Tubesheet

Input Echo, Tubesheet Number 1, Description: New ASME Tubesh
Shell Data:
Shell Maximum Design Pressure Psd,max 85.60 psig
Shell Maximum Operating Pressure Psox,max 64.00 psig
Shell Minimum Operating Pressure Psox,min 0.00 psig
Shell Thickness ts 0.3937 in.
Shell Corrosion Allowance cas 0.1250 in.
Inside Diameter of Shell Ds 27.950 in.
Shell Temperature for Internal Pressure Ts 194.00 F
Shell Material SA-516 70
Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70
Shell Material UNS Number K02700

Shell Allowable Stress at Temperature Ss 20000.00 psi
Shell Allowable Stress at Ambient 20000.00 psi
Channel Type: Cylinder

Channel Maximum Design Pressure Ptd,max 497.50 psig
Channel Maximum Operating Pressure Ptox,max 460.80 psig
Channel Minimum Operating Pressure Ptox,min 0.00 psig
Channel Thickness tc 0.5118 in.
Channel Corrosion Allowance cac 0.1250 in.
Inside Diameter of Channel Dc 27.950 in.
Channel Design Temperature TEMPC 392.00 F
Channel Material SA-516 70
Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70
Channel Material UNS Number K02700

Channel Allowable Stress at Temperature Sc 20000.00 psi
Channel Allowable Stress at Ambient 20000.00 psi
Tube Data:
Number of Tube Holes Nt 245
Tube Wall Thickness et 0.0830 in.
Tube Outside Diameter D 0.7500 in.
Straight Tube Length (bet. inner tubsht faces) L 122.05 in.
Design Temperature of the Tubes 392.00 F
Tube Material SA-179
Tube Material UNS Number K01200
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 13400.00 psi
Tube Allowable Stress At Ambient 13400.00 psi
Tube Yield Stress At design Temperature Syt 22264.00 psi
Tube Pitch (Center to Center Spacing) P 1.0000 in.
Tube Layout Pattern Square
Fillet Weld Leg af 0.0000 in.

Groove Weld Leg ag 0.0000 in.
Tube-Tubesheet Joint Weld Type Partial Strength
Method for Tube-Tubesheet Jt. Allow. App. A
Tube-Tubesheet Joint Classification a
Is Tube-Tubesheet Joint Tested No
ASME Tube Joint Reliability Factor fr 0.00
Radius to Outermost Tube Hole Center ro 13.000 in.

Largest Center-to-Center Tube Distance Ul 2.3600 in.
Length of Expanded Portion of Tube ltx 1.9685 in.
Tube-side pass partition groove depth hg 0.1969 in.
Tubesheet Data:
Tubesheet TYPE: U-tube, Gasketed both Sides, Conf. d
Tubesheet Design Metal Temperature T 392.00 F

Tubesheet Material SA-182 F304
Tubesheet Material UNS Number S30400
Tubesheet Allowable Stress at Temperature S 13896.00 psi
Tubesheet Allowable Stress at Ambient Tt 20000.00 psi
Thickness of Tubesheet h 3.3465 in.
Tubesheet Corr. Allowance (Shell side) Cats 0.0000 in.
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 in.
Tubesheet Outside Diameter A 34.055 in.
Dimension G for the Channel Side Gc 0.000 in.

Area of the Untubed Lanes AL 60.000 in^2
Junction Stress Reduction option Perform Plastic Calculation

Perform Differential Pressure Design NO
Run Multiple Load Cases YES
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Both
Flange Outside Diameter A 34.055 in.
Flange Inside Diameter B 30.709 in.
Flange Face Outside Diameter Fod 30.709 in.
Flange Face Inside Diameter Fid 27.720 in.
Gasket Outside Diameter Go 30.709 in.
Gasket Inside Diameter Gi 29.685 in.
Small end Hub thk. g0 0.3937 in.
Large end Hub thk. g1 0.6690 in.
Gasket Factor, m 3.75
Gasket Design Seating Stress y 7600.00 psi
Flange Facing Sketch Code Sketch 6
Column for Gasket Seating Code Column I
Gasket Thickness tg 0.1250 in.
Contact Width of the Metallic Ring 0.5120 in.
Full face Gasket Flange Option Program Selects
Length of Partition Gasket lp 30.709 in.
Width of Partition Gasket wp 0.3937 in.
Partition Gasket Factor, mPart 3.7500
Partition Gasket Design Seating Stress yPart 7600.00 psi
Partition Gasket Facing Sketch Code Sketch 6
Partition Gasket Column for Gasket Seating Code Column I
Partition Gasket Thickness tgPart 0.1250 in.
Bolting Information:
Diameter of Bolt Circle C 32.090 in.
Nominal Bolt Diameter dB 0.8750 in.
Type of Thread Series UNC Thread Series
Number of Bolts n 48
Bolt Material SA-193 B7
Bolt Material UNS Number G41400
Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Weld between Flange and Shell/Channel 0.0000 in.
Tubesheet Integral with None

Tubesheet Extended as Flange No
Notes/Error Messages/Warnings for Tubesheet number 1
Warning - Total Weld Leg (0.000) is < 1.4* Tube thk. (0.116). !
Please check the Tube-Tubesheet Joint Type selection.
Warning - The tube-tubesheet joint is specified as Welded, but no welds

have been specified. Tube-Tubesheet Joint can not be evaluated.
Warning - Method (App. A) selected for computing Tube-Tubesheet Jt. allow.

is not valid for U-tube tubesheets, use UHX method if it is a welded joint.
ASME TubeSheet Results per Part UHX, 2015
Elasticity/Expansion Material Properties :
Shell - TM-1 Carbon Steels with C<= 0.3%

-----------------------------------------------------------------
Elastic Mod. at Design Temperature 194.0 F 0.28828E+08 psi
Elastic Mod. at Ambient Temperature 70.0 F 0.29400E+08 psi
Channel - TM-1 Carbon Steels with C<= 0.3%

-----------------------------------------------------------------
Tubes - TM-1 Carbon Steels with C<= 0.3%

-----------------------------------------------------------------
Elastic Mod. at Tubsht. Design Temp. 392.0 F 0.27932E+08 psi
TubeSheet - TM-1 Material Group G

-----------------------------------------------------------------
Tube Required Thickness under Internal Pressure (Tubeside pressure) :
Thickness Due to Internal Pressure:

= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (497.50*(0.7500/2-0.000)/(13400.00*1.00+0.4*497.50)
= 0.0137 + 0.0000 = 0.0137 in.
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart CS-1 at 392.00 F

Elastic Modulus for Material 28080000.00 psi
Results for Max. Allowable External Pressure (Emawp):
TCA ODCA SLEN D/T L/D Factor A B
0.0830 0.75 135.05 9.04 50.0000 0.0134686 13155.23
EMAWP = (2.167/(D/T)-0.0833)*B = 2058.6067 psig
Results for Reqd Thickness for Ext. Pressure (Tca):

TCA ODCA SLEN D/T L/D Factor A B
0.0121 0.75 135.05 62.19 50.0000 0.0002844 3992.92
EMAWP = (4*B)/(3*(D/T)) = ( 4 *3992.9180 )/( 3 *62.1920 ) = 85.6041 psig
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 0.0137 in.
Allowable Internal Pressure at Corroded thickness 3253.52 psig
Required Internal Design Pressure 497.50 psig
Allowable External Pressure at Corroded thickness 2058.61 psig
Required External Design Pressure 85.60 psig
Required Thickness due to Shell Side pressure 0.0121 in.
-----------------------------------------------------------------
Detailed Results for load Case D1 corr. (Psd,min + Ptd,max)
-----------------------------------------------------------------
Intermediate Calculations For Gasketed Tubesheets:
ASME Code, Section VIII, Division 1, 2015
Gasket Contact Width, N = (Go-Gi) / 2 0.512 in.

Basic Gasket Width, b0 = w / 8.0 0.064 in.
Effective Gasket Width, b = b0 0.064 in.
Gasket Reaction Diameter, G = (Go+Gi) / 2.0 30.197 in.
Flange Design Bolt Load, Seating Condition W : 440874.91 lb.

Flange Design Bolt Load, Operating Condition Wm1: 378949.81 lb.
Results for ASME U-tube Tubesheet Calculations for Configuration d,

Per Edition 2015, Original Thickness :
Minimum Required Thickness for Shear [HreqS]:

= 1/(4 * Mu) * (Do/(0.8 * S)) * [Ps - Pt] + Cats + Catc
= 1/(4 * 0.250 ) * (26.75 /(0.8 * 13896.00 )) * [0.00 - 497.50 ] + 0.000
= 1.1971 in.
UHX-12.5.1 Step 1:
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt
= 2 * 13.0000 + 0.7500 = 26.750 in.
Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt) / p
= (1.000 - 0.750 ) / 1.000 = 0.250
UHX-12.5.2 Step 2 :
Compute the Ratio [Rhos]:

= Gs / Do (Configurations d, e, f)
= 30.1970 / 26.7500 = 1.1289
Compute the Ratio [Rhoc]:

= Gc / Do (Configurations d)
= 30.1970 / 26.7500 = 1.1289
Moment on Tubesheet due to Pressures (Ps, Pt) [Mts]:

= Do^2/16 * [(Rhos-1)*(Rhos^2+1)* Ps - (Rhoc-1) * (Rhoc^2+1) * Pt ]
= 26.750^2/16 * [ (1.129 - 1) * (1.129^2+ 1) * 0.000 -
(1.129 - 1) * (1.129^2+ 1) * 497.500 ]
= -6520.6426 psig*in.^2
UHX-12.5.3 Step 3, Determination of Effective Elastic Properties :
Compute the Ratio [rho]:

= ltx / h = 1.9685 / 3.3465 = 0.5882 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:

= max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= max( 0.7500 -2*0.0830 *(27932000 /26448000 )*
( 13400 /13896 )*(0.588 ), 0.7500 -2*0.0830 )
= 0.6506 in.
Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do^2) )
= 1.0000 / sqrt( 1 - 4 * min( 60.00 *1.000 , 4*26.750 *1.000 )
(3.141* 26.750^2) )
= 1.0581 in.
Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*) / p* = (1.0581 - 0.6506 ) / 1.0581 = 0.38514
E*/E, nu* for Square pattern from Fig. UHX-11.4.

h/p = 3.346500 ; mu* = 0.385139
E*/E = 0.440904 ; nu* = 0.317949 ; E* = 11661024. psi
Note: As h/p (3.346) is > 2, data values for h/p = 2 were used.
Skip Step 4 for Configuration d :
UHX-12.5.5 Step 5:
Diameter ratio [K]:

= A / Do = 34.0550 / 26.7500 = 1.2731
Determine Coefficient [F]:

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.32 )/11661024 * ( 26448000 * ln(1.27 ) )
= 0.3735
UHX-12.5.6 Step 6:
Moment Acting on Unperforated Tubesheet Rim [M*]

= Mts + W* * (Gc - Gs)/(2 * pi * Do)
= -6520.6 + 378949.8 * (30.197 - 30.197 )/(2 * pi * 26.750 )
= -6520.6426 psig*in.^2
Note: For this configuration and load case CodeCalc computes the bolt
as follows W* = max(Wm1s, Wm1c).
UHX-12.5.7 Step 7:
Maximum Bending Moment acting on Periphery of Tubesheet [Mp]:
= ((M*) - Do^2/32 * F * (Ps - Pt) ) / (1 + F)
= ((-6520.64 ) - 26.750^2/32 * 0.373 * (0.00 - 497.50 ) ) / (1 + 0.37 )
= -1722.3060 psig*in.^2
Maximum Bending Moment acting on Center of Tubesheet [Mo]:

= Mp + Do^2/64 * (3 + rnu*)(Ps - Pt)
= -1722.31 + 26.750^2/64 * (3 + 0.318 )(0.00 - 497.50 )
= -20178.0000 psig*in.^2
Maximum Bending Moment acting on Tubesheet [M]:

= Max( abs(Mp), abs(Mo) )
= Max( abs(-1722.306 ), abs(-20178.000) )
= 20178.0000 psig*in.^2
UHX-12.5.8 Results for Step 8:
Tubesheet Bending Stress at Original Thickness:

= 6 * M / ( (mu*) * ( h - hg')^2)
= 6 * 20178.000 / ( (0.3851 ) * ( 3.3465 - 0.1969 )^2)
= 31687.4258 psi
The Allowable Tubesheet Bending Stress [SigmaAll]:

= 2 * S = 2 * 13896.00 = 27792.00 psi
Tubesheet Bending Stress at Final Thickness [Sigma]:

= 6 * M / ( (mu*) * ( h - hg')^2
= 6 * 20125.912 / ( (0.3789 ) * ( 3.5830 - 0.1969 )^2
= 27792.0000 psi
Required Tubesheet Thickness, for Bending Stress [HreqB]:

= H + CATS + CATC = 3.5830 + 0.0000 + 0.0000 = 3.5830 in.
Required Tubesheet Thickness for Given Loadings (includes CA) [Hreq]:

= Max( HreqB, HreqS ) = Max( 3.5830 , 1.1971 ) = 3.5830 in.
UHX-12.5.9 Step 9:
abs(Ps - Pt) = abs(0.00 - 497.50 ) = 497.500 psig
Shear Stress check [Tau_limit]:

= 3.2 * S * MU * h / Do
= 3.2 * 13896.00 * 0.250 * 3.346 / 26.75 = 1390.74 psig
Average Shear Stress at the Outer Edge of Perforated Region [Tau]:

= 1/(4* Mu) * (Do/h) * [Ps - Pt]
= 1/(4*0.250)*(26.75/3.35)*[0.00-497.50]psi
= 3976.73 psi
Note: Analysis Completed for Tubesheet Configuration d.
Tube Weld Size Results per UW-20:
Warning: Weld sizes are not specified, cannot check the welds per UW-20.
Stress/Force summary for loadcase D1 corr. (Psd,min + Ptd,max):

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet bend. stress 31687.4 <= 27792.0 psi FAIL
Tubesheet shear stress 3976.7 <= 11116.8 psi Ok
------------------------------------------------------------------------
Thickness results for loadcase D1 corr. (Psd,min + Ptd,max):
Thickness (in.) Required Actual P/F |

------------------------------------------------------------------------------
Tubesheet Thickness : 3.5830 3.3465 Fail |
-----------------------------------------------------------------
Detailed Results for load Case D2 corr. (Psd,max + Ptd,min)
-----------------------------------------------------------------




= 1/(4 * 0.250 ) * (26.75 /(0.8 * 13896.00 )) * [85.60 - 0.00 ] + 0.000
= 0.2060 in.
UHX-12.5.1 Step 1:

= 2 * ro + dt
= 2 * 13.0000 + 0.7500 = 26.750 in.

= (p - dt) / p
= (1.000 - 0.750 ) / 1.000 = 0.250
UHX-12.5.2 Step 2 :

= 30.1970 / 26.7500 = 1.1289

= 30.1970 / 26.7500 = 1.1289

= 26.750^2/16 * [ (1.129 - 1) * (1.129^2+ 1) * 85.600 -
(1.129 - 1) * (1.129^2+ 1) * 0.000 ]
= 1121.9437 psig*in.^2

= ltx / h = 1.9685 / 3.3465 = 0.5882 ( must be 0 <= rho <= 1 )

= max( 0.7500 -2*0.0830 *(27932000 /26448000 )*
( 13400 /13896 )*(0.588 ), 0.7500 -2*0.0830 )
= 0.6506 in.

= 1.0000 / sqrt( 1 - 4 * min( 60.00 *1.000 , 4*26.750 *1.000 )
(3.141* 26.750^2) )
= 1.0581 in.

= (p* - d*) / p* = (1.0581 - 0.6506 ) / 1.0581 = 0.38514

h/p = 3.346500 ; mu* = 0.385139
E*/E = 0.440904 ; nu* = 0.317949 ; E* = 11661024. psi
UHX-12.5.5 Step 5:
Diameter ratio [K]:

= A / Do = 34.0550 / 26.7500 = 1.2731

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.32 )/11661024 * ( 26448000 * ln(1.27 ) )
= 0.3735
UHX-12.5.6 Step 6:

= Mts + W* * (Gc - Gs)/(2 * pi * Do)
= 1121.9 + 378949.8 * (30.197 - 30.197 )/(2 * pi * 26.750 )
= 1121.9437 psig*in.^2
Note: For this configuration and load case CodeCalc computes the bolt
as follows W* = max(Wm1s, Wm1c).
UHX-12.5.7 Step 7:

= ((M*) - Do^2/32 * F * (Ps - Pt) ) / (1 + F)
= ((1121.94 ) - 26.750^2/32 * 0.373 * (85.60 - 0.00 ) ) / (1 + 0.37 )
= 296.3405 psig*in.^2
= Mp + Do^2/64 * (3 + rnu*)(Ps - Pt)
= 296.34 + 26.750^2/64 * (3 + 0.318 )(85.60 - 0.00 )
= 3471.8325 psig*in.^2

= Max( abs(296.341 ), abs(3471.833 ) )
= 3471.8325 psig*in.^2

= 6 * M / ( (mu*) * ( h - hg')^2)
= 6 * 3471.833 / ( (0.3851 ) * ( 3.3465 - 0.1969 )^2)
= 5452.1479 psi

= 2 * S = 2 * 13896.00 = 27792.00 psi

= 6 * M / ( (mu*) * ( h - hg')^2
= 6 * 3557.437 / ( (0.4480 ) * ( 1.5062 - 0.1969 )^2
= 27788.3613 psi

= H + CATS + CATC = 1.5062 + 0.0000 + 0.0000 = 1.5062 in.

UHX-12.5.9 Step 9:
abs(Ps - Pt) = abs(85.60 - 0.00 ) = 85.600 psig

= 3.2 * S * MU * h / Do
= 3.2 * 13896.00 * 0.250 * 3.346 / 26.75 = 1390.74 psig

= 1/(4* Mu) * (Do/h) * [Ps - Pt]
= 1/(4*0.250)*(26.75/3.35)*[85.60-0.00]psi
= 684.24 psi
Stress/Force summary for loadcase D2 corr. (Psd,max + Ptd,min):

------------------------------------------------------------------------
------------------------------------------------------------------------
Tubesheet bend. stress 5452.1 <= 27792.0 psi Ok
------------------------------------------------------------------------
Thickness results for loadcase D2 corr. (Psd,max + Ptd,min):

------------------------------------------------------------------------------
Tubesheet Thickness : 1.5062 3.3465 Ok |
-----------------------------------------------------------------
Detailed Results for load Case D3 corr. (Psd,max + Ptd,max)
-----------------------------------------------------------------




= 1/(4 * 0.250 ) * (26.75 /(0.8 * 13896.00 )) * [85.60 - 497.50 ] + 0.000
= 0.9911 in.
UHX-12.5.1 Step 1:

= 2 * ro + dt
= 2 * 13.0000 + 0.7500 = 26.750 in.

= (p - dt) / p
= (1.000 - 0.750 ) / 1.000 = 0.250
UHX-12.5.2 Step 2 :

= 30.1970 / 26.7500 = 1.1289

= 30.1970 / 26.7500 = 1.1289

= 26.750^2/16 * [ (1.129 - 1) * (1.129^2+ 1) * 85.600 -
(1.129 - 1) * (1.129^2+ 1) * 497.500 ]
= -5398.6987 psig*in.^2

= ltx / h = 1.9685 / 3.3465 = 0.5882 ( must be 0 <= rho <= 1 )

= max( 0.7500 -2*0.0830 *(27932000 /26448000 )*
( 13400 /13896 )*(0.588 ), 0.7500 -2*0.0830 )
= 0.6506 in.

= 1.0000 / sqrt( 1 - 4 * min( 60.00 *1.000 , 4*26.750 *1.000 )
(3.141* 26.750^2) )
= 1.0581 in.

= (p* - d*) / p* = (1.0581 - 0.6506 ) / 1.0581 = 0.38514

h/p = 3.346500 ; mu* = 0.385139
E*/E = 0.440904 ; nu* = 0.317949 ; E* = 11661024. psi
UHX-12.5.5 Step 5:
Diameter ratio [K]:

= A / Do = 34.0550 / 26.7500 = 1.2731

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.32 )/11661024 * ( 26448000 * ln(1.27 ) )
= 0.3735
UHX-12.5.6 Step 6:

= Mts + W* * (Gc - Gs)/(2 * pi * Do)
= -5398.7 + 378949.8 * (30.197 - 30.197 )/(2 * pi * 26.750 )
= -5398.6987 psig*in.^2
Note: W* is the maximum of the bolt loads between the shell and channel sides.
UHX-12.5.7 Step 7:

= ((M*) - Do^2/32 * F * (Ps - Pt) ) / (1 + F)
= ((-5398.70 ) - 26.750^2/32 * 0.373 * (85.60 - 497.50 ) ) / (1 + 0.37 )
= -1425.9657 psig*in.^2

= Mp + Do^2/64 * (3 + rnu*)(Ps - Pt)
= -1425.97 + 26.750^2/64 * (3 + 0.318 )(85.60 - 497.50 )
= -16706.1660 psig*in.^2

= Max( abs(-1425.966 ), abs(-16706.166) )
= 16706.1660 psig*in.^2

= 6 * M / ( (mu*) * ( h - hg')^2)
= 6 * 16706.166 / ( (0.3851 ) * ( 3.3465 - 0.1969 )^2)
= 26235.2773 psi

= 2 * S = 2 * 13896.00 = 27792.00 psi

= 6 * M / ( (mu*) * ( h - hg')^2
= 6 * 16724.977 / ( (0.3879 ) * ( 3.2514 - 0.1969 )^2
= 27727.4336 psi

= H + CATS + CATC = 3.2514 + 0.0000 + 0.0000 = 3.2514 in.

UHX-12.5.9 Step 9:
abs(Ps - Pt) = abs(85.60 - 497.50 ) = 411.900 psig

= 3.2 * S * MU * h / Do
= 3.2 * 13896.00 * 0.250 * 3.346 / 26.75 = 1390.74 psig

= 1/(4* Mu) * (Do/h) * [Ps - Pt]
= 1/(4*0.250)*(26.75/3.35)*[85.60-497.50]psi
= 3292.49 psi
Stress/Force summary for loadcase D3 corr. (Psd,max + Ptd,max):

------------------------------------------------------------------------
------------------------------------------------------------------------
Tubesheet bend. stress 26235.3 <= 27792.0 psi Ok
------------------------------------------------------------------------
Thickness results for loadcase D3 corr. (Psd,max + Ptd,max):

------------------------------------------------------------------------------
Tubesheet Thickness : 3.2514 3.3465 Ok |
U-Tube Tubesheet results per ASME UHX-12 2015

Results for 6 Load Cases:
--Reqd. Thk. + CA ---- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
D1uc 3.583 0.313 31687 27792 3977 11117 Ps+Pt D1 Fail
D2uc 1.506 0.054 5452 27792 684 11117 Ps+Pt D2 Ok
D3uc 3.251 0.259 26235 27792 3292 11117 Ps+Pt D3 Ok
D1c 3.583 0.316 31687 27792 3977 11117 Ps+Pt-c D1 Fail
D2c 1.506 0.054 5452 27792 684 11117 Ps+Pt-c D2 Ok
D3c 3.251 0.261 26235 27792 3292 11117 Ps+Pt-c D3 Ok
----------------------------------------------------------------------------
Max: 3.5830 0.316 in. 1.140 0.358 (Str. Ratio)
Load Case Definitions:
[Ps & Pt]:

Shell-side and Tube-side Design or Operating Pressures
derived from Psd,min Ptd,max, Psox,min, Ptox,max etc. per the
Load Case Tables in Part UHX
[c]:
With or Without Corrosion Allowance
[D1, D2, D3]:

Design Load Cases using the Maximum and Minimum Design Pressures
[D4]:
Design Load Case using the Minimum (Vacuum) Pressures (if specified)
Summary of Thickness Comparisons for 6 Load Cases:

------------------------------------------------------------------------------
Tubesheet Thickness : 3.5830 3.3465 Fail |
Tube Thickness : 0.0137 0.0830 Ok |
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 436.33 | 1.000 | 436.33 | 1.000 |
Tubesheet Shear Stress | 1390.73 | 1.000 | 1390.73 | 1.000 |
Tube Pressure Stress | 3253.51 | 1.000 | 2058.60 | 1.000 |
------------------------------------------------------------------------------
Minimum MAWP | 436.33 | | 436.33 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 587.07 | 1.000 | 587.07 | 1.000 |
Tubesheet Shear Stress | 2001.63 | 1.000 | 2001.63 | 1.000 |
Tube Pressure Stress | 3253.51 | 1.000 | 2175.14 | 1.000 |
------------------------------------------------------------------------------
Minimum MAPnc | 587.07 | | 587.07 | |
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

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Input Echo, Tubesheet Number 1, Description: New ASME Tubesh

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Shell Material UNS Number K02700

Channel Type: Cylinder

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Channel Material UNS Number K02700

Fillet Weld Leg af 0.0000 in.

Radius to Outermost Tube Hole Center ro 13.000 in.

Tubesheet TYPE: U-tube, Gasketed both Sides, Conf. d

Tubesheet Design Metal Temperature T 392.00 F

Dimension G for the Channel Side Gc 0.000 in.

Junction Stress Reduction option Perform Plastic Calculation

Additional Data for Gasketed Tubesheets:

Tubesheet Integral with None

Notes/Error Messages/Warnings for Tubesheet number 1

Warning - The tube-tubesheet joint is specified as Welded, but no welds

Warning - Method (App. A) selected for computing Tube-Tubesheet Jt. allow.

ASME TubeSheet Results per Part UHX, 2015

Elasticity/Expansion Material Properties :

Shell - TM-1 Carbon Steels with C<= 0.3%

Channel - TM-1 Carbon Steels with C<= 0.3%

Tubes - TM-1 Carbon Steels with C<= 0.3%

TubeSheet - TM-1 Material Group G

Tube Required Thickness under Internal Pressure (Tubeside pressure) :

Thickness Due to Internal Pressure:

Tube Required Thickness under External Pressure (Shellside pressure) :

External Pressure Chart CS-1 at 392.00 F

Results for Reqd Thickness for Ext. Pressure (Tca):

Summary of Tube Required Thickness Results:

Intermediate Calculations For Gasketed Tubesheets:

ASME Code, Section VIII, Division 1, 2015

Gasket Contact Width, N = (Go-Gi) / 2 0.512 in.

Flange Design Bolt Load, Seating Condition W : 440874.91 lb.

Results for ASME U-tube Tubesheet Calculations for Configuration d,

Minimum Required Thickness for Shear [HreqS]:

Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

Determine the Basic Ligament Efficiency for Shear [mu]:

Compute the Ratio [Rhos]:

Compute the Ratio [Rhoc]:

Moment on Tubesheet due to Pressures (Ps, Pt) [Mts]:

UHX-12.5.3 Step 3, Determination of Effective Elastic Properties :

Compute the Ratio [rho]:

Compute the Effective Tube Hole Diameter [d*]:

Compute the Effective Tube Pitch [p*]:

Compute the Effective Ligament Efficiency for Bending [mu*]:

E*/E, nu* for Square pattern from Fig. UHX-11.4.

Skip Step 4 for Configuration d :

Diameter ratio [K]:

Determine Coefficient [F]:

Moment Acting on Unperforated Tubesheet Rim [M*]

Maximum Bending Moment acting on Center of Tubesheet [Mo]:

Maximum Bending Moment acting on Tubesheet [M]:

UHX-12.5.8 Results for Step 8:

Tubesheet Bending Stress at Original Thickness:

The Allowable Tubesheet Bending Stress [SigmaAll]:

Tubesheet Bending Stress at Final Thickness [Sigma]:

Required Tubesheet Thickness, for Bending Stress [HreqB]:

Required Tubesheet Thickness for Given Loadings (includes CA) [Hreq]:

abs(Ps - Pt) = abs(0.00 - 497.50 ) = 497.500 psig

Shear Stress check [Tau_limit]:

Average Shear Stress at the Outer Edge of Perforated Region [Tau]:

Note: Analysis Completed for Tubesheet Configuration d.

Tube Weld Size Results per UW-20:

E/E, nu for Square pattern from Fig. UHX-11.4.

E/E, nu for Square pattern from Fig. UHX-11.4.

E/E, nu for Square pattern from Fig. UHX-11.4.