirty water discharge
in separating disc !) discharge 15: sludge holding space
p/n: 0019-9045-400 18: operating water feed 16: sludge discharge
Westfalia Separator
HFO
5 8
19 7
After the feed valve is open the WMS function is activated. The conductivity
sensor (5) in the bypass line monitors the liquid concentration and leads off
registered water by opening the water discharge valve (8). When running WMS -
01- there is no need for filling water. To avoid emulsification, conductivity
measurement is intermittent, i.e. the circulation valve (7) is closed via TIMER 15
for 60 seconds followed by opening of the circulation valve for 15 seconds via
TIMER 16. Only during this time can the conductivity sensor register and
discharge water until oil is detected again. Subsequently the measuring cycle is
re-started.
Westfalia Separator
holes open in
separating disc
„PURIFICATION“ means the separation of liquid mixtures which

consists of two liquids, with simultaneous removal of the solids
contained in the liquids.„CLARIFICATION“ is the removal of solids
from a liquid.
Westfalia Separator
CS PSL CS PSL
Separation: Circulation valve Water discharge: CS activated,

open, CS not activated water discharge valve open

Westfalia Separator
Mineraloil Systems GmbH WMS - measuring relais : type DNAR

Westfalia Separator
Mineraloil Systems GmbH WMS - measuring relais : type DNAR
old version until 1996
turn clockwise to max.
set to: „100 Ω - 200 Ω“
WS part number: 0005-3929-000 (220 VDC) 0005-3929-010 (110 VDC)

Westfalia Separator
Mineraloil Systems GmbH WMS - measuring relais : type RM-3 LA1
function: the time from that the

conductivity sensor is detecting water
until water is being discharged
R-sector: the full scale adjustment: 50 kΩ
R-value Ω: to be adjusted to approx. 20

means the actual setpoint has been adjus-
ted to 20 kΩ. When do the „fine tuning“
at site (adding water manually) please
check the switch back from „water
discharge“ to „purification“. The setpoint
needs to be decreased in case the
program does not switch back to
„purification“
Time value s: value of delay time: 1 sec
WS part number: 0005-3929-020 (since summer 1996)

Westfalia Separator
Mineraloil Systems GmbH WMS - measuring relais : type RM-3 LA1

Westfalia Separator
Mineraloil Systems GmbH WMS - measuring relais : type RM-4 LA3 2MW
time delay adjustment: set to 1 sec
sensitivity adjustment: set to 40 % of full

scale, to be balanced at site. The setpoint
is to be reduced in case the WMS does not
switch back from “water discharge“ to
“circulation“.
empty / fill selection: set to empty
sensivitiy range / delay function selection:

set to 50 ⌧
sensivity range: 0 - 50 kΩ
function: ON-delay (the time from
detecting water to water discharge)
WS part number: 0005-3929-030; since summer 2003

Westfalia Separator
Mineraloil Systems GmbH replacement DNAR by RM3 / RM4
terminal DNAR RM3 / RM4

11 15
12 16
14 18
O B2
M B1
A1 A1
A2 A2

Westfalia Separator
Mineraloil Systems GmbH WMS: conductivity sensor 0005-1347-000
1 housing 0005-1347-010
2 isolating piece 0005-1347-020
3 cover 0005-1347-030
4 hex head screw 0019-6842-400
5 sensor 0005-1347-100
6 threaded piece 0019-0576-600
7 gasket (2 pcs) 0007-2507-750
8 gasket (2 pcs) 0007-1866-830
9 cable head 0005-0637-000
10 cable 0005-0400-008
11 plug 0019-0644-600
12 plug 0019-1492-000

Westfalia Separator

Westfalia Separator

Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL -SMS -36-
OSC50
UNITROL-SMS -36-: no ring-

dam; pressure switch and circu-
lation valve in use, running in
second stage when running in
Sludge Monitoring System:
series mode only, HFO clarifier CLARIFIER - SECOND STAGE

Westfalia Separator
1: dirty oil feed

3: displacement
water feed
6: pressure switch
HFO 7: circulation valve
8: water discharge
valve
11: control unit
(clean oil)
19
13: separating disc
19: screw pin´s (holes closed 17: operating water 14: dirty water discharge
in separating disc !) discharge 15: sludge holding space
p/n: 0019-9045-400 18: operating water feed 16: sludge discharge
Westfalia Separator
HFO
19 7
A small amount of sensing liquid is diverted via the separating disc (13). It is
conveyed by the sensing liquid pump (10), the circulation valve (7) to the
pressure switch (6) and recycled back into the feed. If the sensing liquid
intake becomes blocked due to water or solid accumulation in the sludge
holding space (15) the pressure switch sends a pulse to the control unit. The
automatic solids ejection program for both first stages is triggered (so
called „self thinker“). The pressure switch is working as PSL. The circulation
valve is open over the whole period of time of separation.
Westfalia Separator
holes closed in
separating disc
A clarifier is not able to discharge water continiously just by de-sludgings

only. The system of WMS -01- and SMS -36- are identically. To rebuild the
separator from WMS into SMS just close the holes in the separating disc by
means of two screw pins and re-adjust the timing unit.

Westfalia Separator
CS PSL CS PSL CS PSL
Separation: Separation: circulation Ejection: on both

circulation valve valve open, sludge stages triggered by the
open, sensing liquid holding space filled up „self thinker“, feed
pressure above the with solids, sensing liquid valve closed .
setpoint of pressure pressure dropped below
switch setpoint

Westfalia Separator
OSC50
UNITROL-SMS-96-: no ringdam;
pressure switch and circulation
valve in use, designed for LO
only; same working principles as
Sludge Monitoring System
SMS-36-, holes open in sep. disc. for Lube oil

Westfalia Separator
Filling: no pressure at Separation: sensing Separation: sludge

the PSL, CS not in use, liquid pressure above holding space filled up
holes in separating the setpoint with water and solids,
disc open, bowl sensing liquid pressure
partially pre-filled dropped below setpoint,
ejection triggered
Westfalia Separator
1: dirty oil feed

3: displacement
water feed
6: pressure switch
7: circulation valve
LO
8: water discharge
valve

11: control unit
(clean oil)
19 13: separating disc
19: screw pin´s (holes open in 17: operating water 14: dirty water discharge
separating disc !) discharge 15: sludge holding space
p/n: 0019-9045-400
18: operating water feed 16: sludge discharge

Westfalia Separator
LO
19
7
A small amount of sensing liquid is diverted via the holes in the separating disc
(13). It is conveyed by the sensing liquid pump (10), the circulation valve (7) to
the pressure switch (6) and recycled back into the feed. If the sensing liquid
intake becomes blocked due to water or solid accumulation in the sludge
holding space (15) the pressure switch sends a pulse to the control unit. The
automatic solids ejection program is triggered (so called „self thinker“). The
pressure switch is working as PSL. Before feed valve is open the bowl is partially
filled with water. This is not to create a water seal but will improve the
clarification (discharge of solids from the oil).
Westfalia Separator
holes open in
separating disc
When running with UNITROL SMS -96- the flowrate of filling- and
displacement water must not exceed 0,1 l/s. To achieve this reduced
flowrate a orifice plate of bore 3,0 mm need´s to be installed in the
filling- and displacement water assy.
Westfalia Separator
Mineraloil Systems GmbH LO: Separator type UNITROL-WMS+SMS -0196-
UNITROL-WMS+SMS: no ring-
dam; conductivity sensor, circu-
lation- and water discharge
valve as well as pressure switch
Water Monitoring System +
in use. For LO only. Sludge Monitoring System
Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL WMS+SMS -0196-
CS PS CS PS
After the ejection the bowl is FILLING: the bowl will be filled
empty. Sliding piston as well as with water timer controlled.
annular piston are in sealing The signal of the pressure
position. switch will override the timer.
Westfalia Separator
CS PS CS PS
SEPARATION: the upper HIGH WATER: Alarm will be

centripetal pump is acting as a given once that a certain
gravity disk. Dirty water will be amount of water is being
discharged continiously. discharged (Timer controlled)
Westfalia Separator
CS PS CS PS
SMS mode: after the WMS SMS mode: Both valves are
mode is over by timer the SMS closed. No signal of the pressure
mode is activated. Water will switch means: sludge holding
be added timer controlled. space is filled up.
Westfalia Separator
CS PS CS PS
SMS mode: Ejections will be BREAKOVER: Alarm will be given

triggered timer controlled. The when the water seal has been lost
signal of the pressure switch however: Signal from the PSL but
will override the timer (T20) no signal from the CS.
Westfalia Separator
Mineraloil Systems GmbH non-self-cleaning type: solid wall bowl
Type OTA Type OTB Type OTC

Westfalia Separator
Mineraloil Systems GmbH Separator type UNITROL -DISPLACEMENT-
Separation: sludge hol- Displacement: Filling Ejection: on both stages

ding space filled up with + Displacement and triggered by the „self
solids, sensing liquid circulation valve open, thinker“, oil losses
pressure dropped below clean oil displaced to minimized
setpoint the clean oil discharge

Westfalia Separator
Mineraloil Systems GmbH Potable water
condensate as well as desillate is not permissible

Westfalia Separator

Westfalia Separator

Westfalia Separator

Westfalia Separator
Mineraloil Systems GmbH water discharges: syphons
If no syphon is installed, the frame drain as well as the

dirty water discharge must always be submerged below
the minimum tank level so as to produce a liquid seal.
Westfalia Separator
Mineraloil Systems GmbH water discharges: syphons
If a syphon is installed, submerging of the water

discharges is not required because a liquid seal is already
present. The dimension „h min“ for defining the syphon
lenght is specified in the table.
Westfalia Separator
Mineraloil Systems GmbH centripetal pump
upper centripetal pump lower centripetal pump

Westfalia Separator
Mineraloil Systems GmbH centripetal pump

Westfalia Separator
Mineraloil Systems GmbH OSA, OSB, OSC: Foundation
Vibrations from the vessel / ship structure into the separator

skid must be reduced as good as possible (rubber cushion,
cap springs, flexible hoses, stiff foundation etc.)
Westfalia Separator
Mineraloil Systems GmbH OSA, OSB, OSC: Foundation
wrong ! Tighten the lower

nut lightly by hand.
Use an open-end
wrench to tighten
the nut by a further
turn. Then check the
tightened nut with
the upper nut by
wrong ! counterholding.

Westfalia Separator
Mineraloil Systems GmbH Foundation

Westfalia Separator
Mineraloil Systems GmbH foundation / max. vibration limit
max. vibration limit at installation surface with stopped separator

Westfalia Separator
Mineraloil Systems GmbH OSD: Foundation
0021-3308-750
0021-3309-750

Westfalia Separator
Mineraloil Systems GmbH OSD: Foundation
OSD 6 / OSD 18 OSD 35 / OSD 60

pos. 340: 2058-1467-000 pos. 390: 2057-1467-000
pos. 350: 0021-3308-750 pos. 400: 0021-3309-750

Westfalia Separator
Mineraloil Systems GmbH clutch, clutch shoes

Westfalia Separator
Mineraloil Systems GmbH fitting of clutch shoes
for OSC15 (belt drive only)

Westfalia Separator
Mineraloil Systems GmbH clutch driver, clutch shoes OSA, OSB, OSC
For all gear driven separators

Westfalia Separator
Mineraloil Systems GmbH OSD: clutch, cluch shoes
One friction pad for all OSD type of separators

Westfalia Separator
Mineraloil Systems GmbH clutch drive: permissable wear holding slit

Westfalia Separator
Mineraloil Systems GmbH gear oil - oil level in gear box
OTC2
OTC3
Check oil level daily. Check whether the oil bath contains water (milky
colouring) or product (HFO - dark colouring). If so change immediatly.
Westfalia Separator
Mineraloil Systems GmbH gear oil CLP100

Westfalia Separator
Mineraloil Systems GmbH gear oil CLP220

Westfalia Separator
Mineraloil Systems GmbH gear oil ISO-VG 220

Westfalia Separator
Mineraloil Systems GmbH gear oil ISO-VG 68
For belt driven separators only.

Westfalia Separator
Mineraloil Systems GmbH synthetic gear oil, running in procedure
list of approved oils:

MOBIL SHC 630
SHELL Delima HT 220
CASTROL Alphasyn T 220
CASTROL Alphasyn HG 220
BP Enersyn HTX 220
ESSO Teresso SHP 220
ELF (Lub Marine) EPONA SA 220
FINA Gearan 220
The gear must be run in with mineral lube oil for approx. 1500 - 1750 running hours.
The running-in marks must be clearly visible on each tooth of worm wheel.
b = min. 1,5 - 2,5 mm for OSC4, OSC5, ESC4, OTA7, OTB9, OTA14 etc.
b = min. 2,0 - 3,0 mm for OSA20, OSB/C30, OSA/B35, OTA18/30, OSC50 etc.
All approved oils are in accordance with ISO-VG 220 and on poly-alpha-olefin basis
(WS p/n: 0015-0018-200). In case of very high ambient temperature gear oil of ISO-VG
320 is recommended for OSA20, OSB/C30, OSA/B35, OTA18/30 and OSC50. The
remaining viscosity @ 100 °C is approx. 30 cSt [mm²/s].
For OSC15 (flat belt drive !) synthetic gear oil of ISO-VG 68 is recommended.
Westfalia Separator
Mineraloil Systems GmbH synthetic gear oil, running in procedure

Westfalia Separator
Mineraloil Systems GmbH wear to gear
The gear parts The gear parts

(both worm wheel (both worm wheel
as well as vertical as well as vertical
spindle need´s to spindle need´s to
be replaced incase be replaced incase
the tip of tooth the base of the
worn out to 1/2 to tooth shows sign
dimension “h”. of wear.

Westfalia Separator
Mineraloil Systems GmbH bottom bearing
OSC50
- both bearings may only be replaced together (same maker) !

- the bottom bearings may only be loaded axially in one direction !
- fit both bearings so that the outside narrow rim faces upwards to the bowl !
- incorrect fitting will decrease service life dramatically (crash) !
- heat bearings and protection ring to approx. 80 °C before fitting

Westfalia Separator
Mineraloil Systems GmbH bottom bearing : sherical plain bearing
This joint is not a crack but necessary to fit the inner ring in the
factory. There is no special instruction how to install the bearing.

Westfalia Separator
Mineraloil Systems GmbH OSB35 - modified hydraulic system
new previous
2 x 0007-1674-750 1 x 0007-1892-750
393,1/407,1x7 385/405x10

Westfalia Separator
Mineraloil Systems GmbH OSB 35: hard metal ring of sliding piston
The sealing surface of the

sliding piston can be
remachined several times when
worn (up to 1,5 mm in total)
before replacement of sliding
piston becomes nescessary.
When re-machining, make sure
that the shoulder on diameter
„X“ is at least 1.0 mm. When in
doubt check dimension „Y“ of
Y
which must be at least 21.0 mm

Remachine the sealing surface
OSB35 as soon as possible as there are
sligh-test traces of erosion (of
Guide values for re-machining: 0.2 - 0.3 mm depth). After the
Tool: carbide-tipped tool of M30 or K20 re-machining the polaymid
Speed: 10 - 12 rpm gasket in the bowl top needs to
Depth of cut: max. 0.15 mm be replaced. Rebalancing of
Rate of feed: max. 0.1 mm/rev bowl is not necessary.

Westfalia Separator
Mineraloil Systems GmbH OSB 35: correction of bowl height

Westfalia Separator
Mineraloil Systems GmbH OSA20 - modified hydraulic system
new previous
2040-9958-000 2178-9959-000
2 x 0007-1851-750 1 x 0007-1851-750
304,2/318,2x7 304,2/318,2x7

Westfalia Separator
Mineraloil Systems GmbH OSA20 - threaded ring 2178-6627-010
In some cases the threaded ring pos. 308 cannot be loosened. To take
off the ring by means of a lathe please use carbide-tipped tool and
about 40 to 70 m/min. Control the thread of the bowl bottom and the
leading surface regarding marks. Smooth the surface. CAUTION: the
threaded ring can be loosen during cut off.
Westfalia Separator
Mineraloil Systems GmbH OSA 20 - hard metal ring of sliding piston
Guide values for re-machining:
Tool: carbide-tipped tool of M30 or K20

Speed: 10 - 12 rpm
OSA20 Depth of cut: max. 0.15 mm
Rate of feed: max. 0.1 mm/rev
The sealing surface of the sliding piston can be re-machined several times when
worn (up to 1,0 mm in total) before replacement of sliding piston becomes
nescessary. When remachining, make sure that the shoulder on diameter „X“ is
at least 1.5 mm. Remachine the sealing surface as soon as possible as there are
slightest traces of erosion (of 0.2 - 0.3 mm depth). After the remachining the
polaymid gasket in the bowl top needs to be replaced. Rebalancing of bowl is
not necessary.
Westfalia Separator
Mineraloil Systems GmbH OSA 20 - frame venting
In order to improve the frame venting a pipe should be

installed in the frame drain as shown above.

Westfalia Separator
Mineraloil Systems GmbH hard metal ring of sliding piston OSA7
OSA7
Guide values for re-machining:

Tool: carbide-tipped tool of M30 or K20
Speed: 10 - 12 rpm
Depth of cut: max. 0.15 mm
Rate of feed: max. 0.1 mm/rev
The sealing surface of sliding piston can Re-machine the sealing surface as soon as
be re-machined several times when possible as there are sligh-test traces of
worn (up to 1,0 mm in total) before erosion (of 0.2 - 0.3 mm depth). After the
replacement of sliding piston becomes re-machining the polaymid gasket in the
nescessary. When re-machining, make bowl top needs to be replaced.
sure that the shoulder on diameter „X“
is at least 1.5 mm. Re-balancing of bowl is not necessary

Westfalia Separator
Mineraloil Systems GmbH bowl: Table of bowl height´s
type X [mm] Y [mm] 50 Hz [rpm] 60 Hz [rpm]

OSC4 54-56 * 9980 10030
OSC5 54-56 * 9980 10030
OSA7 80-82 1,50 8520 8510
OSC15 37-39 * 9960 / 10240 11490 / 11470
OSA20 120-122 2,00 7500 7500
OSC30 16-18 2,00 7500 7500
OSB35 38-40 2,00 6440 6540
OSC50 -old- 43-45 2,00 6500 6500
OSC50 -new- 34-36 2,00 6500 6500 *: height not adjustable
adjustment of bowl height:
Y - unscrew bottom bearing cap (3)
- remove gasket (1)
- Adjust the bowl height by turning bottom bearing
threaded piece (2). A full turn will raise or lower the
bowl by the dimension Y.
bowl is too high: turn anti-clockwise
bowl is too low: turn clockwise

Westfalia Separator
Mineraloil Systems GmbH separator bowl - unbalance
when having trouble with unbalance of bowl please check if:

- all “0“ marks are in-line and all locking devices are in perfect condition
- the disc stack pressure has been lost (blind disk or disk to be added)
- any damages / erosion / corrosion / cavitation are to be noticed
- the bowl has been re-assembled completely (missing parts ?)
- all bowl parts are arranged in fixed positions to one onother
- bowl part´s from different bowl has been mixed

Westfalia Separator
Mineraloil Systems GmbH separator bowl - unbalance
The bowl need´s to be exchanged when

the bowl top or bowl bottom has been
damaged. These bowl parts cannot
be replaced without re-balancing of
complete bowl because of the
positions of balancing area.

Westfalia Separator
Mineraloil Systems GmbH bowl: taper seat of bowl bottom / spindle
The conical seat of bowl bottom and worm spindle

must be absolutely dry when assembling the bowl.

Westfalia Separator
Mineraloil Systems GmbH separator bowl: chrome layer peeling
The sliding surfaces of bowl

are protected with a crome
layer to prevent bowl parts
from seizing during the
run-ning-in phase. This
crome layer is necessary
during the first few hundret
running hours only and may
peel off. The scope and
location of this peeling can
differ from bowl to bowl.
The product, the operating
mode and the number of
ejections etc. can influence
the overall picture. There is
no effect on the separation
efficiency, maintenance
schedule and service life of
bowl.

Westfalia Separator
Mineraloil Systems GmbH separator bowl OSA, OSB - wear protection
Bowls type OSA and OSB are equipped with wear

protection against erosion when running with
HFO: wear liner, wear inserts and hard metal ring.
Please never run bowl without wear protection
with HFO or any other abrasive product (sludge,
palmoil etc.)
Westfalia Separator
Mineraloil Systems GmbH Refinery process

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Mineraloil Systems GmbH cat fines

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Mineraloil Systems GmbH Residual Marine fuel standards
ISO, BSI, CIMAC

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Mineraloil Systems GmbH Incompatibility of Fuels

Westfalia Separator
Sludge of an asphalt nature may be produced if fuels from different

refineries are mixed and this sludge may cause serious trouble. If
this happens the fuels are said to be incompatibile. Such disruptions
first become evident in the centrifuge in the form of excessive
amounts of sludge separating out. Asphalt sludge may also clog the
pipes, pre-heater and filter and collect in the tanks. Changing the
temperature of the oil has virtually no effect on the formation of
sediment. The reason is that the more intensive refining process and
particularly the use of the visbreaker, produces a higher content of
aspahltenes. Many of these large molecules are at the limit of their
solubility in the parent oil (are in a labile state). It is ensured that
the above disorders do not occur in refineries by appropriate
management of the process and by admixing selected components
(e.g. cracked gas oil to act as a low-viscosity component). If however
a heavy oil of this kind is mixed with a fuel with a lower capacity for
dissolved asphaltenes, then the asphaltenes precipitate. Instability
of this nature exists even when for example admixed component is
a paraffin-base destillate.
Westfalia Separator

Westfalia Separator
Mineraloil Systems GmbH Stability of Fuels
Occationally layers of low and high-viscosity oil occure which have

nothing to do with stability but are due to inadequate blending of the
components. This may cause an oil overflow to the dirty water discharge.
The chemical stability of a residual oil decreases the more deficient the
carbon molecules is in the hydrogen atoms which would be needed to
occupy all its free valences. Therefore it is easy for external influences to
bring about a change in the chemical make-up of the molecules. This
danger is thus accentuated with the fairly hydrogen-deficinet residues
from cracking plants (catalytic crackers and visbreakers).
The residues in question oxidise by absorbing oxygen from the

atmosphere and as a result of polymerisation (linking) of molecules they
form fairly large structures which precipitate as sludge. The tendency to
oxidise increases with the content of unsaturated hydrocarbons, of which
there is a particularly high concentration in residues from cracking. The
tendency also increases sharply as temperature rises. For this reason feed
tanks should not be heated very much above the pump temperature.

Westfalia Separator
Mineraloil Systems GmbH Precipitation of Paraffin (wax) / Spot test
It must be remembered that fuel oils may contain components of a

paraffine nature. Paraffins in the narrower sense are usually understood
to be those members of a homologues series of saturated straight-chain
hydrocarbons which exits as a solid phase at room temperature. So long
as the fuel oil is kept at an appropriate temperature, the paraffines
remain in solution but as their solubility decreases as temperature drops,
paraffin components may separate out in solid form if the fuel oil cools
down. The temperature at which the precipitation of the paraffin
begins depends on the mean molecular weight of the fuel oil and also
on the amount of paraffins present and their melting points. As the
majority of fractions of this kind are cracked off in cracking plants, the
precipitation of paraffins is more frequently encountered with residues
from pure destillation.
A small amount of the phase flowing out on the water side is heated to
approximately 100 °C and a spot placed on a filter paper. If a nucleus
collects, then what is involved is the precipitation of asphaltenes or the
separating out of products of oxidation and if not then it is the
precipitation of paraffins.
Westfalia Separator
Mineraloil Systems GmbH fuel problem: contamination with chemical´s

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Mineraloil Systems GmbH fuel problem: contamination with chemical´s
pittings / cavitations at the sensing liquid pump (HFO)

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Mineraloil Systems GmbH electrical equipment -general layout plan

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Mineraloil Systems GmbH Diagram of installation: SINGLE MODE
feed valve pre-heater
solenoid filling/
displacement Motor
water starter
control unit
pressure
switch
Separator
solenoid
operating
water

Westfalia Separator
Mineraloil Systems GmbH Timing unit type VESA
Voll
Elektronische
Steuerung
timing unit type VESA
A- Typ
installed 1980 - 1990
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Voll
Elektronische
Steuerung
A- Typ timing unit type VESA
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d1: Waiting
d2: Displacement
d3: Ejection
d4: Speed recovery time
d5: Filling
d6: Bridging time after
ejection
d7: Alarm delay time
d8: Ejection monitoring time
digital adjuster at the rear

side of VESA
Westfalia Separator
Mineraloil Systems GmbH Timing unit type VESB
Voll
Elektronische
Steuerung
B- Typ
timing unit type VESB

Westfalia Separator

Voll
Elektronische
Steuerung
B- Typ
Westfalia Separator

PLC100/1WS-part number : 0005-4050-260 Voll
PLC100/2WS-part number : 0005-4050-270 Elektronische
PLC100/3WS-part number : 0005-4050-280 Steuerung
PLC100/4WS-part number : 0005-4050-290 B- Typ
Westfalia Separator
Mineraloil Systems GmbH Timing unit type VESB: PLC100
1: control unit PLC 100

2: LED off / input status
3: LED on / output status
4: Cursor up
5: Cursor down
6: Output range
7: Input range
8: Counter range
9: Timer range
10: Copy program
11: Status text
12: display
13: Operation LED (control unit READY)
14: numeric key´s
15: Enter key
16: Specific call-up in preselected mode
17: Function key´s: F0 - TEST

Westfalia Separator Timing unit type VESB: PLC100,
Mineraloil Systems GmbH
Mechanical Separation function keys
F0 program STOP with ejection

F1 program START with ejection
F2 displacement
F3 flushing
F4 clarifier operation: step FILLING suppressed
F5 diagnostics: help function
F6 alarm acknowledgement
F10 self-thinker control – ON
F11 free
F12 free (displacement with product)
F13 series operation – ON
F14 free
F15 diesel oil operation: alarm TAL suppressed
F16 free
SHIFT gives access to key F10 to F16
Westfalia Separator
Mineraloil Systems GmbH Timing unit type VESB: PLC100
PLC100 without EPROM
PLC100: 16 inputs, 8 + 8 outputs, maker: SCHLEICHER

Westfalia Separator
Mineraloil Systems GmbH Timing unit type VESB: replacing PLC100
1. Please make a note of the original settings of all timer and counter
2. Please switch off the main switch and plug off all plug connectors as
well as the EPROM (please never plug off EPROM while contol
cabinet is energized)
3. Replace the PLC100 and plug in the connectors and (new) EPROM
(check both fuses and the output of the 24 V power supply: must be
24 VDC steady otherwise the power supply is damaged)
4. Switch on the main switch and press following keys:
“STATUS” then “#” then “TEST”
5. Enter the password: “02522” and finally press the “ENTER”-key
6. Press the “COPY”-key, then “ENTER” and “STATUS” again.
7. Now you can change the present timer and counter setting`s to the
original one´s. To do this please press the "TIMER" key. By means
of the cursor key´s you can scroll trough the timer list and change
the settings . To call up the timer please press the "ENTER" key.
PLC100/1 can be replaced by PLC100/1 or PLC100/3.
PLC100/2 can be replaced by PLC100/2 or PLC100/4.

Westfalia Separator
Mineraloil Systems GmbH Timing unit type VESB: Password PLC100
To download the
soft-ware from the
EPROM into the CPU
by means of the
COPY function as
well as to change
the timer settings in
the timer list, the
password protection
needs to be lifted.
Please follow the
procedure.
Please note: the

EPROM must not
returned to WS in
case the PLC 100 is
gone.
Westfalia Separator
Mineraloil Systems GmbH VESB function key´s - HFO series mode -01-36-
First stage: WMS -01-: VESB-EC-1, with DISPLACEMENT and FLUSHING. Please
pre-select function key F2 for DISPLACEMENT, F3 for FLUSHING and F13 to
activate the series mode.
Second stage: SMS -36-: VESB-EC-1, with DISPLACEMENT and FLUSHING.
Please pre-select function key F2 for DISPLACEMENT, F3 for FLUSHING, F4 for
CLARIFIER OPERATION, F10 to activate the SMS and F13 to activate the series
mode.

Westfalia Separator
Mineraloil Systems GmbH Timing unit type VESC
Voll
Elektronische
Steuerung timing unit type VESC
C- Typ installed 1995 - 1999
Westfalia Separator
Voll
Elektronische
Westfalia Separator
Voll
Elektronische
Steuerung
C- Typ
timing unit type VESC

Westfalia Separator
Mineraloil Systems GmbH Timing unit type VESC, check of PSU card

Westfalia Separator
Mineraloil Systems GmbH Timing unit type VESC , check of PSU card
R13
four pin socket

Westfalia Separator
R13 burned
rear side of PSU card

Westfalia Separator
R13 new

Westfalia Separator
Voll power supply unit, part

number: 0005-4097-100
Elektronische
Steuerung VESC-1-W
(8155-0202-050)
C- Typ to be installed
on the wall
VESC-1-S
(8155-0202-060)
to be installed
inside control
cabinet.

Westfalia Separator
EPROM; software:
0005-2045-100
Voll
Elektronische
Westfalia Separator
Voll
Elektronische
Steuerung
C- Typ
EPROM; software:
0005-2045-100

Westfalia Separator
Mineraloil Systems GmbH Timing unit type C7
0005-4050-300 C7-623 (A)

0005-4050-310 C7-626 (A)
0005-4050-320 C7-626 (A) DP
0005-4050-340 C7-623 (P)
0005-4050-350 C7-626 (P)
0005-4050-360 C7-626 (P) DP
UD700: 0005-4040-190 (software update)
C7-623 C7-626
timing unit type SIEMENS

C7 installed from 2000
Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7-626

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Display
Softkey´s
Status /fault
indicator
Function key Softkey´s System key´s

Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7- softkeys
ALARMS: Picture-dependent function key as per display.

On the PROCESS page you can use this key to call up and
view alarm message buffer.
OPERATION: Pressing this key takes you from any display

page to the main menue (PROCESS page - this is the
graphic process picture)
UP and DOWN: Keys are normally used in the display to

access the next / previous level. Other functions are
picture-dependent and are shown in the display.

Westfalia Separator
SEPARATOR PROGRAM OFF

This key stops the separating program, closes the
feed valve in separation mode and empties the bowl.
On the OSC separators two total ejections are
triggered automatically.
SEPARATOR PROGRAM ON
This key starts the separating program. When the
ejection program has run the feed valve is openend.
The ejection monitoring system is suppressed after
pressing this key because there is no de-sludging
when the bowl is empty (on C-type of separators
only)

Westfalia Separator
WMS 01: WATER MONITORING SYSTEM UNITROL-

HFO: single or parallel mode of operation, first stage
in series mode
SMS 36: SLUDGE MONITORING SYSTEM UNITROL-

HFO: second stage in series mode
SMS 96: SLUDGE MONITORING SYSTEM UNITROL-LO
SERIES MODE for UNITROL-HFO only.

Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7- function keys
The LED in the key´s shows the actual status:

permanent lighting: OPERATION
slow flashing: FAULT from motor protection
rapid flashing: winding up time or delay to stop time
No other function.

Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7- function keys
PARTIAL EJECTION: OSC type of separators allow partial

ejections. To do this, pre-select the number of partial
ejections on Counter C01 to be triggered before the total
ejection and the press the key PARTIAL.
HEATER RELAESE: Press this key only if an EXTERNAL

FEEDPUMP is fitted. An optional heating system will be
relaesed which is then process-dependently controlled.

Westfalia Separator
Mineraloil Systems GmbH C7 display: contrast, background illumination
626
623 The contrast at C7 623 is adjusted by

pressing the SHIFT and +/- key.

Westfalia Separator
Mineraloil Systems GmbH Timing Unit type C7- system keyboard

Westfalia Separator
Mineraloil Systems GmbH C7 control cabinet, inside view
Use only approved shielded cables for wiring the analog in

- and outputs as well as the IM, V.24 and MPI interfaces
Westfalia Separator
Mineraloil Systems GmbH C7 control cabinet, inside view

Westfalia Separator
Mineraloil Systems GmbH C7: view from rear, interfaces
1: IM port
2: Analog inputs
3: Analog outputs
4: AUX digital inputs
5: Serial interface V.24
6: Digital inputs (top)
7: Digital outputs (bottom)
8: DI/DO 24 VDC power supply

Westfalia Separator
Mineraloil Systems GmbH C7 series mode: first and second stage
MPI-plug: 0005-1408-000

Westfalia Separator
Mineraloil Systems GmbH C7 series mode: first, second, third stage

Westfalia Separator
Mineraloil Systems GmbH D10 Display - starting
1 C7-613 Firmw.: V1.01

Bootl.: V1.01
> Startup < 12

0 $ 008 V 1.01 9 3
> CPU is in Stop ! <
> < 6
Mainswitch
$ 002 transfer
> Downloading User <

> Data <
Westfalia Separator
Mineraloil Systems
ENTER Plaese press
>> ENTER <<
Customer
I Adjustment
I I Service
I I I D10
F1 F2 F3 F4

Westfalia Separator
Mineraloil Systems GmbH D10 Display – Customer – Program, Timer
Customer
Home F4 I Adjustment
I I Service
I I I D10
F1 F1 F2 F3 F4
Program
I Timer
I I Settings
I I I Info
F1 F2 F3 F4
Sequence: Operation Operator Timer

Step: CIRCULATION
Product-Temp.: 98 °C T20: Separation
Separat. Time: 7200 sec P: 7200 sec A: 1234 sec
Sep. Typ: OSD60 T01: Displacement
Motor current: 25.0 A T02: Filling
Starttime: 0 sec T10: Separator-Start
Mode: single T11: Alarm bridging
Status - Feed pump:

ON
Status – sludge pump:
ON

Westfalia Separator
Mineraloil Systems GmbH D10 Display – Customer – Settings
Program
F3 I Timer
I I Settings
I I I Info
F1 F2 F3 F4
ANALOG IN
I ANALOG OUT
I I COUNTER
I I I PID-Co
F1 F2 F3 F4
AI 0 Motor current AO 0.1 Motor- current Z 1: Flushing Counter PID – MODE - AUTO
1U3 7/9 25.0 A 25.0 A (option) P: 5 Mode–Valve>regulate<
Ejection – monitoring AO 0.2 Temperature A: 0 F2 Valve close
Offset: 30.0 A 98 °C (option) F3 Valve open
AI 1 bowl - speed Z 2: Part. – Ejection Setpoint 98 °C
1U2 12+/13 – 6600 rpm only OSC / OSD Type Actual value 97 °C
Max: 7000 rp P: 5 Kp (P-Part) .08
(Option) A: 0 Tn (I-Part) 100 sec
AI 2 Product - Temp Z 3: SMS – Filling AI 3: PID Controler
AI 3 PID – Controller P: 5 1X2 76/77 95 °C
Pt100 Product – Temp A: 0 Final value: 120 °C
Temp. recording

Westfalia Separator
Mineraloil Systems GmbH D10 Display – Customer - Info
Program
F4 I Timer
I I Settings
I I I Info
F1 F2 F3 F4
ALARM_C
I SERVICE
I INFO
I I
F1 F2 F3 F4
Sep. operation datas Serial-number Separ.

OP-hours: 12345 h -> 9017-898 <-
Ejections: 999 Start-up date
Starts: 123 -> 26.11.2003 <-
WMS / per.: 0 Prog: 8105-0D10-703
WMS / tot.: 123 Version: 10/02 – MPI-2
SMS / per.: 0 control system
SMS / tot.: 88 Part.No: 0005-4050-380
PTC-Alarm: 0 DATE: 31-01-2004

PAL-Alarm: 0 TIME: 22h 50m 28s
PAH-Alarm: 0 Sep. opert. hrs: 12345
FSH-Alarm: 0

Westfalia Separator
Mineraloil Systems GmbH D10 levels – Adjustment – Separator, Timer
Customer
I I Service
I I I D10
F2
F1 F2 F3 F4
SEP.
I TIMER 1
I I TIMER 2
I I I
F1 F2 F3 F4
PSL - Monitoring T00 Part-Ejection T25 Vibro 1

Button - F1 > OFF < … …
PID – Controller … …
Button – F2 > ON < T24 Sludge p/p - delay T 41 CU-Sludgep/pBreak
Sep. OFF by idle time
Button – F1 > OFF <
Separator cooling
Button – F2 > ON <
WMS 01: ButtonF1> ON

SMS 36: ButtonF2>OFF
SMS 96: ButtonF3>OFF
SERIE: ButtonF4>OFF

Westfalia Separator
Mineraloil Systems GmbH D10 levels – Service - Inputs, Outputs
Customer
I I Service
I I I D10
F3
F1 F2 F3 F4
INPUT
I OUTPUT
I I MAINTEN
I I I
F1 F2 F3 F4
DI 0.0: Separator-ON DO 0.0 Productvalve Maintenance-Intervall

>1< 1X2 01/02 >1< 1X2 41/42 Adjust operating hrs
DI 0.1: Separtor-fail DO 0.1 Watervalve Set: 4000 h
>0< 1X2 03/04 >0< 1X2 43/44 Actual: 1234 h
DI 2.6: free DO 1.6 PID - open
>0< 1X2 73/74 >1< (option) 1K18
DI 2.7: E-Stop Feed p/p DO 1.7 PID - close
>0< 3K1 >0< (option) 1K19

Westfalia Separator
Mineraloil Systems GmbH D10 Display – D10
Customer
I I Service
I I I D10
F4
F1 F2 F3 F4
Date/Time
I ALARMS
I I LANGUAGE
I I I CONTR
F1 F2 F3 F4
DATE/TIME change <alm.mes.> 0 001/256 Select langauge: Display contrast:

31.01.2004 22:51:19 #016 LSHH-TANK Current: ENG
At 11.11.03 11:11:11 new: ENG contrast: 4
<alm.mes.> 0 002/256 Select langauge:

#005 VIBRO – 2 Current: ENG
At 10.10.03 12:12:12 new: GER
<alm.mes.> 0 003/256 Select langauge:

#010 PAL-Cleanoil Current: ENG
At 09.09.03 13:13:13 new: FRA

Westfalia Separator
Mineraloil Systems GmbH D10 – password protection
Westfalia Separator AG
Customer
Password login:
R
Level
I Adjustment
: 4
0
Password
I I : .1
Service
.9. . 0. .1. 7. 0
I I I D10
S
F1 F2 F3 F4
M
F1 F2 F3 F4
1 2 3 4 5
SF
Progr. Progr. Lamp Series. Help
DC5V Stop Start Test mode ESC
FRCE
RUN
6 7 8 9 0
STOP
Centri Feed- Sludge PID Home EDIT ENTER
-fuge pump Pump

Westfalia Separator
Mineraloil Systems GmbH alarm list
no. description
001 motor protection separator-motor PTC
002 clean oil discharge pressure low PAL
003 clean oil discharge pressure high PAH
004 breakover water discharge FSH
005 temperatur low TSL
006 temperatur high TSH
007 ejection monitoring system ISL
008 sludgetank level high high LSHH
009 free
010 motor protection feed pump PTC
011 motor protection sludge pump PTC
012 vibro stage 1 NAH
013 vibro stage 2 NAHH
014 series mode failure
015 minimum sep. time not o.k.
016 free
017 WMS alarm- high water content

Westfalia Separator
Mineraloil Systems GmbH C7: error messages
alarm 001: MOTOR-PROTECTION
Temp. > max. °C

Motor shut off
Help informations:
Please check:
> fuses in starter
> Thermistor relais
> clutch
> correct numbers of clutch shoes
> brake
> motor current

Westfalia Separator
alarm 002: PAL-CLEANOIL-OUTLET
pressure < setpoint

Separation stop
Help informations:
Please check:
> adjusting of back pressure
> flow-rate feedpump
> hydraulic function
> leaking of hydraulic liquid
> clutch of feedpump
> condition of pre-strainers

Westfalia Separator
alarm 003: PAH-CLEANOIL-OUTLET
pressure > 3,0 bar

Separation stop
Help informations:
Please check:
> valve / position in cleanoil outlet pipes
> flow rate
> oil temperature-setting
> setpoint of frequency converter

Westfalia Separator
alarm 004: FAH-WATER-OUTLET
Flow too high

Separation stop
Help informations:
Please check:
> adjustment of back pressure
> flow rate feedpump
> adjusting of setpoint

Westfalia Separator
alarm 005: TAL-PRODUCT-FEED
Temp. min: < Setpoint

Separation stop
Help informations:
Please check:
> Temp. setting of Analog / Input
> Temp. indicator in feedline
> function of heating system

Westfalia Separator
alarm 006: TAH-PRODUCT-FEED
Temp. max: > Setpoint

Separation stop
Help informations:
Please check:
> Temp. setting of Analog / Input
> Temp. indicator in feedline
> function of heating system

Westfalia Separator
alarm 007: EJECTION MONITOR
current < Setpoint

Separation stop
Help informations:
Please check:
> Ejection current
> Setpoint of ejection monitor
> Amount of operating water
> clutch shoes
> function of bowl

Westfalia Separator
alarm 008: LSHH- SLUDGETANK
level-high
Separation stop
Help informations:
Please check:
> Function of sludge pump
> Function of level switch / wiring
> Handvalve position
> clutch shoes
> system / leakages

Westfalia Separator
alarm 010: FEED-PUMP
Motor-protection
pump out of order
Help informations:
Please check:
> Fuses / breaker in motorstarter
> Function of pump
> Function of motor
> Motor temperature
> Nominal current

Westfalia Separator
alarm 011: SLUDGE-PUMP
Motor-protection
pump out of order
Help informations:
Please check:
> Fuses / breaker in motorstarter
> Function of pump
> Function of motor
> Motor temperature
> Nominal current

Westfalia Separator
alarm 012: VIBRATION STAGE 1
Vibration > 4,5 mm/s

start ejection program
Help informations:
Please check:
> operation water system
> bowl hydraulic
> sludge outlet
> vibration monitor
> correct bowl assembly
> setpoint stage 1

Westfalia Separator
alarm 013: VIBRATION STAGE 2
Vibration > 7,0 mm/s

Motor switch off
Help informations:
Please check:
> operation water system
> bowl hydraulic
> sludge outlet
> vibration monitor
> correct bowl assembly
> setpoint stage 2

Westfalia Separator
alarm 014: SERIES MODE FAILURE
connection / pre-set failure
Help informations:
Please check:
> key „SERIES 1<=>2“ on both timing units
> MPI-cables / plugs on both timing units
> Both separators in „Ready for operation“

Westfalia Separator
alarm 015: MIN. SEPARATION TIME < 10 min
high water content
Help informations:
Please check:
> water content in dirty oil feed
> Leakage of water valve
> control holes in separation disk HFO / LO

Westfalia Separator
alarm 017: WMS - alarm high water content
WMS-SYSTEM NOT OK
high water during Timer 22
Help informations:
Please check:
> WMS-signal
> settings of measuring relais
> function of WMS
> function of water discharge valve

Westfalia Separator
alarm 018: Water seal broken during Timer 35
SMS- FUNCTION NOT OK
Help informations:
Please check:
> function of SMS pressure switch
> amount of filling water
> product feed

Westfalia Separator
alarm 019: PSL pressure switch monitoring
Clean oil outlet pressure
Help informations:
Please check:
> flowrate feedpump
> bowl closing
> hydraulic function
> clutch of feed pump

Westfalia Separator
alarm 020: Bowl monitoring
Closing water impulse T06
Help informations:
Please check:
> adjustment of closing water impulse
> operating water pressure
> clutch shoes
> function of bowl

Westfalia Separator
alarm 021: Separator off
Separator off function active T39

(no ACK after alarm raised)
Help informations:
Please check:
> Separator off function active
> Separator shut down after T39 elapsed

Westfalia Separator
Mineraloil Systems GmbH Service Training
Thank
you.

Westfalia Service Training PDF

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Westfalia Separator

Mineraloil Systems GmbH

Service Training by Ronald Eschmann, Service Center Hamburg

- model designation - Foundation

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 2

bowl for clarification and separation with a disc stack

separator with single centripetal pump and

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 3

Stuffing box oil

Sludge Sludge tank

HFO - Sludge tank LO - Sludge tank

Lube oil Bilge water

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 4

instrument air feed valve pre-heater

clean oil discharge

dirty oil feed

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 5

dirty water discharges

clean oil discharge

dirty oil feed

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 6

The disk stack consits a

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26.04.2005 Ronald Eschmann, Service Dept., Hamburg 9

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26.04.2005 Ronald Eschmann, Service Dept., Hamburg 11

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 12

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26.04.2005 Ronald Eschmann, Service Dept., Hamburg 15

ejection monitoring motor protection vibration monitor flow switch

HFO: single / parallel mode: recommended with increased water content

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 16

return line of feed valve led back to settling tank

return line of feed valve led back to oil sump

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 19

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 20

series mode of operation: process and installation diagram

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 22

holes open in holes closed in

FIRST STAGE: PURIFIER SECOND STAGE: CLARIFIER

F2, F3 and F13 F2, F3, F4, F10 and F13

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 23

VESB- Panel INPUTS - UNIT 2 OUTPUTS -UNIT 2

24 VDC from unit 1

Series Mode FAIL

Series Mode FAIL

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 24

holes open in holes closed in

FIRST STAGE: PURIFIER SECOND STAGE: CLARIFIER

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 25

MPI-interface / MPI - code 1/2 MPI-interface / MPI - code 3/4

Terminal strip Terminal strip

26.04.2005 Ronald Eschmann, Service Dept., Hamburg 26

VARIZONE -02-: no UNITROL valves

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Regulating ring (ringdam)

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To choose the correct size of regulating

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R = separation line (fixed diameter)