SENR1585-01

Schematic
Component Location
Machine Schematic Machine Wire Wire
Wire Description
Wire Wire
July 2005 Electrical Schematic Symbols And Definitions
Component Component Description Description
Location Location Location Location Number Color Number Color
Alarm - Action (Monitor) E-6 A Sensor - Body Up C-14 21 Power Distribution Circuits Control Circuits (cont'd)
Alarm - Rear Backup C-15 1 Sensor - Brake Air Pressure I-13 B-52 101 RD Bat (+) 706 BR XMSN Retarder SW Symbols
Alternator B-8 2 Sensor - Brake Oil Temp B-8 22 102 BU Hd Lmp 707 PU XMSN Body Raise SW - Output
Arc Suppressor - A/C C-7 3 Sensor - Coolant Temp C-3 23 103 YL Aux Ckt 709 OR +10V Sensor Power Supply
Arc Suppressor - Key Switch E-5 B-46 Sensor - Engine Oil Press B-3 3 105 BR Key Sw 710 GN XMSN Speed Pickup Signal
Batteries A-7 4 Sensor - Engine Oil Temp B-3 3 109 OR Alt Output (+) Term. 711 BR XMSN Lever Code 1
T
Breakers H-9,G-9 C Sensor - Engine Speed B-7 24 112 PU Main Power Rly Output 712 WH XMSN Lever Code 2
Buss Bar A-8 5 Sensor - Fuel Temp B-3 3 113 OR Opr Mon Panel Out 713 OR XMSN Lever Code 3 Pressure Temperature Level Flow Circuit Breaker
Control - Engine A-2,3,4 6 Sensor - Left Front Strut E-1 7 119 PK Aux Ckt 714 YL XMSN Lever Code 4 Symbol Symbol Symbol Symbol Symbol
Control - Integrated Braking F-13 B-47 Sensor - Left Rear Strut C-15 25 121 YL Back Alarm To Lamp 715 GN XMSN Lever Code 5
Control - Monitoring System (CEMS) G-2 E Sensor - LH Park Brake Retract A-14 26 122 BU Air Dryer 716 BU XMSN Lever Code 6
Control - XMSN/Chassis
Converter - 24V / 12V
D-12
I-12
B-48
B-49
Sensor - LH Wheel Speed Sensor
Sensor - Primary Cam S/T
A-15
C-3
27
31
123
124
WH
GN
Gauges
A/C
720
721
PU
BR
XMSN Brake SW
XMSN Gear Code 1
Symbols And Definitions
47
Flasher I-14 D-57 Sensor - Rail Press C-3 33 126 PK Xmsn/Chassis Ctrl 722 WH XMSN Gear Code 2
14 129 BU Cigar Lighter 723 OR XMSN Gear Code 3 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.).
Fuse - Sec Steer Relay B-8 7 Sensor - RH Park Brake Retract A-14 26
Fuses H-9,10 C Sensor - RH Turbo Inlet B-7 28 135 BU +12V Switched 724 YL XMSN Gear Code 4
Ground - Cab (to frame) D-11 G-84 Sensor - RH Wheel Speed Sensor A-15 29 136 GN Sec Ster 725 GN XMSN Gear Code 5
45 4 137 OR Sec Ster Motor Fuse 726 BU XMSN Gear Code 6
Ground - Engine (ECM) A-2 6 Sensor - Right Front Strut E-1 30
Ground - Engine (ECM) B-6 6 Sensor - Right Rear Strut B-15 32 138 GN Auto Lube Pump To Payload Mon 727 GN Sec Ster Motor Relay
Ground - Engine (starter) A-9 8 Sensor - Secondary Cam S/T C-3 31 140 BU Aux Ckt 728 BU XMSN Ster Low SW
11 141 PK Aux Ckt 767 WH TCS Pickup Power
Ground - Frame B-10 9 Sensor - Throttle Position D-5 A
Ground - Frame (cab) C-11 10 Sensor - Turbo Outlet Press C-3 12 147 PU Start Aid 769 BU Wheel Speed Pickup Left
30 29 Ground - Frame (Disconnect) A-6 11 Sensor - T/C Temp B-7 34 150 RD Bat (+) 770 GN Wheel Speed Pickup Right Switch (Normally Open): A switch that is closed due to an applied condition, and will open
Ground - Frame (Pre Lubr Motor) A-5 12 Solenoid - Air Horn G-13 B-53 173 YL Turn Sig 773 GY TCS ServoValve again at a specified point (temp, press, etc.).
Ground - Frame (Sec Ster Motor) A-6 13 Solenoid - ARC Control I-2 F-78 176 OR Braking Cont 774 YL TCS Sol - Left
39 Ground - Frame (starter) A-8 8 Solenoid - ARC Supply I-2 F-79 185 YL Power Window 775 BR TCS Sol - Right
23 38 Ground Circuits
Ground - Rear Cab Boss F-11 B-51 Solenoid - A/C Clutch C-7 35 799 WH Sensor Power
6 34 26 22 44 200 BK Main Chassis A700 OR Digital Sensor Power(+8V)
114 32 Lamp - Body Up Ind F-2 E Solenoid - Body Lower C-11 38
28 88 Lamp - CEMS Action Ind E-2 E Solenoid - Body Raise C-11 39 201 BK Operator Monitor Return A702 PU Injector #2
20
12 31 36 Lamp - Green Payload I-11 D-58 Solenoid - Down Shift B-12 36 202 BK XMSN Ctrl A703 BR Injector #3
Lamp - Hi Beam Ind F-2 E Solenoid - Exhaust Diverter B-11 A 229 BK Bat (-) A704 GN Injector #4
1
33
40 37 19 Lamp - Red Payload
Lamp - Retard On Ind
I-11
F-2
D-59
E
Solenoid - Lockup Clutch
Solenoid - Rail Pressure
B-11
C-3
37
33
231
250
BK
BK
XMSN SW
Payload Mon - Customer Gnd
A705
A706
BU
GY
Injector #5
Injector #6 773D Off-Highway Truck and Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

89 Lamp - RH Green Payload D-1 14 Solenoid - Sec Steering A-7 13 251 BK Payload Mon - System Gnd A707 PU Injector #7
113 15
13
3
112
8
24
93
90
21 25 Lamp - RH Red Payload
Lamp - RH Turn Ind
Lamp - Sec Ster On Ind
D-1
E-2
E-2
14
E
E
Solenoid - Start Aid
Solenoid - TCS 4-Way
Solenoid - TCS Proportional
B-6
A-13
A-13
23
26
26
270
272
273
BK
BK
BK
CEMS Ident Code 0
CEMS Ident Code 2
CEMS Ident Code 3
A708
A746
A747
BR
PK
GY
Injector #8
Turbo Outlet Pressure
Atmospheric Pressure
775D Quarry Truck
2 35 10
9
17 7 5
Lamp - TCS On Ind
Lamp - XMSN Reverse Ind
Lighter - Cigar
F-2
F-2
G-2
E
E
E
Solenoid - Up Shift
Solenoids - Cylinder Heads
Switch - ARC Press
B-12
B-2 C-2
I-1
36
40
F-80
290
291
A234
BK
BK
BK
CEMS Service
CEMS Clear
J1939 Shield Gnd
A751
E707
E708
YL
GN
PK
After Cooler Temp
+V DISPLAY
Display Clock
Electrical System Switch (Normally Closed): A switch that is open due to an applied condition, and will close
again at a specified point (temp, press, etc.).
16 27 Module - Dimmer I-15 D-60 Switch - Auto Retard On D-5 E A254 BK ARC E729 GN Fan Brake Relay To Fan Brake Sol
48 Basic Machine Circuits E735 PU CMS Operator Mode Select
Module - Quad Gauge
Module - Speedo/Tach
I-3
I-3
E
E
Switch - A/C On
Switch - A/C Refrigerant Press
D-3
C-8
E
35 304 Starter Relay E750 PU Body Position Sensor Signal 7CS1-UP
306 GN Starter Relay E790 PK XMSN/Chassis Cntl Sol Return #2
C
Module - Wiper Delay
Monitor - Payload - Operator
I-15
F-5
D-61
A
Switch - A/C Thermostat
Switch - Blower
F-5
F-3
F-83
E 307 OR Key SW To XMSN/Chassis Cont E793 BU ATA Data Link - 8AS1-UP
B D Motor - Electric Window Regulator I-10 A Switch - Brake Overstroke B-8 41 308 YL Main Power Relay Coil E794 YL ATA Data Link +
18 Motor - A/C Blower E-5 F-75 Switch - CEMS Clear H-10 C 317 YL Start Aid Relay To Start Aid Sol E795 YL Crankcase Press Screw Terminals: The circle indicates that the component has screw terminals and a
A
Motor - Pre Lubr A-6 12 Switch - CEMS Mode D-4 E 321 BR Backup Alarm Lamp Travel Alarm E796 GN Rail Sensor Signal Press wire can be disconnected from it.
Motor - Sec Steer Motor A-6 13 Switch - CEMS Set H-10 C 322 GY Warning Horn (Forward) E797 WH Rail Press Sensor #3 Return
Motor - Secondary Start A-7 13 Switch - Coolant Flow C-3 23 337 WH Prelube Relay to Prelube Relay (Prim) E798 PK Rail Press Sensor
Motor - Starter A-8 B Switch - Disconnect A-6 45 Monitoring Circuits E799 BR PWM #1 And #2 Return
Motor - Wiper I-5 F-76 Switch - Door E-7 A 403 GN Alternator (R) Term. F700 BU PWM #1 Out (3.5A)
Receptacle - Aux Start B-8 16 Switch - Exhaust Diverter F-6 A 408 WH Opr Mon System Air Press. F701 BR PWM #2 Out (3.5A)
Relay - Backup F-15 D-62 Switch - Ground Level Shutdown B-5 42 410 WH Opr Mon Fault Alarm F702 GN Throttle Position
Relay - Headlamp Power F-9 D-63 Switch - Hazard Lamp F-7 A 411 PK Opr Mon Master F703 GY Unused No Terminals: No circle indicates that the wire cannot be disconnected from the component.
Relay - Hi Beam G-15 D-64 Switch - Headlamp D-5 E 412 BU Opr Mon Cool Flow F704 OR Unused
Relay - Main Power (front) F-9 D-65 Switch - Horn H-4 A 417 GY Primary Ster SW F705 PK Unused
Relay - Main Power (mid) F-9 D-66 Switch - Key Start G-2 E 426 BR Opr Mon Power Train Oil Filter F706 PU Unused
Relay - Main Power (rear) F-9 D-67 Switch - LH Elec Window I-11 A 446 PU Brake Oil Temp Gauge F707 WH Unused
Relay - Pre Lubr (on/off) F- 15 D-68 Switch - Noise Reduction D-3 E 447 PK Fuel Level Gauge F708 YL Unused
Relay - Pre Lubr (power) A-7 17 Switch - Retarder Brake H-1 F-82 450 YL Tach Sender (+) F709 BU Prelube Relay
Relay - Sec Steering (Power) B-8 7 Switch - Sec Steer D-2 E 452 PU Torque Converter F710 BR Start Aid On Relay
Relay - Secondary Start A-8 13 Switch - Sec/Park Brake I-13 B-54 454 GN Retarder Indicator Lamp F711 GN Unused Ground (Wired): This indicates that the component is connected to a grounded wire. The
Relay - Secondary Steering (on/off) F-9 D-69 Switch - Service Brake I-14 B-55 462 YL Sec Ster Motor Indicator F712 GY Unused grounded wire is fastened to the machine.
Relay - Start A-9 7 Switch - Shift Lever Position G-7 A 472 OR Parking Brake SW To Overstroke SW F713 OR Unused
Relay - Start Aid Hold G-15 D-73 Switch - Start Aid D-4 E 481 GN Converter Temp SW Op Mon F714 PK Right Turbo Inlet Press
Relay - Start Aid On G-15 D-70 Switch - Steering Pressure A-10 43 C413 YL Display Data F715 PU Shutdown (NO)
Relay - Stop Lamp F-9 D-71 Switch - Stoplamp I-13 B-56 C414 BU Display Load F716 WH Shutdown (NC)
Relay - Wiper Delay G-15 D-72 Switch - System Air Dryer A-10 43 G478 PU Payload Indicator F717 YL Throttle Lock Set
Resistor - Blower Motor F-5 D-74 Switch - TCS Test D-5 E H428 GY Left Rear Brake Oil Pressure F718 BU Throttle Lock Resume
Resistor - Start Aid I-14 D-74 Switch - Throttle Backup D-4 E H429 BU Right Rear Brake Oil Pressure F719 BR Throttle Lock On/Off Ground (Case): This indicates that the component does not have a wire connected to ground.
Sender - Fuel Level B-8 18 Switch - Transmission Gear A-12 44 H430 PU Body Up Indicator F720 GN Start Aid SW
Accessory Circuits F721 GY User Defined Shutdown
It is grounded by being fastened to the machine.
Sender - XMSN Speed B-11 19 Switch - Turn/Wipe/Wash/High Beam H-4 A
Sensor - Atmospheric Pressure B-3 20 Switch - XMSN Filter C-8 45 500 BR Wiper - Front (Park) F722 OR Throttle Lock RH Brk
Machine locations are repeated for components located close together. D= Located on left side wall in rear compartment 501 GN Wiper - Front (Low) F723 PK TDC Probe +
A = Located in operator compartment E= Located on dash 502 OR Wiper - Front (HI) F724 PU TDC Probe -
506 PU Washer - Front F725 WH Unused
© 2005 Caterpillar Printed in U.S.A.
B = Located in rear compartment F= Located in front compartment
C = Located behind operator seat G= Located on right side wall of rear compartment 508 PU Radio Speaker - Left F726 YL Injector Common 1 & 3 All Rights Reserved
509 WH Radio Speaker - Left (Common) F727 BU Injector Common 2 & 4
511 BR Radio Speaker - Right F728 BR Injector Common 5 & 7
512 GN Radio Speaker - Right (Common) F729 GN Injector Common 6 & 8
513 OR A/C Compressor/Refrigerant Pressure SW F730 GY Injector Common 9 & 11
515 GY Blower Motor (HI) F731 OR Injector Common 10 & 12
516 GN Blower Motor (Medium) F732 PK Backup Camshaft Spd/Tmg
517 BU Blower Motor (Low) F737 YL Unused
518 OR Hazard Flasher To SW G704 YL Body Raise Sol
520 WH Opr A/C SW To Thermostat/Fuse G705 GN Body Lower Sol
521 YL A/C SW To Refrigerant SW H710 PK Hoist Lever Position
C 522 WH A/C Clutch To Thermostat SW J764 BR Switch/Sensor Return #1
A 537 GN Turn Signal SW To Flasher J765 BU Switch/Sensor Return #2
B
41
575
590
YL
GY
Wiper - Aux (Park)
Wiper SW To Intermittent Module
J766
J767
PU
GY
Switch/Sensor Return #3
Switch/Sensor Return #4 Part No. Function
Off Machine Switch Specification
Actuate Deactuate Contact Position
Harness And Wire Electrical Schematic Symbols
Connector Location¹ 591 WH Intermittent Module To Wiper Motor K748 OR Sec Steer Motor Relay
D Schematic Machine A500 BU Power Window Regulator M728 WH Exhaust Diverter SW
3E-2034 Service Brake Air Pressure 80 kPa 55 ± 20 kPa Normally
Connector Number (12.0 psi) (8.0 ± 3.0 psi) Closed
14 15 10 CONN 1
Location
F-15
Location
B-86
A589 OR Power Window Up
Lighting Circuits
818
819
BR
GY
Unused
Unused 3E-6428 Coolant Flow 62 ± 29 mN (45.6 mm ID point) 303 mN MIN Normally
Electrical Schematic Symbols And Definitions
4 604 OR Stop Lamp 820 BU Unused (1.3 /pm/ .1 oz, 1.8 in ID point) (1.1 oz. MIN) Open
CONN 2 G-14 B-87
6 28 17
605 YL Turn Lamp - Left 858 GY Payload Mon Right Front Sensor
16 7 5 1 CONN 3 B-14 88 606 GY Turn Lamp - Right 859 YL Payload Mon Left Front Sensor
3E-6450 Steering Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
33 3 610 OR Head Lamp Basic 860 PK Payload Mon Right Rear Sensor (175 psi MAX) (100 ± 15 psi) A-B, Normally Open through it.
11 20 40 9 24 26 CONN 4 B-14 89
611 PU Head Lamp Hi 861 PU Payload Mon Left Rear Sensor 103-4977 Retarder Brake Pressure 60.0 kPa -- Normally
25 32 CONN 5 B-13 90 612 GY Backup Lamp 863 BU Payload Mon Transmit LCD Out (8.7 psi) -- Open Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
22 614 PU Park/Tail/Dash/Lamp 864 BR Payload Mon Clock LCD Out
2 CONN 6 F-13 B-91 111-9563 ARC Pressure 80.0 kPa MAX 55.0 ± 20.0 kPa Normally contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
8 619 GN Head Lamp Lo 865 GY Payload Mon Latch LCD Out
36 CONN 7 I-12 D-92 635 BU Payload Mon Red Lamp 866 PK Payload Mon Test/Set (11.6 psi MAX) (8.0 ± 2.9 psi) Closed
45 114-5333 Refrigerant Pressure (AC) 275 to 1750 kpa¹ -- Normally ²
37 38 CONN 8 H-12 D-92 636 GN Payload Mon Green Lamp 867 PU Payload Mon Mode Sender: A component that is used with a temperature or pressure gauge. The sender
39 661 GN Tachometer Lamp - CMS 891 BU XMSN Neut Output (40 to 255 psi) -- Open
29 CONN 9 B-12 93 measures the temperature or pressure. Its resistance changes to give an indication to
42 19 662 YL Speedometer Lamp -CMS 892 BR CAT Data Link (-) 116-9846 Transmission Filter Pressure 276 ± 28 kPa 179 kPa MIN Normally T
the gauge of the temperature or pressure.
48 44 27
CONN 10 C-12 G-111 663 GY Gauge Lamps - CMS 893 GN CAT Data Link (+)
34 A608 GY Light SW to High Beam Relay 913 PK Unused (40.0 ± 4.0 psi) (26 psi MIN) Closed
13 CONN 11 H-11 B-91 160-2445 Sec/Park Brake Pressure 517 ± 35 kPa 448± 35 kPa Normally
18 Control Circuits 922 BR XMSN Sol No 2 Return Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
12

SENR1585-01
CONN 12 H-11 B-97 700 PK TCS Test SW 958 YL Stoplamp Relay Logic (75 ± 5 psi) (65 ± 5 psi) Open It has a coil that makes an electromagnet when current flows through it. The
703 BU XMSN Up Sol 987 WH Exhaust Diverter Sol 166-7781 Stop Lamp Pressure 45 kPa MAX 5 kPa MIN Normally electromagnet can open or close the switch part of the relay.
CONN 13 H-11 B-97
704 GY XMSN Down Sol 993 BR Analog Sensor Common
CONN 14 G-11 B-96 (6.5 psi) (0.73 psi) Closed
705 PK XMSN Lockup Clutch Sol Basic 994 GY Oil Pressure
CONN 15 E-11 B-91
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
condition can be maintained down to 170 kpa (25 psi). coil that makes an electromagnet when current flows through it. The electromagnet
CONN 16 D-11 B-94 ² Contact position at the contacts of the harness connector. can open or close a valve or move a piece of metal that can do work.
CONN 17 C-11 G-105
CONN 18 C-9 G-98 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
CONN 19 I-9 B-100 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
CONN 20 I-8 A
the latch coil circuit open at the time the coil latches.

36 Page
Machine Harness Connector and Component Locations CONN 21 Payload Download Port
CONN 22
CONN 23
H-8
C-8
C-7
A
G-101
109
CONN 24 B-8 16
CONN 25 B-9 18
Resistor, Sender, and Solenoid Specifications
CONN 26 B-9 41
Part No. Component Resistance (Ohms)¹
Harness And Wire Symbols
CONN 27 B-8 41
Failure Mode Identifiers (FMI)¹ 3E-6333 Solenoid - Start Aid 6
CONN 28 B-7 G102
FMI No. Failure Description 3E-8691 Solenoid - ARC Control Valve/ ARC Supply Valve 31 ± 3
CONN 31 C-6 G-104 3T-0062 Solenoid - Proportional 16
0 Data valid but above normal operational range.
CONN 32 G-5 B-103 1 Data valid but below normal operational range. 7T-9074 Solenoid - Horn Air Valve 55.17 ± 5.77
Typical representation of a Typical representation of a
2 Data erratic, intermittent, or incorrect. 9G-9988 Solenoid - TCS Four Way 24.9
CONN 33 F-5 F-83
101-3430 Solenoid - Exhaust Diverter 31.1 ± 2.4 1 Deutsch connector. The 1 Sure-Seal connector. The
3 Voltage above normal or shorted high. plug contains all sockets
CONN 34 C-5 31 plugand receptacle contain
4 Voltage below normal or shorted low. 107-0677 Solenoid - Rail Pressure 10.1 2 and the receptacle contains 2
CONN 35 B-5 2 5 Current below normal or open circuit. 112-5874 Solenoids - Lower, Raise 6.5 ± 0.4 both pins and sockets.
125-9740 Resistor - Blower Motor Overall 2.6 ± 0.12
all pins.
CONN 36 G-4 F-107 6 Current above normal or grounded circuit.
7 Mechanical system not responding properly. 139-8667 Sender - Fuel Level
CONN 37 H-3 F-109
8 Abnormal frequency, pulse width, or period. Full: 0-3.5
CONN 38 G-3 F-108 Empty: 92-98
9 Abnormal update.
CONN 39 D-3 2 10 Abnormal rate of change. 144-6292 Solenoids - Lockup, Down Shift, Up Shift 32.6 ± 1.6
CONN 40 B-3 40 11 Failure mode not identifiable. 150-8202 Solenoids - Cylinder Head 2.1 ± 0.2
Harness Identification Letter(s):
12 Bad device or component. ¹ At room temperature. Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
CONN 41 B-2 20 Includes Harness Identification Letters and Harness
69 71 63 67 66 65 13 Out of calibration. Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
CONN 42 B-2 28 14 Parameter failures. for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
49 CONN 43 B-2 114 15 Parameter failures. Part Number for
16 Parameter not available. C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
CONN 44 C-2 2 111-7898 3E-5179
17 Module not responding. 130-6795 130-6795 Connector Recepticle
92 CONN 45 C-2 112
18 Sensor supply fault. 325-AG135 PK-14 1 5A
CONN 46 C-2 113 19 Condition not met.
Pin Socket Fuse
CONN 47 F-2 F-110 20 Parameter failures. Receptacle
61 Pin or Socket (5 Amps)
CONN 48 A-11 44 ¹The FMI is a diagnostic code that indicates what type of failure has occurred. Single Wire
Number
9X-1123
Connector
59 58 Component
¹The connectors shown in this chart are harness to harness and Part Number
special use connectors. Connectors which join a harness to a Plug
74 component are generally located at or near the component. See
Harness identification code: 2 200-L32 BK-14
This example indicates wire
the component location chart. 135 in harness "AG".
Ground Circuit Identification Wire Gauge
57 64 72 70 73 Number Wire Color
96 Connection

50
100
51
57
48 94
53 60

47
91
86 56 103 68 62
46 52
97 Component Identifiers (CID)¹ for Component Identifiers (CID)¹ for Truck Payload Measurement System (TPMS)
55
the Engine Control (MID036)² the Brake ECM (MID116)² Fault Circuit Description
54
CID No. Component CID No. Component F01-F04 Suspension cylinder charge.
0001 Cylinder 1 0084 Speed Sensor (Ground) F05 Left front suspension cylinder pressure sensor circuit.
Area B: Rear Compartment 0002
0003
Cylinder 2
Cylinder 3
0091
0168
Position Sensor (Throttle)
Electrical System Voltage F06 Right front suspension cylinder pressure sensor circuit.
0004 Cylinder 4 0190 Speed Sensor (Engine) F07 Left rear suspension cylinder pressure sensor circuit.
0005 Cylinder 5 0248 CAT Data Link
F08 Right rear suspension cylinder pressure sensor circuit.
0006 Cylinder 6 0269 Sensor Power Supply
0007 Cylinder 7 0541 Pressure Sensor (Differential Oil) F09 Battery backup/real time clock setting.
0008 Cylinder 8 0623 Switch (Direction) F10 System setting/memory.
0042 Injection Actuation Pressure Control Valve 0627 Pressure Switch (Parking Brake)
0091 Throttle Sensor Output 0689 Solenoid Valve (Left Rear Traction Control) F13 Green light open circuit or ground short circuit.
0100 Oil Pressure Signal 0690 Solenoid Valve (Right Rear Traction Control) F14 Green light + battery short circuit.
0101 Crankcase Pressure Signal 0700 Position Sensor (Transmission Gear)
0110 Coolant Temperature 0701 Speed Sensor (Transmission Output) F15 Red light open circuit or ground short circuit.
0164 Injection Actuation Pressure Signal 0702 Position Sensor (Transmission Shift Lever) F16 Red light + battery short circuit.
0168 Battery Voltage 0704 Pressure Switch (Service Brake)
0174 Fuel Temperature Signal 0710 Solenoid Valve (Auto Retard Supply)
0175 Oil Temp Signal 0711 Solenoid Valve (Auto Retard Control)
0190 Engine RPM Signal 0712 Lamp (Retarder Indicator)
0248 CAT Data Link 0713 Rocker Switch (Auto Retarder On/Off)
0253 Personality Module Mismatch 0714 Pressure Switch (Auto Retarder)
0254 ECM 0715 Pressure Switch (Retarder)
0261 Timing Calibration 0719 Solenoid Valve (Traction Control Proportional)
0262 Analog Sensor Supply 0835 Temperature Sensor (Differential Oil)
0263 Digital Sensor Supply 0849 Pressure Sensor (Air System)
0267 Shutdown Inputs 0966 Lamp (Traction Control Indicator)
0268 System Parameters 0967 Machine Application
0273 Turbocharger Outlet Pressure 1225 Pressure Sensor (Left Parking Brake Oil)
0274 Atmospheric Pressure 1226 Pressure Sensor (Right Parking Brake Oil) Related Electrical Service Manuals
0275 Right Turbocharger Inlet Pressure 1326 Location Code Incorrect
Title Form Number
0291 Engine Cooling Fan Solenoid ¹The CID is a diagnostic code that indicates which component is faulty.
0338 Prelube Pump Relay ²The MID is a diagnostic code that indicates which electronic control module Alternator: 100-5047
0544 Engine Fan Speed Sensor Signal diagnosed the fault. Consist: 100-5045 SENR4130
76 0545 Start Aid Relay
¹The CID is a diagnostic code that indicates which component is faulty. Consist: 100-5046 SENR2082
²The MID is a diagnostic code that indicates which electronic control module Caterpillar Monitoring System SENR6717
85
diagnosed the fault.
Engine ECM SENR1062
Integrated Braking Control SENR1503
Starter: 6V-0890 SENR3860
TPMS SENR4733
XMSN/Chassis Control RENR2668

Component Identifiers (CID)¹ for Component Identifiers (CID)¹ for

101 111 the XMSN/Chassis ECM (MID027)² Caterpillar Monitoring System (MID030)²
109
108 CID No. Component CID No. Component
75 0168 System Voltage 0096 Level Sender (Fuel)
107 98 0190 Eng Speed Sensor Signal 0177 Temperature Sensor
105 0248 Data Link 0248 Data Link
77 0269 Sensor Power Supply 0263 Sensor Power Supply
79 0420 Relay (Secondary Steering) 0271 Alarm
83 80 0444 Start Relay 0324 Lamp (Action)
78 0562 Caterpillar Monitoring System 0601 Pressure Sensor (Brake Air)
0590 Eng Electronic Control Module 0819 Display Data Link
104 0627 Parking Brake Press Switch 0821 Display Power Supply
0700 Transmission Gear Sensor 0830 Temperature Sensor (Brake Oil)
0701 Speed Sensor (Transmission Output) ¹The CID is a diagnostic code that indicates which component is faulty.
106 0702 Transmission Position Sensor ²The MID is a diagnostic code that indicates which electronic control module
82 0704 Pressure Switch (Service Brake) diagnosed the fault.
0706 Electronic Control (Body Up Switch)
110 84 0707 Solenoid Valve (Upshift)
0708 Solenoid Valve (Downshift)
0709 Solenoid Valve (Lockup Clutch)
0724 Solenoid Valve (Body Raise)
Area F: Front Compartment Area G: Right Side Wall 0725 Solenoid Valve (Body Lower)
0773 Rotary Position Sensor
0967 Machine Application
of Rear Compartment 1236 Body Up Indicator Lamp
1362 Location Code
1394 Solenoid Valve (Exhaust Diverter)
¹The CID is a diagnostic code that indicates which component is faulty.
²The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

102-A5 BU-14 113-A18 OR-16 113-A18 OR-16

506-A113 PU-16 500-A110 BR-16
575-A123 YL-16 ARC ARC ARC
A608-A156 GY-16 CONTROL SUPPLY PRESSURE
J765-A200 BU-16 611-A138 PU-16 24V - 12V M-C3 SWITCH
VALVE VALVE
5A CONVERTER 3E3379 3E8691 3E8691 1119563
506-A113 PU-16
591-A125 WH-16
119-A24 PK-16

1191733 CW-P1 CW-P2 CW-P3

113-A18 OR-16
J765-A176 BU-16 +24 V BATTERY IN 1 121-M7 YL-16
119-A21 PK-16

119-A25 PK-16

M-P7 2500 RPM YELLOW

119-A22 PK-16

322-A95 GY-16 +24 V SWITCHED IN 2 113-M5 OR-16 CM-C3

113-A18 OR-16
ANTENNA SPEEDO/TACH
GROUND 3 3E3361 ELECTRIC

799-CH17 WH-16
J765-A197 BU-16 605-A131 YL-16 200-M13 BK-16 892-A211 BR-16

636-CH12 GN-16
9W-3072 MODULE

893-A214 GN-16
M728-A204 WH-16
M728-A204 WH-16

614-A146 PU-16

892-A208 BR-16
321-A94 BR-16
E790-A180 PK-16
WIPER + V (X) 119-A23 PK-16 606-A136 GY-16 GROUND 4 A513-M28 PK-16 ANTENNA-V1 COAX A500-CM12 BU-16 1 WINDOW 892-A206 BR-16 H P-C4 1256806
V-P1 GREEN REGULATOR 3E3379

799-CH19 WH-16
DELAY P-P2

635-CH9 BU-16
720-A161 PU-16 119-A21 PK-16 +12 V SWITCHED OUT 5 135-M9 BU-16 A589-CM11 OR-16 2 892-A210 BR-16 892-A207 BR-16 CONN 20 MOTOR
MODULE PULSE (P) 113-A20 OR-16 +12 V MEMORY OUT 6 PAYLOAD POWER WINDOW 1391057 1 OR-18 +V DISPLAY
590-A124 GY-16 119-A22 PK-16 200-M14 BK-16 892-A208 BR-16 893-A213 GN-16 E707-P38 GN-18

BK
BK

BK
BK
J765-A199 BU-16

BK
BK
J765-A198 BU-16
1437884 201-A83 BK-16 LAMP CM-P1 WIPER
SWITCH 105-A12 BR-16 A

720-A161 PU-16
892-A209 BR-16 201-P14 BK-18 2 BK-18 GROUND

706-A158 BR-16
A-P23 590-A124 GY-16 8T6984 L MOTOR
LOAD (L) 408-A98 WH-16 CH-C6 1632653 201-A78 BK-16 B 3 GN-18 CLOCK
591-A125 WH-16 119-A25 PK-16 CH-P3 1398928 E708-P42 PK-18
CM-P2
I 7N9737
I

1
2

1
2

1
2
A-C11 MOTOR 893-A217 GN-16 A-C6 FF-C2 C A-P24 C413-P21 YL-18 4 WH-18 DATA CW-C4 CW-C5
3E3379 A 9X0146 7X6222 7N9738 7N9738 CW-C6
454-A105 GN-16 200-M16 BK-16 1 RD 185-CM6 YL-16 893-A216 GN-16 893-A213 GN-16 D C414-P26 BU-18 5 YL-18 LOAD 3E3361

T
GROUND 1 200-A65 BK-16 200-A67 BK-16 A-C2 M-C1 2 BK 200-CM5 BK-16 893-A212 GN-16 113-A18 OR-16 1 113-FF1 OR-16 892-A207 BR-16 E 6 BU-18 ADDRESS SEL
B

K988-CW4 WH-16

K991-CW6 OR-16
3E5179 3E5176 F

K927-CW10 BU-16

K989-CW5 BU-16
K927-CW11 BU-16

J766-CW12 PU-16
DIMMER LIGHTS ON 2 614-A146 PU-16 FLASHER 135-M10 BU-16 185-CM9 YL-16 893-A214 GN-16 200-A59 BK-16 2 200-FF2 BK-16 799-CH19 WH-16
1 799-CH17 WH-16 G
MODULE + BATTERY 3 113-A17 OR-16 1080358 103-A8 YL-14 1 103-M1 YL-14 103-M3 YL-14 185-CM1 YL-16 893-A215 GN-16 201-A79 BK-16 3 201-FF3 BK-16
A-C21 A-C20 2 H

1
2
3
4
5
6
1035526 SPEEDO LAMP 4 662-A154 YL-16 A-P7 A-C32 200-A69 BK-16 2 200-M12 BK-16 103-M2 YL-14 200-CM2 BK-16 290-A84 BK-16 4 290-FF7 BK-16 636-CH12 GN-16 E793-A183 BU-16
A-P8 7N9737 7N9737 8T8732 3 J
TACH LAMP 5 661-A153 GN-16 537-A120 GN-16 113-A16 OR-16 3 113-M4 OR-16 113-M6 OR-16 893-A215 GN-16 291-A85 BK-16 5 291-FF8 BK-16 635-CH9 BU-16 E794-A184 YL-16 A-C39 TACH SPEED
537-A121 GN-16

C
A
B
1
2

1
2
GAGE LAMPS 6 663-A155 GY-16 121-A28 YL-16 4 121-M7 YL-16 RED 200-CM10 BK-18 892-A209 BR-16 403-A97 GN-16 6 403-FF9 GN-16 9W-1951 3E3379 200-P2 BK-18
PAYLOAD 4 A-C14

500-A110 BR-16
501-A111 GN-16
502-A112 OR-16
200-A63 BK-16

119-A21 PK-16
173-A51 YL-16 135-A39 BU-16 5 135-M11 BU-16 200-CM4 BK-16 661-A153 GN-16 481-A107 GN-16 7 481-FF18 GN-16 820-CH24 BU-16 200-P3 BK-18
LAMP 5

BK
BK
BK
BK

WH-18
6 8 818-CH22 BR-16

OR-18
201-A82 BK-16 201-M19 BK-16 201-M19 BK-16 185-CM9 YL-16 662-A154 YL-16 410-A99 WH-16 410-FF11 WH-16 661-P33 GN-18

BK-18
8T9683 6

113-A16 OR-16
113-A20 OR-16
892-A211 BR-16 410-A99 WH-16 7 410-M20 WH-16 CH-C5 185-CM6 YL-16 185-CM3 YL-16 663-A155 GY-16 411-A100 PK-16 9 411-FF12 PK-16 250-CH2 BK-16 102-A5 BU-14 662-P34 YL-18 K988-CW4 WH-16

322-A95 GY-16

103-A8 YL-14
103-A9 YL-14
CH-P4

113-A18 OR-16
C QUAD

103-A9 YL-14
893-A217 GN-16 537-A122 GN-16 8 537-M25 GN-16 7N9738 185-CM3 YL-16 E735-A174 PU-16 10 819-CH23 GY-16 200-A67 BK-16 K989-CW5 BU-16
GAUGE
605-A131 YL-16 9 605-M30 YL-16 1 RD 200-CM5 BK-16 411-A100 PK-16 11 417-FF13 GY-16 799-CH20 WH-16 454-A105 GN-16 MODULE K927-CW3 BU-16
D 119-A21 PK-16

+24V
GROUND
SIGNAL
892-A206 BR-16 A-C13 606-A136 GY-16 10 606-M31 GY-16 2 BK 200-CM4 BK-16 113-A18 OR-16 F975-A228 OR-16 12 F975-FF25 OR-16 P-C9 1004984 K991-CW6 OR-16 CW-C2
3E3361 11 3E-7996 13 119-A22 PK-16 A-C29 3E3379 P-P1 3E3361
321-A94 BR-16

893-A212 GN-16 START AID 614-A149 PU-16 614-M32 PU-16 200-A59 BK-16 661-A153 GN-16 661-FF19 GN-16

454-A105 GN-16
A-P13 A-P12 CM-C4 322-A95 GY-16 3E5176
K984-A233 GY-16 1 126-A37 PK-16 12 126-M8 PK-16 201-A79 BK-16 662-A154 YL-16 14 662-FF20 YL-16 E707-P39 GN-18 1 OR-18 +V DISPLAY K992-CW7 PU-16 K992-CW7 PU-16 1

121-A28 YL-16
RESISTOR

200-A67 BK-16
3E2034 1602445 119-A21 PK-16
892-A210 BR-16 317-A93 YL-16 2 1246704 SERVICE SEC/PARK CONN 7 A-C40 M-C6 200-M18 BK-16 200-CM4 BK-16 290-A84 BK-16 663-A155 GY-16 15 663-FF21 YL-16 500-A110 BR-16 502-A112 OR-16 1 BR 201-P13 BK-18 2 BK-18 GROUND J766-CW2 PU-16 J766-CW8 PU-16 2
893-A216 GN-16 A-P5 BRAKE BRAKE 201-A82 BK-16 3E3361 3E3364 200-M17 BK-16 185-CM3 YL-16 291-A85 BK-16 892-A209 BR-16 16 892-FF23 BR-16 506-A113 PU-16 200-A63 BK-16 501-A111 GN-16 2 OR E708-P41 PK-18 3 GN-18 CLOCK
TURN SIGNAL/
SWITCH SWITCH A-P25 200-A69 BK-16 987-A219 WH-16 1 987-M36 WH-16 408-A98 WH-16 893-A215 GN-16 17 893-FF24 GN-16 575-A123 YL-16 500-A110 BR-16 3 WH WIPER/WASHER/ C413-P22 YL-18 4 WH-18 DATA 454-CW1 GN-16
892-A208 BR-16 1533962 201-A83 BK-16 M728-A204 WH-16 2 M728-M35 WH-16 201-A77 BK-16 18 590-A124 GY-16 619-A152 GN-14 619-A152 GN-14 4 GY HIGH BEAM C414-P25 BU-18 5 YL-18 LOAD
893-A214 GN-16 614-A146 PU-16 958-A218 YL-16 BRAKE AIR 200-A67 BK-16 CONN 8 410-A99 WH-16 19 A608-A156 GY-16 A608-A156 GY-16 A608-A156 GY-16 5 YL SWITCH 6 BU-18 ADDRESS SEL
PRESSURE 135-A39 BU-16 185-CM1 YL-16 200-A57 BK-16 E735-A174 PU-16 20 E735-FF22 PU-16 J765-A176 BU-16 575-A123 YL-16 575-A123 YL-16 6 GN 1416579
SENSOR 410-A99 WH-16 200-CM2 BK-16 135-A39 BU-16 21 605-A131 YL-16 506-A113 PU-16 506-A113 PU-16 7 RD A-P22 A-C100

J766-CW9 PU-16
A-P11 PAYLOAD 3E3361
1667781 200-A64 BK-16 200-A64 BK-16 200-A57 BK-16 408-A98 WH-16 22 408-FF10 WH-16 135-A39 BU-16 606-A136 GY-16 119-A22 PK-16 119-A22 PK-16 8 BU
DOWNLOAD

454-CW1 GN-16

1
2
200-A65 BK-16 STOPLAMP 200-A75 BK-16 201-A79 BK-16 201-A77 BK-16 23 PORT 611-A138 PU-16 605-A129 YL-16 605-A129 YL-16 9 RD/WH
200-A65 BK-16 SWITCH 200-A74 BK-16 201-A77 BK-16 F975-A228 OR-16 24 200-A63 BK-16 537-A121 GN-16 537-A121 GN-16 10 PK 200-P4 BK-18

BK
BK
117-2311 A 11 PU
200-A74 BK-16 200-A65 BK-16 200-A57 BK-16 403-A97 GN-16 CONN 19 A-P40 820-CH24 BU-16 611-A138 PU-16 606-A134 GY-16 606-A134 GY-16 200-P5 BK-18
200-A75 BK-16 200-A59 BK-16 481-A107 GN-16 250-CH2 BK-16 B 619-A152 GN-14 590-A124 GY-16 590-A124 GY-16 12 BK 663-P36 YL-18
113-A17 OR-16 121-A26 YL-16 290-A84 BK-16 819-CH23 GY-16 C CONN 21 537-A121 GN-16 663-P37 YL-18 P-C1
958-A218 YL-16 291-A85 BK-16 CONN 12 3K-8782 818-CH22 BR-16 D 605-A129 YL-16 8T9834
A-C26 +BATTERY
321-A94 BR-16

103-A6 YL-14 10A 112-JJ22 PU-12 799-CH20 WH-16 E 113-P1 OR-18 1

3E3364 JJ-P32 3K-8782 CV-C1 2 GROUND CW-C3
537-A122 GN-16 176-A52 OR-16 112-JJ19 PU-12 9D3374 606-A134 GY-16 201-P10 BK-18
A-P16

1
2
SPARE FUSE 10A 3K-8782 3K-8782 3K-8782 A-C41 3E3382 3 HARNESS CODE 1 3E3373
113-A15 OR-16 CM-C2 A-C24 CH-C2 307-A87 OR-16 201-P11 BK-18 1034977
3E3361 2 3 3E3361 ACTION ALARM
121-A27 YL-16 122-A29 BU-16 3E3361 10A 10A 10A 101-W7 RD-10 605-A130 YL-16 1 200-CV3 BK-16 410-P19 WH-18 4

1
2
3
4
JJ-P13 RETARDER

112-JJ21 PU-12
15A 10A

201-JJ50 BK-16
CAT DATA LINK +

101-W8 RD-10
PU-16
SPARE FUSE JJ-P18 JJ-P29 1 2 5

112-JJ17 PU-12
140-A42 BU-16 CONN 11 606-A135 GY-16 322-A95 GY-16 200-CV4 BK-16 893-P46 GN-18 BRAKE

1
2
A-C25 A-C27 JJ-P10 JJ-P17

150-JJ39 RD-14
150-JJ40 RD-14
CIGAR LIGHTER BACKUP ALARM JJ-P30 W-P1 HARNESS CODE 5

121-JJ28 YL-16
140-A41 BU-14 3E3364 3E3364 6T6066 START AID 611-A139 PU-16 2 3 6 SWITCH

101-W6RD-10
6T3643 6T3642
H H

141-JJ37 PK-14
317-A92 YL-16 119-A25 PK-16 CEMS 112-JJ18 PU-12 K952-A231 BR-16 4 446-P29 PU-18 7 BK OIL TEMP SENSOR

1
2
CONN 13 ENGINE CONTROL SPARE A-P29

BK-16
147-A46 PU-12 454-A105 GN-16 200-A68 BK-16 A-C22 CLEAR BREAKER BREAKER J765-A176 BU-16 2T3360 5 8 UNUSED

129-JJ33 BU-16

K952-A231 BR-16
147-JJ38
3E3361 FUEL LVL SENDER WIRES THAT HAVE BATTERY VOLTAGE

537-A121GN-16

606-A133 GY-16
SWITCH HORN SW 6 9

605-A128 YL-16
147-A48 PU-12 147-A45 PU-16 147-A45 PU-16 185-A53 YL-16 200-CV5 BK-16 447-P30 PK-18

307-A87 OR-16
WHEN THE KEY SWITCH IS OFF.

619-A151 GN-16
3K-8782 3K-8782 3K-8782 UNUSED

614-A145 PU-16
147-A47 PU-12 173-A51 YL-16 140-A42 BU-16 P-C3 CR-C2 NOTE C 10

605-A127 YL-16
606-A132 GY-16
611-A140 PU-14
200-A61 BK-16
150-A50 RD-14 201-JJ51 BK-16 3K-8782 10A 10A 10A 3E3379 3E3382 11 UNUSED

291-JJ53
WIRES THAT HAVE BATTERY VOLTAGE
HARNESS CODE 2
537-A121 GN-16

200-A76 BK-16
10A JJ-P16 1 12
J765-A200 BU-16

150-A49 RD-14 105-A12 BR-16 270-P8 BK-18 272-P9 BK-18

506-A113 PU-16

JJ-P19
173-A51 YL-16

JJ-P21 15A 15A WHEN THE KEY SWITCH IS ON.

173-A51 YL-16

150-A49 RD-14 141-A44 PK-14 201-A78 BK-16 JJ-P22 MONITOR SYSTEM AIR DRYER TRANSMISSION CONTROL 201-P11 BK-18 2 411-P20 PK-18 13 ACTION LAMP

112-JJ20 PU-12

101-W3 RD-10
102-JJ2 BU-14
JJ-C8 2 3 JJ-P31 JJ-P25 CAT DATA LINK -

PU-12
150-A50 RD-14 A-C1 PAYLOAD 272-P9 BK-18 3 892-P45 BR-18 14 STARTING CIRCUIT.

113-JJ26 OR-16

112-JJ24 PU-12
3E6286 3T2662 6T3643

173-JJ41 YL-16
113-A19 OR-16 185-A53 YL-16 1130580 112-JJ25 PU-12 112-JJ13 PU-12 273-P12 BK-18 4 C414-P24 BU-18 15 MODULE LOAD

102-JJ1 BU-14
JJ-P11 HEADLAMP TURN SIGNAL
1 3K-8782 5 16 HARNESS CODE 4

290-JJ52 BK-16
317-A92 YL-16 317-A92 YL-16 140-A42 BU-16 6T-6066 BREAKER BREAKER TPMS CONTROL CIRCUIT.

138-JJ35 GN-16

122-JJ29 BU-16
201-JJ49 BK-16
893-A212 GN-16 102-A2 BU-14 2 102-JJ1 BU-14 10A 3K-8782 3K-8782 201-P48 BK-16 6 200-CR1 BK-16 481-P32 GN-18 17 T/C TEMP SENSOR

126-JJ32 PK-16
CEMS

112-JJ16
F707-A186 WH-16

3 18 OPERATOR SW
F710-A189 BR-16

10A 10A CATERPILLAR ELECTRONIC MONITORING

A608-A156 GY-16

K984-A233 GY-16

892-A206 BR-16 291-A85 BK-16 SET JJ-P27 15A CONN 37 NOTE B E735-P44 PU-18
591-A125 WH-16
611-A138 PU-16

500-A110 BR-16

998-A222 BR-16

101-W4 RD-10
575-A123 YL-16

SWITCH 3K-8782 BRAKE OVERSTK SW SYSTEM (CEMS) CIRCUIT.

200-A75 BK-16

200-A74 BK-16

4 19
147-A46 PU-12

147-A48 PU-12

450-A103 YL-16 290-A84 BK-16 103-A6 YL-14 103-JJ3 YL-14 WIPER 273-P12 BK-18 472-P31 OR-18
119-A24 PK-16

JJ-P12

201-P48 BK-16
147-A47 PU-12
317-A91 YL-12

JJ-P20

119-JJ27 PK-16
102-A5 BU-14

UNUSED
140-A42 BU-16

E794-A184 YL-16 119-A25 PK-16 105-A11 BR-16 5 105-JJ7 BR-16 10A BRAKE CONTROL 272-P9 BK-18 20

112-JJ12 PU-12
JJ-P14

185-JJ43 YL-16
GAUGE LAMPS
140-A41 BU-14

122-A29 BU-16

10A
E793-A183 BU-16 140-A41 BU-14 6 6T3643 201-P11 BK-18 21 UNUSED PANEL LAMP CIRCUIT.

101-W2 RD-10
7 JJ-P15 POWER WINDOW JJ-P9 22 HARNESS CODE 3
103-A6 YL-14 113-A15 OR-16 113-JJ26 OR-16 291-JJ53 BK-16 PRE-LUBR 112-JJ14 PU-12 201-FF5 BK-16 270-P8 BK-18 273-P12 BK-18
BREAKER 6T3642 SERVICE SW WASHER/WIPER CIRCUIT.
113-A15 OR-16 119-A25 PK-16 8 119-JJ27 PK-16 290-JJ52 BK-16 112-JJ15 PU-12 KEY SWITCH 661-P33 GN-18 E707-P40 GN-18 290-P15 BK-18 23

105-JJ7 BR-16
9 24 +8V SENSOR SUPPLY
9X1054

9X1054

9X1054

9X1054

612-A143 GY-16 612-A143 GY-16 121-A26 YL-16 121-A26 YL-16 121-JJ28 YL-16 201-JJ49 BK-16 BREAKER 662-P34 YL-18 C414-P24 BU-18 F975-P47 OR-18
A-C34

A-C38

10 25 MODULE CLOCK HEATER AND AIR CONDITIONER CIRCUIT.

A-C8

A-C7

103-A7 YL-14 122-A29 BU-16 122-A29 BU-16 122-JJ29 BU-16 141-JJ37 PK-14 200-UU6 BK-16 200-P6 BK-18 C413-P23 YL-18 E708-P43 PK-18

176-JJ42 OR-16
15A

126-JJ32 PK-16
987-A219 WH-16
612-A142 GY-16

SHIFT
612-A141 GY-16

147-A45 PU-16 123-A32 WH-16 11 123-JJ30 WH-16 138-JJ35 GN-16 109-A14 OR-6 614-UU8 PU-16 113-FF1 OR-16 663-P35 YL-18 E708-P43 PK-18 26 UNUSED
537-A121 GN-16

112-JJ23 PU-12
105A GROUND CIRCUIT.
506-A113 PU-16

LEVER
987-A219 WH-16

101-A1 RD-04
JJ-P23
J765-A200 BU-16

XMSN FILTER SW
612-A142 GY-16

12 FF-C1 P-C2 27
122-A30 BU-16
C985-A227 BU-16

150-A49 RD-14 124-A33 GN-14 124-JJ31 GN-14 147-JJ38 PU-16 200-FF2 BK-16 201-P7 BK-18 201-P10 BK-18 426-P28 BR-18

200-A63 BK-16

200-A61 BK-16

201-FF5 BK-16
124-JJ31 GN-14
3(87a)

3(87a)

3(87a)

3(87a)

6T3643 10A BACKLIGHT

892-A210 BR-16

W-P2
893-A216 GN-16
1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

9X0146 7X6222
5(86)

5(86)

5(86)

5(86)

E790-A180 PK-16

M901-A236 YL-16 150-A50 RD-14 126-A34 PK-16 13 126-JJ32 PK-16 113-JJ26 OR-16 1071984 (SOCKET) F975-P47 OR-18 F975-P47 OR-18 28 UNUSED
121-A27 YL-16

K952-A230 BR-16
J767-A202 GY-16

A/C 15A ENGINE ECM CIRCUIT.

200-UU6 BK-16
450-A103 YL-16

3E7294
H429-A109 BU-16

775-A171 BR-16

JJ-P24 1636508 (LAMP)

767-A166 WH-16
H428-A108 GY-16

112-JJ11 PU-12

136-JJ34 GN-14
176-A52 OR-16
773-A169 GY-16

UNUSED
770-A168 GN-16

14 1 29
774-A170 YL-16

K985-A234 BR-16 173-A51 YL-16 129-A38 BU-16 129-JJ33 BU-16 119-JJ27 PK-16 290-FF7 BK-16 113-FF1 OR-16 113-P1 OR-18 E735-P44 PU-18 E735-P44 PU-18
769-A167 BU-16

ALTERNATOR BREAKER 6T3642 UU-C4

15 JJ-P26 UU-C2 2 30 ALT "R" TERM
122-A31 BU-16

K986-A235 PK-16 176-A52 OR-16 138-A40 GN-16 138-JJ35 GN-16 129-JJ33 BU-16 129-JJ33 BU-16 BREAKER SEC. STEERING 291-FF8 BK-16 200-FF2 BK-16 200-P6 BK-18 893-P46 GN-18 893-P46 GN-18 403-P17 GN-18 TURN SIGNAL CIRCUIT.
998-A222 BR-16

6T3643 1042921
140-A43 BU-16

HARNESS CODE 0
122-A30 BU-16

16 3 31
F710-A189 BR-16

700-A157 PK-16 958-A218 YL-16 140-A41 BU-14 140-JJ36 BU-14 122-JJ29 BU-16 122-JJ29 BU-16 403-FF9 GN-16 201-FF4 BK-16 201-P7 BK-18 892-P45 BR-18 892-P45 BR-18 270-P8 BK-18

200-A68 BK-16
BREAKER

201-A79 BK-16
201-A77 BK-16
DOME LAMP UU-P1

200-A59 BK-16
17 +BAT RD-18 A 4 32 UNUSED
F707-A186 WH-16

J766-A201 PU-16 147-A45 PU-16 147-JJ38 PU-16 123-JJ30 WH-16 123-JJ30 WH-16 BREAKER 1377579 126-UU3 PK-16 408-FF10 WH-16 290-FF7 BK-16 290-P15 BK-18 481-P32 GN-18 481-P32 GN-18 INTEGRATED BRAKING CONTROL CIRCUIT.
18 121-JJ28 YL-16 121-JJ28 YL-16 HOIST LEVER GROUND BK-18 B J765-UU18 BU-16 410-FF11 WH-16 291-FF8 BK-16 5 291-P16 BK-18 472-P31 OR-18 472-P31 OR-18 291-P16 BK-18 33 CLEAR SW

1
2
454-A105 GN-16 19 POSITION SIGNAL WH-18 C H710-UU15 PK-16 411-FF12 PK-16 403-FF9 GN-16 6 403-P17 GN-18 447-P30 PK-18 447-P30 PK-18 E707-P40 GN-18 34 MODULE +V START AID CIRCUIT.

101-W1 RD-10

103-JJ3 YL-14
UU-C3 MODULE DATA
102-A2 BU-14 141-A44 PK-14 20 141-JJ37 PK-14 124-JJ31 GN-14 124-JJ31 GN-14 SENSOR 3E3361 481-FF18 GN-16 481-FF18 GN-16 7 481-P32 GN-18 446-P29 PU-18 446-P29 PU-18 C413-P23 YL-18 35
A-P30 A-P21 A-P2 A-P1 HORN 105-A12 BR-16 150-A49 RD-14 21 150-JJ39 RD-14 185-JJ43 YL-16 185-JJ43 YL-16 200-UU7 BK-16 E735-FF22 PU-16 410-FF11 WH-16 8 410-P19 WH-18 426-P28 BR-18 426-P28 BR-18 36 UNUSED TRANSMISSION/CHASSIS CONTROL
3E5239 3E5239 3E5239 3E5239

103-JJ4 YL-14
AIR 22 NEUTRAL 10 9 37 BRAKE AIR PRESS
HI BEAM WIPER START AID START AID SOLENOID 105-A11 BR-16 102-JJ1 BU-14 417-FF13 GY-16 411-FF12 PK-16 411-P20 PK-18 417-P27 GY-18 417-P27 GY-18 408-P18 WH-18 CIRCUIT.
123-A32 WH-16 150-A50 RD-14 23 150-JJ40 RD-14 150-JJ39 RD-14 150-JJ39 RD-14 GND VERIFY 1 716-UU14 BU-18 661-FF19 GN-16 10 411-P20 PK-18 411-P20 PK-18 38 UNUSED
RELAY DELAY ON RELAY HOLD RELAY 7T9074 LEVER 5 9 715-UU13 GN-18
24 11 39 UNUSED ALL DASHED LINES ARE ATTACHMENTS

200-UU5 BK-16
RELAY A-P31 124-A33 GN-14 185-A53 YL-16 185-JJ43 YL-16 140-JJ36 BU-14 109-A14 OR-6 662-FF20 YL-16 417-FF13 GY-16 417-P27 GY-18 410-P19 WH-18 410-P19 WH-18
SHIFT LEVER GROUND 2 J765-UU17 BU-16

135-UU4 BU-16
129-A38 BU-16 E790-A181 PK-16 25 E790-JJ62 PK-16 126-JJ32 PK-16 126-JJ32 PK-16 663-FF21 YL-16 426-FF14 BR-16 12 426-P28 BR-18 408-P18 WH-18 408-P18 WH-18 417-P27 GY-18 40 UNUSED
C985-A227 BU-16

H429-A109 BU-16

J766-A201 PU-16

K952-A230 BR-16

K985-A234 BR-16
H428-A108 GY-16

J767-A202 GY-16

K986-A235 PK-16

POSITION LEVER 1
M901-A236 YL-16
767-A166 WH-16

3 711-UU9 BR-16
770-A168 GN-16

893-A216 GN-16
769-A167 BU-16

775-A171 BR-16

892-A210 BR-16
773-A169 GY-16
700-A157 PK-16
450-A103 YL-16

774-A170 YL-16

26 13

J765-UU16 BU-16
308-A89 YL-16 K748-A203 OR-16 K748-JJ63 OR-16 150-JJ40 RD-14 150-JJ40 RD-14 SWITCH +V 403-P17 GN-18 403-P17 GN-18 CATERPILLAR ELECTRONIC
176-A52 OR-16

6 126-UU2 PK-16
G 610-A137 OR-16 173-A51 YL-16 27 173-JJ41 YL-16 176-JJ42 OR-16 176-JJ42 OR-16 102-JJ2 BU-14 1267896
7
892-FF23 BR-16 446-FF15 PU-16 14 446-P29 PU-18 291-P16 BK-18 291-P16 BK-18 MONITORING SYSTEM
(CEMS) OPERATOR STATION G
176-A52 OR-16 28 176-JJ42 OR-16 103-JJ3 YL-14 103-JJ3 YL-14 103-JJ3 YL-14 UU-P2 893-FF24 GN-16 447-FF16 PK-16 15 447-P30 PK-18 290-P15 BK-18 290-P15 BK-18
LEVER 4 8 714-UU12 YL-18 1466293 CHASSIS
322-A95 GY-16

BR
BR

200-A72 BK-16 29 200-JJ44 BK-16 105-JJ7 BR-16 105-JJ7 BR-16 105-JJ7 BR-16 F975-FF25 OR-16 472-FF17 OR-16 16 472-P31 OR-18 113-P1 OR-18 113-P1 OR-18
103-A9 YL-14

201-A80 BK-16 30 201-JJ49 BK-16 173-JJ41 YL-16 173-JJ41 YL-16 173-JJ41 YL-16 LEVER 3 5 713-UU11 OR-18 201-FF3 BK-16 661-FF19 GN-16 17 661-P33 GN-18 P-P3
290-A84 BK-16 31 290-JJ52 BK-16 958-JJ64 YL-16 958-JJ64 YL-16 LEVER 2 4 712-UU10 WH-18 UU-C1 L-C4 662-FF20 YL-16 18 662-P34 YL-18
3E5176 3E5179 CE-C1 G-C22
1
2

A-C35 291-A85 BK-16 32 291-JJ53 BK-16 619-JJ60 GN-14 619-JJ60 GN-14 201-FF5 BK-16 201-FF4 BK-16 663-FF21 YL-16 19 663-P35 YL-18
A-C3 7N9738 9W3089 3E3373 3E3376
200-A70 BK-16 308-A89 YL-16 33 308-JJ54 YL-16 610-JJ59 OR-14 610-JJ59 OR-14 126-UU1 PK-16 1 126-L4 PK-16 892-FF23 BR-16 20 892-P45 BR-18
7X6222 UU-C5 454-CE1 GN-16 1 454-G42 GN-18 G-C1
200-A55 BK-14 604-A126 OR-16 34 604-JJ58 OR-14 604-JJ58 OR-14 604-JJ58 OR-14 614-UU8 PU-16 2 614-L18 PU-16 799-CH19 WH-16 201-FF6 BK-16 893-FF24 GN-16 21 893-P46 GN-18
CONN 2
10

12
13
14
15
16
17
18
19
20
21
22
23
24
11

2 454-G41 GN-18 3E3373

1
2
3
4
5
6
7
8
9

R-C3 201-A81 BK-16 35 K748-JJ63 OR-16 200-UU5 BK-16 3 200-L7 BK-16 799-CH20 WH-16 F975-FF26 OR-16 F975-FF27 OR-16 F975-FF27 OR-16 22 F975-P47 OR-18
614-A149 PU-16
126-A37 PK-16

9X0146 36 4 23 3 123-G7 WH-18 1 R KEY

200-A62 BK-16 727-A164 GN-16 727-JJ61 GN-16 727-JJ61 GN-16 J765-UU16 BU-16 J765-L54 BU-16 799-CH17 WH-16 446-FF15 PU-16 E735-FF22 PU-16 E735-P44 PU-18 308-G39 YL-18

619-A250 GN-14
337-A96 WH-16

123-CE2 WH-16 4 123-G10 WH-18 START

K748-A203 OR-16
200-A72 BK-16 610-A137 OR-16 37 610-JJ59 OR-14 E790-JJ62 PK-16 711-UU9 BR-16 5 711-L28 BR-16 426-FF14 BR-16 408-FF10 WH-16 24 408-P18 WH-18 2
E790-A181 PK-16

604-A126 OR-16
619-A250 GN-14
727-A164 GN-16
138-A40 GN-16
E729-A173 GN-16

126-A34 PK-16
176-R29 OR-16

C OFF SWITCH
K952-R7 BR-16

K985-R13 BR-16
GN-16

893-R9 GN-16

K986-R14 PK-16
PU-16

NOTE D
E729-A173 GN-16

767-R24 WH-16
769-R26 BU-16

BR-16

892-R3 BR-16

M901-R8 YL-16
GY-16

GY-16
700-R19 PK-16
F709-A188 BU-16

200-A55 BK-14
450-R25 YL-16

YL-16

38 6 3
E790-A180 PK-16

201-A80 BK-16 958-A218 YL-16 958-JJ64 YL-16 H710-UU15 PK-16 H710-L48 PK-16 447-FF16 PK-16 307-G38 OR-18

200-A72 BK-16
200-A70 BK-16
F708-A187 YL-16

200-A62 BK-16
CONN 38 S ON 1107887
998-A226 BR-16

612-A141 GY-16

CONN 36
337-A96 WH-16

201-A80 BK-16
201-A81 BK-16

201-A78 BK-16
998-A224 BR-16

39 7 BLOWER SW 4
F709-A188 BU-16

321-A94 BR-16

140-A43 BU-16

201-A78 BK-16 619-A250 GN-14 619-JJ60 GN-14 200-JJ44 BK-16 103-JJ6 YL-14 716-UU14 BU-18 716-L33 BU-16 636-CH12 GN-16 472-FF17 OR-16 105-G3 BR-18
121-A27 YL-16

200-A57 BK-16
122-A31 BU-16

B ST G-P2
200-A68 BK-16

126-A34 PK-16 40 103-JJ5 YL-14 715-UU13 GN-18 8 715-L32 GN-16 820-CH24 BU-16 727-A163 GN-16 1570217

109-A14 OR-6
998-A226 BR-16

G-P1
770-R23
773-R17

775-R10
J766-R30
774-R11

J767-R16

R-C4 CW-C1 138-A40 GN-16 CONN 14 308-JJ56 YL-16 714-UU12 YL-18 9 714-L31 YL-16 818-CH22 BR-16 462-A106 YL-16
998-A222 BR-16

F708-A187 YL-16

3E3385 3E3388 10
998-A224 BR-16

604-A126 OR-16 308-JJ54 YL-16 308-JJ55 YL-16 713-UU11 OR-18 713-L30 OR-16 250-CH2 BK-16 614-A144 PU-16
201-A77 BK-16

454-R4 GN-16 1 454-CW1 GN-16 619-A250 GN-14 308-JJ57 YL-16 POWER STUD 712-UU10 WH-18 11 712-L29 WH-16 635-CH9 BU-16 J765-A176 BU-16 124-G11 GN-14 G-P3

E790-JJ62 PK-16
B

K748-JJ63 OR-16
2 9G8451 12 9W0335 T-C2
9X1054

9X1054

9X1054

727-JJ61 GN-16
J766-R32 PU-16 J766-CW2 PU-16 727-A164 GN-16 135-UU4 BU-16 307-A87 OR-16

604-JJ58 OR-14
610-JJ59 OR-14
619-JJ60 GN-14
200-JJ48 BK-16
200-JJ46 BK-16

958-JJ64 YL-16
A-C10

A-C42

112-JJ11 PU-12

136-JJ34 GN-14
JJ-P8

200-JJ47 BK-16
+24V

112-JJ16 PU-12
200-JJ45 BK-16
3 104-2921

112-JJ23 PU-12
A-C9

K927-R22 BU-16 K927-CW3 BU-16 E790-A181 PK-16 606-A135 GY-16

101-A1 RD-04
102-JJ2 BU-14
515-G44 GY-16 LEFT

103-JJ6 YL-14
103-JJ5 YL-14
CONN 32 6 CIGAR LIGHTER
K988-R12 WH-16 4 K988-CW4 WH-16 K748-A203 OR-16 109-JJ10 OR-12 819-CH23 GY-16 605-A130 YL-16 G-C2 605-T8 YL-16 A RD-18 TN PARK/TURN
K989-R18 BU-16 5 K989-CW5 BU-16 200-A55 BK-14 109-JJ9 OR-12 611-A139 PU-16 1130580 129-G12 BU-18 200-T2 BK-16 B BK-18 GD
516-G45 GN-16 LAMP
3(87a)

3(87a)

3(87a)

5
1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)
5(86)

5(86)

5(86)

K991-R20 OR-16 6 K991-CW6 OR-16 200-A59 BK-16 200-A56 BK-16 109-JJ8 OR-12 K952-A231 BR-16 102-A3 BU-16 1 102-G1 BU-16 200-G30 BK-18 614-T14 PU-16 C WH-18 PK 135-0427
7 129-A38 BU-16 2 129-G12 BU-18

OPERATOR STATION
K992-R21 PU-16 K992-CW7 PU-16 200-A71 BK-16 200-A60 BK-16 411-A100 PK-16 517-G46 BU-16 T-P1
8 CH-C7 3 103-G2 YL-16 4
200-A57 BK-16 E735-A174 PU-16 103-A7 YL-14

619-A151 GN-16
614-A145 PU-16

611-A140 PU-14

606-A132 GY-16
605-A127 YL-16
CONN 6 200-A58 BK-16 109-A13 OR-04 9G3675 103-A7 YL-14 105-A10 BR-16 4 105-G3 BR-18 518-G47 OR-16 T-C3

200-A61 BK-16
F710-A189 BR-16

A254-R34 BK-16 138-CH1 GN-16 1 GN-18 + BATTERY 612-A143 GY-16 123-A32 WH-16 5 123-G4 WH-18 124-G11 GN-14 3 LEFT TURN 3E3361 LEFT

CHASSIS
A254-R27 BK-16 200-A62 BK-16 M728-M35 WH-16 251-CH6 BK-16 2 BK-18 GROUND 700-A157 PK-16 200-A62 BK-16 6 200-G13 BK-18 515-G44 GY-16 520-G48 WH-16 605-G52 YL-18 INDICATOR 619-T17 GN-14 1 LOW BEAM
2 LAMP
K992-R21 PU-16
K991-R20 OR-16

200-A61 BK-16 200-A60 BK-16 126-M8 PK-16 799-CH18 WH-16 3 WH-18 +24V OUT CH-P2 201-A81 BK-16 7 201-G35 BK-18 516-G45 GN-16 200-G29 BK-18 1071984 (SOCKET) 200-T3 BK-14 2 HEADLAMP
K988-R12 WH-16

A254-R31 BK-16
K989-R18 BU-16

A254-R33 BK-16
J766-R15 PU-16

K927-R22 BU-16

9X6847
K985-R13 BR-16
J767-R16 GY-16

K986-R14 PK-16

200-A66 BK-16 202-L10 BK-16 537-M25 GN-16 863-CH29 BU-16 4 BU-18 TX LCD OUT J766-A201 PU-16 307-A87 OR-16 8 307-G38 OR-18 517-G46 BU-16 1631879 (LAMP)
WH-16

A254-R5 BK-16
A254-R2 BK-16
GN-16
BU-16

BR-16

K952-R7 BR-16

161-0908
GY-16
PK-16
F707-A186 WH-16

M728-M35 WH-16
YL-16

YL-16

M901-R8 YL-16
176-R28 OR-16

A-P3
454-R4 GN-16

HAZARD EXHAUST
893-R9 GN-16

A-P4 A-P14 G-C11

892-R3 BR-16

9
176-R6 OR-16

5 BR-18 LCD CLOCK 308-G39 YL-18 518-G47 OR-16

176-R1 OR-16

3E5239 200-A64 BK-16 200-A63 BK-16 864-CH30 BR-16 M901-A236 YL-16 308-A88 YL-16 T-P2

K748-JJ63 OR-16
LAMPS DIVERTER

E790-JJ62 PK-16
3E5239 3E5239

126-M8 PK-16
10

136-JJ34 GN-14

727-JJ61 GN-16

604-JJ58 OR-14

610-JJ59 OR-14

619-JJ60 GN-14

OR-12
6 GY-18 LCD LATCH 411-A100 PK-16 411-G40 PK-18 J765-G6 BU-18 BODY UP

200-A55 BK-14

PU-12

112-JJ11 PU-12

112-JJ23 PU-12
200-A65 BK-16 865-CH31 GY-16 K985-A234 BR-16

200-JJ48 BK-16

BK-16

200-JJ46 BK-16

200-JJ45 BK-16
958-JJ64 YL-16

YL-16

308-JJ56 YL-16

308-JJ55 YL-16
SHUTTER BACKUP PRE-LUBR 1632649 1701334

109-JJ9 OR-12

109-JJ8 OR-12
102-JJ2 BU-14
200-A56 BK-16

103-JJ5 YL-14
103-JJ6 YL-14
INDICATOR

537-M27 GN-16
CONTROL 200-A67 BK-16 M-P9 M-P8 866-CH32 PK-16 7 PK-18 TEST/SET K986-A235 PK-16 K952-A231 BR-16 11 K952-G82 BR-18 308-G39 YL-18 308-G39 YL-18 J765-G6 BU-18 A-C30 T-C4
450-R25
700-R19
767-R24
769-R26

770-R23
773-R17

775-R10
774-R11

RELAY RELAY LAMP 9G3676 3E3361

8 PU-18 MODE 12 454-G41 GN-18

537-M26 GN-16
RELAY 200-A69 BK-16 614-M32 PU-16 867-CH33 PU-16 521-A118 YL-16 454-A105 GN-16 307-G38 OR-18 307-G38 OR-18 H430-G76 PU-18 1071984 (SOCKET) LEFT
A A

109-JJ10
308-JJ57
200-JJ47

1
2
3
4
5
6
7
112-JJ16
F708-A187 YL-16 200-A70 BK-16 200-A66 BK-16 614-M33 PU-16 F717-A190 YL-16 462-A106 YL-16 13 462-G43 YL-18 105-G3 BR-18 105-G3 BR-18 1631878 (LAMP) 611-T11 PU-14 1 HIGH BEAM
14 G-C10 T-C1
998-A224 BR-16 200-A68 BK-16 200-M17 BK-16 F718-A193 BU-16 606-A135 GY-16 606-G51 GY-18 129-G12 BU-18 129-G12 BU-18 9G3670 200-T4 BK-14 2 HEADLAMP
B B 15 CONN 47
605-G52 YL-18 XMSN REVERSE

9X1054

9X1054

9X1054

9X1054

9X1054

9X1054
998-A226 BR-16 F720-A194 GN-16 605-A130 YL-16 605-G52 YL-18 605-G52 YL-18 157-0305
1 1

JJ-C1

JJ-C6

JJ-C7

JJ-C4

JJ-C2

JJ-C3
INDICATOR

619-T16 GN-14
16

614-T13 PU-16

611-T10 PU-14

606-T9 GY-16
610-G53 OR-16

200-T1 BK-14
E729-A173 GN-16 998-A225 BR-16 610-A137 OR-16 H430-G76 PU-18 H430-G76 PU-18 612-G55 GY-18

605-T8 YL-16
2 2 LAMP T-P3
F F709-A188 BU-16 200-A54 BK-08 606-M31 GY-16 3 3 522-A119 WH-14 612-A143 GY-16 17
18
612-G55 GY-18 612-G55 GY-18 612-G55 GY-18 200-G31 BK-18 1071984 (SOCKET) F
998-A222 BR-16 200-A75 BK-16 N-C2 A-C15 611-A139 PU-16 611-G54 PU-18 611-G54 PU-18 611-G54 PU-18 1631878 (LAMP)
K988-R12 WH-16

3(87a)

3(87a)

3(87a)

3(87a)

3(87a)

3(87a)
K991-R20 OR-16
K985-R13 BR-16

J766-R15 PU-16

K989-R18 BU-16

K992-R21 PU-16
J767-R16 GY-16
K986-R14 PK-16

A254-R33 BK-16

A254-R31 BK-16

K927-R22 BU-16

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)
G-C9

5(86)

5(86)

5(86)

5(86)

5(86)

5(86)
769-R26 BU-16

3E3382 3E3379
176-R28 OR-16

19
K952-R7 BR-16

775-R10 BR-16
A254-R2 BK-16

A254-R5 BK-16

614-G56 PU-18
773-R17 GY-16

700-R19 PK-16

614-A144 PU-16
M901-R8 YL-16

774-R11 YL-16

F710-A189 BR-16 200-A74 BK-16 M901-G80 YL-18 M901-G80 YL-18

770-R23 GN-16

767-R24 WH-16

614-M34 PU-16
200-M18 BK-16
450-R25 YL-16
176-R1 OR-16

454-R4 GN-16

176-R6 OR-16

893-R9 GN-16
892-R3 BR-16

4 4 20
F707-A186 WH-16 200-A71 BK-16 200-A76 BK-16 A254-R27 BK-16 605-M30 YL-16 515-N6 GY-14 1 515-A114 GY-14 521-A118 YL-16 521-G49 YL-16 K952-G82 BR-18 K952-G82 BR-18 HIGH BEAM
5 5 21 INDICATOR
337-A96 WH-16 200-A72 BK-16 200-A73 BK-16 A254-R34 BK-16 200-N2 BK-14 2 200-A55 BK-14 700-A157 PK-16 700-G69 PK-18 454-G41 GN-18 454-G41 GN-18 611-G54 PU-18
6 6 LAMP

987-M36 WH-16
F723-A196 PK-16 516-N7 GN-14 3 516-A115 GN-16 F717-A190 YL-16 22 F717-G70 YL-18 462-G43 YL-18 462-G43 YL-18 200-G32 BK-18 1071984 (SOCKET)
C C 23
F721-A195 GY-16 201-A82 BK-16 517-N8 BU-14 4 517-A116 BU-16 518-A117 OR-16 518-G47 OR-16 411-G40 PK-18 411-G40 PK-18 1631880 (LAMP)
F717-A192 YL-16 201-A83 BK-16 REAR CAB 522-N10 WH-14 5 522-A119 WH-14 727-A163 GN-16 24 727-G73 GN-18 123-G4 WH-18 123-G4 WH-18 G-C8
SENR1585-01

GROUND D D 25
R-C1 R-C2 518-N9 OR-14 6 518-A117 OR-16 H430-A150 PU-16 H430-G76 PU-18 606-G51 GY-18 606-G51 GY-18 TRACTION
F723-A196 PK-16
F721-A195 GY-16
F717-A192 YL-16
893-A217 GN-16
892-A211 BR-16

1010204 3E6287 BOSS SYSTEM

522-N10 WH-14
201-A78 BK-16 201-A82 BK-16 3E-7996 3E-7996 CONN 33 26 200-G13 BK-18 M901-G80 YL-18
LH SPEAKER ACTIVATED LAMP

515-N4 GY-14
200-N1 BK-14
JJ-P1 JJ-P6 JJ-P7 JJ-P4 JJ-P2 JJ-P3

200-N3 BK-14
201-A80 BK-16 201-A79 BK-16 M-C7 M-C8 508-M21 PU-16 + K985-A234 BR-16 27 K985-G83 BR-18 521-G49 YL-16 521-G49 YL-16 K952-G82 BR-18
M-P1 1071984 (SOCKET)
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

102-A5 BU-14
11

516-N7 GN-14
3E5239 3E5239 3E5239 3E5239 3E5239 3E5239
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

517-N8 BU-14
11
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

J1 201-A77 BK-16 509-M22 WH-16 - 6T7695 102-A5 BU-14 K986-A235 PK-16 28 K986-G85 PK-18 201-G35 BK-18 1631878 (LAMP)
J2 SUPPLEMENTAL STOP HEADLAMP MAIN MAIN MAIN

515-N5 GY-14
G-C7

518-N9 OR-14
201-A81 BK-16 STEERING LAMP POWER POWER POWER POWER 200-M18 BK-16 102-A4 BU-16 M901-A236 YL-16 29 M901-G80 YL-18 998-G86 BR-18
201-FF5 BK-16 RELAY RELAY RELAY RELAY RELAY RELAY 987-M36 WH-16 102-A2 BU-14 102-A3 BU-16 F720-A194 GN-16 30 F720-G72 GN-18 F717-G70 YL-18 RETARDER
RR WHEEL SPD SEN

ENGINE SPEED SEN

ON
LR WHEEL SPD SEN

31
SOLENOID RETURN

SOLENOID RETURN

INTEGRATED 200-A63 BK-16 200-A55 BK-14 124-A33 GN-14 124-G11 GN-14 E735-G75 PU-18 454-G42 GN-18
RETARDER ACTIVE

TCS SYSTEM TEST

ARC AIR CONTROL

LOCATION CODE 1
LOCATION CODE 0

LOCATION CODE 2

LAMP
SENSOR GROUND
SENSOR GROUND
TCS ACTIVE LAMP

BRAKING 200-A61 BK-16 200-A61 BK-16 N-C1 123-A32 WH-16 515-A114 GY-14 32 515-G44 GY-16 J766-G77 PU-18 123-G10 WH-18
MANUAL RET SW
ARC AIR SUPPLY

1071984 (SOCKET)
ARC ON/OFF SW
ARC ON/OFF SW

TCS SERVO SOL

CAT DATA LINK +

A/C
+10VDC POWER
CAT DATA LINK -

ARC PRESS SW
TCS RIGHT SOL

A-C36 CONTROL 200-A76 BK-16 M-C5 3E3361 105-A12 BR-16 33 727-G73 GN-18 1631878 (LAMP)
TCS LEFT SOL

R-P4 3E3385 THERMOSTAT G-C3

3E5179 SWITCH 105-A11 BR-16 516-A115 GN-16 34 516-G45 GN-16
10

12

144-0184 ARC
11
1
2
3
4
5
6
7
8
9

1
2
+BATTERY

+BATTERY

+BATTERY

200-A73 BK-16 509-M22 WH-16 1 WH/BK BR/BK LEFT SPKR - 3E5464 124-A33 GN-14 517-A116 BU-16 35 517-G46 BU-16 700-G69 PK-18 SUPPLEMENTAL
-BATTERY

-BATTERY

201-G35 BK-18
A-C37 144-0186 TCS T
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
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36 Page, Color 2

508-M21 PU-16 2 WH/GN LEFT SPKR + N-P2 129-A38 BU-16 J765-A176 BU-16 36 J765-G6 BU-18 K985-G83 BR-18 462-G43 YL-18 STEERING ON
3E5176 144-0188 ARC/TCS AM/FM LAMP
200-M16 BK-16 200-M16 BK-16 3 BK GROUND N-P1 200-A62 BK-16 F718-A193 BU-16 37 F718-G71 BU-18 K986-G85 PK-18 200-G15 BK-18 1071984 (SOCKET)
CONN 1 RADIO 1259740
113-M6 OR-16 113-M6 OR-16 4 BU + BATTERY (24V) 135-5944 201-A81 BK-16 J766-A201 PU-16 38 J766-G77 PU-18 610-G53 OR-16 1631876 (LAMP)
BLOWER MOTOR 39 E735-G75 PU-18 G-C4
A513-M28 PK-16 A513-M28 PK-16 5 YL + BATTERY (MEMORY) 135-5946 DROPPING 454-A105 GN-16 E735-A174 PU-16 614-G56 PU-18
135-M10 BU-16 135-M10 BU-16 6 RD + BATTERY (12V) M-P3 RESISTOR 610-A137 OR-16 998-A225 BR-16 40 998-G86 BR-18 103-G2 YL-16 CEMS
512-M24 GN-16 7 GY/BK VI/BK RIGHT SPKR - 200-A70 BK-16 F720-G72 GN-18 411-G40 PK-18 ACTION T-C5
MOTOR A-C5 LAMP
511-M23 BR-16 8 GY/VI RIGHT SPKR + 308-A89 YL-16 102-G1 BU-16 201-G37 BK-18 3E3361 RIGHT
3E-6286 1071984 (SOCKET)

200-G13 BK-18

998-G86 BR-18
ANTENNA A/C H430-A150 PU-16 1631876 (LAMP) 611-T12 PU-14 1 HIGH BEAM
102-G1 BU-16 G-C5 200-T6 BK-14 2 HEADLAMP
BLOWER
ANTENNA-V1 COAX MOTOR 614-G56 PU-18 RIGHT TURN 157-0305
RH SPEAKER

308-A88 YL-16
511-M23 BR-16 + 1129565 610-G53 OR-16 606-G51 GY-18 INDICATOR T-P4
M-P2 N-P3 LAMP
512-M24 GN-16 - 6T7695 K986-G85 PK-18 200-G14 BK-18 1071984 (SOCKET) T-C6
K985-G83 BR-18 1631879 (LAMP) 3E3361 RIGHT
G-C6 619-T18 GN-14 1 LOW BEAM
201-M19 BK-16 700-G69 PK-18 PANEL 200-T5 BK-14 2 HEADLAMP
410-M20 WH-16 J766-G78 PU-18 J766-G77 PU-18 200-G23 BK-18 614-G68 PU-18 BACKLIGHTING 161-0908
LAMP
E 200-A54 BK-08
M-P4
M-C2
3E3361
J766-G79 PU-18 200-G22 BK-18 107-1983 (SOCKET)
T-C7
T-P5 E
1071983 (LAMP)
998-A224 BR-16 3E6328 RD-18 1 G-C12 104-2921
M-P6 ACTION 410-M20 WH-16 200-G24 BK-18 200-G19 BK-18
2 KEYSTART SWITCH A-C28 PANEL A RD-18 TN RIGHT
202-L10 BK-16 202-L10 BK-16 202-L10 BK-16 F707-A186 WH-16 9D4068 ALARM BK-18 201-M19 BK-16 200-G26 BK-18 606-T9 GY-16
ARC SUPPRESSOR 3E3361 BACKLIGHTING PARK/TURN
H430-A150 PU-16 F708-A187 YL-16 DOOR (MONITOR) 200-G28 BK-18 614-G67 PU-18 200-T7 BK-16 B BK-18 GD
1068704 LAMP LAMP
OPEN

K748-A203 OR-16
636-CH12 GN-16 200-A73 BK-16 F709-A188 BU-16 1 308-A90 YL-16 200-G27 BK-18 200-G21 BK-18 614-T15 PU-16 C WH-18 PK

E790-A181 PK-16
DOME A-P9 1071984 (SOCKET)

619-A250 GN-14
135-0427

604-A126 OR-16

727-A164 GN-16
619-A250 GN-14
SWITCH

614-A149 PU-16
L-C3 A-C4 1 WH-18 2 1071983 (LAMP)

126-A34 PK-16
126-A37 PK-16
138-A40 GN-16
126-L3 PK-16 126-L3 PK-16 E790-A178 PK-16 E790-A178 PK-16 F710-A189 BR-16 103-M2 YL-14 103-M2 YL-14 LAMP 200-A70 BK-16 103-G2 YL-16 200-G32 BK-18 T-P6
614-L18 PU-16 614-L18 PU-16 7X6222 9X0146 307-A87 OR-16 F717-A192 YL-16 200-M15 BK-16 200-M15 BK-16 2 RD-18 MUR440 G-C13
7N9943
202-L11 BK-16

200-L7 BK-16 200-L7 BK-16 126-L3 PK-16 1 126-A35 PK-16 450-A102 YL-16 F721-A195 GY-16 103-M3 YL-14 602-M29 WH-16 3 BK-18 8C9678 614-G59 PU-18 CL-C4
2 M-P5 7N7781

OPERATOR STATION
J765-L54 BU-16 H430-L11 PU-16 H430-A150 PU-16 452-A104 PU-16 F723-A196 PK-16 M-C4 LEFT FRONT
E790-L44 PK-16 E790-L45 PK-16 614-L18 PU-16 3 614-A148 PU-16 614-A148 PU-16 998-A222 BR-16 7N7781 201-G36 BK-18 113-CL1 OR-16 1 OR 1 +24V STRUT
126-L3 PK-16

636-CH11 GN-16 200-L7 BK-16 4 200-A73 BK-16 K748-A203 OR-16 998-A226 BR-16 123-G8 WH-18 123-G5 WH-18 201-CL2 BK-16 2 BK 2 GROUND PRESSURE
635-CH9 BU-16 202-L11 BK-16 5 337-A96 WH-16 859-CL3 YL-16 859-CL3 YL-16 3 WH 3 SIGNAL 1240328

CHASSIS
H430-A150 PU-16
6 CL-P3
202-L10 BK-16

126-L5 PK-16

306-L13 GN-16 306-A86 GN-16 E790-A180 PK-16 E729-A173 GN-16 614-G58 PU-16
307-L14 OR-16 7 307-A87 OR-16 321-A94 BR-16 E729-A173 GN-16 200-G25 BK-18 113-CL17 OR-16
614-G63 PU-18
J764-L50 BR-16
J764-L51 BR-16

710-L27 GN-16

J766-G78 PU-18
799-CH16 WH-16 138-CH1 GN-16 321-L15 BR-16 8 321-A94 BR-16 706-A158 BR-16 337-A96 WH-16 998-A221 BR-16 113-CL16 OR-16
E790-L44 PK-16

614-G59 PU-18
123-G8 WH-18

614-G60 PU-18
614-G58 PU-16
CL-C5
126-L5 PK-16

614-G60 PU-18

614-G62 PU-18
9
J765-L54 BU-16

799-CH15 WH-16 707-CH13 PU-16 450-L16 YL-16 450-A102 YL-16 720-A161 PU-16 998-A225 BR-16 113-CL15 OR-16

614-G57 PU-18
635-CH7 BU-16

614-G61PU-18
200-G24 BK-18

123-G9 WH-18
7N7781

123-G5 WH-18
614-G66 PU-18
614-G62 PU-18

614-G61 PU-18

614-G64 PU-18

614-G64 PU-18
200-G26 BK-18

200-G18 BK-18
710-CH14 GN-16 452-L17 PU-16 10 452-A104 PU-16 J765-A197 BU-16 201-CL13 BK-16 RIGHT FRONT
614-L18 PU-16
200-L7 BK-16

725-L39 GN-16
WH-16
BU-16

GN-16
OR-16
BK-16

PK-16
PU-16

520-G48 WH-16
BR-16

200-G17 BK-18
BU-16

STRUT
PK-16

200-G27 BK-18

614-G65 PU-18

614-G65 PU-18
E790-L45 PK-16

E790-L45 PK-16

200-G28 BK-18
11 1 OR 1 +24V
YL-16

251-CH3 BK-16 891-CH34 BU-16 706-L22 BR-16 706-A158 BR-16 M728-A204 WH-16 201-CL14 BK-16 113-CL4 OR-16

200-G16 BK-18
201-G36 BK-18
K985-G83 BR-18
K986-G85 PK-18
NOISE PRESSURE
614-L18 PU-16
126-L3 PK-16

200-L7 BK-16

CH-C1 12 2 BK 2 GROUND

614-G57 PU-18
636-CH11 GN-16 707-L23 PU-16 707-A159 PU-16 892-A208 BR-16 201-CL12 BK-16 201-CL5 BK-16
202-L11 BK-16
G705-L47 GN-16
126-L5 PK-16
E790-L44 PK-16

G704-L46 YL-16

K922-L60 YL-16

J766-G79 PU-18
REDUCTION SUPPL STER

E735-G75 PU-18
AUTO RETARD TCS TEST 1240328
726-L40 BU-16

HEADLAMP CEMS MODE THROTTLE A/C

709-L24 OR-16

723-L37 OR-16

724-L38 YL-16
722-L36 WH-16
703-L19 BU-16

721-L35 BR-16

8N1525
704-L20 GY-16

M728-L56 WH-16
705-L21 PK-16

13 3 WH 3 SIGNAL
K748-L55 OR-16

998-G88 BR-18
799-CH21 WH-16 M728-L56 WH-16 M728-A204 WH-16 893-A214 GN-16 998-A224 BR-16 858-CL6 GY-16 858-CL6 GY-16
E750-L42 PU-16

H430-L11 PU-16

F717-A192 YL-16
START AID SWITCH

700-G69 PK-18
200-L7 BK-16

SWITCH

F718-G71 BU-18
SWITCH ON SWITCH SWITCH SWITCH BACKUP CL-P4
306-L13 GN-16
307-L14 OR-16

893-L59 GN-16

ON

103-G2 YL-16
321-L15 BR-16

452-L17 PU-16
706-L22 BR-16

720-L34 PU-16
728-L41 BU-16

892-L58 BR-16

891-L57 BU-16
200-L7

126-L4

450-L16 YL-16
J765-L53 BU-16
H710-L48
J765-L54

614-L18

707-L23 PU-16
712-L29
714-L31
715-L32
713-L30
716-L33
711-L28

+24V IN 1 799-CH16 WH-16 720-L34 PU-16 14 720-A161 PU-16 614-A146 PU-16 998-A226 BR-16

123-G9 WH-18
710-L26 GN-16

1632644
614-L18 PU-16

F717-A190 YL-16
1632637 1716153 1632640 1632641 SWITCH SWITCH SWITCH 1632645

F720-G72 GN-18
F717-G70 YL-18
102-G1 BU-16
RH RED
126-L4 PK-16

J765-L52 BU-16

614-G56 PU-18
998-A225 BR-16
GROUND 2 636-CH11 GN-16 E750-L42 PU-16 15 E750-A177 PU-16 614-A146 PU-16 998-A222 BR-16 G-P10 G-P15 G-P11
126-L3 PK-16

G-P8 1440904
202-L11 BK-16

G-P12 G-P9 1632642 1632643

E790-L43 PK-16

PAYLOAD
202-L12 BK-16

710-L25 GN-16

RED LAMP 3 635-CH8 BU-16 891-L57 BU-16 16 891-A205 BU-16 126-A37 PK-16 452-A104 PU-16 G-P5 G-P6 G-P7 LAMP
A A A A A A

521-G49 YL-16
202-L9 BK-16

102-A4 BU-16
202-L8 BK-16

126-L6PK-16

J764-L49 BR-16

610-G53 OR-16
GREEN LAMP 4 636-CH10 GN-16 859-CH26 YL-16 892-L58 BR-16 17 892-A208 BR-16 126-A35 PK-16 126-A34 PK-16 450-A102 YL-16 8T-9683
A A A
126-L1PK-16
126-L2PK-16

LINK GND 5 250-CH2 BK-16 858-CH25 GY-16 893-L59 GN-16 18 893-A214 GN-16 306-A86 GN-16 CL-C6 CL-P5
B B B B B B 7N9738
XMSN SPD 6 710-CH14 GN-16 861-CH28 PU-16 E790-L45 PK-16 19 E790-A178 PK-16 E750-A177 PU-16

727-G74 GN-18
727-G73 GN-18
1 1 1 1 B B B 1 1

J766-G85 PU-16
F720-A194 GN-16

200-G33 BK-18
F718-A193 BU-16
LF STRUT PRESS 7 859-CH26 YL-16 860-CH27 PK-16 K748-L55 OR-16 20 K748-A203 OR-16 728-A165 BU-16 G478-CL11 PU-16 G478-CL7 PU-16 1 RD

522-A119 WH-14

998-A221 BR-16
2 2 2 2 1 1 1 2 2

200-G25 BK-18
521-A118 YL-16
RF STRUT PRESS 8 858-CH25 GY-16 251-CH5 BK-16 J765-L53 BU-16 21 J765-A197 BU-16 138-A40 GN-16 635-CL8 BU-16 635-CL8 BU-16 2 BK
3 3 3 3 2 2 2 3 3

200-G20 BK-18
LR STRUT PRESS 9 861-CH28 PU-16 251-CH5 BK-16 728-L41 BU-16 22 728-A165 BU-16 3 3 3 RH GREEN
RR STRUT PRESS 10 860-CH27 PK-16 863-CH29 BU-16 710-L26 GN-16 23 710-A160 GN-16 998-A223 BR-16 4 4 4 4 4 4 PAYLOAD

450-A103 YL-16

F717-A191 YL-16
TX LCD OUT 11 24
K952-A230 BR-16

863-CH29 BU-16 864-CH30 BR-16

E793-A183 BU-16

F707-A186 WH-16
E794-A184 YL-16

F975-A228 OR-16

F710-A189 BR-16

998-G87 BR-18
F709-A188 BU-16
F708-A187 YL-16
5 5 5 5 4 4 4 5 5

893-A212 GN-16
998-A220 BR-16

892-A206 BR-16

450-A101 YL-16
LAMP

452-A104 PU-16

F721-A195 GY-16
F723-A196 PK-16
450-A103 YL-16

481-A107 GN-16
LCD CLOCK 12

113-A19 OR-16

403-A97 GN-16
864-CH30 BR-16 818-CH22 BR-16

150-A49 RD-14

150-A50 RD-14
C985-A227 BU-16

317-A92 YL-16
M728-L56 WH-16

G705-L47 GN-16

CONN 15
J764-L49 BR-16
J765-L52 BU-16

6 6 6 6 5 5 5 6 6
E790-L43 PK-16

H710-L48 PK-16

8T-9684
E750-L42 PU-16
K922-L60 YL-16

G704-L46 YL-16

200-A57 BK-16
201-A77 BK-16
K748-L55 OR-16
H430-L11 PU-16

722-L36 WH-16
202-L12 BK-16

712-L29 WH-16

CL-C7
306-L13 GN-16
893-L59 GN-16

723-L37 OR-16

725-L39 GN-16

307-L14 OR-16

710-L25 GN-16

200-G34 BK-18
892-L58 BR-16

703-L19 BU-16

706-L22 BR-16
720-L34 PU-16

721-L35 BR-16

728-L41 BU-16

452-L17 PU-16

321-L15 BR-16

TX OUT 13 CH-C4 A-C23

715-L32 GN-16

713-L30 OR-16

709-L24 OR-16
704-L20 GY-16
705-L21 PK-16

818-CH22 BR-16 820-CH24 BU-16

711-L28 BR-16

716-L33 BU-16

726-L40 BU-16

891-L57 BU-16

707-L23 PU-16
724-L38 YL-16

450-L16 YL-16

537-A121 GN-16
714-L31 YL-16

C C C C 6 6 6 C C CL-P6
126-L1 PK-16
202-L8 BK-16

202-L9 BK-16
126-L2 PK-16

3E3379 3E3382 7N9737

126-L6 PK-16

TX KEY OUT 14 820-CH24 BU-16 819-CH23 GY-16

307-A87 OR-16

C C C
307-A87 OR-16

D D
767-A166 WH-16
E750-A175 PU-16

RX IN 15 1 1 RD
K952-A232 BR-16

819-CH23 GY-16 250-CH2 BK-16 138-CH1 GN-16 138-A40 GN-16 G478-CL9 PU-16
J765-A200 BU-16

606-A133 GY-16

E790-A182 PK-16
506-A113 PU-16

605-A128 YL-16
H429-A109 BU-16

K952-A231 BR-16
J767-A202 GY-16

H428-A108 GY-16

D D D D D D
728-A165 BU-16

987-A219 WH-16

337-A96 WH-16
770-A168 GN-16
769-A167 BU-16
775-A171 BR-16
773-A169 GY-16

612-A142 GY-16

NEUTRAL 16 891-CH34 BU-16 865-CH31 GY-16 2 614-A144 PU-16 636-CL10 GN-16 636-CL10 GN-16 2 BK
774-A170 YL-16

604-A126 OR-16
614-A147 PU-16
126-A36 PK-16

122-A30 BU-16

3E7996 D D D
LCD LATCH 17 865-CH31 GY-16 867-CH33 PU-16 707-CH13 PU-16 3 710-A160 GN-16 462-A106 YL-16 3E7996 3E7996 3E7996 3E7996 3E7996
TEST/SET 18 866-CH32 PK-16 866-CH32 PK-16 710-CH14 GN-16 4 707-A159 PU-16 727-A163 GN-16 G-C21 G-C19 G-C17 G-C18 3E7996 3E7996 3E7996 G-C24 G-C20
L-C1 G-C14 G-C15

A700-A172 OR-16
MODE 19 867-CH33 PU-16 L-C2 891-CH34 BU-16 5 891-A205 BU-16 426-FF14 BR-16 X971-G84 OR-18 G-C16 998-G89 BR-18
1010205 3E6287

F702-A185 GN-16
998-A221 BR-16
BED RAISE 20 707-CH13 PU-16 6 201-FF6 BK-16 913-G81 PK-18

F707-A186 WH-16
F710-A189 BR-16

F718-A193 BU-16
A700-A172 OR-16

F702-A185 GN-16

F975-A228 OR-16

F720-A194 GN-16
CH-P1 SWITCH NOT INCLUDED WITH TRUCK

F709-A188 BU-16

E793-A183 BU-16
ABBREV COLOR

F721-A195 GY-16

F708-A187 YL-16
F723-A196 PK-16
635-CH9 BU-16 446-FF15 PU-16 521-G50 YL-16

E794-A184 YL-16

F717-A191 YL-16
799-CH16 WH-16

799-CH21 WH-16
636-CH11 GN-16

522-A119 WH-14
893-A212 GN-16

481-A107 GN-16
861-CH28 PU-16

452-A104 PU-16

892-A206 BR-16

998-A220 BR-16
858-CH25 GY-16
860-CH27 PK-16
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
11

11

859-CH26 YL-16

450-A101 YL-16

521-A118 YL-16
CONN 16
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

9X6846

113-A19 OR-16

403-A97 GN-16
150-A49 RD-14

150-A50 RD-14
MAY BE ORDERED BY CUSTOMER THROUGH PARTS

635-CH8 BU-16
799-CH18 WH-16

251-CH5 BK-16

201-A77 BK-16

200-A57 BK-16
317-A92 YL-16
J1 J2 OPERATOR STATION OPERATOR STATION
TPMS 138-CH1 GN-16 RD RED
CONT A-C19 CHASSIS CHASSIS
WH WHITE
SHIFT LEVER-GND VERIFY

LOCATION ENABLE (+BAT)

1042921
EXHAUST DIVERTER SW

799-CH15 WH-16 THROTTLE OR ORANGE

GEAR SW-GND VERIFY

F975-FF26 OR-16
XMSN\CHASSIS
E790-A179 PK-16

POSITION
109-A13 OR-04

RD-18 +8V CYLINDER

LOCKUP CLUTCH SOL

E729-A173 GN-16
799-CH16 WH-16 A700-A172 OR-16 A YL YELLOW
SEC/PARK BRAKE SW

BODY RAIDE OUTPUT

998-A223 BR-16

472-FF17 OR-16
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER

446-FF15 PU-16

447-FF16 PK-16
426-FF14 BR-16
CONTROL
462-A106 YL-16
337-A96 WH-16

SENSOR
727-A162 GN-16
SUPP STEER RELAY

HEAD SOL
306-A86 GN-16
SOLENOID RETURN

SOLENOID RETURN

BK-18 GROUND
101-A1 RD-04
LOW STEERING SW

201-FF6 BK-16
799-CH21 WH-16 799-CH18 WH-16 998-A221 BR-16 PK PINK
200-A54 BK-08
SW/SNSR GROUND
SW/SNSR GROUND

H429-A109 BU-16
C985-A227 BU-16

J765-A200 BU-16
E750-A175 PU-16
J767-A202 GY-16

H428-A108 GY-16

E790-A182 PK-16

K952-A232 BR-16

L-P1 HEAD SOL HEAD SOL HEAD SOL HEAD SOL HEAD SOL
G705-L47 GN-16

987-A219 WH-16
LOCATION CODE 1
LOCATION CODE 0

LOCATION CODE 2

BODY LOWER SOL

J764-L51 BR-16
NEUTRAL OUTPUT

767-A166 WH-16
E790-L44 PK-16
XMSN OUT SPEED

J764-L50 BR-16

604-A126 OR-16

3E7700
770-A168 GN-16
K922-L60 YL-16

G704-L46 YL-16

506-A113 PU-16

769-A167 BU-16

614-A147 PU-16
728-A165 BU-16
775-A171 BR-16
606-A133 GY-16
612-A142 GY-16

773-A169 GY-16
722-L36 WH-16
704-L20 GY-16

605-A128 YL-16

WH-18 SIGNAL #1
774-A170 YL-16
709-L24 OR-16
710-L27 GN-16

723-L37 OR-16

725-L39 GN-16

139-1136 C
703-L19 BU-16

721-L35 BR-16

726-L40 BU-16
BODY RAISE SOL

BK BLACK
705-L21 PK-16

799-CH20 WH-16
DOWNSHIFT SOL

200-A58 BK-16 F702-A185 GN-16 #3 #5 #7 #9 #11

724-L38 YL-16

122-A30 BU-16

126-A36 PK-16

A-P10
CAT DATALINK +

BACKUP ALARM

126-L5 PK-16
T/C OUT SPEED
CAT DATALINK -

ENGINE SPEED

CH-C3 A-C16 AN-C20 CN-C2 1508202

KEY START SW

1508202 1508202 1508202 1508202 1508202

SHIFT LEVER 1

SHIFT LEVER 4

SHIFT LEVER 2

SHIFT LEVER 5

SHIFT LEVER 3

799-CH17 WH-16 998-AN99 BR-16 GY GRAY

START RELAY

HOIST LEVER
UPSHIFT SOL

+10V SUPPLY
BODY UP IND

3E7990 3E3361 3E3364

BODY UP SW

799-CH19 WH-16 CONN 23 9X7148 CONN 31 997-AN68 OR-16 CP-P1 CP-P2 CP-P3 CP-P4 CP-P9 CP-P11 PU PURPLE

10

12

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
11

11
BRAKE SW

OPERATOR STATION

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
+BATTERY

+BATTERY

636-CH12 GN-16 STRAP-MM1 E797-AN63 WH-16 E797-AN63 WH-16 1 BR BROWN

-BATTERY

-BATTERY

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED

251-CH6 BK-16 CHASSIS C-C1 E798-AN59 PK-16 E798-AN59 PK-16 2 GN GREEN

GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5

CL-C1
A-P20 CONN 22 3E5176 8T9834 7E6513 7E6513 7E6513 7E6513 BU BLUE
251-CH3 BK-16 251-CH5 BK-16 7E6513 7E6513
CONN 39

522-C16 WH-14
GN-16
9R7941 FF-C3

OR-16
OR-16

BU-16

G478-CL11 PU-16

893-C5 GN-16

F702-C8 GN-16
A700-C6 OR-16

F975-C13 OR-16

481-C15 GN-16

113-C17 OR-16

403-C22 GN-16
F720-C23 GN-16
858-CL6 GY-16
PU-16

150-C1 RD-14

150-C3 RD-14
BK-16
CP-C2 CP-C3 CP-C4 CP-C13 CP-C14

892-C4 BR-16

998-C7 BR-16

F709-C9 BU-16

F710-C11 BR-16

E793-C20 BU-16

F718-C49 BU-16
859-CL3 YL-16

F721-C10 GY-16
201-C2 BK-16

200-C14 BK-16

F723-C48 PK-16
138-CH1 GN-16 CP-C1

317-C12 YL-16

450-C18 YL-16

E794-C19 YL-16

521-C21 YL-14

F717-C24 YL-16
9X7145

E797-CN1 WH-16
E798-CN2 PK-16
CAB

WH-16
L-C5 A-C17 8N1517

WH-16
636-CH12 GN-16 CONN 17 997-AN35 OR-16

WH-16
GY-16
12
13
14
15
16
17

19
20
21
22
23
24
25
10

18

GY-16

GY-16
11
1
2
3
4
5
6
7
8
9

SYMBOL DESCRIPTION

10

12
13
14
15
16
17
18
19
20
21
22
23
24

OR-16

OR-16
11

OR-16
PU-16

PU-16

PU-16
A-C18

1
2
3
4
5
6
7
8
9
9X0145 GROUND 9X7143 OPERATOR STATION 998-AN88 BR-16 998-AN88 BR-16
A/C
10

12
13
14
15
16
17
18
19
20
21
22
23
24

10

12
13
14
15
16
17
18
19
20
21
22
23
24
11

11

635-CL8
636-CL10
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

201-CL13
861-CL18
862-CL19
CHASSIS

113-CL16
OPERATOR STATION OPERATOR STATION 8N1518 F-C5 CLUTCH 412-AN26 BU-16 412-AN26 BU-16 BLADE, SPADE, RING,
CHASSIS CHASSIS K-C7 J-C1 REF: 108-1029 BEACON CONN 18 H-C1 9X7146 AN-C7 OR SCREW TERMINAL
CONN 10 SOLENOID

472-F4 OR-16

F975-F6 OR-16
337-H11 WH-16

426-F1 BR-16

446-F3 PU-16
3E3370

201-F2 BK-16

447-F5 PK-16
GN-16

OR-04

GN-16

200-H6 BK-08

128-6985 BEACON
RD-04

7X6222 9X7144 3E1906 RAIL

YL-16
709-K9 OR-16

998-AF1 BR-16
WH-16

9U-7206 FLORESCENT LAMP

WH-16

CIRCUIT CONNECTED
GN-16

C-C7 AN-C1 PRESS

OR-16

C-P9
BR-16

BU-16

PU-16
BU-16
BR-16
704-K7 GY-16
G705-K2 GN-16

710-K10 GN-16

723-K13 OR-16

GY-16
GY-16

GY-16
PU-16
PU-16
BU-16

BU-16
BU-16

BU-16

A OR-18 +5V
GY-16

GY-16

PK-16

PK-16
725-K15 GN-16
703-K6 BU-16

721-K11 BR-16

726-K16 BU-16

997-AN69 OR-16
YL-16
J764-K18 BR-16

YL-16
705-K8 PK-16

126-K17 PK-16
E790-K4 PK-16
K922-K3 YL-16

G704-K5 YL-16

724-K14 YL-16
J764-K1 BR-16

722-K12 WH-16

E-C6 8T9834 9X1343 993-AN87 BR-16 B YL-18 ANALOG RET SENSOR

1403540
306-H1
462-H2
109-H3
101-H4
727-H5

3E3361 150-C1 RD-14 1 150-AN4 RD-14 E796-AN36 GN-16 E796-AN36 GN-16 C GN-18 SIGNAL CP-C9 CP-C10 CP-C18 CIRCUIT NOT CONNECTED
REAR AN-P9 CN-C1
K952-J6
H429-J8
H428-J27

C985-J24

E790-J7

614-J4
E750-J25

767-J16
770-J18
606-J12
612-J13

769-J17
773-J14

728-J15
775-J21
774-J20
506-J9
122-J1

126-J2
987-J23

604-J10

BK-18 1 E-C5 2
605-J11
J767-J19

J765-J22

BACKUP 612-E23 GY-16 150-C3 RD-14 150-AN6 RD-14 1136430 1136430 1136430
CONN 30 3E3361

GN-16

OR-16
7N7781

862-CL19 OR-16

BU-16

PU-16
GY-16

BK-16
861-CL18 PU-16
AN-C8

YL-16
BK-18 2 3 CONN 44 CONN 45 CONN 46

1
2
3
4

1
2
3
4

1
2
3
4
ALARM 200-E24 BK-16 BODY 113-CL15 OR-16 F700-C25 BU-16 F700-AN52 BU-16 ELECTRICAL CONNECTION

522-C16 WH-14
3E3370 AN-C13 AN-C14 AN-C21

403-C22 GN-16
GN
GN

1
2
C-C21

A700-C6 OR-16

481-C15 GN-16

113-C17 OR-16

F702-C8 GN-16

F720-C23 GN-16
521-C21 YL-14
UP

F975-C13 OR-16

893-C5 GN-16

150-C3 RD-14
150-C1 RD-14
RD-18 1 1 4 PRIMARY

F718-C49 BU-16
+ BATTERY

F721-C10 GY-16
E793-C20 BU-16

F709-C9 BU-16

892-C4 BR-16
126-E12 PK-16 113-CL17 OR-16 F701-AN47 BR-16 412-AN26 BU-16 TO MACHINE STRUCTURE

201-C2 BK-16

F710-C11 BR-16
200-C14 BK-16

F723-C48 PK-16
FRAME

317-C12 YL-16

E794-C19 YL-16
450-C18 YL-16

F717-C24 YL-16
SENSOR AF-C1 3E3364 CAM S/T AN-C19 3E3373 3E3373 3E3373

998-C7 BR-16
SOLENOID BU-18 2 2 E750-E9 PU-16 GROUND 201-CL14 BK-16 E799-C26 BR-16 5 E799-AN44 BR-16 996-AN70 GN-16 A OR-18 +12V
3E3360 3E3361 INTERNAL ELECTRICAL

G478-CL11
3E-0461

635-CL8
858-CL6
859-CL3
636-CL10

201-CL13

1
2
SENSOR

113-CL16
GROUND BK-18 3 3 6 B BK-18

BR-16
GROUND

A709-AN100 OR-16
GY-16
J765-E7 BU-16 201-CL12 BK-16 150-C1 RD-14 892-C4 BR-16 892-AN3 BR-16 998-AN86 BR-16

A705-AN65 BU-16
F728-AN91 BR-16
A707-AN60 PU-16
F728-AN92 BR-16

A711-AN101 PU-16
YL-16

YL-16

F730-AN106 GY-16

F730-AN107 GY-16
E-P3 CONN 29 C-C10 1296628 CONNECTION TO SURFACE

1
2

1
2

1
2
CL-C2 C-C11 3E3361 150-C3 RD-14 893-C5 GN-16 7 893-AN9 GN-16 999-AN37 WH-16 999-AN37 WH-16 C WH-18 SIGNAL
7N7781 LOWER RAISE C-C9 3E3364 AN-P7 OF COMPONENT
LEFT REAR 3E3361 892-C4 BR-16 A700-C27 OR-16 8 A700-AN34 OR-16 RAIL

BK
BK
SOLENOID SOLENOID CONNECTOR

E799-C26 BR-16
F700-C25 BU-16

A701-AN50

A703-AN62
F726-AN89

F726-AN90
STRUT +24V OR 1 1 113-CL17 OR-16 893-C5 GN-16 998-C28 BR-16 9 998-AN99 BR-16 AN-C4 PRESSURE
724-K14 YL-16

1125874 1125874
G705-K2 GN-16

522-C44 WH-14

F722-C35 OR-16
VALVE
E790-K4 PK-16

1042921

513-C46 OR-14
722-K12 WH-16

998-C42 BR-16
G704-K5 YL-16
710-K10 GN-16
709-K9 OR-16

725-K15 GN-16

723-K13 OR-16

PRESSURE GROUND BK 2 2 10 COOLANT

726-K16 BU-16
J764-K18 BR-16

703-K6 BU-16

201-CL14 BK-16 F702-C8 GN-16 F702-C8 GN-16 F702-AN55 GN-16

704-K7 GY-16

721-K11 BR-16
705-K8 PK-16

126-K17 PK-16
K922-K3 YL-16

K-P5 K-P6
J764-K1 BR-16

1070677 ATCH WIRE, CABLE,

C 1240328
CL-P1
SIGNAL WH 3 3 861-CL18 PU-16 F710-C11 BR-16 F703-C29 GY-16 11 F703-AN56 GY-16 997-AN72 OR-16 A OR-18 +5V TEMP
SENSOR CN-P1 COMPONENT C
F709-C9 BU-16 12 F704-AN40 OR-16 993-AN85 BR-16 B BK-18 GROUND
C-C13 13 C WH-18 SIGNAL 1022240 CIRCUIT GROUPING
113-C17 OR-16 F705-AN21 PK-16 995-AN46 BU-16 995-AN46 BU-16 AN-P2 L#
A/C 3E3361 F717-C24 YL-16 997-C30 OR-16 14 997-AN68 OR-16 DESIGNATION
REFRIGERANT F726-AN43 YL-16
WH-16

AN-P11
OR-16

GN-16

AN-C9
PU-16
PU-16
BU-16

BR-16
BU-16

BU-16
BU-16

BR-16

122-J1 BU-16
728-J15 BU-16

BK-18
GY-16
GY-16

GY-16

GY-16

GY-16
PK-16

CT-C3 1 521-C21 YL-14 E793-C20 BU-16 993-C31 BR-16 15 993-AN78 BR-16

WH
WH

WH
WH

YL-16

YL-16

PRESS SW 2 3 F728-AN58 BR-16 HARNESS & CABLE CHART

LEFT REAR 1042921 BK-18 2 16 3E3370 SECONDARY 3E6428
E790-J7 PK-16

1145333 1 513-C47 OR-14 E794-C19 YL-16 A234-AN15 BK-16 COOLANT F730-AN182 GY-16 ID PART# ATCH LOC TYPE DESCRIPTION
987-J23 WH-16

TURN A WH-16 C-P10 C-C16 521-C21 YL-14 F720-C23 GN-16 17 F711-AN10 GN-16 996-AN71 GN-16 A OR-18 +12V CAM S/T A701-AN50 GY-16
LAMP A/C ARC SENSOR FLOW A 172-2360 STD HARNESS MAIN CAB
H429-J8
1
2

1
2

C985-J24
H428-J27
K952-J6

3E3361
E750-J25

767-J16

769-J17
770-J18
773-J14
774-J20
775-J21
126-J2

614-J4

B F-C4 18 B BK-18
604-J10

606-J12
612-J13

GROUND
J767-J19

200-CT6 BK-16
605-J11

F721-C10 GY-16 F712-AN16 GY-16 998-AN29 BR-16 998-AN84 BR-16

J765-J22
J765-E7 BU-16

NOTE A
200-H6 BK-08

SWITCH A703-AN62 BR-16

E750-E9 PU-16

K-C8 K-C9 SUPPRESSOR C 142-2642 STD HARNESS ENGINE

126-E12 PK-16

1350426 C 3E3361 1 19 C WH-18 SIGNAL 1296628

506-J9 PU-16

CT-P2 3E3361 3E3361 F-P6 1068704 513-C45 OR-14 F723-C48 PK-16 F713-AN48 OR-16 F732-AN38 PK-16 F732-AN38 PK-16 AN-P8 A705-AN65 BU-16 E 136-8916 STD HARNESS REAR CHASSIS
J-C4 426-F1 BR-16 426-F1 BR-16 1 BK-18 1169846 C-P4 2 522-C43 WH-14 522-C16 WH-14 F718-C49 BU-16 F714-C32 PK-16 20 F714-AN41 PK-16 A707-AN60 PU-16
3E3373 MUR440 F 165-6651 STD HARNESS CEMS CHASSIS
G705-K2 GN-16

CT-C2 201-F8 BK-16 2 BK-18 XMSN E799-C26 BR-16 E799-C26 BR-16 F710-C11 BR-16 21 F710-AN39 BR-16 996-AN32 GN-16 AN-C10
E790-K20 PK-16
G704-K5 YL-16
E790-K19 PK-16

A709-AN100 OR-16 G 172-2358 STD HARNESS DASH PANEL

LEFT 104-2921 122-J1 BU-16 1 122-U3 BU-16 FILTER F700-C25 BU-16 F700-C25 BU-16 F709-C9 BU-16 22 F709-AN33 BU-16 3E3370 TURBO OUTLET
612-E23 GY-16

200-E24 BK-16

SWITCH A711-AN101 PU-16 H 159-2992 STD HARNESS CHASSIS POWER

STOP/TAIL A 604-CT1 OR-16 200-J3 BK-16 2 200-U4 BK-16 F722-C35 OR-16 F722-C35 OR-16 F722-C35 OR-16 23 F708-AN28 YL-16 997-AN73 OR-16 A OR-18 +5V PRESS A710-AN102 GY-16
LAMP SENSOR J 169-5822 STD HARNESS MAIN CHASSIS
B 200-CT7 BK-16 728-J15 BU-16 3 728-U5 BU-16 998-C42 BR-16 998-C42 BR-16 24 F707-AN22 WH-16 993-AN83 BR-16 B YL-18 GROUND A712-AN103 BR-16
1350427 1619929 K 165-6650 STD HARNESS CHASSIS XMSN
C 614-CT4 PU-16 4 229-C40 BK-14 25 F706-AN27 PU-16 A746-AN54 PK-16 A746-AN54 PK-16 C GN-18 SIGNAL A708-AN64 BR-16
CT-P1 AN-P4 L 172-2359 STD HARNESS CAB XMSN
U-C1 F-C3 F-P2 403-C22 GN-16 993-C31 BR-16 113-C17 OR-16 26 113-AN23 OR-16 A706-AN61 GY-16
CONN 3 3E-3376 3E3367 1187226 AN-C11 M 172-6142 STD HARNESS OVERHEAD
ENGINE C-P2 START 997-C30 OR-16 F715-C33 PU-16 27 F715-AN2 PU-16 A704-AN66 GN-16
BRAKE OIL RH TURBO SPEED 1187226 3E3370 N 118-8580 ATT HARNESS CAB A/C UNIT
CT-C4 CT-C1 E-C2 F975-F6 OR-16 F975-F6 OR-16 A OR-18 +8V AID A700-C27 OR-16 F716-C34 WH-16 28 F716-AN8 WH-16 ATMOSPHERIC A702-AN57 PU-16
3E3361 3E3382 3E3379 TEMP INLET PRESS SENSOR T/C PRESS P 172-6774 STD HARNESS CEMS DASH PANEL
201-F7 BK-16 B BK-18 GROUND SENSOR SOLENOID F703-C29 GY-16 F717-C24 YL-16 29 F717-AN14 YL-16 997-AN74 OR-16 A OR-18 +5V F731-AN204 OR-16
LEFT SENSOR 6V2455 TEMP SENSOR R 163-0956 ATT HARNESS INTEGRATED BRAKING
WH-18 1 612-CT3 GY-16 604-CT1 OR-16 1 604-E13 OR-16 E-C1 J-C2 446-F3 PU-16 446-F3 PU-16 C WH-18 SIGNAL 1619926 3E6333 F714-C32 PK-16 F718-C49 BU-16 30 F718-AN20 BU-16 993-AN82 BR-16 B YL-18 GROUND F729-AN67 GN-16
BACKUP 3E5179 3E5176 1187226 C-P1 SENSOR C-P5 1619929 T 160-8706 STD HARNESS FRONT LIGHTS
BK-18 2 200-CT8 BK-16 200-CT2 BK-16 2 200-E14 BK-16 CONN 24 C-P3 E794-C19 YL-16 31 E794-AN7 YL-16 A747-AN53 GY-16 A747-AN53 GY-16 C GN-18 SIGNAL F727-AN51 BU-16
LAMP F-P2 AN-P3 U 139-3865 STD HARNESS FRONT RH CHASSIS
1623294 612-CT3 GY-16 3 612-E15 GY-16 612-E1 GY-16 1 612-J13 GY-16 200-J26 BK-16 200-J26 BK-16 201-F2 BK-16 E793-C20 BU-16 32 E793-AN1 BU-16

F731-AN104 OR-16
V 117-2932 STD CABLE ANTENNA COAX

F731-AN105 OR-16
A712-AN103 BR-16
A710-AN102 GY-16
F729-AN95 GN-16
F727-AN93 BU-16
4 2 F-C2 AC-C2 AC-C1 33 AN-C12

F729-AN96 GN-16
200-E2 BK-16 200-J26 BK-16 F715-C33 PU-16 F725-AN17 WH-16

A704-AN66 GN-16
F727-AN94 BU-16
CT-P3

A702-AN57 PU-16

A708-AN64 BR-16
A706-AN61 GY-16
200-H15 BK-16

W 161-9846 STD WIRE AS. POWER DISTRIBUTION

GROUND
614-CT4 PU-16 5 614-E17 PU-16 614-E3 PU-16 3 614-J4 PU-16 3E3361 3E3364 3E3361 F716-C34 WH-16 F723-C48 PK-16 34 F723-AN97 PK-16 3E3370 ENGINE OIL

SIGNAL

WH-18
Y 139-3205 STD HARNESS BRAKE OVERSTROKE SWITCH

PU-18
GROUND
WH-16 6 605-E5 YL-16 604-E4 OR-16 4 604-J10 OR-16 126-J2 PK-16 WINDSHIELD 447-F5 PK-16 447-F5 PK-16 1 447-AC1 PK-16 1 PK-18 FUEL LEVEL 35 F724-AN98 PU-16 997-AN75 OR-16 A OR-18 +5V PRESS

SIGNAL
WASHER ALTERNATOR SENSOR AA 9G-0549 STD CABLE POS TO NEG BATTERY
5 2 2 BK-18 SENDER

+8V
605-E5 YL-16 605-J11 YL-16 604-J10 OR-16 201-F9 BK-16 201-AC2 BK-16 36 F719-AN24 BR-16 993-AN81 BR-16 B YL-18 GROUND

WH-18
BK-18
MOTOR 1005047 1036093 AC 147-7601 STD HARNESS FUEL LEVEL SENSOR
1398667

+5V
AH-C1 E-C3 606-E6 GY-16 6 606-J12 GY-16 605-J11 YL-16 FRAME CONN 25 998-C42 BR-16 37 F737-AN42 YL-16 994-AN45 GY-16 994-AN45 GY-16 C GN-18 SIGNAL
3E3382 3E3379 J-P5 GROUND H-P6 AN-P5 AE 125-0954 STD CABLE DISCONNECT SWITCH TO GND
J765-E7 BU-16 7 J765-J22 BU-16 606-J12 GY-16 J-C5 AC-P1 998-C7 BR-16 F720-C23 GN-16 38 F720-AN25 GN-16
1631886 AF 128-8479 STD WIRE AS. A/C FAN JUMPER

WH-18
OR-18
J-C3

1
2
3T4412 AN-C5

BK-18
604-AH1 OR-16 1 604-E18 OR-16 8 612-J13 GY-16 ALT 998-C37 BR-16 998-C28 BR-16 F721-C10 GY-16 39 F721-AN19 GY-16
EXHAUST 7N9738 C-C6 1042921 AG 156-7846 STD CABLE POS BATTERY TO BUS BAR

OR-18

GN-18
2 9 1 WH/RD-14 R +

YL-18
200-AH2 BK-16 200-E19 BK-16 E750-E9 PU-16 E750-J25 PU-16 614-J4 PU-16 506-J9 PU-16 MOTOR CONN 28 3E3361 F722-C35 OR-16 40 F722-AN13 OR-16 ENGINE OIL
DIVERTER AH 161-4023 STD HARNESS RIGHT REAR LIGHTS

1
2
AH-C4 612-AH3 GY-16 3 612-E20 GY-16 10 E750-J25 PU-16 GN-18 1 987-J23 WH-16 200-J5 BK-16 2 BK-14 F-C1 MM-C1 MM-C2 Y-C2 997-AN76 OR-16 A OR-18 +5V TEMP AN-C15 AN-C23 AN-C22
SOLENOID 3E3370 1042921 3E3361 3E3364 C-C2 CONN 34 SENSOR 3E3373 3E3373 3E3373 AJ 159-0989 STD CABLE STARTER TO GND

200-C39 BK-16
317-C12 YL-16
RIGHT 3E3361 4 11 J765-J22 BU-16 J-P1 GN-18 2 E790-J7 PK-16 C-C17 993-AN80 BR-16 B BK-18 GROUND

229-C40 BK-14
3E3361

F716-C34 WH-16
1060735 AK 156-7847 STD CABLE SEC STER RELAY TO MOTOR

F715-C33 PU-16
C
A
B
BACKUP WH-18 1 612-AH3 GY-16 614-AH4 PU-16 5 614-E22 PU-16 126-E12 PK-16 12 126-J2 PK-16 1013430 472-F4 OR-16 A 472-MM1 OR-16 1 472-Y2 OR-16 3E3370 E795-AN31 YL-16 E795-AN31 YL-16 C WH-18 SIGNAL CONN 41 CP-C11 CONN 42 CP-C12 CONN 43 CP-C17

998-C41 BR-16

1
2
3
4

1
2
3
4

1
2
3
4
C-C3 AN-P10 AL 156-7848 STD CABLE SEC STER RELAY TO BUS BAR

C
LAMP

A
B

C
3E3376 3E3376 3E3376

A
B
BK-18 2 200-AH6 BK-16 WH-16 6 606-E6 GY-16 201-F10 BK-16 B 201-MM2 BK-16 2 201-Y1 BK-16 BRAKE 109-H3 OR-04 C-C4 1042921
1623294 CONN 5 OVERSTROKE C-C5 3E3370 AN-C6 AM 2G-4177 STD CABLE SEC STER MOTOR TO GND
C 1042921
AH-P3 AN 111-3247 STD HARNESS MAIN ENGINE

481-C15 GN-16
F975-C13 OR-16
CONN 27

201-C2 BK-16
CONN 4 SWITCH 1042921 FUEL

200-C38 BK-16
450-C18 YL-16
CONN 26 7V5647 AP 156-7849 ATT CABLE PRE-LUBR RELAY TO MOTOR

997-C30 OR-16
998-C37 BR-16
F703-C29 GY-16
AH-C2 997-AN77 OR-16 A OR-18 +5V TEMP

993-C31 BR-16
A700-C36 OR-16

F714-C32 PK-16
Y-P1 SENSOR AR 2G-4177 ATT CABLE PRE-LUBR MOTOR TO GND
B RIGHT 1042921 993-AN79 BR-16 B BK-18 GROUND
1022240 AU 159-2993 ATT CABLE SEC STARTER TO SEC POS BATTERY B
STOP/TAIL A 604-AH1 OR-16 CBL-CC1 RD-00 AUX START 317-C12 YL-16 A751-AN49 YL-16 A751-AN49 YL-16 C WH-18 SIGNAL
AN-P6 AV 159-2994 ATT CABLE POS SEC BATTERY TO NEG SEC BATTERY

OR-16
C-C8

PU-16
WH-16

WH-16

WH-16
B

OR-16

OR-16
LAMP 200-AH7 BK-16 RECEPTACLE

PU-16

PU-16
GY-16

GY-16

GY-16
1042921 AW 159-2995 ATT CABLE NEG SEC BATTERY TO DISC SW
101-H4 RD-04
727-H5 GN-16
337-H11 WH-16
306-H1 GN-16

109-H3 OR-04

462-H2 YL-16

1350427 C 614-AH4 PU-16 RR-C9 J-C10 CBL-CC2 BK-00 CC-C1

AH-P1 3E5176 3E5179 CONN 35 CA 2G-4177 STD CABLE DISCONNECT SW TO GND

C
A
B

A
B
481-C15 GN-16 CJ-C1 HH-C1
3E3370 3E3370 CC 4N-6580 STD CABLE AUXILLARY STARTING
AH-C3 1 201-C2 BK-16 993-AN30 BR-16 7E6513 7E6513 7E6513 7E6513 7E6513 7E6513
1042921 XMSN CP-C5 CP-C6 CP-C7 CP-C8 CP-C15 CP-C16 CE 116-9309 STD WIRE AS. RETARDER LAMP DIVERSION
K952-RR15 BR-16 2 K952-J6 BR-16 F975-C13 OR-16 993-AN78 BR-16
RIGHT REAR CF 120-9288 STD HARNESS XMSN GEAR SW

F716-HH2 WH-16
UP SHIFT DOWN SHIFT LOCKUP CLUTCH SPEED

998-CJ1 BR-16

F715-HH1 PU-16

998-HH3 BR-16
TURN A WH-16 767-RR4 WH-16 767-RR4 WH-16 3 767-J16 WH-16 200-C14 BK-16
SOLENOID SOLENOID SOLENOID SENDER CH 161-9845 ATT HARNESS CAB PAYLOAD MONITORING

NOTE E
B 200-AH8 BK-16 769-RR2 BU-16 C985-RR1 BU-16 4 C985-J24 BU-16 450-C18 YL-16 ENGINE F724-AN98 PU-16
LAMP 1446292 1446292 1446292 1440178 GROUND CJ 130-5998 STD WIRE AS. GND LEVEL SHUTDOWN DIVERSION
1350426 C 770-RR5 GN-16 769-RR2 BU-16 5 769-J17 BU-16 109-H3 OR-04 CBL-AK1 RD-00 A700-C6 OR-16 F723-AN97 PK-16 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
K-P1 K-P2 K-P3 K-P4 HEAD SOL HEAD SOL HEAD SOL HEAD SOL HEAD SOL HEAD SOL CK 3T-3422 ATT WIRE AS. SEC STARTER TO ENGINE GND
AH-P2 770-RR5 GN-16 6 770-J18 GN-16 101-H4 RD-04 AN-C18
3E3364 #2 #4 #6 #8 #10 #12 CL 168-5244 ATT HARNESS CHASSIS PAYLOAD
773-RR3 GY-16 7 773-J14 GY-16 SECONDARY A700-C27 OR-16 CONN 40 1508202 1508202 1508202 1508202 1508202 1508202 CM 139-0673 STD HARNESS ELECTRIC LH WINDOW

1
2
113-CL17 OR-16 J767-RR22 GY-16 774-RR14 YL-16 8 774-J20 YL-16 727-H5 GN-16 727-H13 GN-16 STEERING F714-C32 PK-16 GROUND LEVEL CP-P5 CP-P6 CP-P7 CP-P8 CP-P10 CP-P12
AN-C17 CN 121-0596 STD WIRE AS. RAIL PRESSURE VALVE
GROUND

CL-C3 201-CL14 BK-16 J767-RR21 GY-16 775-RR13 BR-16 9 775-J21 BR-16 200-H14 BK-16 RELAY 993-C31 BR-16 SHUTDOWN 3E3361
SIGNAL

7N7781 3E0154 SWITCH CP 107-4981 STD HARNESS UNIT INJECTORS

861-CL18 PU-16 J767-RR6 GY-16 J767-RR6 GY-16 10 J767-J19 GY-16 3K-8782 997-C30 OR-16

F725-AN17 WH-16
F707-AN22 WH-16
+10V

H-P1 CR 144-8818 STD WIRE AS. CEMS CODE - 775D

F713-AN48 OR-16

F711-AN10 GN-16
RIGHT REAR

F719-AN24 BR-16
A700-AN34 OR-16

F720-AN25 GN-16

F722-AN13 OR-16

F702-AN55 GN-16
F704-AN40 OR-16
F710-AN39 BR-16
F721-AN19 GY-16
F705-AN21 PK-16
F700-AN52 BU-16
F701-AN47 BR-16
E799-AN44 BR-16

F706-AN27 PU-16

F718-AN20 BU-16

F712-AN16 GY-16
A234-AN15 BK-16

F714-AN41 PK-16
F709-AN33 BU-16
F703-AN56 GY-16

F717-AN14 YL-16

F737-AN42 YL-16
1392116

F708-AN28 YL-16
GN
GN

GN
GN

GN
GN

F716-AN8 WH-16
+24V OR 1 1 11 10A

A704-AN66 GN-16

A709-AN100 OR-16

F729-AN67 GN-16

F731-AN204 OR-16
113-CL15 OR-16 113-CL15 OR-16 H429-RR10 BU-16 H429-J8 BU-16 137-H12 OR-12 F703-C29 GY-16

E793-AN1 BU-16

A702-AN57 PU-16
A703-AN62 BR-16

A705-AN65 BU-16

A707-AN60 PU-16
A708-AN64 BR-16

A711-AN101 PU-16
A712-AN103 BR-16

F727-AN51 BU-16
F728-AN58 BR-16
113-AN23 OR-16

A701-AN50 GY-16

A706-AN61 GY-16

A710-AN102 GY-16

F730-AN182 GY-16
F724-AN12 PU-16
122-U3 BU-16

F715-AN2 PU-16

F723-AN18 PK-16

F726-AN43 YL-16
E794-AN7 YL-16
STRUT

E797-AN63 WH-16
CT 161-4023 STD HARNESS LEFT REAR LIGHTS

999-AN37 WH-16
150-AN6 RD-14

893-AN9 GN-16
200-H9 BK-16

150-AN4 RD-14
892-AN3 BR-16

E796-AN36 GN-16

996-AN32 GN-16
997-AN35 OR-16
HH-P1

993-AN30 BR-16
412-AN26 BU-16

995-AN46 BU-16

998-AN29 BR-16
A747-AN53 GY-16
A746-AN54 PK-16

F732-AN38 PK-16

E798-AN59 PK-16
200-H10 BK-16

994-AN45 GY-16
A751-AN49 YL-16

E795-AN31 YL-16
GROUND BK 2 2 12
200-H7 BK-16

PRESSURE 201-CL12 BK-16 201-CL12 BK-16 H428-RR12 GY-16 H428-J27 GY-16 H-P3 998-C37 BR-16 CV 144-8817 STD WIRE AS. CEMS CODE - 775D
1240328 SIGNAL WH 3 3 862-CL19 OR-16 862-CL19 OR-16 CBL-AG1 RD-00 FUSE SECONDARY
CONN 9 CW 163-0957 ATT HARNESS AUTOMATIC RETARDER VALVE
C
B
A
1
2

1
2

1
2

CL-P2 C985-RR1 BU-16 K-C2 K-C3 K-C4 CBL-AL1 RD-00 STEERING HH-C2 BK-18
7N9738 7N9738 7N9738 3E3367 FF 163-0954 STD HARNESS CAB CEMS
8T8667 CBL-AK1RD-00 CBL-VV1 RD-00 MOTOR
K-C6 GG 159-0990 STD CABLE STARTER TO BUS BAR
CBL-LL1 RD-00 1164531 F715-HH1 PU-16 A
HH 165-6636 ATT HARNESS GND LEVEL SHUTDOWN
703-K6 BU-16

AL-P1
709-K9 OR-16

710-K10 GN-16
704-K7 GY-16

BUS
K922-K21 YL-16

J764-K18 BR-16
K922-K23 YL-16

K922-K22 YL-16

705-K8 PK-16

CBL-LL1 RD-00 CBL-GG1 RD-00 998-HH3 BR-16 B RD-18

BAR SECONDARY JJ 161-9847 STD HARNESS FUSE PANEL
8C6358 F716-HH2 WH-16 C WH-18
KK 2G-4177 ATT CABLE SECONDARY STARTER TO GND

229-AN11 BK-16
STEERING
K952-RR17 BR-16

K952-RR16 BR-16

727-H8 GN-16 1 BK

229-AN5 BK-16
LL 156-7850 ATT CABLE PRE-LUBR RELAY TO BUS BAR
775-RR13 BR-16
774-RR14 YL-16

SOLENOID MOTOR CBL-AM1 BK-00

K952-RR18 BR-16

200-H7 BK-16 2 BK
110-1216 MM 7G-1060 STD STRAP CAB GND TO CHASSIS GND
337-H11 WH-16 7N9738
773-RR3 GY-16

H-P7

A709-AN100 OR-16
RR 159-6040 ATT HARNESS CHASSIS TRACTION CONTROL

A710-AN102 GY-16

F731-AN204 OR-16
A712-AN103 BR-16

A711-AN101 PU-16
F730-AN182 GY-16
F725-AN17 WH-16

F707-AN22 WH-16
H-C4

E797-AN63 WH-16
F722-AN13 OR-16

F720-AN25 GN-16
F711-AN10 GN-16

A700-AN34 OR-16

E796-AN36 GN-16

F704-AN40 OR-16

F713-AN48 OR-16

F729-AN67 GN-16

F702-AN55 GN-16

A704-AN66 GN-16
200-H10 BK-16

F724-AN12 PU-16

F718-AN20 BU-16

F719-AN24 BR-16

F706-AN27 PU-16

A707-AN60 PU-16

A702-AN57 PU-16
F712-AN16 GY-16

F721-AN19 GY-16
200-U4 BK-16

A234-AN15 BK-16

F723-AN18 PK-16

F705-AN21 PK-16

F709-AN33 BU-16

F710-AN39 BR-16

E799-AN44 BR-16

F727-AN51 BU-16

F701-AN47 BR-16

F728-AN58 BR-16

F700-AN52 BU-16

A708-AN64 BR-16

A703-AN62 BR-16

A705-AN65 BU-16
229-AN5 BK-16

A701-AN50 GY-16

A747-AN53 GY-16

F703-AN56 GY-16

A706-AN61 GY-16
F732-AN38 PK-16

F714-AN41 PK-16

A746-AN54 PK-16

E798-AN59 PK-16
F717-AN14 YL-16

F708-AN28 YL-16

E795-AN31 YL-16

F737-AN42 YL-16

F726-AN43 YL-16

A751-AN49 YL-16
728-U5 BU-16

F716-AN8 WH-16

999-AN37 WH-16
UU 160-5073 STD HARNESS CENTER CONSOLE

113-AN23 OR-16

996-AN32 GN-16

997-AN35 OR-16
E793-AN1 BU-16
F715-AN2 PU-16

412-AN26 BU-16

998-AN29 BR-16
993-AN30 BR-16
229-AN11 BK-16

995-AN46 BU-16
994-AN45 GY-16
E794-AN7 YL-16
PRE-LUBR PRE-LUBR

893-AN9 GN-16
710-K10 GN-16

150-AN4 RD-14

150-AN6 RD-14
892-AN3 BR-16
101-H16 RD-10 FRAME MOTOR VV 138-9341 ATT CABLE SECONDARY STARTER TO BUS BAR
RR-C5 J764-K18 BR-16 337-H11 WH-16 337-H11 WH-16 RELAY
LH WHEEL 304-H17 WH-10 GROUND 2G6158 XX 133-8368 ATT HARNESS SECONDARY STARTING
+10V A 767-RR7 WH-16 767-RR4 WH-16 3E3370 709-K9 OR-16 H-C111 200-H10 BK-16 200-H10 BK-16
101-H16 RD-10

SPEED LH PARKBK 3E-0154 AP-P1 YY 3T-3422 STD WIRE AS. STARTER TO ENGINE GND
B +24V OR-18 3E3361 START
CBL-GG1RD-00

SENSOR GROUND J767-RR8 GY-16 RETRACT A C985-RR19 BU-16 705-K8 PK-16 STARTER LL-P1
SIGNAL C 769-RR2 BU-16 769-RR2 BU-16 PRESSURE GROUND BK-18 B J767-RR21 GY-16 RR-C4 704-K7 GY-16 200-H9 BK-16 1 BK-18 RELAY
3T2469 6V0890
101-XX8 RD-10

RR-P1 9D3955 J767-RR21 GY-16 1578394 SIGNAL WH-18 C H428-RR12 GY-16 RR-C3 7N8204 703-K6 BU-16 306-H1 GN-16 2 BK-18 118-3534 H-P5 SECONDARY 100-AP1 RD-00 MOTOR 200-AR1 BK-00 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
RR-P6
1
2
3
4

RR-C1 J767-RR6 GY-16 7N7781 H-P4 STARTER CBL-AU1 RD-00 AN-C3 NOTE B: USED ON 773D ONLY
CBL-VV1 RD-00

G S 6V-0885 AN-C2 1010205

1
2
3

J767-RR22 GY-16 K922-K3 YL-16 NOTE C: USED ON 775D ONLY

XX-P1A 1010204
WH

WH

CONN 18
BK

XX-C1 XX-C2 NOTE D: NOT USED ON MACHINES WITH AUTOMATIC RETARDER

BK

304-XX7 WH-10

RH WHEEL FRAME

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
WH-18

11

11
3E3361 ENGINE
A A

1
2
3
4
5
6
7
8
9

1
2
3
4
5