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Journal of Constructional Steel Research 158 (2019) 248–262

Contents lists available at ScienceDirect

Journal of Constructional Steel Research

Structural behaviour of concrete-encased CFST box stub columns


under axial compression
Jin-Yang Chen a, Wei Li a, Lin-Hai Han a,⁎, Fa-Cheng Wang a, Ting-Min Mu b
a
Department of Civil Engineering, Tsinghua University, Beijing 100084, PR China
b
Sichuan Province Transportation Department Highway Planning, Survey, Design and Research Institute, Chengdu 610041, PR China

a r t i c l e i n f o a b s t r a c t

Article history: The axial performance of a type of concrete-encased CFST box stub column, which consists of the outer reinforced
Received 2 July 2018 concrete (RC) box column and six embedded CFST components, is investigated in this study. A total of eight axial
Received in revised form 15 January 2019 compression tests on the concrete-encased CSFT box specimens under axial compression were carried out. A
Accepted 17 March 2019
finite element analysis (FEA) model was developed to analyze the structural behavior of the composite columns.
Available online xxxx
The effects of material nonlinearity and interaction properties between the concrete and the steel tubes on the
Keywords:
simulation were considered. The verified FEA model was then used to conduct a full-range analysis on
Concrete-filled steel tube (CFST) the load-deformation responses. The results of typical failure modes, internal load and stress distributions and
Concrete-encased CFST the contact stresses between the concrete and the steel tubes were also discussed. Parametric studies were con-
Box member ducted to investigate the effects of geometric and material properties on the compressive behavior of the
Axial compression concrete-encased CSFT box members. Finally, a simplified model was proposed to predict the ultimate strength
Full-range analysis and the initial stiffness of the concrete-encased CFST box stub columns under axial compression.
Ultimate strength © 2019 Elsevier Ltd. All rights reserved.

1. Introduction box members (e.g. [4–7]). The typical cross sections of these members
are illustrated in Fig. 1(b) and (c) respectively. The concrete-encased
The concrete-encased concrete-filled steel tubular (CFST) box CFST box columns are generally subjected to axial compression or com-
column, which consists of the reinforced concrete (RC) box column bined axial compression and bending moment when being used in
with several CFST components embedded in web walls and corners, bridge arches or piers. An et al. [8] conducted tests and finite element
has been developed and increasingly used in bridge arches and piers analysis (FEA) on the square concrete-encased CFST box stub columns
in China [1]. The typical cross section of this composite column is under axial compression, where the cross section consisted of one RC
shown in Fig. 1. There are six CFST components in this hollow composite box stub column embedded with four CFST components in the corners.
column: four in the corners and two in the RC web walls. The diameter Han et al. [9] carried out experiments and numerical analysis on the
of the CFST components in the corners is usually set to be larger square concrete-encased CFST box members under bending, where
than that of the CFST components in the web walls to increase its flex- the cross section also included CFST components in the corners of the
ural capacity. Compared with the conventional RC columns or the RC components only. An et al. [10,11] experimentally and analytically
concrete-encased CFST columns, this composite column has a higher investigated the structural behaviors of eccentrically-loaded square
bearing capacity and construction efficiency. Fig. 2(a) shows the appli- concrete-encased CFST box columns as they were generally subject to
cation of the composite structural member in Guanshengqu River axial compression and bending moment as arches or piers. The influ-
Bridge in Sichuan Province of China, where the member served as the ence of concrete crushing and spalling under compression and concrete
arch of the bridge. The cross-sectional height of the arch ribs varied cracking under tension led to the results that the load carrying capacity
from 3500 mm to 6000 mm along the arch axis direction to further re- was getting lower as the eccentricity and height-to-width ratio were
duce the self-weight. The construction process of the bridge arch is getting larger. The strength and stiffness were enhanced compared
shown in Fig. 2(b). with the corresponding RC box columns. In these specimens, the CFST
The structural behavior of the concrete-encased CFST box column components only existed at corners of the cross section. Moreover, it
could be briefly understood through previous investigations on the should be noted that the steel dilated more than the concrete under
concrete-encased CFST members (e.g. [2,3]) and the conventional RC axial compression during the elastic stage. The confinement provided
by the CFST columns inside could be decreased. As a result, the forma-
⁎ Corresponding author. tion of splitting crack was important in the design and analysis of such
E-mail address: lhhan@tsinghua.edu.cn (L.-H. Han). steel-concrete composite columns or arches [12,13]. In general, the

https://doi.org/10.1016/j.jcsr.2019.03.021
0143-974X/© 2019 Elsevier Ltd. All rights reserved.
J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262 249

(1) To present the test results of the concrete-encased CFST box stub
Nomenclature
column under axial compression, including the failure modes and the
full loading history. The primary parameters designed in the experi-
Acore Cross-sectional area of core concrete in CFST
ments are the overall cross-sectional size (B × H) and the diameter of
component
the corner steel tubes (Dc). (2) To study the compressive behavior and
Al Cross-sectional area of longitudinal rebar
composite actions between different parts through verified finite
Aout Cross-sectional area of outer concrete in RC component
element models. (3) To develop a simplified design model for the pre-
As Cross-sectional area of steel tube
diction of the compressive ultimate strength of the composite column,
B Cross-sectional width of concrete-encased CFST box
by carrying out series of parametric studies on key parameters. The pa-
column
rameters investigated include: the yield stress of the steel tube (fys), the
D Diameter of steel tube
core concrete strength (fcu,core), the yield stress of the longitudinal rebar
Dc Diameter of steel tube in the corner
(fyl), the longitudinal rebar ratio (αl), the outer concrete strength
Dw Diameter of steel tube in the web wall
(fcu,out) and the space of the stirrup (s).
DI Ductility Index
E Modulus of elasticity
Es Steel tube modulus of elasticity 2. Experimental programme
EA Axial stiffness
f'c Concrete cylinder compressive strength 2.1. General description
fck,core Characteristic strength of core concrete in CFST
component A total of eight concrete-encased CFST box stub columns tests were
fck,out Characteristic strength of outer concrete in RC conducted. Fig. 3 shows the schematic views of the specimens, where
component the geometric dimensions of cross sections and the arrangements of
fcu,core Cube strength of core concrete in CFST component steel braces, strain gauges and longitudinal rebars are specified. Two
fcu,out Cube strength of outer concrete in RC component steel end plates with 20 mm thickness were placed at the ends of the
fy Yield strength of the steel material columns. The lengths of all specimens were designed to be three times
fyh Yield strength of stirrup of the cross-sectional width to avoid the influence of boundary condi-
fyl Yield strength of longitudinal rebar tions. Table 1 summarizes the details of the tested specimens. The
fys Yield strength of steel tube following identifications are used to characterize different specimens.
fu Ultimate strength of the steel material 1) The initial character ‘C' represents the specimens are under pure
H Cross-sectional height of concrete-encased CFST box axial compression. 2) The characters ‘L' and ‘S' denote that the cross sec-
column tions of the members are 300 × 420 mm and 120 × 160 mm, respec-
L Length of concrete-encased CFST box column tively. 3) The numbers ‘12’, ‘20’, ‘32’ and ‘48’ indicate the diameters of
N Axial load corner steel tubes. 4) The last numbers ‘1’ and ‘2’ are used to identify dif-
NCECFST Strength of concrete-encased CFST box column ferent specimens under the same load condition.
NCFST Strength of CFST component
Nu Ultimate strength of concrete-encased CFST box column 2.2. Material tests
Nuc Predicted ultimate strength
Nue Experimental ultimate strength Tensile coupon experiments were performed to measure the mate-
Nuc,CFST Predicted ultimate strength of CFST component rial properties of steel tubes and rebars. These tests were performed in
Nuc,RC Predicted ultimate strength of RC component accordance with GB/T228.1-2010 [14]. Strain gauges were affixed at
p Contact stress the middle length on both sides of the tensile coupons. The measured
p1 Contact stress between steel tube and core concrete material properties from all tensile coupon tests, together with the cor-
p2 Contact stress between steel tube and outer concrete responding geometric dimensions, are listed in Table 2. For the concrete,
s Space of stirrup the average measured cube strength of the core concrete for the 28th
t Wall thickness of steel tube day and the test day was 97.8 N/mm2 and 101.2 N/mm2, respectively.
tc Wall thickness of steel tube in the corner The modulus of elasticity of the outer concrete was 34,000 N/mm2.
tw Wall thickness of steel tube in the web wall The Poisson's ratio of the outer concrete was 0.21. The initial fluidity
αl Longitudinal rebar ratio (=Al/(Al + Aout)) of RC of the core concrete was 330 mm, and the flowability of the core con-
component crete after 30 min was 280 mm. The bleeding rate of the core concrete
εc Compressive strain was zero. The mix design of the outer concrete was as follows: water:
εu Ultimate strain 158 kg/m3; cement: 377 kg/m3; sand: 679 kg/m3; coarse aggregate:
σc Compressive stress 1062 kg/m3; water reducer: 11.2 kg/m3; fly ash: 132 kg/m3. The average
σh Stress of stirrup measured cube strength of the outer concrete for the 28th day and the
ξ Confinement factor (=Asfys/Acorefck,core) of CFST test day was 58.9 N/mm2 and 61.3 N/mm2, respectively.
component

2.3. Specimen preparation

As shown in Fig. 4, The specimens were fabricated in following steps.


studies on the concrete-encased CFST box columns with CFST compo- 1) Six CFST members were prepared and the steel braces were appropri-
nents embedded in both web walls and corners are still limited. The en- ately welded at different positions. 2) The wooden formwork outside,
gineering practices show that this kind of composite member deserves the plastic plate fillers inside and the rebars were installed at the correct
systematic investigations accordingly. position. 3) The concrete was cast into the interlayer between the outer
This paper experimentally and numerically studies the structural wooden formwork and inner plastic plate fillers. 4) The wooden form-
performance of the concrete-encased CFST box stub column under work and the plastic plate fillers were removed when the concrete
axial compression, where CFST components exist in both web walls was hardened for 10 days, and the members were cured under labora-
and corners of the cross section. The main objectives are three folds. tory conditions before testing.
250 J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262

Longitudinal rebar Stirrup Steel tube


Core concrete
Core concrete
Confined
concrete Confined concrete
Dw (b) Concrete-encased CFST section
Hollow

H
section Hh 
tw Longitudinal rebar
Steel tube
Stirrup
m
Dc Bh
tc
Hollow section

B Confined concrete
(a) Concrete-encased CFST box section
(c) RC box section

Fig. 1. A schematic view of the concrete-encased CFST box column cross section.

2.4. Loading process monitor the axial shortening, the strain gauges were placed at the mid-
dle length of the outer concrete, the steel tubes and the longitudinal
The specimens C-L and specimens C-S were tested in the structural rebars.
laboratory in Tsinghua University by 20,000 kN and 5000 kN loading fa-
cilities, respectively. A load interval of less than one-tenth of the esti- 2.5. Test results
mated ultimate strength was carried out. Each load interval lasted for
approximately 2 min. When the load was near the estimated load The outer concrete of the concrete-encased CFST box stub columns
capacity, the displacement control was used until the failure of the was bulged and crushed near the middle height, as shown in Figs. 6(a)
specimens. and 7(a). Fig. 8 shows the schematic view of the development of the
Fig. 5 shows the layout of the test arrangements of the stub columns. concrete cracks in all specimens. At the beginning of the loading, little
Displacement transducers and linear variable displacement transducers cracks could be found in concrete. When the load reached 75%–85% of
(LVDTs) were employed to measure the axial deformation. In order to the ultimate strength, visible longitudinal cracks on the concrete surface

3000

Concrete-encased CFST box arch ribs

1340
3500-6000

860

Bridge deck slab

2200
Cross section (units: mm)
(a) Schematic view of the arch bridge with concrete-encased CFST box arch ribs

Establish CFST arch ribs Fabricate reinforcing cage Cast outer concrete
(b) Construction process

Fig. 2. A general view of the construction of Guanshengqu River Bridge in Sichuan Province.
J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262 251

B=300

102 96 102

48

78
Steel
gauge

195

H=420
264
150
Specimens

D=32 Concrete

129
120 gauge

78
Steel tubes

48
120
48 204 48

A A A A
120 A-A section (specimen C-L-32)

Concrete 900 B=300


gauges 120 102 96 102

48

78
120 Steel
Hollow steel gauge
tube braces

195

H=420
150

264
48 204 48 48 195 129 48 D=48 Concrete
End plates

129
gauge
300 420

78
48
Section views
48 204 48
(a) Schematic view of specimens C-L
A-A section (specimen C-L-48)

B=120
48 24 48
26

42

Steel
gauge
65

H=160
76

Specimens 50
D=12 Concrete
43

gauge
40
42
26

Steel tubes
40 26 68 26

A-A section (specimen C-S-12)


A A A A
40
300 B=120
Concrete
48 24 48
gauges 40
26

42

Steel
40 gauge
rebars
65

H=160

50
76

D=20 Concrete
43

26 68 26 End plates 26 65 43 26 gauge


120 160
42
26

Section views
26 68 26
(b) Schematic view of specimens C-S
A-A section (specimen C-S-20)

Fig. 3. A schematic view of specimens (units: mm).


252 J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262

Table 1
Specimen information.

No Specimen Height Cross-sectional Hollow size Corner Web steel Stirrup Long. Measured Measured Predicted Nuc/Nue
label L size B × H B h × Hh steel tube Dia.-space rebar εu (με) Nue (kN) Nuc (kN)
(mm) (mm) (mm) tube Dc × tc Dw × tw (mm) (mm) Dia. (mm)
(mm)

1 C-L-32-1 900 300 × 420 96 × 264 32.0 × 3.1 32.0 × 3.1 ϕ4.0–150 12ϕ11.8 2133 5809 5339 0.919
2 C-L-32-2 900 300 × 420 96 × 264 32.0 × 3.1 32.0 × 3.1 ϕ4.0–150 12ϕ11.8 1967 5619 5339 0.950
3 C-L-48-1 900 300 × 420 96 × 264 47.8 × 3.6 32.0 × 3.1 ϕ4.0–150 12ϕ11.8 1987 5631 5938 1.055
4 C-L-48-2 900 300 × 420 96 × 264 47.8 × 3.6 32.0 × 3.1 ϕ4.0–150 12ϕ11.8 2050 6080 5938 0.977
5 C-S-12-1 300 120 × 160 24 × 76 12.0 × 2.1 12.0 × 2.1 ϕ4.0–50 12ϕ4.0 1995 908 928 1.022
6 C-S-12-2 300 120 × 160 24 × 76 12.0 × 2.1 12.0 × 2.1 ϕ4.0–50 12ϕ4.0 2506 845 928 1.098
7 C-S-20-1 300 120 × 160 24 × 76 20.2 × 2.2 12.0 × 2.1 ϕ4.0–50 12ϕ4.0 2244 1061 1077 1.015
8 C-S-20-2 300 120 × 160 24 × 76 20.2 × 2.2 12.0 × 2.1 ϕ4.0–50 12ϕ4.0 1958 1215 1077 0.886
Mean 0.990
Standard deviation 0.066

were observed. The cracks continued developing and expanding as the


Table 2
Material properties of steel tubes and rebars. load increased, and the outer concrete was crushed when the ultimate
strength was attained. The outer concrete was removed from the spec-
D (mm) t (mm) fy (N/mm2) fu (N/mm2) Es (N/mm2)
imens after the tests to study the residual conditions of the inner CFST
ϕ12 12.0 2.1 500.4 634.8 207,800 components and longitudinal rebars. As shown in Figs. 6(b) and 7(b),
ϕ20 20.2 2.2 492.8 641.2 209,900
the longitudinal rebars yielded and the visible deformation was ob-
ϕ32 32.0 3.1 397.1 508.9 205,900
ϕ48 47.8 3.6 374.7 502.3 201,100
served in the inner CFST components at the corresponding positions.
4 mm 4.0 – 383.4 621.7 208,100 It is due to the fact that the confinement of the outer concrete at the
12 mm 11.8 – 430.8 578.7 208,000 mid-height became less effective after the outer concrete was crushed.

Core concrete Core concrete Core concrete


CFST
Brace Brace
RC

Stirrup

Steel Steel Concrete-encased


tube tube Longitudinal CFST box specimen
Steel
tube rebar
CFST CFST
CFST

(a) CFST (b) CFST with braces (c) Reinforcing cage (d) Outer concrete

Fig. 4. Construction process.

End plate

End plate
Concrete gauge LVDT
Concrete gauge

Displacement
transducer
Specimen Specimen

20000kN testing 5000kN testing


machine machine

(a) Specimen C-L (b) Specimen C-S

Fig. 5. Layout of the tests.


J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262 253

C-L-32-1 C-L-32-2 C-L-48-2 C-L-48-1

Concrete
crushing

(a) Outer concrete

Longitudinal
rebar yielding

Steel tube
yielding

Core concrete remained intact

(b) Steel tube and longitudinal rebar (c) Core concrete

Fig. 6. Failure modes of specimens C-L.

This demonstrates that the outer RC component and the inner CFST significantly after the crush of the outer concrete. The developments
components worked together well during the loading process. The of the strain in the steel tubes, longitudinal rebars and outer concrete
core concrete remained intact owing to the confinement of the steel are illustrated in Fig. 10. It can be seen that the increasing rates of the
tubes, as shown in Figs. 6(c) and 7(c). strain in the longitudinal rebars both inside and outside, the steel
Fig. 9 shows the measured axial load (N) versus axial strain (ε) rela- tubes and the outer concrete were generally consistent. This demon-
tion of all tested specimens. In the elastic stage, a linear relationship strated the well structural and composite behavior between the outer
existed between the axial load and the axial strain. When the load RC component and the inner CFST components.
approached the ultimate strength, the axial deformation of the speci- Fig. 11 shows that the ultimate strength (Nu) became higher with
mens dramatically increased while both the steel tubes and the longitu- the increase of the diameter of the corner steel tubes (Dc). The Ductility
dinal rebars yielded. The outer concrete crushed with a loud noise when Index DI defined by Han et al. [15] was adopted to exhibit the effects of
the ultimate strength was attained, and then the load decreased the steel tube diameters on the ductility of all specimens. DI can be

Concrete crushing Longitudinal


rebar yielding

Core concrete
Steel tube
remained intact
yielding

(a) Outer concrete (b) Steel tube and longitudinal rebar (c) Core concrete

Fig. 7. Failure modes of specimens C-S.


254 J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262

Concrete Steel tube


cracks yielding
Concrete
cracks
Longitudinal
Concrete rebar yielding
crashing

0.75Nu Nu unloading
(a) Specimens C-L

Concrete Steel tube


cracks yielding

Concrete Concrete
cracks crashing Longitudinal
rebar yielding

0.85Nu Nu unloading
(b) Specimens C-S

Fig. 8. A schematic view of the development of concrete cracks.

expressed as: the steel tubes, the confined concrete in the corners, the confined
concrete in the web walls and the unconfined concrete outside the
DI ¼ ε85% =εy ð1Þ stirrups.

In Eq. (1), ε85% is the longitudinal strain corresponding to the load 3.1. Properties of steel
falls to 85% of the ultimate strength (Nu), and εy equals to ε75%/0.75,
where ε75% is the longitudinal shortening when the load reaches 75% The constitutive laws of the steel tubes and the rebars were simu-
of Nu in the pre-peak stage. The value of ε85% and εy can be determined lated through distinct non-linear material models. The elastic modulus
from the N-ε relation in Fig. 9. and the Poisson's ratio of the steel were consistently defined as
Fig. 11 shows DI calculated by Eq. (1) of all the tested specimens. It can 206,000 N/mm2 and 0.3, respectively. A five-stage stress-strain model
be seen that the diameters of the corner steel tubes had a significant influ- suggested by Han et al. [17] was applied for the steel tubes. A bi-linear
ence on the ductility of the columns. When the dimension of the corner model considering strain hardening effect was adopted for the uniaxial
steel tubes increased, the index DI increased 10.4% and 2.5% for the col- stress-strain curves of the longitudinal rebars and the stirrups, where
umns with larger cross-sectional size (specimens C-L) and columns the hardening stiffness was set as 2060 N/mm2.
with minor cross-sectional size (specimens C-S), respectively. The results
were consistent with the fact that the concrete-encased CFST box col- 3.2. Properties of concrete
umns had higher compressive ductility when compared to the RC box col-
umns, owing to the contribution of inner CFST components. The damage plasticity model was utilized for the concrete. The elas-
tic modulus of the concrete was taken as 4730 (f'c)0.5 as presented in ACI
3. Finite element analysis (FEA) modeling 38-11 [18], where f'c represented the compressive strength of the con-
crete cylinder. The Poisson's ratio of the concrete was set as 0.2.
The ABAQUS/Standard module [16] was used to develop the FEA As illustrated in Fig. 13, the concrete was divided into four regions,
model of the concrete-encased CFST box stub column under axial namely the core concrete inside the steel tubes, the confined concrete
compression. The overall view of the FEA model and its modeling in the corners, the confined concrete in the web walls and the uncon-
details are shown in Fig. 12. The FEA model consisted of the steel fined concrete outside the stirrups. Different stress-strain relations
tubes, the concrete, the longitudinal rebars, the stirrups and the were applied depending on the corresponding regions. For the core con-
end plates. Considering different degrees of confinement effects, crete inside the steel tubes, the model suggested by Han et al. [17] was
the concrete was divided into four regions: the core concrete inside adopted to represent the uniaxial stress-strain relation as shown in
J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262 255

Fig. 9. Comparisons of predicted and measured N-ε relations.

Fig. 14(a). Fig. 14 also shows the stress-strain curves of the confined were generally simulated with four-node conventional shell element.
concrete in the corners and in the web walls. The detailed description However, for the two steel tubes with relatively large wall thickness
could be found in An et al. [8], in which the length Bcx and Bcy are illus- (D/t ≤ 10), i.e., tubes ϕ12 × 2 mm and ϕ20 × 2 mm, the eight-node-3 -
trated in Fig. 13. The model of unconfined concrete provided by Attard D solid element was adopted to ensure the convergence [22]. The longi-
and Setunge [19] was used for the uniaxial stress-strain relation of the tudinal rebars and the stirrups were simulated by two-node truss
unconfined concrete outside the stirrups in this model. elements.
For the concrete in tension, the work done by Spacone et al. [20] was The mesh sensitive analysis was carried out to achieve the balance
referred for the stress-strain relation of the concrete in tension. The between accuracy and efficiency for the calculation. The stiffness of
cracking strength of concrete (σt) was set as 0.3·(f'c)0.67 according to the end plates was set to be large enough to represent the rigid plates.
Model Code 2010 [21]. The axial load was applied at one end plate through the displacement
control, while all the degrees of freedom of the other end plate were
3.3. Element type, mesh, boundary conditions and interface model restrained.
The rebar elements were embedded in the outer concrete to restrict
The eight-node-3 -D solid element with reduced integration was uti- the degrees of freedom at the rebar nodes. The “Tie” method was uti-
lized for the concrete components and the end plates. The steel tubes lized for the contact between the steel tubes and the end plates, as
well as the contact between the concrete and the end plates. The inter-
action between the steel tubes and the concrete was simulated in this
model. The “Hard contact” method in ABAQUS was used to simulate
the contact behavior in the normal direction, where penetrations of
nodes were not allowed to occur on the surfaces. The Mohr-Coulomb
friction model was used in the tangential direction, which allowed
the slippage between the contacting surfaces of the steel tubes and
the concrete. A frictional coefficient of 0.6 suggested by Han et al. [9]
was used for all the steel tubes to the concrete surfaces tentatively in
this study.

3.4. Residual stress and geometric imperfection

The modeling of residual stress was neglected in this study to


improve the computation efficiency. Previous researchers [23] found
Fig. 10. N-ε relation of different materials at the middle height (specimen C-S-20-2). that the residual stress has limited effects on the full-range load-
256 J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262

Fig. 11. Effects of the diameters of the corner steel tubes (Dc) on N-ε relations.

Axial load, dx=dy=0


End plate
Confined concrete Confined concrete
in the corner in the web wall
Longitudinal
rebar

Unconfined concrete Stirrup Core


concrete

Longitudinal rebar Steel tube


Brace

Steel tube Outer concrete


z
Stirrup
y o x End plate
Core concrete dx=dy=dz=0
rx=ry=rz=0
(a) Mesh
(b) Boundary conditions

Fig. 12. Finite element model of the concrete-encased CFST box stub column.

displacement relations of the steel columns. It is expected that the influ- was crushed and bulged outward at the middle height of the specimens.
ence of residual stress could be neglected if the concrete remained The visible deformation was observed in the inner CFST components,
intact. Therefore, it was reasonable to ignore the residual stress in the while the core concrete remained intact due to the confinement of the
FE simulations. steel tubes.
The geometric imperfection on the CFST stub columns only has a In general, the comparisons of the failure patterns and the load-
moderate effect on the column strength. The decreasing rates of the col- deformation relations showed that the proposed FEA model could
umn strength ranged from 1% to 4% for different square sections [24]. reasonably simulate the behavior of the composite stub columns
Therefore, the geometric imperfection was not included in the FEA under axial compression. The verified FEA model could be used in the
modeling to enhance the computation efficiency. further study of the column behavior.

3.5. Verification of the FEA modeling


Web wall region Stirrup
The eight specimens tested in this study were used to verify the FEA Corner Confined
models. Fig. 9 shows the comparisons between the predicted and mea- region concrete
sured N-ε relations of the tested specimens. The calculated ultimate
Bcy
strength (Nuc) and measured ultimate strength (Nue) of all the tested
specimens are shown in Table 1. The mean value and the standard devi- Unconfined Bcx
ation of Nuc/Nue were 0.990 and 0.066, respectively. The existing exper- concrete Confined concrete
imental results collected from An et al. [8], Nie et al. [25] and Hoshikuma region in the corner Bcy
et al. [26] were also utilized for the verification of the FEA modeling, as
summarized in Fig. 15. The cross-sectional types of the specimens were Bcy
Core
square RC box columns, square concrete-encased CFST stub columns
concrete
and rectangular RC columns, respectively. The corresponding mean
region Bcx Bcx
value and the standard deviation of Nuc/Nue were 1.037 and 0.042, re-
spectively. Typical failure modes from the FE simulations were com- Confined concrete in the web wall
pared with those from the tests in this study and the comparisons are
presented in Fig. 16 accordingly. It can be seen that the outer concrete Fig. 13. A schematic view of concrete regions in the concrete-encased CFST box section.
J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262 257

Fig. 14. A schematic view of concrete σc-εc relation under compression.

4. Analytical behaviour = 345 N/mm2, fyl = 335 N/mm2, fyh = 335 N/mm2. The diameter of
the longitudinal rebars is 18 mm, and the longitudinal rebar ratio αl (de-
4.1. Full-range load-deformation relation fined as Al/(Al + Aout), where Al and Aout are the cross-sectional area of
the longitudinal rebars and the outer concrete, respectively) equals
A typical concrete-encased CFST box stub column is designed to in- 1.3%. The diameter and the space of the stirrups are 10 mm and
vestigate the structural behavior under axial compression. Fig. 17 150 mm, respectively. The thickness of the concrete cover is 30 mm.
shows the schematic view of the specimen. The sectional width (B), Fig. 18 shows the calculated axial load (N) versus axial strain (ε) re-
height (H) and length (L) are 1000 mm, 1400 mm and 3000 mm, re- lation of the concrete-encased CFST box column. The contributions of
spectively. The width (Bh) and height (Hh) of the hollow section are different components, namely the core concrete of CFST components,
520 mm and 920 mm, respectively. The diameters (D) of the corner the confined concrete, the unconfined concrete, the steel tubes and
steel tubes, the web steel tubes and the hollow steel tube braces are the longitudinal rebars, are also illustrated in Fig. 18. Four characteristic
117 mm, 91 mm and 51 mm, respectively. The corresponding wall points are marked in the N-ε response curve. At point A, the steel tubes
thicknesses (t) are 3 mm, 2 mm and 2 mm, respectively. The material and longitudinal rebars begin yielding; at point B, the unconfined con-
properties are as follows: fcu,core = 100 N/mm2, fcu,out = 50 N/mm2, fys crete reaches its ultimate strength; at point C, the column reaches the
ultimate strength (Nu); at point D, the axial load fails to 85% of Nu. The
distributions of longitudinal stress (S33) of the concrete at these four
points are shown in Fig. 19.
Stage I (OA): The column generally behaves elastically in this
stage. The longitudinal stress of the core concrete is larger than that
of the concrete outside the steel tubes, as shown in Fig. 19(a). The
unconfined concrete, the confined concrete in the web walls and
the confined concrete in the corners reach 91%、84% and 83% of
their ultimate strength at point A, respectively. Loads of the core con-
crete and the steel tubes are 69% and 89% of their ultimate strength at
point A, respectively.
Stage II (AB): The longitudinal strain increases quickly when the
axial load increases in this stage. The unconfined concrete reaches its ul-
timate strength at point B and begins to crush as shown in Fig. 19(b).
Loads of the core concrete inside the steel tubes and the confined con-
crete in the corners are 80% and 94% of their ultimate strength at
point B, respectively. The steel tubes are withstanding 98% of its ulti-
Fig. 15. Comparisons of Nu between the predicted and experimental results. mate strength. The longitudinal rebars have yielded at point B.

Concrete
Concrete crushing
crushing

Outward Outward
bulging bulging

Observed Predicted Predicted Observed Observed Predicted


(a) Outer concrete (b) Inner CFST components (c) Core concrete

Fig. 16. Comparisons of failure modes between predicted and tested columns (specimen C-L-32).
258 J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262

500
Specimens B=1000
120 760 120
400
Steel

120
tubes
400

A A A

690
A

H=1400
400
3000 Dw=91
400 Dc=117

470
120
400
Hollow steel
tube braces 240 520 240
500

End plates
120 760 120 120 690 470 120
A-A section (units: mm)
1000 1400
Section views

Fig. 17. A schematic view of the typical column.

Stage III (BC): During this stage, the load carried by the uncon- the crushing of concrete in the RC component occurs while the con-
fined concrete decreases, while the resistance provided by the con- tribution of the CFST components remains, which means the contri-
fined concrete in the web walls remains increasing. As shown in butions of the CFST components keep increasing during the whole
Fig. 19(c), the maximum longitudinal stress of the confined concrete loading history.
in the corners and web walls is higher than that of the unconfined
concrete (f'c = 41kN/mm2) at point C owing to the confinement ef- 4.2. Interactions between steel and concrete
fects of the stirrups. Due to the confinement of the steel tubes, the
peak longitudinal stress of the core concrete is 3.9% larger than the There are different types of interactions between the steel and the
maximum compressive stress of the corresponding plain concrete concrete. The outer concrete is confined by the stirrups within the RC
(f'c = 90 N/mm2). component. The confinement to the core concrete is provided by the
Stage IV (CD): The whole load begins to fail and the longitudinal steel tubes within the CFST components. Meanwhile, the contact stress
strain increases quickly. As shown in Fig. 19(d), the loads provided by exists between the steel tubes of the CFST components and the outer
the unconfined concrete and the confined concrete in the web walls concrete of the RC component.
begin to decrease, while the strength of the core concrete still continues
to increase after point C. The maximum stress of the core concrete in (1) Within the RC component: Fig. 21 shows the stress of the stirrups
this stage is 27.7% higher than the peak stress of the corresponding (σh) versus axial strain (ε) relation at Point 1 at the middle height
plain concrete (f'c = 90 N/mm2). of the column. With the increasing ε, σh is still in the elastic stage
Fig. 20 shows the load contributions of the inner CFST compo- before Point A. Then the increasing trend of σh becomes obvious
nents and the outer RC component of the concrete-encased CFST after Point A. The stirrups begin yielding at Point C when the RC
box stub column. It can be found that the RC component reaches component reaches its ultimate strength. It should be noted
its bearing capacity when the whole column reaches the ultimate that the stirrups provide the confinement to the outer concrete
strength at the ultimate strain (εu). As shown in Fig. 20(a), the resis- and the ductility of the column is improved accordingly.
tance provided by the CFST components increases during the full (2) Within the CFST components: Fig. 22(a) shows the interaction
loading history. Therefore, the ultimate strength of the CFST compo- stresses between the steel tubes and the core concrete (p1) at
nents can be defined as the load carried by the CFST components four different points. When ε is less than 2000 με, p1 remains
when the axial strain (ε) reaches εscy. Han et al. [27] suggested εscy zero because the Poisson's ratio of the steel tubes is larger than
can be calculated as:

0
 0

0:2
εscy ¼ 1300 þ 12:5 f c þ 600 þ 33:5f c ξ ðμεÞ ð2Þ

where ξ is the confinement factor of the CFST components. As shown


in Fig. 20(a), the load of the CFST components at εu is close to that at
εscy given by Eq. (2), which indicates that the CFST components ap-
proximately reach its ultimate strength at εu.
Fig. 20(b)shows NCFST/NCECFST-ε relation of the composite column,
in which NCFST and NCECFST are the ultimate strength of the CFST
components and the whole concrete-encased CFST box column, re-
spectively. From Point A to Point C, NCFST/NCECFST increases from
0.12 to 0.14. After Point C, NCFST/NCECFST increases quickly because Fig. 18. Typical axial load (N) versus axial strain (ε) relation.
J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262 259

Fig. 19. The distributions of S33 stress of the concrete (units: N/mm2).

that of the core concrete in the elastic stage and the lateral ex- plastic stage. Due to the existence of p1, the longitudinal stress
pansion of the steel tubes is subsequently larger than that of of the core concrete at Point C is higher than that of the corre-
the core concrete. When ε is larger than 2000 με, p1 appears for sponding plain concrete.
the reason that the expansion of the core concrete is larger (3) Between the RC component and the CFST components: Fig. 22
than that of the steel tubes after the concrete comes into the (b) shows the interaction stresses between the steel tubes and

Fig. 20. The load distribution of the CFST components and the RC component.
260 J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262

3) The initial stiffness of the column increases quickly when fcu,out in-
creases as the elastic stiffness of the outer concrete is higher. When
αl is increasing, the steel ratio of the column is getting larger and
the initial stiffness is correspondingly increasing. However, fys,
fcu,core, fyl and s have limited influence on the initial stiffness.
4) The ductility of the column decreases when fcu,out and s increase due
to the reduction of the confinement effect provided by the stirrups.
There is a little effect on the ductility of fys, fcu,core, fyl and αl.

5.2. Prediction of the ultimate strength

The simplified method provided by An et al. [8] is used to predict the


ultimate strength of the concrete-encased CFST box column under axial
Fig. 21. Stress of the stirrups (σh) versus axial strain (ε) relation. compression, where the ultimate strength of the inner CFST compo-
nents and the outer RC component is superimposed together. It is
the outer concrete (p2) in different positions. When ε is less than owing to the fact that the RC component reaches its ultimate strength
1000 με, p2 exists since the lateral expansion of the steel tubes is and the CFST components approximately reach its bearing capacity
larger than that of the outer concrete. However, p2 almost disap- when the load attains Nu. In this approach, the confinement to the
pears when ε is between 1000 με and 2000 με because the lateral core concrete provided by the steel tubes is considered while the con-
expansion of the outer concrete is larger than that of the steel tact stress between the steel tubes and outer concrete (p2) is not
tubes during this period. When ε is larger than 3000 με, p2 mainly taken into consideration. Thus, the simplified method for predicting
exists at Point 1 and Point 3, which means the lateral deforma- the ultimate strength (Nuc) can be expressed as:
tion of the steel tubes is confined by the outer concrete again at
these two points. Nuc ¼ Nuc;RC þ Nuc;CFST ð3Þ

here Nuc,RC and Nuc,CFST are the predicted ultimate strength of the outer
5. Parametric analysis and ultimate strength calculation
RC component and the inner CFST components, respectively. When all
the material design coefficients are taken as unity, Nuc,RC can be calcu-
5.1. Parametric analysis
lated according to GB50010–2010 [28] as follows:
The influence on N-ε response of various parameters is presented. Nuc;RC ¼ f ck;out Aout þ f yl Al ð4Þ
The parameters are as follows:
1) For the CFST components: the yield stress of the steel tube fys = 235– where fck,out and fyl are the characteristic strength of the outer concrete
420 N/mm2 and the core concrete strength fcu,core = 60–100 N/mm2. and the yield stress of the longitudinal rebars, respectively. Aout and Al
2) For the RC component: the yield stress of the longitudinal rebar fyl = are the cross-sectional area of the outer concrete and the longitudinal
235–400 N/mm2, the longitudinal rebar ratio αl = 0.5%–2.0%, the rebars, respectively.
outer concrete strength fcu,out = 40–60 N/mm2 and the space of According to GB 51249-2017 [29], Nuc,CFST can be calculated as:
the stirrup s = 100–200 mm.
Nuc;CFST ¼ ð1:14 þ 1:02ξÞðAs þ Acore Þf ck;core ð5Þ
Fig. 23 shows the effects of different parameters on N-ε relations.
where fck,core is the characteristic strength of the core concrete, As and
1) In general, Nu increases slightly as fys, fcu,core, fyl and αl increase while Acore are the cross-sectional area of the steel tubes and the core concrete,
s has a little effect on Nu. It can be seen that fcu,out has a significant respectively. ξ (=Asfys/Acorefck,core) is the confinement factor of the CFST
influence on Nu because the strength contribution of the RC compo- components, in which fys represents the yield stress of the steel tubes.
nent is significant among all components of the column. According to ANSI/AISC360-16 [30], the nominal axial stiffness can
2) As the increase of s, εu decreases because the confinement effect pro- be taken as the summation of the elastic axial stiffness of each compo-
vided by the stirrups decreases and the column reaches the ultimate nent. However, the stiffness reduction factor 0.8 is used for the compos-
strain earlier accordingly. However, there is minor effects on εu of fys, ite members under axial compression to account for the inelastic
fcu,core, fyl, αl and fcu,out. softening behavior (e.g., concrete cracking and steel yielding) prior to

Fig. 22. Interaction stresses between the steel tubes and the concrete.
J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262 261

Fig. 23. Effects of different parameters on N-ε relations.

Fig. 24. Comparisons between the predicted and measured results.


262 J.-Y. Chen et al. / Journal of Constructional Steel Research 158 (2019) 248–262

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Acknowledgments
Press, Beijing, 2010 (in Chinese).
[29] GB51249-2017, Code for Fire Safety of Steel Structures in Buildings, Beijing: China
The research reported in this paper is part of Project 51678341 sup- Planning Press, 2017 (in Chinese).
[30] ANSI/AISC 360-10, Specification for Structural Steel Buildings, AISC, Chicago, 2010.
ported by the National Natural Science Foundation of China (NSFC). The
financial support is highly appreciated.

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