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Path to Precise

Measurement
PIEZO DISPLAY UNIT - PDU 101
—— 7 segment color LED display —— Built in air regulator for precise pressure
—— No Probes, No Transducer, Air Gauge Can —— Auto ID – OD recognition
directly connected —— Compatible with wide range of Air gauges
—— RS-232 serial port for PC connectivity from leading manufacturers
—— Accuracy ±1% FSD —— Air saving facility as a standard feature for
—— 0.1μm, 0.5μm, 1μm, 2μm, Least Count saving costly air
—— Absolute or comparative measurement —— External relay output
—— Tolerance limit setting —— Fixture selection or model selection facility
provided. 16 fixture data saved
—— 3 LED’s showing status Accept-Reject-
Rework —— Optimal — 5000 readings storage facility
—— Low air pressure signal displayed on
display

PIEZZO COLUMN
—— Bright tri colour LED bar graph with 6 digit display
—— Metric / Inch, Absolute or relative 4 measuring ranges
—— Single Chanel unit
—— RS-232 serial port for PC connectivity
—— Auto calibration and auto zero
—— Auto calibration disable facility to avoid inadvertent changes in calibration
—— Static & Dynamic (max., min., average, TIR, Ovality) measurement
—— Generally accommodates all leading manufacturers jet diameters of Air Gauges
—— User friendly operation
—— Supplies with quick connectors to suit all leading manufacturer air gauges
—— Air saving facility as a standard feature for saving costly air
—— External relay output
—— Fixture selection or model selection facility provided. 16 fixture data saved
—— Optional 5000 readings storage facility

Range ±0.010 ±0.025 ±0.050 ±0.100


Bargraph L.C. 0.0002 0.0005 0.001 0.002
Six Digit L.C. 0.0001 0.0005 0.001 0.001

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PRECITOUCH AIR GAUGE UNIT
—— Crystal clear digital display 8” high resolution flat panel display
—— Transducer and Probe not required
—— Dial indication on touch screen
—— Available in 1 channel and 1-2-3-4 air gauges can be connected
(Only one can be used at a time)
—— Absolute or comparative measurement
—— Important / Volatile information is password protected
—— Auto ID / OD recognition
—— Run chart for process capability
—— USB module for easy data output
—— Low Air pressure signal displayed on screen
—— Instrument housed in Robust and aesthetically designed outer Case.
(Anodized / Powder coated)
—— Metric / Inch measurement
—— Upper and Lower Limit Indicators. (In run chart and Dial)
—— Every unit comes along with Regulator and Membrane type air dryer
—— User friendly operation
—— Air saving facility as a standard feature for saving costly air
—— External relay output

AIR ELECTRONICS COLUMN GAUGE — MINI 101


—— Single Channel tri color bar graph and Six Digit Display
—— Inch and metric Ranges
—— Compatible with Half bridge and full bridge LVDT probe
—— Absolute / Comparative measurement
—— Static / Dynamic measurement
—— Pneumatic converter with 1 input when supplied with this
module
—— Pneumatic converter without flow control valves
—— RS-232 serial port for PC connectivity
—— External relay output
—— Sleek and thin enclosure design
—— Fixture selection or model selection facility provided. 16
fixture data saved
—— Optional 5000 readings storage facility

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4 CHANNEL PIEZO DISPLAY UNIT - PDU 404
—— 2-3-4 channel measuring instrument with 7 segment
tri color LED display
—— Metric / Inch, Absolute or relative measurement
—— Least Count 0.0001mm/ 0.001mm and 0.00001 inch /
0.0001 inch
—— Auto calibration and auto zero
—— Static & Dynamic (max., min., average, TIR)
measurement
—— RS-232 serial port for PC connectivity
—— Air saving facility as a standard feature for saving
costly air
—— External relay output
—— Fixture selection or model selection facility provided.
16 fixture data saved
—— Optional 5000 readings storage facility

COMPU-Touch
—— 10.4” color Wide Touch Screen display for better viewing and
graphical presentations
—— Gauging and controls by in process or post process
—— 4 channels /8 channel Air or LVDT Input
—— Inch and Metric measurements
—— Auto Calibration and Auto Data saving
—— User selectable Display formats : Dial, Bar graph and reading
display in grid formats
—— Data Storage with Date and Time along with component number
—— RS232, USB, Ethernet port, possibility of connecting multiple units
over bus
—— 8 digital inputs to connect the sensors like push button, proximity
switch, Reed switch, Safety curtain
—— 8 digital outputs to operate pneumatic cylinders, solenoids etc.
(No PLC required for basic automation)
—— SPC Analysis: X Bar - R Chart, Run Chart X Bar, S Chart,
Histogram, Pie Chart, and all calculations, Cp, Cpk, Pp, Ppk, UTL, UCL,
LTL, LCL, job counter for quantity accepted, rejected and rework

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ELECTRONIC DISPLAY UNIT - EDU 101
—— Bright 6 digit tricolour LED display
—— Metric / Inch relative absolute measurement
—— Least Count 0.0001 /0.001mm and 0.00001/0.0001 inch
—— Auto calibration and auto zero
—— Static & Dynamic (max., min., average, TIR) measurement
—— RS-232 serial port for PC connectivity
—— External relay output
—— Fixture selection or model selection facility provided. 16 fixture data
saved
—— Optional 5000 readings storage facility

AIR GAUGES
AIR PLUG AIR RING AIR SNAP
—— Checking internal measurement —— Checking external measurement —— Checking external measurement
—— 2 Jet Air plug from 4 to 100mm —— Air Ring with two jets to measure for shafts, crankshafts Pin and
size, taper and ovality and three jets Journal diameter
—— Hard chrome plated
—— Range for diameter 4 mm to —— Corner jet or middle jet
100mm —— Tungsten Carbide measuring
faces and rest pads
—— Range 10mm to 100mm

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ELECTRONIC DISPLAY UNIT - EDU 404

—— 20 x 4 alphanumeric LCD display with Yellow-Green or Blue-White


backlight
—— Upto 4 / 8 parameters readings can be displayed
—— Metric /Inch, Absolute or relative measurement
—— Least Count 0.0001mm, 0.001mm, 0.00001 inch, 0.0001inch
—— One channel, two channel, three channel upto 8 channel as per
customer requirement
—— Static & Dynamic (max., min., average, TIR) measurement
—— Individual tri color status LED for each parameter
—— Single / Double master calibration facility
—— RS-232 serial port for PC connectivity
—— External relay output
—— Fixture selection or model selection facility provided. 16 fixture data
saved
—— Optional 5000 readings storage facility

INTERFACE BOX 4 – 64 CHANNELS


—— Interface with half/ full bridge inductive LVDT
probes
—— Serial data communication between PC and
interface with RS 232 serial PC com port or
with USB port
—— This interface box equipped with analog signal
conditional and analog to digital conversion
—— Digital measurement value tagged with
individual input
—— Liniearity 0.05% FSD
—— Resolution 16 bit
—— 8 digital input, 8 output for automation
purpose
—— Smart, versatile and durable for harsh
environments

WIFI - Router

—— This is optional accessory for almost


all electronic measuring units
—— Wireless data transfer from electronic
unit to PC or Windows Tab

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DIAL TYPE AIR GAUGE - DTA 1
—— Model 1 A gives most economical solution to inspection needs The new air saver can easily pay for itself in
—— High speed of response and self cleaning of gauging area a short time. Measurement with air is still a
ensures accurate reading of parameters very stable and accurate way to inspect parts.
Instead of having the air supply on continuously,
—— High accuracy and linearity
the air saver can control when and how long the
—— Non-contact gauging so, no or minimum frictional wear. air will remain on. It will automatically time out
—— Requires Two setting masters for correct linear setting or shut off the air when the gage is not being
—— Minimum line pressure requires 4.5 bars used. You can connect this instrument to your
existing air gauge unit, even dial type air gauge.
—— Air consumption 50 LPM
—— Every gauge carries a calibration certificate

AIR TRANDUCERS

These tranducers precisely manufactured for the use in Dial type air gauges or Air electronic gauges. Two setting knobs
are provided for precise control of air for setting.
Tranducers without flow control valves are also available for 1.50mm and 2.07mm of jets of air gauge.

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CUSTOMIZE SYSTEMS

We can manufacture multi gauging stations as per customers


requirement for checking multiple diameter (ID/OD), with
multiple iterations, taper, ovality, thickness, width, height, runout,
length, flatness, squareness, CD checking, perpendicularity, PCD
runout, taper cone-gauge.

Multibore System for checking Multi Bore or


ID’s for crankcase (8 to 32 Bores or ID’s can be
measured, displayed parameters are diameter
and ovality)

Shim selection systems for


Axel for 4 wheeler

Computerized Inspection systems for Con Rod


parameters to be checked are Big ID, Small ID,
CD, Bend, Twist along with ovality, taper and
squareness
Flywheel ID, OD and Center
distance checking fixture

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SPC MODULES (PRO 1.1)

One of the key features of the Pro Gauging and SPC —— SPC Charts – X-Bar - R chart, Run-chart, Histogram,
Software is the customization of the screens used for Individual readings, Pareto, Pi-Chart
measurement. This software can use digital pictures of —— Configurable and Editable Application Software
actual gauges or parts to assist the operator in following
—— Setup Screen
the sequential steps to measure a part and collect data.
Instructions are also displayed at the top of each screen —— Mastering / Calibration Screen has Password
instructing the operator. These two features make the Protected Features
software very easy to use and follow. User Friendly —— Network Able
Screens with Color Graphics or Digital Pictures Displayed —— Export of Data in Text, Excel, QDAS, for Study
Icons for Simple Menu Selection —— Works for Hand Held, Fixture, or Automatic Gauges
—— Built in GR&R and Study Feature
—— Capable of Integrating Multiple Gauges
—— Print Screens and Charts
—— Probe, electronic Air Converter, and digital Indicator
Interface
—— Probe Setup Screen
—— Remote SPC Program for Desktop, Laptop, or Server

SOME GENERAL APPLICATION OF AIR GUAGING

ID Checking ID Checking Averaging Straightness

Squareness Groove Width Taper Flatness

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Plain Plug Guages Plain Plug Guages
Cylindrical plain ring gages are used to check Cylindrical plain plug gages may be used for gauging
outside diameters of parts as well as for mastering hole sizes to determine if the hole is within the upper
measuring instruments. Plain ring gages are used and lower limits of the product tolerance. The hole
to set electronic bore gages, air gages, internal size can be determined by using GO and NOGO plug
micrometers and length measuring instruments. gauges. The go gage is used to verify the low limit.
Plain ring gages are ideal for gaging the outside The no go gage is used to verify the up per limit. The
diameter of parts. The go ring gage is used to verify correct use of go and no go gages eliminates the
the high limit of the part and the no go plain ring requirement of complex and expensive measuring
gage is used to verify the low limit ofthe part instruments. Inspection using fixed limit go/no go
cylindrical plug gauges requires only basic training.
Manufacturing Capabilities:-
The inspector only has to verify whether the gage is
1. Plain Ring Gauges entering or not entering the inside diameter of their
6mmto150mm part.
2. Blank Design Manufacturing Capabilities:-
IS-3485/DIN 2250 C /ANSI B.47 1. Reversible plain Plug Gauges
3. Gauging Practice 0.5mmto25.65 mm

AS PERIS3455 . 2. Taper lock Plain Plug Gauges


3.00 mm to 40.00mm as per DIN/IS/ISO
Class. X as per ASME B89.1.5
3.00 mm to 38.00mm as per ANSI std.
3. Trilock Type Plain Plug gauges
19.00 mm to 150.00m mas per ANSI/IS/DIN std.
4. Blank Design
IS 6137 /DIN 2250/ ANSI B.4 7
5. Gauging Practice
AS PER IS 3455.
Class. X as per ASM E B89.1.5
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Company Profile
MGM started to pave its foray in the Gauge
Manufacturing Industry in 1970 as a Tier 1
supplier to the OE and L1 Suppliers to the
Indian Defense Industry. Over the Decade
MGM created another niche for itself by
getting hard and fast into the manufacturing
of Gauge handles in 1980. By 1985 MGM
had already placed itself as a supplier and
OE in the Industry with a spread of around 5
states throughout the country.
Backed by a strong manufacturing capacity
of more than 5,00, 000 handles annually
and 5 Product Lines based on complex
Innovative Engineering and Design base
today MGM had achieved Second place
in the Industry by achieving 100% growth
with a Satisfied Client base of more than 60
Clients spread Globally.

Certifications

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For more details please contact us:
MGM Engineering Corporation
A-4, Vishnu Malati Industrial Estate, NDA Road, Shivane, Pune 411023
E-mail: gaugehandles@gmail.com, mgm.guaging@gmail.com
Tel: +91 20 2529 3016

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