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Ing.

Conceptual y Básica del Desarrollo


del CPF - Campo Bretaña

Departamento: Ingeniería
Documento: Hoja de Datos Bombas Booster de Agua (1-P-640A/B)
Código del documento: 182003-BTÑ-20-DS-102

Revisión Para Contratista


Revisión: Fecha: Elaborado por: Revisado por: Aprobado por:
A 23-11-18 FOC / JBO M. Hidalgo E. Yance
B 14-12-18 JPI / JBO M. Hidalgo E. Yance
0 19-12-18 JPI / JBO M. Hidalgo E. Yance

Revisión Interna
Próxima
Revisión: Fecha: Elaborado por: Revisado por: Aprobado por:
Revisión:
#3 22-11-18 23-11-18 FOC M. Hidaldo E. Yance

Historial de Revisiones
No Páginas
Fecha: Motivo de la revisión:
Revisión: Revisadas:
A 23-11-18 Todas Para Revisión
B 14-12-18 Todas Para Aprobación

Control de Distribución
Ubicación del Documento: Controlada No Controlada
Departamento de Ingeniería X
Asistentes Departamentales y Coordinadores X
Sistema de Información Electrónica X
Departamento: Ingeniería
Ing. Conceptual y Básica del Desarrollo
Código No.: 182003-BTÑ-20-DS-102
del CPF - Campo Bretaña
Revisión No.: 0

Hoja de Datos Bombas Booster de Agua (1-P-640A/B) Página No.: 2 de 6

1 APPLICABLE TO: l PROPOSAL  PURCHASE  AS BUILT APPLICABLE STANDARD: API 610 11th Ed., Errata 2011
2 FOR: PETROTAL PERÚ S.R.L UNIT: CPF 1 - BRETAÑA - Water Injection
3 SITE: Block 95, Iquitos - Loreto, Perú SERVICE: Water Booster Pump
4 NO. REQ Two (02) PUMP SIZE Note 1 TYPE: Centrifugal, OH2 NO. STAGES 1
5 MANUFACTURER Note 1 MODEL: Note 1 SERIAL No. Note 1
6
7 NOTES: INFORMATION BELOW TO BE COMPLETED  BY PURCHASER o BY MANUFACTURER r BY MANUFACTURER OR PURCHASER
8  GENERAL
9 PUMPS TO OPERATE IN (PARALLEL) No. MOTOR DRIVEN One (01) per Pump No. TURBINE DRIVEN NA
10 (SERIES) WITH PUMP ITEM No. PUMP ITEM No.
11 GEAR ITEM No. NA MOTOR ITEM No. TURBINE ITEM No. NA
12 GEAR PROVIDED BY MOTOR PROVIDED BY TURBINE PROVIDED BY NA
13 GEAR MOUNTED BY MOTOR MOUNTED BY TURBINE MOUNTED BY NA
14 GEAR DATA SHT. No. MOTOR DATA SHT. No. TURBINE DATA SHT. No. NA
15
16 l OPERATING CONDITIONS SITE AND UTILITY DATA (CONT.)
17 l CAPACITY NORMAL 40,000.0 (BPD) RATED Note 1 (BPD) WATER SOURCE NA
18 OTHER CHLORIDE CONCENTRATION (PPMW)
19  SUCTION PRESSURE MAX/RATED 1 (Note 4) / Note 1 (psig) INSTRUMENT AIR: MAX / MIN PRESS NA / NA (Kg/cm2)
20
21 l DISCHARGE PRESSURE 65 (Note 4) (psig) LIQUID
22 l DIFERENTIAL PRESSURE 60 (Note 4) (psi) l TYPE OR NAME OF LIQUID Treated Water for Injection
23 l DIFF. HEAD Note 1 (ft) NPSHA 1 (Note 4) (ft) l PUMPING TEMPERATURE:
24  PROCESS VARIATIONS NORMAL 176.0 (°F) MAX 182.0 (°F) MIN 140.0 (°F)
25  STARTING CONDITIONS l VAPOR PRESSURE 3.7 (lb/in2 abs) 149.0 (°F)
26 SERVICE: l CONT.  INTERMITTENT (STARTS/DAY) l RELATIVE DENSITY (SPECIFIC GRAVITY):
27  PARALLEL OPERATION REQ'D NORMAL 0.981 MAX 1.000 MIN 0.971
28 l SITE AND UTILITY DATA l SPECIFIC HEAT, Cp 0.98 (Btu/lb°F)
29 LOCATION: l VISCOSITY 0.438 (Cp) @ 149.0 (°F)
30  INDOOR  HEATED  UNDER ROOF l MAX. VISCOSITY 1.00 @ 71.6 °F (Cp)
31 l OUTDOOR  UNHEATED  PARTIAL SIDES l CORROSIVE/EROSIVE AGENT NaCl
32  GRADE  MEZZANINE   CHLORIDE CONCENTRATION (PPMW)
33 l ELECTRICAL AREA CLASSIFICATION  H2S CONCENTRATION (PPMW) NA
34 CL 1.0 GR D DIV 2.0 LIQUID HAZARDOUS FLAMMABLE
35  WINTERIZATION REQ´D l TROPICALIZATION REQ'D. l OTHER TDS ≤ 20.0 mg/Lt; TSS ≤ 20.0 mg/Lt; Oil in water ≤ 20.0 ppm
36
37 SITE DATA: PERFORMANCE
38 l ALTITUDE 102.0 (m) BAROMETER (PSIA) PROPOSAL CURVE No. o RPM
39 l RANGE OF AMBIENT TEMP: MIN/MAX. 22.0 / 32 (°C) o IMPELLER DIA RATED MAX MIN (mm)
40 l RELATIVE HUMIDITY: MIN / MAX 81.4 / 87.9 (%) o RATED POWER (BHP) EFFICIENCY (%)
41 UNUSUAL CONDITIONS: l DUST  FUMES o MINIMUM CONTINUOUS FLOW:
42  OTHER THERMAL (m3/h) STABLE (m3/h)
43 UTILITY CONDITIONS: o PREFERRED OPERATING REGION TO (m3/h)
44 STEAM: DRIVERS HEATING o ALLOWABLE OPERATING REGION TO (m3/h)
45 MIN.: NA (Kg/cm ) 2
NA (°C) NA (Kg/cm ) 2
NA (°C) o MAX HEAD @ RATED IMPELLER (m)
46 MAX.: NA (Kg/cm2) NA (°C) NA (Kg/cm2) NA (°C) o MAX POWER @ RATED IMPELLER (kw)
47 ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN o NPSHR AT RATED CAPACITY (m)
48 VOLTAGE: 480.0 r MAX. SUCTION SPECIFIC SPEED
49 HERTZ: 3.0  MAX. SOUND PRESS. LEVEL REQ´D 80 @ 1m (dBA)
50 PHASE: 60.0 r EST MAX. SOUND PRESS. LEVEL (dBA)
51 COOLING WATER: r EST MAX. SOUND POWER LEVEL (dBA)
52 TEMP. INLET NA (°C) MAX. RETURN NA (°C) ADDITIONAL NOTES NA = NOT APPLICABLE
53 NORM PRESS. NA Kg/cm2 DESIGN NA (PSIG)
2
54 MIN RETORNO Kg/cm MAX ALLOW DP (PSI)
55
Departamento: Ingeniería
Ing. Conceptual y Básica del Desarrollo
Código No.: 182003-BTÑ-20-DS-102
del CPF - Campo Bretaña
Revisión No.: 0

Hoja de Datos Bombas Booster de Agua (1-P-640A/B) Página No.: 3 de 6

1 CONSTRUCTION CONSTRUCTION (CONT.)


2 APPLICABLE STANDARD: o SHAFT DIAMETER BETWEEN BEARINGS (mm)
3 l API 610 o SPAN BETWEEN BEARING CENTERS (mm)
4  OTHER (SEE NOTES) o SPAN BETWEEN BEARING & IMPELLER (mm)
5 PUMP TYPE: (Note 4) REMARKS:
6 p OH2 r BB1 r VS1 r VS6
7 r OH3 r BB2 r VS2 r VS7
8 r OH6 r BB3 r VS3 r OTHER COUPLINGS: DRIVER-PUMP
9 r BB4 r VS4  MANUFACTURER
10 r BB5 r VS5 r MODEL
11 o NOZZLE CONNECTIONS: o RATING (KW/100 RPM)
12 SIZE FLANGE FACE POSITION  LUBRICATION
13 RATING r LIMITED END FLOAT REQUIRED
14 SUCTION Note 1 150 Note 1 Note 1 r SPACER LENGHT (mm)
15 DISCHARGE Note 1 150 Note 1 Note 1 r SERVICE FACTOR
16 BALANCE DRUM DRIVER HALF COUPLING MOUNTED BY:
17 PRESSURE CASING AUX. CONNECTIONS:  PUMP MFR.  DRIVER MFR.  PURCHASER
18 No. SIZE (NPS) TYPE l COUPLING PER API 671
19 p DRAIN Note 1 Note 1 Note 1 BASEPLATES:
20 p VENT Note 1 Note 1 Note 1 o API BASEPLATE NUMBER
21 r PRESSURE GAUGE  NON-GROUT CONSTRUCTION
22 r TEMP GAUGE NOTES: The pump, motor, coupling, instrumentation, boundary boxes
23 r WARM-UP LINE and accesories required shall be provided in a single skid mounted on a
24 r BALANCE/LEAK-OFF common base metal structure.
25
26  CYLINDRICAL THREADS REQUIRED MATERIAL
27 CASING MOUNTING: l APPENDIX H CLASS S-6
28 o CENTERLINE o NEAR CENTERLINE l MIN DESIGN METAL TEMP 15 (°C)
29 o FOOT o SEPARATE MOUNTING PLATE o BARREL/CASE IMPELLER
30 o IN-LINE o CASE/IMPELLER WEAR RING
31 CASING SPLIT: o SHAFT
32 o AXIAL o RADIAL o DIFFUSERS
33 CASING TYPE: o COUPLING SPACER/HUBS
34 o SINGLE VOLUTE o MULTIPLE VOLUTE o DIFFUSER o COUPLING DIAPHAGMS (DISKS)
35 o OVERHUNG o BETWEEN BEARINGS o BARREL NOTES:
36 CASE PRESSURE RATING:
37 o MAX ALLOWABLE WORKING PRESSURE (Kg/cm2)
38
39 @ (°C) BEARINGS AND LUBRICATION
40 o HYDROTEST PRESSURE (Kg/cm2) BEARING (TYPE / NUMBER):
41  SUCT´N PRESS. REGIONS DESIGNED FOR MAWP o RADIAL /
42 ROTATION: (VIEWED FROM COUPLING END) o THRUST /
43 o CW o CCW  REVIEW AND APPROVE THRUST BEARING SIZE
44  IMPELLERS INDIVIDUALLY SECURED LUBRICATION:
45 NOTES r GREASE p FLOOD r RING OIL
46 r FLINGER  PURGE OIL MIST  PURE OIL MIST
47  BOLT OH 3/4/5 PUMP TO PAD/FOUNDATION  CONSTANT LEVEL OILER PREFERENCE (SEE REMARKS)
48 SHAFT:  PRESSURE LUBE SYS  API-610  API-614
49 o SHAFT DIAMETER AT COUPLING (mm) r OIL VISC. ISO GRADE
50
51 ADDITIONAL NOTES
52
53
54
55
Departamento: Ingeniería
Ing. Conceptual y Básica del Desarrollo
Código No.: 182003-BTÑ-20-DS-102
del CPF - Campo Bretaña
Revisión No.: 0

Hoja de Datos Bombas Booster de Agua (1-P-640A/B) Página No.: 4 de 6

1 BEARINGS AND LUBRICATION (CONT.) MECHANICAL SEAL OR PACKING (CONT.)


2  OIL HEATER REQ´D  ELECTRIC  STEAM  VAPOR PRESSURE (Kg/cm2) (°C)
3  OIL PRESS TO BE GREATER THAN COOLANT PRESS  HAZARDOUS  FLAMMABLE  OTHER
4 NOTES: o FLOW RATE MAX/MIN / (m3/h)
5 o PRESSURE REQ´D MAX/MIN / (Kg/cm2)
6 o TEMPERATURE REQ´D MAX/MIN / (°C)
7
8 MECHANICAL SEAL OR PACKING QUENCH FLUID:
9 SEAL DATA:  NAME FLUID
10  SEE ATTACHED API-682 DATA SHEET o FLOW RATE (m3/h)
11  NON API-682 SEAL SEAL FLUSH PIPING:
12 r SEAL CODE  SEAL FLUSH PIPING PLAN
13 r SEAL MANUFACTURER r TUBING r CARBON STEEL
14 r SIZE AND TYPE / r PIPE r STAINLESS STEEL
15 r MANUFACTURER CODE  AUXILIARY FLUSH PLAN
16 SEAL CHAMBER DATA: r TUBING r CARBON STEEL
17 r TEMPERATURE (°C) r PIPE r STAINLESS STEEL
18 r PRESSURE (Kg/cm2)  PIPING ASSEMBLY:
19 r FLOW (m3/h) r THREADED r UNIONS r SOCKET WELDED
20 o SEAL CHAMBER SIZE r FLANGED r TUBE TYPE FITTINGS
21 o TOTAL LENGTH (mm) o CLEAR LENGTH (mm) r PRESSURE SWITCH (PLAN 52/53) TYPE
22 SEAL CONSTRUCTION:  PRESSURE GAUGE (PLAN 52/53)
23 o SLEEVE MATERIAL r LEVEL SWITCH (PLAN 52/53) TYPE
24 o GLAND MATERIAL  LEVEL GAUGE (PLAN 52/53)
25  AUX SEAL DEVICE  TEMP INDICATOR (PLAN 21, 22, 23, 32, 41)
26 r JACKET REQUIRED  HEAT EXCHANGER (PLAN 52/53)
27 GLAND TAPS: NOTES:
28 r FLUSH (F) r DRAIN (D) r BARRIER/BUFF (B)
29 r QUENCH (Q) r COOLING ( C ) r LUBRICATION (G)
30 r HEATING (H) r LEAKAGE r PUMPED FLUID (P) PACKING DATA:
31 r BALANCE FLUID ( E ) r EXTERNAL FLUID INJECTION (X) MANUFACTURER
32 SEAL FLUIDS REQUIREM´T AND AVAILABLE FLUSH LIQUID: TYPE
33 NOTE:IF FLUSH LIQUID IS PUMPAGE LIQUID (AS IN FLUSH PIPING SIZE No. OF RINGS
34 PLANS 11 TO 41), FOLLOWING FLUSH LIQUID DATA IS NOT REQ´D. o PACKING INJECTION REQUIRED
35  SUPPLY TEMPERATURE MAX/MIN / (°C) o FLOW (m3/h) @ (°C)
36  RELATIVE DENSITY (SPECIFIC GRAVITY) @ (°C) o LANTERN RING
37
38  NAME OF FLUID STEAM AND COOLING WATER PIPING
39  SPECIFIC HEAT, Cp (KJ/Kg°C)  COOLING WATER PIPING PLAN
40  VAPOR PRESSURE (Kpa abs)@ (°C) COOLING WATER REQUIREMENTS
41  HAZARDOUS  FLAMMABLE  OTHER  SEAL JACKET/BRG HSG (m3/h) @ (Kg/cm2)
42 o FLOW RATE MAX/MIN /
3
(m /h)  SEAL HEAT EXCHANGER
3
(m /h) @ (Kg/cm2)
43 o PRESSURE REQ´D MAX/MIN / (Kg/cm ) 2
 QUENCH
3
(m /h) @ (Kg/cm2)
44 o TEMPERATURE REQ´D MAX/MIN / (°C)  TOTAL COOLING WATER (m3/h)
45 BARRIER/BUFFER FLUID  STEAM PIPING TUBING PIPE
46  SUPPLY TEMPERATURE MAX/MIN / (°C) NOTES:
47  RELATIVE DENSITY (SPECIFIC GRAVITY) @ (°C)
48  NAME OF FLUID
49
50 ADDITIONAL NOTES:
51
52
53
54
55
Departamento: Ingeniería
Ing. Conceptual y Básica del Desarrollo
Código No.: 182003-BTÑ-20-DS-102
del CPF - Campo Bretaña
Revisión No.: 0

Hoja de Datos Bombas Booster de Agua (1-P-640A/B) Página No.: 5 de 6

1 INSTRUMENTATION MOTOR DRIVE (CONT.)


2 VIBRATION: NOTES: NEMA MG-1, Class 1 Div 2 Gr D T3, IP 56
3  NON CONTACTING (API-670) TRANSDUCER 80 dBA @ 3m, Rotor type, Squirrel cage
4  PROVISION FOR MOUNTING ONLY
5
6  FLAT SURFACE REQ´D SURFACE PREPARATION AND PART
7  SEE ATTACHED API-670 DATA SHEET l MANFACTURER´S STANDARD
8  MONITORS AND CABLES  OTHER (SEE BELOW)
9 NOTES: PUMP:
10  PUMP SURFACE PREPARATION
11  PRIMER
12 TEMPERATURE AND PRESSURE:  FINISH COAT
13  RADIAL BRG METAL TEMP  THRUST BRG METAL TEMP BASEPLATE:
14  PROVISION FOR INSTRUMENTS ONLY  BASEPLATE SURFACE PREPARATION
15  SEE ATTACHED API-670 DATA SHEET  PRIMER
16  TEMP GAUGES (WITH THERMOWELLS)  FINISH COAT
17 OTHER SHIPMENT:
18  PRESSURE GAUGE TYPE  DOMESTIC l EXPORT  EXPORT BOXING REQUIRED
19 LOCATION  OUTDOOR STORAGE MORE THAN 6 MONTHS
20 NOTES: SPARE ROTOR ASSEMBLY PACKAGED FOR:
21  HORIZONTAL STORAGE  VERTICAL STORAGE
22  TYPE OF SHIPPING PREPARATION
23 REMARKS:
24 SPARE PARTS REMARKS:
25 l START-UP l NORMAL MAINTENANCE
26  SPECIFY
27
28 o WEIGHTS
29 MOTOR DRIVEN:
30
31 MOTOR DRIVE WEIGHT OF PUMP (Kg) Note 1, 4
32 r MANUFACTURER WEIGHT OF BASEPLATE (Kg) Note 1, 4
33 o KW o (RPM) WEIGHT OF MOTOR (Kg) Note 1, 4
34 o HORIZONTAL o VERTICAL WEIGHT OF GEAR (Kg) Note 1, 4
35 o FRAME TOTAL WEIGHT (Kg) Note 1, 4
36 p SERVICE FACTOR 1.15 TURBINE DRIVEN:
37 p VOLTS/PHASE/HERTZ 460 / 3 / 60 WEIGHT OF BASEPLATE (Kg) NA
38 l TYPE AC Motor WEIGHT OF TURBINE (Kg) NA
39 p ENCLOSURE TEFC WEIGHT OF GEAR (Kg) NA
40  MINIMUM STARTING VOLTAGE TOTAL WEIGHT (Kg) NA
41  TEMPERATURE RISE B NOTES: NA = NOT APPLICABLE
42 r FULL LOAD AMPS
43 r LOCKED ROTOR AMPS
44
45 r INSULATION F OTHER PURCHASE REQUIREMENTS
46 r STARTING METHOD Direct COORDINATION MEETING REQUIRED
47 r LUBE REVIEW FOUNDATION DRAWINGS
48 BEARINGS (TYPE / NUMBER): REVIEW PIPING DRAWINGS
49 o RADIAL / OBSERVE PIPING CHECKS
50 o THRUST / OBSERVE INITIAL ALIGNMENT CHECK
51 o VERTICAL THRUST CAPACITY CHECK ALIGNMENT AT OPERATING TEMPERATURE
52 UP (N) DOWN (N) CONNECTION DESIGN APPROVAL
53
54 ADDITIONAL NOTES:
55
56
Departamento: Ingeniería
Ing. Conceptual y Básica del Desarrollo
Código No.: 182003-BTÑ-20-DS-102
del CPF - Campo Bretaña
Revisión No.: 0

Hoja de Datos Bombas Booster de Agua (1-P-640A/B) Página No.: 6 de 6

1 OTHER PURCHASER REQUIREMENTS (CONT.) QA INSPECTION AND TEST (CONT.)


2  RIGGING DEVICE REQ´D FOR TYPE OH3 PUMP r ADDITIONAL INSPECTION REQUIRED FOR:
3  HYDRODYNAMIC THRUST BRG SIZE REVIEW REQ´D
4 r LATERAL ANALYSIS REQUIRED r MAGNETIC PARTICLE r LIQUID PENETRANT
5 r ROTOT DYNAMIC BALANCE r RADIOGRAPHIC r ULTRASONIC
6 r MOUNT SEAL RESERVOIR OFF BASEPLATE  ALTERNATE ACCEPTANCE CRITERIA (SEE REMARKS)
7 r INSTALLATION LIST IN PROPOSAL  HARDNESS TEST REQUIRED FOR:
8  SPARE ROTOR VERTICAL STORAGE
9  TORSIONAL ANALYSIS / REPORT l VENDOR KEEP REPAIR AND HT RECORDS
10  PROGRESS REPORTS REQUIRED l VENDOR SUBMIT TEST PROCEDURES
11 NOTES:  RECORD FINAL ASSEMBLY RUNNING CLEARANCES
12  INSPECTION CHECK-LIST (APPENDIX N)
13 NOTES:
14
15 QA INSPECTION AND TEST
16  REVIEW VENDORS QA PROGRAM
17
18 l PERFORMANCE CURVE APPROVAL GENERAL NOTES
19 l SHOP INSPECTION NOTE 1 Vendor shall complete the information not
20 r TEST WITH SUBTITUTE SEAL defined by purchaser, confirm performance data and also
21 TEST NON-WIT WIT OBSERVED fulfill blank gaps inherent to offered equipment
22 HYDROSTATIC l  
23 PERFORMANCE  l 
24 NPSH l   NOTE 2 Packaged Equipment will be delivered and
25 COMPLETE UNIT TEST    tested, ready to connect and operate.
26 SOUND LEVEL TEST   
27  CLEANLINESS PRIOR TO   
28 FINAL ASSEMBLY
29  NOZZLE LOAD TEST    NOTE 3 Vendor must include an low oil level switch.
30  BRG HSG RESONANCE    The same must be wired to a junction box at skid edge.
31 TEST
32  REMOVE / INSPECT   
33 HYDRODYNAMIC BEARINGS
34 AFTER TEST NOTE 4 To be verify / confirm by Manufacturer / Vendor
35  AUXILIARY EQUIPMENT    in the Detail Engineering Stage.
36 TEST
37    
38    
39 l MATERIAL CERTIFICACION REQUIRED NOTE 5
40 l CASING l IMPELLER l SHAFT
41 l OTHER Wear rings
42  CASTING REPAIR PROCEDURE APPROVAL REQ´D
43 p INSPECTION REQUIRED FOR CONNECTION WELDS
44 r MAGNETIC PARTICLE OR p LIQUID PENETRANT NOTE 6
45 r RADIOGRAPHIC r ULTRASONIC
46 p INSPECTION REQUIRED FOR CASTINGS
47 r MAGNETIC PARTICLE OR p LIQUID PENETRANT
48 r RADIOGRAPHIC r ULTRASONIC
49
50 ADDITIONAL NOTES:
51
52
53
54
55

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