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Journal of Constructional Steel Research 154 (2019) 235–249

Contents lists available at ScienceDirect

Journal of Constructional Steel Research

Local and post-local buckling of fabricated high-strength steel and


composite columns
Zhichao Huang a,⁎, Dongxu Li a, Brian Uy a, Huu-Tai Thai b,c, Chao Hou a
a
School of Civil Engineering, The University of Sydney, Sydney, NSW 2006, Australia
b
School of Engineering and Mathematical Sciences, La Trobe University, Bundoora, VIC 3086, Australia
c
Department of Infrastructure Engineering, The University of Melbourne, Parkville, VIC 3010, Australia

a r t i c l e i n f o a b s t r a c t

Article history: High-strength structural steel plates are being increasingly used as composite columns in tall buildings, bridges
Received 19 September 2018 and large infrastructure. The presence of concrete infill in these composite sections enhances their local buckling
Received in revised form 29 November 2018 strength, and thus very slender steel plates can be used in their fabrication. This paper presents the results of an
Accepted 6 December 2018
experimental study and numerical investigation of the local buckling slenderness limits for high-strength steel
Available online 20 December 2018
plates. A set of sixteen tests were conducted on both hollow steel and steel-concrete composite sections to
Keywords:
explore their local and post-local buckling behaviour under axial compression. A numerical model which
Slenderness limit accounts for the effects of residual stresses and initial geometric imperfections was developed to predict the
High-strength steel plate local buckling and post-local buckling response of box and I-section columns. This model was verified against
Local buckling the test results. Yield slenderness limits obtained from numerical results were compared with existing codes of
Concrete-filled steel sections practice for both hollow steel and composite sections incorporating high-strength steel plates.
Crown Copyright © 2018 Published by Elsevier Ltd. All rights reserved.

1. Introduction hollow and composite columns with sectional slenderness ranging


from 34 to 130, where geometric imperfections and residual stresses
By filling concrete into steel sections, steel-concrete composite col- were considered. The same conclusion was obtained that AS 4100 [9]
umns develop greater axial loading resistance, favourable ductility per- was capable of being used in the design of hollow and composite
formance, larger energy absorption capacity and better fire resistance columns fabricated by mild structural steel. Uy [11–13] conducted an
compared with conventional structural steel columns and reinforced extensive set of tests to study the local buckling behaviour of hollow
concrete columns [1–3]. Therefore, composite columns become a popu- and composite sections with mild and high-strength steels. A theoreti-
lar choice in the design of heavily loaded compressive members. The use cal model was proposed to determine the effective widths and the
of high-strength steel in composite columns can achieve greater bene- strength of hollow and composite sections. Extensive strength tests of
fits as the material provides greater strength to cross-section ratio stub concrete-filled columns were conducted by Sakino et al. [14]. Box
[4,5]. However, as the strength of the steel increases, the buckling char- and circular sections with a wide range of structural steel types and
acteristic becomes a dominant issue that reduces the loading capacity sectional slenderness were included in the tests. According to the test
[6,7]. The slenderness limits for both local and global buckling results, axial load capacity reduction factors for slender hollow and
also become significantly important as they define the compactness/ composite sections were proposed. More recently, Lee et al. [15] and
slenderness of the sections of members. In this paper, the local and Ma et al. [16] reported two sets of extensive experimental programs,
post-local buckling behaviour of hollow and steel-concrete composite where the high-strength steel box sections were tested under different
sections was studied with the presence of high-strength steel plates. loading conditions. The slenderness limit for these high-strength steel
Uy [8] conducted an experimental and analytical study on concrete- plates was investigated accordingly.
filled steel tubular (CFST) composite columns employing mild structural In addition to the studies into slenderness limits for high-strength
steel. Local and post-local buckling behaviour of box sections was inves- steel sections, extensive research has been performed over the past
tigated. A comparison between the experimental results and Australian few decades to study the strength of composite columns with high-
Standard AS 4100 [9] proved that the existing approach was conserva- strength steel plates. The reduction in terms of loading capacity of
tive in ultimate capacity estimations. Bridge and O'Shea [10] studied these high-performance composite columns was investigated. Liew
et al. [17] further studied the axial and flexural capacity of CFST columns
⁎ Corresponding author. utilising high-strength materials. The test results confirmed the applica-
E-mail address: zhichao.huang@sydney.edu.au (Z. Huang). bility of Eurocode 4 [18] in the strength estimation for such types of

https://doi.org/10.1016/j.jcsr.2018.12.004
0143-974X/Crown Copyright © 2018 Published by Elsevier Ltd. All rights reserved.
236 Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249

Fig. 1. Configuration of test specimens with stiffeners.

CFST columns. Khan et al. [19,20] investigated stub and slender composite columns, it is critical to identify the corresponding sectional
concrete-filled columns fabricated by high-strength steel. Sectional slenderness limits and prevent the elastic local buckling of steel sec-
and global slenderness limits of concrete-filled columns were proposed. tions. In this paper, an experimental study and numerical investigation
Tao et al. [21] conducted a comprehensive numerical study with finite of the local buckling behaviour of both hollow and composite stub col-
element analysis on composite stub columns. A theoretical stress- umns was carried out. A set of sixteen tests under axial compression
strain model of confined concrete was proposed to simulate the con- were conducted to explore their local buckling behaviour. A numerical
crete behaviour in different stages. Extensive parametric studies were model accounting for geometric imperfections and residual stresses
carried out to explore the sensitivity of each parameter specified in was developed to predict the local and post-local buckling behaviour.
ABAQUS. An accurate and comprehensive numerical model was devel- The accuracy of the proposed model was verified against the obtained
oped and verified against more than 200 test results of box and circular test results. Sectional slenderness limits obtained from numerical re-
sections. Thai et al. [22] developed a reliable non-linear finite element sults for hollow and composite sections were compared with existing
model for concrete-filled steel box columns with consideration of geo- codes of practice.
metric imperfections and residual stresses. The parametric studies
showed that the Eurocode 4 [18] and AS/NZS 5100.6 [23] could be
used for the design of high-strength concrete-filled columns. Aslani 2. Experimental program
et al. [24] carried out an experimental and numerical investigation of
the axial load capacity of stub CFST columns. Based on the experimental 2.1. Specimen preparation
and numerical results, AS/NZS 5100.6 [23] gave a most accurate predic-
tion of ultimate strength. The aim of this experimental study was to determine the slender-
According to the literature mentioned above, it can be found that the ness limits for both high-strength steel box and I-section columns
research on sectional slenderness limits of high-strength steel is still with and without concrete infill. The test specimens were fabricated
insufficient. To optimise the benefits of high-strength materials in from nominally 5 mm thickness BISALLOY80 high-strength steel plates
with a nominal yield stress of 690 MPa. Steel plates of 5 mm thickness
were initially tack-welded into specific sections followed by longitudi-
Table 1
Geometric details of high-strength steel box columns.
nal fillet welding along the full length of the columns. Bracing inside
the columns was utilised during the manufacturing process to minimise
Specimens b (mm) t (mm) b/t L (mm) L/b A (mm2) initial imperfections. A number of stiffeners were welded to both ends
HB80-1 90 5 18 300 3 1800 of each column to ensure that local buckling would occur within the col-
HB80-2 140 5 28 450 3 2800 umn mid-height region, as shown in Fig. 1. A total of sixteen specimens
HB80-3 190 5 38 600 3 3800
including eight box columns and eight I-section columns was tested.
HB80-4 240 5 48 750 3 4800
FB80-1 190 5 38 600 3 3800 The geometric properties of the test specimens were summarised in
FB80-2 240 5 48 750 3 4800 Table 1 for box columns and Table 2 for I-section columns. In these
FB80-3 290 5 58 900 3 5800 tables, the columns labelled with “H” were hollow columns and those
FB80-4 340 5 68 1050 3 6800

Table 3
Table 2 Material test results for high-strength steel coupons.
Geometric details of high-strength steel I-section columns.
Coupons Young's 0.2% proof stress, Ultimate stress, σu/σ0.2%
Specimens bf tf bf/tf bw tw bw/tw L L/bf A modulus, E (GPa) σ0.2% (MPa) σu (MPa)
(mm) (mm) (mm) (mm) (mm) (mm2)
B-1 199.0 732.6 795.5 1.09
HI80-1 50 5 10 90 5 18 300 6 1500 B-2 205.4 744.1 812.7 1.09
HI80-2 75 5 15 140 5 28 450 6 2250 F-1 201.4 732.4 794.6 1.08
HI80-3 100 5 20 190 5 38 600 6 3000 F-2 206.5 731.2 793.1 1.08
HI80-4 125 5 25 240 5 48 750 6 3750 W-1 204.6 750.7 811.3 1.08
FI80-1 100 5 20 190 5 38 600 6 3000 W-2 198.0 747.8 809.7 1.08
FI80-2 125 5 25 240 5 48 750 6 3750 Mean 202.5 739.8 802.8 1.08
FI80-3 150 5 30 290 5 58 900 6 4500 Standard 3.2 8.0 8.5 0.0
FI80-4 175 5 35 340 5 68 1050 6 5250 deviation
Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249 237

Fig. 2. Schematic view of the 20 mm recess with plywood.

compressive load was applied to the steel sections only, whilst the con-
crete infill only restrains the steel plates from inward buckling. The ply-
wood was removed before testing. Similarly, a 20 mm recess at the top
ends of the composite columns was also provided during the concrete
casting stage. Regarding the hollow steel columns, a compressive load
was directly applied to the steel sections, and thus no special treatment
was required. After 28 days of concrete pouring, the test specimens
were placed in the centre of rigid end-plates with a 40 mm plate thick-
ness. High-strength plaster with a compressive strength of 80 MPa was
then filled inside the end-plates to stabilise the specimens with end-
plates attached at both ends, as shown in Fig. 3.

2.2. Material properties

The focus of the present study was to determine the slenderness


limits for high-strength steel columns with and without infilled con-
crete. The infilled concrete, if any, was only used for restraining the
steel plates from inward buckling and was unloaded during the testing
Fig. 3. Specimen preparation with end-plates and high-strength plaster. procedure. Therefore, a series of tensile coupon tests were carried out
according to AS1391 [25] to illustrate the stress-strain relationships
starting with “F” were columns filled with concrete. The second letter of for high-strength steel plates. The authors herein tested six tensile cou-
the label denoted the shape of columns, and the letter “B” and “I” repre- pons extracted from the spare specimens, and the results were
sented box and I-section columns, respectively. The number “80” repre- summarised in Table 3. Full-range stress-strain curves for the selected
sented the grade of steel material (BISALLOY 80) with its properties coupons are shown in Fig. 4(a). As can be seen, the test on coupon B-1
given in Table 3. stopped with an ultimate strain εu of 0.065, which was due to the frac-
Prior to the casting of the concrete infill, both sides of the columns ture point being beyond the extensometer range. The initial stress-
were ground smooth and flat to ensure the load would be applied to strain curves for these selected coupons are illustrated in Fig. 4
the columns uniformly. For the composite columns, plywood was cut (b) with the definition of 0.2% proof stress. As observed, the mean
into specific dimensions and fitted inside the columns at the bottom 0.2% proof stresses of the box column, flange and web of the I-section
ends to form a 20 mm recess (Fig. 2). This was to assure that the columns are similar. The 0.2% proof stress and ultimate stress were

Fig. 4. Tested material properties of high-strength structural steel.


238 Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249

Fig. 5. Test setup for specimens.

determined as 739.8 and 802.8 MPa, respectively. Although the data of Sydney. Specimens with end-plates were placed into the testing ma-
concrete material properties are not necessary for the present study, chine, and the uniaxial compression was directly applied to the top of
six concrete cylinders were still tested to determine the actual compres- the end-plates. It should be noted that the loading plates of the testing
sive strength. The mean compressive strength of these concrete cylin- machine were restrained against rotation in any direction to simulate
ders at 28 days and at the time of testing was 41.3 and 50.1 MPa, fixed-supports at both ends. Moreover, no intended load eccentricity
respectively. was enforced for the specimens. The schematic and general view of
the test specimens is illustrated in Fig. 5.
2.3. Test setup and instrumentation To measure the strain development of the steel columns, a total
of eight strain gauges was attached to polished surfaces of each
The specimens in the present study were tested under uniaxial com- specimen. However, for Specimens HB80–1 and HI80-1, four strain
pression with a 5000 kN capacity Amsler Machine at the University of gauges were used due to the limited space available. As shown in

Fig. 6. Arrangement of strain gauges and LVDTs for test specimens.


Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249 239

Table 4
Initial imperfection measured from specimens.

Specimens Box section I-section Flange

vmax vmax/b vmax vmax/b

1 0.64 1/391 0.94 1/133


2 0.76 1/328 1.29 1/96
3 0.94 1/266 0.15 1/833
4 0.59 1/427 0.52 1/240
Maximum 0.94 1/266 1.29 1/96

3. Experimental results and discussion

This section presents the measured results of the test specimens, in


particular, the results that are of major interest are the load-axial short-
ening behaviour, load-axial strain relationships, buckling behaviour and
Fig. 7. Test setup of the out-of-straightness measurements.
failure modes. For comparison purposes, this section is further divided
into two parts that present the results for the box and I-section columns,
Fig. 6, eight strain gauges were attached vertically at the mid- respectively.
height of each box column on adjacent surfaces. For the I-section
columns, eight strain gauges were arranged at the mid-height of 3.1. Box section columns
each column on the flange surfaces. In addition to the strain
gauges, two linear variable differential transformers (LVDT-1 and 3.1.1. Load-axial shortening
LVDT-2) were placed vertically at the column ends to measure The load-axial shortening curve provides important information on
the end movements of the loading plates. the initial stiffness, ultimate load and ductility performance of each
specimen. The load-axial shortening curves for the hollow and
concrete-filled box columns are depicted and compared in Fig. 9. It
2.4. Initial imperfections can be observed from Fig. 9(a) that the initial stiffness of the hollow
box columns did not change with a variation of b/t ratio. Compared
Initial geometric imperfections are an inevitable occurrence that will with the specimen HB80-1, the ultimate strength of specimen HB80-2
provide a significant influence on the behaviour of structural members. was increased due to a greater b/t ratio, which indicates a greater
Despite the high-strength box and I-section columns being fabricated strength contribution from the steel plates. However, as the b/t ratio
based on the dimensional and tolerance requirements of AS 1579 [26], continues to increase, the ultimate strength of the specimens was signif-
some initial imperfections of the columns more or less existed. The icantly reduced due to the earlier occurrence of local buckling of the
local imperfections were measured using a laser with an accuracy of steel plates. Similarly, as shown in Fig. 9(b), the ultimate strength of
0.0076 mm. Fig. 7 shows the setup for the measurement of geometric concrete-filled box columns was increased with an increase in b/t
imperfections. ratio. However, this trend was only valid within a certain limit, after
As suggested by Young and Liu [27] and Theofanous and Gard- which the ultimate strength of concrete-filled box columns was not en-
ner [28], only local imperfections were considered herein for short hanced due to premature local buckling. Moreover, for the same b/t
steel columns. For each cross-section, geometric imperfections ratio, such as specimen HB80-3 and FB80-1, the presence of the concrete
were assumed to be zero at the reference points, and the vertical infill enhanced the ultimate capacity of steel sections by 60%.
distances of the flat surfaces relative to the reference points
were identified as the geometric imperfections as shown in 3.1.2. Load-axial strain
Fig. 8. The maximum magnitude of imperfection v max was A number of strain gauges were arranged across the full width of
summarised in Table 4. each specimen to record the strain developments, as shown in Fig. 6.

Fig. 8. Sketch of geometric imperfection measurements.


240 Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249

Fig. 9. Load-axial shortening curves for box columns.

Fig. 10. Load-axial strain curves for hollow and concrete-filled box columns.

The load-axial strain curves allowed the onset of local buckling of test 3.1.3. Failure modes and buckling behaviour
specimens to be observed. Typical load-axial strain curves of selected The failure modes of hollow and concrete-filled box columns are il-
hollow and concrete-filled box columns are presented in Fig. 10. These lustrated in Fig. 11.
figures were utilised for the determination of buckling loads for each The buckling failure was observed at different positions of the col-
specimen by observing changes in the stiffness. It can be seen that all umns as the local buckling failure of such columns may occur anywhere
the selected specimens experienced local buckling before reaching along the column. Compared with concrete-filled columns, hollow col-
their yield limit. This phenomenon indicated that the test specimens umns exhibited more significant buckling. Due to the lack of restraint
should be categorised as slender sections, for which local buckling from the infilled concrete, the hollow box columns buckled both inward
took place earlier than yielding. The post-local buckling load of these and outward, which significantly lowered the ultimate load of the
specimens can also be observed from these diagrams. columns.

Fig. 11. Local buckling failure modes for hollow and concrete-filled box columns.
Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249 241

Table 5 continues increasing, the initial stiffness was not enhanced significantly
Local and post-local buckling results for box columns. due to the slender steel sections and subsequent occurrence of local
Specimens b/t λe A Nol Nu σol σu σu/fy be/b buckling. The ultimate load of specimen HI80-2 was 24.0% greater
(mm2) (kN) (kN) (MPa) (MPa) than that of specimen HI80-1, which is due to the greater contribution
HB80-1 18 30 1800 1287.1 1318.2 715.0 732.3 0.99 0.99 of steel. Nevertheless, this increase was limited for specimen HI80-3
HB80-2 28 47 2800 1449.8 1860.6 602.4 664.5 0.90 0.90 and HI 80-4, as the local buckling of the steel plates occurred much ear-
HB80-3 38 63 3800 1101.7 1455.3 289.9 383.0 0.52 0.52 lier. Similarly, the ultimate strength of composite I-section columns was
HB80-4 48 80 4800 1335.6 1733.0 278.3 361.0 0.49 0.49
also increased with an increase in b/t ratio, as shown in Fig. 12(b). Com-
FB80-1 38 63 3800 2009.8 2329.4 528.9 613.0 0.83 0.83
FB80-2 48 80 4800 2120.2 2902.6 441.7 604.7 0.82 0.82 paring specimen FI80-1 to HI80-3, which had the same cross-sectional
FB80-3 58 96 5800 1749.8 2904.7 301.7 500.8 0.68 0.68 dimensions, the ultimate strength of concrete infill specimen FI80-1
FB80-4 68 113 6800 2194.5 3028.3 322.7 445.3 0.60 0.60 was increased by about 35%. Similarly, specimen FI80-2 which is the
same cross section as HI80-4 in dimensions, but filled with concrete be-
tween flanges. The ultimate strength of composite column FI80-2 was
The initial local buckling load and ultimate load of each specimen significantly enhanced due to the infilled concrete.
were determined from the load-axial strain curves and load-axial short-
ening curves, respectively. The determined critical loads for both hollow
and concrete-filled columns are summarised in Table 5. It can be found 3.2.2. Load-axial average strain
that the infilled concrete can increase both the local buckling load and The load-axial strain curves for hollow and composite I-section col-
ultimate load for the box columns, which is mainly attributed to the re- umns again assisted in identifying the occurrence of local buckling. The
straint of the concrete. onset of local buckling was determined when the nonlinearity of the
load-axial strain curves was observed. Typical load-axial strain curves of
selected hollow and composite I-section columns are presented in
3.2. I-section columns Fig. 13. The cross-sectional dimensions of specimen HI80-1 are relatively
small, thus four strain gauges were utilised with two on each flange. As
3.2.1. Load-axial shortening can be seen in Fig. 13(a), the load-axial strain curves of specimen HI-1
The load-axial shortening curves for the hollow and composite I- did not exhibit local buckling until close to the yielding limit. This indi-
section columns are illustrated in Fig. 12. Similarly, the initial stiffness cates that the b/t ratio of HI80–1 was close to the slenderness limits of hol-
and ultimate load can be observed from these figures. It can be observed low I-section columns. The load-axial strain curves for other specimens
from Fig. 12(a) that the initial stiffness of hollow I-section column HI80– showed significant nonlinearity before the yield strain was reached,
1 was less than that of specimen HI80-2. However, as the b/t ratio which indicates the specimens can be classified as slender sections.

Fig. 12. Load-axial shortening curves for I-section columns.

Fig. 13. Load-axial strain curves for hollow and composite I-section columns.
242 Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249

Fig. 14. Local buckling failure modes for hollow and composite I-section columns.

both the local buckling load and ultimate load of the composite I-
Table 6
Local and post-local buckling results for I-section columns. section columns can be significantly improved when compared with
their counterparts without concrete infill.
Specimens b/t λe A Nol Nu σol σu σu/fy be/b
(mm2) (kN) (kN) (MPa) (MPa)
4. Numerical model
HI80-1 10 17 1500 857.3 1049.6 571.5 699.8 0.95 0.95
HI80-2 15 25 2250 1190.3 1301.1 529.0 578.3 0.78 0.78
HI80-3 20 33 3000 766.4 1339.9 255.5 446.6 0.60 0.60
4.1. Modelling description
HI80-4 25 42 3750 574.4 1437.6 153.2 383.3 0.52 0.52
FI80-1 20 33 3000 1192.1 1792.2 397.4 597.4 0.81 0.81 An accurate finite element model was developed using ABAQUS/Ex-
FI80-2 25 42 3750 1311.8 1954.3 349.8 521.1 0.70 0.70 plicit to simulate the local buckling and post-local buckling response as
FI80-3 30 50 4500 1104.6 2071.8 245.5 460.4 0.62 0.62
well as the failure modes of the tested specimens. Unlike the implicit
FI80-4 35 58 5250 995.6 2266.5 189.6 431.7 0.58 0.58
method, the explicit method can easily overcome numerical conver-
gence issues encountered in the implicit method due to large deforma-
tion and contact problems as in the case of composite columns. The
3.2.3. Failure modes and buckling behaviour accuracy of the explicit solution is dependent on the loading rate used.
The failure modes of hollow and composite I-section columns are In the explicit analysis, the time increment, which is internally calcu-
presented in Fig. 14. No particular location of local buckling could be lated to satisfy the stability limit, is usually very small. Hence, it is com-
concluded as the buckling might occur anywhere along the column. putationally expensive for simulating static problems if the same
Compared with the composite I-section columns, the hollow I-section loading rate with pseudo-static tests is used. To speed up the simulation,
columns exhibited a more significant buckled shape and amplitude. this paper uses the “smooth step” amplitude instead of “linear step” am-
Due to the lack of restraint from the infilled concrete, the hollow col- plitude commonly used in ABAQUS/Standard. With a proper control of
umns buckled both inward and outward, which significantly reduced the loading rate, the explicit method can predict accurately and effi-
the ultimate loads of the columns. The local buckling loads and ultimate ciently the behaviour of quasi-static as demonstrated in the verification
loads for both hollow and composite I-section columns were obtained study. Detailed guidance on the use of ABAQUS/Explicit was provided
in Table 6. Due to the restraint from inside concrete to the flanges, by in Thai et al. [29].

Fig. 15. First buckling mode shapes.


Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249 243

In this model, the structural steel plate and infilled concrete were
modelled by 4-node reduced integration shell elements (S4R) and 8-
node reduced integration brick elements (C3D8R), respectively. A
mesh sensitivity study was performed to obtain a mesh with a least
computational time that had fully converged. It was found that the con-
vergent mesh size was between 4 and 8% of their widths. The modelling
of the stiffeners welded at the end sections can be ignored by using rigid
body constraints to tie the end section surface to a reference point lo-
cated at the centre of the end section [30,31]. The boundary and loading
conditions at the ends of the columns can then be applied through the
reference point. The contact interaction between the steel plate and
infilled concrete was modelled using the *CONTACT PAIR option with
surface-to-surface contact type. The properties of surface-to-surface
contact were defined in normal and tangential directions. “Hard” con-
tact was specified in the normal direction, which allowed the separation
of surfaces in tension and no penetration in compression. In the tangen-
tial direction, the Coulomb friction model with a friction coefficient of
0.3 was adopted to simulate the friction between steel plates and con-
crete infill [21].
The inelastic behaviour of structural steel plates was modelled using
a multi-linear elastic-plastic model with stress-strain curves obtained
from tensile coupon tests as shown in Fig. 4. The inelastic behaviour of
infilled concrete was ignored and only its elastic behaviour was
modelled. This is due to the fact that infilled concrete used in composite
columns played the role as a rigid medium and the external load was
only applied to the steel plates.
Fig. 16. Idealised residual stress distributions of steel box sections. The initial geometric imperfections of the tested specimens were in-
cluded using the first buckling mode shape obtained from the

Fig. 17. Compressive residual stress of I-section.

Fig. 18. Comparison between experimental and numerical results of box sections.
244 Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249

Fig. 19. Comparison between experimental and numerical results of I-sections.

eigenvalue analysis as shown in Fig. 15. To be conservative, the magni- is identical with the one used in this study. In addition, the minimum
tude of imperfections was taken as the largest ratio (vmax/b) measured compressive residual stress was limited to −0.1fy. The residual stresses
directly from the specimens as given in Table 4. The initial imperfection of I-sections fabricated by high-strength steel were measured and re-
was taken into account using the *IMPERFECTION option. ported by Ban et al. [33]. However, the thickness of specimens tested
Residual stresses were also included in this study using the *INITIAL by Ban et al. [33] was 14 mm, almost three times larger than the speci-
CONDITION option. For box sections, idealised residual stress patterns mens tested in this paper. It resulted in an overestimation of the magni-
proposed by Khan et al. [32] as shown in Fig. 16 were used. This residual tude of compressive residual stress as shown in Fig. 17. The compressive
stress pattern was proposed for high-strength BISALLOY 80 steel which residual stress reached 54.5% of the yield stress at b/t = 15 for a 5 mm

Fig. 20. Failure modes comparison between experimental and numerical results.
Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249 245

Table 7 6000
Compact box
Verification of the numerical model for box columns.
Slender box
Specimens b/t A (mm2) Nu (kN) NFEM (kN) Nu/NFEM 4500 Compact I-section

Load P (kN)
Slender I-section
HB80-1 18 1800 1318.2 1396.0 0.94
HB80-2 28 2800 1860.6 1761.0 1.06 3000
HB80-3 38 3800 1455.3 1575.9 0.92
HB80-4 48 4800 1733.0 1813.0 0.96
FB80-1 38 3800 2329.4 2512.9 0.93 1500
FB80-2 48 4800 2902.6 2938.4 0.99
FB80-3 58 5800 2904.7 3097.7 0.94
FB80-4 68 6800 3028.3 3078.0 0.98 0
Mean 0.96 0 50 100 150 200
Standard deviation 0.04 Concrete strength f'c (MPa)

Fig. 21. Ultimate strength studies over various concrete strength.


thickness outstand. Cao et al. [34] studied the residual stresses of
I-sections fabricated from Grade 800 steel plates with a thickness of
7 mm. For the same section, the authors proposed a more reasonable 4.3. Concrete strength study
value of 17.7% of the yield stress as the compressive residual stress.
Nevertheless, the applicability of the equation they proposed was lim- A parametric study on concrete strength from 20 to 150 MPa was
ited, as shown in Fig. 18. With the consideration of accuracy and ap- conducted to evaluate the influence on concrete-filled steel columns.
plicability, the formulas from Ban et al. [33] were adopted. A theoretical concrete model adopted in [21] was utilised in this
Moreover, reduction factors φ of 35% and 75% were taken for the com- study. Both compact and slender sections of box and I-section columns
pressive residual stresses of flange outstands and webs, respectively. were investigated and the results were illustrated in Fig. 21. The numer-
The reduced compressive residual stresses are close to the values ical results showed ultimate strength remained the same for different
found by Cao et al. [34]. concrete strength. Therefore, the effects of concrete strength could be
neglected as the limited change in ultimate strength was observed for
box and I-section columns regardless of their compactness/slenderness.
4.2. Verification It makes sense since concrete infill only restraint the inward buckling of
the steel plates as a rigid medium in this paper.
The experimental results were used to verify the established nu-
merical model. As mentioned above, the tested specimens included 5. Numerical results and discussion
both steel and composite columns with steel sections loaded only.
The behaviour and ultimate strength predicted by the present finite The sectional slenderness limits and effective widths were studied
element model (FEM) were compared with the experimental results using the verified numerical model by simulating steel and composite
in Figs. 18-20 and Tables 7 and 8. It can be seen that the present columns with compact and slender sections under various width to
model not only accurately predicted the axial load-deformation be- thickness ratios. In this study, 5 mm thick structural steel plates of
haviour, i.e. the initial stiffness and both ascending and descending Grade 690 were examined. The nondimensional sectional slenderness
parts as shown in Figs. 18 and 19, but also accurately predict the fail- λe as defined in Eq. (1) was taken from 15 to 120 for box sections and
ure modes of the tested specimens (Fig. 20). Moreover, the strain be- 15–60 for I-sections
haviour at mid-height of each column obtained from the numerical
model were compared against experimental results as shown in Figs. sffiffiffiffiffiffiffiffiffi
10 and 13. As observed in the figures, the model provided a reason- b fy
λe ¼ ð1Þ
able similarity to the experimental results as the initial stiffness and t 250
the behaviour of post-buckling was matched. The mean and standard
deviation of the ultimate strength of the box columns respectively are
0.96 and 0.04 (Table 7), whilst the corresponding values of the I- where b and t respectively are the width and thickness of the steel plates
section columns are 0.96 and 0.01 (Table 8). In conclusion, the defined in Fig. 1, and fy is the yield stress of the steel. The column length
model proposed herein was accurate and reliable, and thus it can be was taken as three times the section width to ensure that the column
used to predict the behaviour of steel and composite columns using was stubby. The experimental and numerical results were also com-
a parametric study in the next section to determine the slenderness pared with existing codes of practice AS 4100 [9], AS/NZS 2327 [35],
limits of slender sections. Eurocode 3 [36], Eurocode 4 [18] and ANSI/AISC 360-16 [37].

5.1. Slenderness limits


Table 8
Verification of the numerical model for I-section columns.
The slenderness limits λe were determined according to experimen-
tal and numerical results, and then compared with existing codes of
2
Specimens b/t A (mm ) Nu (kN) NFEM (kN) Nu/NFEM practice. Fig. 22 presents the slenderness limits obtained from the ex-
HI80-1 10 1500 1049.6 1108.8 0.95 perimental and numerical results and existing codes of practice. Existing
HI80-2 15 2250 1301.1 1370.5 0.95 experimental results reported in the previous studies were also in-
HI80-3 20 3000 1339.9 1400.9 0.96
cluded in this figure.
HI80-4 25 3750 1437.6 1499.7 0.96
FI80-1 20 3000 1792.2 1843.3 0.97
FI80-2 25 3750 1954.3 2020.8 0.97 5.1.1. Box sections
FI80-3 30 4500 2071.8 2156.0 0.96 As shown in Fig. 22(a), the slenderness limit λe for hollow box sec-
FI80-4 35 5250 2266.5 2354.1 0.96
tions obtained by the numerical simulation was 34.9. AS 4100 [9]
Mean 0.96
Standard deviation 0.01
(highly welded section, HW) gave the same limit with the numerical re-
sults. However, the slenderness limits predicted by AS 4100 [9] (lightly
246 Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249

Fig. 22. Slenderness limits comparison among tests, numerical results and codes of practice.

Fig. 23. Effective width comparison among tests, numerical results and codes of practices.
Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249 247

Fig. 24. Comparison of selected approaches against tests and numerical results.

welded, LW), Eurocode 3 [36] and ANSI/AISC 360–16 [37] were slightly approaches were then plotted against the previous experimental slen-
greater. derness limits for different steel grades as shown in Fig. 24.
Fig. 23(b) exhibits the comparison of slenderness limits for compos-
ite box sections. AS/NZS 2327 [35] suggested a slenderness limit λe of 5.2.1. Box sections
63.9 for concrete-filled box section based on the theoretical investiga- For the effective widths of slender and hollow box sections, AS 4100
tion from Lai et al. [38]. In this numerical study, with consideration of [9] (HW) provided the most conservative estimation as shown in Fig. 23
the imperfections and residual stresses, a slenderness limit of 48.2 was (a). AS 4100 [9] (LW) gave reasonable predictions on the effective width
provided. On the other hand, Eurocode 4 [18] suggested a slenderness of high-strength steel box sections. On the other hand, Eurocode 3 [36]
limit of 50.4 which was only 5% greater than that obtained from the nu- and ANSI/AISC 360–16 [37] slightly overestimated the effective widths
merical results. The results also showed the slenderness limit of as they had greater slenderness limits as mentioned above. In general,
concrete-filled box section was 38% greater than the limit of hollow AS 4100 [9] (HW) gave a better and conservative prediction of both
box sections. the slenderness limits and effective widths. Comparing this approach
with previous studies [10,12,19], it also suggested a conservative esti-
5.1.2. I-sections mation of effective width as shown in Fig. 24(a). Therefore, the ap-
For hollow I-sections, the numerical results gave a slenderness proach given in AS 4100 [9] (HW) can provide safe effective widths,
limit of 16.6 that is close to existing codes of practice. It can be seen or ultimate strength, to different steel grades.
from Fig. 23(c), all codes provided conservative slenderness limits Noteworthy, Eurocode 4 [18] did not provide design guidance for the
than the experimental and numerical results. This means that the effective widths of slender concrete-filled box sections. Other than AS/
slenderness limits of existing codes of practice can be safely applied NZS 2327 [35], the effective width model adopted in AS 4100 [9] was
to hollow I-sections with high-strength materials. For concrete-filled also used to predict the effective width of concrete-filled sections. This
I-sections, Fig. 23(d) indicates that Eurocode 4 [18] provided a slightly model based on Winter's formula considering residual stresses and ini-
conservative limit of 19.4 compared with the suggested limit of 21.6 tial imperfections was expressed as
obtained from the numerical results. In contrast, AS/NZS 2327 [35] sffiffiffiffiffiffiffi
suggested a slenderness limit λe of 25.0 which is 15% greater than be σ ol
¼α ð2Þ
that of the numerical results. It can be seen that the presence of the b fy
concrete infill enhanced the slenderness limit λe of the I-sections by
30% (from 16.6 to 21.6).
where α is the parameter that accounts for residual stresses and initial
imperfections as given in Table 9, vs is the Poisson's ratio of steel, and σol
5.2. Effective widths
is the local elastic buckling stress and can be determined by

Fig. 23 compared the experimental and numerical results as well as


kπ2 Es
the predictions from existing codes of practice. The most reasonable σ ol ¼   2 ð3Þ
approaches for high-strength steel plates were discovered. These 12 1−v2s bt
248 Z. Huang et al. / Journal of Constructional Steel Research 154 (2019) 235–249

Table 9 results because the test of specimen HI80-1 showed it reached 95%
Table of α value for Eq. (5) [9] of its yield strength.
Longitudinal edges supported Manufacture α • Concrete-filledI-sections having a λe value (or a b/t ratio) beyond 33
One Stress relieved 0.84
(or 20) were categorised as slender sections due to the reduction
One Hot-rolled 0.84 effect of elastic local buckling.
One Lightly welded (LW) 0.74 • The experimental results also indicated that the presence of concrete
One Heavily welded (HW) 0.65 infill enhanced the ultimate capacity of hollow steel columns up to
Both Stress relieved 0.91
60% and 35% for box and I-sections, respectively.
Both Hot-rolled 0.91
Both Lightly welded (LW) 0.86 • According to the parametric studies of numerical models, the slender-
Both Heavily welded (HW) 0.80 ness limits λe (or a b/t ratio) were advised as 35 (or 21) and 48 (or 29)
for hollow and concrete-filled box sections, correspondingly. It indi-
cated concrete-filled box sections had 38% increment in slenderness
in which k is the buckling coefficient. This coefficient was taken as 10.3 limits in comparison with steel box sections.
and 2 for concrete-filled box sections and concrete-filled I-sections, re- • For hollow and concrete-filled I-sections, the slenderness limits λe (or
spectively [39]. a b/t ratio) were advised as 17 (or 10) and 22 (or 13), correspondingly.
In Fig. 23(b), AS/NZS 2327 [35] and Winter's formula (LW) An increment of 30% in slenderness limit was investigated due to the
overestimated the effective width as they had a greater slenderness presence of concrete infill.
limit. On the other hand, Winter's formula for heavily welded plates • For hollow box sections, the approach from AS4100 [9] for heavily
provided a better prediction on the effective width for slender weld gave most conservative estimations in the slenderness limit as
concrete-filled box sections, although it overestimated the effective well as the effective width of slender sections in comparison with ex-
width in the vicinity of the slenderness limit. A similar conclusion was perimental and numerical results in this paper and previous research
drawn while this approach when compared with the previous studies studies [10,12,19].
[8,10,12,19]. It conservatively estimated the effective width of the slen- • Eurocode 4 [18] provided a good agreement to numerical results in
der concrete-filled box section, but slightly overestimated the effective slenderness limit for concrete-filled box sections, however, this prac-
width near the slenderness limit. tice did not provide any strength estimation beyond the slenderness
limits.
5.2.2. I-sections • All codes of practice studied in this paper had a conservative estima-
The effective width estimations for hollow I-sections were presented tion in slenderness limit and effective width for hollow I-sections.
in Fig. 23(c). In general, all codes of practice conservatively estimated Among them, AISC 360 [37] provided a most reasonable approach in
the effective widths. ANSI/AISC 360–16 [37] was the most reasonable the effective width estimation for steel grades up to 690 MPa.
approach. Furthermore, it also provided excellent prediction in terms • AS/NZS 2327 [35] gave reasonable predictions regarding the slender-
of effective width for hollow I-sections compared with the previous ness limit and the effective width of composite I-sections. It is worth
study [12]. noting that Eurocode 4 [18] had a conservative slenderness limits
For concrete filled I-sections, Eurocode 4 [18] and ANSI/AISC 360–16 estimation.
[37] did not provide the guidance on the calculation of effective widths.
As shown in Fig. 24(d), AS/NZS 2327 [35] gave a conservative estimation
on the effective widths, while Winter's formulas overestimated the ef- Acknowledgements
fective widths, particularly in the vicinity of the slenderness limit.
Fig. 24(d) demonstrates the conservative prediction from AS/NZS The research described in this paper is financially supported by the
2327 [35] compared with the previous research [12]. Australian Research Council (ARC) under its Discovery Scheme (Project
No: DP170100001) and La Trobe University. The financial support is
6. Conclusions gratefully acknowledged. The assistance from Sina Kazemzadeh Azad
in preparing and conducting experimental tests is also gratefully
This paper presented the experimental results of 16 hollow and acknowledged. Assistance from Dr. Mohanad Mursi and staff of CASE
composite columns fabricated with high-strength steel plates. The at the J.W. Roderick Laboratory of the University of Sydney are also
local buckling behaviour and ultimate capacity under axial compression gratefully acknowledged.
were investigated. An explicit numerical model was developed and ver-
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