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Operating instructions
Table of Contents
1 Notes for the Reader ............................................................................................................................................................... 4
General non-discrimination ............................................................................................................................................................................ 4
Explanation of the signal words ...................................................................................................................................................................... 4
Explanation of the warning signs .................................................................................................................................................................... 4
Identification of warnings ............................................................................................................................................................................... 4
Instruction for action identification .................................................................................................................................................................. 4
2 Safety ...................................................................................................................................................................................... 5
General warnings ........................................................................................................................................................................................... 5
Working in a safety-conscious manner ........................................................................................................................................................... 6
Personnel qualification ................................................................................................................................................................................... 6
5 Dimensions.............................................................................................................................................................................. 9
6 Installation ............................................................................................................................................................................ 10
Installation location ...................................................................................................................................................................................... 10
Mounting the heating collar .......................................................................................................................................................................... 10
Installation examples .................................................................................................................................................................................... 11
7 Operation ............................................................................................................................................................................... 13
Instructions for use....................................................................................................................................................................................... 13
Disposal of old equipment ............................................................................................................................................................................ 13
13 Index ...................................................................................................................................................................................... 19
Signal word Meaning Warnings are intended to help you recognise risks and avoid negative
consequences.
DANGER Refers to imminent danger. Ignoring this sign may
lead to death or the most serious injuries. This is how warnings are identified:
2 Safety
2.1 General warnings
WARNING
The following warnings are intended to help you to eliminate the
dangers that can arise while handling the heating collar. Risk prevention
measures always apply regardless of any specific action. Increased risk of accidents due to insufficient qualifica-
tion of personnel!
Safety instructions warning against risks arising from specific activities
or situations can be found in the respective sub-chapters. Chlorinators and their accessories must only be installed, operated
and maintained by personnel with sufficient qualifications. Insuffi-
cient qualification will increase the risk of accidents.
DANGER Ensure that all action is taken only by personnel with sufficient
and corresponding qualifications.
Mortal danger from electric shock! Prevent access to the system for unauthorised persons.
Wrongly connected or located cables or damaged ones can injure
you.
Connect the device only to a SCHUKO socket outlet protected by CAUTION
a ground fault circuit interrupter (GFCI).
Replace damaged cables without delay. Danger of burns due to hot surfaces!
During the specified operation. the heating collar may reach tem-
Do not use extension cables.
peratures that may lead to burns when touched.
Do not bury cables.
Separate the device from the power supply and allow it to cool
Secure cables to avoid being damaged by other equipment. down before touching it.
Ensure for suitable measures to protect persons.
DANGER
WARNING
Mortal danger from electric shock!
This heating collar is equipped with a guard from being sprayed Danger of personal injury and material damage!
with water from all sides. Humidity penetration from chemical sub-
The heating collar cannot be operated without risk if the following
stances that you are operating with when using the heating collar
points have occurred:
may lead to dangerous electric shocks.
the heating element has visible signs of damage (e.g., cracks).
Put the heating collar into operation only when in a completely the system / regulation or control no longer operate in the
dry condition. range of their specifications.
a mechanical overloading has occurred (e.g., from pressure,
tension, operating temperature, incorrect storage or transpor-
DANGER
tation).
the heating element is or was exposed to expanding fluids.
Mortal danger from electric shock!
mechanical changes have been carried out on the heating
Heating collars where you can see the heating conductor have been element (cutting, additional boreholes, etc.).
overheated. Not taking it out of operation may lead to electric
In these, or such cases, take the heating collar or the system out
shocks with considerable injuries.
of operation immediately and secure them against being
Overheated heating collars must be taken out of operation switched back on.
immediately.
NOTICE
DANGER!
Damage due to incorrect mains voltage
Danger to life through explosions!
The heating collar can be damaged if you connect it to the incorrect
This heating collar is not explosion-proof. This is why it must not be mains voltage.
used for heating processes where there is a risk of explosive media
Observe the information on the mains supply that is given on the
or an explosive gas / air mixture can form. Explosions may result
nameplate.
which could result in fatal injuries.
Never use the heating collar in areas with a potentially explosive
atmosphere.
2.2 Working in a safety-conscious manner In the table below you can check what qualifications are the pre-condi-
tion for the respective tasks. Only people with appropriate qualifications
Besides the safety instructions specified in this operating manual, are allowed to perform these tasks.
further safety rules apply and must be followed:
accident prevention regulations, Qualification Activities
safety and operating provisions,
Specialist staff Assembly
safety regulations on handling hazardous substances,
Disposal
environmental protection provisions,
applicable standards and legislation. Trained electricians Electrical installation of heating collar
Rectifying electrical faults
2.3 Personnel qualification Taking out of operation
The assembly and electrical connection of the heating collar require Trained persons Storage
special knowledge and abilities of the personnel.
Transportation
Anybody who works with the device must meet the conditions below: Control
personal suitability for the respective activity. Table 2-1: Personnel qualification
sufficient qualification for the respective activity.
training into the handling of the device.
knowledge of safety equipment and the way this equipment func-
tions.
knowledge of this operating manual, particularly of safety instruc-
tions and sections relevant for the activity.
knowledge of fundamental regulations regarding health and safety
and accident prevention.
All persons must generally have the following minimum qualification:
training as specialist to perform work on their own.
sufficient training, so that they can work under the supervision and
guidance of a trained expert.
These Operating instructions differentiate these user groups:
Safety BA-22331-02-V01
6 Working in a safety-conscious manner
Heating collar Operating instructions
3 Intended Use
3.1 Notes on product warranty 3.3 Prohibited operating conditions
Any non-designated use of the product can compromise its function or The device is only intended for the applications described in Section
intended protection. This leads to invalidation of any warranty claims! 3.2 „Intended purpose“.
Please note that liability is on the side of the user in the following cases: The heating collar must only be used for evaporating chlorine quanti-
ties accumulating drop by drop. Greater amounts of liquid chlorine
the unit is operated in a manner which is not consistent with these
must not be evaporated.
operating instructions, particularly safety instructions, handling
Information on the usage and environment (see „Technical data“ on
instructions and chapter "Intended Use"
page 8) must be observed.
if people operate the product who are not adequately qualified to
The device is not intended for outdoor use.
carry out their respective activities.
The device must not be operated if protective equipment has been
no original spare parts or accessories of Lutz-Jesco GmbH are used.
removed or has not been properly installed or is not fully functional.
unauthorised changes are made to the unit by the user.
4 Product description
4.1 Scope of delivery 4.2 Technical data
Carefully check the delivery prior to installation and refer to the delivery
note to ensure the delivery is complete and to check for any transport Description Value
damage. Contact the supplier and/or carrier regarding any questions
concerning the delivery and/or transport damage. Do not operate defec- Material Silicon
tive devices.
Heating capacity 25 W or 30 W
The following items are part of the scope of delivery:
Supply voltage 120 V 50/60 Hz and 240 V 50/60 Hz
heating collar,
mounting material, Temperature control No
warning sign "Hot surfaces",
Electrical connection 3 m line, 3 wire with exposed ends
operating manual.
and 0.2 m ground loop with eyelet for
M5 screw
4.1.1 Rating plate
Temperature limits -40 to +100 °C
The rating plate contains information on the safety and functional
method of the device. The rating plate must be kept legible for the dura- Table 4-2: Technical data
tion of the service life of the product.
햲
Un: 240V 햳
Pn: 30W
Made in Germany
115144
햸
Art.-Nr.
Jesco-P/N: 40204
햷
MM/YYYY
햴
햶 햵
Fig. 4-1: Rating plate
Position Meaning
햲 Mains voltage
햳 Rated output
햴 WEEE label
5 Dimensions
All dimensions in mm
slotted
Heating collar D W
6 Installation
The heating collar is supplied without connector so that it can use any
Metallic components that may come into contact with the
suitable electrical equipment available on the site for supplying with
power. i heating collar must be included in the protection measures of
protection class I (earthing equipment conductor) according
to VDE0100 or country-specific standards.
WARNING If other fastening material is used other than the material
supplied, then take care that this fastening material must not
be made of a metallic material otherwise this must also be
Increased risk of accidents due to insufficient qualifica-
included in the protection measures of protection class I
tion of personnel!
(earthing equipment conductor).
Chlorinators and their accessories must only be installed, operated
and maintained by personnel with sufficient qualifications. Insuffi-
cient qualification will increase the risk of accidents. Heating collar mounted.
Installation BA-22331-02-V01
10 Installation location
Heating collar Operating instructions
Position Description
1 Chlorine drum
3 Manifold
5 Vacuum regulator
6 Dosing device
7 Booster pump
10 Gas sensor
11 Horn
13 Junction box
6.3.2 Liquid chlorine extraction with evaporator and heated chlorine gas filter
Fig. 6-2: Liquid chlorine extraction with evaporator and heated chlorine gas filter
7 Rupture disk with safety valve 18 Entrance port of the chlorine eliminator
Installation BA-22331-02-V01
12 Installation examples
Heating collar Operating instructions
7 Operation
CAUTION
WARNING
8 EC declaration of incorporation
(FR) Notice de montage dans le cadre de la directive européenne 2006/42/CE relative aux machines (annexe II B)
Nous expliquons ici que la machine incomplète décrite ci-après répond à toutes les exigences fondamentales de la directive relative aux machines
2006/42/CE, pour autant que cela soit possible dans le cadre du volume de livraison. Plus loin nous expliquons que les documents techniques spéciaux
sont établis conformément à l‘annexe VII partie B de cette directive. Pour ce qui est de notre service de documentation, nous nous engageons à com-
muniquer aux autorités de surveillance du marché les explications fondées des documents spéciaux pour la machine incomplète. La machine incomplè-
te doit d‘abord être mise en service, quand il est constaté que la machine ou l‘installation dans laquelle la machine incomplète doit être montée répond
aux dispositions de la directive 2006/42/CE relative aux machines, et que la notice de conformité européenne est présentée conformément à l‘annexe II
A.
(ES) Declaración de incorporación según la Directiva 2006/42/CE sobre máquinas (Anexo II B)
Por la presente declaramos que la siguiente cuasi máquina cumple con todas las disposiciones pertinentes de la Directiva 2006/42/CE de máquinas,
siempre y cuando lo permita el volumen de suministro. También declaramos que la documentación técnica descrita en el anexo VII parte B se ha elabo-
rado conforme a la presente Directiva. Nos comprometemos a enviar los documentos de la cuasi máquina a las autoridades de vigilancia del mercado
a través de nuestro departamento de documentación en respuesta a una previa solicitud motivada. La cuasi máquina no puede ponerse en servicio sin
DQWHVYHUL¿FDUTXHODPiTXLQDRHOVLVWHPDHQHOTXHVHLQVWDOHODFXDVLPiTXLQDFXPSODFRQODVGLVSRVLFLRQHVGHOD'LUHFWLYD&(GHPiTXLQDV
y con la declaración CE de conformidad según el anexo II A.
Désignation du matériel:
Dokumentationsbevollmächtigter:
i. V. Dipl. Ing. (FH) Gerd-Richard Sacht
Authorized person for documentation:
Leiter Abteilung Gasdosierung Lutz-Jesco GmbH
Gerd-Richard Sacht
Head of Gas Dosing Department Am Bostelberge 19
Adresse: siehe Adresse des Herstellers 30900 Wedemark
Lutz-Jesco, Wedemark, 23.02.2012 Address: see manufacturer‘s address Germany
9 Declaration of No Objection
In the event of a repair, copy the declaration of no objection and complete it separately for each device. Enclose one copy to the unit you are sending.
Please send the declaration of no objection to us also in advance per fax or e-mail!
Declaration of Harmlessness
Please fill out a separate form for each appliance!
..................................................................................................................................................................................................................
..................................................................................................................................................................................................................
Dosing medium
We hereby certify, that the product has been cleaned thoroughly inside and outside before returning, that it is free from hazardous
material (i.e. chemical, biological, toxic, flammable, and radioactive material) and that the lubricant has been drained.
If the manufacturer finds it necessary to carry out further cleaning work, we accept the charge will be made to us.
We assure that the aforementioned information is correct and complete and that the unit is dispatched according to the legal
requirements.
..................................................................................................... Fax:..........................................................................................
..................................................................................................... Email:.......................................................................................
Date, Signature:............................................................................
Notes
BA-22331-02-V01
16
Heating collar Operating instructions
11 Warranty claim
In the event of a repair, copy the warranty request and complete it sepa-
rately for each unit. Enclose one copy to the unit you are sending.
Please send the warranty request to us also in advance per fax or e-
mail!
Warranty Application
Please copy and send it back with the unit!
If the device breaks down within the period of warranty, please return it in a cleaned condition with the complete warranty application,
filled out.
Sender
Company: ............................................................................................................... Phone: .................................. Date: ..........................
Address: ....................................................................................................................................................................................................
Contact person: .........................................................................................................................................................................................
Manufacturer order no.: .......................................................................................... Date of delivery: .........................................................
Device type: ............................................................................................................ Serial number: ...........................................................
Nominal capacity / nominal pressure: .........................................................................................................................................................
Description of fault:.....................................................................................................................................................................................
...................................................................................................................................................................................................................
...................................................................................................................................................................................................................
...................................................................................................................................................................................................................
...................................................................................................................................................................................................................
...................................................................................................................................................................................................................
...................................................................................................................................................................................................................
...................................................................................................................................................................................................................
Please describe the specific installation and enclose a simple drawing of the chemical feed system, showing materials of construction,
diameters, lengths and heights of suction and discharge lines.
Notes
BA-22331-02-V01
18
Heating collar Operating instructions
13 Index
A Trained electricians ............................................................................ 6
Accessories ........................................................................................8 Trained persons .................................................................................. 6
D W
Declaration of no objection ................................................................15 Warning signs
Dimensions .........................................................................................9 Explanations of the warning signs ................................................. 4
Disposal of old units ..........................................................................13 Warnings
General warnings .......................................................................... 5
Identification of warnings .............................................................. 4
E Warranty claim ................................................................................. 17
EC declaration of incorporation .........................................................14 Working in a safety-conscious manner ............................................... 6
G
General warnings ................................................................................5
I
Installation ........................................................................................10
Installation examples ........................................................................11
Installation location ...........................................................................10
Instructions for action
Identification of instructions for action ...........................................4
Intended purpose ................................................................................7
Intended use .......................................................................................7
M
Mounting
Mounting the heating collar .........................................................11
N
Notes for the Reader ...........................................................................4
O
Operating conditions
Prohibited operating conditions ......................................................7
Operation ..........................................................................................13
P
Personnel qualification ........................................................................6
Product description .............................................................................8
Product warranty ................................................................................7
Prohibited operating conditions ...........................................................7
R
Rating plate ........................................................................................8
S
Safety .................................................................................................5
Scope of delivery ................................................................................8
Signal words
Explanation of the signal words .....................................................4
Specialist staff ....................................................................................6
T
Technical data ....................................................................................8
Lutz-Jesco GmbH
Am Bostelberge 19 • D-30900 Wedemark
www.lutz-jesco.de
Tel.: +49 5130 5802-0 Tel.: +36 96 523046 Tel.: +43 2256 62180 Tel.: +31 180 499460
Fax: +49 5130 580268 Fax: +36 96 523047 Fax: +43 2256 6218062 Fax: +31 180 497516
Tel.: +44 121 782 2662 Tel.: +1 585 426-0990 Tel.: +603 55692322 Tel.: +971 6 5572205
Fax: +44 121 782 2680 Fax: +1 585 426-4025 Fax: +603 55691322 Fax: +971 6 5572230