Product Specification

37316C

GCP-31 RPQ+SC09 • J1939 (Volvo EMS2, mtu

ADEC, Scania S6, Deutz EMR),
mtu MDEC
Rental Package communications
• High wye, low wye, and
Mains & Generator delta configurations
Protection & Control possible via discrete
inputs
• Complete engine,
generator, and mains
APPLICATIONS DESCRIPTION (continued) protection and
controller in one unit
The GCP-31 RPQ+SC09 genset control is designed to Protection ANSI #
meet the needs of the rental generator market. This • 3/4-line measurements • True RMS sensing of
control permits the operator to change the operating Mains generator, busbar and
voltage, frequency, and generator configuration and • Over-/undervoltage (59/27) mains voltage as well as
protection schemes via discrete inputs.. • Over-/underfrequency (81O/U) generator and mains
Up to 8 gensets may be controlled through a network of • Phase/vector shift (78) current
GCP-31 RPQ controllers. Load management features Generator
include isochronous load and var sharing, load- • Over-/undervoltage (59/27) • Synchronization for
dependent start/stopping and emergency power/back up • Over-/underfrequency (81O/U) one/two breakers
power generation • Overload (32)
The GCP-31 has logic for one/two circuit breaker • Load management-
• Reverse/reduced power (32R/F) automatic base
including open/closed transition and soft power transfer. • Unbalanced load (46)
Fully integrated communication to engine ECUs including load/peak shaving,
• Time-overcurrent (TOC) (50) import/export power
[via CAN bus] standard SAE J1939, Deutz EMR,
Scania S6, Volvo EMS2, mtu ADEC, mtu MDEC. Controller control, automatic
• Speed/frequency/real power sequencing
DESCRIPTION • Voltage/power factor cosphi • Load/var sharing for
• Mains import/export power up to 8 generators incl.
Features • f/V droop via DI
• True RMS 8× voltage (generator/busbar/mains) auto start/stop
• Load/var sharing for up to 8 generators
• True RMS 4× current (generator/mains) • Isolated operation • Counters for kWh,
• Start/stop sequence for Diesel/Gas engines • Soft-loading engine starts, operating
• Engine pre-glow or purge control • Mains parallel operation hours, maintenance call
• Battery voltage monitoring • Open transition (break-before-make)
• Speed control with overspeed monitoring • Closed transition (make-before-break) • Analog inputs for oil
• Idle speed mode operation • 2 DIs for frequency / real power set point pressure, coolant
• kWh/operation hours/start/maintenance counter • 2 DIs for voltage / power factor set point temperature, and fuel
• Load dependent start/stop for up to 8 generators • 2 configurable analog outputs (0/4 to 20 mA) level
• Configurable trip/control set points • Generator real power setpoint via 0/4 to 20
• Configurable delays for each protection/alarm
• Freely configurable
mA
• Up to four voltage schemes selectable via DIs
discrete and analog
• Mains import/export power via 0/4 to 20 mA
• Two frequencies selectable via discrete input alarm inputs
• Discrete outputs raise/lower for n/f/V/P/Q
• Magnetic/switching Pickup input • Analog outputs raise/lower for n/f/V/P/Q • Freely configurable relay
• Up to 12 configurable discrete alarm inputs • PWM outputs raise/lower for n/f/P and analog outputs
• 7 configurable/programmable relays • 7 conf. analog measuring inputs
• Two-line LC display (0/4 to 20 mA, Pt100, VDO-+) • PC and front panel
• Synchroscope • Event recorder with real time clock configurable
• Push-buttons for direct control
SYNCONpanel mode • CAN bus based
• CAN bus communication
• This unit may be controlled by the communication
• Multi level password protection
• Language manager (English/German selectable) SYNCONpanel (see Product Specifications • CE marked
• Slip synchronization / phase matching 37185 for details)
• UL/cUL Listed
SPECIFICATIONS
Accuracy ..........................................................................................Class 1
Power supply.......................................................12/24 Vdc (9.5 to 32 Vdc)
Intrinsic consumption ..................................................................max. 20 W
Ambient temperature Operation............................. -20 to 70 °C
Storage................................ -40 to 80 °C
Ambient humidity...................................................... 95 %, non-condensing
Voltage Rated (Vrated): 231/400 Vac
Vph-ph max. (UL): max. 173/300 Vac
Rated Vph-ground: 300 Vac
Rated surge voltage: 4.0 kV
Setting range (prim.): 0.050 to 65.000 kVac
Measuring frequency................................................50/60 Hz (40 to 70 Hz)
Linear measuring range up to .......................................................1.3×Vrated
Input resistance............................................................................... 0.7 MΩ
Max. power consumption per path ................................................ < 0.15 W
Current (rated values; Irated)............................................................... ../5 A
Linear measuring range up to ............................................... Igen = 3.0×Irated
Imains = 1.5×Irated
Load .............................................................................................< 0.15 VA
Rated short-time current (1 s) ......................................................... 10×Irated
Discrete inputs .............................................................................. isolated
Input range .............................................................12/24 Vdc (6 to 32 Vdc)
Input resistance....................................................................approx. 6.8 kΩ
Analog inputs ....................................................................freely scaleable
Type ................................................................... 0/4 to 20 mA, Pt100, VDO
Resolution ...........................................................................................10 Bit
Relay outputs ........................................................................ potential free
Contact material ............................................................................... AgCdO
Load (GP)......................................................................2.00 Aac@250 Vac
2.00 Adc@24 Vdc / 0.36 Adc@125 Vdc / 0.18 Adc@250 Vdc
Pilot duty (PD) ..............................................................................................
1.00 Adc@24 Vdc / 0.22 Adc@125 Vdc / 0.10 Adc@250 Vdc
Analog outputs.............................................................................. isolated
Type ............................................................. 0/4 to 20 mA, freely scaleable
Resolution ....................................................8/12 Bit (depending on model)
Max. load 0/4 to 20 mA ..................................................................... 500 Ω
Insulating voltage .........................................................................1,500 Vdc
Housing......................................................Type APRANORM DIN 43 700
Dimensions .....................................................................144×144×118 mm
Front cutout .......................................................... 138[+1.0]×138[+1.0] mm
Connection ................................................ screw/plug terminals depending
on connector 1.5 mm² or 2.5 mm²
Front.................................................................................insulating surface
Protection system................................................... with proper installation
Front................................................. IP42
(sealed IP54; gasket kit = P/N 8923-1039)
Back ................................................. IP21
Weight ............................................ depending on version, approx. 1,000 g
Disturbance test (CE)..........tested according to applicable EN guidelines
Listings ................................................. UL/cUL listed (File No.: E231544)

DIMENSIONS

144.0 mm
32.0 mm
12.0 mm

Configuration port
42.0 mm

8.0 mm

48 25

Y1 Y5 X1 X5 120 128

90 93 104 105 113

144.0 mm
136.0 mm

83 60

50 54

01 24

136.0 mm 111.0 mm

2004-10-04 | GCP30 Dimensions g2ww-4504-ab.skf

WIRING DIAGRAM

53 54 39 40 16 17 27 28 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113 Y1 Y2 Y3 Y4 Y5 X1 X2 X3 X4 X5 120 121 122 123 124 125 126 127 128
Operating Mode Automatic

The socket for the PC configuration is located on the

side of the unit. This is where the DPC has to be plugged in.
0 1 2 3 5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104
Operating Mode STOP
Analog input 4 [T4]
Mobile System Mode Pt100
[0 to 200°C]
f/v Droop active

Analog input 3 [T3]

GND
0/4 to 20 mA

Analog output
manager
IA
Analog output
0/4 to 20 mA
GND
Analog input 2 [T2]
IA
0/4 to 20 mA
CAN-L

CAN-H
CAN interface
GND guidance level Analog input 1 [T1]
(loadsharing / SYNCON Panel) 0/4 to 20 mA

Termination
GND -
MPU input
CAN-L (Magnetic Pickup Unit)
CAN-H CAN interface switching/inductive +
engine level
GND (MDEC, J1939 - EMS, EMR2,....) Standard =
Attention! The wiring of the measurement inputs is Relay 7 Centralized alarm
shown for a three-phase operation.
If a single-phase operation is selected, a different Termination
wiring of the measurement inputs is required.
(See Installation Manual 37366 - 'Measuring Inputs' chapter) Standard =
Relay 6 Ignition / preglow
Analog input 7 [T7]
quasi-continuous controller with analog
outputs (three-position controller via relay VDO, 0 to 380 Ohm
manager; ext. R/C connection!) [40 to 120°C
Relay 5
or alternatively 86 to 248°F]

8 9 10 11 12 13 Analog input 6 [T6]

Relay 4
VDO, 0 to 180 Ohm
DC [0 to 5 or 0 to 10 bar
current IA N/C GND IA N/C GND
or alternatively 0 to 72/145psi]
DC
voltage UA GND UA GND Relay 3
Analog input 5 [T5]
PWM PWM GND VDO, 0 to 400 Ohm
[fuel level] Relay 2
Drive

Relay 1
SPEED / POWER
Analog controller output

Starter (crank)
G

VOLTAGE / POWER FACTOR

Analog controller output
Start relay / Gas valve
3

Generator voltage L3
Ready for operation
Generator voltage L2
Voltage
Generator voltage L1 Voltage selection G NO/#1 72 73
NC
0 0 System 1
s1 (k) Voltage selection F NO/#1
0 1 System 2
Generator current L3 NC
s2 (l) Frequency 2 active E
1 0 System 3
NO/#1
NC 1 1 System 4
s1 (k)
Alarm input 13 or
D NO/#1
Idle active
GCP-31 RPQ+SC09 Genset Rental Package

Generator current L2 NC
Alarm input 12 or
s2 (l) C NO/#1
V/power factor set point raise NC #2Battery or another power supply; terminal 60 is pos. or neg. signal
Alarm input 11 or
s1 (k) B NO/#1
blocking emergency run
Generator current L1 NC
Alarm input 10 or
s2 (l) A NO/#1
V/power factor set point lower NC
Alarm input 9 or
Reply: GCB is open 9 NO/#1
f/P set point raise NC
Alarm input 8or
8 NO/#1
f/P set point lower
#1configurable during setup (NO/NC)

Command: close GCB NC

GCB

Alarm input 7 or
7 NO/#1
change breaker logic NC
Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Dynamo/Pressure NC
busbar

Alarm input 4 or
busbar voltage L2 4 NO/#1
1/3-phase measurement selection NC
busbar voltage L1 Common
#2Battery

s1 (k) Phase Rotation Check O.K. 3

Mains current L1 NO/#1
NC
s2 (l)
Alarm input 2 2 NO/#1
3

NC
Alarm input 1
Command: close MCB 1 NO/#1
(recommended: emergency stop) NC
Common
#2Battery
Command: open MCB
Common (terminal 3/4/5/6/53/54)
#2Battery
MCB
Multi function terminal NO/#1
Reply: MCB is open NC
Automatic 2 NO/#1
Enable MCB NC
Automatic 1 NO/#1
common on term.7 NC
0 Vdc -
50 51 52

Mains voltage L3
Mains voltage L2 12/24 Vdc +
Mains voltage L1 Neutral / chassis ground
Subject to technical mocifications. 2007-01-18 | GCP31 RPQ-SC09 Wiring Diagram g2ww-0307-ap.SKF
 FEATURES OVERVIEW APPLICATION
International
Woodward
PO Box 1519 GCP-31 RPQ+SC09 Typical application for the GCP-31 RPQ+SC09
Fort Collins CO, USA
80522-1519 Genset Control
1000 East Drake Road
Control
Fort Collins CO 80525
Ph: +1 (970) 482-5811 Breaker control logic 2
Synchronization 9

SYNCONpanel
Fax: +1 (970) 498-3058
Isolated single-unit operation 9
Europe AMF (auto mains failure operation) 9
Woodward GmbH Stand-by operation 9
Handwerkstrasse 29 Peak load op. (auto start/stop) 9
70565 Stuttgart, Germany Mains parallel operation 9

Disconnector
Ph: +49 (0) 711-789 54-0 Open transition (break-before-make) 9

Manual
Closed transition (make-before-break) 9

2 PTs
Fax: +49 (0) 711-789 54-100
Softloading 9
Distributors & Service SYNCONpanel mode 9

2 PTs 1 CT
Woodward has an international Accessories
network of distributors and Start/stop logic for Diesel/Gas engines 9
service facilities. For your kWh counter 9
nearest representative, call the Operating hours/start/maintenance counter 9
Fort Collins plant or see the
Configuration via PC #1 9
Worldwide Directory on our
Event recorder, real time clock 50
website.
Language manager (English/German) 9

GCP-31 RPQ
Protection
Generator: voltage/frequency 9
Mains: volt./freq./phase shift 9
Generator: overload/unbalanced load 9
www.woodward.com/power Generator: reverse/reduced power 9
Generator: time-overcurrent (TOC) 9

GCB Cntrl
3 CTs
2 PTs

3 PTs
Controller
Discrete raise/lower: n/f & P 9 #2

G
Discrete raise/lower: V & power factor 9 #2
Analog raise/lower: n/f & P #2 9
Analog raise/lower: V & Q #2 9
PWM raise/lower: n/f & P #2
For more information contact:

9
f/V droop via DI 9
Mains import/export power via 20 mA 9
Mains import/export power control 9
Load-dependent start/stop 9

CAN bus
Active power setpoint 0/4 to 20 mA #3 9
Load/var sharing for 8 generators 9
GCP-31 RPQ

I/O's
Selectable frequencies via discrete input 2
Selectable voltages via discrete inputs 4
Magnetic/switching Pickup 9
Discrete alarm inputs (configurable) 12
Relay outputs (configurable) 7
GCB Cntrl
3 CTs
2 PTs

3 PTs

Analog inputs (configurable) #3 7

Analog outputs 0/4 to 20 mA (config.) 2
Subject to technical modifications.
G

External operation mode selection via DI 9

CAN bus comm., Guidance level #4 9
This document is distributed for
informational purposes only. It is not CAN bus comm., Engine level #5 9
to be construed as creating or Listings/Approvals
becoming part of any Woodward CE Marked 9
Governor Company contractual or
warranty obligation unless expressly
UL/cUL Listed 9
stated in a written sales contract. Part numbers P/N
Measuring inputs 400 Vac, ../5 A 8440-1764
We appreciate your comments
about the content of our
#1 Cable incl. software necessary (DPC)
GCP-31 RPQ

publications. Please send comments

#2 +/-20 mA and +/-10 Vdc and PWM signal (type and range
including the document number
configurable); bias/discrete setpoint via relay manager
below to
#3 [T1]-[T3] = 0/4 to 20 mA, [T4] = Pt100, [T5] = VDO fuel level, [T6]
stgt-doc@woodward.com
= VDO 0 to 180ohm, [T7] = VDO 0 to 380ohm; function of 20 mA
inputs is configurable between alarm input, remote setpoint value
© Woodward for generator real power, mains import/export real power
measuring value; others upon request
GCB Cntrl
3 CTs
2 PTs

3 PTs

All Rights Reserved #4 Remote monitoring, control, configuration (GW 4 could be used
for several interfaces)
37316C - 2007/2/Stuttgart #5 CAN bus connection to IKD1, mtu MDEC, mtu ADEC, Volvo
G

EMS2, Scania EMS/S6, Deutz EMR2, AN SAE J1939

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