PT.

TRINUNGGAL WORKING INSTRUCTION CUTTING PROCEDURE

KOMARA

A. Definition
Cutting Procedure is a procedure that is applied in the process in the Cutting Department in order to
meet the buyer standards. This procedure includes:
A.1. Checking Marker (Inspection Marker)
A.2. Checking Cutting Circles (Spreading Inspection)
A.3. Checking Cutting Results Panel (Cutting Inspection)
A.4. Checking Embroidery and Printing (Embroidery & Printing Inspection)

B. General Purpose
B.1. Determine the amount of cutting according to the order plan.
B.2. Ensure that Cutting is carried out in accordance with procedures and good Cutting results.
B.3. Ensuring good quality for Embroidery and Printing.

C. Method
C.1. Checking Marker (Inspection Marker)
C.1.1. Purpose
a. Ensure conformity of Markers with Cutting Order Plan
b. Ensure the correct use of markers before cutting is done
C.1.2. Method
a. QC Cutting receives Copy of Reports that Pattern and Marker have been checked and
Approve.
b. Each marker must be checked before cutting is done.
c. Visually check markers for:
• Check Marker Length and Width according to Material Length.
• Check the quality of the print marker.
• Check the truth of the Marker according to the Cutting Order Plan: Size & Ratio, Direction
of Fiber, Completeness of Part, Matching and others.
d. If a problem is found, it must be immediately notified to the Cutting Supervisor / Cutting
Head / Marker Head / QA Manager to carry out repairs and complete problem solving. If the
PASS inspections result, the QC will sign the marker and fill the Marker Inspection Check List
Report as proof that the Cutting process can be carried out.
C.1.3. Document
a. Checker Check List

C.2. Checking Cutting Circles (Spreading Inspection)

C.2.1. Purpose
a. Ensure the mat is in accordance with the process and the results of cutting
b. Ensure that the cutting process can be carried out properly and the results of the cutting
panels that are in accordance with the standards
C.2.2. Method
a. Before checking the mat, QC receives fabric inspection reports that show the number of
defects to avoid the number of panels with defects
b. Visual check:
• Length and Marker Ratio
• Design or Direction of Fiber
• Flatness of the degree to the length and height of the mat
• Height of title
• Tension or tension in the mat
• Bowing and Shading
c. If differences or errors are found, it must be repaired before the Cutting is carried out.
C.2.3 Document
a. Pieces Check Check List
b. Cutting Title List

C.3. Checking Cutting Results Panel (Cutting Inspection)

C.3.1. Aim
 a. Ensure the quality of cutting pieces is in accordance with the standards
b. Ensuring that the panel can proceed to the sewing process.

C.3.2. Method
a. After the Numbering process is carried out, QC checks 100% of the cutting panel before being
sent to Sewing.
b. QC visually checks for:
• Color
• Number of Panels
• Defect Panel (available in several categories)
•Suitability of the panel with a pattern
c. If a panel panel is found, it is replaced with the same lot of material to avoid shading in one
garment.

C.3.3. Document
a. Cutting Inspection Sheet Record

C.4. Embroidery and Screen Printing Checks (Embroidery & Printing Inspection)

C.4.1. Aim
a. Ensure the quality of Embroidery and Screen Printing is in accordance with the standards of the
buyer.
b. Ensuring Embroidery and Screen Printing can proceed to further processes such as sewing and
washing.

C.4.2. Method
a. EMBROIDERY (Embroidery)
• Prepare a panel or garment that will be embroidered.
• Send to the embroidery machine accompanied by a pattern and other supporting documents.
• Be sure to make a sample test before production is carried out.
• QC will check whether it is in accordance with the standards, if the result is PASS then production
can be run. If it is not standard or found a problem then it MUST be repaired first.
• 100% check of Needle Detector for each arrival of embroidery so that the panel or garment is not
contaminated with a broken needle (Broken Needle) and other dangerous metals.
• 100% QC Embroidery Check (make sure the standard must be on the inspection table) for:
Physical check
- Embroidery Size (Embroidery Measurement)
- Check again for the Cutting Serial Number
Visual check
- Embroidered Shape (Embro Shape)
- Thread (Thread) used (Thread Size and Color)
• If PASS can proceed to the next process, but if a serious problem is found, the panel or garment will
be sent back to the supplier for repair.

b. SCREEN PRINTING (Printing)

• Prepare a panel or garment that will be screened.
• Send to the printing machine accompanied by a pattern and other supporting documents.
• Be sure to make a test sample before production is carried out.
• QC will check whether it is in accordance with the standards, if the result is PASS then production
can be run. If it is not standard or found a problem then it MUST be repaired first.
• 100% QC Screen Printing Check (make sure the standard must be on the inspector table) for:
Physical check
- Screen Printing Size (Print Measurement)
- Check again for the Cutting Serial Number
Visual check
- Screen Printing (Print Shape)
- Screen Printing (Print Color)
- Quality of paint or material used (Satandard Testing).
• If PASS can proceed to the next process, but if a serious problem is found, the panel or garment
will be sent back to the supplier for repair.

C.4.3. Document
a. Embroidery Check List
b. Printing Check List
D. Documents
D.1. Daily Production Output of Cutting
D.2 Job Order Cutting