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Chemical Engineering Journal 365 (2019) 175–182

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Chemical Engineering Journal


journal homepage: www.elsevier.com/locate/cej

A facile method to modify activated carbon fibers for drinking water T


purification
⁎ ⁎
Qi Zuoa,b,1, Yu Zhanga,b,1, Hong Zhenga, , Pengyi Zhangb, , Hongwei Yangb, Jie Yub, Jie Tangc,
Yuedong Zhengc, Jiajie Maic
a
Beijing Key Laboratory of Materials Utilization of Nonmetallic Minerals and Solid Wastes, National Laboratory of Mineral Materials, School of Materials Science and
Technology, China University of Geosciences, Beijing 100083, China
b
State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
c
Midea Group Kitchen & Water Heater Application Division, Foshan 528311, China

H I GH L IG H T S

• AEffects
method via flushing followed by calcination in humid N was used to modify ACF.
2

• Possibleofmechanism
modification parameters on pH change of sanitary soak were investigated.
• Modified ACFs underofoptimized
reducing pH change of soaking solution was clarified.
• This method can efficiently reduceconditions meet sanitary standards for drinking water.
• soaking pH change and improve COD removal.

A R T I C LE I N FO A B S T R A C T

Keywords: The safety of drinking water plays a vital role in human health. Activated carbon fibers (ACF) have been widely
Activated carbon fiber used in the field of water purification. However, current filter elements of water purifier made by ACF have an
Surface modification unqualified pH change which fails to meet sanitary soak standard and low COD removal rate. Considering the
Sanitary soak perspective of converting surface functional groups and adjusting composition of ACF, a facile method via
pH change
flushing followed by calcination in humid nitrogen atmosphere was used to modify ACF. The effects of some
COD removal
parameters including washing method, type of flushing water, flushing time, water content of calcined sample,
Drinking water purification
calcination temperature and time were investigated, and possible mechanism of reducing pH change of soaking
solution was clarified by characterizing the ACF samples before and after flushing and calcinations using Boehm
titration, XPS, TG/DTA-MS, BET, FTIR and IC analysis. The results show that some ions and fire retardants in
ACF were effectively removed and surface functional groups were converted from acidic to basic ones by this
method. Water in ACF was found to play an important role in promoting the release of gases and facilitating the
conversion of functional groups in the calcination process. The pH changes of all the modified ACF (M-ACF) and
filter elements of water purifier made by the M-ACF under optimized modification conditions met sanitary soak
standard and COD removal rate obviously increased. This economical and practical modification method for
solving unqualified soaking pH change and low COD removal problems of ACF filter elements of water purifier
has great significance in the field of drinking water purification.

1. Introduction water plays a vital role in human health. Water cleaning is a milestone
nowadays, not only for standard environmental issues, but also for the
As an important natural resource and strategic economic resource, emerging uses of water in the current technology field. For example,
water is a basic element for human survival and a basic safeguard for dye-sensitized solar cells are currently developed with aqueous (or
social and economic development. The health and safety of drinking water-based) electrolytes [1,2]. However, with the rapid development


Corresponding authors.
E-mail addresses: zhengh@cugb.edu.cn (H. Zheng), zpy@tsinghua.edu.cn (P. Zhang).
1
The first coauthors.

https://doi.org/10.1016/j.cej.2019.02.047
Received 12 November 2018; Received in revised form 1 February 2019; Accepted 7 February 2019
Available online 07 February 2019
1385-8947/ © 2019 Elsevier B.V. All rights reserved.
Q. Zuo et al. Chemical Engineering Journal 365 (2019) 175–182

of economy, various industrial enterprises have been increasing, and 2. Materials and methods
the pollution of water source area has been becoming more and more
serious. It is difficult to effectively remove the pollutants in the water 2.1. Materials
source by the traditional purification process for drinking water, so the
safety of drinking water has received more and more attention. More- Original ACF (O-ACF) used in the experiment was obtained from
over, with the continuous improvement of living standards, people Jiangsu Sutong Carbon Fiber Co., Ltd (China). All chemicals used in this
gradually improve their requirements for quality of life and pay more experiment were of analytical grade and were used without any further
attention to health, so their demand for healthy drinking water is in- purification.
creasingly strong and it has become a routine concept to solve the
healthy problem of household drinking water. Many efforts have been 2.2. ACF modification
focused on the removal of algal-derived taste, odor compounds [3] and
Escherichia coli in drinking water [4]. In recent years, in order to obtain O-ACF was modified using a facile flushing followed by calcination
qualified drinking water, people have begun to use domestic water in humid nitrogen atmosphere method as reported in our patent [20].
purifiers to purify the tap water coming from municipal pipe network Typically, a piece of O-ACF with the size of 202 * 90 mm2 was flushed
[5,6] and more and more families have accepted water purifier. At with flowing deionized water at flow rate of 50 mL/min for a certain
present, the commonly used household water purification equipment period of time, then the water in the sample was squeezed out and the
on the market include water purifier with polypropylene filter ele- sample was placed in a horizontal tubular furnace (OTF-1200X-S). After
ments, composite sintered activated carbon water purifier, reverse os- the air in the tube was completely extruded by nitrogen gas at the flow
mosis water purifier, ultrafiltration membrane water purifier, ceramic rate of 150 mL/min, the O-ACF was heated from room temperature to
filter water purifier, water softener, etc. Research shows that domestic certain activation temperature at a heating rate of 10 °C/min and the
water purifiers are effective in removing pollutants from water [7,8]. same nitrogen flow rate and kept for a certain period of time. After that,
However, there are many problems such as high cost of purification, the sample was cooled to ambient temperature in nitrogen atmosphere
short life of materials and unsatisfactory purification effect [9]. with the same flow rate and noted as M-ACF. Similarly, a piece of ACF
ACF has abundant pore structure, high specific surface area, large with the larger size was also modified to evaluate the soaking pH
adsorption capacity, fast adsorption, easy and rapid regeneration, and change of M-ACF as filter elements of water purifier (Supplementary
long life [10,11], and it will not produce similar risk to combustion and Material).
explosion caused by the heat accumulation of the granular activated To investigate the necessity of flushing with flowing water, the
carbon or the honeycomb activated carbon adsorption device, and even immersing method was also used to wash O-ACF (Supplementary
has high performance in chlorine removal. Moreover, due to particular Material).
fiber structure, ACF can be processed into various fabrics such as cloth,
felt and paper, etc., and cylinder like honeycomb. Thus it has good 2.3. Characterization of the samples
shape stability even if it is used for a long time. Since the water pur-
ification equipment with ACF as adsorption material not only has high The amount of surface acidic and basic functional groups of the
purification efficiency and large treatment capacity, but also does not samples was determined by Boehm titration [21]. The thermal stability
produce black powder, it shows great application potential in the field and the produced gases during the heating process for O-ACF and ACF
of water purification [12–14]. What’s more, various modification dried by squeezing after flushed by deionized water (F-ACF-S) were
methods have been adopted to further improve its purification ability analyzed using a simultaneous TG/DTA-MS apparatus containing an
[15–18]. However, the current filter elements of water purifier made by STD 2960 simultaneous TG/DTA (TA Instruments Inc.) thermal ana-
the ACF have a large pH value change which exceeds allowable 0.5 lyzer and a Thermostar GSD 300 (Balzers Instruments) quadrupole mass
units during sanitary soak and fail to meet Sanitary Standards for spectrometer. The surface functional groups of the samples were ana-
Drinking Water Quality (2001) and still no an effective method to solve lyzed by Fourier transform infrared spectrometer (Thermo Fisher
this problem by far. Moreover, COD removal rate is also low. Usually, NEXUS870). Surface elements and surface functional groups changes
the pH value of human body fluids is between 7.35 and 7.45. Drinking before and after flushing and calcination were investigated by X-ray
acidic or alkaline and high COD water for a long time will destroy the photoelectron spectroscopy (XPS, PHI-5300, ESCA). The Brunauer-
internal pH balance of the human body and seriously endanger human Emmett-Teller (BET) specific surface area was determined using a Mi-
health [19]. Therefore, it is necessary to find an economical and cromeritics ASAP 2020 HD88 adsorption apparatus. To determine the
practical modification method for solving unqualified soaking pH ion content in flushing solution, the O-ACF was flushed with deionized
change and low COD removal problems of ACF filter elements of water water for 5 min, and various ions in the flushing solution were detected
purifier. by ion chromatography (ICS-2000). Detailed conditions can be found in
In this paper, ACF was modified using a simple flushing followed by Supplementary Material.
calcination in humid nitrogen atmosphere method. The effects of
washing method, the type of flushing water, flushing time, water con- 2.4. Sanitary soak of the samples
tent of calcined sample, calcination temperature and time on soaking
pH change were investigated and optimized modification conditions The standard soaking solution with pH of 8, hardness of 100 mg/L,
were obtained. For the first time, the unqualified soaking pH change and effective chlorine of 2 mg/L was prepared and the samples were
and low COD removal problems of ACF filter elements of water purifier soaked according to Standard for Hygienic Safety Evaluation of
were solved by an economical and practical modification method. The Equipment Protective Materials in Drinking Water (GBT 172) [22].
effects of flushing on the removal of ions and fire retardants in ACF and Typically, the sample was soaked as follows. Firstly, a piece of
calcination in humid nitrogen atmosphere on the type and content of sample was flushed with flowing deionized water at flow rate of 2 L/
ACF functional groups were investigated. Possible mechanism was min for 30 min. Then, after the water was removed from the sample by
clarified by characterizing the ACF samples before and after flushing squeezing, the sample was placed in a conical flask with stopper, and a
and calcination using Boehm titration, X-ray photoelectron spectro- small amount of the soaking solution was added and the sample was
scopy (XPS), simultaneous thermogravimetric/differential thermal washed for three times. Finally, the soaking solution was added until
analysis and mass (TG/DTA-MS), Brunauer-Emmett-Teller (BET) spe- the sample was completely soaked and no air existed in the flask (the
cific surface area analysis, Fourier transform infrared spectroscopy ratio of the surface area of the sample contacting the soaking solution to
(FTIR) and ion chromatography (IC). the volume of the soaking solution should be greater than or equal to

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the maximum ratio under actual applied conditions) and the flask was Table 2
sealed with water. At the same time, the blank soaking solution in Effects of flushing time with deionized water on pH changes of soaking solu-
another conical flask with stopper was sealed with water as a control. tions.
After the sample was soaked in the dark at room temperature for Calcination Calcination ΔpH
24 ± 1 h, the pH value of the soaking solution was measured. For sa- temperature (°C) time (min)
nitary soak of filter element of water purifier, firstly, O-ACF or M-ACF Flushing for Flushing for Flushing for
5 min 10 min 30 min
with the size of 202 × 550 mm2 was encapsulated into a filter element,
and then the filter element was flushed with deionized water at flow 700 120 – – 0.45
rate of 2 L/min for 30 min. After that, the soaking solution was pumped 800 5 0.02, 0.21a 0.19, 0.10a –
into the filter element at a flow rate of 1.8 L/min to 2 L/min after water 10 – – 0.04
30 – 0.08 0.12
was drained. Two minutes later, the inlet and outlet of the filter element
60 – – 0.06
were sealed. Similarly, the filter element was soaked in the dark at 120 – – 0.04, 0.14a
room temperature for 24 ± 1 h, and then the pH value of the soaking 850 2 – 0.41 –
solution was measured. The pH value before and after soaking was 5 – – 0.48
measured using a pH meter (Thermo fisher Orion 3 star). 900 2 0.33 – –
120 – 0.41 –

a
The repeated experimental results under the same conditions.
3. Results and discussion
3.2. Effects of flushing time on soaking pH change
3.1. Effects of calcination temperature and time on soaking pH change
As we all know, short flushing time can help us to save the cost. The
For O-ACF, the pH value of the soaking solution reduced from 7.82 effects of flushing time with deionized water on pH change are shown
before soaking to 6.38 after soaking, which decreased by 1.44 pH units, in Table 2. It can be seen that all the pH changes of soaking solutions
and the pH change exceeded allowable 0.5 pH units and failed to meet met Sanitary Standards for Drinking Water Quality (2001) when
Sanitary Standards for Drinking Water Quality (2001). Considering that flushing time was more than 5 min and calcination temperature was
basic surface functional groups can be formed by calcining carbon fiber above 700 °C. Usually, fire retardant such as phosphate is added to
at high temperature and in inert atmosphere and oxygen-containing prevent carbon fiber from burning when carbon fiber was activated at
functional groups can be removed by thermal treatment under ultra- high temperature to prepare activated carbon fiber (ACF). Therefore,
high vacuum or in inert atmosphere [23], O-ACF was first calcined at some fire retardant can remain in ACF after the carbon fiber is acti-
800 °C and in nitrogen atmosphere for 30 min so that the pH change vated. To clarify the role of flushing, the ions and C contents in flushing
could be reduced. However, although the pH value of the solution after solution (flushing for 5 min) were detected and displayed in Table S1. It
soaking increased to 6.72, the change of 1.1 pH units was found to still can be seen that some ions including Na+, PO43−, Ca2+, K+, NO3−,
exceed allowable 0.5 pH units. Therefore, a modified method via Cl− and Mg2+ can be flushed out from O-ACF and no TC, IC and SO42−
flushing followed by calcination in humid nitrogen atmosphere was were detected. The reduction of PO43− in the sample could reduce not
used to modify ACF. The effects of the calcination temperature and time only the release of PO43− from the modified sample during the sanitary
on pH changes of soaking solutions are shown in Table 1. It can be seen soak, but also the adsorption of Ca2+ in the soaking solution, thereby
that at the same calcination time, with the increase of calcination the influence on the pH value of the soaking solution could be reduced.
temperature, the pH value after soaking gradually increased and was However, unqualified samples appeared when flushing time was less
close to the blank value, accordingly the pH change gradually de- than 2 min. The possible reason was attributed to less removal of PO43−
creased; while at the same calcination temperature, with the pro- in short flushing time.
longation of calcination time, no obvious pH change was observed. All
the samples calcined at 800 °C (M-ACF-800) showed the smaller pH
difference from the blank pH value and met Sanitary Standards for 3.3. Effects of flushing water on soaking pH change
Drinking Water Quality (2001). The possible reason was attributed to
the sufficient conversion of surface functional groups of O-ACF from It will be advantageous to save the cost if deionized water can be
acidic to basic ones at the calcination temperature of 800 °C, which is replaced by tap water. The pH changes were compared and are shown
confirmed by the results of Boehm titration and XPS analysis in sub- in Table 3 when the samples were flushed with deionized water and tap
sequent possible mechanism of reducing pH change. The unqualified water, respectively. We can see that with the increase of calcination
samples appeared when the samples were calcined at a temperature of temperature, the pH value after soaking gradually increased and the pH
650 °C or lower. changes gradually decreased when the sample was flushed with tap
water, which is similar to that with deionized water. However, the pH

Table 1
Effects of calcination temperature and time on pH changes of soaking solutions.
Calcination time (min) Calcination temperature (°C)

600 650 700 800 850

2 – – – – 7.99a/7.58b
5 – – – – 7.77a/8.25b
10 – – – 7.89a/7.82b –
30 – – – 7.97a/7.72b 7.78a/7.70b
60 – – – 7.97a/7.78b –
120 7.75a/7.08b 7.75a/7.24b 7.82a/7.37b 7.87a/7.65b –

Experimental conditions: flushing water, deionized water; flushing time, 30 min; water content of calcined sample, no less than 10%;
a
The pH value of the blank soaking solution after soaking.
b
The pH value of the soaking solution for the samples after soaking.

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Table 3
Effects of flushing water on pH changes of soaking solutions.
Flushing time Calcination ΔpH
(min) temperature (°C)a
Tap water Deionized water

5 600 0.98 –
700 0.68 0.45
800 0.08 0.02, 0.21b
10 600 1.24 –
700 0.73 –
800 0.42, 0.56b, 0.19
0.59b, 0.44b

a
Calcination time, 5 min.
b
The repeated experimental results under the same conditions.

Fig. 2. Effects of water content of calcined sample on pH changes of soaking


solutions (flushing time, 5 min; calcination temperature, 800 °C; calcination
time, 5 min).

can be flushed with tap water for a period of time, and then flushed
with deionized water for less than 2 min.

3.4. Effects of washing method on soaking pH change

To investigate the necessity of flushing with flowing water, im-


mersing method was carried out and the results are shown in Fig. 1. It
can be seen that although the immersing method could decrease the pH
change of soaking solution to some extent, it did not make the pH
change to meet the Sanitary Standards for Drinking Water Quality
(2001). The possible reason was attributed to less removal of PO43−
coming from poorer cleaning ability by immersing method than
flushing with flowing water.

3.5. Effects of water in the calcinations process on soaking pH change

Fig. 1. Effects of washing method on pH changes of soaking solutions (ΔpH of To investigate the necessity of water during calcinations, F-ACF was
O-ACF is 1.44; washing water, deionized water; flushing time, 30 min; water dried by different ways and the results are shown in Table 4. It was
content of calcined samples, no less than 10%). found that the presence of water in the calcination process had an
obvious effect on the pH changes of soaking solutions. Although all the
pH changes met the Sanitary Standards for Drinking Water Quality
Table 4
Effects of water in the calcinations process on pH changes of soaking solutions. (2001) when the samples were calcined at 800 °C in humid and dry
nitrogen atmosphere, the pH change was much larger when the sample
Flushing time Calcination Calcination time ΔpH
was calcined in dry nitrogen atmosphere than that in humid one. Fur-
(min) temperature (°C) (min)
Dry N2 Humid N2 thermore, although the pH change was still acceptable when the sample
was calcined at 900 °C in humid nitrogen atmosphere for 2 min, it was
30 800 10 0.39 0.07 unqualified when the sample was calcined at 900 °C in dry nitrogen
2 900 2 0.6 0.15
atmosphere for 2 min. Therefore, the presence of water during calci-
nation is advantageous to reducing the pH change. However, the pH
change was found to be unqualified (ΔpH = 0.56) when the O-ACF was
change was unstable due to the existence of other ions introduced by
soaked in 500 mL of deionized water for 5 min and calcined at 800 °C in
tap water. From the repeated pH change results under the same con-
humid nitrogen atmosphere for 10 min. The possible reason was at-
ditions which was flushed by tap water for 10 min and calcined at
tributed to the role of water in promoting the release of gases and fa-
800 °C for 5 min (average value is 0.50, standard deviation is 0.085), we
cilitating the conversion of functional groups in the calcination process,
can see that some unqualified samples appeared. Moreover, with the
which is proved by the results of TG/DTA-MS and FTIR analysis in
prolongation of flushing time, larger pH change was found. What’s
subsequent possible mechanism of reducing pH change. Therefore, both
more, the longer the flushing time was, the greater the effects on pH
the presence of water in the calcination process and enough flushing
change were. Since the water quality of the tap water varies from place
time are essential to lower the pH change of soaking solution.
to place, deionized water was proposed to deep purification of actual
To obtain the appropriate water content, effects of water content of
drinking water. Certainly, the pH change also met the Sanitary Stan-
calcined sample on the pH change were investigated, in which water
dards for Drinking Water Quality (2001) when the sample was flushed
content was controlled by heating flushed sample to ensure uniform
with tap water for 10 min, followed by being flushed with deionized
distribution of water in the sample. The results are shown in Fig. 2. It
water for less than 2 min (heat-treated at 800 °C for 5 min,
can be seen that with the decrease of water content, the pH change
ΔpH = 0.10). Therefore, considering the cost of deep purification, it
increased. However, as long as a small amount of water remained in the

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Fig. 3. XPS spectra of the samples: C1s (a, d, g), O1s (b, e, h) and N1s (c, f, i) of O-ACF, F-ACF-105, and M-ACF-800, respectively.

sample, it could work at high temperature and was enough to lower the 3.6.2. XPS analysis
pH change. In actual operation, the water content can be adjusted on To further investigate the effects of flushing and calcinations on the
the basis of the density of water vapor at the calcination temperature amount of surface elements and surface functional groups, XPS analysis
and one atmospheric pressure and the volume of the experimental of the O-ACF, F-ACF-105 and M-ACF-800 was performed, and atomic
tubular furnace. The water content of no less than 60% was re- percentages of the elements in the full-spectrum scan are shown in
commended in order to decrease the probability of unqualified samples. Table S3. It can be seen that, compared with O-ACF, the content of
element P coming from phosphate used as a fire retardant in O-ACF
3.6. Possible mechanism of reducing pH change after flushing obviously reduced, the C content slightly increased, and
the N content decreased, which is consistent with the detection results
To further discussed the possible mechanism of reducing pH change, of the ions and C contents in flushing solution. The reduction of P
the ACF samples before and after flushing and calcination were char- content can reduce the effects of acidic ions on pH value. Deoxidation
acterized by Boehm titration, XPS, TG/DTA-MS, FTIR and specific occurred after calcination at 800 °C, the relative percentages of O atoms
surface area analyses. on the surface obviously decreased from 3.63% to 2.39% [24]. The
reduction of O content can reduce the effects of acidic oxygen-con-
3.6.1. Boehm titration taining functional groups on pH change during the sanitary soak.
The results of Boehm titration are summarized in Table S2. We can The high-resolution XPS spectra of the C 1s, O1s and N1s regions are
see that only slight change was found for the amount of various acidic illustrated in Fig. 3. We can see that the peaks in the C 1s spectrum
groups of ACF dried at 105 °C after flushed by deionized water (F-ACF- (Fig. 3a, d, g) can be divided into four peaks centered at 284.8, 285.5,
105) and the total amount of acidic and basic surface functional groups 288.0 and 290.0 eV, respectively, which can be assigned to the C]C,
slightly increased compared with those of O-ACF. However, for M-ACF- CeOH/CeOeC, C]O and COOR, respectively [25,26]. Their percen-
800, the amount of lactonic and phenolic groups sharply reduced from tages in various samples are shown in Table S4. Compared with those in
0.3012 to 0.1067 mmol/g and from 0.3530 to 0.1052 mmol/g, respec- O-ACF (44.42%, 34.31%, 5.01%, and 16.27%, respectively), almost no
tively. Meanwhile, the amount of carboxylic groups and ketonic/alde- changes were found in F-ACF-105 (48.60%, 30.84%, 5.57% and
hydic groups also obviously decreased. As a result, the total amount of 14.99%, respectively), inferring that the flushing mainly removes some
acidic surface functional groups significantly decreased from 1.1391 to ions in the sample, and has little influence on the type and content of C
0.5920 mmol/g, while basic surface functional groups significantly in- functional groups. However, significant changes were found in M-ACF-
creased from 0.7148 to 1.0770 mmol/g. The reduction of acidic groups 800 (60.98%, 21.48%, 9.01% and 8.53%, respectively), especially C
and the increase of basic groups are beneficial to improve the pH and content combined with O significantly decreased, the decrease of C-
reduce the pH change during the sanitary soak. OH/C-O-C was nearly 40% and that of COOR was close to 50%,

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Fig. 5. The pH changes of soaking solutions for the filter elements of water
purifier made by the M-ACF.

suggesting that many surface acidic functional groups were removed by


calcination after flushing, which contributes to reducing pH change
during the sanitary soak. Similarly, the O1s spectrum also can be di-
vided into four peaks (Fig. 3b, e, h): the peak at 530.3 ± 0.3 eV as-
cribed to OH, the peak at 531.7–531.97 eV ascribed to C]O (carboxyl,
ketone and lactone), the peak at 532.3–532.9 eV ascribed to C-O (OH or
ether), and 533.2–533.6 eV ascribed to C-O (carboxyl or ester), re-
spectively [17]. Compared with their percentages in O-ACF (8.65%,
31.62%, 12.43% and 47.03%, respectively, as shown in Table S5), those
in F-ACF-105 (0.85%, 25.34%, 18.91% and 54.89%, respectively) ob-
viously changed, especially OH content significantly decreased, in-
dicating that flushing removes most of the surface hydroxyl groups.
Moreover, those in M-ACF-800 (0.17%, 23.56%, 26.66% and 49.6%,
respectively) further changed, and the contents of surface acidic func-
tional groups (eOH and C]O) were further removed by calcination at
800 °C, which is generally consistent with the results of C1s. The re-
moval of surface hydroxyl groups, surface carboxylic acids and surface
carboxyl groups is helpful to reduce the release of acid from the sample,
thereby reducing pH change during the sanitary soak. N1s can be di-
vided into four peaks corresponding to pyridine-like (N-6; peak 1,
BE = 398.7 ± 0.3 eV), pyrrolic, pyridone, amide and imide groups (N-
5; peak 2, BE = 400.4 ± 0.3 eV), protonated pyridines and/or pyrrolic
and amine salts (N-Q; peak 3, BE = 401.4 ± 0.3 eV) [27–31], and ni-
trogen oxide (N-X; peak 4, BE = 405.6 ± 0.1 eV) [18,32–34]. Their
percentages are shown in Table S6. Compared with those in O-ACF
(21.95%, 1.83%, 53.04%, 23.19%, respectively), those in F-ACF-105
and M-ACF-800 obviously changed. After flushing and calcination, N-5
significantly increased and N-Q significantly declined, indicating that
N-Q was converted to N-5 in the modification process, that is, the basic
functional groups contents increased and the acidic functional groups
contents decreased [31]. This is beneficial to improve the pH value and
reduce the pH change during the sanitary soak, which is consistent with
the Boehm titration results.

3.6.3. TG/DTA-MS analysis


To investigate the effects of water on the release of the gases during
calcination, TG and DTA of O-ACF and F-ACF-S were determined and
shown in Fig. 4. From TG and DTA curves of O-ACF (Fig. 4a), two
distinct weight loss and endothermic peaks in the regions of 600–800 °C
Fig. 4. TG and DTA diagram of O-ACF (a) and F-ACF-S (b) and simultaneous and 800–1000 °C were observed. The smaller endothermic peak in the
detection by mass spectroscopy of H2O (c) and CO2 (d). region of 600–800 °C could be attributed to water loss in structure and
the release of some gases including CO, CO2 and NH3 and the weight
loss percentage was about 4.9%. The larger endothermic peak in the
region of 800–1000 °C could be ascribed to further release of gases such
as CO2 and weight loss ratio was about 6%. TG and DTA curves of F-

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Table 5
COD and effective chlorine removal by the filter elements of water purifier made by the M-ACF.
Filter element Total water volume (L) Flow rate (L/min) COD Effective chlorine

Addition (mg/L) Effluent (mg/L) Removal rate(%) Addition (mg/L) Effluent (mg/L) Removal rate (%)

O-ACF 0 4.29 2.15 0.78 63.72 1.93 0.01 99.48%


1823 4.15 2.54 0.78 69.29 2.05 0.01 99.51%
3617 3.97 3.12 1.02 67.31 2.14 0.02 99.07%
5465 3.54 2.51 0.31 87.65 2.11 0.02 99.05%
7467 3.11 2.36 0.47 80.08 1.98 0.01 99.49%

M-ACF-850 0 4.33 2.15 0.39 81.86 1.93 0.01 99.48%


1820 4.11 2.54 0.55 78.35 2.05 0.01 99.51%
3622 4.07 3.12 0.67 78.53 2.14 0.01 99.53%
5419 3.54 2.51 0.55 78.09 2.11 0.01 99.53%
7321 3.26 2.36 0.39 83.47 1.98 0.01 99.49%

ACF-S are shown in Fig. 4b. The sample mass quickly lowered with the 3.6.5. Specific surface area analysis
increase of temperature due to evaporation of a great of water in the The specific surface area is an important indicator for evaluating the
region of 100–120 °C and a large weight loss and endothermic peak adsorption performance. ACF has abundant micropores and a small
were observed. From the inset of Fig. 4b, we can see that different from number of mesopores [37]. To investigate the effects of flushing and
those of O-ACF, a larger weight loss accompanied with larger en- calcination on the specific surface area of ACF, BET surface areas of
dothermic peak in the region of 600–850 °C occurred and the weight ACFs treated under different conditions were determined and listed in
loss percentage was about 8%. After that, a smaller weight loss ac- Table S7. Compared with BET surface area of O-ACF, that of F-ACF-105
companied with smaller endothermic peak in the region of 850–1000 °C increased from 1260 to 1358 m2/g. The possible reason was attributed
occurred and the weight loss percentage was about 2.1%. Therefore, it to the reduction of impurities adsorbed in the holes by flushing. Al-
is inferred that the water in ACF could promote the release of gases at a though BET surface area of M-ACF-800 reduced, it still increased
lower temperature in the calcination process. Fig. 4(c) and (d) show the compared with that of O-ACF, indicating that the modification not only
simultaneous detection by mass spectroscopy of H2O and CO2. It can be facilitates the conversion of functional groups, but also keeps a large
seen that for O-ACF, lots of gaseous water began to release at 100 °C, specific surface area of ACF.
then the release mass gradually reduced. When the temperature
reached 800 °C, the release mass increased again. Conversely, released
3.7. The sanitary soak and COD removal of the filter element of water
CO2 gradually increased with the increase of temperature, and reached
purifier made by the M-ACF
maximum at about 850 °C. However, for F-ACF-S, a large amount of
gaseous water was released with the increase of temperature until
To examine the actual effect of the M-ACF as drinking water pur-
500 °C, then the release mass obviously reduced. Conversely, released
ification material, M-ACF with the size of 202 × 550 mm2 were en-
CO2 also gradually increased with the increase of temperature, and
capsulated into a filter element, and then subjected to sanitary soak.
reached maximum at about 850 °C, which is much more than that of O-
The results are shown in Fig. 5. It can be seen that compared with O-
ACF. So, it is further inferred that the water in ACF could not only
ACF, the pH changes of soaking solutions for the filter elements of water
promote the release of gases at a lower temperature in the calcination
purifier made by M-ACF-800 and M-ACF-850 obviously reduced from
process, but also promote the release of more gases, thus facilitating the
0.78 to 0.10, which did not exceed allowable 0.5 units and met the
conversion of functional groups.
Sanitary Standards for Drinking Water Quality (2001), indicating the
modification method is an effective and feasible method.
Moreover, the filter element of water purifier made by M-ACF-850
3.6.4. FTIR analysis
was also used to remove COD and effective chlorine, and the results are
To further investigate the surface functional groups, FTIR spectra of
shown in Table 5. It can be seen that the COD removal rate by the M-
ACFs treated under different conditions were compared and are shown
ACF-850 filter element is above 78%, which is about 10–20% higher
in Fig. S1. A broad band at 3427 cm−1 was assigned to the stretching
than that by O-ACF and effective chlorine removal rate still keeps as
vibration of hydroxyl [35,36], the characteristic bands at around
high as that by O-ACF (above 99%). All the results indicate that the
3004 cm−1 were ascribed to the aromatic CH stretching vibration, the
modification method of flushing followed by calcinations in humid
weak bands at 2950 cm−1 and 1384 cm−1 were likely to be caused by
nitrogen atmosphere can not only reduce pH change during the sanitary
asymmetric stretching and bending vibration of aliphatic methyl, in-
soak, but also improve COD removal. So it is a promising modification
dicating the existence of some methyl groups in the structure of the
method of ACF.
ACF. The weak bands at 2923 cm−1 were attributed to asymmetric
stretching vibration of aliphatic methylene [35]. The peak at
1608 cm−1 was ascribed to stretching vibration of C]C in benzene 4. Conclusions
rings. The peak at 1075 cm−1 corresponded to CeO in benzyl hydroxyl
[35]. Compared with O-ACF and F-ACF-105, the band intensity of hy- The ACF was modified by a facile method via flushing followed by
droxyl at 3427 cm−1 in M-ACF-800 became obvious weaker, indicating calcination in humid nitrogen atmosphere. Some parameters including
the amount of acidic functional groups in M-ACF-800 obviously re- washing method, the type of flushing water, flushing time, water con-
duced, and then the pH change during the sanitary soak reduced. tent of calcined sample, calcination temperature and time were opti-
Moreover, FTIR spectrum of ACF calcined at 800 °C after flushed by mized. The results show that flushing time and calcination temperature
deionized water and dried at 105 °C (F-ACD-105–800) was also com- in humid nitrogen atmosphere are two major influencing factors. The
pared and no reduction of hydroxyl intensity was found, further in- pH changes of all the M-ACF and the filter elements of water purifier
dicating the water in ACF is vital to the conversion of functional groups. made by the M-ACF can meet the Sanitary Standards for Drinking Water
These results are consistent with the results of Boehm titration and XPS. Quality (2001) and the COD removal rate increases when deionized
water or pure water is used as flushing water, flushing time is no less

181
Q. Zuo et al. Chemical Engineering Journal 365 (2019) 175–182

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