Press Shop PPM

Defect Total Occurance Rework Qty Scrap Qty Total Production

ACC. BEND 7 0 7 496550
BATCH CODE MISS 1 1 0 496550
BENDING NG 243 154 89 496550
BKT OUT 9 0 9 496550
BLANK SHORT 130 38 92 496550
BLOCK OUT 11 0 11 496550
BURR 74 53 8 496550
CHAMFER NG 166 0 166 496550
CRACK 42 20 22 496550
DENT 48 12 36 496550
DOUBLE PUNCHING 6 0 6 496550
DRAW OUT 240 5 235 496550
HARNESS OUT 6 0 6 496550
HOLE CRACK 30 0 30 496550
LENCHING MISS 1 0 1 496550
MISS 1 0 1 496550
NOCHING MISS 1 0 1 496550
NOCHING PIN OUT 1 0 1 496550
NON COATED PART 1 0 1 496550
NOTCHING OUT 1 0 1 496550
NUT OUT 25 0 25 496550
OVER GRINDING 1 0 1 496550
PART BURN 2 0 2 496550
PATTI DAMAGE 50 50 0 496550
PLATING NG 1 1 0 496550
PLUG GAUGE NG 1 0 1 496550
PUNCHING BURR 50 50 0 496550
PUNCHING MISS 1 0 1 496550
PUNCHING OUT 121 6 115 496550
PUNCHING OVALITY 1 0 1 496550
RESTRIKE MISS 1 0 1 496550
ROOM LAMP THICKNESS NG 1 0 1 496550
RUSTY 29 0 29 496550
SCRATCH 75 3 72 496550
SENSOR PATTI OUT 1 1 0 496550
SHEET NG 44 0 44 496550
SMALL BUSH 1 0 1 496550
SRATCH 3 0 3 496550
SWITCH PATTI BEND 8 8 0 496550
THICKNESS NG 12 0 12 496550
TMC HOLE OUT 2 0 2 496550
TRIM OUT 34 0 34 496550
WRINKLES 8 0 8 496550
 Press Shop PPM January 2019
Total PPM Rework PPM Scrap PPM Defect Total Occurance
14 0 14 ACC. BEND 4
2 2 0 BATCH CODE MISS 3
489 310 179 BENDING NG 5
18 0 18 BKT OUT 4
262 77 185 BLANK SHORT 5
22 0 22 BLOCK OUT 4
149 107 16 BURR 5
334 0 334 CHAMFER NG 5
85 40 44 CRACK 4
97 24 73 DENT 4
12 0 12 DOUBLE PUNCHING 4
483 10 473 DRAW OUT 5
12 0 12 HARNESS OUT 4
60 0 60 HOLE CRACK 4
2 0 2 LENCHING MISS 3
2 0 2 MISS 3
2 0 2 NOCHING MISS 3
2 0 2 NOCHING PIN OUT 3
2 0 2 NON COATED PART 3
2 0 2 NOTCHING OUT 3
50 0 50 NUT OUT 4
2 0 2 OVER GRINDING 3
4 0 4 PART BURN 3
101 101 0 PATTI DAMAGE 5
2 2 0 PLATING NG 3
2 0 2 PLUG GAUGE NG 3
101 101 0 PUNCHING BURR 5
2 0 2 PUNCHING MISS 3
244 12 232 PUNCHING OUT 5
2 0 2 PUNCHING OVALITY 3
2 0 2 RESTRIKE MISS 3
2 0 2 ROOM LAMP THICKNESS NG 3
58 0 58 RUSTY 4
151 6 145 SCRATCH 5
2 2 0 SENSOR PATTI OUT 3
89 0 89 SHEET NG 4
2 0 2 SMALL BUSH 3
6 0 6 SRATCH 3
16 16 0 SWITCH PATTI BEND 4
24 0 24 THICKNESS NG 4
4 0 4 TMC HOLE OUT 3
68 0 68 TRIM OUT 4
16 0 16 WRINKLES 4
Shop PPM January 2019
Rework Occurance Scrap Occurance
2 4
3 2
5 5
2 4
4 5 10
2 4 9 50000
5 4 8 20000
2 5 7 10000
4 4 6 2000
4 4 5 500
2 4 4 100
4 5 3 10
2 4 2 1
2 4 1 0
2 3
2 3
2 3
2 3
2 3
2 3
2 4
2 3
2 3
5 2
3 2
2 3
5 2
2 3
4 5
2 3
2 3
2 3
2 4
3 5
3 2
2 4
2 3
2 3
4 2
2 4
2 3
2 4
2 4
 Weld Shop PPM
Defect Total Occurance Rework Qty Scrap Qty Total Production Total PPM
ASSY OUT 2 0 2 324140 6
BKT NG 4 0 4 324140 12
BKT OUT 62 0 62 324140 191
BLANK SHORT 4 0 4 324140 12
BLOCK OUT 24 0 24 324140 74
BLOW HOLES 15 2 13 324140 46
BRETHER NG 3 0 3 324140 9
BRETHER OUT 32 5 27 324140 99
BURR 10 10 0 324140 31
CHAMFER NG 4 2 2 324140 12
DAMAGE PLATE 1 0 1 324140 3
DENT 4 0 4 324140 12
DOUBLE BATCH CODE 6 0 6 324140 19
DOUBLE PUNCHING 1 0 1 324140 3
GAUGE NOT QUALITY 7 0 7 324140 22
HARNESS BEND 2 0 2 324140 6
HARNESS BURN 1 0 1 324140 3
HARNESS OUT 93 0 93 324140 287
HOLE DAMAGE 4 0 4 324140 12
INCOMPLETE OPRATION 21 0 21 324140 65
NUT OUT 17 0 17 324140 52
NUTOUT BEND 5 0 5 324140 15
OVER WELDING 135 101 34 324140 416
PUNCHING OUT 6 0 6 324140 19
RING OUT 1 0 1 324140 3
ROCKING 10 0 10 324140 31
RUSTY 10 5 5 324140 31
SPOT MISS 11 9 2 324140 34
SPOT NG 30 22 8 324140 93
SPOT OUT 50 40 10 324140 154
SPOT PUNCTURE 20 18 2 324140 62
STIFFNER OUT 3 0 3 324140 9
STUD BROKEN 1 0 1 324140 3
TEPPER 2 0 2 324140 6
THICKNESS NG 1 0 1 324140 3
THREAD DAMAGE 6 0 6 324140 19
UNDERCUT 5 0 5 324140 15
WELDING MISS 2 2 0 324140 6
WRONG WELDING 2 0 2 324140 6
WRONG SPOT 2 0 2 324140 6
WRONG STUD WELDING 2 0 2 324140 6
 Weld Shop PPM January 2019
Rework PPM Scrap PPM Defect Total Occurance Rework Occurance
0 6 ASSY OUT 3 2
0 12 BKT NG 4 2
0 191 BKT OUT 5 2
0 12 BLANK SHORT 4 2
0 74 BLOCK OUT 4 2
6 40 BLOW HOLES 4 3
0 9 BRETHER NG 3 2
15 83 BRETHER OUT 4 4
31 0 BURR 4 4
6 6 CHAMFER NG 4 3
0 3 DAMAGE PLATE 3 2
0 12 DENT 4 2
0 19 DOUBLE BATCH CODE 4 2
0 3 DOUBLE PUNCHING 3 2
0 22 GAUGE NOT QUALITY 4 2
0 6 HARNESS BEND 3 2
0 3 HARNESS BURN 3 2
0 287 HARNESS OUT 5 2
0 12 HOLE DAMAGE 4 2
0 65 INCOMPLETE OPRATIO 4 2
0 52 NUT OUT 4 2
0 15 NUTOUT BEND 4 2
312 105 OVER WELDING 5 5
0 19 PUNCHING OUT 4 2
0 3 RING OUT 3 2
0 31 ROCKING 4 2
15 15 RUSTY 4 4
28 6 SPOT MISS 4 4
68 25 SPOT NG 4 4
123 31 SPOT OUT 5 5
56 6 SPOT PUNCTURE 4 4
0 9 STIFFNER OUT 3 2
0 3 STUD BROKEN 3 2
0 6 TEPPER 3 2
0 3 THICKNESS NG 3 2
0 19 THREAD DAMAGE 4 2
0 15 UNDERCUT 4 2
6 0 WELDING MISS 3 3
0 6 WRONG WELDING 3 2
0 6 WRONG SPOT 3 2
0 6 WRONG STUD WELDI 3 2
2019
Scrap Occurance
3
4
5
4
4 10
4 9 50000
3 8 20000
4 7 10000
2 6 2000
3 5 500
3 4 100
4 3 10
4 2 1
3 1 0
4
3
3
5
4
4
4
4
5
4
3
4
4
3
5
5
3
3
3
3
3
4
4
2
3
3
3